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Bradley Pulverizer Airswept Roller Mills Brochure-US

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0% found this document useful (0 votes)
171 views3 pages

Bradley Pulverizer Airswept Roller Mills Brochure-US

Uploaded by

Catherine Ijuka
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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AIRSWEPT PENDULUM

MILL SYSTEM
GRIND, CLASSIFY & DRY IN ONE OPERATION

WITH A TRADITION AND


COMMITMENT FOR
OVER 130 YEARS,
BRADLEY PULVERIZER
PRODUCES RELIABLE,
LOW MAINTENANCE,
ENERGY-EFFICIENT
GRINDING AND
CLASSIFYING SOLUTIONS.

Bradley Airswept Mills combine the fine grinding


action of a pendulum roller mill with air stream classifying
and fluid bed drying capabilities to produce precisely sized
particles for a variety of applications.

AIR AND POWDER

PRINCIPLE OF OPERATION COARSE REJECT


TO CLASSIFIER

BACK TO MILL FEED


Our flagship pendulum roller mills are equipped with three
pendulum roll assemblies suspended from a rotating carrier.
As the carrier rotates, centrifugal force causes the roll
assemblies to swing outward against the stationary ring.
Plows direct material from the mill floor to the grinding zone
where it is ground using a combination of attrition and impact.

A continuous air stream carries pulverized material


from the grinding zone up to a separator. Product
sized material is collected while overized particles
are rejected and recycled for further grinding.
The conveying air stream can also be heated AIR

to fluidize and dry material being ground.

www.bradleypulverizer.com
AIRSWEPT PENDULUM MILL SYSTEM RECYCLED vs. SINGLE PASS AIR SYSTEM
GRIND, CLASSIFY & DRY IN ONE OPERATION Bradley Air Swept Mill systems grind, classify, and dry material simultaneously utilizing continuous airflow to maintain
material movement through the system.

 RECYCLED AIR SYSTEM  SINGLE PASS SYSTEM


PERFORMANCE FEATURES The conveying air stream is recycled, with only a minimum Air is drawn into the mill base, travels through the
UNIQUE OVER-DRIVEN DESIGN MEANS LOW INVESTMENT amount being exhausted through the dust collector system, classifier, bag filter and fan and is then vented out
which is designed to remove the excess air and water vapor. to atmosphere.
GROUND LEVEL ACCESS TO WEAR PARTS AND LOW FEED This allows the system to operate under constant negative
pressure, ensuring dust-free operation.
LESS VIBRATION AND NOISE REDUCING MAINTENANCE COSTS

SIMPLE SOLID BLOCK FOUNDATION EXHAUST EXHAUST


RECYCLED AIR SYSTEM SINGLE PASS SYSTEM
GEARBOX OIL DOES NOT NEED COOLING
BAG FILTER
FLUID BED DRYING SAVES 25% ON FUEL COSTS

BELT DRIVE ALLOWS OPTIMUM SPEED SELECTION FEED FEED

NEGATIVE PRESSURE AIR SYSTEM ENSURES DUSTLESS OPERATION CYCLONE

PRODUCT BAG FILTER

OVER-DRIVEN DESIGN CLASSIFIER

All Bradley Mills, including our largest mills, are driven by an overhead integral gearbox which offers several AIR HEATER
CLASSIFIER PRODUCT
FAN
advantages over competitor mills.

 THE UNIQUE OVER-DRIVEN DESIGN OF THE BRADLEY PULVERIZER AIR SWEPT MILL AIRSWEPT MILL AIR HEATER AIRSWEPT MILL
IS MORE EFFICIENT THAN OTHER MILLS RESULTING IN:
 Lower per ton operating cost
 Lower maintenance costs
 Lower installation costs CLASSIFICATION
 Superior power-to-weight ratio

DYNAMIC
BRADLEY MILL DESIGN PERFORMANCE ADVANTAGES COST SAVINGS  DYNAMIC CLASSIFIERS
GEARBOX Dynamic classifiers allow instant adjustment to provide wide
TYPE INTEGRAL flexibility of operation. They produce cleaner top size cuts
for finer grinding applications. The Bradley VBC classifier
LOCATION ABOVE THE MILL 30% EXTRA LIVE MASS RESULTS IN LESS VIBRATION LESS MAINTENANCE
can produce extremely fine powders direct from the mill.
GEARS SPIRAL BEVEL GEARS 10% MORE EFFICIENT WITH NO WASTE HEAT NO OIL COOLER REQUIRED, LESS POWER USAGE
DRIVE
TYPE V-BELT ABSORBS MORE SHOCK LESS MAINTENANCE
NO INVERTER REQUIRED NO POWER LOSS
MAXIMUM OUTPUT OF POWER & SPEED LOWER COST PER TON
STATIC
SAFETY
 STATIC CLASSIFIERS
GRINDING ZONE
Static classifiers design is rugged and simple, without
LOCATION GROUND LEVEL NO PLATFORMS REQUIRED, LESS NOISE REDUCED CONSTRUCTION MATERIAL COSTS
rotating parts and power consumption. The inverted
FOUNDATION cone type is used for coarse grinding, while the double
TYPE SIMPLE BLOCK CONCRETE LESS CONCRETE REDUCED CAPITAL COSTS cone type for fine.
FEED INLET
LOCATION LOW-LEVEL FEEDER LOW INTAKE SYSTEM & SHORTER BELT LESS POWER REQUIRED
LOW-LEVEL HOPPER & CONVEYOR REDUCED CAPITAL COSTS
AIRSWEPT PENDULUM MILL SYSTEM
CONTINUOUS HEAVY TONNAGE PRODUCTION

CAPACITY
AVAILABLE IN A RANGE OF SIZES TO MEET YOUR APPLICATION REQUIREMENTS,
BRADLEY AIRSWEPT MILL SYSTEMS CAN ACHIEVE:
 Outputs of 1 to 150 tons per hour
 Product fineness from 50% passing 150 microns to 99.9% passing 30 microns
 Final products with less than 0.1% moisture from high moisture feeds containing up to 15%

CAPACITY OF A GIVEN MILL SIZE IS DEPENDENT ON A VARIETY OF FACTORS, INCLUDING:


 Material being ground
 Fineness of the finished product
 Amount of moisture in the feed to the mill

APPLICATIONS
FERTILIZER INDUSTRY CEMENT INDUSTRY COAL & COKE GRINDING

LIMESTONE & DOLOMITE QUARRIES PELLET PLANTS GLASS & CERAMICS

MINING INDUSTRIES OIL INDUSTRY PAINT MANUFACTURE

DESULPHURIZATION PROCESS MARBLE PROCESSING MISCELLANEOUS

SPECIFICATIONS (U.S.)
STANDARD MILL SPECIFICATIONS
MILL MILL MOTOR FAN MOTOR MAXIMUM
SIZE (HP) (HP) FEED SIZE (in)
BM2 25 40 0.5
BM3 50 40-50 0.6
BM6 75 60-75 0.8
BM10 100-120 75-100 1.0
BM14 180-200 120-180 1.2
BM20 270-425 200-270 1.6
BM30 425-535 335-425 2.0
BM50 535-670 500-600 2.4
BM60 670-1000 500-800 3.1

FOR OVER
❙ ❙ ❙
Airswept Mills Screen Mills Air Classifiers Process Units
130 ❙
Project & Design Testing, Development & Consultancy
YEARS

123 South Third Street Allentown, PA 18102
www.bradleypulverizer.com 610-434-5191 855-670-8777

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