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LEEC Touch 190S Servicemanual

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0% found this document useful (0 votes)
344 views

LEEC Touch 190S Servicemanual

Uploaded by

asdjoadre
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 71

Culture Safe

Touch 190 Range REV 2

Service Manual

Issue 4 Nov 2012 Page 1 of 71


Culture Safe Touch 190 Range Service Manual Rev 2

Table of Contents REV2


1) Description
2) Main screen
3) Temperature control system
3.1 Overview.

3.2 Chamber circuit.

3.3 Base circuit.

3.4 Door circuit.

3.5 Door & base boost.

4) CO2 and O2 control system.


4.1 CO2 overview.

4.2 O2 overview.

5) Sterilisation control system


6) Engineering menu
6.1 Warning.

6.2 Accessing the engineering menu.

6.3 Engineering menus.

6.3.1 Door & base settings

6.3.2 Temperature configuration.

6.3.3 CO2 configuration.

6.3.4 Base temperature PID settings.

6.3.5 Door temperature PID settings.

6.3.6 CO2 PID settings.

6.3.7 User names.

6.3.8 Ethernet settings.

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Culture Safe Touch 190 Range Service Manual Rev 2

6.3.9 O2 Configuration.

6.3.10 O2 PID settings.

6.3.11 Retransmit.

7) Calibration
7.1 Offsets.

7.2 Temperature calibration.

7.3 CO2 calibration.

7.4 O2 calibration.

7.5 Humidity.

7.6 Safety tests.

7.7 How to set the incubator up for temperature, RH and condensation.

7.7.1 Temperature setup.

7.7.2 Humidity.

7.7.3 Condensation.

8) Fault finding flow diagrams


8.1 Pre checks.

8.1.1 Temperature issues.

8.1.2 Temperature alarms.

8.2 CO2 pre checks.

8.2.1 0% CO2 reading.

8.2.2 CO2 increases but not reaching set point.

8.3 Condensation issues.

8.3.1 Glass door.

8.3.2 Glass door and top of the chamber.

8.3.3 Sides and the back of the chamber.

8.3.4 Outside of the chamber.

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Culture Safe Touch 190 Range Service Manual Rev 2

8.4 Unit doesn’t turn on

9) Info mode – controller software/hardware.


10) Touch screen calibration
11) Resetting the PLC.
12) SD card formatting
12.1 SD card requirements and software.

12.2 SD card format process.

13) Updating firmware


13.1 Important note.

13.2 Location to copy the firmware file to the SD card.

13.3 Firmware installation process.

14) Download to the SD card from the controller


15) Spare part list
16) Electrical drawings
17) Mechanical drawings
18) Default factory settings
19) Engineers notes

Issue 4 Nov 2012 Page 4 of 71


Culture Safe Touch 190 Range Service Manual Rev 2

1. Description
The Culture Safe range of CO2 incubators comprises of the Touch 190 (T190), the Touch
190S (T190S) and 190S O2 model (T190S O2)

All models have a 190 litre temperature controlled chamber. Temperature can be controlled
from 5°C above ambient to 60°C.

CO2 levels within the chamber can be controlled from atmospheric levels to 20%.

O2 levels within the chamber can be controlled from 19% down to 1%

A water tray in the base of the chamber provides humidity levels of 90%.

Independent circuits control door and base temperature.

The T190S has a boost heater circuit that provides a 200°C sterilisation cycle. Magnetic
door locks and cooling fans are activated during sterilisation.

The incubators are controlled using a Programmable Logic Controller (PLC). This has a 3.5
inch LCD colour touch screen.

This shows Process Values, Set Points and alarm conditions. A utility menu allows the user
to change set points, acknowledge and set alarms and view event logs and graphs.

Chamber temperature is monitored using a PT100 sensor. Two additional sensors are used
for base and door temperature control.

CO2 levels are monitored using a flow through sensor mounted on the rear of the incubator
outside of the chamber. This helps during sterilisation as the probe can remain in place.

O2 levels are controlled using an O2 cell mounted on the rear of incubator outside of the
chamber. This helps during sterilisation as the probe can remain in place.

The CO2 system is designed to sample the chamber atmosphere which is passed through a
diaphragm pump. This then flows through the CO2 PCB sensor and returned to the
chamber.

The O2 system is fitted in series with the CO2 system.

A password protected engineering menu allows the Service Engineer to calibrate and tune
the incubator.

The incubator should be maintained regularly and Hepa filter changed every 6-9 months.

A recalibration should be yearly with results and changes added to the back of this manual.

Issue 4 Nov 2012 Page 5 of 71


Culture Safe Touch 190 Range Service Manual Rev 2

2. Main screen:

Actual chamber
CO2 Set Point
CO2 level

Temperature
Actual chamber
Set Point
temperature

Alarm Door Graph Utility SD card


menu alarm menu menu menu
button
Controller
lock out icon

Time and
Date

Temperature
alarm limits

CO2 alarm
limits

Issue 4 Nov 2012 Page 6 of 71


Culture Safe Touch 190 Range Service Manual Rev 2

3. Temperature control system:


3.1 Overview:

Three independent heating circuits are used to control the chamber temperature. These are
the chamber, base and door circuits. Each has its own temperature probe and PID control
loop.

The chamber circuit provides the primary control of the chamber temperature. It consists of a
single heating element wound around all sides of the chamber bowl. Temperature is
measured with a PT100 probe mounted inside the chamber.

The base circuit has a heating element on the chamber base directly below the water tray.
The primary function of this circuit is to control the temperature of the water tray in order to
regulate the humidity level within the chamber. Temperature is measured using a PT100
probe mounted on the underside of the chamber base.

The door circuit consists of a door heater element connected in series with the fascia heater
element. This provides extra heat to the glass door to prevent condensation and help
temperature convection. Temperature is measured using a thermocouple mounted within the
heated door panel.

3.2 Chamber circuit:

The chamber controls have been balanced to provide optimal temperature uniformity at
37.0°C.

Temperature control is possible from 5°C above ambient temperature to 60°C. At the far
ends of this scale the control settings will need to be rebalanced to give a better uniformity.

3.3 Base circuit:

The base circuit keeps the temperature of the water tray just below the chamber
temperature. This creates a cool spot in which excess humidity within the chamber
condenses, keeping it away from the walls and glass door.

The incubator is factory set to provide a relative humidity level of 90% ±5%. The temperature
of the tray can be altered in the engineering menu.

Increasing the temperature will increase humidity levels but will also stop the water
condensing back in to the tray. The next coolest area within the chamber will start to
condensate.

Decreasing the temperature will decrease the humidity level.

Caution: Changing the tray temperature can affect the temperature uniformity within the
chamber. Even small changes can have large effects.

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Culture Safe Touch 190 Range Service Manual Rev 2

3.4 Door circuit:

The door circuit keeps the temperature of the glass door close to chamber set point. This
adds the heat required to keep a uniform temperature and convection inside and stops
condensation on the glass door.

The door heater element is connected in series with the fascia heater element. The fascia
heater counteracts any heat loss from around the magnetic door gasket and material heat
sink losses

The temperature of the door heater can be adjusted in the engineering menu. Increasing the
value will remove any excess condensation. A low or unstable external ambient temperature
is the main cause for glass door condensation.

Caution: Changing the door temperature can affect the temperature uniformity within the
chamber. Even small changes can have large effects.

3.5 Door and base boost:

The base and door can have a temperature boost to aid recovery after a door opening. This
can be changed in the engineering menu. The base boost is set at 0°c, this would increase
humidity recovery. The door boost is also set at 0°c and would aid condensation but during
tests, it was found not to be needed and would rarely be required.

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Culture Safe Touch 190 Range Service Manual Rev 2

4. Gas control system:


4.1 CO2 Overview:

The CO2 level within the chamber can be controlled between 0.0% (atmospheric level) and
20%.

A CO2 (vapour withdrawal) supply is passed through a HEPA disc filter which is connected to
a 24VDC solenoid valve. A PID control loop pulses this valve on and off until the required set
point is reached.

A diaphragm pump is used to sample the chamber gases. A heated tubing system supplies
the gas to and from the CO2 PCB. The tubing is heated to prevent any condensation forming
along its length and passing through the CO2 sensor.

The PCB CO2 sensor has barbed fittings for the tubing to attach. The PCB is electrically
wired direct to the controller giving a 4-20mA output.

The CO2 sensor can remain in position when the unit is put into it’s sterilise cycle. This is
because it is mounted externally from the chamber. When cycle is activated, the CO2 pump
system is disabled. This will prevent internal component damage from high temperatures.

The CO2 sensor transmits the signal and the controller displays the reading to the nearest
0.1%. I.e. 4.95 is displayed as 5%. 4.94 is displayed as 4.9%.

4.2 O2 Overview: If applicable

In order to control O2 lower than the 20.9% in the atmosphere we cannot use CO2. This is
because this is already being controlled. We have to purge N2 into the system. This will
lower the O2 levels whilst controlling CO2 at the same time

The O2 level within the chamber can be controlled from 19% O2 levels down to 1%. The unit
cannot operate outside these levels.

The O2 sensor is mounted externally from the chamber is fitted in series with the CO 2 tubing
system. This is connected through expansion modules for the controller to read the signal.
The sensor signal output is 0.195 - 0.25 mA in air.

A nitrogen (vapour withdrawal) supply is passed through a separate HEPA disc filter and a
separate port in to the rear of the unit. This is then connected through a 24VDC solenoid
valve. An independent PID control loop controls the injection of the nitrogen gas in order to
lower the O2 levels to the set point.

Both CO2 and O2 have separate control loop systems. This includes separate inlet ports for
CO2 and nitrogen gas. The unit will not control both set points from just 1 gas injection type.
Also the gas has to be connected to the correct inlet port, they will not control if you put them
on the incorrect inlet port (labelled on the back cover). The stability will take longer than just
the CO2 controlled systems. This is because the unit is trying to stabilise two separate gases
with two separate gas injections at the same time.

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Culture Safe Touch 190 Range Service Manual Rev 2

The O2 sensor has a shelf life of 1 year. Also the O2 cell deteriorates over time dependant on
its usage at lower O2 levels. The lower the level of O2 sampling the greater the cell is being
used, therefore faster deterioration. This is a consumable part and should be on service
schedule. The complete O2 assembly should be replaced not just the cell.

The O2 unit can be used as a CO2 unit only, but in order for the unit to operate correctly the
setup parameters require changing and the O2 needs to be disabled. The humidity will
dramatically increase because the unit will not have any nitrogen injection. The base and
door control offsets require setting up (see section 8.3). This data is stored if required. The
unit can be setup on site by the end user if the data isn’t available.

5. Sterilise control system. T190S models only


5.1 Overview:

The Touch 190S model has a boost heater circuit. This allows the chamber to reach 200°C.

The boost element consists of two separate elements on each side of the chamber.

When the units sterilise cycle starts, these elements are connected in parallel with the
chamber, base and door/fascia elements. At the same time two magnetic locks are activated
preventing the outer door from being accidentally opened. Cooling fans within the outer door
are used to prevent the PLC overheating.

The incubator takes approximately 60 minutes to reach 200°C. It then holds the chamber at
this temperature for 2 hours after which the cool down cycle starts.

All heating circuits are disconnected and the chamber is allowed to cool down naturally until
the temperature reaches 38°C. The magnetic locks and door cooling fans stay on until the
incubator is cool.

The cool down time is not controllable. It takes around 4 hours but a high ambient
temperature and the location of the incubator can extend this time.

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Culture Safe Touch 190 Range Service Manual Rev 2

6. Engineering menu:
6.1 Warning:

The engineering menu allows the Service Engineer to calibrate and set up the incubator for
the end user.

Important system settings are also contained here. Changes to these settings could cause
the incubator to malfunction.

LEEC recommend that only suitably trained and qualified personnel are allowed to access
this menu.

6.2 Accessing the engineering menu:

1. Press and hold the ESC button for 5 seconds.


2. This screen will appear:

3. Enter the password 9616222


4. Press the return button.
5. This engineering menu screen should appear:

Press next menu for this screen

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Culture Safe Touch 190 Range Service Manual Rev 2

6.3 Engineering menus:

6.3.1. Door and base settings:


After door opening low temp alarm
is disabled for this time to allow the
temperature to recover (min:sec).

After door opening low CO2 alarm


is disabled for this time to allow the
CO2 to recover (min:sec).

After door opening this is the


increase in base temperature and
the time it is boosted for. This helps
the chamber temperature and
humidity to recover (hrs:min:sec).

After door opening this is the


increase in door temperature and
the time it is boosted for. Not
normally required. Changing this
value can cause the chamber to
overshoot set point (hrs:min:sec).

Door alarm muting. To stop nuisance alarms do not change these times to less
than 15.00 minutes.

This can be increased if the end user is leaving the door open for longer than 60
seconds.

Base boost. This setting helps the temperature and humidity recovery.

If the incubator is slow to recover increase this time in 30 second steps. Do not
increase beyond 10 minutes.

If the incubator is overshooting the set point after a 30s door opening then decrease
the temperature in 0.5°C steps.

Door boost. Testing has shown that this feature is rarely needed. Small increases in
this temperature after a door opening can cause the temperature to over shoot the set
point.

Only increase this value if the cabinet is very slow to recover, normally due to a cold
ambient environment or extended door openings.

Do not exceed 2.0°C for 10.00 minutes.

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Culture Safe Touch 190 Range Service Manual Rev 2

6.3.2. Temperature configuration:

This is the high limit for the set point.

This is the low limit for the set point.

This is the time that the low alarm is


muted for after the power is switched
on (min:sec).

This is the time that the low


temperature alarm is muted following a
door opening (min:sec)

Do not change these settings.

Maximum set point. This cannot be increased beyond 60°C. It can be reduced if required.

Minimum set point. This cannot be decreased below 25.0°C. It can be increased if required.

Power on delay. When the incubator is switched on the low alarm is disabled. This is to allow
the unit to reach the set point. The maximum time delay is 59 minutes 59 seconds.

Decreasing this could cause nuisance alarms and is not recommended.

Door recovery delay. To stop nuisance alarms do not change these times to less than 15.00
minutes.

This can be increased if the end user is leaving the door open for longer than 60 seconds.

Stabilisation timer and alarm activation delay. Do not change these system settings.
Changing these values will cause nuisance alarms and incorrect operation.

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Culture Safe Touch 190 Range Service Manual Rev 2

6.3.3 CO2 configuration:

This is the high limit for the set point.

This is the low limit for the set point.

This is the time that the low alarm is


muted for after the power is switched
on (min:sec).

This is the time that the low CO2 alarm


is muted following a door opening.
(min:sec)

Do not change these settings.

Maximum set point. This cannot be increased beyond 20% CO2. It can be reduced if required.

Minimum set point. This cannot be decreased below 0% CO2. It can be increased if required.

Power on delay. When the incubator is switched on the low alarm is disabled. This is to allow the
unit to reach the set point. The maximum time delay is 59 minutes 59 seconds.

Decreasing this could cause nuisance alarms and is not recommended.

Door recovery delay. To stop nuisance alarms do not change these times below 15.00 minutes.

This can be increased if the end user is leaving the door open for longer than 60 seconds.

Stabilisation timer and alarm activation delay. Do not change these system settings.
Changing these values will cause nuisance alarms and incorrect operation.

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Culture Safe Touch 190 Range Service Manual Rev 2

6.3.4. Base heater temperature:

Do not change the values for


P, I, D or CT.

Critical system settings.

Base heater offset values.

This is the difference


between chamber and base
temperature.

P, I, D and CT settings.

These values are critical to the performance of the cabinet.

LEEC do not recommend any changes to these values.

Do not change any settings until the incubator is located in the correct location. See section
8.1.

Base heater offset values.

This offset is the difference between chamber temperature and base temperature.

If there is too much condensation in the chamber then reduce this value in 0.5°C steps.
Reducing below -5°C may affect temperature stability.

Any changes should be made equally to both Off1 and Off2. Do not alter the duration value.

If the end user requires a higher humidity level then the offsets can be increased. Increasing
this value will cause condensation on the chamber walls, ceiling and door.

Increasing the base temperature can alter the chamber temperature uniformity.

The unit has been designed to run between 85% and 90%. Above this causes condensation.

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Culture Safe Touch 190 Range Service Manual Rev 2

6.3.5. Door heater temperature:

Do not change the values for


P, I, D or CT.

Critical system settings.

Door heater offset values.

This is the difference


between chamber and door
temperature.

P, I, D and CT settings.

These values are critical to the performance of the cabinet.

LEEC do not recommend any changes to these values.

Do not change any settings until the incubator is located in the correct location. See section
8.1.

Door heater offset values.

The offset is the difference between chamber temperature and door temperature. The door
is kept higher than the chamber set point.

If there is too much condensation on the glass door then increase this value in 0.5°C steps.
Increasing above +5.0°C may affect temperature stability.

Any changes should be made equally to both Off1 and Off2. Do not alter the duration value.

In cold ambient locations this value can be increased to improve temperature stability.

If the end user has requested a higher humidity level then increase this value to reduce
condensation on the door.

Changes to the door temperature can alter the chamber temperature uniformity.

Increasing the door offset can also create condensation on the chamber walls and ceiling.
Follow fault diagram for condensation adjustment

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Culture Safe Touch 190 Range Service Manual Rev 2

6.3.6. CO2 settings.

P is the proportional band


settings for the CO2 control.

CT is the cycle time for the controller.

Do not alter any other settings

P and CT settings.

These settings do not normally require adjustment.

If the end user requires a faster recovery after door opening then decrease the CT setting in
2s steps. Do not reduce below 20s.

If the recovery is still too slow then reduce the P setting in 0.1 % steps. Do not reduce below
4%.

Change these values with caution as altering these settings can cause the CO2 level to
overshoot the set point.

If the CO2 level is overshooting the set point the most common cause will be too high an inlet
pressure. Reduce this to 0.5bar.

If it is still overshooting then increase the CT value to 40s. Increase in 2s steps until it stops
overshooting. Do not increase beyond 60s.

If it is still overshooting then return the CT value to 40s and increase the P value in 0.1%
steps until it stops. Do not increase beyond 8.0%

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Culture Safe Touch 190 Range Service Manual Rev 2

6.3.7. User names:

5 user names and passwords can be


set by the engineer.

User name 6 has “super user”


privileges, allowing them to change
user names and passwords in the
user menu from the main screen

User names and security.

The incubator has a security feature that can monitor unauthorised changes.

When this feature is activated any changes to the incubator control are password protected. The
user name is logged along with any changes that they made.

This feature is activated in the utility menu in the main screen.

User name 6 can only be set in the engineering menu. This user can add, remove and change
user names and passwords in the main menu.

The factory set super user name is ‘6’ and the password is ‘6’. This makes it easier for
installation and ease for communication from the manufacturer/distributer.

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Culture Safe Touch 190 Range Service Manual Rev 2

6.3.8. Ethernet settings (Model applicable)

IP address, Subnet mask,


Default gateway address.

These settings can be obtained


from the end user’s IT manager.

PLC name.

Each controller has a unique name.


The default name is the serial
number although this can be
changed if required.

Ethernet settings.

The incubator has an Ethernet connection that allows remote monitoring.

The controller needs to have the IP address and network settings entered.

This will be obtainable from the end user’s IT manager.

The end user’s IT network will need configuring to allow this incubator to connect.

LEEC recommend that only personnel with the necessary IT skills and authority to carry
out any network changes.

LEEC cannot help with any problems in the end user’s IT network.

Remote Operator software is available on request free of charge.

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Culture Safe Touch 190 Range Service Manual Rev 2

6.3.9 O2 menu. (Model applicable)

This is the high limit for the set point.

This is the low limit for the set point.

This is the time that the low alarm is


muted for after the power is switched
on (min:sec).

This is the time that the low O2 alarm is


muted following a door opening.
(min:sec)

Do not change these settings.

Maximum set point. This cannot be increased beyond 19% O2. It can be reduced if required.

Minimum set point. This cannot be decreased below 1% O2. It can be increased if required.

Power on delay. When the incubator is switched on, the low alarm is disabled. This is to allow
the unit to reach the set point. The maximum time delay is 59 hours 59 minutes but it is factory
set at 1 hour.

Decreasing this could cause nuisance alarms and is not recommended.


Door recovery delay. To stop nuisance alarms, do not change these times below 45 minutes.

This can be increased if the end user is leaving the door open for longer than 60 seconds.

Stabilisation timer and Alarm activation delay. Do not change these system settings.
Changing these values will cause nuisance alarms and incorrect operation.

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6.3.10 O2 PID menu. (Model applicable)

P is the proportional band Do not change the I or D


settings for the CO2 control. settings, these are integral to
the O2 control

CT is the cycle time for the


controller.

Do not alter any other settings

P and CT settings.

These settings do not normally require adjustment.

If the end user requires a faster recovery after door opening then decrease the CT setting in
2 s steps. Do not reduce below 20s.

If the recovery is still too slow then reduce the P setting in 0.1 % steps. Do not reduce below
6%.

Change these values with caution as altering these settings can cause the CO2 and O2 levels
to overshoot the set point.

If the O2 level is overshooting the set point the most common cause will be too high an inlet
pressure. Reduce this to 0.5bar.

If it is still overshooting then increase the CT value to 30s. Increase in 2s steps until it stops
overshooting. Do not increase beyond 40s.

If it is still overshooting then return the CT value to 25s and increase the P value in 0.1%
steps until it stops. Do not increase beyond 8.0%

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6.3.11 Retransmit (Model applicable)

These settings are only applicable if the unit has been ordered with this function. The
controller has the menus pre-set but the circuitry isn’t fitted.

Each output is given from two cables. This is connected from the socket on the rear of the
incubator. A current is passed through to give a 4-20mA output for external logging of
temperature, CO2 and O2. A standard unit has 4 cables. An O2 unit has 6 cables.

Standard view of the mA output


given for each control for that
given probe value. Blue tab
means the actual probe
reading output.

Press once on the blue tabs to


force an output change that would
be the same as the set points

Red tab means


in test status

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Culture Safe Touch 190 Range Service Manual Rev 2

Press again on the red tabs to force an


output change that would be a higher output
for ease of checking and high reading test.

After the forced option has been checked, then return the tabs back to blue.

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7. Calibration
7.1 Offsets.

The engineering menu allows the user to calibrate the incubator by adjusting the chamber
temperature and CO2 offsets.

The incubator is factory calibrated by LEEC using test equipment certified to National
Standards. LEEC recommend that any field calibration is carried out to similar standards.

Chamber temperature offset value.

CO2 chamber offset value.

7.2 Temperature calibration.

The incubator should be switched on and allowed to stabilise for 24 hours.

If there is any offsets for Chamber and CO2 then record these values in the back of this
manual and set these to 0.0.

Single point calibration - Place a calibrated temperature probe in the centre of the second
shelve. Or:

4 point calibration - Place a calibrated probe in the middle of each of the 4 shelves. Use
the 2nd shelf as your calibration probe.

Close the door and allow the temperature to stabilise for 2 hours.

When the controller reading has stabilised at set point e.g. 37.0°C take a reading from the
calibration probe. The difference in these readings is the offset required.

Example 1: Example 2:

Incubator controller is reading 37.0°C Incubator controller is reading 37.0°C

Calibration probe is reading 37.3°C Calibration probe is reading 36.6°C

Calibration probe - incubator reading = Calibration probe - incubator reading = offset.


offset.
36.6 – 37.0 = -0.4°C
37.3 – 37.0 = +0.3°C

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4 point calibration is to set the incubator up in its environment. Each probe gives you a
temperature reading at each level of the incubator. Between all 4 temperature points there
should be no more than ±0.25°c. ie the top shelve being 37.2°c and the bottom shelve being
36.7°c. so this is a 0.5°c span.

Adjustments for temperature (this also effects humidity and condensation)

If the span is greater than the 0.5°c then small adjustments can be made to the door and
the base offsets.

For example

Span 0.7°c. Top shelve is ok but the bottom shelve low. No condensation in the incubator.

Action – Increase the base off1 and off2 (see section 6.3.4) by 0.2°c and leave for another
1 hour to retake the temperature. Only increase in small amounts as this does increase the
humidity in the incubator.

Or span 0.6°c top shelve warm and the bottom shelve ok. No condensation in the
incubator.

Action – Decrease the door off1 and off2 (see section 6.3.5) by 0.2°c and leave for another
1 hour to retake the temperature. Only decrease in small amounts as condensation can form
on the glass door.

Changing the base and door offsets effects humidity, condensation and temperature. In
changing the settings a balance for all three parameters need to be considered. This is all
affected by the environment the incubator is located (see section 8.1).

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7.3 CO2 calibration:

CO2 readings are always carried out after the temperature has been calibrated.

When the controller CO2 reading has settled at the set point e.g. 5.0%, connect a calibrated
CO2 analyser to the sampling port on the rear panel of the incubator.

Following the instructions for your analyser take a reading for the chamber CO2 level.

The difference in these readings is the offset required.

Example 1: Example 2:

Incubator controller is reading 5.0% Incubator controller is reading 5.0%

Calibration analyser is reading 5.3% Calibration analyser is reading 4.6%

Calibration analyser - incubator reading = Calibration analyser - incubator reading =


offset. offset.

5.3 – 5.0 = + 0.3% 4.6 – 5.0 = -0.4%

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7.4 O2 Calibration

The O2 system needs to be calibrated separate to the CO2 setup. Also if you want to use
your machine as a CO2 only unit then the humidity will dramatically increase. The factory
stores both setup conditions but changes can be made on site.

 Set the CO2 set point to 0.0%.

 Go into the utility menu and select O2.

 Make sure that the oxygen control is disabled. Set the oxygen set point to
21.0%

 Open door for 2 minutes to make sure that system is purged with air. Then
close the doors
 Leave incubator to stabilise for 5 hours minimum.
 Connect gases to the incubator.

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 Go into the utility menu again and select O2, press CAL.

 Change true O2 reference to 20.9%. Press and hold calibrate. The true reading
is now stored.

 Enable oxygen control in utility menu. Change O2 set point to 5.0%.

 Leave to stabilise for 2 hours


 Check the O2 level with an external analyser through the sampling port on the
rear of the incubator.
 Set the CO2 set point and begin to use the incubator.

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7.5 Humidity calibration.

The humidity is calibrated closer to the front of shelve 2, at least 100mm from the glass
door. This is the same shelve the temperature datum probe is taken from.

The incubator needs to be turned on with the humidity probe inserted for 12 hours to get
the base RH of the incubator. Leave at least 3 hours between each setting change before
another change can be made.

Once a base RH has been recorded, setting changes can be made to the base off1 & off2
offsets if required.
Please take into account the incubators location (see section 8.1) and condensation points
(see section 8.3).

If the RH is low i.e. 84% If the RH is high i.e 91%

Then increase both off1 & off2 by 0.5°c Then decrease the off1 & off2 by -0.5°c

We recommend an RH level of around 87% for a condensation free incubator in most


external environmental conditions.
Usually a 0.2°c change of off1 and off2 relates to a 1% change in RH.

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7.6 Safety tests.

To carry out safety tests, a competent staff member who can operate the equipment and
understands what the safety tests are used for and the implications of not carrying out these
tests correctly. If in doubt ask a qualified electrician.

The tests have 5 different stages. Record all results with the date and retest date

 Earth bond test – This is to test whether there is a circuit through the machine
back to earth.

 Insulation test – A high voltage low current supply is passed through the
machine to test any insulation breakdowns. A high resistance above 2 mega
ohms should be given or even an open circuit.

 Earth leakage test – This is a test for unwanted current flow to earth.

 Load test – A current test showing the amperes of the unit during normal
conditions.

 Sterilise load test – This is the same as a load test but the unit is put into the
sterilse cycle to show the full amperes of the unit.

These tests are carried out as part of the factory test procedure before despatch.

1) Electrical tests

a) Earth bond test Ω

b) Insulation test MΩ

c) Earth leakage test mA

KVA

d) Load test mA

e) Touch current test mA

7.7 Setting up the incubator after calibration.

The unit is setup up by the manufacturer. If the environmental conditions (see section 8)
are not ideal for the incubator then small adjustments may need to be made.

7.7.1 Temperature span setup

The temperature span should not be more than 0.5°c between all four probe readings.

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The settings that will need to be adjusted are in the engineering menu. (see section 6.2)

In the base and door PID menus changing the off1 & off2 settings will adjust temperature,
humidity and condensation.
Example
The temperature span is greater than 0.5°c. The top shelf is 37.5°c and the bottom shelf
is 36.7°c. Decrease the door off1 & off2 by 0.2°c (see section 6.1.2)

See section 7.2 for temperature calibration.

7.7.2 Humidity

To calibrate the humidity, off1 & off2 in the base PID menu (see section 6.2.) will control how
much RH is added to the chamber. Increasing this setting value will increase the RH.
Decreasing it will decrease the RH.

See example in section 7.5.

7.7.3 Condensation

For condensation issues, setting changes depend on where the condensation is


collecting. See section 8.3 for fault finding and see section 7.2 and 7.5 for calibration.

See the table below to see what each offset change affects the incubator conditions.

Offset parameter What effect the What effect the What effect the
adjustment of off1 & change has on change has on RH change has on
off2. temperature condensation
Door off1 & off2 1. Decreases top 1. Very small 1. Increases
decrease shelf temp. decrease in RH. condensation
2. Can decrease the on the door.
span. 2. Decreases
condensation
on the
chamber walls.
Door off1 & off2 1. Increase the top 1. Very small 1. Decrease
Increase shelf temp. increase of RH. condensation
2. Can increase the on the glass
span. door.
2. Increases
condensation
on the
chamber walls.
Base off1 & off2 1. Decreases bottom 1. Decreases the 1. Decreases
Decrease shelf temp. RH. condensation
2. Can increase the on the glass
span. door and
chamber walls.
Base off1 & off2 1. Increases bottom 1. Increase the 1. Can increase
Increase shelf temp. RH condensation
2. Can decrease the on both glass
span door and
chamber walls

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8. Fault finding
8.1 Pre checks to diagnose fault – Carry out pre checks before flows are
used.

 The incubator needs to be 50mm away from walls and 100mm from the rear.

 The incubator needs to be located away from any heat or cold sources i.e.
equipment, direct flow from any air conditioning, radiators or sunlight.

 The incubator needs to be located in a no draft location – airflow can cause


incorrect readings from the probes causing many different faults.

8.1.1 Temperature Issues

Fault finding flow after pre checks.

Temperature
No Leave to stabilise
overshooting more
than 37.4°c
After turning the unit
No on has the unit
Yes stabilised for a Yes
minimum of 12 hours?

Has there been


Was the glass door
This is a a glass door
Yes opening longer than
normal Yes opening?
30 seconds?
overshoot

Refit relay
Door openings need to be and secure
kept below 30 seconds. No
No
Keep as low as possible.
No
No
The glass door should remain
closed for a 2 hour period before Remove the rear bottom
Has the glass
a second opening. High inspection panel and
door been
frequency door openings cause check the black relay base
opened more
many issues. We offer a multi- component. Is it securely
than once in a
door option to aid recovery. fitted.
two hour period?

Check the terminals Yes


Yes
numbered 73, 75
Contact distributer and 76. Check both
Yes
or manufacturer sides of the din
terminals. Are the
Remake connections No connections good.
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8.1.2 Temperature alarm issues

Fault finding flow after pre checks. Carry out pre checks before flows are
used.

Temperature
related alarms

High alarm Low alarm

Yes Yes

See section 8.1.1 Has the glass door


been opened?
Has the unit had
enough time to No
stabilise

Leave to Yes Contact distributer


Yes No
stabilise or manufacturer

Contact distributer Was the glass


Are the alarm limits or manufacturer door opening No
set correctly longer than 30
seconds?
Yes Yes

No

Door openings
need to be kept
below 30
Set the alarm
seconds. Door
limits to prevent
opening times
nuisance alarming
should be kept as
low as possible.

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8.2 CO2 pre checks to diagnose fault – Carry out pre checks before flows
are used.

 Check the gas being used is the correct vapour withdrawal 99.5% CO2.

 Check the inlet pressure to the incubator. do not exceed 0.7bar/10psi.

 Is there enough gas in the supply/cylinder.

 Check any/all tubing for leaks to the incubator.

 The correct gas supply is fitted to the correct port on the rear of the incubator.

 CO2 set point set to 5% for example.

8.2.1 No CO2 Reading.

Fault finding flow after pre checks.

CO2 reading No Does the flashing blue


doesn’t increase ball appear next to the
CO2 reading on the
Turn the unit off and No controller (may take 30
on. Does the CO2 seconds to flash) Yes
now purge into the
chamber No Contact distributer
or manufacturer Have you given
enough time for
When the blue ball the CO2 to purge
Yes appears on the into the system
controller screen can Yes (30 seconds)
you hear a
Turn the unit off and take
mechanical click
the top rear inspection
panel off. Check all tubing
connections are fitted and No
not blocked to the solenoid No Yes
valve. Turn the unit back on.
No
Is the tubing ok
Turn the unit off and
on. Does the CO2 Leave the unit so
Rectify tubing connections, now purge into the the CO2 has time
blockages and crimping. Is chamber No to enter the
Yes CO2 now registering chamber and be
sampled through
See section the CO2 system
No
8.2.2
See section 8.2.2

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8.2.2 CO2 increasing but not reaching or stable at set point.

Fault finding flow after pre checks.


CO2 not reaching Has the unit had
set point or stable No enough time to No
stabilise

Does the unit Leave to stabilise


increase to within for maximum of
Yes
0.1% of the set 10mins
No point

Has the set point


Does the unit been achieved Yes
Yes
increase to within although not
1% of the set point stable.

Yes This is a normal


fluctuation for the
No No operation of the
CO2 control. The
controller only
Remove the top Remove the top rear
displays to 0.1%
lid of the inspection panel and check
but the CO2 probe
incubator and the tubing connection onto
sends to 0.01%.
check the tubing the CO2 PCB and
Yes I.e. 4.95% is
port diaphragm pump behind
displayed as 5.0%
connections to the small insulation piece.
No and 4.94% is
the back of the Are the connections good,
displayed as 4.9%
chamber. Are secure and no blockages
any of the tubes
trapped or split
No Yes Remake the connections,
apply clamping or prevent
Contact distributer
any tubes from trapping
or manufacturer

Yes

Remake the connections,


cut the split part off the
Contact distributer No
tubing and refit or re
or manufacturer
channel any tubing that
was trapped. No

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8.3 Condensation issues

 Has the door been closed for 48 hours or more, if so, the condensation you have
is normal. So check this before making any changes.

Pre checks are the same as section 8.1.1. Carry these out before any
changes.

 The incubator needs to be 50mm away from walls and 100mm from the rear.

 The incubator needs to be located away from any heat or cold sources i.e.
equipment, direct flow from any air conditioning, radiators or sunlight.

 The incubator needs to be located in a no draft location – airflow can cause


incorrect readings from the probes causing many different faults.

Criteria to follow below.

 To carry out these adjustments, the base boost function (section 6.3.1) needs to
be changed to 0°c for 0 mins. This will prevent the base from producing too
much humidity during adjustments. Once the adjustments have been made this
can be reverted back to its original settings.

 If the condensation is only a mist then the glass door can remain closed during
the adjustment changes for a maximum period of 48 hours.

 The glass door needs to be wiped clear after each adjustment if the
condensation is severe.

Adjustments for each flow box

 Adjustment 1- Increase door off1 and off2 by +0.5°c until droplets have
changed to small misting. Do not increase above +5°c (see section 6.3.5)

 Adjustment 2- Increase door off1 and off2 by +0.2°c until small misting is clear.
do not increase above +5°c. (see section 6.3.5)

 Adjustment 3- Decrease base off1 and off2 by -0.5°c until humidity drops or
condensation decreases to a mist. Do not decrease below -5°c (see section
6.3.4)

 Adjustment 4- Decrease base off1 and off2 by -0.2°c until humidity drops or
condensation clears. Do not decrease below -5°c. (see section 6.3.4)

 Adjustment 5- Decrease door off1 and off2 by -0.5°c until droplets on the back
and sides have changed to small misting. Do not decrease below +1°c.

 Adjustment 6- Decrease door off1 and off2 by -0.2 until small misting has
cleared from the back and side walls. Do not decrease below +1°c.

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8.3.1 Glass door only Location of condensation

Severe Glass Small


droplets door only misting
forming

Adjustment Adjustment
Action 2 Action
1

No

Yes No Yes
Condensation Adjustment Adjustment Condensation
decreased 2 4 clear

No Contact distributer
or manufacturer

Location of condensation
8.3.2 Glass door
and top of the
chamber
Severe Glass door and Small
droplets top of chamber misting
forming

Adjustment Adjustment
Action Action
3 4

No

Yes No Yes
Condensation Adjustment Adjustment Condensation
decreased 4 2 clear

No Contact distributer
or manufacturer

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8.3.3 Sides and Location of condensation


back of the
chamber

Severe Sides and Small


droplets back of the misting
forming chamber

Adjustment Adjustment
Action Action
3 4
Contact distributer
No or manufacturer

Yes No No
Condensation Adjustment Adjustment Adjustment No
decreased 4 5 6

Yes

Condensation
clear

8.3.4 Outside of the chamber


Location of condensation

Contact
Outside of the
distributer or
chamber
manufacturer

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8.4 The unit doesn’t turn on

Unit does not turn on

Yes Is there power to the unit No

Is the green light on from the Rectify input power


on/off switch on the back cover
Yes Contact distributer
No or manufacturer
Check the fuses on the back
cover next to the switch and
Yes
in the plug. Are the fuses
Remove the top good No
inspection panel and
check the
No
temperature cut out
hasn’t tripped. The
red reset button is it Replace the fuse and
out perform a safety test
Yes Remove the bottom
inspection panel and
check the fuses in No
the fuse holders. Are
Reset the cut out all the fuses good

Look at the 24VDC Contact distributer


power supply can or manufacturer
you see a green light Yes
indicating it is on
On the bottom din
Yes No terminal rail, check
No
all the terminals of
51 and 50 including
the yellow bridge
bar. Does the unit
Contact distributer
now turn on
or manufacturer

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9. Info mode
The PLC has a hidden menu that has features useful to the Service Engineer. This menu
allows you to calibrate the touch screen, reset the PLC and update firmware.

Accessing Info Mode.

Press and hold on an unused part of the screen for 5 seconds:

The info screen should appear:

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10. Touch screen calibration


10.1 Touch screen

If the touch screen is not working correctly it may need calibrating.

On the info mode menu press calibrate touchscreen.

A black screen with a yellow square will appear keep pressing the yellow squares as they
appear. The PLC will automatically calibrate the touch screen.

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11. Resetting the PLC


11.1 Press: Enter Info Mode

Enter password: 1111 and press enter

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Press: Working Mode

Press: Reset

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Press and hold: Yes

The PLC will reset.

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12. Formatting the SD card


12.1

LEEC supply a formatted Kingston 2Gb micro SD – SD card with each incubator. Extra
cards can be supplied by LEEC. Please contact sales for current prices. It is critical that you
use a 2GB micro SD – SD card and it is formatted correctly using the Unitronics SD card
suite

12.2

Alternatively the cards can be formatted as follows. The unitronics SD card suit program is
downloadable off the unitronics website. Or contact your manufacturer.

Insert the Micro SD – SD card into your computer and make a note of the drive it is in.

Open the Unitronics SD card suit program

Select Tools from the menu

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Select the drive that card is inserted in to

Select start Acknowledge the warning and press OK.

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You can see the progress of the format across the bottom in green. When the progress bar
is completed, the SD card file automatically opens and the format is complete.

Select OK and close the program.

Eject the SD card from the computer using the hardware ejection software. Right click and
eject the drive. DO NOT JUST TAKE THE SD CARD OUT OF THE COMPUTER

Then only remove the SD card. This will prevent the card from corrupting.

13. Upgrading the controller firmware.


Occasionally it may be necessary to upgrade the controller firmware. This can be easily
carried out by uploading a file using the SD card.

The latest version of firmware is available on request from LEEC limited as an e-mail
attachment or preloaded onto an SD card.

13.1 Important note!

Upgrading the firmware will over-write any data stored on the controller. Set points, alarm
settings, calibration offsets and PID settings will be restored to pre factory default values.

The service engineer must record these values before carrying out a
firmware upgrade.
These values can be accessed through the engineering menu and should be recorded in the
engineer’s notes at the back of this manual (section 19).

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13.2 Copying the file to a formatted SD card.

Save the email attachment to My Documents on the PC. If you have the file location ready
follow the steps below

Place the formatted SD card in a SD card reader connected to a PC.

This screen should open:

Select Open folder to view files.

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Copy and paste the firmware file from My Documents to the folder SYSTEM.

Have you recorded the controller values? (see section 19


to record any changes from the factory setup parameters)
Do not proceed until you have done this (see section 18 for
factory setup perameters).
13.3 Installing the new software

Place the SD card into the card slot on the Touch 190S incubator.
Switch the incubator on.
Press on an unused part of the screen and hold for 10 seconds:

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This screen should appear. Press Enter Info Mode:

Enter the password 1111 and press enter

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Press SD:

Press Full Clone or Clone:

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Press Upload to PLC:

Press the file name. In this example it is 29101700:

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Press SELECT:

Press YES:

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This screen will appear:

The PLC will load the firmware and software which takes about 5 minutes.

The controller will reboot and then show the main screen. If the controller does not show the
main screen please cycle the power.

Please enter the engineering menu and re-enter all the settings recorded in the engineer’s
notes. (see section 19).

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14. Taking a copy of the software and settings on the controller


In order to store your factory setup data. You can download to the SD card your program
and settings. Follow the procedure below to do this.

If you are installing a software upgrade then copying the file off the controller will allow you to
revert back to the previous software and factory settings if required. This is also useful if you
are going to make many changes, you have a backup copy.

14.1 Download procedure

Place the SD card into the card slot on the Touch 190S incubator.
Switch the incubator on.
Press on an unused part of the screen and hold for 10 seconds:

This screen should appear. Press Enter Info Mode:

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Enter the password 1111 and press enter

Press SD:

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Press Full Clone or Clone:

Press Download to SD

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The password is leec. Then press enter

This screen appears and this is showing the controller downloading the software and
settings to the SD card.

When the file is downloaded you return to the SD selection screen. Use ESC to go back to
the controller main screen.

Remove the SD card using the correct removal guide and store the file on your computer for
future reference. The file will appear in the SYSTEM file.

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15. Full parts list.


T190 Part No Part Description Qty T190
GLS-0014 Glass Door 1
GLS-0015 Multi Door Glass 8 Door T190 8
LBL-0004 V350 Graphic Overlay 1
LBL-0006 Door Graphic Overlay - Upper 1
PLC-0023 Bottom Hinge Bush 2
PLC-0029 Glass Door Seal 1
PLC-0030 Shelf Rack Foot 5
PLC-0031 Shelf Rack Bump Sleeve 4
PLC-0032 Outer Door Seal 1
PLC-0033 Port Tube 1
PLC-0035 REV B Latch Block RH 1
PLC-0048 Port Collar 2
PLC-0049 Port Bung 2
PLC-0050 Multi Door Glass Gaskets 8 door T190 8
PLC-0056 Latch Block LH 1
STL-2191 Glass Door Hinge Special Nut 4
STL-2058 Armiture Block 2
T190-0001 Unitronics Controller 1
T190-0005 Ethernet Card 1
T190-0010 Solid State Relay (SSR) 4
T190-0015 PT100 Temp Probe 2
T190-0020 Compression Gland 1
T190-0025 Lock Nut 1
T190-0030 K Type Thermocouple 1
T190-0040 Temp Transmitter 1
T190-0045 24VDC Power Supply 1
T190-0050 SD Card Adapter Ribon 1
T190-0055 Micro SD - SD Card - 2Gb 1
T190-0060 5M Ethernet Cable 1
T190-0065 24VDC Solonoid Assy 1
T190-0070 24VDC Relay 2
T190-0075 Din Rail Relay Base 2
T190-0080 Pressure Switch 1
T190-0085 24v Cooling Fan 2
T190-0090 Electromagnet 2
T190-0095 Maglock Armature Plate 2
T190-0100 Fuseholder, Din Rail Mount 10x38 2
T190-0105 Fuseholder, Din Rail Mount 5mm 2
T190-0110 Fuseholder, Panel Mount 1.25"x1.25" 1

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T190 Part No Part Description Qty T190


T190-0115 Fuse 2A 5x20mm 1
T190-0120 Fuse 4A 5x20mm 1
T190-0125 Fuse 6A 10x38mm 1
T190-0130 Fuse 10A 10x38mm 1
T190-0135 Fuse 10A 1.25"x1.25" 1
T190-0140 Din Rail Terminal Block 2.5mm 52
T190-0145 Din Rail Terminal Block Earth 2
T190-0150 DIN Rail End Stop 4
T190-0155 DIN Rail Terminal End Plate 21
T190-0160 DIN Rail Terminal Jumper Bar 2.6
T190-0165 DIN Rail 0.55
T190-0170 Power Switch 1
T190-0175 IEC Power Inlet 1
T190-0180 Ethernet Panel Connector 1
T190-0185 3 Pin Connector BMS 1
T190-0190 Reed Switch 1
T190-0195 Bottom door hinge magnet 1
T190-0225 Nylon T Piece 4mm ID 1
T190-0230 Nylon Hose Clip 16
T190-0235 Nylon Hose tail 1.8" BSP 4mm ID 2
T190-0240 Hose Connector, Panel Mount 2
T190-0245 Lock Nut for Hose Connector 2
T190-0250 Panel mount Pushfit Gas Connector 0
T190-0265 Gas Tubing 3.2mm ID 0.05
T190-0270 Gas Tubing 4.0mm ID 4
T190-0275 Gas Tubing 4.0mm ID, Silicone 2
T190-0280 PCB Spacer Nylon 4
T190-0330 PTFE Wire, White 20 AWG 14
T190-0335 24 AWG Wire, White 100
T190-0355 Heatshrinkable Splice Clamps 14
T190-0365 Trunking 25mm x 50mm 2.6
T190-0370 Rubber Grommets 8mm ID 2
T190-0375 Flush Pull Handle Chassis 4
T190-0380 Handle Outer door 2
T190-0395 Blue Nylon Wheel 50mm with 6mm hole 1
T190-0400 Clevis Pin for wheel bracket 1
T190-0405 'R' Pin for clevis pin 1
T190-0420 High Temp Foil Tape 1
T190-0435 Stainless Steel Water Tray 1

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T190 Part No Part Description Qty T190


T190-0460 Insulation Slab 5
T190-0495 Over Temperature cut-out 1
T190-0500 Serial Lead - RJ11 (6P4C) lead 3 metre 2
T190-0505 Serial Socket - RJ11 panel connector 2
T190-0510 Retransmit Panel Connector - 4 way mini XLR plug 1
T190-0515 Retransmit Panel Connector - 4 way mini XLR socket 1
T190-0520 Inner Chamber T190 1
T190-0525 Door Graphic Overlay 190 - Lower 1
T190-0530 New Ajustable Feet 2
T190-0535 Teflon Washer glass door 4
T190-0560 Activator Loctite 7851 for multibond SD card ribbon
T190-0565 High temperature fibre tape 3
T190-0570 IEC Power Inlet rubber cover 1
T190-0575 Outer door wiring loom protector 1
T190-0580 Hepa filter 1
T190-0585 6 way socket for O2 retransmit 1
T190-0590 6 way plug for O2 retransmit 1
T190-0595 GMM111 Vaisala External Probe PCB 1
T190-0600 Diaphram Pump 1
T190-0605 Relay 4PCO 1
T190-0610 Relay Base 1
T190-0615 PT100 Wall mounted probe 1
T190-0620 Analogue expansion module 1
T190-0625 Expansion adapter 1
T190-0630 Compression Spring 8
T190-0635 Oxygen sensor 1
T190-0640 Straight connector 4mm ID 1
T190-0645 Connector Blocks 0.33

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16. Electrical Drawings

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17. Mechanical Drawings

Thermal Co2 N2
cutout solenoid N2 solenoid
pressure
Co2 switch
pump

Co2
sensor

O2
expansion
Co2 modules
pressure
O2 sensor switch

24vdc Power
supply

SSR’s

Fuses

Terminal rails Terminal rails


Transmitter Relays
Relay

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18. Default factory settings.


These settings are found in the engineering menu.

Engineering door settings Temperature Configuration


Temp alarm door mute 15.00 Maximum set point 60.0°C
CO2 alarm door mute 15.00 Minimum set point 25.0°C
Base boost °C for Power on delay 59.59
Door boost °C for Door recovery delay 15.00
Stabilisation timer 01.00
Engineering Main Temp PID Alarm activation delay 01.00
SP 37.0°C
P 4.0°C
CO2 Configuration
I 240s
Maximum set point 20.0%
D 60s
Minimum set point 0.0%
CT 1s
Power on delay 59.59
Door recovery delay 15.00
Engineering Base Temp PID Stabilisation timer 05.00
SP 36.5°C Alarm activation delay 01.00
P 8.3°C
I 26s
D 924s O2 Configuration
CT 1s Maximum set point 19.0%
OFF1 °C Duration 00.10 Minimum set point 1.0%
OFF2 °C Duration 00.10 Power on delay 01.00.00
Door recovery delay 01.00.00
Stabilisation timer 05.00
Engineering CO2 PID
Alarm activation delay 01.00
SP 5.0%
P 5.0%
I 0s Engineering Door Temp PID
D 0s SP 37.0°C
CT 20s P 6.3°C
I 4s
D 264s
Engineering O2 PID CT 1s
SP 5.0% OFF1 °C Duration 00.10
P 7.0% OFF2 °C Duration 00.10
I 10s
D 10s
CT 25s Engineering Sterilise PID
SP 200.0°C
P 0.3°C
Offsets I 0s
Input D 0s
Chamber CT 1s
Tray Sterilise time 02.00.00
CO2 Sterilise control band 15.0°C
Door

Areas marked in yellow are areas which are used for setting up the incubator. Record any
changes.

Issue 4 Nov 2012 Page 68 of 71


Culture Safe Touch 190 Range Service Manual Rev 2

17. Engineer’s notes.


17.1 Fill this form out before carrying out a firmware upgrade or to keep a log of
settings that have been changed:

Model No: Serial No: Customer:


Date: Firmware version:
Chamber Temperature SP: Temperature alarm high: Temperature alarm low:
CO2 SP: CO2 alarm high: CO2 alarm low:
Door open timer: Chamber offset: CO2 offset:
Base offset 1: °C Duration:
Base offset 2: °C Duration:
Base boost: : °C Duration:
Door boost: : °C Duration:
Door offset:
Temperature configuration Max SP: Min SP:
Power on alarm delay: Door open alarm delay:
CO2 configuration Max SP: Min SP:
Power on alarm delay: Door open alarm delay:
Ethernet settings: IP address: Subnet mask:
Default gateway: PLC name:
User names: User 1: Password 1:
User 2: Password 2:
User 3: Password 3:
User 4: Password 4:
User 5: Password 5:
User 6: Password 6:

Issue 4 Nov 2012 Page 69 of 71


Culture Safe Touch 190 Range Service Manual Rev 2

Notes:

Model No: Serial No: Customer:


Date: Firmware version:
Chamber Temperature SP: Temperature alarm high: Temperature alarm low:
CO2 SP: CO2 alarm high: CO2 alarm low:
Door open timer: Chamber offset: CO2 offset:
Base offset 1: °C Duration:
Base offset 2: °C Duration:
Base boost: : °C Duration:
Door boost: : °C Duration:
Door offset:
Temperature configuration Max SP: Min SP:
Power on alarm delay: Door open alarm delay:
CO2 configuration Max SP: Min SP:
Power on alarm delay: Door open alarm delay:
Ethernet settings: IP address: Subnet mask:
Default gateway: PLC name:
User names: User 1: Password 1:
User 2: Password 2:
User 3: Password 3:
User 4: Password 4:
User 5: Password 5:
User 6: Password 6:

Issue 4 Nov 2012 Page 70 of 71


Culture Safe Touch 190 Range Service Manual Rev 2

Notes:

Issue 4 Nov 2012 Page 71 of 71

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