Filmon Abadi Report
Filmon Abadi Report
MAY 2024
Declaration
Being I am fourth year automotive engineering, i have under taken my internship express in
HENOK TESFAY Adwa garage for Almost two months under the academic guidance from Mr.
BEREKET. And company supervisor mechanic HENOK. I declare that my work is original and
compiled according to the internship report writing guideline given by the university industry
linkage and technology transfer director.
As students’ advisor, i certify that the internship report written by the student is original work
and compiled according to the guideline provided by the institute's office as far as knowledge is
concerned. This work has not been previously submitted to and other university in any
examination.
SIGNITURE
SIGNITURE
Acknowledgement
I praise to almighty God for his support in every of my live and granting me power, courage,
wisdom to finish my study.
First, of all. I would like to thank for Raya University for giving me the chance to take this
internship program
Secondly, I would like to thank for my ADVISOR Mr.Bereket G. Who give messenger advice and
guidance during the internship program in order to complete the report. Then, i would like to
thank for my Company supervisor mechanic HENOK for his continuous support during
internship program and i would like to thank for technical in the Company.
Finally, I would like to express my respect and appreciation for the management and workers of
the Company that helped me directed and indirectly during the internship program to finish my
report.
Executive summary
HENOK TESFAY Adwa garage is one of the leading, cleaning, competitive garages. The report is
mainly composed of two months. The first eight days report generally deals with the activities
like body maintenance and repair, vehicle body painting, engine and power train parts
maintenance and repair, brake maintenance, battery charger with electric workshop. It also
includes the background of the Company, organization, and general workflow of the Company.
The important of internship to improve practical skill, theoretical skill, and interpersonal
communication skill and entrepreneur ship skill.
Table of Contents
Acknowledgement................................................................................................................................................3
Executive summary..............................................................................................................................................4
Chapter one...........................................................................................................................................................7
Introduction.......................................................................................................................................................... 7
1.1 History and Back Ground of the Company.....................................................................................................7
1.2 Main Services in the Company.......................................................................................................................9
1.3 Main customers of the Company....................................................................................................................9
1.4 Work flow and Overall Organization of the Company..........................................................................10
1.4.1 Work flow...............................................................................................................................................10
1.4.2 Overall Organization.................................................................................................................................11
CHAPTER TWO................................................................................................................................................12
OVERALL INTERNSHIP EXPERIENCE........................................................................................................12
2.1. Introduction............................................................................................................................................... 12
2.2 Section where I have been working in.......................................................................................................12
2.2.1 The Work Flow of the Section...................................................................................................................12
2.2.2 The Work Task I Have Been Executing....................................................................................................12
2.2.3 ENGINE....................................................................................................................................................13
2.2.4 Battery....................................................................................................................................................... 21
2.2.5 Brake..........................................................................................................................................................23
2.2.6 Clutch system............................................................................................................................................ 29
2.2.3 Company Tools..........................................................................................................................................31
2.3 Procedures and methods followed during the internship........................................................................33
2.4 Major challenge..........................................................................................................................................34
2.5 Measures I have taken to overcome those challenges..............................................................................34
CHAPTER THREE............................................................................................................................................36
THE OVERALL BENEFITS I GAINED FROM INTERNSHIP......................................................................36
3.1Introduction................................................................................................................................................... 36
3.2 Practical Skill..............................................................................................................................................36
3.3 Theoretical Knowledge...............................................................................................................................36
3.4 Inter Personal Communication Skill............................................................................................................37
3.5 Team Playing Skill......................................................................................................................................38
3.6 Leadership Skill..........................................................................................................................................38
3.7 Work Ethics................................................................................................................................................ 39
3.8 Entrepreneurship Skill...............................................................................................................................40
CHAPTER FOUR..............................................................................................................................................41
CONCLUSION AND RECOMMONDATION............................................................................................................41
4.1. CONCLUSIONS........................................................................................................................................41
4.2. RECOMMENDATION.............................................................................................................................42
APPENDIX........................................................................................................................................................ 45
LIST OF FIGURE
Introduction
Main office 1
Fire extinguishers 3
Wheel balance 1
Painting room 1
Electricity tester 2
Mechanical holes 5
Lathe machine 1
mechanical service
Body repair
Painting
1. Africa insurance
2. Awash insurance
5. Wukro klteablailo
6. Wukro agricultural colleage
A service: this is for service of oil and oil filter in 5000 km distance.
B service: this is for service of oil, oil filter and fuel filter in 10000 km distance.
C service: this is for service of oil, oil filter, fuel filter, and check for disc and drum
brakes, suspension in 15000 km distance.
D service: this is for service of oil, oil filter, fuel filter and maintenance of disk and drum
brakes, suspension in 20000 km distance.
Owner
General Service manager
Technician
Finance
Owner
The overall force engaged in the different activities of the company is around 23,who are
permanent employer of them 21 are male and left 2 are female. In terms of level of education,
all the employees are technical school complete. But all employees have enough basic
knowledge which is sufficient enough to understand their current job requirement.
CHAPTER TWO
2.1. Introduction
After I have finished my third academic year, the university industrial linkage gave me the
opportunity for internship .My department head Tadesse Teklie and university industrial linkage
gave an orientation head requests for all of us where we will go(the hoisting company).I gave
him my choice hoisting company and the university industrial linkage gave me an agreement
paper .After that l gave the agreement paper for the mechanic of the company HENOK .I was
chose the hoisting company carefully, because the internship is essential to upgrade my
knowledge and to have a practical experience .
technicians
finance
As I mentioned above the work flow is good, the company has a lot of professionals which are
worked together on their field and on their work place. There are resident mechanic.
Put my significant role in the arrangement of mechanics valve lifters during the
assembly process.
2.2.3 ENGINE
Engine is the brain of the car which provides power to the car's wheel. In present day
automotive engines are internal combustion that means the energy is created with in the
engine. Engine converts chemical energy into heat energy.
Figure 2Engine
Components of Engine
The engine contains the following components.
Cylinder head
Figure 3 Cylinder head
Camshaft
Valve seat
Valve
Washer
Valve spring
Valve guide
Valve keeper
Valve returner
engine block
Piston
Connecting rod
Crankshaft
Figure 4 Engine block
Oil sump
Oil pump
Oil strainer
Remove the engine from clutch assembly using engine hoist or crane.
Engine Disassembly
After removing the engine from the vehicle, put the engine to the work place using
crane. Inspect the engine parts carefully one by one. Procedures to disassembly the
engine components;
Valve washer
Valve seal
Valve returner
Valve keeper
Assembling of Engine
After maintenance or replace is taken the next process is assembling. Assemble the engine
carefully. Install the engine parts using the following common procedures.
1. Put the engine block in a suitable and clean place.
7. Insert gasket
9. Insert gasket
13. gasket
19. Tensioner
20. Alternator
21. Belt
Engine Troubleshooting
problems cause Solution
lack of fuel
2.2.4 Battery
Battery is the primary source of all electrical system.
Figure 6 Battery
Battery Charging
Battery can be charging either on the vehicle or removed from the vehicle. When charging is
taken, proper connection must be fulfilled because incorrect connections destroy rectifier
diodes and voltage regulator. Using hydrometer (which has three colour), we can know the
condition of the battery. Therefore, check the indicator once every three months. Different
colors represent different battery status.
White color in some vehicle red color indicates lack of electrolyte or failure, then the
battery should be replaced.
Battery can be charging in;
series or
Parallel
Battery in low state of charge, Broken or loose connection in Tighten loose connections or
shown by lack of power when alternator circuit. broken lead.
starting.
2.2.5 Brake
Brake is the opposite of motion.
In the company l see hydraulic brake system which is type of brake system.
Brake system is used to slow/stop the motion of the car. The friction of the tires against the
road is what slows down or stops a car. The brake system slows or stops the rotation of the car.
The brake system converts the motion of the car in to heat by slowing and stopping the car's
wheel. This is done by causing friction at the wheels. In spite of there are three types of brake
system, l see the hydraulic brake system.
Figure 9 Brake
Hydraulic Brake system
Hydraulic is the use of a liquid under pressure to transfer force or motion.
"Pressure at a point in a fluid is equally disturbed in all directions in space””. According to this
law when pressure is applied on a fluid, it travels equally in all direction. So that uniform
braking action is applied in all rotating wheels.
Components of Brake
Brake system has different component. Let mention some of them.
Brake drum
is bolted to the wheel hub and stationary caliper unit which straddles the disc
Brake fluids are liquids that are used to transfer force into pressure. This works because
liquids are incompressible.
Brake fluids are not petroleum based because oils damage rubber seals and hoses in the
brake system.
Brake shoes
The master cylinder transmits the pressure on the brake pedal to each of the four wheel
brakes to stop the car.
lt converts the force exerted on the brake pedal into hydraulic pressure.
The pressure created in the master cylinder, displaces fluid through the various brake
circuit.
It is usually placed at the top of the brake shoes and located in each wheel .
water or oil on
linings clean or replace linings
Figure 16 Clutch
Clutch components and their functions
Flywheel:-provides a friction surface to the clutch.
Figure 17 Flywheel
Clutch disc:-grooves are cut into the friction material to aid cooling and release of the
clutch disc.
Operation of Clutch
1. When the driver depresses the clutch pedal, the clutch master cylinder actuates the
servo cylinder, which pushes the fork and the fork put force to release bearing in order
to disengage the engine from transmission that is power is stop to transmit from engine
to transmission.
2. When the driver releases the clutch pedal, the clutch master cylinder is not actuate then
the release bearing returns to its original position which allows to transmit power from
engine to transmission.
Clutch Troubleshooting
Troubleshooting is a problem that disables the clutch system. The table below shows
problem that can be create in clutch system.
Vernier caliper: A vernier caliper is a measuring tool that can make inside, outside or depth
measurements .a vernier scale consists of a stationery scale and movable scale.
valve clearance
Figure 22 Micrometer
Hand tools: most service procedures require the use of hand tools; therefore, technician
needs a wide assortment of hand tools. Each has a specific job and should be used in a specific
way. Examples of hand tools;
Wrench-is a tool used for twisting bolt heads and nut. Nearly all bolts heads and nuts
have six sides, the jaw of a wrench fits around these side to turn the bolt and nut .
Figure 23 : wrench
Jacks and Lifters
Jack is used to raise a vehicle off the ground to a high position. The most common jack is
hydraulic floor jack. Those jacks are controlled by moving the handle up and down.
Floor Jack
Is a portable unit mounted on wheels. The lifting pad on the jack is placed under the chassis of
the vehicle and the jack handle is operated with a pumping action. This force fluid to a hydraulic
cylinder in the jack and the cylinder extends to force the jack lift pad up ward and to lift the
vehicle. To release the hydraulic pressure and lower the vehicle, the handle must be release
slowly. When a vehicle rises by floor jack, it should be supported by safety stands.
Preparing plan for activities should have to perform during the internship
Attending punctually each working days
Prepare a short review of daily activities at the end of each working days
Paying attention and asking about anything that is not clear
Listen carefully and take notes
3. Lack of library access to read manual and some references about the operation machine
also lack of recorded data.
CHAPTER THREE
3.1Introduction
This internship program is very essential program to me. Because this internship program
develops my theoretical skill in to practically skill and share different idea with my community.
It also gives me the way to decide my future job and company. The benefits that I gained from
the internship program are listed below.
It improves my knowledge about the working mechanism different parts of light vehicle
engines.
It improve my knowledge of how can assemble and disassemble the engine parts ,
clutch parts, transmission parts, engine systems, suspension part, brake parts(disc brake
and drum brake ) etc. of light vehicles in order to maintenance/service, repaired or
replace parts.
My internship period was also the time for me to know new theoretical things. I was
working my internship with well-experienced technicians and other workers. I get many new
theoretical things by talking and asking technicians and also the labors. On garage when I am
with technicians, I asked them question which is not clear for me and they give answer to me
briefly, it was my first theoretical resource. By doing these activities I was trying to improve my
theoretical knowledge.
As we know, to have such place the behavior of good interpersonal communication has great
value because one person may judge you from your speaking whether you are talented or not.
So the two month and twenty days I past in Tesfay Gebremedhin Tigray garage (wedi Massa)
were good enough for improving my interpersonal communication skill with different workers
of the company because nothing is to be hide there. Since most things are done openly. This
phenomenon makes us to communicate freely with the workers.
I gate a good knowledge how to identified and solve a specific problem by discussing and
understanding in team together.
In decision making process decide in cool way and avoiding deciding based on
emotional actions.
Planning & preparing work programs for future works to reduce work
congestion.
Make myself free from the limit of standardized pay for standardized work.
I have initiated to work day and night to grow rich myself and my country.
CHAPTER FOUR
4.1. CONCLUSIONS
During the internship, I gained an experience to translate my theoretical knowledge that I dealt
in campus and also taught me about time management, discipline, effective communication
skills, entrepreneurship skill, and the use of team working.
The most interesting part of my internship program is that the atmosphere I was doing is
suitable. The hugeness of the project, the enrichment of the company with machineries,
equipment’s and man power, experienced engineers and other situations has lead me to be
confidential, well experienced and skilled. Some of the benefits that I gain due to internship
program are:
Practical skills
Generally, this internship program helps me to understand the real engineering works
and practical world environments that used for my future working world.
4.2. RECOMMENDATION
During my four months of internship experience period, I have seen some positive and
negative sides about the internship hosting company. In this part of my report I will try to
suggest some ideas for my internship hosting company and my university.
For My University
The university should check upon the intern student at least twice in a month.
The university should give enough money to its internship program students for their
basic needs like food, transporting and others by considering time.
I would like to recommend that all engineering department should get enough
time to study. There is no rest in all days of the week. If there is no enough time
to study and rest, there is no successful at all.
Today’s intern students are the engineer for the future. The company will
goanna employ those students as an engineer after graduation. Therefore, for
intern students all the company employers shall give respect and encourage.
Since the students are working in the company, they will have some contribution
in different aspects for the company. Thinking of this, the company shall earn the
student and give various benefits at least giving few birr per month.
1) WORKSHOP MANUAL FOR THE RENAULT R16 RANGE COMPILED AND WRITTEN BY
PETER R.D.RUSSEK
2) AUTOMOTIVE TECHNOLOGY A SYSTEM APPROAC FIFTH EDITION JACK ERJAVEC
TIMGILLES
Santa Barbara, CA
APPENDIX
1) Company manual
2) Day to day activities
THE END