Transfer Switch

Fundamentals:
Features and
Functions Overview
PowerHour webinar series for
consulting engineers
Experts you trust.
Excellence you count on.

May 3rd, 2022 1:00 Eastern / 10:00 Pacific

(1 PDH issued by Cummins Inc.)
Welcome!

Cummins PowerHour webinar series is designed to help our engineer partners to…
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• Interact with Cummins experts and gain access to ongoing technical support
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Asking a Question:

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Meet your panelists
Cummins instructors Cummins facilitator

Chad Hale Mariano Rojas Brian Pumphrey Mark Taylor

Technical Marketing Senior Sales Application Director - Sales Technical Marketing Advisor
Advisor Engineer Application Engineering Cummins Inc.

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Disclaimer

The views and opinions expressed in this

course shall not be considered the official
position of any regulatory organization and
shall not be considered to be, nor be relied
upon as, a Formal Interpretation.

Participants are encouraged to refer to the

entire text of all referenced documents. In
addition, when it doubt, reach out to the
Authority Having Jurisdiction.

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Course Objectives

Transfer Switch Fundamentals: Features and Functions Overview

Transfer switches are a vital piece of the puzzle to any electrical or power system. Available in a
variety of types with a wide array of options, it is important to understanding these features and
functions for the success of any power system. This webcast will review the basics of ATS
fundamentals.

After completing this course, participants will be able to:

• Describe the basic operational features and functions of a working transfer switch.
• Recognize the different installation types associated with transfer switch applications.
• Identify the codes and standards associated with transfer switch operation.

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Why is an automatic transfer switch
needed?

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Why is a Transfer Switch Needed?

Transfer switches are needed to ensure the

continuous delivery of electrical power from one of
two power sources to a connected load circuit

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What does a Transfer Switch Do?

Load transfer between power sources - ATS

control monitors quality of both sources
Source 1 Source 2 • Voltage, Frequency, Phase Rotation,
Phase Loss
Also allows for
• Means of transferring loads between two
power sources
• Allows testing of generator sets
• Allows shedding of non-critical loads
• Allows stepping of loads onto a single
generator set

Loads
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Transfer Switch Functionality

Load transfer between power sources Source 1 Source 2

§ Transfer switch control monitors quality of both sources
• Voltage, Frequency, Phase Rotation, Phase Loss

Loads

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Transfer Switch Functionality

Load transfer between power sources Source 1 Source 2

§ Transfer switch control monitors quality of both sources
• Voltage, Frequency, Phase Rotation, Phase Loss
Load shed
§ Three position transfer switch is recommended for load
shedding
§ Emergency systems [NEC 2017 700.4 (B)] may require load
shed functionality

Loads

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Transfer Switch Functionality

Load transfer between power sources Source 1 Source 2

§ Transfer switch control monitors quality of both sources
• Voltage, Frequency, Phase Rotation, Phase Loss
Load shed
§ Three position transfer switch is recommended for load
shedding
§ Emergency systems [NEC 2017 700.4 (B)] may require load
shed functionality

Load sequencing
§ Multiple transfer switches with different time delays: e.g.
motor loads Loads

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Different Types of Transfer Switches

G G G

Generator Generator
OCPD OCPD

Controller Manual Handle

Electrical Switch
(Local or remote (Local actuation only)
actuation)
Load Load Load

Automatic Non-Automatic Manual Transfer

Transfer Switch Transfer Switch Switch

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Different Types of Transfer Switches
G
G
Generator
OCPD
Load

Integrated
Service
Disconnect

MTS

>>
>>

>>
ATS
ATS

Load
Service Entrance Rated Bypass Isolation
Transfer Switch Transfer Switch

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 Two Position vs. Three Position Switches

G G

Utility OCPD/ Generator Set Utility OCPD/ Generator Set

Service OCPD Service OCPD
Disconnect Disconnect

2 Position 3 Position
“Double Throw” “Neutral Position Delay”

Load Good choice for switches requiring:

• Delayed Transition
Overcurrent Protection Device • Load shed – won’t transfer to “dead” source
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 3-Pole Vs. 4-Pole
Ground fault sensing depends on being able to sense ground fault current. In order to accurately sense ground fault
current, it must return to its source on a known path relative to ground fault CTs. In basic emergency standby systems
there are two rules to follow to meet these requirements:

1. There can only be one neutral/ground connection on any neutral bus at one time
2. Ground fault sensors must be downstream (or on the load side) of the bonding connection

Related
Content Transfer Switches What to Specify
and Why
PowerHour

In order to meet both rules when connected to either the normal or the emergency source the neutral must be switched
using a 4-pole transfer switch

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 Common Transfer Switch Applications

Utility To Generator Utility To Utility

For facilities with a standby power For use in facilities with redundant
system and a single utility feed utility feeds but no standby generator

S1 S2

Generator To Generator Three Source System S3

For facilities with a prime power system For facilities with one or two standby
using multiple on-site generators power system(s) with one or two utility
feed(s)

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Installation Types
Emergency Systems (NEC Article 700)
• Distribute and control electricity to systems
essential to life safety during fire or other disasters

Supports functions such as

• Fire pumps
• Fire alarms
• Emergency lighting
• Egress elevators and exits

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Installation Types
Legally Required (NEC Article 701)
• Automatically supply power to a selected set of
regulated loads. These are not classified as
emergency systems when normal power is
available.

Supports functions such as

• Heating
• Refrigeration
• Sewage disposal
• Smoke fans
• Communication systems

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Installation Types
Critical Operations (NEC Article 708)
• Supply, distribute, and control electricity in
designated critical areas when normal power
source fails

Supports functions such as

• HVAC
• Fire alarms
• Security
• Signaling

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Installation Types
Optional standby systems (NEC Article 702)
• supply power to loads with no direct bearing on
health or life safety and are not required to function
automatically during power failures.

Supports functions such as

• Communication
• Signaling
• Security
• Lighting

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What are some transition types
associated with automatic transfer
switches?

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 Transition Types
There are two ways to transition the loads:

1 Open Transition

“Break before make” transfer

Watch out: - Inductive load residual
voltage decay rates

Delayed In-Phase
1.a 1.b
Transition Transition

• Adjustable neutral position delay • Passive synchronization of sources

• Flexible, simple, reliable • “Fast” – typically 30ms – 50ms delay
• Best option for large motors • Okay for resistive loads and small
• Step loading generators possible inducive loads
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 Transition Types
There are two ways to transition the loads:

1 Open Transition 2 Closed Transition

“Break before make” transfer

“”Make before break” transfer
Watch out: - Inductive load residual
Watch out: - Safeguards and
voltage decay rates
extensive documentation required by
utility may add cost and complexity
Delayed In-Phase
1.a 1.b
Transition Transition

• Adjustable neutral position delay • Passive synchronization of sources

• Flexible, simple, reliable • “Fast” – typically 30ms – 50ms delay
• Best option for large motors • Okay for resistive loads and small
• Step loading generators possible inducive loads
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In-Phase Transition

Load Voltage

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 In-Phase Transition
Things to note:

• Okay for resistive loads and small

inducive loads (<20hp)

• There will be a break in power during

the transfer and re-transfer of sources

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Delayed Transition

Load Voltage

t Programmed delay

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 Delayed Transition
Things to note:

• No appreciable power interruption to loads

• Best option for large motors

• Step loading generators possible

• 3-position switch is required

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Closed Transition

Load Voltage

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Closed Transition
Things to note:

• Make-before-break - uninterrupted power

transfer when both sources are available

• Seamless transfer of the load by momentarily

paralleling both sources (<100 milliseconds)

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Closed Transition
Things to note:

• Make-before-break - uninterrupted power

transfer when both sources are available

• Seamless transfer of the load by momentarily

paralleling both sources (<100 milliseconds)

Related
Content Transfer Switches What to Specify and Why
PowerHour
Transfer Switches Made Easy
PowerHour
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Enclosure Types – Indoor

Indoor

Dust Ingress of solid

Light/Indirect foreign objects
Splashing (Dust, fibers, etc.)

NEMA NEMA
Type 1 Type 12

Not dust-tight Knockout free

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Enclosure Types – Outdoor

Outdoor
Type 4 +
Falling rain & Weather tight corrosion
ice formation (weatherproof) resistance

NEMA NEMA NEMA

Type 3R Type 4 Type 4X

Not rain-tight Stainless steel

Not water-tight is best

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Codes and Standards

• NFPA 70, National Electrical Code. Equipment suitable

for use in systems in compliance with Articles 700, 701,
702 and 708
• NFPA 110, Level 1, Type 10 Standard for Emergency and
Standby Power Systems (Note: this is for the entire
system)
• NFPA 99 Standard for Health Care Facilities

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Codes and Standards

• NFPA 70, National Electrical Code. Equipment suitable

for use in systems in compliance with Articles 700, 701,
702 and 708
• NFPA 110, Level 1, Type 10 Standard for Emergency and
Standby Power Systems (Note: this is for the entire
system)
• NFPA 99 Standard for Health Care Facilities

Related
Content NFPA 110 Time-to-Readiness Overview
White Paper
PowerHour

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Codes and Standards

UL 1008 is the leading standard for safety with transfer switch

equipment
stringent testing requirements for:
• Temperature rise test
• Dielectric voltage-withstand test
• Overload test
• Contact opening test
• Endurance test
• Short-circuit test
• Dielectric voltage-withstand test (following short-circuit
withstand/closing test) Related Transfer Switches What to Specify and Why
Content PowerHour
• Short-time current test (optional)
Understanding and Applying UL 1008 Transfer Switch
Withstand and Close Rating (WCR)
PowerHour

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 Considerations for Selecting an ATS
q Application (Utility-Gen, Gen-Gen, Utility-Utility)
q Service-entrance or non-service-entrance
q Switch type (Transfer Switch, Bypass Isolation Switch)
q Transition type (Open, Closed, Non-Automatic)
q Grounding schemes (Separately Derived, Non-Separately
Derived)
• Drives 4-Pole or 3-Pole Transfer Switches
q Switch positions (2-Positions, 3-Positions)
• 3-positions are ideal for load shedding and stored energy
loads
q Cable sizes and entry requirements (Top Entry, Bottom Entry)
q Enclosures (NEMA Type 1, 3R, 4, 4x, 12)
q Voltage/Frequency (600VAC, 480VAC / 50Hz, 60Hz)
q Current rating (3000A, 2000A, 800A)
q Fault current capability (WCR: 65kA, 85kA, 100kA)
q Codes/standards (UL/CSA, NFPA, NEMA, ISO, EN) 37
Course Summary

After completing this course, participants will be able to:

• Describe the basic operational features and functions of a working transfer switch.
• Recognize the different installation types associated with transfer switch applications.
• Identify the codes and standards associated with transfer switch operation.

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Additional Resources

Cummins PowerHour On-Demand Webinars

§ Transfer Switches What to Specify and Why
§ Understanding and Applying UL 1008 Transfer Switch Withstand and Close Rating (WCR)
§ NFPA 110 Time-to-Readiness Overview
§ Transfer Switches What to Specify and Why

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Q&A
Please type your questions, comments and feedback in the Zoom Q&A window.
Copy of the presentation, and link to the recording will be provided in a follow up email within a 1-2
business days.
Please complete the brief survey upon exiting the webinar!

Chad Hale Mariano Rojas Brian Pumphrey

Technical Marketing Senior Sales Application Director - Sales
Advisor Engineer Application Engineering

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Upcoming Live PowerHour:

04/28/2022 – Transfer Switches Features and Functions

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