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Screw Pump Catalogue en

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0% found this document useful (0 votes)
98 views17 pages

Screw Pump Catalogue en

PFA

Uploaded by

muhammad.kamran
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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SCREW PUMP

CATALOGUE
VP SERIES SCREW PUMPS  Generally acceptable contamination:
- Maximum solids contents: 120mg/l
- Maximum grain size: 0.05mm (50µm) for machining
VP series pumps provide high pressure (up to 100 bar) at low
(turning, milling, drilling) Special values can be applied on
volumetric delivery (up to 50lt/min).
request. Recommended filtration quality and max. solid
content of pumped fluid is given at page 4.
VP Screw pumps are mostly used on deep hole drilling applica-
tions on CNC machine tools. On deep hole drilling applications,  Kinematic viscosity: 1-400 mm2/s (cSt)
while work-piece are drilled by cutting tool, coolant liquid are  Operation temperature: 0 °C to 80 °C
sprayed to the work-piece through the cutting tool. So work-
piece and cutting tool can be cooled and metal chips can be VP type screw pumps are self-priming pumps with 4m geodesic
thrown out enhancing the quality of machining. It also acceler- suction head. Running dry and operation with closed valve is not
ates the process and prolongs the lifetime of cutting tool. Only permissible.
high pressure pumps can overcome the high flow resistance of
the system and provide required flow rate. VP series screw pumps are delivered with tank lid, valve block and
manometer shown in Figure 1.
The medium is compressed by a set of spindles in VP series self-
priming pumps. Rotation of the driving (main) screw provides the
pumped medium to move continuously from suction to the dis-
charge port. The special profile formation of the spindles leads to
a minimum leakage between the spindles and provides a high
level of efficiency. VP series screw pumps have a pressure control
and a regulation valve that is required for the safety of the sys-
tem.

VP series features: Motor


 High efficiency,
 High reliability,
 Low noise level,
 Self-priming capacity,
 Near-zero pulsation.
Primary application areas of VP series screw pumps:
a. Machine tools and machining centres, Coupling Pump
 Pumping of the coolant and lubricant fluid (minimum 5% oil) Housing
 Deep hole drilling applications for cooling machine tool and
work-piece and to remove the chips out of the hole.
Pressure
b. Hydraulic systems,
regulation
 Pumping for coolants and fluids with high viscosity (between valve Tank Lid
1-400 cSt)

c. Central units for heat exchange and energy recover,


 Circulation of the system fluid
d. Due to its wear-resistant design
 Processes that difficult to mill materials such as titanium and Screw
stainless steel, Pump
 High precision applications such as aerospace industry, Drain
 Grinding applications. Pipe

Properties of the medium Fluids with lubricating properties such


as
 Oil in water emulsions with minimum 5% oil.
 Cooling and cutting oils are suggested. Also, pumped fluid
should not include abrasives or long fibre components. Installa-
Suction
tion of a strainer on the suction port of the pump has to be
Pipe
avoided. Usage of strainer creates additional forces on the suc-
tion port of the pump and as a result power consumption of the
motor increases.

Figure 1. Configuration of VPC series screw pump

www.miksanmotor.com 1
VP screw pumps are offered in various pumps within a single
frame size, combination with various motors is possible. Identifi-
cation of the pump is given in Figure 2.

VPM 1 40
Series Lead
VP : Only pump (w/o motor)
VPM : Pump and motor Frame size
VPC : Full assembly*
* Full assembly includes motor, screw pump, pressure regulation
valve, pressure gauge, tank lid, suction and drain valve

Figure 2. Identification of VP series screw pumps

Performance curves of the VP series screw pumps at 2900RPM


and viscosity of 1 cSt and 20 cSt are given in Figure 3. Please con-
tact us for higher volumetric deliveries.

100 100
1 cSt 20 cSt

90 90

80 80

70 70

60 60
Pressure (bar)

Pressure (bar)

50 50

40 40

30 30

20 20

10 10
VP 132 VP 150 VP 132 VP 150
VP 140 VP 160 VP 140 VP 160

0 10 20 30 40 50 60 0 10 20 30 40 50 60
Volumetric Delivery (l/min) Volumetric Delivery (l/min)
Figure 3. Performance curve of VP series screw pumps

2 www.miksanmotor.com
VP Screw Pump Dimensions

Suction / Discharge Dimensions (mm)


Model
b b1 b2 b3 e1 e2

VP 1 25 G1 G¾ M10 26,2 52,4

Pump Dimensions (mm)


Model
a1 a2 c c1 c2 d d1 d2 h k s1 s2 t t1 u u1

VP 1 125 160 142 40 55 19 100 140 75 392 10,5 12,5 2,5 36 6 21,5

Technical Parameters

Flow Rate 15 to 50 I/min

Liquid Temperature Up to 80 °C

Inlet Pressure Up to 10 bar

Max. Outlet Pressure 100 bar

Viscosity Range (ν) 1 to 400 cSt (min 5% oil)

Dirt Load Level Up to 120 mg/l

Filter Fineness Up to 50 μm

www.miksanmotor.com 3
Recommended filtration quality of VP screw pumps

60

50

40
Recommended filtration, μm

100 Bar

30
4

20

10

30 Bar

30 Bar
100 Bar
30 Bar
100 Bar

0 10 20 30 40 50 60 70 80 90 100 110 120

Max. Solid Content, mg/l


www.miksanmotor.com

1.000>10.000 HV 50>70 HRC <50 HRC


Very high hardness High hardness Average hardness
(titanium, CBN) (Hardened (Steel, GG, Al)
steel)
VP 132 SCREW PUMP
VPM
Applications:

 High pressure pumps with low volumetric delivery,


 Cutting, turning milling, boring, grinding and similar applications of the machine tools,
 Especially used for deep hole boring operations due to the high pressure up to 100 bar,
 Pumping cutting/cooling fluids in circulation systems,

Fluid Specifications:

 Coolants,
 Cutting oils,
 Grinding oils,
 Emulsions (minimum 5% oil),
 Thermal oils (contact for detailed information)
 Kinematic viscosity 1...400 mm2/s (contact for higher viscosities)

Materials:

Spindles : High performance steel, hardened steel


Pump body : Cast iron - DIN GG 26, specially heat treated
Discharge casing : Cast iron - DIN GG 26
Housing : Aluminium
Mechanical seal : SiC-SiC-Viton
O-ring : Viton
Suction pipe : Steel

VPM 132 VPC 132

 VP 132 Screw pump,  VP 132 Screw pump,


 Electrical Motor , coupling and pump-  Electrical Motor , coupling and pump-
housing. housing.
 Pressure regulation valve,
 Pressure gauge,
VPC
a  Tank lid
 Suction and drain pipes.

Motor : 3-phase IE3 induction motor


2-pole, 2900 RPM;
4-pole, 1450 RPM (Optional)
Protection degree, IP 55
Insulation class F
b

NOMINAL SIZE
Motor Dimensions
Cable Gland
2 Pole 4 Pole a b c
kW mm
1,1 0,55/0,75 157 485 105 M16x1,5
1,5 1,1 176 495 124 M20x1,5
2,2 1,5 176 520 124 M20x1,5
3 2,2/3 194 560 145 M20x1,5
4 4 194 560 145 M20x1,5
400

5,5 - 218 580 157 M20x1,5

350 □ * VPM and VPC series have the same hydraulic and electrical values.

www.miksanmotor.com 7
Pump Performance and Electrical Values
50 Hz 2900 RPM
Type
Max. Flow Rate Motor
QTH =26,7 Weight
Pressure l/min kW
l/min kg
bar 1 cSt 20 cSt 1 cSt 20 cSt
10 23,8 26,3 1,1 1,1 32
20 22,2 25,4 1,5 1,5 36
30 20,9 24,3 2,2 2,2 37.5
40 19,5 23,5 2,2 2,2 37.5
VPM 132

50 18,2 22,6 3 3 43.5


60 17,1 21,8 3 3 43.5
70 15,9 21,2 4 4 46.5
80 14,6 20,4 4 4 46.5
90 13,8 20,1 5,5 5,5 53
100 12,9 19,6 5,5 5,5 53

Performance Curve
100

90

80

70

60
Pressure (bar)

50

1 cSt 20 cSt
40

30
*Performance curves of
the VP 132 series screw
pumps at 2900 rpm and
viscosity of 1 cSt and 20 20
cSt. VP 132 can also be
operated at 1450 RPM.

10

0 10 20 30 40 50
Volumetric Delivery (l/min)

8 www.miksanmotor.com
VP 140 SCREW PUMP
VPM
Applications:

 High pressure pumps with low volumetric delivery,


 Cutting, turning milling, boring, grinding and similar applications of the machine tools,
 Especially used for deep hole boring operations due to the high pressure up to 100 bar,
 Pumping cutting/cooling fluids in circulation systems,

Fluid Specifications:

 Coolants,
 Cutting oils,
 Grinding oils,
 Emulsions (minimum 5% oil),
 Thermal oils (contact for detailed information)
 Kinematic viscosity 1...400 mm2/s (contact for higher viscosities)

Materials:

Spindles : High performance steel, hardened steel


Pump body : Cast iron - DIN GG 26, specially heat treated
Discharge casing : Cast iron - DIN GG 26
Housing : Aluminium
Mechanical seal : SiC-SiC-Viton
O-ring : Viton
Suction pipe : Steel

VPM 140 VPC 140

 VP 140 Screw pump,  VP 140 Screw pump,


 Electrical Motor , coupling and pump-  Electrical Motor , coupling and pump-
housing. housing.
 Pressure regulation valve,
 Pressure gauge,
VPC
a  Tank lid
 Suction and drain pipes.

Motor : 3-phase IE3 induction motor


2-pole, 2900 RPM;
4-pole, 1450 RPM (Optional)
Protection degree, IP 55
Insulation class F
b

NOMINAL SIZE
Motor Dimensions
Cable Entry
2-Pole 4-Plole a b c
kW mm
1,1 0,55 157 485 105 M16x1,5
- 1,1 176 495 124 M20x1,5
2,2 1,5 176 520 124 M20x1,5
3 2,2/3 194 560 145 M20x1,5
4 4 194 580 145 M20x1,5
400

5,5 - 218 630 157 M20x1,5


7,5 - 258 705 198 M25x1,5

350 □ * VPM and VPC series have the same hydraulic and electrical values.

www.miksanmotor.com 9
Pump Performance and Electrical Values
50 Hz 2900 RPM
Type
Max. Flow Rate Motor
QTH =32,7 Weight
Pressure l/min kW
l/min kg
bar 1 cSt 20 cSt 1 cSt 20 cSt
10 30,4 32,4 1,1 1,1 32,0
20 28,7 31,8 2,2 2,2 37,5
30 26,9 31,2 2,2 2,2 37,5
40 25,8 30,6 3,0 3,0 43,5
VPM 140

50 23,9 30,3 4,0 4,0 46,5


60 22,9 30 4,0 4,0 46,5
70 21,5 29,5 5,5 5.5 53,0
80 20,1 29 5,5 5.5 53,0
90 18,9 28,6 7,5 7.5 74,0
100 17,9 28,2 7,5 7.5 74,0

Performance Curve
100

90

80

70

60
Pressure (bar)

50

1 cSt 20 cSt
40

30
*Performance curves of
the VP 140 series screw
pumps at 2900 rpm and
viscosity of 1 cSt and 20 20
cSt. VP 140 can also be
operated at 1450 RPM.

10

0 10 20 30 40 50
Volumetric Delivery (l/min)

10 www.miksanmotor.com
VP 150 SCREW PUMP
VPM
Applications:

 High pressure pumps with low volumetric delivery,


 Cutting, turning milling, boring, grinding and similar applications of the machine tools,
 Especially used for deep hole boring operations due to the high pressure up to 100 bar,
 Pumping cutting/cooling fluids in circulation systems,

Fluid Specifications:

 Coolants,
 Cutting oils,
 Grinding oils,
 Emulsions (minimum 5% oil),
 Thermal oils (contact for detailed information)
 Kinematic viscosity 1...400 mm2/s (contact for higher viscosities)

Materials:

Spindles : High performance steel, hardened steel


Pump body : Cast iron - DIN GG 26, specially heat treated
Discharge casing : Cast iron - DIN GG 26
Housing : Aluminium
Mechanical seal : SiC-SiC-Viton
O-ring : Viton
Suction pipe : Steel

VPM 150 VPC 150

 VP 150 Screw pump,  VP 150 Screw pump,


 Electrical Motor , coupling and pump-  Electrical Motor , coupling and pump-
housing. housing.
 Pressure regulation valve,
 Pressure gauge,
VPC
a  Tank lid
 Suction and drain pipes.

Motor : 3-phase IE3 induction motor


2-pole, 2900 RPM;
4-pole, 1450 RPM (Optional)
Protection degree, IP 55
Insulation class F
b

NOMINAL SIZE
Motor Dimensions
Cable Entry
2-Pole 4-Pole a b c
kW mm
1,5 1,1 176 495 124 M20x1,5
2,2 1,5 176 520 124 M20x1,5
3 2,2 194 560 145 M20x1,5
4 3 194 580 145 M20x1,5
400

5,5 4 218 630 157 M20x1,5


7,5 5,5 258 705 198 M25x1,5

350 □ * VPM and VPC series have the same hydraulic and electrical values.

www.miksanmotor.com 11
Pump Performance and Electrical Values
50 Hz 2900 RPM
Type
Max. Flow Rate Motor
QTH =41,3 Weight
Pressure l/min kW
l/min kg
bar 1 cSt 20 cSt 1 cSt 20 cSt
10 37,6 40,5 1,5 1,5 36,0
20 35,4 39,6 2,2 2,2 37,5
30 33,5 38,8 3 3 43,5
40 31,8 38,3 4 4 46,5
VPM 150

50 30,2 38 4 4 46,5
60 28,9 37,7 5,5 5,5 53,0
70 27,8 37,5 5,5 5,5 53,0
80 26,2 37,2 7,5 7,5 74,0
90 25 37 7,5 7,5 74,0
100 23,9 36,7 7,5 7,5 74,0

Performance Curve
100

90

80

70

60
Pressure (bar)

50

40
1 cSt 20 cSt

30
*Performance curves of
the VP 150 series screw
pumps at 2900 rpm and
viscosity of 1 cSt and 20 20
cSt. VP 150 can also be
operated at 1450 RPM.

10

0 10 20 30 40 50
Volumetric Delivery (l/min)

12 www.miksanmotor.com
VP 160 SCREW PUMP
VPM
Applications:

 High pressure pumps with low volumetric delivery,


 Cutting, turning milling, boring, grinding and similar applications of the machine tools,
 Especially used for deep hole boring operations due to the high pressure up to 100 bar,
 Pumping cutting/cooling fluids in circulation systems,

Fluid Specifications:

 Coolants,
 Cutting oils,
 Grinding oils,
 Emulsions (minimum 5% oil),
 Thermal oils (contact for detailed information)
 Kinematic viscosity 1...400 mm2/s (contact for higher viscosities)

Materials:

Spindles : High performance steel, hardened steel


Pump body : Cast iron - DIN GG 26, specially heat treated
Discharge casing : Cast iron - DIN GG 26
Housing : Aluminium
Mechanical seal : SiC-SiC-Viton
O-ring : Viton
Suction pipe : Steel

VPM 160 VPC 160

 VP 160 Screw pump,  VP 160 Screw pump,


 Electrical Motor , coupling and pump-  Electrical Motor , coupling and pump-
housing. housing.
 Pressure regulation valve,
 Pressure gauge,
VPC
a  Tank lid
 Suction and drain pipes.

Motor : 3-phase IE3 induction motor


2-pole, 2900 RPM;
4-pole, 1450 RPM (Optional)
Protection degree, IP 55
Insulation class F
b

NOMINAL SIZE
Motor Dimensions
Cable Entry
2-Pole 4-Pole a b c
kW mm
1,5 1,1 176 495 124 M20x1,5
2,2 - 176 520 124 M20x1,5
3 2,2 194 560 145 M20x1,5
4 3 218 580 157 M20x1,5
5,5 4 258 630 198 M20x1,5
400

7,5 5,5 258 705 198 M25x1,5


11 - 258 705 198 M25x1,5

350 □ * VPM and VPC series have the same hydraulic and electrical values.

www.miksanmotor.com 13
Pump Performance and Electrical Values
50 Hz 2900 RPM
Type
Max. Flow Rate Motor
QTH =49,2 Weight
Pressure l/min kW
l/min kg
bar 1 cSt 20 cSt 1 cSt 20 cSt
10 45,5 47,6 1,5 1,5 36,0
20 43,9 44,5 2,2 2,2 37,5
30 41,2 42,7 3 3 43,5
40 39,6 41,6 4 4 46,5
VPM 160

50 38,1 41 5,5 5,5 53,0


60 36 40,5 5,5 5,5 53,0
70 34,5 40,2 7,5 7,5 74,0
80 33,4 39,8 7,5 7,5 74,0
90 31,9 39,5 11 11 81,0
100 31,3 39,2 11 11 81,0
Performance Curve
100

90

80

70

60
Pressure (bar)

50
20 cSt

40
1 cSt

30
*Performance curves of
the VP 160 series screw
pumps at 2900 rpm and
viscosity of 1 cSt and 20 20
cSt. VP 160 can also be
operated at 1450 RPM.

10

0 10 20 30 40 50
Volumetric Delivery (l/min)

14 www.miksanmotor.com
ACCESSORIES

Adjustable pressure relief valve

Maximum pressure of screw pumps, which are displacement The selection of pressure relief valves depends on the following
pumps, must be limited due to their design. Thus, the maximum criteria:
working pressure have never exceed the highest allowable work-  Pressure, flow rate and viscosity of the fluid
ing pressure to avoid overloading for the particular pump and  Control / Regulation of relief valve
electrical motor combination in use and to protect the piping
installation. VPV pressure relief valve is designed for use in coolant applica-
tions with a maximum viscosity of 100 cSt.
VPV series adjustable pressure relief valves allow for variable
operating pressures anywhere between 10– 100 bar and allows
the discharge back to tank.

Type Pump Model

VPV 01 VP 1

Full Assembly (VPC Series) Installation accessories

Full assembly includes motor, screw pump, pressure regulation The plate which the screw pump will be mounted and the con-
valve, pressure gauge, tank lid, suction and drain valve nection pipes for complete system are provided upon request.
400

350 □

www.miksanmotor.com 15
Fax : +90 212 279 55 67
E-mail : [email protected]

PUMP ORDER FORM

Application : ...................................................................................................................................................

Workpiece material : ...................................................................................................................................................

Pressure : ............... bar Flow Rate : ............... l/min, m3/h

Depth of Immersion : ............... mm

Fluid Specifications

Fluid Type : ...................................................................................................................................................

Viscosity (Kinematic) : ............... mm2/s (cSt) Temperature : ............... oC

Filtration : ............... µm

Electrical Information : 3 Phase 1 Phase

400 V 230 V Other : .................. V

50 Hz 60 Hz

Additional Information : ...................................................................................................................................................

...................................................................................................................................................

...................................................................................................................................................

...................................................................................................................................................

Customer Information

Company Name : ..................................................................................................................................................................

Address : ..................................................................................................................................................................

Telephone : ..................................................................................................

E-mail : ..................................................................................................

Date : .......................................

16 www.miksanmotor.com
MİKSAN MOTOR SAN. VE TİC. A.Ş.
B.O.S.B. Bakır ve Pirinç Sanayicileri Sitesi
Menekşe Cad. No:1 Beylikdüzü - İstanbul / TÜRKİYE
Tel: +90 212 284 64 00
Fax: +90 212 279 55 67
e-mail: [email protected]
web: www.miksanmotor.com

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