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Owner'S Manual: Serial NO

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0% found this document useful (0 votes)
36 views24 pages

Owner'S Manual: Serial NO

Uploaded by

crissadiver
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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OWNER'S

MANUAL

MODEL
NUMBERS:
583.356500
583.356820
583.356830

SERIAL NO.
(owner - write in No.)

CAUTION:
Read Rules for Heater Sizes:
Safe Operation 35,000 55,000 and 110,000 Btu/Hr
and Instructions
Carefully

Operation and Maintenance


Instructions with Parts List
SAVE THIS MANUAL FOR
FUTURE REFERENCE

Sold by Sears, Roebuck and Co., 3333 Beverly Road, Hoffman Estates, IL 60179
WARRANTY For one year from the date of purchase, Sears will repair any defect in material or
workmanship in this portable heater at no charge.

If the portable heater is used for commercial or rental purposes, this warranty
applies for only thirty days from the date of purchase.

Warranty service is available by simply returning the heater to the nearest Sears
Service Center. This warranty gives you the specific legal rights, and you may
also have other rights which vary from state to state.

Sold by Sears, Roebuck and Co., 3333 Beverly Road, Hoffman Estates, IL 60179

SECTION PAGE
CONTENTS
Warranty ........................................................................................ 2
Safety Information ......................................................................... 3
Product Identification .................................................................... 4
Unpacking ..................................................................................... 5
Assembly ....................................................................................... 5
Theory of Operation ...................................................................... 6
Fuels .............................................................................................. 6
Ventilation ..................................................................................... 7
Operation ....................................................................................... 7
Storing, Transporting, or Shipping ................................................ 8
Preventative Maintenance Schedule ............................................. 8
Troubleshooting ............................................................................. 9
Service Procedures ........................................................................ 10
Upper Shell Removal .............................................................. 10
Fan ........................................................................................... 10
Air Output, Air Intake, and Lint Filters .................................. 10
Pump Pressure Adjustment ..................................................... 11
Fuel Filter ................................................................................ 11
Spark Plug (35/55,000 Btu!Hr Models) .................................. 11
Spark Plug (110,000 Btu!Hr Model) ...................................... 12
Nozzle (35/55,000 Btu!Hr Models) ........................................ 12
Nozzle (110,000 Btu!Hr Model) ............................................. 13
Pump Rotor ............................................................................. 13
Specifications ................................................................................. 14
Wiring Diagrams ........................................................................... 14
Accessories .................................................................................... 15
Maintenance Kits ........................................................................... 15
Illustrated Parts Breakdowns and Parts Lists ................................ 16
Wheels and Handle Parts List (110,000 Btu!Hr Model) ............... 22
How To Order Parts ...................................................................... Back Cover

10050d
SAFETY WARNINGS
INFORMATION IMPORTANT: Read this owner's manual carefully and completely
before trying to assemble, operate, or service this heater. Improper use
of this heater can cause serious injury or death from burns, fire,
explosion, electrical shock, and carbon monoxide poisoning.

DANGER
Carbon monoxide poisoning may lead to death!

Carbon Monoxide Poisoning: Early signs of carbon monoxide poisoning


resemble the flu, with headaches, dizziness, or nausea. If you have these signs, the
heater may not be working properly. Get fresh air at once! Have heater serviced.
Some people are more affected by carbon monoxide than others. These include
pregnant women, people with heart or lung disease or anemia, those under the
influence of alcohol, and those at high altitudes.

Make certain you read and understand all warnings. Keep this manual for reference.
It is your guide to safe and proper operation of this heater.

° Use only kerosene or No. 1 fuel oil to avoid risk of fire or explosion. Never use
gasoline, naphtha, paint thinners, alcohol, or other highly flammable fuels.
* Fueling
a) Personnel involved with fueling shall be qualified and thoroughly familiar with
the manufacturer's instructions and applicable federal, state, and local regula-
tions regarding the safe fueling of heating units.
b) Only the type of fuel specified on the heater's data plate shall be used.
c) All flame, including the pilot light, if any, shall be extinguished and the heater
allowed to cool, prior to fueling.
d) During fueling, all fuel lines and fuel-line connections shall be inspected for
leaks. Any leaks shall be repaired prior to returning the heater to service.
e) At no time shall more than one day's supply of heater fuel be stored inside a build-
ing in the vicinity of the heater. Bulk fuel storage shall be outside the structure.
f) All fuel storage shall be located a minimum of 25 feet from heaters, torches,
welding equipment, and similar sources of ignition (exception: the fuel reser-
voir integral with the heater unit).
g) Whenever possible, fuel storage shall be confined to areas where floor penetra-
tions do not permit fuel to drip onto or be ignited by a fire at lower elevation.
h) Fuel storage shall be in accordance with the federal, state, or local authority
having jurisdiction.
° Never use heater where gasoline, paint thinner, or other highly flammable vapors
are present.
° Follow all local ordinances and codes when using heater.
° Heaters used in the vicinity of tarpaulins, canvas, or similar enclosure materi-
als shall be located a safe distance from such materials. The recommended
minimum safe distance is 10 feet. It is further recommended that these
enclosure materials be of a fire retardant nature. These enclosure materials
shall be securely fastened to prevent them from igniting or from upsetting the
heater due to wind action.
° Use only in well-vented areas. Provide at least three square feet of fresh, outside
air for each 100,000 Btu/Hr of rating. This heater produces carbon monoxide,
which is listed by the State of California as a reproductive toxin under Proposition 65.
° Use only in places free of flammable vapors or high dust content.

100506
SAFETY ° Use only with the electrical voltage and frequency specified on model plate.
° Use only a three-prong, grounded extension cord.
INFORMATION ° Minimum heater clearances from combustibles:
Outlet: 8 Ft. Sides: 4 Ft. Top: 4 Ft. Rear: 4 Ft.
° Locate heater on a stable and level surface while hot or running or a fire may occur.
° When moving or storing heater, keep heater in a level position or fuel spillage may occur.
° Keep children and animals away from heater.
° Unplug heater when not in use.
° When used with thermostat, heater may start anytime.
° Never use heater in living or sleeping areas.
° Never block air inlet (rear) or air outlet (front) of heater.
° Never move, handle, refuel, or service a hot, operating, or plugged-in heater.
° Never attach duct work to front or rear of heater.

PRODUCT Hot Air Outlet Handle


IDENTIFICATION .......Upper Shell
Continued

Lower Shell .............. Fan Guard

.Air Filter
Fuel End Cover
.....Fuel Cap

Side Cover
Flame-Out Control ...........
Reset Button
Power Cord

Figure 1 - 35/55,000 Btu/Hr Models

Hot Air
Outlet "-
jUpper Shell
/

/-

Lowe r
Shell
Fuel Cap

Fan Guard

........
Fuel Tank

/
Side Cover
/ ..... Power Cord
//

Flame-Out Control
Reset Button

Eel Figure 2 - 110,000 Btu/Hr Model


10050u
UNPACKING 1. Remove all packing items applied to heater for shipment.
2. Remove all items from carton.
3. Check items for shipping damage. If heater is damaged, promptly inform dealer
where you bought heater.

ASSEMBLY This model is furnished with wheels and a handle. Wheels, handle, and the
mounting hardware are found in the shipping carton.
(For 110,000 Btu/Hr
Model Only) Tools Needed
• Medium Phillips Screwdriver
• 3/8" Open or Adjustable Wrench
• Hammer

1. Slide axle through wheel support frame. Install wheels on axle.


IMPORTANT. When installing wheels, point extended hub of wheels toward
wheel support frame (see Figure 3).
2. Place cap nuts on axle ends. Gently tap with hammer to secure.
3. Place heater on wheel support frame. Make sure hot air outlet end (front) of
heater is over wheels. Line up holes on fuel tank flange with holes on wheel
support frame.
4. Place plastic tube caps onto open ends of handle.
5. Place handle on top of fuel tank flange. Make sure handle is over air inlet end
(rear) of heater. Insert four screws through handle, fuel tank flange, and wheel
support frame. Attach nut finger tight after each screw is inserted.
6. Insert remaining four screws through tank flange and wheel support frame.
Attach nut finger tight after each screw is inserted.
7. After all screws are inserted, tighten nuts firmly.
Plastic
Tube
Cap
\

",,\ Screw
Handle
Outlet
Hot Air ,\\ _"l

Fuel Air
Inlet
Tank .....
Flange

Wheel Axle
Support
Frame "--..

Nut

-. Extended

Cap Nut " Wheel Hub

Figure 3 - Wheel and Handle Assembly, 110,000 Btu/Hr Model Only

100506
THEORY OF The Fuel System: The air pump forces air through the air line. The air is then
pushed through the burner head nozzle. This air causes fuel to lift from the tank.
OPERATION A fine mist of fuel is sprayed into the combustion chamber.

The Air System: The motor turns the fan. The fan pushes air into and around
the combustion chamber. This air is heated and provides a stream of clean, hot air.

The Ignition System: The electronic ignitor sends voltage to the spark plug.
The spark plug ignites the fuel and air mixture.

The Flame-Out Control System: This system causes the heater to shut down
if the flame goes out.

Motor i Air Pump


Combustion Spark Air
Burner Fan
/ Intake
Chamber ",, Plug /
\ / Filter

Clean Cool
Heated Air
Air Out In

\ Air
/ Output
/ Filter
/
/
/

/
/ /
/
/ /
Fuel .............
/ Nozzle ...............
/ ,_
............
Fuel /..............
Air Line .............
Electronic
Tank Filter To Burner Ignitor

Air For Fuel Air For Combustion Fuel


System And Heating

Figure 4 - Cross Section Operational View

FUELS
WARNING
Use only kerosene or No. 1 fuel oil to avoid risk of fire or
explosion. Never use gasoline, naphtha, paint thinners,
alcohol, or other highly flammable fuels.

Do not use heavy fuels such as No. 2 fuel oil or No. 2 diesel. Using heavy fuels
will result in:
• clogged fuel filter and nozzle
• carbon build-up on spark plug
• the need of non-toxic anti-icer in fuel during very cold weather

IMPORTANT: Use a KEROSENE ONLY storage container. Be sure storage


container is clean. Foreign matter such as rust, dirt, or water will cause the flame-
out control to shut down heater. Foreign matter may also require you to clean fuel
system often.
10050d
VENTILATION
WARNING
Follow the minimum fresh, outside air ventilation
requirements. If proper fresh, outside air ventilation is not
provided, carbon monoxide poisoning can occur. Provide
proper fresh, outside air ventilation before running heater.

Provide a fresh air opening of at least three square feet for each 100,000 Btu!Hr
rating. Provide extra fresh air if more heaters are being used.
Example: A 110,000 Btu!Hr heater requires one of the following:
• a two-car garage door raised three inches
• a single-car garage door raised five inches
• two thirty-inch windows raised eight inches

OPERATION IMPORTANT
Review and understand the warnings in the Safety Information Section.
They are needed to safely operate this heater. Follow all local codes
when using this heater.

To Start Heater
l. Follow all ventilation and safety information.
2. Fill fuel tank with kerosene or No. 1 fuel oil.
3. Attach fuel cap.
4. Plug power cord of heater into three-prong, grounded extension cord. Exten-
sion cord must be at least six feet long.

Extension Cord Wire Size Requirements


6 to l0 feet long, use 18 AWG rated cord
11 to 100 feet long, use 16 AWG rated cord
101 to 200 feet long, use 14 AWG rated cord

. Plug extension cord into standard 120 volt/60 hertz, three-hole, grounded
outlet. Heater will start when extension cord is plugged into outlet. If not,
push in flame-out control reset button (see Figures 5 and 6).

Flame-Out
Control
Reset
Flame-
Button
Out

Reset
Button

Figure 5 - Flame-Out Control Reset Figure 6 - Flame-Out Control Reset


Button, 35/55,000 Btu/Hr Models Button, 110, 000 Btu/Hr Model

Continued
100506
OPERATION To Stop Heater
Continued l. Unplug extension cord from outlet.

To Restart Heater
l. Wait 2 minutes after stopping heater.
2. Repeat steps under To Start Heater, page 7.

STORING, Note: If shipping, transport companies require fuel tanks to be empty.


1. Drain fuel tank.
TRANSPORTING, Note: Some models have drain plug on underside of fuel tank. If so, remove
OR SHIPPING drain plug to drain all fuel. If heater does not have drain plug, drain fuel
through fuel cap opening. Be sure all fuel is removed.
2. Replace drainplug if provided.
3. If any debris is noted in old fuel, add 1 or 2 quarts of clean kerosene to tank,
stir, and drain again. This will prevent excess debris from clogging filters
during future use.
4. Replace fuel cap or drain plug. Properly dispose of old and dirty fuel. Check
with local automotive service stations that recycle oil.
5. If storing, store heater in dry place. Make sure storage place is free of dust and
corrosive fumes.

IMPORTANT. Do not store kerosene over summer months for use during next
heating season. Using old fuel could damage heater.

PREVENTATIVE WARNING
MAINTENANCE
Never service heater while it is plugged in, operating, or
SCHEDULE hot. Severe burns and electrical shock can occur.

Item How Often How To


Fuel tank Flush every 150-200 hours See Stori_, Transporting, or
of operation or as needed. Shipping, above.

Air output and Replace every 500 hours of See Air Output, Air Intake,
lint filters operation or once a year. and Lint Filters, page 10.

Air intake Wash and dry with soap and See Air Output, Air Intake,
filter water every 500 hours of op- and Lint Filters, page 10.
eration or replace as needed.

Fuel filter Clean twice a heating season See Fuel Filter, page 11.
or replace as needed.

Spark plug Clean and regap every600 See Spark Plug, pages 11
hours operation orreplace and 12.
as needed.

Fan blades Clean each season or as needed. See Fan, page 10.

Motor Not required/permanently lubricated.

10050d
TROUBLE-
WARNING
SHOOTING
Never service heater while it is plugged in, operating, or
hot. Severe burns and electrical shock can occur.

OBSERVED FAULT POSSIBLE CAUSE REMEDY

Heater ignites, but Wrong pump pressure See Pump Pressure


flame-out control Adjustment, page 11.
shuts off heater after
Dirty air output, air intake See Air Output, Air Intake,
a short period of
and lint filters and Lint Filters, page 10.
time.
Dirty fuel filter See Fuel Filter, page 11.

Dirt in nozzle See Nozzle, pages 12 and 13.

Dirty photocell lens Clean photocell lens.

Bad flame-out control Replace flame-out control.

Heater will not Wrong pump pressure See Pump Pressure


ignite, but motor runs Adjustment, page 11.
for a short period of Carbon deposits on spark See Spark Plug, pages 11
time. plug and!or improper gap and 12.

Dirty fuel filter See Fuel Filter, page 11.

Dirt in nozzle See Nozzle, page 12 and 13.

Water in fuel tank Drain and flush fuel tank with


clean kerosene. See Storing,
Tramporti_, or S_ippi_,
above, page 8.

_Ib WARNING: High Voltage!

Electronic ignitor not Make sure electronic


grounded ignitor mounting is tight.

Bad electronic ignitor Replace electronic ignitor.

Motor does not start Flame-out control not reset Press flame-out control
when heater is plugged reset button.
in, fan rotates slowly
Solid state relay not Wait two minutes before
or does not turn.
allowed to reset trying to restart heater.

Binding pump rotor If fan is hard to turn, see


Pump Rotor, page 13.

100506
SERVICE WARNING
PROCEDURES Never service heater while it is plugged in, operating, or
hot. Severe burns and electrical shock can occur.

Upper Upper Fan


Upper Shell Removal Shell Shell Guard
/ Fan /
1. Remove screws along each side of
j Guard
heater using 5/16" nut-driver. These
screws attach upper and lower
shells together.
2. Lift upper shell off.
3. Remove fan guard.

Fan
IMPORTANT: Remove fan from Figure 8 - Upper Shell Removal,
Figure 7 - Upper Shell Removal,
motor shaft before removing motor 35/55, 000 Btu/Hr Models 110,000 Btu/Hr Model
from heater. The weight of the motor
resting on the fan could damage the
fan pitch.

1. Remove upper shell (see above).


2. Use 1/8" Allen wrench to loosen
set-screw which holds fan to motor
shaft.
3. Slip fan off motor shaft.
4. Clean fan using soft cloth mois-
tened with kerosene or solvent.
Flush
5. Dry fan thoroughly.
6. Replace fan on motor shaft. Place
fan hub flush with end of motor
/
shaft (see Figure 9). Motor /
/
7. Place setscrew on flat of shaft. Shaft /
Tighten setscrew firmly (40-50
Setscrew
inch-pounds).
8. Replace fan guard and upper shell.

Figure 9 - Fan Cross Section


35/55/110,000 Btu/Hr Models

Air Output, Air Intake, and


Air Intake Air Intake
Lint Filters
Filter Filter
1. Remove upper shell (see above). Filter End Fan Guard
Filter End
2. Remove filter end cover screws Cover Fan Cover
using 5/16" nut-driver. Guard
3. Remove filter end cover.
4. Replace air output and lint filters.
5. Wash or replace air intake filter
(see Preventative Maintenance "_,,

Schedule, page 8). Lint Filter


6. Replace filter end cover. Lint Filter '_,,,,,,,
7. Replace fan guard and upper shell. Air Output Air Output
Filter Filter
IMPORTANT: Do not oil filters.
Figure 10 - Air Output, Air Intake, Figure 11 - Air Output, Air Intake,
and Lint Filters, 35/55,000 and Lint Filters, 110,000 Btu/Hr
Btu/Hr Models Model

100500
Pump Pressure (35/55,000 Btu/Hr Models Shown)
Adjustment
1. Remove pressure gauge plug from
filter end cover. Pressure Relief
2. Install accessory pressure gauge Gauge
Plug
(part number 583.35802).
3. Start heater (see Operation, page Valve
7). Allow motor to reach full speed.
4. Adjust pressure. Turn relief valve Figure 12 - Pressure Gauge Plug Remova_
to right to increase pressure. Turn Pump
relief valve to left to decrease Model Pressure
pressure. See specifications at right 35,000 Btu/Hr 3.0 PSI Pressure
for correct pressure for each model. 55,000 Btu/Hr 3.4 PSI
5. Remove pressure gauge. Replace 110,000 Btu/Hr 4.5 PSI
pressure gauge plug in filter end
cover. Figure 13 - Adjusting Pump Pressure

Fuel Filter Fuel Filter, Bushing,- ....


1. Remove side cover screws using and Lower Fuel Line Upper
Fuel Filter Fuel
5/16" nut-driver. l
,/ Line
2. Remove side cover.
3. Pull upper fuel line off fuel filter
neck.
4. Carefully pry bushing, fuel filter,
and lower fuel line (110,000 Btu/Hr
Model only) out of fuel tank.
5. Wash fuel filter with clean fuel and
replace in tank.
6. Attach upper fuel line to fuel filter
neck.
Upper Fuel Line
7. Replace side cover. Side Cover Side Cover
Figure 14 - Fuel Filter Removal, Figure 15 - Fuel Filter Re-
35/55, 000 Btu/Hr Models moval, 110,000 Btu/Hr Model

Spark Plug
(35/55,000 Btu/Hr Models) Spark Plug
1. Remove upper shell (see page 10). Combustion Mounting Nut
2. Remove fan (see page 10). Chamber "\.. Burner
\.\ Spark
3. Remove fuel and air line hoses \\\ Strap Plug Spark Plug
o /
from nozzle assembly. / Wire
/
4. Remove spark plug wire from /
spark plug. /
/
5. Remove two screws using 5/16"
nut-driver and remove burner strap.
6. Place hex-body of spark plug into
vise and tighten. y
7. Remove spark plug mounting nut
using 11/16" open-end wrench. Air Line
jjJJ
Fuel Line Hose
8. Remove burner strap from spark Hose
plug. Figure 16 - Spark Plug Removal, 35/55,000 Btu/Hr Models
9. Clean and regap spark plug
electrodes to .055" gap.
Bend Here
10.Replace burner strap onto spark
to Adjust
plug. Rotate burner strap to Gap
position spark plug electrodes (see
Figure 18, page 12).
.055" Gap
Continued Figure 17 - Spark Plug Gap, 35/55, 000 Btu/Hr Models Il!
100506
Spark Plug
11.Tighten spark plug with spark plug Burner --45 ° Electrode
mounting nut.
Strap.
12.Release hex-body of spark plug from
vise.
13.Replace burner strap onto combustion
chamber.
14.Attach spark plug wire to spark plug.
15.Attach fuel and air line hoses to
nozzle assembly.
16.Replace fan (see page 10). Figure 18 - Spark Plug Rotation, 35/55,000 Btu/Hr Models Only
17.Replace fan guard and upper shell.
Burner
Head
.....Spark Plug
Spark Plug Wire
(110,000 Btu/Hr Model)
1. Remove upper shell (see page 10).
/
2. Remove fan (see page 10). Spark
3. Remove spark plug wire from spark Plug
plug.
4. Remove spark plug from burner head
using 13/16" open-end wrench. Figure 19 - Spark Plug Removal, 110,000 Btu/Hr Model
5. Clean and regap spark plug elec-
trodes to .075" gap Bend Here
6. Install spark plug in burner head. ,_ to Adjust
/' Gap
7. Attach spark plug wire to spark plug.
8. Replace fan (see page 10).
9. Replace fan guard and upper shell.

Figure 20 - Spark Plug Gap, 110,000 Btu/Hr Model


Nozzle
(35/55,000 Btu/Hr Models)
Combustion
1. Remove upper shell (see page 10).
Chamber
2. Remove fan (see page 10).
3. Remove fuel and air line hoses from
nozzle assembly.
Nozzle
4. Turn nozzle assembly 1/4 turn to left
Assembly
and pull toward motor to remove.
5. Place plastic hex-body into vise and Strap /

Assembly /

lightly tighten.
6. Carefully remove nozzle from the
nozzle adapter using 5/8" socket
wrench.
7. Blow compressed air thru face of Air Line Hose _ Fuel Line Hose
nozzle. This will free any dirt in
nozzle area. Figure 21 - Removing Air and Fuel Figure 22 - Removing Nozzle Assem-
Line Hoses, 35/55,000 Btu/Hr Models bly, 35/55, 000 Btu/Hr Models
8. Inspect nozzle sleeve for damage.
9. Replace nozzle into nozzle adapter
until nozzle seats. Tighten 1/3 turn Nozzle .... _ _ Nozzle
more using 5/8" socket wrench (40- Face X(,,_._ _ Sleeve
45 inch-pounds).
10.Attach nozzle assembly to burner
strap.
11.Attach fuel and airline hoses to Nozzle __
Nozzle ...............
nozzle assembly. Adapter __gJ"_
12.Replace fan (see page 10). j/LJ U Fuel Line
13.Replace fan guard and upper shell. Air Line Fitting
Fitting

Figure 23- Nozzle and Nozzle Adapter, 35/55,000 Btu/Hr Models


10050d
Nozzle
(110,000 Btu/Hr Model)
Combustion Spark Plug
1. Remove upper shell (see page 10).
Chamber \\ Burner Head Wire
2. Remove fan (see page 10). /
/
3. Remove fuel and air line hoses from /
burner head.
4. Remove spark plug cable from spark
plug. Screw
5. Remove spark plug from burner Spark
head using 13/16" open-end wrench• Plug
6. Remove three screws using
"× Fuel Line Hose
5/16" nut-driver and remove burner Air Line Hose
head from combustion chamber.
7. Place burner head into vise and
Figure 24 - Removing Burner Head, 110,000 Btu/Hr Model
lightly tighten•
8. Carefully remove nozzle from .....\ Nozzle
burner head using 5/8" socket NozzleI \_ Sleeve
wrench (see Figure 25).
Face __
9. Blow compressed air thru face of
nozzle• This will free any dirt in
Nozzle
nozzle area.
10.Inspect nozzle sleeve for damage.
11.Replace nozzle into burner head and
Burner ",,
tighten firmly (80-110 inch-pounds). ",,, Fuel Line
12.Attach burner head to combustion Head ' Fitting
chamber. Air Line
Fitting
13.Install spark plug in burner head.
14.Attach spark plug cable to spark plug. Figure 25 - Removing Nozzle, 110,000 Btu/Hr Model
15.Attach fuel and airline hoses to
burner head. Blade
16.Replace fan (see page 10). Air Intake
17.Replace fan guard and upper shell• Pump _ Filter
ff /
Filter End
JJ Cover

Pump Rotor j- Fan Guard


(Procedure if rotor is binding)
l. Remove upper shell (see page 10).
2. Remove filter end cover screws Insert "
Rotor
using 5/16" nut-driver.
3. Remove filter end cover and air Air Output
Filter
filters•
Figure 26 - Rotor Location, 35/55,000 Btu/Hr Models
4. Remove pump plate screws using
5/16" nut-driver.
5. Remove pump plate•
Blade Pump
6. Remove rotor, insert, and blades• Plate Air Intake
7. Check for debris in pump. If debris is /Filter
found, blow out with compressed air. Filter End
8. Install insert and rotor•
Cover
9. Check gap on rotor• Adjust to /

•003"/•004" if needed (see Figure


28, page 14). Fan Guard
jJJ
Ins
Noto: Rotate rotor one full turn to
insure the gap is .00, /.004 at tightest
position• Adjust if needed• Rotor
Air Output
Filter
Continued Figure 27 - Rotor Location, 110,000 Btu/Hr Model

100506
(Pump Rotor, continued) Gap Adjusting Screw
10.Install blades, pump plate, air
filters, and filter end cover.
.003"/.004" Gap Sandpaper
11.Replace fan guard and upper shell. Measured With \

12.Adjust pump pressure (see page 11). _" Feeler Gauge \\\\
\

Note: If rotor is still binding, proceed


as follows:
Blade
13.Perform steps 1 thru 6 (see page 13).
14.Place fine grade sandpaper (600
grit) on flat surface. Sand rotor
Gap Adjusting Screw Figure 29 - Sanding Rotor
lightly in "figure 8" motion four
times (see Figure 29). Figure 28 - Gap Adjusting Screw Locations
15.Reinstall insert and rotor.
16.Perforln steps 10 thru 12 above.

SPECIFICATIONS Output Rating (Bin/Hr.) 35,000 55,000 ll0,000


Fuel Use Only KeroseneorNo. lFuelOil
Fuel Tank Capacity (U.S. Gal.) 3.0 5.0 9.0
Fuel Consumption (Gal. Per Hr.) .26 .40 .82
Electric Requirements 120 V/60 Hz(Same All Models)
Amperage (Normal Run) 2.0 2.0 4.5
Hot Air Output (CFM) 165 175 490

WIRING Power Plug


120V/60Hz

DIAGRAMS
White__ Black

_- Green

)
White
I -I II White
White /
Green I I I ' II I _ I Fla rrle-
, _ h I_÷_1 Spark Plug ut Reset
rerminall_Blue°BlUelCoCBoard
l Button
Photocell /
_lll_¢or I_ I'
I , II Red IR

Red

Figure 30- Wiring Diagram, 35/55,000 Btu/Hr Models

Power Plug
120V/60Hz

White__ Black

L Green
White

White
- White rrle-
ut Reset
_5 Blue o Blue Button

Red Red Photocell I_ °


Red

Red

Figure 31 - Wiring Diagram, 110,000 Btu/Hr Model

10050u
ACCESSORIES
AIR GAUGE KIT- 583.35802 STANDARD WHEELS AND
Purchase these accessories from
For all models. Special tool HANDLE KIT - 583.35800
your local Sears store. to check pump pressure. Makes heater even snore
portable and convenient. Easy
to assemble. Fits 35/55,000
Btu/Hr models.

MAINTENANCE Btu/Hr 35,000 55,000 110,000

KITS Fuel Tank Filter Screen HA2210 HA2210 HA2210


Rotor/Air Pump Kit HA3004 HA3005 HA3004
Filter Kit HA3014 HA3014 HA3017
Pump Kit HA3020 HA3020 HA3020

100506
ILLUSTRATED
PARTS
BREAKDOWN
Sears Portable Heater 4_
Model 583.356500
35,000 Btu/Hr
5

39

12

13
\

j/

J
I

34

26 _
\ 28
27

36
38
i

29
37

0
19

17

15
14
J

10050d
PARTS LIST
Sears Portable Heater
Model 583.356500
35,000 Btu/Hr
KEY PART KEY PART
NO. NUMBER DESCRIPTION QTY. NO. NUMBER DESCRIPTION QTY.

1 M51104-01 Handle 1 13 M51105-01 Fan Guard 1


2 098511-156 Upper Shell 1 14 098219-18 Power Cord 1
3 M11084-29 Screw, #10-16 x 3/4" 2 15 M11143-1 Strain Relief Bushing 1
4 M 15823-27 Screw, #10-16 x 1/2" 6 16 NTC-4C Hex Lock Nut, 1/4-20 2
5 098512-05 Combustion Chamber 1 17 M11084-26 Screw, #10-16 x 3/8" 2
6 M 10908-2 Screw, #6-32 x 3/8" 2 18 M50631 Rubber Bumper 2
7 M16660 Photocell Bracket 1 19 M50899-03AA Side Cover 1
8 HA3019 Photocell Assembly 1 20 098138-01 Motor Bracket 1
9 ** Burner Head Assembly 1 21 M30865-02 Bushing 2
9-1 HA3006 Nozzle 1 22 M11271-8 Clip Nut 6
9-2 HA3013 Spark Plug 1 23 M50104-02 Bushing 1
9-3 079980-01 Nozzle Adapter 1 24 M11084-26 Screw, #10-16 x 3/8" 6
9-4 097125-01 Bracket 1 25 M15823-37 Screw, #8-18 x 1/4" 1
9-5 M29824 Nut, 14 mm 1 26 098511-155 Lower Shell 1
10 Ml1084-26 Screw, #10-16 x 3/8" 2 27 M29652-04 Rubber Airline 1
11 M30884 Fan 1 28 098557-06 Ignitor Kit 1
12 ** Motor and Pump Assembly 1 29 M11084-29 Screw, #10-16 x 3/4" 2
12-1 097073-02 Motor 1 30 M29652-05 Fuel Line 1
12-2 079975-01 Pump Body 1 31 M50876-04 Fuel Filter (With Bushing) 1
12-3 M22009 Insert 1 32 M10990-3 Rubber Bushing 1
12-4 M22456-1 Rotor 1 33 M16841-57 Wire Assembly (Red, 6") 1
12-5 M29608 Pump End Cover 1 34 099125-02 Terminal Board 1
12-6 M29632 Lint Filter 1 35 099157-01 Rivet 1
12-7 M29633 Intake Filter 1 36 HA3003 Flame-Out Control 1
12-8 M29609 Filter End Cover 1 37 097702-01 Fuel Cap (Includes Gasket) 1
12-9 M12461-31 Screw, #10-32 x 1" 3 38 098513-23 Fuel Tank 1
12-10 M27694 Adjusting Screw 1 39 M51108-01 Heat-Shell Shield 1
12-11 M10993-1 Pressure Relief Spring 1
12-12 M22997 Plug 1 PARTS AVAILABLE - NOT SHOWN
12-13 M8940 Steel Ball, 1/4" Diameter 1
12-14 M29612-01 Output Filter 1 097072-04 General Information Decal
12-15 M12461-31 Screw, #10-32 x 1" 6 100506-01 Owner's Manual
12-16 M50016 Elbow, 90 ° 1
12-17 M8643 Blade 4
12-18 FHPF3-2C Screw, #10-32 x 1/4" 2

Motor and Pump Assembly

12-8

12-10

12-11
100506
ILLUSTRATED
PARTS
BREAKDOWN
Sears Portable Heater
Model 583.356820
55,000 Btu/Hr
5

39

9 ................... " ......

/
9-3

21-- @ 1
\

18
13
\
\
22. \
\

//
i
//
//
iJ

5 I/

26
28
27

38 36
I\_

29
I 37

19

17

15
14
J

10050d
PARTS LIST
Sears Portable Heater
Model 583.356820
55,000 Btu/Hr
KEY PART KEY PART
NO. NUMBER DESCRIPTION QTY. NO. NUMBER DESCRIPTION QTY.

1 M51104-01 Handle 1 13 M51105-01 Fan Guard 1


2 098511-156 Upper Shell 1 14 098219-18 Power Cord 1
3 M11084-29 Screw, #10-16 x 3/4" 2 15 Ml1143-1 Strain Relief Bushing 1
4 M 15823-27 Screw, #10-16 x 1/2" 6 16 NTC-4C Hex Lock Nut, 1/4-20 2
5 098512-32 Combustion Chamber 1 17 M11084-26 Screw, #10-16 x 3/8" 2
6 M 10908-2 Screw, #6-32 x 3/8" 2 18 M50631 Rubber Bumper 2
7 M16660 Photocell Bracket 1 19 M50899-03AA Side Cover 1
8 HA3019 Photocell Assembly 1 2O 098138-01 Motor Bracket 1
9 ** Burner Head Assembly 1 21 M30865-02 Bushing 2
9-1 HA3021 Nozzle 1 22 Ml1271-8 Clip Nut 6
9-2 HA3013 Spark Plug 1 23 M50104-02 Bushing 1
9-3 079980-01 Nozzle Adapter 1 24 Ml1084-26 Screw, #10-16 x 3/8" 6
9-4 097125-01 Bracket 1 25 M15823-37 Screw, #8-18 x 1/4" 1
9-5 M29824 Nut, 14 mm 1 26 098511-155 Lower Shell 1
10 Ml1084-26 Screw, #10-16 x 3/8" 2 27 M29652-04 Rubber Airline 1
11 M30884 Fan 1 28 098557-06 Ignitor Kit 1
12 ** Motor and Pump Assembly 1 29 Ml1084-29 Screw, #10-16 x 3/4" 2
12-1 100088-01 Motor 1 3O 079973-01 Fuel Line 1
12-2 M8645-2 Pump Body 1 31 M50876-05 Fuel Filter (With Bushing) 1
12-3 M22009 Insert 1 32 M10990-3 Rubber Bushing 1
12-4 M22456-2 Rotor 1 33 M16841-57 Wire Assembly (Red, 6") 1
12-5 M29608 Pump End Cover 1 34 099125-02 Terminal Board 1
12-6 M29632 Lint Filter 1 35 099157-01 Rivet 1
12-7 M29633 Intake Filter 1 36 HA3003 Flame-Out Control 1
12-8 M29609 Filter End Cover 1 37 097702-01 Fuel Cap (Includes Gasket) 1
12-9 M12461-31 Screw, #10-32 x 1" 3 38 098513-24 Fuel Tank 1
12-10 M27694 Adjusting Screw 1 39 M51108-01 Heat-Shell Shield 1
12-11 M10993-1 Pressure Relief Spring 1
12-12 M22997 Plug 1 PARTS AVAILABLE - NOT SHOWN
12-13 M8940 Steel Ball, 1/4" Diameter 1
12-14 M29612-01 Output Filter 1 098221-18 General Information Decal
12-15 M12461-31 Screw, #10-32 x 1" 6 100506-01 Owner's Manual
12-16 M50016 Elbow, 90 ° 1
12-17 M8643-2 Blade 4
12-18 FHPF3-5C Screw, #10-32 x 1/4" 2

** Not available as an assembly.


12-1
Motor and Pump Assembly

12-6

12-18 12-7

12-8

12-9

12-10

12-12
12-11
100506
ILLUSTRATED
PARTS
BREAKDOWN
Sears Portable Heater
Model 583.356830
110,000 Btu/Hr

10

5 16

23

I
24

28
\\

17
/

18

21 38

30

35

33

\
36

10050d
PARTS LIST
Sears Portable Heater
Model 583.356830
110,000 Btu/Hr
KEY PART KEY PART
NO. NUMBER DESCRIPTION QTY. NO. NUMBER DESCRIPTION QTY.

1 098511-158 Upper Shell 1 11 M50631 Rubber Bumper 2


2 M 15823-27 Screw, #10-16 x 1/2" 8 12 098138-02 Motor Mounting Bracket 1
3 098512-31 Combustion Chamber 1 13 097061-01 Solid State Relay 1
4 M16660 Photocell Bracket 1 14 M15823-39 Screw, #8-18 x 1/2" 2
5 M 10908-2 Screw, #6-32 x 3/8" 2 15 NTC-4C Hex Lock Nut, 1/4-20 2
6 HA3019 Photocell Assembly 1 16 M51114-01 Fan Guard 1
7 ** Burner Head Assembly 1 17 098557-06 Ignitor Kit 1
7-1 HA3022 Nozzle with Sleeve 1 18 Ml1084-29 Screw, #10-16 x 3/4" 2
7-2 M10659-1 Nozzle Washer 2 19 M51345-01 Fuel Line 1
7-3 M10809-1 Nozzle Spring 1 2O M51150-01 Fuel Filter 1
7-4 M8882 Nozzle Sleeve 1 21 M51151-01 Fuel Line Tube 1
7-5 M50924-03 Burner Head Body 1 22 M10990-3 Rubber Bushing 1
7-6 M50820-02 Barb Fitting 2 23 M50814-03 Airline 1
7-7 HA3012 Spark Plug 1 24 098511-157 Lower Shell 1
8 M11084-27 Screw, #10-16 x 1/2" 3 25 M50104-03 Bushing 2
9 097293-01 Fan 1 26 M50104-01 Bushing 2
10 ** Motor and Pump Assembly 1 27 Ml1084-27 Screw, #10-16 x 1/2" 6
10-1 097300-02 Motor (Split Phase) 1 28 Ml1271-8 Clip Nut 8
10-2 079975-01 Pump Body 1 29 M15823-37 Screw, #8-18 x 1/4" 1
10-3 FHPF3-2C Screw, #10-32 x 1/2" 2 3O 098513-21 Fuel Tank 1
10-4 M22009 Rotor Insert 1 31 097702-01 Fuel Cap (Includes Gasket) 1
10-5 M22456-1 Pump Rotor 1 32 HA3003 Flame-Out Control 1
10-6 M50545 Pump End Cover 1 33 Ml1143-1 Strain Relief Bushing 1
10-7 M12179 Intake Filter 1 34 098219-19 Power Cord 1
10-8 M16545 Filter End Cover 1 35 M51077-01AA Side Cover 1
10-9 M8940 Steel Ball, 1/4" Diameter 1 36 Ml1084-27 Screw, #10-16 x 1/2" 4
10-10 M10993-1 Relief Spring 1 37 099125-03 Terminal Board 1
10-11 M27694 Adjusting Screw 1 38 099157-01 Rivet 1
10-12 M22997 Plug 1 39 079010-20 Wire Assembly (Red, 14 1/2") 1
10-13 M12461-31 Screw, #10-32 x 1" 10 40 M16841-57 Wire Assembly (Red, 6") 1
10-14 M12244-1 Output Filter 1
PARTS AVAILABLE - NOT SHOWN
10-15 Ml1637 Lint Filter 1
10-16 M50820-02 Barb Fitting 1 097083-03 General Information Decal
10-17 M8643 Blade 4 100506-01 Owner's Manual

** Not available as an assembly.


-10-1
Motor and Pump Assembly
Burner Head Assembly

7-7
7-1 \\

10-9

100506
WHEELS AND KEY PART PART 110,000
NO. NUMBER DESCRIPTION QTY.
HANDLE 1 HA2203 Handle 1
2 M12345-33
PARTS LIST 3 M12342-3
Screw, #10-24 x 1 3/4"
Wheel Support Frame
8
1
4 NTC-3C Lock Nut, #10-24 8
For 110,000
5 097896-01 Wheel 2
Btu/Hr Model 6 M28526 Cap Nut 2
7 M51015-01 Axle 1
8 M51123-01 Tube Cap 2

2
\

\
8 \\

\
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\
\

7 \\\
\

10050d
NOTES

100506
OWNER'S
MANUAL SEARS
PORTABLE HEATERS
HOW TO ORDER Now that you have purchased your portable heater, should a need ever
exist for repair parts or service, simply contact any Sears service center.
REPAIR PARTS Be sure to provide all pertinent facts when you call or visit. The model and
serial number of your portable heater will be found on a decal located on
side of the Heater.
WHEN ORDERING REPAIR PARTS,
ALWAYS GIVE THE FOLLOWING INFORMATION:

1. Part Number

MODEL 2. Model Number

NUMBERS: 3. Part Description


583.356500
4. Name or Merchandise
583.356820
If the parts you need are not stocked locally, your orderwill be electronically
583.356830 transmitted to a Sears Repair Parts Distribution Center for "expedited
handling."

Sold by Sears, Roebuck and Co., 3333 Beverly Road, Hoffman Estates, IL 60179

Printed in U.S.A. 100506-01


Rev. D
1/96

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