ACCROPODETM II

ABSTRACT OF
TM
ACCROPODE II

Technical Specifications
Warning: Limited validity

ACCROPODETM II TID ABSTRACT Version D 03-02-2015

LIMITED VALIDITY CONTACT CLI
 ACCROPODETM II – Abstract of Specifications
Presentation Note

ABSTRACT OF
TM
ACCROPODE II
Technical Specifications
--
Presentation Note

The ACCROPODE™ II and ECOPODE™ blocks being similar (except the skin aspect and formworks),
information contained in this document is valid for both armour types.

ACCROPODETM II TID ABSTRACT Version D 03-02-2015

LIMITED VALIDITY –CONTACT CLI a
ACCROPODETM II – Abstract of Specifications
Presentation Note

Contents
INTRODUCTION .............................................................................................. 1
LEGAL PROVISIONS ...................................................................................... 1
CLI COORDINATES ........................................................................................ 2
PRESENTATION OF THE TID AND AIM ........................................................ 2
PRESENTATION .............................................................................................................. 2
AIM ................................................................................................................................. 3
PROVISIONS CONCERNING SAFETY .......................................................... 3
TECHNICAL ASSISTANCE FROM CLI .......................................................... 3
STANDARDS ................................................................................................... 4

ACCROPODETM II TID ABSTRACT Version D 03-02-2015

b LIMITED VALIDITY –CONTACT CLI
 ACCROPODETM II – Abstract of Specifications
Presentation Note

INTRODUCTION
In relation to its specialised activity in coastal The CONTRACTOR shall comply with all
engineering, ARTELIA Eau et Environment, Sub-Licence requirements associated with
Licensor of the ACCROPODE™ II Technique the use of these concrete armour blocks and
has designed and developed a special obtain the conditions for their use from CLI
system of artificial armour blocks for whose coordinates are given below.
defences protecting maritime and river
structures against waves and currents, Generally, it has always been CLI’s policy to
together with a specific unit fabrication continuously improve its products. CLI
process using moulds. therefore reserves the right to make changes
in guidelines and specifications and to make
The artificial units referred to hereinabove additions or improvements to its products
are known under the trade name without incurring any obligation to
"ACCROPODE™" II which is a distinctive incorporate the new changes on previous
TRADEMARK registered internationally. applications.

This Technique is marketed exclusively by Once the ACCROPODE™ II Sub-Licence

CLI (Concrete Layer Innovations), a contract is in force, technical assistance will
subsidiary company of ARTELIA, authorised be provided by CLI to the CONTRACTOR.
to grant ACCROPODE™ II Sub-Licences.
Technical assistance to the CONTRACTOR
The original shape of the ACCROPODE™ II has proved to be essential on past projects.
blocks makes them suitable when used as CLI experienced staff organises training
armour facing, enabling them to be placed in sessions for the team on site, speeding up
a single layer and thus making substantial the learning process, aiming at achieving
savings. positive effect on production rates and quality
of the works.
The block fabrication and placing methods
were developed on-site and in a laboratory This assistance will help insure that the
thanks to the experience acquired with breakwater armour will be built to the
ACCROPODE™ on great number of required standards, consistent with the
projects. DESIGNER’s original design and tested
scheme.

LEGAL PROVISIONS
This document is an abstract from the This document is provided to
TECHNICAL INFORMATION DOCUMENT DESIGNERS and CONTRATORS before
(TID) referred to in the contract granting the the construction stage to allow them to
right to use the ACCROPODE™ II technique carry out their preliminary tasks. The full
for a designated project. TID shall be supplied to the
CONTRACTOR before the start of the
The CONTRACTOR is required to comply with construction works once the sub-license
the legal provisions in force. contract is effective.

ACCROPODE™ II is trademark of ARTELIA. No total or partial reproduction of this

CLI is acting as the official licensee of document is permitted without the prior
ARTELIA. written approval from CLI.

All rights reserved.

Tous droits réservés

ACCROPODETM II TID ABSTRACT Version D 03-02-2015 1

LIMITED VALIDITY –CONTACT CLI
ACCROPODETM II – Abstract of Specifications
Presentation Note

CLI COORDINATES
6, rue de Lorraine
38 130 ECHIROLLES – France

Tel: +33(0) 476 044 774

Fax: +33(0) 476 044 775
Web Site: www.concretelayer.com
Email: [email protected]

PRESENTATION OF THE TID AND AIM

Presentation
1) Specifications The SPECIFICATIONS section of the TID document
corresponds to the bases of the ACCROPODE™ II
technique. The specifications are the compulsory
requirements that must be followed to achieve the quality
standards of the ACCROPODE™ II trademark and meet the
characteristics defined by the international patent registered
in the name of ARTELIA. The “project specifications” can be
used if the variations from the CLI’s specifications are
compatible with the ACCROPODE™ II technique and
approved by the Designer of the structure.

2) Technical information La TECHNICAL INFORMATION section is based on

feedback that CLI has received from many different
construction sites supervised over the years.

The TECHNICAL INFORMATION is given for guidance,

illustrating the conceptual aspects of the techniques that
have been used on site. This information is not binding, but
given simply to assist the CONTRACTOR in making the right
choices when using the technique.

3) Data sheets The data sheets are documents to help provide the
CONTRACTOR with additional information on particular
points of the structure or on working methods.
They may be obtained on request by the CONTRACTOR.

ACCROPODETM II TID ABSTRACT Version D 03-02-2015

2 LIMITED VALIDITY –CONTACT CLI
 ACCROPODETM II – Abstract of Specifications
Presentation Note
Aim
Construction of an ACCROPODE™ II armour The final objective can only be achieved if
in compliance with the ACCROPODE™ II attention is paid to quality and safety at all
trademark, to ensure that the hydraulic times.
stability characteristics define by the
DESIGNER are achieved.

PROVISIONS CONCERNING SAFETY

A CONTRACTOR who has signed a contract The CONTRACTOR who uses this technique
giving him the right to use the is fully responsible for applying all safety
ACCROPODE™ II technique is fully regulations.
responsible for implementing the said contract The technical documentation provided by CLI
in conformity with the safety requirements describes only conceptual aspects of the
stipulated by the laws in force in the country use of the technique and must be adapted by
where the technique is used. the CONTRACTOR to ensure the complete
safety of people on site in conformity with
Neither CLI nor its representative can be held international regulations and those in force in
responsible for any failure to comply with such the country where the blocks are fabricated or
safety regulations. used.

TECHNICAL ASSISTANCE FROM CLI

The technical assistance provided by CLI is
intended to help the CONTRACTOR apply the The documents required by CLI enable it to
ACCROPODE™II technique correctly. assess and evaluate in detail the assistance
needed by the CONTRACTOR to achieve his
This technical assistance is based on objective.
feedback from numerous projects involving
the use of the ACCROPODE™ technique The project CLIENT and RESIDENT
throughout the world. ENGINEER are both responsible for making
sure that the CONTRACTOR uses correctly
CLI provides technical assistance the technique in compliance with the
assignments at the CONTRACTOR's request SPECIFICATIONS and the project
and at dates agreed with him. The technical documents. The approval of the armouring is
content of the assignment is defined by the beyond the CLI’s technical assistance.
CONTRACTOR and CLI's specialist on the
basis of his first observations on site and on The CONTRACTOR is responsible for
the basis of information obtained prior to the construction of the project according to the
visit SPECIFICATIONS and the project documents
as directed by the ENGINEER. CLI provides
The quality of the technical assistance will technical assistance to the CONTRACTOR
depend on the accuracy and regularity of the according to the Sub-Licence contract with the
documents forwarded to CLI. It is in the CONTRACTOR.
CONTRACTOR's own interest to keep CLI
informed of the progress of works in order to
obtain assistance that will keep the work
moving ahead and ensure the success of the
application.

ACCROPODETM II TID ABSTRACT Version D 03-02-2015 3

LIMITED VALIDITY –CONTACT CLI
ACCROPODETM II – Abstract of Specifications
Presentation Note

STANDARDS
The standards used for implementing the ACCROPODE™ II technique are European
standards. However, the CONTRACTOR may choose to use other equivalent standards in
accordance with the Works Contract.
For reference purposes, the following is a list of the original standards used. The Contractor is
responsible for ensuring that the most recent versions of these standards are used.
NF EN 196-1 Methods of testing cement - Part 1: Determination of strength
NF EN 196-2 Methods of testing cement - Part 2 : chemical analysis of cement
NF EN 196-3 Methods of testing cement - Part 3 : determination of setting times and
soundness
NF EN 196-7 Methods of testing cement - Part 7 : methods of taking and preparing
samples of cement
Methods of testing cement. Determination of the chloride, carbon dioxide
NF EN 196-21
and alkali content of cement
Cement - Part 1 : composition, specifications and conformity criteria for
NF EN 197-1
common cements
NF EN 197-2 Cement - Part 2 : conformity evaluation
NF EN 206-1 Concrete - Part 1 : specification, performance, production and conformity
Fly ash for concrete - Part 1 : definition, specifications and conformity
NF EN 450 criteria
NF EN 932-1 Tests for general properties of aggregates. Part 1 : methods for sampling
Tests for geometrical properties of aggregates. Part 1 : determination of
NF EN 933-1
particle size distribution. Sieving method
Tests for geometrical properties of aggregates. Part 2 : determination of
NF EN 933-2
particle size distribution. Test sieves, nominal size of apertures
Tests for geometrical properties of aggregates. Part 3 : determination of
NF EN 933-3 particle shape. Flakiness index
Tests for geometrical properties of aggregates. Part 8 : assessment of
NF EN 933-8 fines. Sand equivalent test
NF EN 933-9 Tests for geometrical properties of aggregates - Part 9 : assessment of
fines - Methylene blue test
NF EN 934-2 Admixtures for concrete, mortar and grout - Part 2 : concrete admixtures -
Definitions, requirements, conformity, marking and labelling
Mixing water for concrete - Specification for sampling, testing and
NF EN 1008 assessing the suitability of water, including water recovered from
processes in the concrete industry, as mixing water for concrete
NF EN 1097-3 Tests for mechanical and physical properties of aggregates - Part 3 :
determination of loose bulk density and voids
Tests for mechanical and physical properties of aggregates - Part 6 :
NF EN 1097-6
determination of particle density and water absorption
Determination of compressive strength of lightweight aggregate concrete
NF EN 1354
with open structure
Tests for thermal and weathering properties of aggregates - Part 1 :
NF EN 1367-1 determination of resistance to freezing and thawing
NF EN 1744-1 Tests for chemical properties of aggregates. Part 1 : chemical analysis
NF EN 12350-1 Testing fresh concrete - Part 1 : sampling
Testing hardened concrete - Part 1 : shape, dimensions and other
NF EN 12390-1 requirements for test specimens and moulds
NF EN 12390-2 Testing hardened concrete - Part 2 : making and curing specimens for
strength tests
NF EN 12390-5 Testing hardened concrete - Part 5 : flexural strength of test specimens
Testing hardened concrete - Part 6 : tensile splitting strength of test
NF EN 12390-6 specimens
NF EN 12620 Aggregates for concrete
Pigments for the colouring of building materials based on cement and/or
NF EN 12878
lime - Specifications and methods of test
Curing compounds - test methods - part 1: determination of water
PR NF EN 14754-1 retention efficiency of common curing compounds
NF P 15-317 Hydraulic binders - Sea-water resisting cements
Rock Manual Manual for the use of rock in hydraulic engineering

ACCROPODETM II TID ABSTRACT Version D 03-02-2015

4 LIMITED VALIDITY –CONTACT CLI
 ACCROPODETM II – Abstract of Specifications

ABSTRACT OF
TM
ACCROPODE II

Technical Specifications
Warning: This document has been updated at the date of issuance by
CLI. The updates include important improvements for a proper
implementation of the works. It is recommended to obtain the last
update by contacting CLI.

ACCROPODETM II TID ABSTRACT Version D 03-02-2015

LIMITED VALIDITY CONTACT CLI a
ACCROPODETM II – Abstract of the Specifications

Contents
1.CHARACTERISTICS OF THE ACCROPODE™ II BLOCK ......................... 1
1.1 - GEOMETRIC CHARACTERISTICS ......................................................................... 1
1.2 - ACCROPODE™ II BLOCK DRAWINGS ................................................................. 1
2.ACCROPODE™ II BLOCK FORMWORK.................................................... 2
2.1 - FORMWORK PRINCIPLE ........................................................................................ 2
2.2 - DESIGN .................................................................................................................... 2
2.3 - FORMWORK FABRICATION TOLERANCE ........................................................... 2
3.FABRICATION OF ACCROPODE™ II BLOCKS ........................................ 3
3.1 - CONCRETE.............................................................................................................. 3
3.1.1 - Main characteristics of concrete ................................................................................. 3
3.1.2 - Other characteristics ................................................................................................... 3
3.1.3 - Durability of concrete .................................................................................................. 4
3.1.4 - Production monitoring ................................................................................................. 4
3.2 - GENERAL SIMPLIFIED FABRICATION PROCEDURE.......................................... 4
3.2.1 - Installing the formwork ................................................................................................ 4
3.2.2 - Pouring........................................................................................................................ 4
3.2.3 - Vibration ...................................................................................................................... 5
3.2.4 - Setting and hardening ................................................................................................. 5
3.2.5 - Form striking ............................................................................................................... 5
3.2.6 - Curing ......................................................................................................................... 5
3.2.7 - Transporting blocks..................................................................................................... 5
3.2.8 - Storage ....................................................................................................................... 5
4.ACCROPODE™ II UNITS ACCEPTANCE CRITERIA................................. 6
4.1 - BLOCK CLASSIFICATION ...................................................................................... 6
4.2 - BLOCK WEIGHT ...................................................................................................... 6
5.ARMOUR UNDERLAYER AND TOE ........................................................... 7
5.1 - PRESENTATION ...................................................................................................... 7
5.2 - GEOMETRIC CHARACTERISTICS OF THE UNDERLAYER ................................. 7
5.3 - CHECKING THE UNDERLAYER............................................................................. 8
5.3.1 - Purpose....................................................................................................................... 8
5.3.2 - Equipment ................................................................................................................... 8
5.3.3 - Minimum method ........................................................................................................ 8
5.3.4 - Additional inspection ................................................................................................... 8
6.PLACING ACCROPODE™ II BLOCKS ....................................................... 9
6.1 - AIM ........................................................................................................................... 9
6.2 - PLACING DRAWINGS ............................................................................................. 9
6.2.1 - General principles for placing drawings ...................................................................... 9
6.3 - PARTICULAR MINIMUM CONDITIONS FOR PLACING ARMOUR BLOCKS ....... 9
6.3.1 - Positioning system ...................................................................................................... 9
6.3.2 - Placing under water .................................................................................................. 10
6.4 - PLACING DENSITY ............................................................................................... 10
6.4.1 - Calculation of placing density ................................................................................... 10
6.4.2 - Placing density tolerances ........................................................................................ 10
6.5 - CALCULATION OF THEORETICAL NUMBER OF BLOCKS TO PLACE............ 10
6.6 - VALIDATION OF THE ARTIFICIAL BLOCK ARMOUR ........................................ 10
7.DOCUMENTS TO BE PRODUCED FOR THE STRUCTURE ................... 11

ACCROPODETM TID II ABSTRACT Version D 03-02-2015

b LIMITED VALIDITY CONTACT CLI
 ACCROPODETM II – Abstract of the Specifications

1. CHARACTERISTICS OF THE ACCROPODE™ II

BLOCK
1.1 - GEOMETRIC CHARACTERISTICS
The shape of the block is perfectly defined and must be scrupulously reproduced in order to achieve
the required hydraulic performance in terms of armour stability and durability. This document refers to
the second-generation ACCROPODE™ block (ACCROPODE™ II) patented in 2000, which was
developed in continuity with the first-generation ACCROPODE™ block patented in 1980.

Volume V (m³) V = 0.2926 H³ 1 2 3 4 5 6 7 8 9 11 12 15 20 26

1
Block height H (m) H = (V/ 0.2926) /3 1.51 1.90 2.17 2.39 2.58 2.74 2.88 3.01 3.13 3.35 3.45 3.71 4.09 4.46
Armour thickness T (m) T = 0.9 H 1.36 1.71 1.96 2.15 2.33 2.46 2.60 2.71 2.82 3.01 3.10 3.34 3.68 4.02

Intermediate sizes are available on request.

 GENERAL SHAPE OF THE ACCROPODE™ II BLOCK

1.2 - ACCROPODE™ II BLOCK DRAWINGS

The following drawings are supplied by CLI to the CONTRACTOR in accordance with the sub-licence
(when it comes into effect) for preparing the formwork shop drawings.

The block shape must be scrupulously reproduced in order to guarantee the structural capability and
stability of the ACCROPODE™ II block.

Content of drawings
001 Shape definition drawing
002 Drawings of individual plates
003 Simplified formwork drawing (this is not a working drawing)

ACCROPODETM II TID ABSTRACT Version D 03-02-2015

LIMITED VALIDITY CONTACT CLI 1
ACCROPODETM II – Abstract of Specifications

2. ACCROPODE™ II BLOCK FORMWORK

2.1 - FORMWORK PRINCIPLE

The formwork principle is shown in drawing no. 003, "Simplified formwork drawing".

The ACCROPODE™ II formwork consists of two symmetrical, bottomless half-shells that can be
separated. They are assembled to create a mould into which the concrete is poured.

The two half-shells are struck using a jack that presses on the end of the noses, thus detaching the
form from the ACCROPODE™ II block.

2.2 - DESIGN
The CONTRACTOR is responsible for designing the formwork and all ancillary parts. The design must
comply with all standards in force. Safety devices such as access gangways must be sized in
accordance with local legislation.

2.3 - FORMWORK FABRICATION TOLERANCE

All parts of the formwork must be welded together using a jig, the dimensions of which must be
checked before any assembly takes place. The tolerances are as follows:

1. Jig: ±1mm

2. Dimensions of individual plates: ±1mm

3. Formwork assembly: dimensions of H (mm) = +/- [5mm + (H/1000)]

4. The volume of the block produced with the form must be at least equal to the theoretical
volume

ACCROPODETM TID II ABSTRACT Version D 03-02-2015

2 LIMITED VALIDITY CONTACT CLI
 ACCROPODETM II – Abstract of the Specifications

3. FABRICATION OF ACCROPODE™ II BLOCKS

3.1 - CONCRETE
3.1.1 - Main characteristics of concrete
The present specifications are given in relation to standard EN NF 206-1

Criteria Specifications
3
Minimum 28-day strength for blocks ≤ 4m C25/30 (25 MPa on cylinder and 30 MPa on cube)
3
Minimum 28-day strength for blocks > 4m C30/37 (30 MPa on cylinder and 37 MPa on cube)
Exposure class (unless specified otherwise by the XS3: Parts of marine structures, tidal range area subject to splashing
CLIENT)
3
Minimum 28-day tensile strength – Blocks ≤ 4m 2.5 Mpa
Brazilian test / Fct,sp
3
Minimum 28-day tensile strength – Blocks > 4m
Brazilian test / Fct,sp 3.0 MPa

Minimum density As per designer's requirements

Maximum W/C ratio 0.45
Minimum equivalent binder content (cement +
additives). To be adapted depending on size of
aggregates. 350 kg/m³
Cf. table EN NF 206.1 Tab NA F1
Maximum temperature of concrete on placing 30°C (indicative value)
Maximum hydration temperature (indicative only) 70°C (variable in relation to cement quality)
Not frost-riven, alkali-reactive or aggressive for the other
Aggregate quality EN NF 12620 constituents of the concrete.
Aggregates may be crushed or rounded
Category LA 35 or Micro Deval 25
Maximum diameter of aggregates (recommended
size) 40 mm ≤ 6m³ and 60 mm > 6m³

Workability: consistency S2 to S4

 Use of admixtures: authorised within the limits set in standard EN NF 934.2.

 Use of cement additives authorised within the limits set in standard EN NF 206-1 annex NA F1.
 Maximum aggregate diameter: see also Technical Information: Properties of Aggregates.

3.1.2 - Other characteristics

The compression values given below are those for cylinders. The following relation should be used to
determine equivalent values for cubes:
Fck Cylinder =0.8 x Fck Cube (ref. BS 1881)
3 3
Blocks ≤ 4m Blocks between 5m and 15m³ Blocks above 15m³
Minimum strength for form striking Fck Cyl 6 MPa 7 MPa 10 MPa
Minimum strength for handling Fck Cyl 15 Mpa 20 MPa 25 MPa
Minimum strength for placing Fck Cyl 25 MPa 30 MPa 30 MPa
Weight at least equal to the Weight at least equal to the Weight at least equal to the
Block weight weight taken into account in weight taken into account in the weight taken into account in
the studies or given by the studies or given by the designer the studies or given by the
designer of the structure. of the structure. designer of the structure

ACCROPODETM II TID ABSTRACT Version D 03-02-2015

LIMITED VALIDITY CONTACT CLI 3
ACCROPODETM II – Abstract of Specifications

These values are given for general situations, and are to be used in all cases that do not call for any
particular precautions. However, the CONTRACTOR may propose lower values if he can provide
proof that they do not affect the structural integrity of the block.

3.1.3 - Durability of concrete

The durability of the materials to be used must be in accordance with the structure designer's
stipulations. In addition, the CONTRACTOR must use materials that are compatible with the
environment in which the blocks are to be used. Exposure class XS3 has been chosen as it takes into
account aggression from the surrounding environment in which the armour blocks are to be used.
Characteristics of the class XF4 will be taken into account in case of frost.

Furthermore, the CONTRACTOR must take special care in choosing the cement to be used and the
quality of the aggregates. They must be compatible with the durability required by the structure's
designer.

Recommendations are given in the Technical Information document.

3.1.4 - Production monitoring

The fabrication of ACCROPODE™ II blocks shall be under the following frame of quality control:

 Traceability of concrete composition and components.

 Identification of blocks using a single number.
 Appropriate concrete quality testing to ensure that production corresponds in every respect with the
standards or specifications.
 A concrete design mix test.
 A trial mix test.
 Concrete inspection tests.

The recommended tests and sampling procedures are those given in standard EN NF 206.1

3.2 - GENERAL SIMPLIFIED FABRICATION PROCEDURE

3.2.1 - Installing the formwork
The formwork must be installed in a stable, clean area. It must be oiled with a form striking agent
enabling the block to be removed without damage.

The formwork must be positioned so that it is stable throughout the operations and perfectly
watertight.

3.2.2 - Pouring
Concrete must be poured in layers of suitable thickness to ensure adequate compaction.

The concrete must not fall from a height of over 2 metres.

ACCROPODETM TID II ABSTRACT Version D 03-02-2015

4 LIMITED VALIDITY CONTACT CLI
 ACCROPODETM II – Abstract of the Specifications

3.2.3 - Vibration
Each layer of concrete must be vibrated to remove air bubbles and ensure adequate compaction. The
degree and duration of vibration must be adapted to ensure that it fulfils its role, but special care must
be taken to avoid any segregation of the concrete constituents.

3.2.4 - Setting and hardening

If weather conditions (temperature, wind, sun and rain) prevent the concrete from setting and
hardening correctly, precautions must be taken to limit these effects.

3.2.5 - Form striking

Forms are struck when the concrete has reached the strength specified in section 3.1.2. Forms are
struck by applying a force to the front protuberance with the jack. No tensile stress must be exerted on
the block.

3.2.6 - Curing
Blocks must be cured after being removed from the forms, either with a chemical or with water
(14 days in the case of water), to prevent the water from evaporating quickly.

3.2.7 - Transporting blocks

Blocks are to be transported when they have reached a structural strength at least equivalent to that
given in section 3.1.2.

Blocks are to be transported in such a way that they do not suffer any impact liable to affect their
integrity.

3.2.8 - Storage
Blocks are to be stored resting on three points or vertically if their stability is properly ensured. Blocks
less than 6 m³ may be stored in two layers. The ground must be able to support the weight without any
differential settlement or scouring that could destabilise the blocks.

ACCROPODETM II TID ABSTRACT Version D 03-02-2015

LIMITED VALIDITY CONTACT CLI 5
ACCROPODETM II – Abstract of Specifications

4. ACCROPODE™ II UNITS ACCEPTANCE CRITERIA

4.1 - BLOCK CLASSIFICATION

Blocks must have no surface or structural defects. However, certain minor defects are
without consequence for the integrity of the block and may be tolerated within certain limits.

Blocks are classified into three categories A, B, C depending on their condition.

The blocks comply fully with the

Category A Accepted as they are and validated for placing
requirements
Accepted as they are or minor repairs required. These
Category B The blocks have minor defects
blocks will be placed in selected, less exposed areas

Category C The blocks have major defects These blocks are rejected and must not be used on
the structure

4.2 - BLOCK WEIGHT

The weight of the blocks must be no less than that specified by the structure's designer. Failing to
comply with this regulation would imply new studies in order to obtain the approval of the ENGINEER.

ACCROPODETM TID II ABSTRACT Version D 03-02-2015

6 LIMITED VALIDITY CONTACT CLI
 ACCROPODETM II – Abstract of the Specifications

5. ARMOUR UNDERLAYER AND TOE

5.1 - PRESENTATION
The underlayer of the concrete armour consists of natural rockfill but other materials such as shattered
concrete may be included when the structure's designer has clearly specified this.

The size and characteristics of the underlayer rockfill are defined by structure's designer. However the
following principles are recalled to ensure that the underlayer is suited to the armour:

 Rocks must be sufficiently large to prevent them from escaping through the armour. If they should
have large flat surfaces they must not create any slip plane. Underlayer placing tolerances must be
observed regardless of the size of the rocks used.

5.2 - GEOMETRIC CHARACTERISTICS OF THE

UNDERLAYER
The table below defines the main standard characteristics recommended by CLI for the underlayer
rockfill. These data comply with the “Rock Manual 2009”.

Underlayer rockfill
Category Item Values Note
N.U.L. Refer to the design tables available on the CLI
Unit weight of rockfill
N.L.L. website www.concretelayer.com
Grading L: largest dimension
L+G/2E ≤ 3 and G: largest measurable dimension perpendicular
Dimensions L/E<3 to direction L
E largest dimension perpendicular to plane LG
Measured vertically. H is the height of an
Local defects in underlayer +/- H/6 armour block valid at all points of the
Underlayer underlayer, or else on berms.
tolerance
Generalised deviation of the Mean value calculated from measurements on 3
underlayer +/- H/10 profiles spaced no more than 10 m apart

The ease with which the blocks can be placed and the resulting quality of the armour facing depend to
a large extent on the quality of the underlayer rockfill and in particular the geometric tolerances of the
last two lines in the above table. If these criteria are not met, this could have detrimental
consequences on block placing time and on the stability of the entire armour facing.

The rockfill quality shall comply with the specifications of the designer of the structure. If the designer
of the structure does not define any specific requirements, then it is suggested that the
CONTRACTOR will refer to applicable standards such as the Rockfill Manual "The use of rock in
hydraulic engineering", 2009. Approval will have to be obtained from the ENGINEER prior to
commence the works.

ACCROPODETM II TID ABSTRACT Version D 03-02-2015

LIMITED VALIDITY CONTACT CLI 7
ACCROPODETM II – Abstract of Specifications

5.3 - CHECKING THE UNDERLAYER

5.3.1 - Purpose
The underlayer must be suitable for placing the armour blocks. The underlayer must comply in every
respect with the tolerances defined in section 5.2 and must be stable during placing. Rockfill must not
be able to become detached from the underlayer when the armour blocks are being placed.

5.3.2 - Equipment
The CONTRACTOR is free to choose the type of equipment to be used for measuring the underlayer.

It may be mechanical (soundings along the underlayer) or electronic (single- or multi-beam sonars).

5.3.3 - Minimum method

 1 profile every 10m along the breakwater. This minimum may be lowered to 5 m in complex areas.

 Each profile will involve at least one sounding every H m (H = block height) along the slope, taking care
to investigate precisely the foot of the underlayer, the horizontal berm and the crest of the
underlayer, The berm at the foot of the structure is measured over a minimum distance of 2H from
the angle formed by the slope and flat part of the structure.

The fact that the profile surveys can be spaced up to 10 m apart does not alter the requirement that
the tolerance must be observed at all points of the underlayer.

The CONTRACTOR must take all necessary measures to ensure that this tolerance is observed
between profiles. If necessary the profiles can be surveyed much closer together.

5.3.4 - Additional inspection

The underlayer must be inspected visually both above and under water to ensure that it is compatible
with placing the armour blocks.

Armour block placing must not begin under any circumstances until the underlayer has been validated
by the ENGINEER.

ACCROPODETM TID II ABSTRACT Version D 03-02-2015

8 LIMITED VALIDITY CONTACT CLI
 ACCROPODETM II – Abstract of the Specifications

6. PLACING ACCROPODE™ II BLOCKS

6.1 - AIM
The aim of placing work is to obtain a stable armouring that complies with the fundamental principles
of the ACCROPODE™ II technique:
 Placing density within the limits set out in section 6.4.
 Blocks are in a single layer and no block must be out of profile (less than 1/3 of the block outside
the armour). Each block is in contact with the underlayer.
 Blocks are interlocked with one another and not free to move.
 The lozenge-shaped grid is used everywhere. Local exceptions are tolerated.
 The underlayer rockfill cannot escape if there are any gaps between blocks.
 Blocks are placed in mostly varied attitudes.

6.2 - PLACING DRAWINGS

6.2.1 - General principles for placing drawings
Theoretical placing drawings for the armour blocks are supplied by CLI. Placing drawings are
prepared by CLI on the basis of construction drawings provided by the CONTRACTOR. These may be
as-built drawings of the underlayer, or theoretical working drawings of the structure. The placing
drawings give the theoretical x and y coordinates of the centre of gravity of each block to be placed.
They are based on a grid principle that defines a compulsory placing density.
The drawings may also indicate a z coordinate when a positioning system requiring a third dimension
is used.
The placing drawing provides a reference placing density to check the actual placing density achieved,
which is vital for the stability of the armour.

6.3 - PARTICULAR MINIMUM CONDITIONS FOR PLACING

ARMOUR BLOCKS
6.3.1 - Positioning system
ACCROPODE™ II blocks are to be placed using equipment that can place them both above and
under water in accordance with the coordinates provided by CLI with the placing drawings. The
equipment may be mechanical or electronic of the DGPS type, an underwater positioner or
POSIBLOC™ placing assistance system.
Accuracy measured in a stable condition at the block release hook must be at least H/12.
The system must also record the final position of the block to within H/12 of accuracy (this is not a
tolerance from the target, this is the accuracy of the system). It must be possible to export the points
recorded to an AutoCAD file in order to calculate the density with reference to the placing drawings.
Block placing by sight is authorised above water, but it is essential to record the real coordinates of the
blocks.

ACCROPODETM II TID ABSTRACT Version D 03-02-2015

LIMITED VALIDITY CONTACT CLI 9
ACCROPODETM II – Abstract of Specifications

6.3.2 - Placing under water

As the blocks must be interlocked, it is essential for underwater placing to be assisted and checked,
either by an underwater viewing system or by diving supervisors. The supervisors must ensure that
the blocks are perfectly interlocked and that the placing rules have been observed. Divers must be
used only immediately after placement of each blocks underwater, and strict compliance with safety
regulations is essential.

6.4 - PLACING DENSITY

Placing density is an important factor for the stability of the armour. Placing density varies depending
on the interlocking of the blocks on site. Regular calculations must be performed to check the placing
density and ensure that is kept within acceptable proportions.

6.4.1 - Calculation of placing density

The placing density is calculated area by area, but measurements must be performed in all parts of
the breakwater. A density calculation must also be performed for the upper berm.

6.4.2 - Placing density tolerances

 For the side slope: the actual placing density must be between 95% and 105% of that shown on
the theoretical placing drawing.
 For the berm: the actual placing density must be between 95% and 105% of the theoretical
number of blocks per 100 m² given by CLI.

6.5 - CALCULATION OF THEORETICAL NUMBER OF

BLOCKS TO PLACE
The CONTRACTOR is responsible for calculating the final number of blocks to fabricate and place on
the structure.

At the beginning of work on site, the CONTRACTOR must make a precise estimation of the number of
blocks needed for the structure. This estimation involves a theoretical calculation based on the
number of blocks per 100 m² indicated by CLI (refer to CLI web site with the “design tables” ) and the
area to be covered.

6.6 - VALIDATION OF THE ARTIFICIAL BLOCK ARMOUR

The artificial block armour shall be inspected by the CLIENT or his representative (ENGINEER) with a
view to performing acceptance procedures and the CONTRACTOR shall allow enough time for this
operation. The inspection will focus on the points referred to in section 6.1, which defines the
armour acceptance criteria.

For the inspection to go smoothly, the CONTRACTOR shall forward the Technical Specifications to
the CLIENT and ENGINEER. The CLIENT and / or the ENGINEER may instruct the CONTRACTOR
to organise a training session by a CLI specialist for the ACCROPODE™ II armour layer works
approval. CLI is not in charge of approving the works.
Inspections should be performed as work progresses.

ACCROPODETM TID II ABSTRACT Version D 03-02-2015

10 LIMITED VALIDITY CONTACT CLI
 ACCROPODETM II – Abstract of the Specifications

7. DOCUMENTS TO BE PRODUCED FOR THE

STRUCTURE
The CONTRACTOR using the technique must introduce a system for monitoring the quality of placing
on the structure.

Documents handed to CLI are for information purposes only and CLI may express its technical opinion
on them. The documents to be handed over to the ENGINEER or CLIENT are those for monitoring
works implementation.

The CONTRACTOR is left to choose the monitoring system, but the following documents at least must
be produced:

ENGINEER/CLIENT CLI
DOCUMENTS TO PRODUCE For approval For information
Theoretical drawings of the structure (plan view/typical At least 3 weeks before starting
sections) works
Detailed block fabrication procedure Before starting fabrication Before starting fabrication
Inspection of form dimensions Before starting fabrication Production of forms
Concrete design mix documents Before producing blocks Before producing blocks

Concrete trial mix documents Before industrial block Before industrial block
production production
Traceability sheet for each block During block production First month of fabrication
Block weights During block production First month of fabrication
Concrete inspection/traceability records During block production First month of fabrication
Detailed procedure for placing the underlayer and armour
Before start of block placing Before start of block placing
blocks
Profiles of the underlayer every 5m or 10 m Throughout works First month of placing
Underlayer inspection report
Photographs of the underlayer Throughout works First 100 metres
Block placing monitoring sheet Throughout works First 50 blocks
As-built drawings of block placing (AutoCAD format) Throughout works End of works
Density calculations area by area over the entire structure As placing progresses First month of placing
End of works unless anomaly
Periodic survey of settlement reference points observed If anomaly observed

First month and particular

Photos or videos of placing both under and above water Throughout works
areas
POSIBLOC™ files (if used) Throughout works First month
Monthly block placing "Progress report". Monthly, before 5th of month

ACCROPODETM II TID ABSTRACT Version D 03-02-2015

LIMITED VALIDITY CONTACT CLI 11