SMART3 PUMP

User and
ITALY
Maintenance Manual
Dropsa SpA
t. +39 02-250791
f.+39 02-25079767
Original instructions
UK
Dropsa (UK) Ltd
t. +44 (0)1784-431177
f. +44 (0)1784-438598

GERMANY
Dropsa GmbH
t. +49 (0)211-394-011
f. +49 (0)211-394-013

FRANCE
Dropsa Ame
t. +33 (0)1-3993-0033 TABLE OF CONTENTS
f. +33 (0)1-3986-2636
1. INTRODUCTION
CHINA 2. GENERAL DESCRIPTION
Dropsa Lubrication Systems 3. PRODUCT-MACHINE IDENTIFICATION
(Shanghai) Co. Ltd 4. TECHNICAL INFORMATION
t. +86 (021) 67740275 5. MACHINE COMPONENTS
f. +86 (021) 67740205 6. VERSIONS
U.S.A. 7. UNPACKING AND INSTALLATION
Dropsa Corporation 8. INSTRUCTIONS FOR USE
t. +1 586-566-1540 9. PROBLEMS AND SOLUTION
10. MAINTENANCE PROCEDURE
f. +1 586-566-1541
11. DISPOSAL
AUSTRALIA 12. ORDERING INFORMATION
Dropsa Australia Ltd. 13. DIMENSIONS
t. +61 (02)-9938-6644 14. HANDLING AND TRANSPORTATION
f. +61 (0)2-9938-6611 15. OPERATING HAZARDS

BRAZIL
Dropsa do Brasil Ind. e
Com. Lta
t. +55 (0)11-563-10007
f. +55 (0)11-563-19408

http://www.dropsa.com Manual drawn up in accordance with C2194IE WK 34/14

EC Directive 06/42
 1. INTRODUCTION

This User and Maintenance Manual refer to Dropsa’s “SMART3 “ Oil lubrication Pump for oil and fluid grease.
You can find additional copies and newer revisions of this document from our website http://www.dropsa.com. Alternatively
contact one of our Sales Offices.
This manual contains important information on health and safety issues for personnel. It is recommended to attentively read
this manual and carefully keep it in good condition so that it is always available to personnel requiring to consult it.

2. GENERAL DESCRIPTION

SMART3 is a compact and versatile electric gear pump package particularly suited for machine tool and work centre lubrication
systems using 33V injector systems.
The versatility of this product is thanks to a wide range of electric motors and the fact it is available with a Dropsa optical switch
that can work with both oil and fluid greases.
The lubrication cycle can be determined either externally by a host PLC or by selecting a model with the built in controller board
that will operate and monitor the system accordingly.

3. PRODUCT-MACHINE IDENTIFICATION

Machine identification yellow label is located on the front

side of the reservoir and contains product serial number,
input voltage and details of the operating parameters.

2
4. TECHNICAL INFORMATION
GENERAL INFORMATION
Empty weight 4.5 Kg
ELECTRIC INFORMATION
110V –2p– 50/60 Hz 140/175W- (2800/3500 rpm)
230V – 2p– 50 Hz 135 W - (2800 rpm)
Motor power supply
230V – 2p– 60 Hz(1)
170 W - (3500 rpm)
24 V DC - 55 W - (2800 rpm)
OTHERS INFORMATION
Degree of Pump protection IP 55
Pumping system Gear pump
Pump flow rate (free flow) 180 dc/min @ 2800 rpm
220 dc /min @ 3500 rpm
Maximum working pressure 30 bar
Outlet connection G1/8” BSP
Reservoir capacity 2L/3L
Minimum level – Float switch option, for oil only With NC in case of liquid
Minimum level – Dropsa OptiLev Optical sensing NPN or PNP short-circuit protected signal, "off" in case of minimum
system for oil and fluid greases. level
Filter 1000 µ filtering degree
By-pass Adjustable 0÷30 bar – precalibrated 25 bar
Pressure switch 10÷20 bar - precalibrated to 18 bar
Working Temperature + 5 ÷ + 60 °C
Working Humidity 90 % rel. humidity
Permitted lubricants * Mineral lubricating oil 32 cSt-320 cSt ;
Grease max NLGI000;
Storage temperature -20 ÷ +80 °C
Sound Pressure Level < 70 dB(A)
Max working time in continuous operation 1 min
MIN STANDBY time 5 times T-on

Note. The information refer to the temperature of use of +20°C (+68°F)

(1)
2800 rpm with no load
* If a different or special lubricant product is used, please contact Dropsa to ensure its suitability.

Dropsa recommends a 4 AMP overload fuse

4.1 HYDRAULIC SYSTEM

As illustrated, all pumps are

equipped with:
- An integrated by-pass for
pressure-regulating

- A relief valve for pressure

- An electrical minimum level

- A lubricant charging filter

- A pre-calibrated pressure
switch

- A pressure gauge.

3
 5. PUMP COMPONENTS

Following main components of the pump:

12 1 10 8 7 9
PUMP COMPONENTS

1 Motor

2 Connector plate

3 Pump

4 Level indicator

5 Filling filter

6 Reservoir

7 Pressure/Outlet Manifold

8 By-pass adjustment screw

9 Clamping bracket

10 Pressure gauge

11 Plug

Control board
12
(for automatic versions) 2 3 4 11 5 6

6. VERSIONS

6.1 MANUAL VERSION

This version is not equipped with an integrated control system. All control and
monitoring of the pump is done by an external control system or PLC. This is
typically the configuration used for Machine Tools factory fit.
The Pump is equipped with connection plate located under the pump cover
where all electrical connections are concentrated (motor, minimum level,
pressure switch). On the front face of the pump, there is a button to activate a
lubrication cycle manually. When pressed, the button closes a contact. This
signal is fed back to the external PLC control that will then run a lubrication
cycle.
The level and Pressure switch can be wired either in series or in parallel
depending on the choice of connector used by the host PLC which will
determine alarm or low-level condition that may be present.

4
6.2 AUTOMATIC VERSION
The Automatic version of the pump is equipped with a built in electronic
controller that controls the pump and monitors feedback from the pressure
and level switches.
The control system settings and human interface is via the 16x2 character LCD
display on the front face and the 5 programming buttons. A Reset button is
located on the lower left side.
The Manual cycle button present on the Manual version remains but on the
Automatic version will cause the local built in control system to run a
lubrication cycle.
SMART3 automatic pumps can be programmed to operate with intermittent
lubrication cycle that involves the following three phases:

A) Prelube -> pre- lubrication when system is powered on

B) Lube (lube – wait) -> the lubrication cycle
C) Standby

A) PRELUBE
The pre-lube phase allows the user to run a set number of lubrication cycles
POWER ON (250 Max) when the pump is powered on. This typically is used when a
OR RESET system needs additional quantities of oil on power up.
Prelube takes place:
- on POWER-ON;
YES PRELUBE
1
- on RESET;
- Any time new parameters are set.
RUN n
LUBE Cycle
NO When prelube is set to “0”, the prelube phase is completed skipped and the
pump will work just with the normal lube and standby phases.
NORMAL
OPERATION

B) LUBE
This step is made up of a set of cycles (max 999
cycles) during which lubrication is carried out. Lubrication Phase
Each cycle consists of two sub-cycles (lube and
wait) and involves the monitoring of timers
and/or inputs: Cycle
Control Delay Wait
Start
- During lube, system delivers lubricant to the
lubrication points; Lubrication Cycle

- During wait, a timer defines the wait time

between two or more lube cycles or before the Lubrication Cycle can be repeated up to

beginning of the standby phase (in case only 1

lube cycle was set).

There are two types of lube: Lubrication Phase can comprise of many Lubrication Cycles
 TIMER: The pump will simply run for the On time
and then enter standby mode;
 PS: The pump will run until the pressure switch is made and pressure is maintained for a check period. Subsequently, the
pump will be switched off and the standby phase will commence.

C) STANDBY
During this step lubrication system is idle until the next lubrication cycle. There are three ways to regulate standby:
 TIMER: a timer regulate system idling;
 PULSE: a pulse counter regulate system idling;
 BOTH: both a timer and a pulse counter regulate system idling. The type of standby will depend on which of these two
events will start first.
For conditions of use and programming cycles see chapter 8.
5
 6.3 SIMPLIFIED AUTOMATIC VERSION “Smart & Simple”

This version is designed to allow a very simple ON/OFF operation of the

pump for use in environments where simplicity is the key. The Smart3
“Smart&Simple” version has + / - keys to set the ON and standby timers of
the pump. No cycle monitoring is carried out. The display will indicate the
time setting for both ON and STANDBY timers.

The settable range for Cycle and Standby phases are:

ON TIMER: 1s – 5min
OFF TIMER: 5 times ON TIME – 99H 00min

6
6.4 ELECTRICAL CONNECTIONS
6.4.1 Manual version

Following are different type of connectors and available signals:

 TYPE 1
- FOR MANUAL VERSIONS WITH NC SERIES PRESSURE SWITCH ALARM*- 3133800

FLOAT LEVEL NC
AND REMOTE
PRESSURE SWITCH BUTTON
NC SERIES CONTACT

A (DIN43650) B (DIN40050)
PIN DESCRIPTION PIN DESCRIPTION
1 1 Voltage Free NC contact alarm
AC / DC POWER Pressure switch and Level
2 INPUT 2 switch wired in Series
3 NOT USED 3 Push Button Contact
4 Earth 4 (Voltage Free)

* APPLICABLE TO PUMP CODES:

4010000/4010100/4010200/4010300/4010400/
4010500/4010600/4010700
Button
Open on Open on push
low level pressure to made

- FOR MANUAL VERSIONS WITH NO SERIES PRESSURE SWITCH ALARM*- 3133800

FLOAT LEVEL NC
AND REMOTE
PRESSURE SWITCH BUTTON
NO SERIES CONTACT

A (DIN43650) B (DIN40050)
PIN DESCRIPTION PIN DESCRIPTION
1 1 Voltage Free NC contact alarm
AC / DC POWER Pressure switch and Level
2 INPUT 2 switch wired in Series
3 NOT USED 3 Push Button Contact
4 Earth 4 (Voltage Free)

* APPLICABLE TO PUMP CODES:

4010020/4010120/4010220/4010620/4010320/
4010420/4010520/4010720

Button
Open on Close on push
low level pressure to made

7
  TYPE 2
- FOR MANUAL VERSIONS WITH PRESSURE SWITCH SIGNAL AND OPTICAL LEVEL (N) *- 3133803

REMOTE
BUTTON PRESSURE
CONTACT LEVEL SWITCH
NPN NPN

A (DIN43650) C (M12X1) D (M12X1)

PIN DESCRIPTION PIN DESCRIPTION PIN DESCRIPTION
1 1 1 Level Sensor
AC / DC Push Button Power supply +
POWER Contact (Voltage
2 INPUT 2 Free) 2 Level Sensor
Power supply -
3 NOT USED 3 3 NPN Alarm
Output of level
NOT USED
NPN signal of
4 Earth 4 4
pressure switch
5 NOT USED

Open on
Button pressure
push
to made
* APPLICABLE TO PUMP CODES:
4010013/4010113/4010213/4010313/4010413/
4010513/4010613/4010713

Optilev
level
sensor

- FOR MANUAL VERSIONS WITH PRESSURE SWITCH SIGNAL AND OPTICAL LEVEL (P)* - 3133805

REMOTE PRESSURE
BUTTON 12V LEVEL SWITCH
CONTACT 24V PNP PNP

A (DIN43650) C (M12X1) D (M12X1)

4 5
PIN DESCRIPTION PIN DESCRIPTION PIN DESCRIPTION
Level Sensor
1 1 Push Button 1 Power supply +
AC / DC
POWER INPUT Contact (Voltage
Free) Level Sensor
2 2 2 Power supply -
3 NOT USED 3 3 NOT USED
NOT USED PNP Alarm
4 5 4 Earth 4 4 Output of level
5 PNP signal of
pressure switch

Button Open on
push pressure
to made
* APPLICABLE TO PUMP CODES:
4010015/4010115/4010215/4010315/4010415/
4010515/4010615/4010715
Optilev
level
sensor

8
 TYPE 3
- FOR MANUAL VERSIONS WITH NC SERIES ALARM*- 3133801

PRESSURE REMOTE
LEVEL SWITCH BUTTON
COMMON ALARM CONTACT CONTACT

A (DIN43650) D (M12X1)
PIN DESCRIPTION PIN DESCRIPTION
1 1 Common
AC / DC POWER INPUT
2 2 Level alarm
3 NOT USED 3 Pressure Switch Contact
4 Earth 4 Push Button Contact
5 (Voltage Free)

* APPLICABLE TO PUMP CODES:

Button 4010001/4010101/4010201/4010301/4010401/
Open on Open on push
low level pressure to made 4010501/4010601/4010701

- FOR MANUAL VERSIONS WITH NO SERIES ALARM*- 3133801

PRESSURE REMOTE
LEVEL SWITCH BUTTON
COMMON ALARM CONTACT CONTACT

A (DIN43650) D (M12X1)
PIN DESCRIPTION PIN DESCRIPTION
1 1 Common
AC / DC POWER INPUT
2 2 Level alarm
3 NOT USED 3 Pressure Switch Contact
4 Earth 4 Push Button Contact
5 (Voltage Free)

Button
Open on Close on push
low level pressure to made
* APPLICABLE TO PUMP CODES:
4010621/4010721/4010021/4010121/4010221/
4010321/4010421/4010521

9
 - FOR MANUAL VERSIONS WITH OPTICAL LEVEL (N) AND PRESSURE SWITCH IN SERIES *- 3133802

OPTIC LEVEL N
AND
PRESSURE REMOTE
SWITCH BUTTON
NC SERIE CONTACT

A (DIN43650) D (M12X1)
PIN DESCRIPTION PIN DESCRIPTION
1 AC / DC POWER 1 Level Sensor Power supply +
2 INPUT 2 Level Sensor Power supply -
NPN Alarm Output.
3 NOT USED 3 Level and Pressure switch
in series
4 Earth 4 Push Button Contact
5 (Voltage Free)

Button * APPLICABLE TO PUMP CODES:

push
Open on to made 4010013/4010113/4010213/4010613/4010313/
pressure
4010413/4010513/4010713

Optilev
level
sensor

- FOR MANUAL VERSIONS WITH OPTICAL LEVEL (P) AND PRESSURE SWITCH IN SERIES*- 3133804
OPTIC LEVEL
AND
PRESSURE REMOTE
SWITCH BUTTON
NC SERIE CONTACT
A (DIN43650) D (M12X1)
PIN DESCRIPTION PIN DESCRIPTION
1 AC / DC POWER 1 Level Sensor Power supply +
2 INPUT 2 Level Sensor Power supply -
PNP Alarm Output
3 NOT USED 3 Level and pressure switch
in series
4 Earth 4 Push Button Contact
5 (Voltage Free)

Button
Open on push * APPLICABLE TO PUMP CODES:
pressure to made
4010014/4010114/4010214/4010314/4010414/
4010514/4010614/4010714

Optilev
level
sensor

10
6.4.2 Full automatic version - 3133806*

 TYPE 2

A (DIN43650) C (M12X1) D (M12X1)

PIN DESCRIPTION PIN DESCRIPTION PIN DESCRIPTION
Alarm Relay – Power counter
1 1 Common 1
+ **
AC / DC
Counter (N / P)
POWER INPUT Alarm Relay -
2 2 NC contact 2 / INPUT
suspend
Alarm Relay - Power counter
3 NOT USED 3 NO contact 3
-
4 Earth 4 4 NOT USED
5 NOT USED
** For 24V versions the output supply is 24Vdc

BI-STABLE
RELAY
* APPLICABLE TO PUMP CODES:
4011019/4011119/4011219/4011319/4011419/
4011519/4011619/4011719

6.4.3 “Smart & Simple” AND AUTOMATIC VERSION - 3133807

 TYPE 1
ALARM
CONTACT

A (DIN43650) B (DIN40050)
PIN DESCRIPTION PIN DESCRIPTION
1 1 Alarm Relay –
Common
AC / DC POWER INPUT
2 2 Alarm Relay - NC
3 NOT USED 3 Alarm Relay - NO
4 Earth 4 NOT USED

* APPLICABLE TO PUMP CODES:

4011018/4011118/4011218/4011318/4011418/
BI-STABLE 4011518/4012018/4012118/4012218/4012318/
RELAY 4012418/4012518/4011618/4011718/4012618/
4012718

11
 7. UNPACKING AND INSTALLATION
7.1 UNPACKING
Once the suitable location for installation has been identified, open the package and remove the pump. Check that it was not
damaged during transport or storage. The packaging material does not require special disposal precautions as it is not in any
way dangerous or polluting. Refer to the local regulations for disposal.

7.2 INSTALLATION
Allow a sufficient amount of space for installation, leaving a minimum parametric space of 100 mm (3,93 in.).
For wall-mounting, suitable space must be provided (see the installation diagram) to prevent abnormal positions or the
possibility of impacts; fixing holes are provided on the plate (see Section 12).
Connect the pipe onto the outlet pressure manifold using a suitable fitting arrangement. Do not exceed 15 Nm. torques.
Proceed with electrical connections and fill the reservoir (making sure not to exceed the maximum visual level).

8. INSTRUCTIONS FOR USE

8.1 START-UP OF THE PUMP

Before using the pump, a few preliminary checks must be performed:

• Check the integrity of the power supply cable and the unit prior to use.
• If there is damage to the power supply cable or the unit, do not start operations!
• Replace the damaged power supply cable with a new one.
• The unit may only be opened and repaired by specialized personnel.
• In order to prevent the danger of electrocution due to direct or indirect contact with live parts, the electric power supply line
must be suitably protected by a specific differential magnetothermic switch with a triggering threshold of 0.03 Ampere and
max triggering time of 1 second.

The cut-off power of the switch must be = 10 kV and the rated current= 4 A

• It is prohibited to use the pump if submersed in fluids or in a particularly aggressive or explosive/inflammable environment if
not previously prepared for that purpose by the supplier.
• Use safety gloves or glasses as specified in the safety sheet for the lubricating oil
• DO NOT use aggressive lubricants with NBR gaskets. In the case of doubt, contact the Dropsa SpA technical office to receive a
detailed card about the recommended oils.
• Do not ignore the hazards to health and comply with the health regulations.

• Check the integrity of the pump

• Check that the pump is at the operating temperature and that there are no air bubbles in the pipes.
• Check that the electric connection was carried out correctly.
• Check the connection of the level and the pressure switch, if necessary, to the control panel.
• Once the pump has started, check the direction of rotation of the electric motor: if it rotates backward, reconnect it as
shown in the wiring diagram provided with the motor.

ATTENTION: All components must be ground connected. This applies both to electric components as well as to control
devices. For this purpose, make sure that the ground wire is directly connected. For safety reasons, the ground conductor
must be approx. 100 mm longer than the phase conductors. If the cable is accidentally disconnected, the ground terminal
must be the last to be disconnected.

8.2 INSTRUCTIONS FOR USE

1) Press the start button on the machine to which the pump is

connected or start it;
2) Check that the pump starts;
3) To change the pressure value, turn the adjustment screw (see Chap. Filling cap
5). Turn it clockwise to increase the pressure or counter clockwise with filter
to decrease it;
4) Check that the machine lubrication is suitable (if there are doubts
about correct operation, the Dropsa SpA technical office can be
contacted to request the inspection procedure).

8.3 RESERVOIR FILLING

Reservoir filling is done via the filling cap with filter. Fill the reservoir
and do not exceed the maximum level line.

12
8.4 ADJUSTEMENT/CALIBRATION OF THE DROPSA OPTILEV OPTICAL LEVEL (on selected models)
The level is tested and calibrated with oil by Dropsa, however is recommended before starting the pump to follow the procedure
below:
1) Fill the reservoir; 4) Turn the screw in the opposite direction until the
2) Open the front regulating hole; minimum signal level disappearance on the display (or
3) Turn the level adjustment screw using a screwdriver, the green LED for manual versions).
until the green led on the level is off (see the image
below);
At the end of this procedure the level is correctly set. It is possible to re-do the calibration following the same procedure above.

Green led

8.5 OPERATING MODE FOR AUTOMATIC VERSIONS

For automatic version, you can set two different operating modes: CYCLE or PULSE as described below:
Pump in Stand by Pump on ALARM
8.5.1 "CYCLE" Mode
Example 1) Standby and Lubrication determined by ON & OFF
In Cycle mode if you use a
timer, the lubrication cycle will
be completed when the timer
ends. The Cycle will complete Example 2) Standby determined by a counter

when the timer expires or the

pressure is reached. The LUBRICATION PHASE
Standby phase is determined
by a timer or by an external Example 3) Standby determined by a counter and timer
LUBE CONTROL WAIT

input counter. the first of two events

Lubrication Cycle STOP
REPEATED 1-250 Times
0 – 60.000 cycles

Example 4) Standby determined by a counter. Alarm signal given if the

external counter signals not detected within a set time.

1 min / 99 hours STOP

1 – 60.000 cycles

Lubrication Phase can be

8.5.2 "PULSE" MODE Pump in Stand by Pump on ALARM

In Pulse mode, the duration of
LUBRICATION PHASE
the Standby Phase and the Example:
Standby Phase determined by the Pause Counter, and
Lubrication Phase are both lubrication Phase determined by Cycle Counter.
determined by an external [CYCLE Cnt >1 PAUSE Cnt > 0 ] LUBE CONTROL WAIT

signal counter. The correct Alarm

The Lubrication Phase is Suspended if no external
operation of the Lubrication signals are recieved within a time specified by the
Cycle can be monitored using a suspend Timer.

cycle sensor. This mode is [SUSPEND T>0 ]

typically used for conveyor or
chain lubrication where the 0 – 60.000 cycles 1 – 60.000 cycles 1 – 60.000 cycles

duration of the lubrication

cycle is determined by an
external pulse.

13
 8.6 FULL AUTOMATIC VERSION PROGRAMMING

Buttons key functions of complete automatic version.

DISPLAY
Status and description

DOWN ARROW
Previous Parameter or
MODE
Setting
Enter menu/save setting
Decrease displayed value

UP ARROW
RESET Next Parameter or Setting
Resets the current lube Increase displayed value
cycle, cancels any alarms
and restarts the program
OK
Confirm selection
ESC
Exit from setup menu

Following diagram shows how to navigate around the parameters and change values.

OPERATING SETUP PARAMETERS VALUES

LUBE Timer MODE -Cycle- MODE -Cycle-

Or
1 SET -- NEXT SAVE - +
5 sec set value
save
saved
parameters Or
value

no save
valore non
parameters
salvato

LUBE Type Timer LUBE Type Timer Or

SET BACK NEXT SAVE - +

set value
save saved
Or
parameters value

no save not saved

parameters value

To enter the SETUP menu from the OPERATING Mode, hold the (Mode) button for 5 seconds.

The (Up and Down) keys allow scrolling through the parameters.

By pressing the Mode button again, the indicated parameter value can be modified by using the Up and Down keys.
To exit, use the (OK) key, or (Esc) if you want to exit without saving

NOTE: When power is removed from the electronic controller it will save the cycle condition in memory.
When power is reapplied the controller will resume the logic from exactly the same point (unless the
PRELUBE option is set).
When powering on the system or when pressing the RESET button the controller will display the firmware
version of the unit for 2 seconds.
For all modes the Prelube parameter determines if the pump starts in a lubrication cycle when it is set to ON.

ATTENTION: The machine may only be opened and repaired by Dropsa personnel.

14
8.7 PROGRAMMING THE SMART3 AUTOMATIC VERSION
When switching on the SMART 3 you are automatically in the BASIC MENU. This allows you to run simple lubrication systems
with only the main parameters settable such as pause and on time.
If you have more complex requirements - such as multiple monitored cycles or prelube cycles, the user should enter the
extended menu. For details on extended menu please refer to section 8.7.1.

The main parameters to set are CYCLE END and LUBE TYPE.

CYCLE END is settable as 'cycle' or 'pulse'. If CYCLE is selected it means that the lube cycle is completed with a signal from a
sensor. Pulse means that both the standby time and run time is completed by sensor.

LUBE TYPE is settable as 'TIMER' or 'no control' or '33vps'.

If CYCLE END is set to 'CYCLE' then you can only choose between 'TIMER' (cycle ends on timed basis) or '33vps' (cycle ends on ps
signal).
If CYCLE END is set to 'PULSE' you can choose between 'NO control' (no ps switch needed to finish cycle) or '33vps' (pressure
switch signal must be received to finish cycle).

 SMART3 PUMP DEFAULT IS SET with "CYCLE END" in "CYCLE" and "LUBE TYPE" IN "33V/PS":

BASIC MENU allows setting pause time between lubrication and the
next one.
BASIC PARAMETERS
PARAMETER DEFAULT DESCRIPTION RANGE
Standby 6m 00s Standby time 5s – 99h00m Pressure switch

To allow the user to select the other main parameters in EXTENDED MENU, hold "MODE" button for 5 seconds as described in
previous section and select following parameters you need.

 "CYCLE END" in "CYCLE" and "LUBE TYPE" in "TIMER"

With these parameters you can set BASIC MENU the duration of a
lubrication cycle. So, in this case, the pump will lubricate the
system every 6 minutes for 30 seconds.

BASIC PARAMETERS
PARAMETER DEFAULT DESCRIPTION RANGE
Lube Timer 30 sec How long the 1s – 2 min
pump will run
Standby 6m 00s Standby time 5s – 99h00m

If you need that the pump manages cycle lubrication with an external signal you can set two parameters:
 "CYCLE END" in "PULSE" and "LUBE TYPE" in "NO CONTROL"
 "CYCLE END" in "PULSE" and "LUBE TYPE" in "33V/PS"

Both cases BASIC MENU allow setting timeout time for pulses received. Default pause is set to 1, therefore, each lubrication
pump will pause for a tot. SEC set to leave again. Second case ("CYCLE END" in "PULSE" and "LUBE TYPE" in "33V/PS") pump is
controlled by the setting pressure.
"CYCLE END" in "PULSE" and "LUBE TYPE" in "NO CONTROL" "CYCLE END" in "PULSE" and "LUBE TYPE" in "33V/PS"

Pressure switch

15
 8.7.1 COMPLETE LIST OF PARAMETERS FOR AUTOMATIC VERSIONS
APPLICABILITY column of the table shows the possible combinations of the parameters, in relation to the work mode selection
(using CYCLE END parameter) and the control type of lubrication cycle (using LUBE TYPE parameter).

PARAMETER DEFAULT BASIC

DESCRIPTION VALUES/ RANGE APPLICABILITY
NAME VALUE MENU
SELECTS THE OPERATING MODE:
Lubrication Cycle completed when the cycle sensor confirms correct lubrication CYCLE

CYCLE END CYCLE

PULSE
CYCLE
Both Standby and Lubrication Phase determined by external signal PULSE

SELECTS THE CYCLE MONITORING: X X

IF CYCLE SELECTED TIMER-33V
LUBE TYPE TIMER IF PULSE SELECTED NO CONTROL - 33V

Determines Standby Phase Timing

Time based Standby

Timer

PauseBy TIMER Whichever of above 2 events occurs first X X X

Time & CNT

A set number of external PULSE signals

Counter

By PULSE signals. However, if PAUSE TIME is reached, an alarm will be given Tout& Cnt
PAUSE 6m 00s Pause time X 5s – 99h00m X X X
Timeout counter determines max time permissible for cycle completion before a
CYCLE TOUT 30 sec 1s - 2min X X X
timeout alarm is generated.
LUBE TIME 30 sec How long the pump will run X 1s – 2min X X
LUBE CYCLES 1 Number of Lubrication Cycles to complete a Lubrication Phase 1 – 250 X X X
Determines state at power on:

Start in Standby Phase Standby

START IN Resume X X X X
Start in Lubrication phase Lube

Resume from power down state Resume

PRELUBE 0 Number of Prelube Cycles 0 – 250 X X X
How REMOTE ALARM is managed
ALARM Standard Relay is powered off during alarm standard NO/NC Standard X X X X
A Pulse Coded Alarm signal is given (for details see section 9.1) Coded
Determines what Alarm conditions should stop the Lubrication cycles.

Never stop the lubrication cycle

On none
STOP On all All alarm conditions X X X X
On All
All but min Level stops the pump
All but min Level
Only minimum level alarm stops the pump Minlev only
WAIT TIME 10s Time between two Lubrication Cycles within the Lubrication Phase Null – 2min X X X X
When the pressure switch is made, how long to keep the pump running to
DELAY TIME 5s 0s – 2min X x x
ensure that the signal is genuine and not a pressure spike
In enabled, the pump will suspend operation if the external suspend signal is Disable -Enable
SUSPEND Disable X X X
present
In Pulse Mode, if pulses are not received within this time the pump will be in
SUSPEND T 1.5 s Null – 2min X X X
alarm
0 –250
In Cycle Mode sets the number of external pulses for standby. This parameter (cycle mode)
can be used in conjunction with the pause timer. If set to zero the standby will
PAUSE CNT 1 be based exclusively on the ‘standby timer’ setting. X X X X X

In Pulse mode, sets the duration (in pulses) for standby phase. 1-60000
(PULSE mode)
The multiplies is used to increase the order of magniture of the standby counter.
PAUSE MULT 1 For example sending a multiplier of 100 and a standby counter of 52 will result in 1; 10; 100 X X X
a standby value of 5200
CYCLE CNT 1 The Duration of the Lubrication cycle (in PULSE Mode) 1-60000 X X X
SET DEFAULT
RESET TO FACTORY DEFAULT SETTINGS Yes – No X X X X
VAL.

16
8.8 SMART&SIMPLE – SIMPLIFIED AUTOMATIC VERSION PROGRAMMING
In this version the pump operates only in TIMER mode. Using 4 buttons placed on the panel you can set times and pause of
lubrication. To change ON and OFF timing press related buttons for 3s.

DISPLAY
Status and description
(default value shown)

ON TIMER (+) OFF TIMER (-)

Increases time of Decreases pause time
lubrication

OFF TIMER (+)

ON TIMER (-)
Increases pause time
Decreases time of
lubrication
RESET
Reset the lube cycle and remove
errors

9. PROBLEMS AND SOLUTIONS

9.1 ALARM TABLE for AUTOMATIC VERSION

The following is a list of possible alarms generated by the SMART3 AUTOMATIC VERSION with information for troubleshooting
purposes.

ALARM
DESCRIPTION NOTES/CHECKS/SOLUTIONS
CODE
The Low level sensor has triggered.
ALARM 01 LOW LEVEL
Replenish the oil reservoir.
The pressure switch has not been detected in the specified time. Make sure that you have
ALARM 05 PS ALREADY ON
set the timer to a value that allows the cycle to complete and check for leaks.
The P2 input has been activated and the Boost Function has increased the number of
ALARM 06 PS AFTER WAIT
Lubrication Cycles in the Lubrication Phase.
The Thermal relay trip signal has been detected.
ALARM 07 NOT IN PRESS.
Verify and repair.
In PS Cycle mode, the pressure switch was already active before the pump was switched
ALARM 08 PAUSE TIMEOUT on.
Check to ensure the venting system is operating correctly.
An unknown Internal error has occurred.
ALARM 15 UNCODED FAIL Try resetting the unit. If the error re-occurs, the unit must be returned to Dropsa for
inspection.

9.2 REMOTE CODED ALARM FUNCTION

The SMART3 AUTOMATIC VERSION has the ability to use a remote pulsed coded alarm contact.
Every time the SMART3 AUTOMATIC VERSION enters an alarm condition, the remote alarm relay contact is activated.
Most alarm contacts are simply a NC or NO contact that gives a remote system indication that the local controller is in a fault
condition.
Additionally, the SMART3 AUTOMATIC VERSION can trigger the alarm according to the alarm code being generated and allow a
remote PLC (or even a remote LAMP signal) to read the number of the alarm being generated.

This is done by pulsing the alarm relay in 500ms bursts with a 2000ms gap between each signal burst.

17
 The timing chart below shows how to interface the logic with your PLC.
Alarm code= number of (T1+T2)
T1= 500ms = alarm contact activation time
T2= 500ms = alarm contact deactivation time
TWait= 2000ms= pause time before repetition of same alarm code

9.3 DIAGNOSTICS
A diagnostics table is provided below that indicates the main anomalies, the probable causes and the possible solutions.
If you were not able to solve the problem after consulting the diagnostics table, do not try to find the fault by disassembling
machine parts but contact the Dropsa technical office and report the anomalies that have been discovered, with a detailed
description.
DIAGNOSTICS TABLE
PROBLEMS PROBABLE CAUSES ACTIONS
The pump does • It intakes air because the tank is empty • Restore the level in the tank and bleed the air from the system
not deliver oil • The intake filter is dirty or clogged • Wash the filter with petroleum and blow with compressed air
• The internal fittings are loose or broken • Carefully close all the fittings, making sure there are no leaks and
replace the broken pipes.
• Correctly connect the motor, inverting the direction of rotation
• The motor rotates backward
The pump does • Pump deteriorated • Replace the pump
not deliver oil at • Pressure control valve uncalibrated set too • Tighten the adjustment screw until oil comes out of the delivery pipe
the required low (therefore the oil returns immediately
pressure to the tank). • Replace the by-pass valve
• Release valve damaged • Connect a pipe that is approx. 30 cm long to the pump outlet with a
• Adjustment valve incorrectly calibrated pressure gauge applied to the free end. Adjust the valve by turning
the screw and reading the corresponding pressure value on the
pressure gauge
• Remove the components and wash them with petroleum. Before
reassembling the components, check the wear status of the O-ring.
Replace the entire assembly if necessary
• Presence of dirt in the by-pass valve
Line pressure not • Control valve with irregular operation • Disassemble and clean the by-pass valve, replace the valve if
released necessary
Emptying of the • Pump or system outlet fittings loosened • Tighten the fittings
main system line • Non-return or release valve dirty • Disassemble and clean the by-pass valve, replace the valve if
during the pause necessary
time
Lubrication cycle Cycle control pressure switch calibration
not performed pressure not reached due to:
• Line pipe broken or loose fittings • Replace the pipe - fully tighten the fittings

• Pressure switch calibrated higher than the • Correctly calibrate the pressure switch
pump
• The pump does not deliver oil at the • See the diagnostics table
required pressure
• The pump does not deliver oil • See the diagnostics table

18
10. MAINTENANCE PROCEDURE
The pump was designed and built in order to minimize maintenance requirements.
To simplify maintenance, it is recommended to install it in an easy to reach position.

• Periodically check the pipe joints to detect any leaks. Furthermore, always keep the pump clean to be able to quickly detect
any leaks or defects.
• Check if the filter is clean after every 2000 hours of operation.

The machine does not require any special equipment for any control and/or maintenance activity. It is recommended to use
tools and personal protective devices suitable for use (gloves) and that are in good condition according to current regulations to
prevent damage to people or machine parts.

ATTENTION: Make sure that the electric and hydraulic power supplies are disconnected before carrying out any
maintenance work.

In the case of doubts and/or problems that cannot be solved, do not try to discover the reason by disassembling machine parts,
but contact the DROPSA S.p.A technical office.

11. DISPOSAL
During machine maintenance, or if it is demolished, do not dispose of the polluting parts in an improper manner. Refer to the
local regulations for their correct disposal. When demolishing the machine, the identification plate and all other documents
must be destroyed.

19
 12. ORDERING INFORMATION
12.1 STANDARD VERSIONS SMART3 - MANUAL VERSION - NO CONTROLLER
CONNECTOR PART
LEVEL ALARM RESERVOIR PLATE VOLTAGE DESCRIPTION NUMBER
24Vdc SMART3-MAN-24V-2L-FL-S-NC 4010000
Contact level 110Vac-50/60Hz SMART3-MAN-110V-2L-FL-S-NC 4010100
2L
open without oil 230Vac-50Hz SMART3-MAN-230V50-2L-FL-S-NC 4010200
in series Type 1 230Vac-60Hz SMART3-MAN-230V60-2L-FL-S-NC 4010600
pressure switch 3133800 24Vdc SMART3-MAN-24V-3L-FL-S-NC 4010300
open on 110Vac-50/60Hz SMART3-MAN-110V-3L-FL-S-NC 4010400
pressure 3L
230Vac-50Hz SMART3-MAN-230V50-3L-FL-S-NC 4010500
Magnetic 230Vac-60Hz SMART3-MAN-230V60-3L-FL-S-NC 4010700
for oil 24Vdc SMART3-MAN-24V-2L-FL-P-NC 4010001
Contact level 110Vac-50/60Hz SMART3-MAN-110V-2L-FL-P-NC 4010101
open without oil 2L
230Vac-50Hz SMART3-MAN-230V50-2L-FL-P-NC 4010201
in series and Type 3 230Vac-60Hz SMART3-MAN-230V60-2L-FL-P-NC 4010601
pressure switch 3133801 24Vdc SMART3-MAN-24V-3L-FL-P-NC 4010301
contact open on 110Vac-50/60Hz SMART3-MAN-110V-3L-FL-P-NC 4010401
pressure 3L
230Vac-50Hz SMART3-MAN-230V50-3L-FL-P-NC 4010501
230Vac-60Hz SMART3-MAN-230V60-3L-FL-P-NC 4010701
24Vdc SMART3-MAN-24V-2L-OP-NPN-S-NC 4010012
Level N signal in 110Vac-50/60Hz SMART3-MAN-110V-2L-OP-NPN-S-NC 4010112
2L
series 230Vac-50Hz SMART3-M-230V50-2L-OP-NPN-S-NC 4010212
Type 3 230Vac-60Hz SMART3-M-230V60-2L-OP-NPN-S-NC 4010612
pressure switch
3133802 24Vdc SMART3-MAN-24V-3L-OP-NPN-S-NC 4010312
contact open
110Vac-50/60Hz SMART3-MAN-110V-3L-OP-NPN-S-NC 4010412
under pressure 3L
230Vac-50Hz SMART3-M-230V50-3L-OP-NPN-S-NC 4010512
230Vac-60Hz SMART3-M-230V60-3L-OP-NPN-S-NC 4010712
24Vdc SMART3-MAN-24V-2L-OP-NPN-P-NC 4010013
110Vac-50/60Hz SMART3-MAN-110V-2L-OP-NPN-P-NC 4010113
Level N signal and 2L
230Vac-50Hz SMART3-M-230V50-2L-OP-NPN-P-NC 4010213
pressure switch Type 2 230Vac-60Hz SMART3-M-230V60-2L-OP-NPN-P-NC 4010613
contact open 3133803 24Vdc SMART3-MAN-24V-3L-OP-NPN-P-NC 4010313
under pressure 110Vac-50/60Hz SMART3-MAN-110V-3L-OP-NPN-P-NC 4010413
3L
Optical for 230Vac-50Hz SMART3-M-230V50-3L-OP-NPN-P-NC 4010513
230Vac-60Hz SMART3-M-230V60-3L-OP-NPN-P-NC 4010713
oil/fluid
24Vdc SMART3-MAN-24V-2L-OP-PNP-S-NC 4010014
grease
P Level signal in 110Vac-50/60Hz SMART3-MAN-110V-2L-OP-PNP-S-NC 4010114
2L
series 230Vac-50Hz SMART3-M-230V50-2L-OP-PNP-S-NC 4010214
Type 3 230Vac-60Hz SMART3-M-230V60-2L-OP-PNP-S-NC 4010614
pressure switch
3133804 24Vdc SMART3-MAN-24V-3L-OP-PNP-S-NC 4010314
contact open 110Vac-50/60Hz SMART3-MAN-110V-3L-OP-PNP-S-NC 4010414
under pressure 3L
230Vac-50Hz SMART3-M-230V50-3L-OP-PNP-S-NC 4010514
230Vac-60Hz SMART3-M-230V60-3L-OP-PNP-S-NC 4010714
24Vdc SMART3-MAN-24V-2L-OP-PNP-P-NC 4010015
P Level signal 110Vac-50/60Hz SMART3-MAN-110V-2L-OP-PNP-P-NC 4010115
2L
and parallel 230Vac-50Hz SMART3-M-230V50-2L-OP-PNP-P-NC 4010215
Type 2 230Vac-60Hz SMART3-M-230V60-2L-OP-PNP-P-NC 4010615
pressure switch
3133805 24Vdc SMART3-MAN-24V-3L-OP-PNP-P-NC 4010315
contact open
110Vac-50/60Hz SMART3-MAN-110V-3L-OP-PNP-P-NC 4010415
under pressure 3L
230Vac-50Hz SMART3-M-230V50-3L-OP-PNP-P-NC 4010515
230Vac-60Hz SMART3-M-230V60-3L-OP-PNP-P-NC 4010715
24Vdc SMART3-MAN-24V-2L-FL-S-NO 4010020
Contact level 110Vac-50/60Hz SMART3-MAN-110V-2L-FL-S-NO 4010120
2L
open without oil 230Vac-50Hz SMART3-MAN-230V50-2L-FL-S-NO 4010220
series Type 1 230Vac-60Hz SMART3-MAN-230V60-2L-FL-S-NO 4010620
pressure switch 3133800 24Vdc SMART3-MAN-24V-3L-FL-S-NO 4010320
contact close on 110Vac-50/60Hz SMART3-MAN-110V-3L-FL-S-NO 4010420
pressure 3L
230Vac-50Hz SMART3-MAN-230V50-3L-FL-S-NO 4010520
Magnetic 230Vac-60Hz SMART3-MAN-230V60-3L-FL-S-NO 4010720
for oil 24Vdc SMART3-MAN-24V-2L-FL-P-NO 4010021
Contact level 110Vac-50/60Hz SMART3-MAN-110V-2L-FL-P-NO 4010121
2L
open without oil 230Vac-50Hz SMART3-MAN-230V50-2L-FL-P-NO 4010221
in parallel Type 3 230Vac-60Hz SMART3-MAN-230V60-2L-FL-P-NO 4010621
pressure switch 3133801 24Vdc SMART3-MAN-24V-3L-FL-P-NO 4010321
contact close on 110Vac-50/60Hz SMART3-MAN-110V-3L-FL-P-NO 4010421
pressure 3L
230Vac-50Hz SMART3-MAN-230V50-3L-FL-P-NO 4010521
230Vac-60Hz SMART3-MAN-230V60-3L-FL-P-NO 4010721
20
 SMART3 - AUTOMATIC VERSION-ON BOARD CONTROLLER
CONNECTOR PART
LEVEL ALARM RESERVOIR PLATE VOLTAGE DESCRIPTION NUMBER
24Vdc SMART3-AUT-24V-2L-FL-NC/NO 4011018
110Vac-50/60Hz SMART3-AUT-110V-2L-FL-NC/NO 4011118
2L
230Vac-50Hz SMART3-AUT-230V50-2L-FL-NC/NO 4011218
Magnetic Contact Type 1 230Vac-60Hz SMART3-AUT-230V60-2L-FL-NC/NO 4011618
for oil NO/NC 3133807 24Vdc SMART3-AUT-24V-3L-FL-NC/NO 4011318
110Vac-50/60Hz SMART3-AUT-110V-3L-FL-NC/NO 4011418
3L
230Vac-50Hz SMART3-AUT-230V50-3L-FL-NC/NO 4011518
230Vac-60Hz SMART3-AUT-230V60-3L-FL-NC/NO 4011718
24Vdc SMART3-AUTC-24V-2L-OP-NC/NO 4011019
Contact 110Vac-50/60Hz SMART3-AUTC-110V-2L-OP-NC/NO 4011119
2L
NO/NC 230Vac-50Hz SMART3-AUTC-230V50-2L-OP-NC/NO 4011219
Optical for
Type 2 230Vac-60Hz SMART3-AUTC-230V60-2L-OP-NC/NO 4011619
oil/fluid
3133806 24Vdc SMART3-AUTC-24V-3L-OP-NC/NO 4011319
grease
Contact 110Vac-50/60Hz SMART3-AUTC-110V-3L-OP-NC/NO 4011419
3L
NO/NC 230Vac-50Hz SMART3-AUTC-230V50-3L-OP-NC/NO 4011519
230Vac-60Hz SMART3-AUTC-230V60-3L-OP-NC/NO 4011719

AUTOMATIC VERSION - SMART&SIMPLE

CONNECTOR PART
LEVEL ALARM RESERVOIR PLATE VOLTAGE DESCRIPTION NUMBER
24Vdc SMART3-SIMP-24V-2L-OP-NC/NO 4012018
110Vac-50/60Hz SMART3-SIMP-110V-2L-OP-NC/NO 4012118
2L
230Vac-50Hz SMART3-SIMP-230V50-2L-OP-NC/NO 4012218
Optical for
Contact Type 1 230Vac-60Hz SMART3-SIMP-230V60-2L-OP-NC/NO 4012618
oil/fluid
NO/NC 3133807 24Vdc SMART3-SIMP-24V-3L-OP-NC/NO 4012318
grease
110Vac-50/60Hz SMART3-SIMP-110V-3L-OP-NC/NO 4012418
3L
230Vac-50Hz SMART3-SIMP-230V50-3L-OP-NC/NO 4012518
230Vac-60Hz SMART3-SIMP-230V60-3L-OP-NC/NO 4012718
N.B. The following specifications apply for all models:
Bypass calibration pressure 25 bar; Pressure switch 18 bar; Pressure gauge 0 – 100 bar.

12.2 SPARE PARTS

ITEM DESCRIPTION PART NUMBER
PUMP 180 DC flow rate 3099166
110Vac 50/60Hz single-phase - 140/175W 2P(2800/3500 rpm) 3301565
230Vac 50Hz single-phase - 135W 2P (2800 rpm) 3301567
MOTOR 230Vac 60Hz single-phase - 170W 2P- (3500 rpm) 3301600
24Vdc - 55W (2800 rpm) 3301582
Magnetic 1655763
SENSOR LEVEL
Optical 1639201
2L 6770102
RESERVOIR
3L 6770033
FILTER 1000µ grade 3130466
PRESSURE GAUGE 0 -100 bar 0020564
NA 10÷20 bar set.18bar 3291048
PRESSURE SWITCH
NC 10÷20 bar set.18bar 3291035
110Vac 1639225
230Vac 1639224
CONTROL PCB
24Vdc 1639226
12.3 Connector ACCESSORIES
ITEM DESCRIPTION PART NUMBER
CONNECTOR M12 X 1 4 poles plug connector -female 0039169
CONNECTOR M12 X 1 5 poles plug connector -female 0039170
DIN 43650 CONNECTOR 3 poles /heart connector –PG9 output cables 0039976
DIN 40050 CONNECTOR 3 poles / heart -female- miniaturizated connector 0039841

21
 13. DIMENSIONS

C - Fixing

52
[2.04] A - Fixing

164.5
158.5 [6.47]
[6.24] 136.5
[5.37]

174
[6.85]
PUMP A B C
2L 155 [6.1] 266 [10.47] 208 [8.18]
3L 220 [8.6] 276 [10.86] 276 [10.86]

14. HANDLING AND TRANSPORT

Before shipping, the SMART3 pumps are carefully packed inside cardboard boxes. When transporting and storing the
equipment, pay attention to the direction indicated on the boxes themselves.
Upon receipt, check that the package has not been damaged and store the equipment in a dry location.
Manual handling must be done by at least two people.

Lift the equipment according to the direction shown on the cardboard package.
The machine components can support storage temperatures between
-20 to + 65 °C; however, to prevent damage, the machine must only be started up after the machine has reached a
temperature of +5 °C.

22
15. OPERATING HAZARDS
The warnings about the risks involved in using a pump for lubricants must be read.
The operator must understand its operation and clearly understand the hazards connected to pumping pressurized grease.
Therefore we recommend the following:
• Check the chemical compatibility of the material with which the pump is built with the fluid to be pumped (see chap. 4). An
incorrect selection could cause, in addition to damaging the pumps and pipes, serious risks for people (spillage of irritating
products that are harmful to health) and for the environment.
• Never exceed the maximum operating pressure permitted for the pump and the components connected to it. In the case of
doubt, refer to the data specified on the machine plate.
• Only use original spare parts.
• If components must be replaced with others, make sure they are suitable for operating at the pump's maximum operating
pressure.

ATTENTION!
Never try to stop or deviate any leaks with your hands or other body parts.

Note: Personnel must use protective devices, garments and tools in compliance with current standards with regard to the location
and the use of the pump both during work as well as during maintenance operations.

ATTENTION: The warnings about the risks involved in using a pump for lubricants must be read. The user must
understand its operation using the user and maintenance manual.

Power supply
Any type of intervention must not be carried out before unplugging the machine from power supply. Make sure that no one can
start it up again during the intervention. All the installed electric and electronic equipment, reservoirs and basic components
must be grounded.
Flammability
The lubricant generally used in lubrication systems is not normally flammable. However, it is advised to avoid contact with
extremely hot substances or naked flames.
Pressure
Prior to any intervention, check the absence of residual pressure in any branch of the lubricant circuit as it may cause oil sprays
when disassembling components or fittings.
After long periods of inactivity, check the seal of all the parts subject to pressure.
Do not subject the fittings, pipes and pressurized parts to violent impacts.
Damaged flexible pipes or fittings are DANGEROUS and must be replaced.
Only original spare parts should be used.
Noise
Under normal operating conditions, noise emission does not exceed 70 dB “A” at a distance of 1 metre (39.3 inches) from the
pump.

(1)
NOTE: The pump was designed to operate with lubricants with a maximum rating NLGI 000.
Use lubricants that are compatible with NBR gaskets.
Any internal residual lubricant used for assembly and testing purposes is 32 cSt oil
(1)
The use of the pump with grease with a consistency NLGI000 must be assessed on a case by case basis given the extreme difference in the sliding
properties of the compound, which depends both on the viscosity of the base oil as well as the soaps and additives that are used.
The use of the pump with grease with a consistency NLGI000 must be assessed on a case by case basis given the extreme
difference in the sliding properties of the compound, which depends both on the viscosity of the base oil as well as the soaps
and additives that are used. *
A comparison table is provided between the classification of NLGI lubricants (National Lubricating Grease Institute) and the
ASTM classification (American Society for Testing and Materials) for greases for the values that concern the pump.

GREASES
NLGI ASTM
000 445 – 475
For further information about the technical specifications and the safety measures to adopt, refer to the product safety sheet
(Directive 93/112/EEC) relative to the type of lubricant selected and supplied by the manufacturer.

23
 15.1 GUIDELINES FOR USE

Compliance with the essential safety requirements and the provisions specified in the machine directive was checked by filling
out prepared check lists that are contained in the technical file.
Two types of lists were used:
• Risk assessment (UNI EN ISO 14121-1).
• Compliance with the essential safety requirements Machine Directive –EC 06/42).

The risks that were not completely eliminated, but considered acceptable, are specified below:
• Electrocution: this can only occur in the case of serious user incompetence.
• Use of unsuitable lubricant: the types of fluids that are not compatible with correct pump operation are listed below.*
• Contact with harmful fluids.

FLUIDS THAT ARE NOT PERMITTED

FLUIDS RISKS
Lubricants with abrasive additives Wear of the components inside the pump
Lubricants with silicone additives Pump seizure
Petrol – solvents – inflammable liquids Fire – explosion – damage to the gaskets
Corrosive products Pump corrosion - damage to people
Water Pump oxidation
Food substances They would be contaminated

* For more detailed information regarding product compatibility with particular fluids, contact the Dropsa S.p.A. technical office

24