BAUER Accessory Systems - EN
BAUER Accessory Systems - EN
B R E ATHI NG A I R IN DU ST RY
1946 – 2021
BAUER SETS NEW STANDARDS.
AGAIN AND AGAIN.
Since its foundation, BAUER KOMPRESSOREN has aimed for leadership in the field of medium and high-
pressure compression technology. Our products, and the BAUER accessories that are optimised for them, set
new standards in quality and innovative design.
Achieving this goal again and again requires the seamless interaction of many factors. The process starts at
the research and development stage in our Engineering Centre, where new products undergo a battery of tests
in our in-house quality testing facility. All the results and experiences gained from these tests are immediately
incorporated into the development of new products.
The result? Our range of compressors and matching accessory systems, featuring an innovative design, cost-
effectiveness and quality that have earned them an outstanding global reputation. BAUER has set new stand-
ards. From its earliest beginnings to the present day. Make the most of this know-how and allow this exceptio-
nal e xpertise to benefit your company too.
CONTENTS
SYSTEM SETUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
STORAGE
› BAUER High-Pressure Storage Systems. . . . . . . . . . . . . . . . . . . . . 18
CONTROL
› External Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
› B-CONTROL SUPERIOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
› B-APP and B-CLOUD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
SYSTEM SETUP
4 5
1
6
3
2
BAUER KOMPRESSOREN ACCESSORY SYSTEMS | SYSTEM SETUP | 5
12
10
11
1. B-VIRUS FREE
2. AERO-GUARD
3.
High-pressure
compressor
4. B-KOOL
5. B-DETECTION PLUS
6. B-DETECTION AIRBOX
7. External filling panel
8. External display
9. Automatic selector unit
10. Storage cylinder
11. High-pressure reducing
station
12. B-CLOUD
6 | AIR AND GAS TREATMENT | ACCESSORY SYSTEMS BAUER KOMPRESSOREN
AERO-GUARD
FEATURES
› CO2 – removal/reduction
› Economical operation
› Flow rate 100 – 1,000 l/min
AERO-GUARD
BREATHING AIR
AERO-GUARD-S 100 - 150 500 × 460 × 720 26
NITROX
AERO-GUARD-OX-L 260 - 320 500 × 460 × 720 26
1 Free air delivery of the connected compressor measured with cylinder filling from 0 – 200 bar ± 5%, 10 l cylinder.
2 Includes filter cartridge and 10-litre water ballast.
BAUER KOMPRESSOREN ACCESSORY SYSTEMS | AIR AND GAS TREATMENT | 7
7
6
3
1. Air inlet
2. Partial air stream
(main stream)
3. Water
4. Fill level indicator
5. Granules
6. Partial air stream AERO-GUARD
(bypass)
7. Air outlet
FURTHER INFORMATION
› Cost-effective operation
At a free air delivery rate of up to 680 l/min (AERO-GUARD-OX: 450 l/min) and an intake concentration of 1000 ppm CO2,
the filter cartridge has a service life of approximately 44 hours (AERO-GUARD-OX: 37 hours). If the free air delivery rate of
the compressor and/or the CO2 intake concentration is lower, the service life of the filter cartridge is extended accordingly.
› Easy handling and maintenance-free
The filter cartridge can be replaced quickly with no need for tools.
8 | AIR AND GAS TREATMENT | ACCESSORY SYSTEMS BAUER KOMPRESSOREN
B-VIRUS FREE
FEATURES
› Inactivation of viruses, bacteria, mould and pollen1
› Can be retrofitted to all BAUER compressors
› Flow rate 100 – 850 l/min
1 The B-VIRUS FREE Filter inactivates a minimum of 99.9% of the SARS CoV-2 virus. Inactivation rates for further
viruses, bacteria and moulds are type-dependent.
B-VIRUS FREE
Units Values
APPLICATION
Pressure range bar atmospheric
Permissible compressor FAD l/min 100 - 850
FUNCTIONS
Required warm-up s 60
Visual signal - Fault warning lamp
Acoustic signal - Beeps in case of fault
TECHNICAL DATA
Permissible operating temperature range °C +5 ... +40
Operating voltage V 220 - 240; optional: 110
UV lamp service life - 2,000 h or every 2 years
BAUER KOMPRESSOREN ACCESSORY SYSTEMS | AIR AND GAS TREATMENT | 9
1
2
3
4
1. Ambient air
2. Textile filter
3. UV light source
4. Cleaned breathing air
5. Control and display
B-KOOL
6
1
2
B-KOOL II 680i
B-KOOL-Control
BAUER KOMPRESSOREN ACCESSORY SYSTEMS | AIR AND GAS TREATMENT | 11
B-KOOL 680s
10,0 10,0
8,0 8,0
EXTENDED LIFE TIME
WITH B-KOOL
6,0 6,0
4,0 4,0
2,0 2,0
0,0 0,0
15 20 25 30 35 40 45 50 55
Ambient temperature [°C]
Service life calculated for P 61 purification system with B-SECURUS in conjunction with a BAUER compressor; based on 225 bar final pressure (185 bar average filling pressure).
Service lifes will vary under other operating conditions and with different filling pressures.
TECHNICAL DATA
MODEL B-KOOL II 680i, B-KOOL 680i AND B-KOOL 680s
Refrigerant R 134 a
PX-FILTER
PX-FILTER
BAUER PX series of medium and high-pressure coalescing and active charcoal filters
are designed to remove particulates, oil droplets and aerosols. They are suitable for
air, nitrogen, helium, argon and other gases. Various air/gas quality standards in accor-
dance with ISO 8573 up to class 1 can be produced depending on the filter type and
filter combination.
P-PURIFICATION SYSTEMS
In use all over the world for the treatment of breathing air, industrial air, nitrogen, helium, argon and methane.
This product series is the undisputed classic among BAUER purification systems, offering significant advantages
such as quick and straightforward cartridge change, minimum downtimes and simple, cost-effective deployment!
Depending on the filter cartridge type, residual humidity and oil vapours are reliably removed from the compres-
sed air or gas. Toxic carbon monoxide (CO) can optionally be converted into carbon dioxide (CO2). As the content
of CO2 is low, the CO2 concentration increases only slightly.
BAUER’s rigorous quality management processes ensure that each and every P filter cartridge complies with the
strict quality standards.
OPTIONS
› B-TIMER Filter Cartridge Monitoring System
B-TIMER displays operating times and calculates remaining filter life.
FEATURES
› Optimises air and gas quality
› 85 up to 3,500 l/min
› 90 - 350 bar/420 bar/550 bar
14 | AIR AND GAS TREATMENT | ACCESSORY SYSTEMS BAUER KOMPRESSOREN
l/min bar
1
6
5 8
2
7
SECCANT
OPTIONS
› The B-SECURUS filter monitoring system monitors the saturation of the filter cartridge with moisture.
› In the A version (active charcoal) the regeneration dryer is equipped with an active charcoal filter
cartridge to remove oil and hydrocarbons.
› The regeneration dryer features an integrated dew point monitor which continuously measures and dis-
plays the humidity of the compressed air.
› The gas-tight model is designed for loss-free treatment of noble gases.
› CO conversion: Toxic carbon monoxide (CO) in the air is converted into carbon dioxide (CO2). As CO levels
in air are low, the increase in CO2 concentration is minimal.
FEATURES
› Safe continuous treatment of air
and gas
› 85 Up to 3500 l/min
› 90 – 350/420 bar/550 bar
FURTHER INFORMATION
› The compressed air or gas is continuously dried in two drying chambers working in parallel – one in drying mode, the
second in regeneration mode.
› The use of a dedicated control as standard for the regeneration dryers in the SECCANT series means that the dryers are
able to operate independently of the compressor control.
BAUER KOMPRESSOREN ACCESSORY SYSTEMS | AIR AND GAS TREATMENT | 17
2 4 4
1 5
SECCANT III-A
1. Air/gas inlet
2. Condensate separator
3. Change-over module
4. Drying chambers
5. Oil removal filter/B-SECURUS
6. Particle filter
7. Air/gas outlet with pressure
maintaining valve
8. B-CONTROL
1 Dimensions of SECCANT III-A/SECCANT IV-A (with active charcoal filter), without additional elements. For details, see the data sheet or dimension drawing.
18 | STORAGE | ACCESSORY SYSTEMS BAUER KOMPRESSOREN
ESSENTIAL ELEMENTS OF
YOUR SYSTEM
These high-performance storage systems sup-
port the short-term availability of large quan-
tities of air and gas and allow a fluctuating air
consumption.
FEATURES
› 330/350/420 bar
At the same time, a carefully selected storage
module optimizes runtime of the compressor › 50 l and 80 l cylinders
and also serves as a pulsation damper. › Extendable as required
The storage systems are available in pressure
stages of 330, 350 and 420 bar. They can be
expanded as required by adding 50 or 80 l
storage cylinders.
The storage system should be dimensioned
to guarantee that the compressor operates
continuously for a minimum period of 15 to 30
minutes.
Storage system 2 x B80 for 330 bar
B-SAFE 300
TECHNICAL DATA
PARAMETERS DATA
1 Optional equipment.
20 | FILLING/DISTRIBUTION AND SAFETY | ACCESSORY SYSTEMS BAUER KOMPRESSOREN
bar bar
¹ The output pressure should only ever be set once (no scope for permanent changes) Other designs on request.
Fluctuations in primary pressure may result in minor fluctuations in secondary pressure for technical reasons.
BAUER KOMPRESSOREN ACCESSORY SYSTEMS | FILLING/DISTRIBUTION AND SAFETY | 21
The BAUER B-FILL external filling panel – now with a stylish new design – allows you to quickly fill breathing
air cylinders. The B-FILL is now modularly expandable and can even be retrofitted. Each module is equipped
with two filling connectors, as desired either with hoses or direct connections, both of which can fill at up to
200, 300 or 500 bar.
For optional control and monitoring of the system, a B-CONTROL MICRO can be installed in an additional
B-FILL module. Units without a B-CONTROL can be fitted with a simple hardwired control with On and Off
switching and an Emergency Stop button. Up to four (4) B-FILL modules can be combined, three for filling
and one with a control system.
OPTIONS
› Flow rate limiter for controlled filling of breathing air cylinders (e.g. composite cylinders).
› Remote operating panels or external B-CONTROL display for remote compressor activation, deactivation
and monitoring.
› Filling panel made from stainless steel.
FEATURES
› Suitable for wall mounting at separate location from the
compressor
› Hose or direct filling valves
› PN 200, PN 300, PN 500 or combined pressure ranges
possible
mm
EXTERNAL DISPLAYS
BAUER KOMPRESSOREN external display units are attractive and practical solutions for remote compressor opera-
tion – even over long distances. The compact metal housing is designed for wall mounting. The information in the
brilliant colour display is available in numerous common languages. The B-CONTROL MICRO resp. B-CONTROL II can
be retrofitted as an external unit to all BAUER compressor systems from date of construction 5/2014 onwards that
are already equipped with a B-CONTROL MICRO with colour display or B-CONTROL II.
FEATURES
› B-CONTROL MICRO and B-CONTROL II con-
trol units available as external versions
› Full scope of B-CONTROL functions
› Suitable for retrofitting
External
B-CONTROL MICRO display
B-CONTROL SUPERIOR
B-APP
With the B-APP, remote control and monitoring of the compressor via smart-
phone or tablet is now also possible!1
On the respective smartphone or tablet, current actual values of the BAUER
compressor or the gas measuring system B-DETECTION PLUS can be read in
real time, for example.
In addition, the B-APP offers further features such as product-specific news
and videos on general information about the BAUER GROUP, BAUER products
as well as maintenance and commissioning of BAUER compressors.
Available in the App Store (iOS) and on Google Play (Android).
B-CLOUD
NEW! With the BAUER B-CLOUD you always have everything in view. One look at the B-APP or the B-CLOUD browser app
is enough and all important information is available to you. Whether you want to check the status of your equipment or
need the help of our service technicians in case of a problem, BAUER and the B-CLOUD will support you.
The B-APP reports malfunctions with a machine diagnosis in plain text so that you know immediately where the problem
lies. In addition, the B-CLOUD informs you regularly about upcoming maintenance work and, if desired, networks with
your BAUER-authorized service partner. The archiving of all important data and the automated creation of monthly reports
also works completely stress-free via the B-CLOUD.
To use B-CLOUD, you need a system with B-CONTROL MICRO +net control
with software version 3.65 or higher. Older systems from version 3.0 can
receive a software update and thus become B-CLOUD compatible.
DATA SECURITY
An integral part of B-CLOUD2 involves ensuring the security of compressor
systems and the data they transmit.
Particularly rigorous protection applies to compressor authentication,
communication and identification.
End-to-end encryption is in place for all data transmitted between control unit
and cloud.
1 The prerequisite is that the B-CONTROL MICRO (+Net) controller with a valid IP address is integrated in the same local network (LAN/WLAN) as the smartphone.
2 All data stored in B-CLOUD is located in a highly secure data center in Western Europe. B-CLOUD is DSGVO compliant and uses SSL encryption.
Please note that B-CLOUD services are not available in all states. You can find more information about the B-CLOUD on our website: bauer-kompressoren.com/b-cloud
24 | TESTING AND MEASUREMENT | ACCESSORY SYSTEMS BAUER KOMPRESSOREN
AEROTEST
AEROTEST
B-DETECTION PLUS
B-DETECTION PLUS m
In addition to allows a mobile analysis of the b
reathing air
gases on site using a pressure r educer. Packed in a sturdy
plastic case.
B-DETECTION PLUS m
1 Total oil measurement based only on volatile organic compounds (VOCs). Sensor calibration based on isobutene.
BAUER KOMPRESSOREN ACCESSORY SYSTEMS | TESTING AND MEASUREMENT | 25
FEATURES
› Continuous measurement
› Measurement of CO, CO2, O2, absolute humi-
dity and total oil value (VOC)1
› Smart sensors: display flags up necessary
calibration and end of life
› All measurement values can be logged using
the B-CONTROL MICRO and exported to an
SD card as Excel files. As the system ope-
rator, this provides you with a high level of
B-DETECTION PLUS s
legal certainty.
In the case of sudden short-term contamination, a bypass option can automatically direct contaminated air to
the outside. Once compliance with tolerances is resumed, filling automatically continues.
BAUER Online Gas Measurement Systems provide system operators with a high level of quality assurance and
legal certainty. B-DETECTION PLUS systems can easily be retrofitted to your existing BAUER Compressor!
› NEW! Measurement of gases and breathing air up to 420 bar possible
› NEW! Measurement directly in the intake hose to analyse the air actually absorbed
› NEW! Possibility to measure breathing air cylinders with B-DETECTION PLUS i, s and m
› NEW! The B-DETECTION PLUS is now also B-APP and B-CLOUD compatible