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Client Description Prepared By ??? ??? ??? Date Item No Calc No Yellow shaded cells are for user inputs (Heads 2:1 Semi-Ellipsoidal) ASME VIII 2007 Division 1 P 2.9 1800 1 0.018 2.918 50 3 Full No No MPag mm MPag MPag o C mm ??/??/?? ??? ???

Pressure Vessel Design

Design Code Internal Design Pressure Liquid/ Packing Head Specific Gravity Internals Liquid/ Packing Head Pressure Design Pressure Including Head Design Temperature for Internal Pressure Internal Corrosion Allowance Radiography P.W.H.T Impact Tests

Ph P c

Shell Data Material SA516 Grade 70 Maximum Allowable Stress (@ Design temp) UG-23 & ASME II Maximum Allowable Stress (@ Test Temp) UG-23 & ASME II Longitudinal Joint Factor Table UW-12 Circumferential Weld Joint Efficiency Table UW-12 Fabricated from - (Enter 1 for Plate, 2 for Pipe) 1 Internal Diameter (new & uncorroded) Plate Undertolerance Head Data Material SA516 Grade 70 (Heads 2:1 Semi-Ellipsoidal) Maximum Allowable Stress (@ Design temp) UG-23 & ASME II Maximum Allowable Stress (@ Test Temp) UG-23 & ASME II Longitudinal Joint Factor Inside length of major axis (Internal Diameter New) Inside length of the major axis (Internal Diameter Corroded) Estimated Thinning Allowance Plate Undertolerance

Sd Sa E E

137.9 MPa 137.9 MPa 1 1 1829 mm 0.3 mm

Sd Sa E D

137.9 137.9 1 1829 1835 7 0.3

MPa MPa mm mm % mm

Comments: Per ASME VIII Division 1 UG-16(e) - "The dimensional symbols used in design formulas throughout this division represent

UG-32 (d) With Static Head Pressure Nominal Thickness Nominal Thickness Minus Thinning Allowance & Plate Undertolerance Minimum required thickness after forming = P D K / (2SE - 0.2P) (where K = 1) t min > t + c Required Thickness For Nozzle Reinforcement (ie Seamless Sphere of Radius K 1D) tr = P K1 D / (2S - 0.2P) (K1 = 0.9) Maximum Allowable Design Pressure P = 2 S E t / (DK + 0.2t) With No Static Head Pressure Nominal Thickness Nominal Thickness Minus Thinning Allowance & Plate Undertolerance t = P D K / (2SE - 0.2P) t min > t + c Required Thickness For Nozzle Reinforcement (ie Seamless Sphere of Radius K 1D) tr = P K1 D / (2S - 0.2P) (Where P = Design Pressure & K1 = 0.9) UG-27

??? 2 : 1 Ellipsoidal Head Design

tmin t t+c Use

28 25.74 19.46 22.46 28

mm mm mm mm mm

tr Pmax

17.51 mm 3.41 MPag

tmin t t+c Use

28 25.74 19.34 22.34 28

mm mm mm mm

17.40 mm

Shell Design
With Static Head Pressure Nominal Thickness Minimum Thickness (Corroded & Plate Undertolerance) Maximum Corroded Internal Radius Minimum required thickness = P R / (SE - 0.6P) Required Thickness Available Thickness t avail > t + c

t - c - utol R t t+c Use:

25 21.70 917.50 19.66 22.66 24.70 25

mm mm mm mm mm mm mm

Minimum Thickness For Nozzle Reinforcement (including static head) t = P R / (S - 0.6P) Maximum Allowable Design Pressure P = S E t / (R + 0.6t) With No Static Head Pressure Nominal Thickness Minimum Thickness (Corroded & Plate Undertolerance) Maximum Corroded Internal Radius t = P R / (SE - 0.6P) Required Thickness Available Thickness t avail > t + c Minimum Thickness For Nozzle Reinforcement (excluding static head) t = P R / (S - 0.6P)

t Pmax

19.66 mm 3.22 MPag

tmin R t t+c Use:

25 21.70 917.50 19.54 22.54 24.70 25

mm mm mm mm mm mm mm

19.54 mm

Hydrostatic Test Pressure @ Top of Vessel

Nozzle

Reinforcement Calculation for DN200 Nozzles N1 & N2

Nozzle Reinforcement Design Calculation Pressure Internal Internal Corrosion Allowance Nozzle Data Material ASME A106 Gr B Attachment detail (Enter 1 for "Set-in" or 2 for "Set-on") Nozzle type (Enter 1 for Plate or Forging or 2 for Pipe) Nozzle location (Enter 1 for Shell or 2 for SE Head) Maximum Allowable Stress Nominal Pipe Diameter

P c

2.918 MPag 3 mm

1 2 1 UG-23 & ASME II Sn DN 117.9 MPa 200 219.075 mm 1 20 mm 18.26 mm 15.26 mm

Outside Diameter Longitudinal Weld Factor (This is 1 for seamless pipe, forging, or fully radiographed weld) Internal nozzle projection beyond inner surface of vessel Nominal Thickness Nozzle wall thickness = Nominal thickness less corrosion allowance Selected nozzle nominal thickness complies with minimum wall thickness of UG-45

h h t nom tn

Vessel Data

Shell Material SA516 Grade 70 Sv ID tnom t E1 137.9 1829 25 22.00 1 MPa mm mm mm

Maximum Allowable Stress UG-23 & ASME II Inside Diameter Nominal Thickness of Shell Nominal Thickness minus Corrosion Allowance Joint Factor at Nozzle Location (= 1 for solid plate or joint efficiency if opening is through a weld) Hillside Nozzle yes / no no

Reinforcing Pad Data Maximum Allowable Stress

Material:

SA516 Grade 70 UG-23 & ASME II

fp te W

137.9 MPa 25 mm 50 mm

Thickness (Maximum is vessel thickness) Actual Width (Suggested minimum is 50mm) Nozzle Neck Minimum Neck Thickness = 0.875tnom - corrosion allowance Finished internal diameter = O.D. - 2Tb min Required thickness of seamless nozzle wall = PDn / (2fn - P) Required Branch Thickness tnom > tb + c, therefore use tnom Required Reinforcement Area Required thickness of a seamless shell Correction Factor Diameter of Finished Opening = OD - 2Tb1 Ratio Sn / Sv, with maximum being 1 Area Required = d tr F + 2tn tr F(1 - fr1)

Tb min d tr n tb + c tnom

12.98 mm 193.12 mm 2.42 mm 5.42 mm 18.26 mm

tr F d fr1 & fr2 A

20.67 mm 1.00 188.56 mm 0.85 3988 mm

Vessel Area A1 Area Available A1 = d (E1 t - Ftr) - 2tn (E1 t - Ftr)(1 - fr1) Nozzle Area (External A2) Limit of Reinforcement Normal to Vessel Wall (External) Smaller of 2.5 t, and 2.5 tn + te Actual External Nozzle Projection Limit of Reinforcement Normal to Vessel Wall Area Available A2 = 5 (tn - trn) fr2 t Nozzle Area (Internal A3) Limit Of Reinforcement Normal To Vessel Wall (Internal) Smallest of 2.5 t or 2.5 (tnom - 2 x ca) or h (Actual Internal Nozzle Projection minus corrosion allowance) Allowable Limit of Reinforcement Normal to Vessel Wall (ie smallest of the above) Area Available A3 = 2(tnom - 2c) L (fr2) (Assumes nozzle thickness is same, internal & external) h L A3 A2 A1 245 mm
2

55.00 63.15 130.0 55.00

mm mm mm mm
2

1207 mm

55.00 mm 30.65 mm 17.00 mm 17.00 mm 356 mm

Weld Areas (A4) Outward Nozzle Weld (A41) (Nozzle / Reinforcing Element Weld) Set-in weld type - butt or double fillet weld per Fig UW-16.1 (Enter Butt or Fillet) fillet For double fillet welds, throat thickness (t1 & t2) is the lesser of 0.7tmin and 6mm (Refer Fig UW-16.1 (i) typical) Selected weld leg length Area Available (Weld Leg)^2 fr3 (Where fr3 is the lesser of Sn or Sp / Sv) A41

15.10 mm 16 mm 218 mm 13 mm
2

Inward Nozzle Weld (A43) Area Available (Weld Leg)

fr2 Ref UW-16 (c ) 2 (a)

A43

144 mm2

Outer Element Weld (A42)

Throat thickness for outer fillet weld to be 0.5tmin where tmin the smaller of 19mm, and the thinner of the pad, and vessel wall. Minimum leg weld size = 0.5tmin x 1.414 = ( Lesser of 19mm, t and te) x 1.414 = Selected weld leg length Ratio Sp / Sv, with maximum being 1 Area Available (Weld Leg)2 fr4 13.43 mm 15 mm 1.00 225 mm2

fr4 A42

Reinforcing Element Area A5 Total Reinforcement Area Provided Excess Reinforcement Area

(Adjusted by factor fr4)

A5

2500 mm 4895 mm 906 mm

Comments: