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G-tek-GT-U1-Manual-Dish Washer

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0% found this document useful (0 votes)
222 views9 pages

G-tek-GT-U1-Manual-Dish Washer

Uploaded by

MYINT WAI
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 9

G-TEK

Operation and Service Manual

Please keep this manual for future use

©Copyright Global-Tek Asia (Hong Kong) Ltd.

GT-U1
DISH WASHING MACHINE
Ver. 1.1
Contents Page
General………………………………………………………… 2

Installation……………………………………………………… 2

Location…………………………………………………………. 3

Electrical Connections…………………………………………… 3

Water Supply…………………………………………………….. 3

Drain …………………………………………………………….. 4

OPERATION…………………………………………………… 4

Controls ……………………………………………………………… 4

Preparation…………………………………………………………… 6

Dishwashing ………………………………………………………… 6

Cleaning ……………………………………………………………… 6

MAINTENANCE………………………………………………… 7

TROUBLESHOOTING………………………………………… 7

Appendix 1 : Control Board Chart………………………………………… 9

Appendix 2 : Electric Wiring Connection Layout………………………… 10

1
GT-U1 Dishwasher
Installation, Operation and Maintenance

General
GT-U1 under-counter is a semi-automatic, rack type dish or glass washer, rack push in or pull out
via the front door. After filling, an automatic wash and rinse cycle begins when the door is closed.
In case of low water level, water will be fill in automatically.

GT-U1 is equipped with an internal 6KW booster, with incoming water filter and solenoid.

Installation

Before installing, check the electrical service to be sure it matches the electrical specifications on
the data plate located on the right side of machines.

Immediately after unpacking, check for possible shipping damage. If the dishwasher is found to be
damaged, save the packaging material and contact the supplier within 15 days of delivery.

2
Location
Place the dishwasher in its operating location. Before finalizing the location, make sure that
consideration has been given for the electrical conduit, water supply, drain connection, gas booster
location (if applicable), dish table, chemical feeder replenishment (if applicable), daily cleaning,
maintenance and adequate clearance for opening the doors

345
810
820

375

600 551
600

The dishwasher must be level before any connections are made. Turn the leveling feet as required to
level the machine and adjust to the desired height.

A hood or vent may be required in order to meet local codes. The ventilation volume should be
more than 2.8m3/min in case of using hood or vent (supplied by others).

ELECTRICAL CONNECTIONS

WARNING: ELECTRICAL AND GROUNDING CONNECTIONS MUST COMPLY WITH


APPLICABLE PORTIONS OF THE NATIONAL ELECTRICAL CODE AND/OR OTHER LOCAL
CODES.

WARNING: DISCONNECT THE ELECTRICAL POWER SUPPLY AND PLACE A TAG AT THE
DISCONNECT SWITCH INDICATING THAT YOU ARE WORKING ON THE CIRCUIT.

Refer to the electrical diagram on the inside of side panel. Connect the electrical supply wires with
different colors to terminal block

Water Supply
WARNING:WATER CONNECTION MUST COMPLY WITH APPLICABLE PORTIONS OF THE
NATIONAL ELECTRICAL CODE AND/OR OTHER LOCAL CODES.

Connect the water pipe to the incoming water supply (3/4”NPT internal threads)
3
INCOMING WATER SUPPLY REQUIREMENTS
Temperature Pressure(Dynamic)
℃ ℉ PSI(LB/in2) Kg/cm2
6KW electrical booster 10~60 113~140 28.2 2

Drain
Connect the drain connector under the wash tank to a suitable drain. If a grease trap is required by
code, it should have a minimum flow capacity of 95.5 liter/min.
After connection, please check the incoming water pressure, if the dynamic pressure is less than
2kg/cm2,, please add a line pump (not equipped); or if the dynamic pressure is higher than 5kg/cm2,
please install a pressure regulator to maintain the proper in coming pressure.

OPERATION

Dangerous! Switch off all power supplies before installation or service!


Operators must be qualified!

COMPUTER CONTROL OPERATION:

1、Basic requirements
a.Working temperature :0~50℃;
b.Working humidity:40~93%;
c.Anti-interference: IEC—801 Standard;
d.MTBF :≥10,000 Hours;
e.Voltage:AC220V(+10%,-15%) 50Hz±1Hz;
f.Relay output :220V/2A;

(1) Function Keys

ON/OFF“ ”: Press the button to switch on the machine after connected to power,
SET key: After power on, press the set key and enter the password to enter setting mode
(default password = 00)

UP“ ”: Press UP key directly to select the cycle(90sec/120sec/180sec)desired, after 5 sec


the program will exit to normal and saved. During temperature setting mode,
press the UP key will increase the temperature.

DOWN“ ”: During temperature setting mode, press the DOWN key will decrease the
temperature.

STOP“ ”: to stop the machine from operation.


4
(2) Display :

There are 4 LCD displays on the control panel. The 2 LCDs on the left indicate the Rinse
Temperature and the 2 right LCDs shows the Wash temperature.

(3) Settings

(A) After power on, press SET key, then enter the password to modify the following settings :
P1 Max rinse temp(90-98℃),displayed as rinse temperature。
P2 Rinse temp(70-90℃),displayed as rinse temperature。
P3 Wash temp(40-80℃),displayed as wash temperature。
P4 Min rinse temp for machine normal operation( 60℃ is recommended).(10-82℃),
displayed in rinse temperature。
P5 Water in-feed delay(0-40 Sec) ,displayed in rinse temperature
P6 Rinse time (8-15 秒),displayed in rinse temperature

Press UP key“ ”or down key“ ”to modify the settings as required.

Press UP key“ ”during normal operation can change the washing cycle, C1 for 90 sec, C2 for
120 sec and C3 for 180 sec, after 5 sec the program will exit to normal and saved.

(B) Password setting:


1. Pd Enter password(00-99),displayed in rinse temperature
2. PC enter setting mode,press SET for 2sec,enter password setting mode(00-99)preset
password = ‘00’

(4) Alarm

Display area Display Causes

Rinse Temp E1 Booster(T1)thermostat fault

E2 Booster(T2)thermostat fault

Wash Temp E Wash tank(T3)thermostat fault

Long Door Nil Door Switch fault


Beep
Wash Pump Nil Wash pump overload

5
PREPARATION
1.Place the strainer basket in its proper location in the corner of the wash tank and insert the stand
drain pipe.
2.Close the doors
3.Turn on the power, and then press On/Off button once. The machine will fill automatically. Open
the door and make sure the wash tank is full of water after fill cycle is complete. Scatter the initial
amount of detergent on the strainer basket. Replenish as needed. If an automatic detergent
dispenser has been installed, follow supplier’s instruction.
4.Close the door and the wash and rinse cycle will begin automatically
5.Wait for the wash and rinse tank thermometer to reach the proper temperature.

Recommended Temperatures

Wash
60℃ to 65℃(140℉to 149℉)

Rinse
82℃ to 90℃(181℉to 194℉)

DISHWASHING
1. Scrape the dishes to remove large particles of food and debris.
2. Select suitable 60 or 90 second wash cycle according to dish size and food
soil.
3. Stack the dishes in a rack. Do not stack dishes one on top of another as water must have free
access to all sides of every dish. Stand plates and dishes up edgewise in a peg-type rack. Cups,
glasses and bowls should be inverted in an open-type or compartment type rack. Silverware and
other small pieces may be scattered loosely over the bottom of a flat bottom rack or in a basket type
rack.
4. After filling a rack, open the doors, slide the rack into the dishwasher, and close the doors. The
wash and rinse cycle will begin when the doors are closed.
5. When the wash and rinse cycle is finished, open the doors and remove the rack of clean dishes.
Continue by sliding in the next rack of dishes and close the doors.
6. If you want to add a dish after the wash cycle has started, before opening the doors, turn off the
power switch and wait 10 seconds to allow the wash arm to stop rotation to avoid hot water
splashing out on the operators.

CLEANING
1. It is recommended that the machine be thoroughly cleaned at the end of each working shift or at
least daily.
2. Turn off the power switch.
3. Open the doors.
4. Clean off the dish table into the dishwasher.
5. Drain the machine by pulling out the drain stand pipe.
6
6. Remove and empty the strainer basket and pump intake screen. Wash and rinse them thoroughly.
7. Thoroughly clean and flush the dishwasher interior.
8. Replace intake screen and strainer basket.
9. Leave the doors open to allow the interior to dry.
10. Check the wash and rinse arms rotate freely and are free of any obstructions.
11. Check rinse nozzles to make sure they are free of any lime or obstruction.

MAINTENANCE
Warning: DISCONNECT ELECTRICAL POWER SUPPLY AND PLACE A TAG AT THE
DISCONNECT SWITCH INDICATING THAT THE CIRCUIT IS BEING WORKED ON
BEFORE BEGINNING ANY MAINTENANCE PROCEDURE.

WASHARMS
Upper and lower wash and rinse arms should turn freely and continue turning for a few seconds
after being whirled by hand. To check arms, DISCONNECT ELECTRICAL POWER SUPPLY,
rotate arms, and remove any obstructions causing improper operation.
If the strainer basket or pump intake screen is not properly in place, obstructions (such as food
particles or bones) may clog the wash arm nozzles. The wash arms are easily removed for cleaning.
To remove the wash and rinse arms, unscrew the knurled disk between the rinse and wash arms and
take them out.

NOTE
1 It is not necessary to remove the spacer located on the lower wash arm shaft.
2 During upper wash and rinse arms removal, be careful not to drop these arms.
3 Upper and lower wash arms and rinse arms are interchangeable.

TROUBLE SHOOTING
This section may help you avoid a service call. However, if a symptom persists after the possible
causes have been checked, please contact GLOBAL-TEK local service representative.

SYMPTOM POSSIBLE CAUSES/SUGGESTED ACTIONS

No machine Open doors and hold for 2 seconds, close it again


operation Blown fuse or tripped circuit breaker at power supply
Blown fuse at control circuit
Long wash cycle Water temperature in booster is too low or fill water temperature is
too low.
Water in booster is below high level sensor; please examine line
strainer and solenoid valve.
Wash pump rotating in wrong direction.
Insufficient wash water due to drain obstruction preventing proper
drain closing.
Insufficient water circulation due to obstruction at pump intake
screen. Disconnect power supply, drain wash tank and check.
7
Dishes not clean Incorrect water temperature. Insufficient warm-up time. Check circuit
breaker, thermostat and heater.
Incorrect detergent dispensing. Contact you detergent representative.
Excessive mineral deposits through wash and rinse system. Deliming
may be necessary.

Spotting Improperly loaded racks.


silverware, Incorrect rinse water temperature.
glasses, and Loss of water pressure due to pump obstruction
dishes Excessively hardness of water.
Incorrect detergent for water type.
Incorrect rinse additive for water type.
Incorrect concentration of detergent, rinse additive and/or sanitizer.
Dirty line strainer causing reduced water flow. Turn off water supply,
Inadequate rinse disconnect water supply pipe and solenoid valve, withdraw and clean
screen. Reassemble.
Foreign material preventing proper valve operation. Note: a critical
period is soon after installation when pipe compound or metal
shavings may lodge at the valve seat. Shut off supply line. Unscrew
Leaking valve and lift bonnet from valve body. Clean valve and reassemble.
If a solenoid valve is malfunctioning, it is recommended that you
contact service agent.
Dirty line strainer causing reduced water flow. Turn off water supply,
No or slow fill disconnect water supply pipe and solenoid valve, withdraw and clean
screen. Reassemble.
Low supply line pressure.

SERVICE
Contact your local Global-Tek authorized service representative for any repairs or adjustments
needed on this equipment.

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