‘oo wr BASIC DESIGN DOC. NO.: GEN-INT-SPC-0018 REV.:B PAGE 1 OF 49 SPECIFICATION FOR ANALYZERS B RE-ISSUED FOR APPROVAL | 2019.06.21 Qijinn Liu Zhaoying | Song Jiangtao | Wang Yongbo a | rssuep ror approva. | 2016002 | tsxinghou | shenste | wucang | weiZongen REV. DESCRIPTION DATE PREP'D CHK'D REV'D APP'Ds Mm BASIC DESIGN DOC. NO.: GEN-INT-SPC-0018 REV. B PAGE 2 OF 49 Revision History Revision A is completed in 12 Aug. 2016. Revision B is completed in 21 Jun. 2019. The purpose of Revision B is updating some requirements according to comments by PCH on transmittal of “HFY-1000-PCH-CPE-T-0011” on 8" May. 2019. Detail modification shall be as per revision marker in the documents. Major changes as following: ‘Chapter Revised to 2.2 __| Revise environmental conditions inside building 4.1 | Revise general requirements of analyzer design 5.1 | Add requirements of sample phase change 5.3 | Revise requirements of sample transport system 5.4 _ | Add requirements of double block and bleed valve; ‘Add requirements of dead volume components. ‘Add requirements of toxic and flammable sample ‘Add requirements of calibration sampe B11 | Add requirements of analyzer alarm ‘9.1 | Add requirements of FAT and SAT 10.1 | Add requirements of document submissionBASIC DESIGN DOC. NO.: GEN-INT-SPC-0018 REV. B PAGE 3 OF 49 CONTENT 1.0 GENERAL.. 1.1 Purpose. 1.2. Definitions and Abbreviations 1.3. Vendor's Qualifications & Responsibility 1.4 Company Access 4.5 Language and Unit 2.0 SITE CONDITIONS... 241 Environmental Conditions Outside Building... 2.2 Environmental Conditions Inside Building... 3.0 APPLICABLE REGULATIONS, CODES, STANDARDS AND SPECIFICATIONS... © © & me @ oN De® @ 3.1 International Standards and Codes... 3.2 Applicable Project Documentation. 3.3 Conflicting Requirements, Deviation and Substitution 3.4 Order of Precedence for Documents. 4.0 GENERAL REQUIREMENTS. 41 General 4.2 Instrument Protection 4.3 Hazardous Area Classification. 44 Electromagnetic Compatibility. 5.0 ANALYZER SYSTEM DESIGN 5.1 Sample System. 5.2 Sample Take-Off and Sample Take-Off Probe 5.3 Sample Transport System. 5.4 Sample Conditioning System.BASIC DESIGN DOC. NO.: GEN-INT-SPC-0018 REV. B PAGE 4 OF 49 5.5 Sample System Cabinets.. 24 5.6 Sample Loop Returns 22 5.7 Communication 22 6.0 ANALYZER IN SITU 22 61 pH/ORP analyzer / transmitte 23 62 Conductivity analyzer J transmitter... 23 6.3 Turbidity analyzer / transmitter. 24 64 — Residual Chlorine analyzer / transmitter. 25 6.5 Particle counter analyzer.. 25 7.0 “ANALYZER IN SHELTER .. 26 mW GC Analyzer. 26 7.2. Water Dew Point Analyzer 27 7.3 Hydrocarbon Dew Point Analyzer.. 28 7.4 H2S Analyzer .29 7.5 Total Sulfur analyzer 29 78 RVP Analyzer 30 7.7 Densitometer 3 8.0 ANALYZER SHELTER. 34 81 General... 34 82 Design 32 83 Location 32 8.4 Analyzer Shelter Sizing. 33 8.5 Analyzer Shelter Construction. 33 86 Electricity. 35 a7BASIC DESIGN DOC. NO.: GEN-INT-SPC-0018 REV. B PAGE 5 OF 49 88 — Heating, Ventilation And Air Conditioning... 89 — Purged Equipment. 8.10 Fire And Gas Detection.. 8.11. Analyzer Shelter Safety System. 8.12 Analyzer Shelter Warning Notices. 8.13 Fire Protection. 9.0 INSPECTION AND TESTING 91 Ger 9.2 Analyzer Inspections 9.3. Analyzer Shelter Inspection 9.4 Pre-Commissioning ... 10.0 DOCUMENTATION AND MECHANICAL CATALOGUE.. BERR ERE EER BBB 10.1 Approved Documents a 10.2 Mechanical Catalogue. 11.0 TAGGING AND IDENTIFICATION 12.0 PACKAGING, SHIPPING, STORAGEBASIC DESIGN DOC. NO.: GEN -INT-SPC-0018 REV. B PAGE 6 OF 49 1.0 14 12 124 12.2 GENERAL Purpose This specification details the basic minimum technical requirements of the ANALYZERS. to be installed for the HALFAYA PROJECT SURFACE FACILITY, The specification defines the minimum requirements for the overall design, inquiry, quotation, procurement, manufacture, inspection, warranty, shipping, installation, configuration and training of Analyzers, Analyzer Sample Systems and Analyzer Shelter , hereinafter called “Analyzers” or “Analyzer Systems’ in this specification. These requirements shall be used throughout all phases of the Project and all parties. Any devitation from this specification at any stage of the project shall require PURCHASER’ vmitten approval. Analyzers shall be selected from reputable SUPPLIERS with experience in the particular analysis required and with proven experience in the refining/petrochemical field. Sample ‘systems shall be designed to assure transport of the process sample to the sample conditioning system that fit the sample for the analyzer. Definitions and Abbreviations Definitions WORD MEANING COMPANY PetroChina Intemational iraq FZE Iraq Branch ‘The organization selected and entrusted by COMPANY to perform the Engineering, Procurement, Construction, CONTRACTOR | start-up, pre-Commissioning and Commissioning of the Project. ‘The party who is in charge of awarding agreement on PURCHASER behalf of COMPANY / CONTRACTOR for the supply of goods and services in connection with the work. VENDORY ‘The party to the contract and/or purchase order which SUPPLIER) has undertaken the obligation to supply the goods and/or SUBCONTRACTO | services which are ordered and specified herein R Shall Indicates a mandatory requirement Should Indicates a strong recommendation to comply with the Tequirements of this document Abbreviations Pcs Plant Control System Dcs Distributed Control SystemBASIC DESIGN DOC. NO.: GEN -INT-SPC-0018 REV. B PAGE 7 OF 49 13 13.4 13.2 13.3 13.4 PLC Programmable Logic Controller ups Uninterrupted Power supply ESD Emergency Shutdown System FAT Factory Test SAT Site Acceptance Test HMI Human Machine Interface LER Local Electrical Room ec Gas Chromatography Te Thermal Conductivity Detector FPD Flame Photometric Detector RVP Reid Vapor Pressure LPG Liquefied Petroleum Gas ORP Oxidation Reduction Potential HVAC Heating, Ventilation and Air Conditioning Vendor's Qualifications & Responsibility Vendor Qualification Vendor shall have at least 5 years’ experience of similar engineering applications where the product has been in use. Vendor shall provide user list included user name, site location, running time, and brief project summary in the bid. Vendor Responsibility Vendor shall be responsible for designing, material procurement, manufacture, assemble, supply, test, commission and training. Vendor shall also be responsible for drawing, providing data and coordinating sub-contractor, guaranteeing all equipment to meet the requirement of standard and code. Vendor shall be capable to provide on-site service. jeld Proven Analyzer to be provided will be from vendors who have supplied system of the same type for use on similar oilfield project in the last 5 years. ‘The Analyzer shall have a proven history of operation. User lists in Middle East are preferred. Planning A milestone schedule shall be set-up by Vendor and approved by purchaser before system execution. This schedule shall show all target dates for implementation. Any deviation to the established schedule must have the purchaser's approval. The Vendor shall report job progress in writing on a monthly basis.BASIC DESIGN DOC. NO.: GEN -INT-SPC-0018 REV. B PAGE 8 OF 49 1.4 15 2.0 24 ‘Company Access COMPANY and/or authorised representatives shall have free access and the right to inspect and/or witness any of VENDOR’s activities, operations, reports and certificates in connection with the equipment purchased to this specification. COMPANY and/or his authorised representative may, at no extra cost to COMPANY, reject any work failing to meet the purchase order requirements. Language and Units The governing language shall be English language. All notices, correspondence, information, literature, data, manuals and other documents required under the Contract shall be in the English language. The UNITS shall be based on international standard of units (SI) except for temperatures which shall be in degrees Celsius instead of Kelvin, and for pipes and fitings threads which shall be in inches of NPT: Volume flowrate ‘mithr or SmB/hr (standard cubic meters per hour) Maas flowrate kgihr ‘Temperature Degrees Celsius (‘C) Pressure (gauge) MPa (6) Pressure (absolute) MPa (A) Pressure (differential) kPa, Power Kilowatt (kW) Viscosity mPa+s Level/Length Meter (m), millimeter (mm) Diameter for instrument millimeter (mm) Weight (mass) Kilogram (kg), Metric Ton (t) also Ton Volume Cubic meter (m3) SITE CONDITIONS Environmental Conditions Outside Building Altitude mASL 05-6 Atmospheric Pressure kPa 102 Max. Temp. c 55 Wet Bulb Temp c 22.2 (GPSA 11-3b) Dry Bulb Temp. c 42.2 (GPSA 11-3b) Max. Metal temp. by sun shine c 80BASIC DESIGN DOC. NO.: GEN -INT-SPC-0018 REV. B PAGE 9 OF 49 22 3.0 3.4 Min, Temp. v 2 Max. Speed Wind mis 40 Prevailing Direction Wind (winter) NW-SE Prevailing Direction Wind (summer) NW-SE Max. Relative Humidity 80% Min. Relative Humidity 25% Rainfall mma 1774 4 -hour Rainfall mm 41 15 in winter (1.2-1.6 Under Ground Temp. c mm) 33.6 in summer (1m) Seismic Zone 28 Evaporation Rate mnva 3054.4 Environmental Conditions Inside Building When analyzers are installed inside building with or without HVAC system as required, All devices shall be able to withstand the minimum and maximum conditions in case of HVAC failure. Temperature:Minimum -2 C, maximum +55 C. APPLICABLE REGULATIONS, CODES, STANDARDS AND SPECIFICATIONS International Standards and Codes Codes and Standards applied to this specification shall be as follows and shall normally be referred to the latest edition. In cases where more than one standard is applicable the more stringent code or standard shall be applied. ‘ANSI Bi6.5 Pipe Flanges and Flanged Fittings ‘API RP 555 Process Analyzers 6D ‘Specification for Pipeline Valves (Gale, Plug, Ball, and Check Valves) ‘ASTM D 1142BASIC DESIGN Doc. NO.: GEN -INT-SPC-0018 REV. B PAGE 10 OF 49 3.2 ‘Standard Test Method for Water Vapor Content of Gaseous Fuels by Measurement of Dew-Point Temperature D 4084 ‘Measurement of hydrogen sulfide content in natural gas: lead acetate reaction test method E169 ‘Standard Practices for General Techniques of Ultraviolet-Visible Quantitative Anelysis D1945 Standard Test Method for Analysis of Natural Gas by Gas Chromatography ‘Standard Test Method for Determination of Total Sulfur in Light D7041 Hydrocarbons, Motor Fuels, and Oils by Online Gas ‘Chromatography with Flame Photometric Detection D323 ‘Standard Test Method for Vapor Pressure of Petroleum Products (Reid Method) e191 ‘Standard Test Method for Vapor Pressure of Petroleum Producis (Mini Method) D 4052 ‘Standard Test Method for Densily, Relative Density, and API Gravity of Liquids by Digital Density Meter Iso TR 11100 Natural gas - Hyarocarbon dew point and hydrocarbon content 18453 Natural gas — Correlation between water content and water dew point 6974 Natural gas—Determination of composition with defined uncertainty by gas chromatography. 6o76 Natural gas—Celculation of calorific values, density, relative density and Wobbe index from compositon. EN 61285 Industrial—Process control—Safety of Analyzer Houses. TEC, 60529 Degrees for protection provided by enclosures(IP Code) 60079 Electrical apparatus for explosive gas atmosphere NACE Materials for use in H2S-containing Environments in Oil and Gas MR0175/ISO15156 | Production Applicable Project Documentation HFY-GEN-INT-SPC-0008_| Specification for General Instrumentation HFY-GEN-INT-SPC-0006 _| Specification for Control Valve HFY-GEN-INT-SPC-0016 ‘Specification for Control & instrument of Packaged Equipment HFY-GEN-INT-SPC-0005_| Specification for Fire and Gas System HFY-GEN-ELE-SPC-0035_| Specification for Electrical Packages EquipmentBASIC DESIGN DOC. NO.: GEN -INT-SPC-0018 REV. B PAGE 11 OF 49 3.3 34 40 44 HFY-GEN-PIP-SPC-0013 _| Specification for Fittings and Flanges Conflicting Requirements, Deviation and Substitution In the event of a conflict between this specification and other specifications or correspondence, VENDOR shall consult with the COMPANY’s designated representative and a ruling, in writing, shall be obtained before any work is started. Where Provincial or National Codes conflict with this specification, the more rigid requirement shall govern Any deviation from this specification must be approved, in writing, by the COMPANY'S designated representative. Alternatives may be offered for materials and fabrication, if technically or economically justified and provided that they meet the requirements of the applicable codes, standards and specifications. Order of Precedence for Documents All conflicts between the requirements of this specification, related contract documents, national / international documents, codes, engineering practices and the requisition shall be referred to PURCHASER for clarification. Should any conflict occur in the application of these specifications, the order of precedence shall be as follows: 1) PURCHASER order (including attachments) and variations thereon; 2) Data sheets and drawings; 3) This Technical Specification; 4) Project Specification in conjunction with native standard; 5) International codes and standards. GENERAL REQUIREMENTS General The process analyzer system design shall consider and integrate the following design aspects: a. Physical and chemical properties data for each monitored sample stream b. Analytical technologies available c. Safety (e.g,, relief vents, analyzer vents, safety monitors, safety equipment) . Process interface (e.g., sample probes, in-line sensing elements) e. Sample transport f. Sample conditioning g. CalibrationBASIC DESIGN DOC. NO.: GEN -INT-SPC-0018 REV. B PAGE 12 OF 49 h. Analyzer shelter i. Status and validation signals J. Signal conversions and control system interfaces k. Materials of construction Utilities support ‘m. Maintenance 1. Reliability ©. Operability p. Environmental (analyzer sample vents) The analyzer shall be provided with sun shades. All instruments should be provided with surge protection devices. No mercury filled analyzers shall be used. The analyzers shall be installed either “in situ” or in analyzer shelter. The analyzer shall be certified for the electrical classification area in which it shall be installed, the certificate shall be provided at proposal stage The analyzer shall have the following features: * Modular plug-in electronics ‘© Electronic auto-zero © Non —volatile memory © On analyzer power failure or communication failure the analyzer shall revert to a safe condition (back-flush, vent, etc.). ‘+ Where applicable the analyzer program data table shall be capable of field modification ‘+ Allanalyzer shall be fitted with readout, scaled in engineering unit ‘© Devices that operate alarms shall be energized under normal operating conditions in order to provide a fail-safe action = Analyzer system output signals shall be specified on data sheets. ‘+ All analyzer signals for process variables will be 4-20mA, fully floating and isolated except if signal is sent via serial RS485, Modbus RTU protocol. The SUPPLIER shall provide the composition of zero and span calibration gases or mixture and also special gases or samples used by analyzers, SUPPLIER shall provide one set of these gases and samples for start-up. ‘The PURCHASER shall specify the wiring interconnections between analyzer signal junction box and the DCS.BASIC DESIGN DOC. NO.: GEN -INT-SPC-0018 REV. B PAGE 13 OF 49 42 43 44 Instrument Protection Field mounted instruments and auxiliary devices shall be suitable for operation in a dry, hot, dusty, sandy and corrosive environment. Field mounted instruments shall be weatherproof to IP65 in accordance with IEC 60529 (Classification of Degrees of Protection Provided by Enclosures). All field-mounted instruments shall be tropicalised to prevent condensation damage, ‘mould growth and bug/insect damage ‘Sun-shields shall be provided for all electronic instrumentation and panels in direct sunlight Packaging shall be suitable for shipment and prolonged storage under tropical conditions to a desert location All electrical instruments shall provide the ability for electrical surge protection. Hazardous Area Classification Equipment ehall be provided in accordance with IEC 60079. All field instrumentation and accessories shall be ICC certified for Zone 1&Zone 2, GasClass IIB, Temperature Class T4 as a minimum, even for general service, ie. also applicable for non-hazardous areas. This requirement applies to all control and instrumentation documents and drawings. Explosion-proof (EEx d) shall be preferred to be used, Intrinsic Safe (IS) with the use of active (galvanic) isolation amplifiers shall be used as requirement Electromagnetic Compatibility Instrumentation shall not be effected by the operation of two way radios (UHF or VHF) or electromagnetic interference. Control _and instrumentation shall comply with all relevant European Union Electromagnetic Compatibility (EMC) directives and, in particular, compliance with IEC 61000 as follows: > Part 4 - General Introduction Part 2 - Electrostatic Discharge Requirements Part 3 - Immunity to Radiated Electromagnetic Field Part 4 - Immunity against Fast Transients/Burst Part 5 - Surge Immunity Requirements Part 6 - Immunity to Conductive Radio Frequency Disturbances vvvyvyvBASIC DESIGN DOC. NO.: GEN -INT-SPC-0018 REV. B PAGE 14 OF 49 5.0 54 ANALYZER SYSTEM DESIGN The analyzer system includes the sample system and the analyzer Some analyzers don't have any sample system because they are installed directly on the process pipeline, they are called “In-situ’ analyzers. ‘Sample System The sample system of analyzers shall consist of the following component parts: © The sample probe. ‘* The sample transport system or fast loop that is the sample line from the process. take off point to the sample conditioning system and the retum line from the sample conditioning system to the sample return point ‘+ The sample conditioning system that is the hardware necessary to suitably condition the sample for its inlet to the analyzer. + The analyzer calibration system that is the facilities provided to introduce reference sample into the analyzer for calibration purposes. ‘+ The sample system cabinet is the enclosure that houses the component parts of the sample conditioning system and calibration system for each analyzer as appropriate. Phase shall not be changed if the sample phase matches the phase required by the analyzer. Phase shalll be changed if required for analyzer system operation. To avoid erratic analysis results, if a phase change is designed into the sample transport system, the phase change shalll be maintained once it has occurred. Sample transport system components shall be stainless steel unless the process sample or environment is not compatible with stainless steel. Sample transport systems shall be designed and fabricated without low spots, vertical loops, or pockets. Al parts of the sample system including sample transport lines and all wetted parts shall be of AISI 316 with AISI 316 fittings or for application when stainless stee! is not suitable they shall be as required by process products. AISI 316 shall pay attention to temperature and pressure resistance features. For Sour Service conform to the latest version NACE MR 0175/ISO 15156, The analyzer and associated equipment must withstand to the presence of mercury in the ranges indicated in the process specifications. In any case carbon steel is not acceptable. In any case, analyzer shall have the independent sample take off, sample transport fast loop facilities and condition system even though same analyzer installed in the same point and same cabinet.BASIC DESIGN DOC. NO.: GEN -INT-SPC-0018 REV. B PAGE 15 OF 49 52 ‘Sample Take-Off and Sample Take-Off Probe ‘Sample Take-Off points are shown on the P&IDs. It is the PURCHASER’s responsibility to provide these sample Take-Off points that shall be in accordance with piping class. Sample Take-Off point shall be easily accessible and located on the upper part of process line to avoid carry-over condensate matter and solid particles. When necessary a sample Take-Off probe can be installed. The use and installation of sample Take-Off probe shall be done judiciously because it may introduce some undesirable vibrations in process lines. The Take-Off probe shall be maintained inline service. All insertion sample probes shall have mechanical protection Al insertion sample probes shall have method to take off from pipeline. The flushing of probes is advised by SUPPLIER accroding to the characteristics of the probes, provide flushing medium and shall be brought to PURCHASER’s attention for a decision. ‘The SUPPLIER shall provide the life of sample probes, also shall advise the technology of extended life of sample probes. Each system shall be equipped with the process shut off valve. That shall be ‘SUPPLIER's scope, and the rating class shall be in accordance with the piping class. ‘Sample take-off connections for gaseous products in horizontal process lines shall be installed on the top of the lines. ‘Sample take-off connections for liquid products in horizontal process lines shall be installed on the side of the process line. Where side entry is not practical, entry at a 45 degree angle upward is acceptable. The opening diameter of pocess pipeline that sample Take-Off probe needed is not less than 6 mm. If liquid in pipelines has been fully mixed, the location of sample Take-Off probe relative to pipe walls is not very important comparatively. However, in respect that pipe walls will affect flow velocity and water percentage, samples shall be collected from the center of pipeline so as to avoid such impacts. The sample Take-Off probe installed in horizontal or vertical pipelines collects samples from the dashed area indicated in as follow figure.BASIC DESIGN DOC. NO.: GEN -INT-SPC-0018 REV. B PAGE 16 OF 49 5.3.1 Y a>) a) ©) Location of the sampling point a) Horizontal pipe b) | Recommended area for the sampling point o) Vertical pipe Sample Transport System The primary objective of fast loop design shall be to minimize the sample transport time and the mass of sample transported. ‘The sizing of fast loop transport lines, calculation of response time and determination of fast loop pumps are the responsibility of the SUPPLIER. ‘Sample transport lines shall be designed for optimal lag times of typically 1 minute (unless process requirement require shorter or accept longer lag times). The sample return point selected directly influences fast loop design. The sample return point shall be selected to optimize the sample return flow to process. Single Line System This system consists of a single sample line draining or venting respectively to drain or to flare, SUPPIIER shall provide the discharge amount, discharge pressure and sample gas/liquid state. A good balance shall be found between a short sample time lag and a minimum amount of sample disposed via the bypass.BASIC DESIGN DOC. NO.: GEN -INT-SPC-0018 REV. B PAGE 17 OF 49 5.3.2 5.3.3 5.3.4 Process samples should not be discharged to atmospheric vent or drain, unless they do not adversely affect environmental quality or unless they do not represent a recoverable amount of capital. Fast Loop System In fast loop system, the sample is withdrawn directly from the fast loop to the sample conditioning system. The fluid flow should depend on the differential pressure between the take-off and return point in the process. Fast loop may be installed across process equipment that gives a constant differential pressure (e.g. pumps where sample take-off is located at discharge and return at suction side). Fast loops across orifice plates and control valve shall not be used. Fast loop pumps/compressors shall be used in case of insufficient pressure differential between sample take-off pressure and sample return pressure. When a fast loop pump. is required it shall be installed as close as possible to the sample take-off location to prevent cavitations. The pump unit shall include relief valve, inlet and outlet pressure gauges and upstream strainer. Pumps shall be suitable for the service conditions of the sample system. Cast iron pumps are not acceptable in any part cf the sample system. The fast loop pump/compressor shall have sufficient capacity to create an acceptable lag time (sample velocity approx.2m/s for liquid). Material Sample transport line material shall be selected to minimize the effects of adsorptionidesorption(e.g., moisture) or chemical reaction of contaminants or traces of it. In addition, heating (tracing) may be considered to avoid the adsorption/desorption problems. Sample transport lines for products in which reactive compounds have to be measured(traces HCL, H2S, etc.) shall have an internal surface of sufficient smoothness to avoid the retention of active molecules on the surface. These sample lines shall be cleaned with solvent or acidic sclutions(picking), depending on material,during commisioning Heat Tracing Insulation and heat tracing are required for the sample take-off point and the sample transportation lines when: '* The sample viscosity is too high to obtain short time lags. ‘+ The sample solidifies at the minimum ambient temperature. + A-sample after vaporization at the sample take-off point has to be maintained in the vapour phase. When required by the above criteria, insulation and heat-traced tubing shall be used for the sample transport system. Pre-fabricated insulated and traced tubing bundles shall be preferred over field-fabricated bundles.BASIC DESIGN DOC. NO.: GEN -INT-SPC-0018 REV. B PAGE 18 OF 49 54 The heat tracing temperature shall not exceed the area temperature claasification to prevent spontaneous ignition of hydrocarbon products at hot surfaces in case of a leak. Tracing of sample lines shall be either electrical or steam according to the sample and the power to provide. Heat tracing shall be independent for each sample transport system with its own isolation switch and (if requrired) control system. The design shall ensure a reasonably uniform temperature distribution througout the system, without hot or cold spots. The arrangement of heat tracing shall be such that the heating tracing doesn't obstruct other ‘componets. ‘Sample Conditioning System General The Sample Conditioning System is cesigned to fit the sample characteristics to ones acceptable at the analyzer inlet. It will include, but will not be limited to, pressure reduction and condensable/particle removal. The system shall be designed to minimize dead volumes and to have a continuous operation. The detailed design of the sample conditioning system is the responsibilty of the analyzer's SUPPLIER. If the sample system fails to property and continuously conditions the sample for the analyzer with the stream specification given in the analyzer data sheets supplied by the PURCHASER, repair and redesign of the system is the esponsibility of the SUPPLIER. Block valves (ball type) shall be installed on fast loops at the entry and exit points outside the sample system cabinets. Double block and bleed, or equivalent, shall be used to prevent an incorrect analysis caused by cross contamination from valve leaks in multi-stream sample systems and for the calibration streams. Primary flow, pressure and temperature (where sample temperature is not ambient) ‘measuring devices shall be installed in each fast loop at the sample conditioning system Fast loop flow meters shall be of the veriable area type and armoured A self-cleaning filter of appropriate design for the particular sample shall be installed in each fast loop. The sample to the analyzer shall be the slipstream from this filter. Dead-volume components contributing to increased lag time shalll be minimized. If water shall be removed from sample, coalescers shall be provided in the sample conditioning system. Flow meters shalll be provided in the coalescer drain legs. Faciliies for taking laboratory samples shall be provided for analyzer checking. Relief valves shall be provided downstream of pressure reducer to protect the analyzer and downstream conditioning system components. ‘Sample line to analyzer shall have a ‘low meter fitted with a low flow switch. The flow meter shall be armoured type when used on flammable gas. The requirements for sample cooling shall be determined by the SUPPLIER based upon process conditions supplied by the PURCHASER and upon temperature limits of theBASIC DESIGN DOC. NO.: GEN -INT-SPC-0018 REV. B PAGE 19 OF 49 analyzers and samples systems. Where cooling heat exchangers are required, a relief valve and flow indicator shall be included on the cooling waterside and a temperature indicator shall be installed in the dowrstream process sample side. The output of each exchanger shall be monitored for hich temperature and interlocked with the sample system shut-off valve in order to avoid damage to the analyzer and sample conditioning system. The set point of such temperature interlocks is the responsibility of the ‘SUPPLIER Where analyzers require fine filtration, a final guard filter shall be included in the sample conditioning system. This shall be a low volume in line type where it is possible to change the filter element without removing the filter body from the line. The components shall be mounted on a removable stainless steel back plate; each plate shall be provided with an earthing bolt. For samples containing toxic or flammable materials, the location of AX _ sampleconditioning systems shall be determined by the following: a. For an analyzer located inside an analyzer building, the sample-conditioning system shall be installed on an exterior wall and shall include flow-limiting devices to the analyzer. b. For fleld-mounted analyzer enclosures, the sample-conditioning system shall be installed adjacent to the analyzer enclosure. ¢. The sample-conditioning system shall be installed where most convenient for maintenance. Component Design All Sample Conditioning Systems shall be designed for all safety shutdown, start-up and freeze protection situations. All steam traps and lines shall provide the necessary personnel protection. The Sample Conditioning System shall be properly tagged and designed with the necessary block valves and pressure gauges so the lines can be depressed and broken down under normal maintenance conditions. This design shall eliminate the possibility of trapped pressure legs and unexpected pressure releases when the maintenance is performed. The analyzer components shall be protected from the following substances: » Hot apparatus ‘+ Severe ambient temperature change © Electrical surge © Vibration * Mechanical shock damages All electrical devices in the Sample Conditioning System shall have a lockable disconnect switch mounted on the side of the unit. Where a vaporizer is required, the ‘SUPPLIER shall design the vaporizer with specific parameters to assure representative vaporization without significant fractionation of the sample.BASIC DESIGN DOC. NO.: GEN -INT-SPC-0018 REV. B PAGE 20 OF 49 Connections with tubing lines shall be done with bulkhead compression fittings. Tubing and fitting shall be Imperial sizes. ‘The Sample Conditioning System shall be supplied with all components piped and wired to the analyzer for installation as a complete unit. Tubing shall be arranged such that the removal of one component will not require dismantiing of other parts. The components shall also be installed in different planes to avoid the need for bends when crossings have to be made. ‘Sample Conditioning Systems shall have facilities for flushing, venting and/or draining, with vent and/or drain valve connected to a vent or a drain system. Instrument air supply and nitrogen supply lines shall be provided with a regulator complete with a pressure gauge, back flow protection and filter. The nitrogen regulator shall be of the non-bleeding type. Solenoid valves shall be used only for switching of non-flammable fluids (Instrument Air, Nitrogen....). For all other fluids a pneumatically operated valve used in combination with a solenoid valve shall be provided. The pneumatic actuator shall be fitted with a direct- coupled mechanical position indicator. Sample Conditioning Systems shall be supplied with engraved nameplate. The nameplate shall be attached directly to the mounting plate unless it may be obstructed by components andlor tubing, a separate nameplate support shall be provided attached to the mounting plate. Nameplate shall be attached to the supports with stainless steel screws. Incoming and outgoing connections shall be identified with engraved nameplates. ‘Components such as relief valves, excess flow valves and variable area flow meters shall also be provided with nameplates showing their settings. In addition to the above, incoming and outgoing connections at thermal insulation enclosures for sample conditioning system, shall be provided with nameplates on the outside of the enclosure. Analyzer Calibration Facilities Inside the Sample Condition System, the calibration sample shall be connected to the Analyzer line downstream of all concitioning system components except for the flow control valve/flow-meter and final guard filter. For the analyzers that required liquid samples for calibration, a vessel shall be provided bolted to the sample conditioning rack. If heat is required to lower the viscosity or to prevent freezing of liquid, an electrical heating tape of the seff-regulating type has to be used, The thermal insulation around vessel and heating facilities shall have a guaranteed maximum chloride content of 10 mg/kg and be sealed against water ingress, in order to prevent chloride stress corrosion. Ax Calibration samples shall be introduced to the analyzer in the same phase as the conditioned process sample. Calibration & Carrier gas: Carrier gas quality specifications for each analyzer shall be specified by SUPPLIERBASIC DESIGN DOC. NO.: GEN -INT-SPC-0018 REV. B PAGE 21 OF 49 55 Cartier & calibration gas supplied to process analyzer shelter shall be placed in a rack with regulators in manifold, restriction orifice or excess flow valves fixed. The rack shall be designed with light, sun shade & space to cater at least one span calibration gas, one Zero calibration gas, two carrier gas with one spare cylinder for each analyzer. In case Where applicable cylinder bank could be used shall notify the PURCHASER on the proposal for approval. ‘SUPPLIER shall specify the composition and quality of all calibration & carrier fluids. ‘SUPPLIER shall provide with the contacts for future procurement. Pressure safety valves shall be included in the design & cylinders shall be chained at all times. Carrier Gas Manifold: ‘Auto changeover valves shall be provided for duty and stand-by units to enable change ‘out. A sintered 2-micron filter (insitu removable type) to prevent dust or particle carry- over into the analyzer shelter carrier gas manifold shall be installed in each drier cylinder outlet. The cylinder rack shall be designed to eliminate any toxic release during cylinder change over. The changcover manifold shall be of modular construction. Carricr gas supply ressure and changeover manifold outlet gauges shall be pane! mounted. Nameplate providing instructions and procedure steps for change over and set up of the carrier gas system shall be located at the carrier gas manifold. ‘Sample System Cabinets ‘Sample Conditioning System components(with the exception of calibration sample containers and large sample coolers) shall be installed in enclosed in Sample System Cabinets having the following characteristics: © Stainless steel(SS 316) made of. ‘+ Front door access and lockable handle. = Fitted with windows to allow viewing of all indicators without poening the door. + Constructed from stainless stee! or fire retardant glass reinforced polyester. ‘* Provided with an earthing bolt '* Tubing connections shall be terminated on bulkhead connections on sidewall. Drains shall be done on bottom surface. * Electrical connection shall be done on sidewall or bottom. The Sample Conditioning System shall be installed in a dedicated Sample System Cabinet. ‘Sample Conditioning System provided with heating facilities shall have enclosures, which are insulated with mineral wool or equivalent material(Asbestos is prohibited). The arrangement of heating shall be such tnat the heating equipment does not obstruct other ‘components.BASIC DESIGN DOC. NO.: GEN -INT-SPC-0018 REV. B PAGE 22 OF 49 56 57 6.0 Cabinets in which the temperature needs to be kept above 50'C, shall be provided on the front of the door with a red nameplate bearing the inscription in white: “CAUTION HIGH TEMPERATURE SERVICE” Sample Loop Returns Primary sample fast loop flows shall be retumed to a suitable lower pressure process retum point for both gas and liquid streams to the extent possible. ‘Sample fast loops returns and returns to flare recovery systems shall be provided with one non-retum metal seat check valves. The non-return check valves shall be installed at each sample conditioning panel for the prevention of back flow into the sample system under abnormal conditions. With PURCHASER’ approval in writing & where applicable / permitted analyzer sample flows shall be vented through a vent header. The analyzer sample vent header shall be ‘maintained at constant pressure & the fast loop return regardless of pressure changes in downstream of the vent header (PURCHASER shall advice the pressure ranges in detail engineering phase) ‘Sample conditioning system fast loops with high return pressure shall be to the flare header. SUPPLIER shall consider in the design for the high back-pressures that can occur in the flare systems (PURCHASER shall advice the pressure ranges in detail engineering phase) Communication The serial RS485, Modbus RTU protocol shall be provided for all analyzers to communicate with the DCS. The wiring shall be installed by others, analyzer shelter internal to the junction box mounted on analyzer shelter exterior wall shall be in ‘SUPPLIER scope. Discrete alarm outputs & analyzer internal communications failures shall be reported to DCS and tested by the system. These shall be dry contacts, normally closed — break / open to alarm. The signals from “Analyzer Shelter Safety System" that shall be transmitted directly to plant fire & gas system & signals transmitted to DCS shall be advised / decided during detail engineering phase. ‘Status signal shall be generated for calibration, validation, failure, etc from all the analyzers & transmitted to DCS analyzer ANALYZER IN SITU The analytical element (probe, electrode or cell) of these analyzers is directly in contact, with the process. As the analytical elements are installed directly in contact with the process there is no Sample System, and care must be taken to check that analytical element characteristics fit with process characteristics (pressure, temperature, flow, corrosivity).BASIC DESIGN DOC. NO.: GEN -INT-SPC-0018 REV. B PAGE 23 OF 49 6.1 62 The analytical element should have the characteristics of good stability, long operating life, easy to operate and replace. Insertion elements shall be mounted on a ball valve full bore in accordance with piping class, the hand-wheel shall be removed or locked open to avoid destruction of the insertion element. Insertion of the probe in a process line under pressure is difficult and sometime impossible, so an insertion tool shall be provided with the analyzer. The electronic of the analyzer is generally installed on site close to the analytical element, so it shall meet the requirements for hazardous area classification and shall withstand the environmental conditions. The In-situ analyzer shall have local cigital readout, self-diagnosis function and human machine interface. pH/ORP analyzer / transmitter Universal pH / ORP analyzers are preferred and shall be based on high impedance inputs. Vendor can sclect a better material compatible to process medium, also vendor shalll select appropriate cell constant based on conductivity range to be measured. Self-cleaning system shall be provided ‘Temperature compensation built to the sensor shall be provided with the analyzer. pH sensor shall be installed on flow through chamber, material of the chamber shall be compatible to process medium, Vendor shall supply buffer solution (pH-4, 7, 10) each 250m! for calibration of pH sensor. Transmitters shall be microprocessor based SMART type. The transmitter signal range shall be 4-20mA, DC with superimposed HART protocol and capable of delivering the rated current signal into external load of 600 ohms when powered with 24V DC. The local display (LCD) shall be digital and read directly in engineering units. For indicating (LCD) face of transmitter, shatter proof glass shall be used. The transmitter shall display measured parameters along with unit of measurement. The display shall be capable of indicating ciagnostics / error messages & conditions such as calibration mode / by pass mode? fault condition etc. The accuracy of the pH meter shall be minimum + 1% and for temperature measurement ‘shall be + 0.5 °C. Conductivity analyzer / transmitter ‘Conductivity meter with transmitter working shall be based on two-electrode methodology The vendor shall provide complete transmitter including sensor (electrodes), electrode holder, preamplifier, transmitter, electronic cabling, connectors, cable gland etc. Vendor can select a better material compatible to process medium, also vendor shall select appropriate cell constant based on conductivity range to be measured.BASIC DESIGN DOC. NO.: GEN -INT-SPC-0018 REV. B PAGE 24 OF 49 63 Temperature compensation built to the sensor shall be provided with meter. ‘Conductivity meter sensor shall be retractable type with isolation valve. The transmitter shall display measured parameters along with unit of measurement. The display shall be capable of indicating ciagnostics / error messages & conditions such as calibration mode / by pass mode? fault condition etc. All electrical connections to the instruments shall terminate on terminal blocks. Internal junction box shall be provided. Cable entry to all transmitters /housing shall be as per ‘manufacturer standard & Spare cable entry shall be plugged with certified metallic plug. Mountings accessories (nuts, bolts, clamps, brackets) shall be supplied by the vendor. Calibration kit shall be provided for at least 2 point calibration, consisting of standard solution of 500 ml & the conductivity of the solution shalll cover the instrument range. Meter with transmitter wetted parts material shall be compatible to process medium. The measuring electrodes shall be of $$316 & insulator tip shall be of PEEK (Poly ether ether ketone) material as a minimum. Transmitters shall be microprocessor based SMART type. The transmitter signal range shall be 4-20mA, DC, HART protocol and capable of delivering the rated current signal into external load of 600 ohms when powered with 24V DC. The transmitter shall display measured parameters along with unit of measurement. The display shall be capable of indicating ciagnostics / error messages & conditions such as calibration mode / by pass mode! fault condition etc. Reading Scale shall be in Cm (Mhos), Conductivity meter shall have accuracy of + 1% FS or better. Turbidity analyzer / transmitter Turbidity sensor shall be based on dual infrared light beam technique utilizing an LED light source in the sensor to transmit an infrared / scattered dual beam into the sample stream at an angle of 45° to the sensor face. A photoreceptor located in the sensor face shall detect scattered light (turbidity) at 90° to the transmitted beam. The sensor shall analyse the dual-beam data and provide a colour independent measurement. Vendor can select a better material compatible to process medium, Self-cleaning system shall be provided with turbidity meter to ensure that measurements are accurate, continuous, and completely colour independent. Temperature compensation built to the sensor shall be provided with analyzer. Turbidity sensor shall be installed on flow through chamber, Transmitters shall be microprocessor based SMART type. The transmitter signal range shall be 4-20mA, DC, HART protocol and capable of delivering the rated current signal into external load of 600 ohms when powered with 24V DC.BASIC DESIGN DOC. NO.: GEN -INT-SPC-0018 REV. B PAGE 25 OF 49 64 The local display (LCD) shall be digital and read directly in engineering units. For indicating (CD) face of transmitter, shatter proof glass shall be used. Accuracy shall be less than + 2% of reading or 0.01 NTU, whichever is greater for turbidity and less than 5% of reading for suspended solids. Repeatability shall be + 1% of reading. Response time shall be less than 10 seconds. Residual Chlorine analyzer / transmitter Universal residual chlorine analyzers are preferred and shall be based on high impedance inputs Vendor can select a better material compatible to process medium, also vendor shall select appropriate cell constant based on conductivity range to be measured. Self-cleaning system shall be provided for tag nos. specified as seff-cleaning system Tequirement in data sheet ‘Temperature compeneation built to the eeneor chall be provided with the analyzer. Residual chlorine sensor shall be installed on flow through chamber; material of the. chamber shall be as per data sheet. Transmitters shall be microprocessor based SMART type. The transmitter signal range ‘shall be 4-20mA, DC, SMART, HART protocol and capable of delivering the rated current signal into external load of 600 ohms when powered with 24V DC. The transmitter shall display measured parameters along with unit of measurement. The display shall be capable of indicating ciagnostics / error messages & conditions such as calibration mode / by pass mode/ fault condition ete. The accuracy of the residual analyzer meter shall be minimum + 1% of the FSD and for temperature measurement (RTD) shalllbe # 0.5 °C. Particle counter analyzer Particle counter analyzer is intended for the determination of partical count and size distribution in the water stream. Particle count Is more sensitive than turbidity analyzer measurement for early detection of filter break through. The analyzer shall comprise of sensing and measuring system. The measurement method shall be light blockage, volumetric. Vendor can select a better material compatible to process medium. Self-cleaning system shall be provided with turbidity meter to ensure that measurements are accurate, continuous, and completely colour independent. Transmitters shall be microprocessor based SMART type. The transmitter signal range shall be 4-20mA, DC, SMART, HART protocol and capable of delivering the rated current signal into external load of 600 ohms when powered with 24V DC.BASIC DESIGN DOC. NO.: GEN -INT-SPC-0018 REV. B PAGE 26 OF 49 7.0 TA The local display (LCD) shall be digital and read directly cts/ml in engineering units. For indicating (LCD) face of transmitter, shatter proof glass shall be used. ANALYZER IN SHELTER GC Analyzer The GC analyzer and its anviliary equipment mainly include: sampling probe, sample conditioning system, test analysis system, calculate, display and signal transmission system, etc. The GC analyzer mainly analysis components: Dry gas: C1~C6+, N2, CO2, H2S, RSH LPG: C2~C54, Total Sulfur. The GC analyzer mainly uses thermal conductivity detection and flame photometric detection technology, for other trace components that these technology are not applicable, il allows Ure ollier suilable detection (eclmolugy. Thera Conducting Detector (TCD) and Flame Photometric Detector (FPD) shall have a high sensitivity and antioxidant treatment. The chromatographic columns of GC analyzer shall be able to effectively separate the component of sample gas, chromatographic column shall have the characteristics of good stability, long service life. The form, separation technology, quantity and distribution of chromatographic column shall be able to rapidly separate sample gas and ensure the good separation effect. The multichannel chromatographic valve of GC analyzer shall have the characteristics of good stability, long service life. Detector and chromatographic column shall be placed in the constant temperature box, constant temperature box temperature control accuracy should be able to 0.1 °C The regulation and control of matching carrier gas, sample gas and make up gas shall adopt high precision pressure control to improve and stabilize the analyzer’s working state. ‘The sample gas’s analysis cycle shall be less than 7 minutes. ‘The GC analyzer shall be able to display the gas composition, density, heat value, ‘compression factor.etc. it support keyboard selection function simultaneous. The GC analyzer shall have enough memory to storage and record calculation data and alarm data, including gas composition, density, heat value, compression factor, chromatogram.etc. it shall be able to automatically generate reports and chromatogram according to measuring data. ‘The GC analyzer shall provide interface with flow computer, PLC/DCS contro! system and printer (RS232/485). interface shall support Modbus RTU protocol. The GC analyzer shall have fault alam function, when fault occurs, it shall be able to timely alarm and provides fault informationBASIC DESIGN DOC. NO.: GEN -INT-SPC-0018 REV. B PAGE 27 OF 49 72 The GC analyzer shall have self-checking function, manual /automatic calibration function. The GC analyzer shall provide sample gas flow control as a complete set of functional components. Carrier gas, sample gas and make up gas inlet shall install filter and globe valve, external interface shall be ferrule type. Chromatographic analysis outiet and bypass outlet shall be set and discharge respectively to avoid back pressure is produced in the chromatographic analysis outlet. Upon power interruption, the GC analyzer shall go into backflush mode. Trend type ‘outputs prior to power interruption shall be held until new cycle is completed. Water Dew Point Analyzer The water dew point analyzer and ts anxiliary equipment mainly include: sampling probe, sample conditioning system, test analysis system, calculate, display and signal transmission system, etc. The water dew point analyzer shall provide @ continuous and unattended water dew point analysis of the process stream. ‘The sampling probe should have the characteristics of good stability, long operating life, easy to operate and replace. The water dew point analyzer shall have local digital readout, self-diagnosis function and human machine interface. The water dew point analyzer's measuring principle should satisfy direct measurement of the water dew point value requirements under the working condition. and through the water dew point value and the measured pressure value to calculate the water content in dry gas. The water dew point analyzer shall be able to display water dew point value at working condition, water dew point value at standard condition, water content of dry gas. it support keyboard selection function simultaneous. The water dew point analyzer's results shall given in Dew Point or in ppm vol. Special device for analyzer checking shall be provided as part of the system if neccessay. The water dew point analyzer shall include its calibration system. Measuring principle: Impedance /Optical fiber /Vibrating coated crystal Main technical parameters: Range: 40°C ~ +60°C Accuracy: -A0°C ~ +60°C, 42°C Repeatability: -40°C ~ +60°C, 40.5°C Response time: T63% <5 sec.BASIC DESIGN DOC. NO.: GEN -INT-SPC-0018 REV. B PAGE 28 OF 49 73 Analog input: 1 port (4 ~ 20 mA), connecte to the pressure transmitter Analog output: 1 port (4 ~ 20 mA), provide water dew point value at working conditions. Digital output: 2 port (passive contact), SPDT type, 24 VDC, 3 A. provide water dew point value high high alarm, instrument fault alarm. RS485 interface:1 port, Modbus RTU protocol, provide measured values, diagnostic data, calculated value Hydrocarbon Dew Point Analyzer The hydrocarbon dew point analyzer and its anxiliary equipment mainly include: sampling probe, sample conditioning system, test analysis system, calculation, display and signal transmission system, etc. The hydrocarbon dew point analyzer shall provide a continuous and unattended hydrocarbon dew point analysis of the process stream, The sampling probe should have the characteristics of good stability, long operating life, easy to operate and replace. The hydrocarbon dew point analyzer shall have local digital readout, self-diagnosis function and human machine interface. The hydrocarbon dew point analyzer shall be able to display information such as hydrocarbon dew point value,working status of analyzer,etc. it support keyboard selection function simultaneous. Special device for analyzer checking shall be provided as part of the system if neccessay. The water dew point analyzer shall include its calibration system. Measuring principle: Dark Spot type /Chilled-Mirror type. Main technical parameters: Range: 40°C ~ +40°C Accuracy: ~40°C ~ +40°C, 41°C Repeatability: -40°C ~ +40°C, 20.1°C Response time: 15 sec. Analog output: 1 port (4 ~ 20 mA), provide hydrocarbon dew point value Digital output: 2 port (passive contact), SPDT type, 24 VDC, 3 A. provide water dew point value high high alarm, instrument fault alarm RS485 interface:1 port, Modbus RTU protocol, provide measured values, diagnostic data, calculated value.BASIC DESIGN DOC. NO.: GEN -INT-SPC-0018 REV. B PAGE 29 OF 49 74 15 H2S Analyzer ‘The H2S analyzer and its anxiliary equipment mainly include: sampling probe, sample conditioning system, test analysis system, calculate, display and signal transmission system, etc. The H2S analyzer shall provide a continuous and unattended measurement of the process stream. The H2S analyzer shall meet the requirements of measuring trace H2S content in gas. for other sulfur compounds, CO2, heavy hydrocarbons, etc in natural gas, the H2S analyzer could have very strong ant-interference abil. The H2S analyzer shall be able to display information such as H2S levels, working status of analyzer, ete. it support keyboard selection function simultaneous. The sampling probe should have the characteristics of good stability, long operating life, easy to operate and replace. The H2S analyzer shall have local digital readout, self-diagnosis function and human machine interface. ‘The H2S analyzer shall have a single point of automatic calibration function. During operation of H2S analyzer, In addition to the standard gas and zero gas, it shouldn't need other auxiliary gases. When choosing lead acetate impregnated paper method to measure the H2S content in gas, the SUPPLIER shall provide the length, the lifetime of lead acetate impregnated Paper. Measuring principle: lead acetate impregnated paper / ultraviolet method Main technical parameters: Range: 0~5 ppm. Accuracy: 1.5% Repeatability: 1% Response time: 20 sec. Analog output. 1 port (4 ~ 20 mA), provide H2S measurement values Digital output: 2 port (passive contact), SPDT type, 24 VDC, 3 A. provide H2S ‘measurement value high high alarm, instrument fault alarm. RS485 interface:1 port, Modbus RTU protocol, provide measured values, diagnostic data, calculated value. Total Sulfur analyzer The total sulfur analyzer is provided to measure total organic sulfur content in LPG, it shall be a continuous and unattended measurement of the LPG.BASIC DESIGN DOC. NO.: GEN -INT-SPC-0018 REV. B PAGE 30 OF 49 78 The total sulfur analyzer and its anxiiary equipment mainly include: sampling probe, sample conditioning system, test analysis system, calculate, display and signal transmission system, etc. The total sulfur analyzer shall provide a continuous and unattended measurement of the process stream. The total sulfur analyzer shall meet the requirements of measuring total sulfur compounds. for CO2, heavy hydrocarbons, other compounds, ete in natural gas, the total sulfur analyzer could have very strong anti-interference ability. The total sulfur analyzer shall be able to display information such as total sutfur levels, working status of analyzer, ete. it support keyboard selection function simultaneous. The sampling probe should have the characteristics of good stability, long operating life, easy to operate and replace. The total sulfur analyzer shall have local digital readout, self-diagnosis function and human machine interface. The total sulfur analyzer shall have a single point of automatic calibration function. During operation of total sulfur analyzer, In addition to the standard gas and zero gas, it shouldn't need other auxiliary gases. When choosing lead acetate impregnated paper method to measure the total sulfur in gas, the SUPPLIER shall provide the length, the lifetime of lead acetate impregnated Paper. Measuring principle: lead acetate impregnated paper / ultraviolet method Main technical parameters: Range: 0 ~ 200 ppm. Accuracy: 41.5% Repeatability: +1% Response time: 20 sec. Analog output: 1 port (4 ~ 20 mA), provide H2S measurement values. Digital output: 2 port (passive contact), SPDT type, 24 VDC, 3 A. provide total sulfur ‘measurement value high high alarm, instrument fault alarm RS485 interface:1 port, Modbus RTU protocol, provide measured values, diagnostic data, calculated value RVP Analyzer RVP analyzer designated as ASTM D323 / ASTM D5191 The analyzer fast loop liquid sample system is comprised of the necessary analytical components to control pressure, filtration, and flow direction for the N2 purge gas, the on-line sample, the cell drain, the low pressure return, and the standard sample introduction.BASIC DESIGN DOC. NO.: GEN -INT-SPC-0018 REV. B PAGE 31 OF 49 WW 8.0 84 The RVP analyzer shall be designed for continuous unmanned operation without any maintenance requirements ‘The RVP analyzer shall have local digital readout, self-diagnosis function and human machine interface. ‘The RVP analyzer shall provide over pressure protection function. ‘The RVP analyzer shall have the capability calibration, validation features. Main technical parameters: Range: <225 psi Accuracy: <+0.1psi Analyzer cycle: <7 min. ‘The RVP analyzer shall provide the serial interface, Modbus RTU protocol to display measured values, diagnostic data, calculated value. Densitometer The deneitometer shall be designed for continuous unmanned operation without any maintenance requirements . ‘The densitometer shall have local digital readout, self-diagnosis function and human machine interface. Main technical parameters: vibrating tube. Main technical parameters: Range: 0.3-2.0giem3 Accuracy: £0,0005g/em3 Repeatability: +0.0005glem3 The densitometer shall provide the serial interface, Modbus RTU protocol to display measured values, diagnostic data, calculated value. ANALYZER SHELTER General Analyzer shelters are complex and expensive equipment, so they shall be required if strictly necessary and their design shall be optimised to reduce cost. Analyzer shelters are designed to protect from external ambient conditions the analyzers, associated electric and electronic accessories and to permit maintenance to be performed in good working conditions. Analyzer shelter design shall take into account the ambient conditions, internal gas detections, safety systems and safety air intakes that are critical parts.BASIC DESIGN DOC. NO.: GEN -INT-SPC-0018 REV. B PAGE 32 OF 49 82 8.3 Particlular requirements are given for the construction and operation of artificial ventilation systems for analyzer shelters, for their associated equipment such as air dusts and for the auxiliary devices necessary for providing and maintaining the required conditions of ventilation, and over pressure above ambient. Dangers arising from the toxicity of gases and vapours that must be handled shall be the subject of special study by the SUPPLIER. The study basis and recommendation shall be submitted to the PURCHASER for approval. Design The analyzer shelter must be considered as a complete package of materials and services to be supplied. It includes the supply of all equipment and activities detailed in this specification. Include the gas detectors, fire detectors, flashing lights and horns used to detect the gas leakage and activate the related alarm failities. It is a complete ‘mechanical, electrical, instrument package that receives, conditions the samples, performs the measurements and provides the process variable signals and alarm signals. It also includes the supply of ancillary equipment associated with the analyzer installation The field boundary limits for the scope are as follows: + Process sample lines, sample probe and isolate valve shall be SUPPLIER's ‘scope. + Utilities lines, flare line, drain line and vent lines up to an interface connection at the analyzer shelter vicinity * Signal and power cables for analyzer systems up to interface junction boxes on the analyzer shelter wall. Location Analyzer shelter shall be located as close as possible of the sample take-off of the analyzers that are installed inside in order to minimise sample transport time lag and other sampling problems. Analyzer shelter shall be located close to a safe area to allow safe air take-off for the ventilation. This safe area shall be preferably above the analyzer shelter. The analyzer shelter is classified as described in Hazardous Area Classification Drawings; an analyzer shelter shall not be located in Zone 1 area. The selected location shall: * Allow free access for motor vehicles (with respect to area classification) to enable transport of heavy equipment such as compressed gas cylinders, analyzer, test ‘equipment, etc. ‘* Be free from spillage of cleaning water and process liquids. = Be free from sock and vibrations from railroads, highways andlor vibrating process equipment such as reciprocating compressors.BASIC DESIGN DOC. NO.: GEN -INT-SPC-0018 REV. B PAGE 33 OF 49 8.4 85 + Allow free evacuation in case of emergency. Analyzer Shelter Sizing The following requirements shall be taken into account for the sizing and layout of the analyzer shelter: © The internal width, height shell be provided to allow installation of analyzers against opposite walls. ‘+ The sizing of the analyzer shelter shall be based on the number and size of analyzers to be installed, with 1 spare place for a future analyzer. As the analyzers and their related sample conditioning systems are situated back to back, care must be taken that the required space for sample conditioning system can be greater than the space required by the analyzer itself. ‘+ If the sample conditioning systems and accessories are installed outdoor, they shall be protected by a canopy (1.5 meter wide minimum), ‘+ To ensure adequate access for maintenance sufficient spacing shall be provided between equipment mounted along the analyzer shelter walls. ‘© The centreline of main equipment mounted against the analyzer shelter walls shall be between 1.25 and 1.50 meters above the floor. ‘+ HVAC device is installed aside (preferably) or above the analyzer shelter. ‘© The analyzer shelter shall be installed on a concrete slab elevated at a minimum of 150 mm above grade to prevent waters entering, Concrete ramps shall also be foreseen to allow heavy equipment transportation. The space requirement for the analyzer shelter shall include 1.5m wide clearances all around the analyzer ‘shelter. Analyzer Shelter Construction Structure Analyzer shelter shall be prefabricated type done with a sandwich of glass reinforced polyester panels(inside and outside protective skin) and of a minimum thickness of 50 mm of fire retardant polyurethane foam. The thermal conductivity of the walls, roof and floor must not exceed 0.25 W/m2(for sandwich of polyester panel and polyurethane foam). The colour of intemal and external walls will be determined during Detail engineering phase. Analyzer shelter shall be constructed in such a way that no foundation is required. They shall be watertight. Doors The doors shall be a minimum of 900 mm wide, 2100 mm high and of double wall construction with insulation foam. The doors shall be of a one-piece non-foldedBASIC DESIGN DOC. NO.: GEN -INT-SPC-0018 REV. B PAGE 34 OF 49 construction. Doors shall be sized to permit the installation of the larger items within the analyzer shetter. ‘A door shall be provided on both ends of the analyzer shelter. One will be the main entrance and the second an emergency exit/entrance. The doors shall open outwards. Each door shall be fitted with an external lockable handle that can also be opened from inside the analyzer shelter. Panic crash bars shall be fitted inside each door. All doors shall have automatic closures. All locks, hinges and pins shall be manufactured from stainless steel (SS 316). All locks ofall analyzer shelters shall have a common key. Each door shall be provided with a window of a least 0.04 square meters. The window material shail be either safety glass reinforced with steel wire or laminated glass. The doorframe and window shall be designed to withstand the total over pressure required inside analyzer shelter. Door sealing gaskets shall be selected with special attention for ambient conditions. Floor The floor shall be anti-skid and non-liquid trapping. The floor shall be sealed to avoid ingress of vapour or liquid that can be used in the analyzer shetter. The floor shall slope continuously from the centre to the longitudinal sides that shall be provided with gutter along their entire length. The gutters shall be connected to the atmospheric drain system Maximum floor loading is 500 kg/m? The floor shall be free of thresholds. Roof, Sunshade and Canopies The roof shall be designed to carry a load of 200 kg/m? minimum (and much more if HVAC is installed on the roof. Gutters shall be provided. The roof shall have a constant slope or a peaked design with a minimum slope of 5°. The roof shall be leak proof. In Tropical countries, one sunshade may be installed (30 cm above the analyzer shelter oof), to increase the protection against direct sunray and reduce HVAC cooling power. Canopies at least 1.5 meter wide shall be provided on all four sides for weather protection of junction boxes, sample conditioning systems, etc. If necessary, the ‘canopies may be removable for transport. Canopies and sunshade shall be made of stainless steel. Equipment Mounting Struts ‘A modular framework shall be provided inside the analyzer shelter for the support of wall-mounted equipment. Equipment shall be mounted using adjustable cross members and supports bolted to the inner framework.BASIC DESIGN DOC. NO.: GEN -INT-SPC-0018 REV. B PAGE 35 OF 49 86 A device shall be provided for mounting equipment on the external analyzer shelter walls. This will include sample conditioning system cabinets, junction boxes, electrical supply, hardware, gas cylinder supports, etc. Miscellaneous Hardware All fittings, screws and components in contact with the atmosphere shall be stainless steel (SS 316) unless other materials are specified as being more sultable. Cadmium plating is not acceptable as protection against atmospheric corrosion and shall not be used on fasteners tube fittings, ete. Analyzer Shelter Lifting The analyzer shelter shall be designed for lifting as an entire structure. This can be done with lifting lugs. If a special iting sling is required, it shall be supplied with the analyzer shelter. If required external analyzer shelter components (ie., HVAC system, sample system cabinets, etc.) may be removable for transport. The analyzer shelter and component enclosures shall be suitable for hoisting and shipment on a flat bed trailer. The centre of gravity must be clearly marked on each system assembly. Electricity Area Classification The area classification of an analyzer shelter is determined by: ‘* The location of the analyzer; if the analyzer shelter is located in a hazardous area, it must be classified accordingly ‘© The products either analysed or used inside the analyzer shelter. If flammable products are analysed or used inside an analyzer shelter, this one is classified enven if it is located in non-hazardous area. The amount of flammable material entering the analyzer shelter shall be restricted to a minimum (sample flow and carrier gas flow required by the analyzers). ‘An analyzer shelter can be considered as non-classified if it is located in a non- hazardous area and if products analysed or used inside are non-flammable. When located in a hazardous area, the analyzer shelter shall be ventilated with air drawn from a safe area. ‘Only equipment that is certified by any National Certifying Authority to the appropriate IEC Standard IEC 60079.0 to 19 is acceptable. If it is not possible to obtain suitable equipment to these standardsicodes for any particular item, PURCHASER must be consulted for approval before using alternatives. All electrical equipment located inside and outside the analyzer shelter shall be certified accordingly. LightingBASIC DESIGN DOC. NO.: GEN -INT-SPC-0018 REV. B PAGE 36 OF 49 Internal lighting shall be done by fluorescent light; the illumination level shall be 400 Lux. at working level. Care must be taken to maintain reading of analyzer displays with internal lighting open. Safety lighting (self-containing type with 1-hour autonomy battery pack) shall be provided with internal lighting (1. close to each door). Switches shall be provided inside analyzer shelter close to each door. Extemal lighting shall be provided under the longitudinal canopies. Switch shall be provided on the extemal walll (close to main door). Rapid start lamps shall be used which are suitable for electrical area classification. Power Power distribution panels shall be provided in the analyzer shelter. Switches and distribution boards shall be certified for appropriate area classification. ‘One primary isolation switch for each type of power supply shall be mounted on the external analyzer shelter wall (close to main door). The following feeders will arrive to the analyzer shelter: © UPS feeder (single phase) for analyzers and safely system. * Power feeder (3-phases with neutral) for HVAC, motors and lighting. From each of these feeders the SUPPLIER shall provide all sub-distribution. The distribution panels shall be mounted inside the analyzer shelter. Each user shall have an individual automatic (2 poles or 4 poles) circuit breaker at the distribution panel; 2 spares with circuit breakers must be provided on UPS distribution. If used, motors, including fast loop and sample recovery pumps, shall have an individual on/off power switch mounted adjacent to the motor. ‘The SUPPLIER shall provide and install the power supplies up to the analyzer shelter junction box. Two three-pin grounded socket convenience outlets of suitable classification shall be provided in the analyzer shelter for connection of testing equipment. The sockets will be rated 16 Amos and be equipped with earth leakage protection (30 mA). Wiring and Cabling Armoured cabling shall be used for all intemal and external analyzer shelter wiring and shall terminate with suitable metallic double compression cable glands. Conduit systems shall not be used. Signal and power cables shall be adequately separated to ensure integrity and prevent any form of interference. Cabling inside the analyzer shelter shall run in cable trays (minimum size 75 mm). The main cable trays running around the analyzer shelter ceiling shall be mounted horizontally. Separate cable trays shalll be provided for signal and power cabling.BASIC DESIGN DOC. NO.: GEN -INT-SPC-0018 REV. B PAGE 37 OF 49 Gas tight cable transits through the analyzer shelter walls shall be provided separately for power and signal cables. For power cables, gas tight cable transits shall be provided below or above the power distribution panels. Signal Junction Boxes Signal juction boxes shall be provided on the external analyzer shelter wall. Terminals and wires shall be indentified. A minimum of 30% spare terminals shall be provided in each junction box. Signals segregation shall be done and separate juncton boxes shall be provided for the following: ‘© Analogue signals (4-20 mA/24 VDC); Digital signals; Fire and/or Gas detection signals. + ISsignals Cables and connectors shall be accessible from the front. Only one wire must be terminated beneath the same screw and flying wires are not allowed. Surge Protection Following circuits or signal loops shall be equipped with surge protector in the related Junction box. ‘©All power source circuits ‘+ All Analogy signal loops » Modbus RTU communication interface Earthing ‘An earth loop of 50 mm? earthing conductors shall be installed inside the analyzer shelter and shall be connected to the pian earth. All the metallic part of the analyzer shelter shall be connected to the earth loop; all the doors shall be connected to their frame by an earth cable. 87 Utilities Piping If required, SUPPLIER shall reserve ‘ollowing specification connections for analyzer / analyzer shelter. Designation Connections Instrument Air 1/2 NPT(F) Nitrogen 1/2" NPT(F) Stream Ciass 300 TRF ‘Condensate Ciass 300 PRF ‘Cooling water supply and retum: 1/2" NPT(F) Flare 1/2" NPT(F) ‘Aimospheric vent 2BASIC DESIGN DOC. NO.: GEN -INT-SPC-0018 REV. B PAGE 38 OF 49 ‘Aimospheric drain (hydrocarbon and], .. wastewater sewer) V2" NERED ‘Sample for process a2 NPT(F) Calibration product (gas and liquid) [As SUPPLIER required Each connection shall be equipped wih isolate vaive. The SUPPLIER shall determine during the engineering phase utliies and services required at each analyzer shelter. ‘The PURCHASER is responsible for making the connections to the primary interface line close to the analyzer shelter. Headers running along the entire length of the analyzer shelter outside walls shall distribute utiies. Automatic drain valves may be considered for condensate trap. Vent system shall slope continuously down to a low point catch-pot and drain valve connected to the drain header. Each utility header shall have a primary shut-off valve located upstream of any user connections. The primary shut-off vaive shall be outside of the analyzer shelter. All pressurised headers shall be filled wih a pressure guage. The incoming headers for cooling water shall have filter upstream of any users. Dual fiters shall be supplied for the instrument air header to permit changeover without shutting services down. The steam header shall have a Y-strainer and blow down valve. Headers downstream of inlet filters shall be constructed of stainless steel tubing. For sour service conform to latest version NACE MR 0175. All instrument tubing shall be AISI 316 tubing with AISI 316 fittings; wall crossing shall be done by bulkhead. Where required gases cylinders (hydrogen, helium, nitrogen, calibration gases...) shall be installed on the outside analyzer shelter wall. The cylinders shall be clamped in racks that shall be located to allow easy disconnecting and removal. Connections to cylinders shall be done via flexible stainless steel tubing. Protection from direct sunlight shall be provided for the cylinders. ‘Automatic changeover manifolds shall distribute gases that require a continuous supply. ‘Combustible gases (hydrogen) distribution line entering analyzer shelter shall inlude a restriction orifice All piping, sample tubing, etc. shall be properly labelled and equipped with an emergency shut-off valve outside the analyzer shelter. ‘Sample and utility tubing should be routed above the sample conditioning system cabinets.Sample retum and drain piping should be located below the sample conditioning system cabinets. ‘Sample Recovery System When necessary to signify sample quantity, a common sample recovery system shall be installed at each analyzer shelter for the return of low pressure spend liquid hydrocarbon ‘sample to the process.BASIC DESIGN DOC. NO.: GEN -INT-SPC-0018 REV. B PAGE 39 OF 49 ‘A sample recovery pump shall be mounted at grade and have flooded suction lines. Pump bodies shall be of materials that are suitable for the application (Cast iron is prohibited). ‘The discharge line from the recovery pump shall be separate from other sample or fast loop return lines. A pressure gauge shall be installed at the recovery pump discharge. Heating, Ventilation And Air Conditioning General Each analyzer shelter shall be fitted with an HVAC system to provide a safe enviroment within the analyzer shelter and for climate control to ensure good reliability and repeatability for analyzers. The HVAC system must comply with requirements of this section and shall be instrumented to provide some alarms and status signals. The analyzer shelter shall be ventilated with air to keep out flammable or toxic gases. An over pressure of 20 Pa minimum inside the anlyser shelter prevents entry of extemal atmosphere. The flow of air shall be at least 6 volume changes per hour and sufficient to = © Dilule escaping vapours (resulting from the ruplure oF failure of any sample ot service line ) to less than 25% of the LEL. Inside the analyzer shelter. © Dilute to below the occupational exposure limit any toxic products introduced accidentally inside the analyzer shelter '* Maintain the temperature inside the analyzer shelter within specified limits. HVAC Mounting ‘The HVAC system should be a frame-mounted unit located either on the side or above the analyzer shelter. The external casing shall be made of stainless steel(SS 316). ‘The control panel for the HVAC unit should be mounted inside the analyzer shelter. Noise The noise caused by the HVAC system within the analyzer shelter shall be less than 70 BA measured 1 meter from the exhaust grill at a height of 1.75 meters. ‘The noise measured 1 meter from the HVAC system outside the analyzer shelter should not exceed 85 dBA. Ventilation The analyzer shelter shall be ventilated by two independent air fan systems. Each fan shall be sized to supply at least ten fresh air changes per hour within the complete analyzer shelter and maintain a positve over pressure in the analyzer shelter of a least 20 Pa. ‘Only one fan will be in operation at one time, the other one being in stand-by, but each fan must be capable of continuous operation.BASIC DESIGN DOC. NO.: GEN -INT-SPC-0018 REV. B PAGE 40 OF 49 A switch on the HVAC system control panel shall enable each fan to be selected as the normal duty fan. Failure of the selected duty fan shall antomatically start the other fan. Each fan shall have its own main power switch and manual remote/start/stop switch that will override the automatic facilities when switched out of the “remote” position. ‘An easily removable dust filter shall be provided for each fan. A chemical removal filter shall be installed downstream of this fiter. Facilities shall be provided in the HVAC system to prevent cross flow through the fan that is not in operation. A single fresh air intake duct connection shall be provided for the HVAC system. A low ventilation flow detection system shall be provided across each fan (set to alarm at 60% of normal flow); a time delay of up to 1 minute may be used to prevent spurious operation during short-term disturbances. In case of failure, the “stand-by” fan shall automatically start-up and a “fan failure” alarm shall be sent to “Analyzer Shelter Safety ‘System’. The low ventilation flow detection system concerning the “non-duty” fan shall be inhibited until it is automatically stared Fans shall be non-sparking centrifugal type. Their speed shall be limited to 2500 rpm. The fan support and casing construction shall be adequate rigidity to prevent resonance and vibration, For analyzer shelter located in hazarous area, the motor shall be suitable to workin Zone 1 classified area. Air Intake The air intake shall be through a stack provided with a rain and sand filter. Conceming analyzer shelter installed in classified area, the following requirements must be considered: * Air shall be drawn from a non-hazardous ‘+ Installation of a solenoid actuated pneumatic damper mounted at the analyzer shelter intake opening. This damper shall fail closed on loss of instrument air and shall be operated automatically by the “Analyzer Shelter Safety System’. ‘The design of the air intake system and the diameter of the duct should be sized so as to limit the air velocity inside the duct to a maximum of 8 mis. The air intake ducting connection shall be either stainless steel or epoxy painted galvanised steel. Air Outlet Air release from the analyzer shelter shall be done by louvers with counterweight located at the top and bottom of the walls. The louvers shall be designed to maintain the required over pressure (20 Pa) inside the analyzer shelter. Louver opening to atmosphere shall be protected from rain, sand and particulate matter and neither wind velocity nor wind direction shall have any effect on the ventilaiton. The SUPPLIER shall determine the number and location of louvers. An inclined manometer shall be installed inside the analyzer shelter to provide a visual indication of over-pressure.BASIC DESIGN DOC. NO.: GEN -INT-SPC-0018 REV. B PAGE 41 OF 49 A separate pressure switch shall be installed to check the analyzer shelter pressurisation. It shall nominally be set at 12 Pa. A time delay of approximately 90 s shall be provided for this alarm to avoid “stand-by’ fan to start and allow personel to enter and exit the analyzer shelter without causing spurious alarms. An alarm “loss of analyzer shelter pressurisation” shall be sent to “Analyzer Shelter Safety System’ Air Distribution The HVAC system should provide a uniform distribution of air throughout the analyzer shelter to prevent cold or hot points and concentration of hazardous vapours. A duct Tunning inside the analyzer shelter fitted with diffusers could do this. Temperature Unless other specified or requirement from SUPPLIER, the capacitiy of the air conditioning system shall be sufficient to maintain the temperature inside the analyzer shelter between 19 °C and 29 'C Care must be taken to consider the overheating of air during its transfer through the air intake duct when this one is under direct sunray. If temperature inside the analyzer shelter rises above 30°C, a temperature switch must activate an alarm “high temperature”. Door Switches Doors shall be provided with “close” position switch connected to audible alarm in analyzer shelter that can be silenced by closing the door only; a time delay (approxi. 2 minutes) shall be provided for this alarm. Lighting ‘The SUPPLIER shall provide lighting intemal, extemal to the analyzer shelter, sample conditioning system & cylinder rack. All system exterior lights should conform to the site standard for area lighting as to type and level of lighting required to satisfy environmental constraints. The SUPPLIER shall design the lighting system illumination levels such that, the lighting inside the analyzer shelter is a minimum 400 lux measured at the work place. Lighting levels external to the analyzer shelter (door entry, exit points, sample conditioning systems & gas cylinder racks) shall be a minimum of 150 lux. All the lighting & equipments shall comply with required area classification. Where display screens are required for the maintenance of analyzer and other ‘equipment the SUPPLIER shall ensure that lighting design is positioned such that it does not cause reflection that can cause glare and impede viewing of the display screen. This also applies to direct sunlight falling on the screen/display. “EXIT lights shall be supplied at each door. Emergency lighting level shall be minimum, 200 lux. Emergency light fittings shall be self-contained battery type & could at least ‘maintain for 2 hours,BASIC DESIGN DOC. NO.: GEN -INT-SPC-0018 REV. B PAGE 42 OF 49 Purged Equipment The installation of purged equipment inside analyzer shelter requires some specific cares, Concerning air purged equipment without intemal source of flammable gas release, the only shut down interlock that is required is to switch off all cables connected to air purged equipment. Equipment with internal source of flammable gas release shall be purged with inert gas (Nitrogen); On purge failure, the following actions shall be done: ~ Alarm “purge failure”, - Activate an interlock to switch off all cables connected to air purged ‘equipment. 8.10 Fire And Gas Detection a1 The analyzer shelter installed in area that would suffer toxic gas and flammable gas leakage shall install related gas detectors and alarm facilities. AS required, flammable gas detector at HVAC air intake and | flammable gas detector inside analyzer shelter. As required, or 2 toxic gas detector for different area 1 orange colour flashing light (for flammable gas detection) dedicated to analyzer ‘shelter. 1 blue colour flashing light(for toxic gas detection) dedicated to analyzer shelter. ‘1 horn dedicated to analyzer shelter. All detectors shall be provided with 4~20 mA analogue output and digital output at the same time. Where, the digital output shall be connected to “Analyzer Shelter Safety ‘System’. Analyzer Shelter Safety System General The logic for “Analyzer Shelter Safety System" shall be done by programmable Logic Controller (PLC) installed in an Ex-proof box inside the analyzer shelter. The logic is based to the following “Cause and Effect" table. Cause and Effect Table CAUSE ‘ Flammable gas detector alarm/ Toxic gas detector alarm Ventilation fan 1 OR _2 failure Ventilation fan 1 AND 2 failure ‘Analyzer shelter pressurisation (low dP) =|=|=|=|m pop oles]BASIC DESIGN DOC. NO.: GEN -INT-SPC-0018 REV. B PAGE 43 OF 49 Door open 12 High temperature 2 Effect: ‘© 1- Initiate alarms on alarm panels of analyzer shelter. ‘+ 2- Initiate “Analyzer Shelter Safety Systems Fault’ alarm in the CCR. * 3-- Isolate electrical devices and circuits not rated for the concemed classified area. Isolation system shall be designed so that power to alll devices can be switched on only after adequate ventilation of the analyzer shelter. + 4— Initiate the ventilation fan 1 and ventilation 2 at the same time. Alarm contacts shall be the Normally Open (NO) fail-safe type with alarm conditions as the de-energised state. Under normal conditions, the alarm contacts will be closed and ‘will open on alarm and/or power failure. Alarms shall be initiated with an adjustable delay time of typically 10 seconds minimum. Ay 162 procose analyzor eyctom ic on cloced loop control and hac a faulvetatue signal available, this signal shall be transmitted along with the measured parameter to the Control System. Trip functions shall be initiated with an adjustable delay time of typically the time for at least one fresh air change. As the analyzer shelter shall be ventilated with 10 fresh air changes per hour, therefore, the typical time delay for a trip shall be adjustable to approximately 6 minutes. The SUPPLIER shall provide a logic diagram detailing all functions of the “Analyzer Shelter Safety System’: the logic diagram must incorporate the requirements given in “Cause & Effect Chart” This diagram is subject to review and approval by the PURCHASER. Alarm Panel Two alarm panels of suitable electrical area classification shall be provided (one inside the analyzer shelter and the other outside the analyzer shelter close to the main entrance) with alarm windows for every individual alarm. They shall be fitted with a buzzer to inform of alarm. The alarm panels shall include, but not be limited to; the following alarm indications where applicable: © Flammable and toxic gas alarm. = Ventilation fan failure. Analyzer shelter de-pressurisation (Low delta). ‘+ High temperature in analyzer shelter. © Door open. ‘+ Nitrogen purge failure (ifnecessary).BASIC DESIGN DOC. NO.: GEN -INT-SPC-0018 REV. B PAGE 44 OF 49 8.42 8.13 9.0 of 9.2 Analyzer Shelter Warning Notices The main door shall have a stainless steel nameplate showing analyzer shelter number and the tag number of the Analyzers installed inside the analyzer shelter with a service description in English. The following notices shall also be displayed at all doors: ANALYZER SHELTER PROTECTED BY ARTIFICIAL VENTILATION. DOORS SHALL BE KEPT CLOSED. FLAMMABLE MATERIAL SHALL ONLY BE INTRODUCED INTO THE ANALYZER ‘SHELTER IF SPECIFICALLY PERMITTED AND RECORDED. The lettering height shall be 20 mm for capitals with the lower case letters to scale Fire Protection No automatic extinguishing system is foreseen in analyzer shelter. INSPECTION AND TESTING General Analyzer inspections, Analyzer shelter inspection and pre-commissioning activities will take place as defined below. It is the responsibility of the SUPPLIER to have all ‘equipment checked for compliance to this specification and associated documents and for quality, safety and operability. Factory Acceptance Tests (FAT): The tests that are performed at an Analyzer System Vendor's (ASV) facility after complete fabrication and assembly of the analyzer system(s). Site Acceptance Test (SAT): The initial SAT includes the shipment of an analyzer ‘system, power up, testing, calibration, and communication. The final SAT includes a defined period of process sampling, on-line operation within acceptable performance parameters. These tests, including the documentation requirements and standards compliance, must be fully defined at the bidding stage of an analyzer project Analyzer Inspections Analyzer Inspections will be performed by the SUPPLIER and may be witnessed by the PURCHASER. They shall be performed at the SUPPLIER’s facies, Each Analyzer Inspection report shall include but not limited to the calibration of all equipment per the manufacturer's procedures using suitable test samples that have physical values close to actual opereting plant values. Calibration data shall provide proof of compliance with this specification. Calibration data shall be saved for inclusion in the final documentation.