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LT Series

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57 views9 pages

LT Series

Copyright
© © All Rights Reserved
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HANGZHOU WHEELER GENERAL MACHINERY I N C O R P O R A T E D CO.

,LTD

Add:
NO.288 Shunfeng Road,Linping District

Tel:
+86 571 8369 5216

Fax:
+86 571 8369 5836

E mail:
[email protected]

LT Series

FULL FUNCTIONAL CNC LATHE

400 780 1898

www.wheeler-us.com 24h SERVICE


I N D YS T R I A L R O B OT /
Sample parameters and information
are subject to change witchout prior
C N C M AC H I N E TO O L S /
For more information notice,and the final data is subject to
the technical agreement
S M A R T FA C TO R Y
please followthe
HL-LT02209-01-4000
Official WeChat account
ABOUT US
HANGZHOU WHEELER GENERAL MACHINERY INCORPORATED CO., LTD is a national high-tech enterprise spe-cializing in CNC The certification
system we have
machining equipment, machine tool loading and unloading automation lines, digital factor y, and non-standard fixture design and
passed
manufacturing. The company was establishedin Januar y 2015, withits operation center Located in Linping Economic Development

region, Hangzhou City. The company currently has over 300 em ployees and an efficient professional technical research and develop-
The company's main products include machining equipm ent, machine tool loading and unloading
ment team, includi ng more than 60 profes-sional technical personnel with various intermediate and senior technical titles (engineers).
robots, machine tool fixtures, peripheral automated logistics equipm ent, and robot integration
The company has an R&D center of 5000 square meters and a production and debugging base of 430 00 square meters, with more systems. It is a strategic partner of robot companies such as KUKA from Germany and ABB from
Switzerland. Provide customers with mechanical processing automation technology solutions, a
than 50 patented technologies. It has offices and after-sales ser vice outlets in Shanghai, Jiangsu, Anhui, Shan-dong, Henan, Jilin,
complete set of automation equipment, technical consulting, and comprehensive after-sales and
Chongqing, Ningbo, Taizhou, Wuhan, Xi'an, Zhengzhou and other places. Our products have been exported to Turkey, Russia, Egypt,
technical ser vices. The product is widely used in mass production industries such as automotive
South Africa, Brazil, Australia, Singapore, Malaysia, Thailand and other countries. spare parts processing and engineering machiner y.

01 / INDYSTRIAL ROBOT+CNC MACHINETOOLS+SMART FACTORY www.wheeler-us.com / 02


产品简介
BASIC INFORMATION
LT-210 / LT-210M

LTSERIES LATHE
FULL FUNCTIONAL CNC LATHE
LT series CNC lathe is a high precision, high efficiency product, with multi position turret,

capable of various machining processing performance.

LT-300 / LT-300M
LT-400 / LT-400L

+ Basic configuration + Range of application

The LT series machine tools are mainly used for processing various

shaft and disc parts, and can turn various threads, arcs, cones, and

inner and outer surfaces of rotating bodies, meeting the speed


+ 刀塔
requirements of high-speed cutting of black and non-ferrous metal

materials. Suitable for processing parts in industries such as plumbing


+ Turret + Hydraulic Chuck + Chip conveyor + Lathe Bed
equipment, valves, appliances, instruments, automobiles, motorcycles,
Standard imported 12 station All models are equipped All models are equipped with Adopting unibody slant bed
servo turret with hydraulic with hollow hydraulic hollow hydraulic chucks.The design, with good rigidity and bearings, etc. It has advantages such as high speed, efficiency, high
chucks. chain chop conveyor is
locking. Optional power turret suitable for small iron filings reasonable structure, it is condu-
reliability, good consistency in part processing, and minimal influence
and hydraulic turret. generated during casting cive to chip removal and cooling
processing; Various roll during processing. from human factors. The machining accuracy can reach IT6-IT7 levels.
shaped, ball shaped, and strip
shaped chips generated
during the processing of steel
parts.

03 / INDYSTRIAL ROBOT+CNC MACHINETOOLS+SMART FACTORY www.wheeler-us.com / 04


BASIC STRUCTURE MAINAXIS
The overall body components of the LT series lathe are cast with HT300 gray iron, and
the material is heat treated to eliminate stress, resulting in high rigidity and accuracy. At the
Use high rigidity spindle, it has the characteristics of high precision, high speed, high torque, and
same time, the machine tool is equipped with a 30 degree rear chip removal equipment,
strong compatibility, providing strong assistance for equipment processing. Make heavy cutting of
which reduces the footprint and is easier to remove chips. The full range of large diameter
CNC lathes possible, thereby improving productivity efficiency.
and large-sized screw guide rails allows the lathe to withstand greater loads and meet more
customer requirements. Integrating multiple functions such as turning, milling, drilling, and
tapping, complex parts can be processed in one go to ensure higher accuracy. + Main Spindle Motor Torque Diagram

Torque[N·m] Torque[N·m] Torque[N·m]

150 300 300


272N·m
118N·m S3/S6 15%(P) 236N·m
120 240 250
S2 15分,S3/S6 25% 220N·m
95.5N·m S2 15分,S3/S6 25%(0,P) 191N·m
90 180 S2 60分,S3/S6 40% 200
70N·m
S2 60分,S3/S6 40%(0,P)
60 120 143N·m 150
S1Continuous working area
52.5N·m S1Continuous working area S1Continuous
30 60 50 working area
1500 3500 750 1000 650
0 0 0
0 2000 4000 6000 8000 10000 0 2000 4000 6000 8000 0 1500 3000 4500 6 000

-1 -1
Motor Rpm [min ] -1
Motor Rpm[min ] Motor Rpm[min ]

Characteristic curve of LT-210 spindle motor Characteristic curve of LT-300 spindle motor Characteristic curve of LT-400 spindle motor

The LT hard rail series lathe bed adopts mature Taiwanese manufacturing and assembly
technology, and all castings are optimized through finite element analysis to ensure high
precision and stability of the machine tool; The bed body is a 45 ° integral casting structure,
and the guide rails have undergone hardening treatment and precision grinding.

+ Fast Moving

The use of high-precision linear roller guides ensures high movement speed

and high rigidity and precision, greatly reducing non cutting time.Each axis is

driven directly by a maintenance free high torque AC servo motor and

high-precision ball screw, with fast response speed, small reverse clearance, and

low noise.

Fast Moving Speed

Various automation functions such as tool aligners, feeders, and automatic doors can be selected
according to needs, and suitable automation lines can be designed for different parts, making LT-210 LT-300

assembly line processing possible. X axis 30m/min Z axis 24m/min X axis 30m/min Z axis 24m/min

05 / INDYSTRIAL ROBOT+CNC MACHINETOOLS+SMART FACTORY www.wheeler-us.com / 06


+ Processing Scope
B A S I C C O N F I G U R AT I O N
Outer circular tool holder Inner circular tool holder

350
(A2#6) 50 103 (A2#6) 50 103

LT-210 / LT-300 Equipped with servo turret

350
3 98 510 7 3 100 510 7
Inner

35
50

35
LT-210

50
15
Design of a specialized planetary reducer in conjunction with a servo 15

X:175
80 80

X:175
160

160
62 62

motor and a rotating cutter head

15

15

26
18
15 15
High torque, strong rigidity, and low noise Sleeve stroke:80 Sleeve stroke:80

Fast knife changing speed and no messy knives


Outer circular tool holder Inner circular tool holder
LT-210M / LT-300M Equipped with power turret

350

350
(A2#6) 50 103 (A2#6) 50 103
65 550 40 3 98 550 内径中心
3 内径中心

35

43643
50
50
57
The turning milling composite can be equipped with Schott power

436
(A2#8) 50 113 50 113

35
3 108 680 7 15 80 3 110 680 15 80
7
Inner diameter center3

138
153
40 62 62

117
132
50
turrets,which have excellent design structure, excellent rigidity, and LT-300A

50
15 95 15

X:260
95

X:260
230

34
15
15

41

230
18 62 18
62
extremely fasttool changing speed, making it easy to handle even 15 15
套筒行程:80 套筒行程:80

30

30

26
18
heavy cutting.
(A2#8)

Outer circular tool holder Inner circular tool holder


Equipped with a 12 station heavy-duty servo turret and
12 position
(Z-full stroke) (Z-full stroke)

436
No. of tools (A2#8) 50 113
680
3 75 40 内径中心

hydraulic locking, while ensuring rigidity and cutting

50
57
LT-400(LT-400L)

(X-full stroke)
(X-full stroke)
15 95

208
238
40 62
ability,Ensure high precision and surface smoothness of
Tool changer time 0.15 s(adjacent )

30

41
18
cutting products, and improve the service life of cutting
OP-215
OP-215 A2-11
A2-11
(Sleeve stroke)
(Sleeve stroke)

tools. (Tailstock travel) (Tailstock travel)

Processing Processing
Tool interference diagram capability (hard rail)
capacity (rail)
Outer diameter turning Outer diameter turning Tool System
Project Data Project Data
Cutting speed 212 m/min Cutting speed 200 m/min
Feed rate 0.18 mm/r Feed rate 0.3 mm/r
LT-210 LT-300A LT-400 Spindle rpm 1500 r/min Spindle rpm 270 r/min
端面车刀座(正)
Cutting depth 4.5 mm Cutting depth 7 mm
Ø185,
Ø1

9
78

Ø510(床身做大回转直径)

U-shaped drill U-shaped drill


,9

Ø40镗刀座
,2
Ø165

2,2

Ø18
5,9 Ø320(最大车削直径)
17

端面车刀座(正)
Ø

12,2
50,0

Ø2

Project Data Project Data


(X轴行程)

Ø210(8寸卡盘)
内圆刀座
Ø492,5
最大回转直径
Ø161
Ø40镗刀座 ,4

Cutting speed 125 m/min


Ø40镗刀座

Cutting speed 151 m/min U-型钻盖


最大车削直径
Ø40,0
Ø47,0

最大回转直径

Ø40镗刀座
Ø172,2

65,2
Ø164,
1

Ø168,
0 外圆车刀座
Feed rate 0.22 mm/r Feed rate 0.2 mm/r
Ø1

30,0
Spindle rpm 1500 r/min Spindle rpm 796 rpm
Drilling diameter φ50 mm
Ø178,9

Drilling diameter 32 mm
Ø175,0
Ø185
,0 ,9
68
Ø1

端面车刀座(正)
外圆车刀座
,0
70

Ø205,4
16
Ø172,

5,2
Ø225,9

98,4

Grooving
Ø1

Inner diameter cutting


2

Ø40镗刀座
外圆车刀座
Ø40镗刀座

175 45 167.5 7.5


Project Date Project Date
Cutting speed 151 m/min Cutting speed 210 m/min
175(X轴)

Feed rate 0.22 mm/r Feed rate 0.3 mm/r


Spindle rpm 600 r/min Cutting depth 5 mm
镗杆
Tool diameter
Groove width 8 mm doubling 3
07 / INDYSTRIAL ROBOT+CNC MACHINETOOLS+SMART FACTORY www.wheeler-us.com / 08
O P E R AT I O N S Y S T E M A U TO M AT I C M A N U FA C T U R E
WHEELER supports the full range of automation solutions for LT, providing a complete set of solu-

tions including bar material transportation systems, automatic loading and unloading systems, and

FANUC System robot systems, providingcustomers with turnkey solutions for building production lines in a short

period of time.
Brand new operate experience

Equipped with i HMI(Type0)


Max. 21.5”PANEL i H Pro
+ Production features
Standard with personalized fuction,
1)Adopting a built-in truss, the structure is
unique design according to customer’s need
compact and lightweight, installed inside the
machine tool, and compatible with CNC;
Higher operation efficiency
2)Suitable for single CNC machine tool process-
System equipped with servo selection software Servo sizer ing of single process parts, mass unmanned

Insulation deterioration detection function production;


3)Adopting brand absolute value bus servo, the
Preventing machine damage from power outages
wiring is simple and easy to maintain.
Fault monitorinbg-diagnostic fuction provide quick trouble-
4)Customized silos can be paired with silo
shooting
systems suitable for various products.

Stronger performance

Intelligent servo control


High efficiency processing technology
Surface detail processing technology, provides high quality
machining

Operational Procedure
Simplify the operation process, provide clear selection of

machining results, and automatically generate machining

plans by inputting the final data, making the system's opera-

tion more convenient and fast, and facilitating faster

hands-on operation. At the same time, the system will display

the cutting path through dynamic demonstrations, making

the machining plan more clear.

09 / INDYSTRIAL ROBOT+CNC MACHINETOOLS+SMART FACTORY www.wheeler-us.com / 10


S TA N D A R D C O N F I G U R AT I O N DIAMETER

FANUC control system + LT-210/LT-210M R8


80
后排屑机

10.4 inch colored LCD screen

Electric cabinet heat exchanger

2246
1570
Automatic lubrication device
FANUC control system Turret 侧排屑机

Easy operation, high precision control system Multi-position turret to satisfiy various machin-
Panel protection
ing & production needs

Electric cabinet dust proof device


198 764 800 800
723
Warning light (SPindle)
580
(Door open)

Cutting fluid cooling device 侧排屑机

Working light
Spindle Ball screw
Tri-colored warning light High performace spindle, realize high efficien- The ball screw is precisely pre-streched to make
cy, high accuracy machining iit capable of higher rigidity and good perform
during thermal elongation, increases its service
Foundation block
life and precision effectively.

2562
Transformer 3512

Hydraulic station

400

+ LT-300/LT-300M
R9 后排屑机
45

OPTIONAL CONFIGURATION

2474
Fixture external air-blow

1649
侧排屑机

Fixture flushing

Automatic top door Tool setter Oil-water skimmer


230 849 900 1032
Measuring instrument for measuring and/or Effectively removes floating oil from chip fluid,
Chuck clamping & unclamping in 820
adjusting the radial and axial dimensions of maintains chip fluid performance, and extends
position detection 736
the cutting edge of CNC lathe tools during service life.
Water gun in-machine presetting
侧排屑机

Tool setter

High pressure water flushing

823
Oil mist collector Optical safety fencing
Using the multi-stage and multi-layer filtration Ensure the safety of operators and the normal 3011
4082
principle, it can efficiently filter the oil mist and safe operation of equipment
generated during processing.

11 / INDYSTRIAL ROBOT+CNC MACHINETOOLS+SMART FACTORY www.wheeler-us.com / 12


D E TA I L E D I N F O R M AT I O N
LT-210 LT-210M
Machine bed
mm 510 510
+ LT-400/LT-400L max. turning diamter
Max. turning diameter mm 320 235
Recommended turning
diametermm
mm 210 210
Processing
Bar type work piece diameter mm 51 51
capacity
Max. turning length mm 500 450
Distance from spindle
center to ground
mm 1050 1050

Standard chuck size inch 8 8

Spindle interface specifications A2-6 A2-6

Spindle Rpm rpm 4500 4500

(Electric) Main motor power Kw 11 11


Spindle
spindle torque Nm 177 177
Spindle bearing diameter
(front/rear)
mm 100 100

spindle hole diameter mm 66 66

X/Z mm 175/510 175/510

X/Z fast moving speed m/min 30/24 30/24

X/Z servo motor torque Nm 12/12 12/12

X/Z servo motor rpm rpm 3000/3000 3000/3000


Servo Axis X/Z lead screw diameter mm Φ28/Φ32 Φ28/Φ32

X/Z lead screw pitch mm 10/12 10/12

feed rate mm/min 1-10000 1-10000

min. feed rate mm 0.001 0.001

Turret Capacity No. 12 12

Turret Form Servo turret+hydraulic locking Power turret+hydraulic locking

Power Turret specifications - BMT45-ER25,MaxΦ16mm


(Power)
turret Power Turret motor parameters - 4000rpm/2.7Kw/12Nm

Outer diameter tool size mm 25*25 20*20

Maximum diameter of boring bar mm 40 Φ25

Tailstock form Manual/hydraulic tailstock Manual/hydraulic tailstock

Tailstock Tailstock inner hole taper MT #4 MT #5


(optional)
Tailstock position 80 Distance from chuck,70-550mm

Positioning accuracy mm 0.008 0.008


Main Accuracy Repeatability positioning
accuramcym
mm 0.004 0.004

Machine weight Kg 3200 3500

Cover an area mm 2570*2300(标配后排) 2570* 2300

Machine Height mm 1750 1750


Others Power capacity KVA 25 25

Lubricant capacity L 3 3

Cutting fluid capacity L 120 120

CNC system *() is optional FANUC(SIEMENS)

13 / INDYSTRIAL ROBOT+CNC MACHINETOOLS+SMART FACTORY www.wheeler-us.com / 14


LT-300A LT-300M
Machine bed
max. turning diamter
mm 560 560
LT-400 LT-400L
Max. turning diameter mm 460 400
Machine bed
Processing Recommended turning
mm 260 260 max. turning diamter
mm 790 790
diametermm
capacity
Bar type work piece diameter mm 74 74 Max. turning diameter mm 600 600
Recommended turning
Max. turning length mm 640 550 mm 380 380
Processing diametermm
Distance from spindle
center to ground
mm 1050 1050 capacity Bar type work piece diameter mm 115 115
Standard chuck size inch 10 10 Max. turning length mm 1500 2000
Spindle interface specifications A2-8 A2-8 Distance from spindle
mm 1245 1245
center to ground
Spindle Rpm rpm 3000 3000
Standard chuck size inch 15 15‘
(Electric) Main motor power Kw 15/18.5 15/18.5
Spindle Spindle interface specifications A2-11 A2-11
spindle torque Nm 382 382
Spindle Rpm rpm 2000 2000
Spindle bearing diameter mm 130 130
(Electric) Main motor power Kw 15/18.5 15/18.5
spindle hole diameter mm 87 87 Spindle
X/Z mm 260/680 220/600
spindle torque Nm 816 816
Spindle bearing diameter
X/Z Fast moving speed m/min 30/24 30/24 (front/rear)
mm Φ160 Φ160

X/Z servo motor torque Nm 12/22 12/22 spindle hole diameter mm Φ127 Φ127

X/Z servo motor rpm rpm 3000/3000 3000/3000 X/Z mm 340/1600 340/2100
Servo Axis
X/Z lead screw diameter mm Φ32/Φ40 Φ32/Φ40 X/Z Fast moving speed m/min 12/12 12/12
X/Z lead screw pitch mm 10/10 10/10 X/Z servo motor torque Nm 40 40
feed rate mm/min 1-10000 1-10000
X/Z servo motor rpm rpm 2000 2000
min. feed rate mm 0.001 0.001 Servo Axis
X/Z lead screw diameter mm Φ36/Φ50 Φ36/Φ50
Turret Capacity No. 12 12
X/Z lead screw pitch mm 10/10 10/12/5
Turret Form Servo turret+hydraulic locking Power turret+hydraulic locking
feed rate mm/min 1-10000 1-10000
Power Turret specifications - BMT55-ER32,MaxΦ20mm
(Power) min. feed rate mm 0.001 0.001
turret Power Turret motor parameters - 4000rpm/2.7Kw/12Nm
Turret Capacity No. 12 12
Outer diameter tool size mm 32*32 25*25
Turret Form Hydraulic turret+hydraulic locking Hydraulic turret+hydraulic locking
Maximum diameter of boring bar mm 50 32

Tailstock
Tailstock form Servo tailstock Servo tailstock Power Turret specifications - -
(Power)
(optional) Tailstock position mm distance from chuck,80-670mm distance from chuck,80-670mm turret Power Turret motor parameters - -
Positioning accuracy mm 0.008 0.008
Main Accuracy Outer diameter tool size mm 32*32 32*32
Repeatability positioning
accuramcym
mm 0.004 0.004
Maximum diameter of boring bar mm 60 60
Machine weight Kg 3900 3900
Tailstock form Programmable hydraulic tailstock Programmable hydraulic tailstock
Cover an area mm 3010*2500(rear exit as standard) 3010 * 2500(rear exit as standard)
Tailstock Tailstock inner hole taper MT #6 MT #6
Machine Height mm 1900 1900
Others
Power capacity KVA 30 32 Tailstock position mm 137-2100 137-1600

Lubricant capacity L 3 3 Positioning accuracy mm 0.01/0.015 0.01/0.015


Main Accuracy
Repeatability positioning
Cutting fluid capacity L 180 180 accuramcym
mm 0.006/0.01 0.006/0.01

CNC system *() is optional FANUC(SIEMENS) FANUC(SIEMENS) Machine weight Kg 11000 12000

Cover an area mm 6050*2300 6550* 2300


LT-210 LT-300 Machine Height mm 2520 2520
Tailstock Form Programmable servo tailstock Programmable servo tailstock Others
Power capacity KVA 30 30
Tailstock inner hole taper MT #5 MT #5
Lubricant capacity L 8 8
Fast moving speed m/min 10 10
Tailstock T Axis lead screw diameter mm 32 32 Cutting fluid capacity L 350 400
(optional)
T Axis lead screw pitch mm 5 10 CNC system *() is optional FANUC(SIEMENS) FANUC(SIEMENS)
T Axis linear rail mm 25 35
Tailstock travel mm 480 590

15 / INDYSTRIAL ROBOT+CNC MACHINETOOLS+SMART FACTORY www.wheeler-us.com / 16

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