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BAUER Accessory Systems - EN

Compressor

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0% found this document useful (0 votes)
23 views26 pages

BAUER Accessory Systems - EN

Compressor

Uploaded by

monemesawi
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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BAUER ACCESSORY SYSTEMS

THE IDEAL ENHANCEMENT TO YOUR COMPRESSOR

B R E ATHI NG A I R IN DU ST RY
1946 – 2021
BAUER SETS NEW STANDARDS.
AGAIN AND AGAIN.

Since its foundation, BAUER KOMPRESSOREN has aimed for leadership in the field of medium and high-­
pressure compression technology. Our products, and the BAUER accessories that are optimised for them, set
new standards in quality and innovative design.
Achieving this goal again and again requires the seamless interaction of many factors. The process starts at
the research and development stage in our Engineering Centre, where new products undergo a battery of tests
in our in-house quality testing facility. All the results and experiences gained from these tests are immediately
incorporated into the development of new products.
The result? Our range of compressors and matching accessory systems, featuring an innovative design, cost-
effectiveness and quality that have earned them an outstanding global reputation. BAUER has set new stand-
ards. From its earliest beginnings to the present day. Make the most of this know-how and allow this exceptio-
nal e­ xpertise to benefit your company too.

FOR MORE INFORMATION


about our product programme and the
products shown here, visit our website at
www.bauer-kompressoren.de
BAUER KOMPRESSOREN ACCESSORY SYSTEMS | CONTENTS | 3

CONTENTS

SYSTEM SETUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

AIR AND GAS TREATMENT


› AERO-GUARD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
› B-VIRUS FREE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
› B-KOOL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
› PX-Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
› P-Purification System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
› SECCANT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

STORAGE
› BAUER High-Pressure Storage Systems. . . . . . . . . . . . . . . . . . . . . 18

FILLING/DISTRIBUTION AND SAFETY


› Automatic Selector Unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
› B-SAFE 300 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
› High-Pressure Reducing Station. . . . . . . . . . . . . . . . . . . . . . . . . . 20
› External BAUER Filling Panels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

CONTROL
› External Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
› B-CONTROL SUPERIOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
› B-APP and B-CLOUD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

TESTING AND MEASUREMENT


› AEROTEST. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
› B-DETECTION PLUS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
4 | SYSTEM SETUP | ACCESSORY SYSTEMS BAUER KOMPRESSOREN

SYSTEM SETUP

4 5

1
6

3
2
BAUER KOMPRESSOREN ACCESSORY SYSTEMS | SYSTEM SETUP | 5

12

10

11

1. B-VIRUS FREE
2. AERO-GUARD
3. 
High-pressure
compressor
4. B-KOOL
5. B-DETECTION PLUS
6. B-DETECTION AIRBOX
7. External filling panel
8. External display
9. Automatic selector unit
10. Storage cylinder
11. High-pressure reducing
station
12. B-CLOUD
6 | AIR AND GAS TREATMENT | ACCESSORY SYSTEMS BAUER KOMPRESSOREN

AERO-GUARD

RELIABLY REMOVES CO2 FROM


BREATHING AIR
The intake air of the compressor is routed through the AERO-GUARD via an ingenious bypass system. This enables the CO2
content to be reduced to one-third of that of the intake air, with AERO-GUARD-OX version for NITROX membrane units the
initial value can even be reduced up to 20%.
The air is humidified in the base of the tank, optimising filter efficiency and significantly extending filter life.

FEATURES
› CO2 – removal/reduction
› Economical operation
› Flow rate 100 – 1,000 l/min

AERO-GUARD

SUITABLE FOR FREE AIR DIMENSIONS


DESIGNATION/SIZE OPERATING WEIGHT2
DELIVERY RATES¹ (W × D × H)
max. 330 bar l/min mm kg

BREATHING AIR
AERO-GUARD-S 100 - 150 500 × 460 × 720 26

AERO-GUARD-M 160 - 230 500 × 460 × 720 26

AERO-GUARD-L 240 - 320 500 × 460 × 720 26

AERO-GUARD-XL 330 - 450 500 × 460 × 720 26

AERO-GUARD-XXL 460 - 700 500 × 460 × 720 26

AERO-GUARD-Duo 1000 650 - 1000 850 × 625 × 870 54

NITROX
AERO-GUARD-OX-L 260 - 320 500 × 460 × 720 26

AERO-GUARD-OX-XL 330 - 450 500 × 460 × 720 26

AERO-GUARD-OX-XXL 460 - 550 500 × 460 × 720 26

AERO-GUARD-OX-DUO700 700 850 × 850 × 870 54

1 Free air delivery of the connected compressor measured with cylinder filling from 0 – 200 bar ± 5%, 10 l cylinder.
2 Includes filter cartridge and 10-litre water ballast.
BAUER KOMPRESSOREN ACCESSORY SYSTEMS | AIR AND GAS TREATMENT | 7

7
6

3
1. Air inlet
2. Partial air stream
(main stream)
3. Water
4. Fill level indicator
5. Granules
6. Partial air stream AERO-GUARD
(bypass)
7. Air outlet

FURTHER INFORMATION
› Cost-effective operation
At a free air delivery rate of up to 680 l/min (AERO-GUARD-OX: 450 l/min) and an intake concentration of 1000 ppm CO2,
the filter cartridge has a service life of approximately 44 hours (AERO-GUARD-OX: 37 hours). If the free air delivery rate of
the compressor and/or the CO2 intake concentration is lower, the service life of the filter cartridge is extended accordingly.
› Easy handling and maintenance-free
The filter cartridge can be replaced quickly with no need for tools.
8 | AIR AND GAS TREATMENT | ACCESSORY SYSTEMS BAUER KOMPRESSOREN

B-VIRUS FREE

REMOVES VIRUSES, BACTERIA, MOULDS AND


POLLEN FROM BREATHING AIR
Free of chemicals and ozone, the patent-pending B-VIRUS FREE system uses a special
UVC light source to destroy the described pathogens in the air flow of the intake air
before they can get into the compressor.

B-VIRUS FREE Mobile

FEATURES
› Inactivation of viruses, bacteria, mould and pollen1
› Can be retrofitted to all BAUER compressors
› Flow rate 100 – 850 l/min

1 The B-VIRUS FREE Filter inactivates a minimum of 99.9% of the SARS CoV-2 virus. Inactivation rates for further
viruses, bacteria and moulds are type-dependent.

B-VIRUS FREE
Units Values
APPLICATION
Pressure range bar atmospheric
Permissible compressor FAD l/min 100 - 850
FUNCTIONS
Required warm-up s 60
Visual signal - Fault warning lamp
Acoustic signal - Beeps in case of fault
TECHNICAL DATA
Permissible operating temperature range °C +5 ... +40
Operating voltage V 220 - 240; optional: 110
UV lamp service life - 2,000 h or every 2 years
BAUER KOMPRESSOREN ACCESSORY SYSTEMS | AIR AND GAS TREATMENT | 9

1
2

3
4

1. Ambient air
2. Textile filter
3. UV light source
4. Cleaned breathing air
5. Control and display

HOW THE B-VIRUS FREE PROTECTIVE FILTER SYSTEM WORKS:


1. Ambient air with impurities
Suction of ambient air by negative pressure of the compressor.
2. Textile filter
Removes dirt and pollen.
3. UV light source
Destruction of the genetic material of pathogens by high-energy UV-C light with a wavelength of 254nm.
4. Cleaned breathing air
Harmless air that is free from viruses, bacteria, mould and pollen. Ready for compression.
5. Control and display
For functional monitoring and control of the UV special light source. LEDs and a beeper provide information about the
operating status.
10 | AIR AND GAS TREATMENT | ACCESSORY SYSTEMS BAUER KOMPRESSOREN

B-KOOL

SIGNIFICANTLY LONGER FILTER CARTRIDGE LIFE


B-KOOL Refrigeration Dryer cools the compressed air and separates out most of the moisture,
collecting it in the B-KOOL and thus preventing it from passing into the filter cartridge.
Particularly in environments with high ambient temperatures, the B-KOOL refrigeration dryer extends filter
capacity to an outstanding extent.
The B-KOOL is available in three versions:
› B-KOOL II 680i: Integrated solution in new design for MINI-VERTICUS and VERTICUS in Super Silent version
› B-KOOL 680i: Integrated solution for PE-VE in Super Silent version
› B-KOOL 680s: As standalone solution for compressors with P 41 or P 61 purification system

THE SMART WAY TO SAVE COSTS AND HELP THE ENVIRONMENT!

6
1
2
B-KOOL II 680i

B-KOOL-Control
BAUER KOMPRESSOREN ACCESSORY SYSTEMS | AIR AND GAS TREATMENT | 11

B-KOOL II 680i on top of MINI-VERTICUS

B-KOOL 680s

HOW THE B-KOOL REFRIGERATION DRYER WORKS


1. The air saturated with moisture is fed out of the final separator of the compressor into the B-KOOL refrigeration dryer.
2. In the high-efficiency cooling unit, the temperature of the compressed air, and thus its pressure dew-point, are
reduced to approx. 3°C. For reasons of physics, the cooled air is no longer able to store the moisture content and the
oil and water vapour condenses.
3. The condensate is collected in the integrated separator and thus does not enter the filter cartridge.
4. The condensate is discharged into the compressor unit‘s collecting container via the automatic condensate drain.
5. The cooled and dried air is fed into the purification system by the B-KOOL refrigeration dryer.
6. The B-KOOL control monitors the function of the integrated cooling technology and controls the condensate drain
valve of the automatic condensate drain.
12 | AIR AND GAS TREATMENT | ACCESSORY SYSTEMS BAUER KOMPRESSOREN

POTENTIAL FOR COST SAVINGS


The following diagram illustrates the huge potential for savings when the B-KOOL refrigeration dryer is used.

EXTENDED LIFE TIME WITH B-KOOL AT VARIOUS OPERATING MODES


12,0 12,0

10,0 10,0

8,0 8,0
EXTENDED LIFE TIME
WITH B-KOOL

6,0 6,0

4,0 4,0

2,0 2,0

0,0 0,0
15 20 25 30 35 40 45 50 55
Ambient temperature [°C]

Extended life time at continuous operating mode


Extended life time at 30 min. intermittent operating mode
Extended life time at 15 min. intermittent operating mode

Service life calculated for P 61 purification system with B-SECURUS in conjunction with a BAUER compressor; based on 225 bar final pressure (185 bar average filling pressure).
Service lifes will vary under other operating conditions and with different filling pressures.

TECHNICAL DATA
MODEL B-KOOL II 680i, B-KOOL 680i AND B-KOOL 680s

Medium Compressed air & nitrox (up to 40% O2)

Ambient temperature +5 °C to +45 °C

Refrigerant R 134 a

Compressed air infeed temperature max. 60 °C

Max. operating pressure compressed air 350 bar/500 bar

Min. operating pressure compressed air 100 bar


200 - 700 l/min (10 l cylinder filling from 0-200 bar, breathing air)
Permissible free air delivery, compressor 200 - 650 l/min (according to ISO 1217, air)
200 - 420 l/min (helium and argon)
100-127 VAC 60 Hz or
Power supply
200 – 240 VAC 50/60 Hz
Power consumption max. 550 W at 50 Hz, 610 W at 60 Hz
BAUER KOMPRESSOREN ACCESSORY SYSTEMS | AIR AND GAS TREATMENT | 13

PX-FILTER

PX-FILTER
BAUER PX series of medium and high-pressure coalescing and active charcoal filters
are designed to remove particulates, oil droplets and aerosols. They are suitable for
air, nitrogen, helium, argon and other gases. Various air/gas quality standards in accor-
dance with ISO 8573 up to class 1 can be produced depending on the filter type and
filter combination.

› Pressure range: 25 – 420 bar


› Charging rate: up to 2,340 m³/h

P-PURIFICATION SYSTEMS

In use all over the world for the treatment of breathing air, industrial air, nitrogen, helium, argon and methane.
This product series is the undisputed classic among BAUER purification systems, offering significant advantages
such as quick and straightforward cartridge change, minimum downtimes and simple, cost-effective deployment!
Depending on the filter cartridge type, residual humidity and oil vapours are reliably removed from the compres-
sed air or gas. Toxic carbon monoxide (CO) can optionally be converted into carbon dioxide (CO2). As the content
of CO2 is low, the CO2 concentration increases only slightly.
BAUER’s rigorous quality management processes ensure that each and every P filter cartridge complies with the
strict quality standards.

OPTIONS
› B-TIMER Filter Cartridge Monitoring System
B-TIMER displays operating times and calculates remaining filter life.

› B-SECURUS Filter Cartridge Monitoring System


continuously measures filter cartridge moisture saturation and displays a timely warning
when the cartridge needs to be replaced.

FEATURES
› Optimises air and gas quality
› 85 up to 3,500 l/min
› 90 - 350 bar/420 bar/550 bar
14 | AIR AND GAS TREATMENT | ACCESSORY SYSTEMS BAUER KOMPRESSOREN

SOPHISTICATED TECHNOLOGY FOR OUTSTANDING


AIR AND GAS QUALITY.
A look inside a P-Purification system clearly reveals the outstanding expertise in engineering design
demonstrated by BAUER to ensure that only pure air and gases leave the filter housing.

Purification System P 100 with SECURUS, automatic


condensate drain system and CO conversion.

PURIFICATION SYSTEM FLOW RANGE PRESSURE RANGE NUMBER OF FILTERS

l/min bar

P40/350-W 550 90 - 350 1

P60/350-W 850 90 - 350 1

P80/350 930 90 - 350 2 (3) ¹

P80/420 930 90 - 420 2 (3) ¹

P80/500 1500 420 -550 2 (3) 1

P100/350 1000 90 - 350 3 (4) ¹

P100/420 1000 90 - 420 3 (4) ¹

P120/350 2200 90 - 350 2 (3) ¹

P140/350 3500 90 - 350 3 (4) ¹

1 Additional filter for treatment systems with CO conversion


BAUER KOMPRESSOREN ACCESSORY SYSTEMS | AIR AND GAS TREATMENT | 15

1
6

5 8

2
7

3 Purification system P 40/350-W for wall mounting


with B-SECURUS monitoring unit

BAUER KOMPRESSOREN IS A CERTIFIED MANUFACTURER OF PRESSURE EQUIPMENT UP


TO CATEGORY 4 UNDER THE EU PRESSURE EQUIPMENT DIRECTIVE PED2014/68/EU.

HOW THE P-PURIFICATION SYSTEM WORKS


1. The compressed air is delivered to the final separator, which separates out oil and water droplets.
2. The condensate from the oil- and water droplets is collected at the bottom of the filter housing and is removed via the
condensate drain valve.
3. The pre-purified air flows from the bottom of the vessel through the molecular sieve, which adsorbs the ­remaining
gaseous water.
4. The molecular sieve is aligned perfectly to the purification system to ensure optimum purification of the air or gas.
5. The particle filter discs retain all coarse impurities.
6. An activated carbon layer reliably binds harmful organic impurities such as oil vapour and hydrocarbon compounds.
7. Pure air or gas leaves the filter cartridge.
8. The pressure maintaining valve keeps the filter housing continuously under pressure, significantly increasing both the
service life of the filter housing and operating safety.
16 | AIR AND GAS TREATMENT | ACCESSORY SYSTEMS BAUER KOMPRESSOREN

SECCANT

REGENERATION DRYERS FOR


AIR AND GAS
The regeneration dryers in the SECCANT series by BAUER KOMPRESSOREN for the pressure range from
90 to 350/420 bar are designed to dry air and gases in applications involving high operating hours, free air
delivery rates and ambient temperatures.

OPTIONS
› The B-SECURUS filter monitoring system monitors the saturation of the filter cartridge with moisture.
› In the A version (active charcoal) the regeneration dryer is equipped with an active charcoal filter
cartridge to remove oil and hydrocarbons.
› The regeneration dryer features an integrated dew point monitor which continuously measures and dis-
plays the humidity of the compressed air.
› The gas-tight model is designed for loss-free treatment of noble gases.
› CO conversion: Toxic carbon monoxide (CO) in the air is converted into carbon dioxide (CO2). As CO levels
in air are low, the increase in CO2 concentration is minimal.

FEATURES
› Safe continuous treatment of air
and gas
› 85 Up to 3500 l/min
› 90 – 350/420 bar/550 bar

FURTHER INFORMATION
› The compressed air or gas is continuously dried in two drying chambers working in parallel – one in drying mode, the
second in regeneration mode.
› The use of a dedicated control as standard for the regeneration dryers in the SECCANT series means that the dryers are
able to operate independently of the compressor control.
BAUER KOMPRESSOREN ACCESSORY SYSTEMS | AIR AND GAS TREATMENT | 17

2 4 4

1 5

SECCANT III-A
1. Air/gas inlet
2. Condensate separator
3. Change-over module
4. Drying chambers
5. Oil removal filter/B-SECURUS
6. Particle filter
7. Air/gas outlet with pressure
maintaining valve
8. B-CONTROL

TYPE FLOW RANGE PRESSURE RANGE DIMENSIONS 1

l/min 90 - 350 350 - 400 350 - 420 W x D x H [mm]

SECCANT III (-A) 500 - 1500 1200 x 258 x 1254

SECCANT IV (-A) 1500 - 3500 1400 x 261 x 1284

1 Dimensions of SECCANT III-A/SECCANT IV-A (with active charcoal filter), without additional elements. For details, see the data sheet or dimension drawing.
18 | STORAGE | ACCESSORY SYSTEMS BAUER KOMPRESSOREN

HIGH-PRESSURE STORAGE SYSTEM

ESSENTIAL ELEMENTS OF
YOUR SYSTEM
These high-performance storage systems sup-
port the short-term availability of large quan-
tities of air and gas and allow a fluctuating air
consumption.
FEATURES
› 330/350/420 bar
At the same time, a carefully selected storage
module optimizes runtime of the compressor › 50 l and 80 l cylinders
and also serves as a pulsation damper. › Extendable as required
The storage systems are available in pressure
stages of 330, 350 and 420 bar. They can be
­expanded as required by adding 50 or 80 l
storage cylinders.
The storage system should be dimensioned
to guarantee that the compressor operates
continuously for a minimum period of 15 to 30
minutes.
Storage system 2 x B80 for 330 bar

AUTOMATIC SELECTOR UNIT

OPTIMISED FILLING PROCESS


The automatic selector unit enables air cylinders
to be filled quickly and simultaneously in parallel
from a storage system (buffer) and via the com-
pressor.
The storage cylinder connected to the filling
panel takes priority for filling, i.e. the storage
system and the compressor always start by
filling the breathing air cylinders at the filling
panel.
Once these cylinders have been filled com-
pletely, the storage system is topped up by the
compressor.
When the maximum filling pressure is reached in
the storage system, the compressor shuts down
again entirely automatically. As soon as the next
Automatic selector unit
empty air cylinder is connected to the filling pa-
nel, the fully automatic filling cycle starts again
from the beginning.
BAUER KOMPRESSOREN ACCESSORY SYSTEMS | FILLING/DISTRIBUTION AND SAFETY | 19

B-SAFE 300

TAKING FILLING SAFETY


TO A NEW LEVEL
B-SAFE 300 – Uncompromising safety for
persons and compressor rooms when filling
pressure cylinders.
The stationary safety filling station controls the
filling speed of the breathing air cylinders for
diving or respiratory applications1. The cylinders
are placed in the B-SAFE 300 and attached
to the fill valves. The integrated filling control
system then begins the filling process, automati-
cally locking the doors to eliminate the chance
of operating errors. B-SAFE 300 Safety filling system
If an incident occurs during filling – such as
explosion of a pressurised cylinder – the welded
steel safety chamber contains the metal frag-
ments and allows the pressure wave to dissipate FEATURES
through grilles on both sides and in the top › Explosion-proof filling chamber
cover.
› 6 to 10 cylinders can be filled at the same
The B-SAFE thus replaces costly protective time
measures for filling facilities and provides
› Operating pressure up to 410 bar
­operators with a high level of (legal) security.
› Optional: simultaneous filling of 225/330 bar

TECHNICAL DATA
PARAMETERS DATA

Maximum operating pressure 410 bar

Filling pressures (up to 2) 225/330 bar

Variable pressure rise 20 – 50 bar/min

Number of fill posts Maximum 10

1 Optional equipment.
20 | FILLING/DISTRIBUTION AND SAFETY | ACCESSORY SYSTEMS BAUER KOMPRESSOREN

HIGH-PRESSURE REDUCING STATION

FOR OUTSTANDING QUALITY AND FUNCTION


BAUER KOMPRESSOREN high-pressure reducing stations provide you with turnkey enhancements for your
storage system. Upstream pressure fluctuations in the storage system are adjusted to provide reduced and
consistent output pressure.
Equipped with high-quality pressure reducers, pressure gauges, ball valves and safety valve, they are quick
and easy to install and provide outstanding operational reliability.

High-pressure reducing station

INLET PRESSURE, MAX. OUTLET PRESSURE, ADJUSTABLE ¹ COMMENT

bar bar

365 bar 5 - 40 bar

365 bar 41 - 100 bar

365 bar 101 - 220 bar

365 bar 221 - 350 bar

465 bar 34 - 241 bar Stainless steel design

365 bar 41 - 230 bar Increased flow

¹ The output pressure should only ever be set once (no scope for permanent changes) Other designs on request.
Fluctuations in primary pressure may result in minor fluctuations in secondary pressure for technical reasons.
BAUER KOMPRESSOREN ACCESSORY SYSTEMS | FILLING/DISTRIBUTION AND SAFETY | 21

EXTERNAL FILLING PANELS

The BAUER B-FILL external filling panel – now with a stylish new design – allows you to quickly fill breathing
air cylinders. The B-FILL is now modularly expandable and can even be retrofitted. Each module is equipped
with two filling connectors, as desired either with hoses or direct connections, both of which can fill at up to
200, 300 or 500 bar.
For optional control and monitoring of the system, a B-CONTROL MICRO can be installed in an additional
B-FILL module. Units without a B-CONTROL can be fitted with a simple hardwired control with On and Off
switching and an Emergency Stop button. Up to four (4) B-FILL modules can be combined, three for filling
and one with a control system.

OPTIONS
› Flow rate limiter for controlled filling of breathing air cylinders (e.g. composite cylinders).
› Remote operating panels or external B-CONTROL display for remote compressor activation, deactivation
and monitoring.
› Filling panel made from stainless steel.

B-FILL external filling panel

FEATURES
› Suitable for wall mounting at separate location from the
compressor
› Hose or direct filling valves
› PN 200, PN 300, PN 500 or combined pressure ranges
possible

NUMBER OF MODULES DIMENSIONS (L × W × H)

mm

1 module with hose coupling 440 × 240 × 180

1 module with direct filling valve 440 × 288 × 171

2 modules with hose coupling 840 × 240 × 180

2 modules with direct filling valve 840 × 288 × 171

3 modules with hose coupling 1240 × 240 × 180

3 modules with direct filling valve 1240 × 288 × 171


22 | CONTROL | ACCESSORY SYSTEMS BAUER KOMPRESSOREN

EXTERNAL DISPLAYS

BAUER KOMPRESSOREN external display units are attractive and practical solutions for remote compressor opera-
tion – even over long distances. The compact metal housing is designed for wall mounting. The information in the
brilliant colour display is available in numerous common languages. The B-CONTROL MICRO resp. B-CONTROL II can
be retrofitted as an external unit to all BAUER compressor systems from date of construction 5/2014 onwards that
are already equipped with a B-CONTROL MICRO with colour display or B-CONTROL II.

FEATURES
› B-CONTROL MICRO and B-CONTROL II con-
trol units available as external versions
› Full scope of B-CONTROL functions
› Suitable for retrofitting

External
B-CONTROL MICRO display

B-CONTROL SUPERIOR

HIGHER-LEVEL CONTROL UNIT FOR


INTERCONNECTED OPERATION
B-CONTROL SUPERIOR is a separate control unit for interconnected o ­ ­­peration
of up to five compressors plus SECCANT for pressure-­dependent base and peak
load operation. The connected compressors are ­controlled selectively depending
on air output needs.
The individual compressors are activated in turn for base loads, ensuring even
distribution of operating periods.
As a rule, the B-CONTROL SUPERIOR can be retrofitted to
existing compressor units.
B-CONTROL SUPERIOR
BAUER KOMPRESSOREN ACCESSORY SYSTEMS | CONTROL | 23

B-APP

With the B-APP, remote control and monitoring of the compressor via smart-
phone or tablet is now also possible!1
On the respective smartphone or tablet, current actual values of the BAUER
compressor or the gas measuring system B-DETECTION PLUS can be read in
real time, for example.
In addition, the B-APP offers further features such as product-specific news
and videos on general information about the BAUER GROUP, BAUER products
as well as maintenance and commissioning of BAUER compressors.
Available in the App Store (iOS) and on Google Play (Android).

The new B-APP turns your smartphone into a


compressor controller.

B-CLOUD

NEW! With the BAUER B-CLOUD you always have everything in view. One look at the B-APP or the B-CLOUD browser app
is enough and all important information is available to you. Whether you want to check the status of your equipment or
need the help of our service technicians in case of a problem, BAUER and the B-CLOUD will support you.
The B-APP reports malfunctions with a machine diagnosis in plain text so that you know immediately where the problem
lies. In addition, the B-CLOUD informs you regularly about upcoming maintenance work and, if desired, networks with
your BAUER-authorized service partner. The archiving of all important data and the automated creation of monthly reports
also works completely stress-free via the B-CLOUD.

To use B-CLOUD, you need a system with B-CONTROL MICRO +net control
with software version 3.65 or higher. Older systems from version 3.0 can
receive a software update and thus become B-CLOUD compatible.

DATA SECURITY
An integral part of B-CLOUD2 involves ensuring the security of compressor
systems and the data they transmit.
Particularly rigorous protection applies to compressor authentication,
communication and identification.
End-to-end encryption is in place for all data transmitted between control unit
and cloud.

1 The prerequisite is that the B-CONTROL MICRO (+Net) controller with a valid IP address is integrated in the same local network (LAN/WLAN) as the smartphone.
2 All data stored in B-CLOUD is located in a highly secure data center in Western Europe. B-CLOUD is DSGVO compliant and uses SSL encryption.
Please note that B-CLOUD services are not available in all states. You can find more information about the B-CLOUD on our website: bauer-kompressoren.com/b-cloud
24 | TESTING AND MEASUREMENT | ACCESSORY SYSTEMS BAUER KOMPRESSOREN

AEROTEST

TO MEASURE THE PURITY OF BREATHING AIR


The AEROTEST SIMULTAN HP portable breathing
air tester enables you to measure your breathing
air simply and rapidly – wherever you are.
Tester tubes simultaneously and accurately
FEATURES
measure compliance with the concentration limits › Reliable and accurate measure-
for CO, CO2 and water vapour in the compressed ment of CO, CO2 and H2O
air. The oil content is detected by using the oil › Detection of mineral and
impactor. synthetic oils

AEROTEST

B-DETECTION PLUS

GAS MEASUREMENT SYSTEMS FEATURES


FOR ALL REQUIREMENTS › Verified air quality in breathing
air cylinders or directly at the
B-DETECTION PLUS gas measurement systems are filling unit
­designed for continuous reliable monitoring
› Can be used with rechargeable
of air or gas quality.
batteries
Select the model that matches your needs: inte­grated into › Measures CO, CO2 and O2
the compressor, as standalone system for retrofitting, › Absolute humidity and total oil
or our mobile system for verifying the air quality of your value (VOC) monitoring optional1
breathing air cylinders or similar, regardless of location.

If the limits of CO, CO2,O2 and optionally absolute


­humidity and total oil value1 specified – e.g. in the DIN
EN 12021:2014 ­standard – are e­ xceeded, the compres-
sor ­automatically shuts down, ensuring
­­ that only pure
­breathing air ends up in your breathing air cylinder!

B-DETECTION PLUS m
In addition to allows a mobile analysis of the b
­ reathing air
gases on site using a pressure r­ educer. Packed in a sturdy
plastic case.

B-DETECTION PLUS m

1 Total oil measurement based only on volatile organic compounds (VOCs). Sensor calibration based on isobutene.
BAUER KOMPRESSOREN ACCESSORY SYSTEMS | TESTING AND MEASUREMENT | 25

B-DETECTION PLUS s and i


The professional solution: B-DETECTION PLUS for measuring continuously CO, CO2 and O2 with optional
functions for absolute humidity and total oil value (VOC)1. High-quality sensors automatically report the
necessary calibration point and end of cartridge life.
Available in two versions: Integrated into a stationary BAUER compressor2 showing gas measurement values
on the compressor system display, or as a standalone model for all other BAUER compressors and for
­retrofitting to your existing compressor.

FEATURES
› Continuous measurement
› Measurement of CO, CO2, O2, absolute humi-
dity and total oil value (VOC)1
› Smart sensors: display flags up necessary
calibration and end of life
› All measurement values can be logged using
the B-CONTROL MICRO and exported to an
SD card as Excel files. As the system ope-
rator, this provides you with a high level of
B-DETECTION PLUS s
legal certainty.

In the case of sudden short-term contamination, a bypass option can automatically direct contaminated air to
the outside. Once compliance with tolerances is resumed, filling automatically continues.
BAUER Online Gas Measurement Systems provide system operators with a high level of quality assurance and
legal certainty. B-DETECTION PLUS systems can easily be retrofitted to your existing BAUER Compressor!
› NEW! Measurement of gases and breathing air up to 420 bar possible
› NEW! Measurement directly in the intake hose to analyse the air actually absorbed
› NEW! Possibility to measure breathing air cylinders with B-DETECTION PLUS i, s and m
› NEW! The B-DETECTION PLUS is now also B-APP and B-CLOUD compatible

For detailed information on our gas


measurement systems, see our
B-DETECTION PLUS- The next genera-
tion online gas measurement systems“
product brochure.
1 Total oil measurement based only on volatile organic compounds (VOCs). Sensor calibration based on isobutene.
2 Currently available for MINI-VERTICUS, VERTICUS and PE-VE compressors
INTERESTED IN OUR
PRODUCTS?
CONTACT US – WE ARE HAPPY TO
PROVIDE INFORMATION AND ASSISTANCE.

BAUER KOMPRESSOREN GmbH


Stäblistr. 8
81477 Munich, Germany
Tel. +49 (0) 89 78049-0  BAUER ACCESSORY SYSTEMS EN
Fax +49 (0) 89 78049-167 N39608
[email protected] 04.2023
bauer-kompressoren.de  May be subject to technical changes

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