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JSA Pressure Testing Pipeline

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Arsh Nazar
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8 views

JSA Pressure Testing Pipeline

Uploaded by

Arsh Nazar
Copyright
© © All Rights Reserved
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd
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Job Safety Analysis Sheet

JOB DESCRIPTION: Hydro-testing of Irrigation Pipeline JSA Ref. No.


Facility: Work Area / Equipment: Permit No.
Date:

PERSONAL PROTECTIVE EQUIPMENT & TOOLS: Hard Hat, Safety Shoes, Safety Goggles, Hand Gloves, Coverall, hose, pump, pressure gauge, spade,
gasket etc.

➢ Refer MS Procedures, “Permit to Work” and “Pressure Testing of


Pipelines” of RTCC Regulations.
Non – compliance of RTCC
Regulations and HSE MS Procedures ➢ Obtain a Cold Work Permit & other associated permits from Asset
Owner.
➢ Conduct Tool Box Talk.

Planning
➢ Barricade the area where Hydro-test is to be carried out.
Unauthorized Personnel
➢ Post warning notice.

➢ Ensure the equipment / tool to be used for hydro – testing (such as


Defective Tools / Equipment hose, pump, coupling, pressure gauge, spade, gasket, whisp arrestor
etc) are free from defect and suitable for the pressure rating of the
system.
➢ Ensure the pressure relieving device is set at maximum allowable
Exceeding Maximum Allowable
pressure for weakest portion of the segment to be hydro-tested.
Pressure

➢ Keep away from the pressurized segment of the system being hydro-
tested.
➢ Monitor the pressure gauge from a safe distance away from the
Injury to Workers
potential source of high pressure jetting (Such as Flange Joint, Spade,
and Coupling etc.)
➢ Ensure the workers are wearing required PPE.
➢ Never increase the hydro-test pressure more than the maximum
Damage to Equipment / System allowable pressure for the weakest portion in the segment or pressure
Hydro-testing rating of the hose & coupling.
➢ Do not leave the pressurized hose or pump unattended when the
Un-attended Pressurized Tool / hydro-test is going on.
Equipment ➢ Isolate the equipment from all source of energy when not in use.

➢ Do not change (exceed / decrease) the duration of hydro-test without


Changing the Duration of Hydro-test
permission from Inspection Engineer.

Unsafe Depressurization of Hydro- test


➢ Ensure the safe depressurization of Hydro-test Fluid.
Fluid

➢ Ensure proper wind up & housekeeping at worksite.

Windup & ➢ The accessories (hoses & pump) not being used must be
Scattered Material disconnected and stored separately.
Housekeeping
➢ PSV (in case isolated) to be lined up after hydrotest
completion.

Additional Hazards
(Other than indicated above)

Name:
Designation: Supervisor
JSA Done By
Company: RTCC
Controlling Team
Contract No. (If Applicable):
Signature: Date:

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