1.2 Aqua C - CLOU Liquid-Cooled Containerized BESS Specification-A1
1.2 Aqua C - CLOU Liquid-Cooled Containerized BESS Specification-A1
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Liquid-cooling Containerized
BESS Specifications if d
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Editor:
U Hanke Chen
L O Review
Approval:
Guangli Li
Samuel
C Date: 07-May-2024
Copyright © 2021Shenzhen Clou Electronic Technology Co., Ltd. all rights reserved. Without the
written permission of the company, no unit or individual is allowed to extract or copy part or all the
contents of this document without authorization, and shall not spread in any form.
Containerized BESS solution
Revision History
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A1 2、Modified the AC single-line Hanke Chen 2024-05-07
diagram;
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Containerized BESS solution
Content
1. CLOU BESS .................................................................................................................................................................... 1
1.1 INTRODUCTION ............................................................................................................................................................ 1
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1.2 SCOPE OF SUPPLY ......................................................................................................................................................2
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2. BESS .................................................................................................................................................................................2
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2.1 BESS TECHNICAL SPECIFICATIONS ........................................................................................................................... 2
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2.3 SYSTEM COMMUNICATION TOPOLOGY ....................................................................................................................... 4
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3. COMPONENT INTRODUCTION ..................................................................................................................................5
3.1 LFP CELL .................................................................................................................................................................... 5
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3.2 MODULE .......................................................................................................................................................................6
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3.5 CC PANEL (CENTRAL CONTROL PANEL) .................................................................................................................... 9
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4. BMS .................................................................................................................................................................................14
4.1 BMU .......................................................................................................................................................................... 14
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4.2 BCMS ........................................................................................................................................................................15
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4.4 EMMU ....................................................................................................................................................................... 17
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5.1 EXTERNAL INTERFACE FOR WIRING .......................................................................................................................... 19
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5.2 EXTERNAL INTERFACE FOR ENCLOSURE ANCHORING ............................................................................................. 20
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5.3 AUXILIARY POWER CABLE TERMINALS ...................................................................................................................... 20
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Containerized BESS solution
1. CLOU BESS
1.1 Introduction
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CLOU BESS (Battery Energy Storage System) consists of battery system (including energy
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storage battery and battery management system), Fire Suppression System (FSS), Liquid
Cooling System and other main components. CLOU BESS solution is designed under the
principle of installation space reduction, safety, environmental protection to reduce the
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construction cycle and promote the sustainable development of the environment.
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CLOU containerized BESS solution consists of the following:
Battery system: including 10 racks, each rack consists of 8 modules and a control
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box.
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BMS (Battery Management System): including BAMS (Battery Array Management
system), BCMS (Battery Cluster Management System), BMU (Battery Management
Unit), EMMU (Environment Monitor Management Unit).
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Central Control panel (CC panel), including Switch/communication panels and
auxiliary distribution panel.
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Fire suppression system: aerosol and dry pipes, gas detection and ventilation mean.
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Cooling system: with a cooling power of 50kW(A45W18).
Other system: grounding system, etc.
The battery enclosure layout is shown as below:
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Fig. 1.1 Layout of Battery Enclosure
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Containerized BESS solution
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1 Module 80 pcs Including 52 cells in 52series-1parallel in each module
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2 Rack 10 pcs Including one control box and 8modules in series in each rack,
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3 CC panel 1 pcs Including AC part, DC part and Monitor system
Liquid cooling
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4 1 pcs a set of precision Liquid cooling system,
system
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5 Fire suppression 1 set Aerosol, gas detection and exhaust ventilation, dry pipes
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Including internal power, auxiliary and communication
7 Cable 1 set
cables/wires
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2. BESS
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2.1 BESS Technical Specifications
NO. Items
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1 Nameplate energy 3727 kWh
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3 Nominal DC voltage 1331V
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4 DC Voltage (Full power) 1165-1500V
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5 Auxiliary power supply 480Vac, 60Hz/ 400 Vac, 50 Hz 3P5W
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Containerized BESS solution
10 Altitude <2000m
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13 Corrosion-proof grade C4 (EN ISO 12944)
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14 Snow/ice loads 80 lb/sqft
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15 Wind loads 147mph
meet the requirement of
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IEEE693 STANDARD HIGH
16 Seismic level
CLASS DESIGN LEVEL
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seismic
External communication
17 Ethernet Copper and fiber
interface
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18 Dimensions (W*D*H) 6058*2438*2896mm
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20 Weight ≤38t
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UL1973, UL9540A, UL9540,
Code and standards UN38.3, compliant to
21 As released Nov 2023
compliance NFPA855, NEC2017,
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NFPA70E, etc.
Fully populated with battery
22 Transportation
modules
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Containerized BESS solution
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Fig. 2.1 The schematic diagram of BESS
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Fig. 2.2 System Communication Topology
3. Component introduction
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3.1 LFP Cell
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The cell specifications are as follows.
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Containerized BESS solution
Weight 5.34±0.15kg
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Humidity 10~85% RH (Non-Condensing)
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Thickness: 71.5±0.3 mm
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Height: 207.3±0.5 mm
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3.2 Module
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The battery module consists of fifty-two (52) 280Ah / 3.2V LFP (Lithium-ion Iron Phosphate)
cells and one (1) Battery Management Unit (BMU). The cells are assembled in “1P52S” (P -
parallel, S - series) configuration. The BMU is the minimum BMS unit, which shall monitor
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and report to the Battery Cluster Management System (BCMS) cell voltages, temperatures
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and active equalization state in real time.
Item
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Specification Remark
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Configuration 1P52S
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Rated Capacity 280Ah 25±2℃
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Rated Voltage 166.4V
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Maximum
23.30kW
Discharge Power
Weight ~330kg
Charge: 0~55°C
Operating
Discharge:-30~55℃
Temperature
Recommended: 15-40±5℃
Conditioning may be
-40~60℃ (Recommended: 20±5℃)
Storage Condition required to transition to
@40%SOC
operating range
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Containerized BESS solution
Depth: 1094.5±3 mm
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Dimensions Width: 810±3mm
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Height: 256±3mm
Appearance
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3.3 Rack
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Each battery rack is composed of eight (8) battery modules in series according to the 1P8S
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configuration, the battery rack is controlled through a Battery Cluster Management System
(BCMS) and protected by a Control Box.
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Item Specification Remark
Nominal Voltage
Nameplate Energy
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372.7kWh
25±2℃
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Maximum Power 186.4kW
Configuration 8s(Series)
Recommend operating
25 ± 5℃
Temperature
1column,
Weight ~3000kg
1 cluster
Humidity 10~85% RH (Non-Condensing)
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Containerized BESS solution
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■ DC Power Cables, communication and auxiliary in every
rack
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Depth: 1130mm (without module)
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Height :2270mm
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Appearance
(For reference only)
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3.4 Control Box
The Control box controls through the BCMS and protects a rack. Specifications and
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schematic diagram of the control box are as follows.
Item Specification
Max. voltage
L O 1500V DC
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Nominal current 160A
Depth: 888mm
Height: 185mm
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Containerized BESS solution
Item Specification
Weight ~50kg
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Fig. 3.1 The Control Box front panel layout
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3.5 CC Panel (Central Control panel)
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The CC panel is mainly composed of a DC (Direct Current) junction cabinet, AC (Alternating
Current) auxiliary distribution cabinet and Integrated Control Module.
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The Integrated Control Module includes
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- UPS backup power module: UPS and Backup battery
- Switching Mode Power Supply module: 24V Switching Mode Power Supply
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and related power distribution
- System control module: BAMS, EMMU, Switches, Network port SPD and
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Signal conversion terminals
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The DC junction cabinet includes
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- DC collection section that consists of a DC circuit switch, DC Fuses and bus-bars,
which collect all battery racks in parallel into one battery array used by owner for field
connection
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Containerized BESS solution
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Fig. 3.3 The schematic diagram of DC part
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The AC auxiliary distribution part mainly consists of:
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- An auxiliary distribution system that provides LV AC power to enclosure loads
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and includes: auxiliary transformers, AC circuit breakers and switches, AC
fuse, etc.
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Containerized BESS solution
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Fig. 3.4 The schematic diagram of AC part
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Item Specification
DC Junction Cabinet
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Max. Voltage 1500V
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Max. Current 2000A
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Short- circuit Protection YES
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AC Distribution Part
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Max. Auxiliary Power 31 kVA
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Rated Voltage 480V
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Max. Current 60A
3kVA
UPS Capacity
Duration time: 30min
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Containerized BESS solution
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BAMS YES
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EMMU YES
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LC NO
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Ethernet (external) CAT5e
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NET Surge Protection YES
Fiber SFP*2
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Fast Stop Signal For EMS Normally closed(optional Normally opened)
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EMS Fast Stop Signal Input (For BESS) Normally closed
Cable/Wire Entrance
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Other
Bottom
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Protection Grade IP20
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Body Color RAL7035
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Depth: 700mm
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Dimensions Width: 960mm
Height: 2300mm
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Fig. 3.5 The CC Panel front panel layout(Only for reference)
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Containerized BESS solution
4. BMS
BMSs consists of BMU (Battery Management Unit), BCMS (Battery Cluster Management
System), BAMS (Battery Array Management System) and an EMMU (Environmental
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Monitoring Management Unit).
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4.1 BMU
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Functions:
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Communication: communicates with BCMS by Daisy-chain
Data collection: collects cells voltages, cells temperature
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Balancing system: active equalization
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Parameter configuration: configures communication parameters, control mode and
threshold values through daisy chain CAN communication
Data storage: stores communication parameters, control mode and threshold values.
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The specifications of BMU are as follows:
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Operation Temperature -20~65℃
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Operation
Atmospheric Pressure 70~106kPa
Environment
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5%~95% RH,
Relative Humidity
without condensation
Voltage Range 20~90V
Power Source ~1.2W
Max. Power (Excluding the power consumption
of active balance)
Communication Communication Ports Daisy-chain
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Containerized BESS solution
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Acquisition range -40~125℃
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Acquisition accuracy ±2℃
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Balancing Method Active equalization
Battery Balancing
Balancing Current 2A±0.2A
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*1: Temperature acquisition via NTC temperature sensors
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4.2 BCMS
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Functions:
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Communication: communicates with modules BMU and BAMS
Data collection: calculates collected voltage values, current value, ground resistance of
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the rack when disconnected.
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Calculation: SOC (State of Charge), SOH (State of Health), available energy, extreme
values for the rack.
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Control: controls the connection/disconnection to the main DC bus of the rack.
Alarm and protection: send alarm and protects the rack under abnormal conditions.
Includes over-current and short circuit protection.
Balancing system: control cells equilibrium, in order to improve the consistency of cells
within one cluster.
Events logging and data storage: records and stores faults, alarms and operation events
of the racks
The specifications of BCMS are as follows:
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Containerized BESS solution
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Voltage Range 18~60V
Power Source
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Max. Power 10W
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Daisy
Communication Ports
chain*2/CAN*2/ETH*3/RS485*2
Communication
Baud Rate 667KHz/500kbps/100Mbps/9600bps
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Protocol Default setting CAN2.0B,Modbus-TCP
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Battery Cluster Voltage Acquisition 0~1500V(±0.1%FS)
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Battery Cluster Current Acquisition 0~300A(±0.3%FS)*1
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0~655350kΩ(±5%RD±10kΩ)
Measurement Insulation Resistance to Ground
Protection threshold: 500MΩ
SOC/SOE ≤3% (after balancing)
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Cumulative Energy ≤5%
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*1:The accuracy of current measurement depends on the hall sensors and the BCMS
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4.3 BAMS
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Functions:
Communication: communicates with owner’s EMS, EMMU and BCMS
Data collection: collects voltage values of the array buses.
Calculation: calculates array SOC, SOH, available energy, voltage/temperature values
for the rack(s).
Control: supervises the participation of the rack.
Alarm: alarms/warns the array under abnormal conditions.
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Containerized BESS solution
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Type Items Specifications
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Operation Temperature -20~65℃
Operation 10%~85%RH
Operation Humidity
Environment without condensation
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Atmospheric Pressure 70kPa~106kPa
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Power Source
Max. Power 10W
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Communication Ports CAN*2/ETH*2/RS485*2
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Communication
Baud Rate 250kbps/100Mbps/9600bps
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Dry Contact Input 0~12V,5 Channels
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DI&DO Dry Contact Output 30V/2A, 5 Channels
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DC Side Voltage
0~1500V(±0.1%FS)
Acquisition
Measurement SOC/SOE ≤3%
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Cumulative Energy ≤5%
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4.4 EMMU
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Functions
Communication: communicates with BAMS and EMS controller.
Data collection: collects devices states as Liquid cooling unit, fan, fire suppression and
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Containerized BESS solution
so on.
Alarm protection: temperature anomaly alarm.
Liquid cooling system management: manage cooling system.
Events logging and data storage records and stores faults, alarms, and operation events
related to the environment.
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The specifications of EMMU are as follows:
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Type Items Specifications
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Operation
Atmospheric Pressure 70kPa~106kPa
Environment
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Relative Humidity 5%~95% RH
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Voltage Range 18~60V
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Power Source
Max. Power ≤10W/≤2W(standby)
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Communication Baud Rate 250kbps/100Mbps/9600bps/9600bps
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Protocol Default setting Modbus-TCP/IEC61850(MMS)
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Input Wet Contact 5~30V(2 Channels)、3~5V(2 Channels)
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Hi-speed Output Dry
0~30V,2 Channels
Contact
Output Dry Contact 30VDC/3A,15 Channels
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Temperature Acquisition*1 -40~125℃(±2℃),2 Channels
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Acquisition Voltage Acquisition 0~30V(±1%FS),2 Channels
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Current Acquisition -20~20mA(±1%FS),4 Channels
*1:Temperature acquisition via NTC temperature sensors
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Containerized BESS solution
5. Mechanical Interface
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Fig. 5.1 External cable interfaces diagram
The external cables interfaces are located at the bottom of the enclosure as shown above. The
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smaller hole on the left is the communication cable outlet hole. The smaller hole on the right is the
auxiliary power cables/wires outlet hole. The larger one is the DC power cable outlet hole. The
connection method and penetration sealing for enclosures is responsibility of the owner. The
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enclosure supports cable trenching or conduit.
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Containerized BESS solution
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Fig. 5.2 Fixing and grounding schematic drawing (For reference only)
Foundation design is the responsibility of the owner. The enclosure is designed to support the
external anchoring interface 300mm above the finished grade.
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5.3 Auxiliary power cable terminals
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Maximum Allowable cable
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External Terminal Mounting screw Connection terminal
section
Cold-pressed
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Copper bar for L1 1*M6 600V+,1*2AWG
terminal, single hole
Cold-pressed
Copper bar for L2 1*M6 600V+,1*2AWG
terminal, single hole
Cold-pressed
Copper bar for L3 1*M6 600V+,1*2AWG
terminal, single hole
Cold-pressed
Copper bar for N 1*M6 600V+,1*2AWG
terminal, single hole
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Containerized BESS solution
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Fig. 7-12 AC Auxiliary power cable terminals (For reference only)
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5.4 Main power cable terminals(DC cables)
External Terminal
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Connection terminal
Cold-pressed terminal
Maximum Allowable
cable section
1500Vdc+,10*4/0AWG
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Copper bar for DC+ 5*φ0.512in(13mm) Cold-pressed terminal 1500Vdc+,10*4/0AWG
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Containerized BESS solution
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Fig. 5.4 Main power cable terminals (For reference only)
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