Transesterification Using Isopropanol As A Co-Solvent For The Production of Green Biodiesel Fuel
Transesterification Using Isopropanol As A Co-Solvent For The Production of Green Biodiesel Fuel
DOI: 10.1002/er.7432
RESEARCH ARTICLE
1
Department of Quantum and Radiation
Engineering, Graduate School of Summary
Engineering, Osaka Prefecture University, Previously, we have conducted the transesterification using isopropanol (IPA) as
Sakai City, Japan
a co-solvent for biodiesel fuel (BDF) production in the homogeneous condition
2
Center for Research and Technology
(a single fatty acid methyl ester [FAME] phase). In this report, we investigated
Transfer, Vietnam Academy of Science
and Technology, Hanoi, Vietnam the transesterification kinetics by varying IPA amount and the optimum condi-
3
Sanicon Co. Ltd., Sakai City, Japan tions for BDF production with 10 wt% IPA. In the IPA amount of 5 to 25 wt%,
4
Graduate School of Humanities and the transesterification proceeded in a heterogeneous condition (FAME and glyc-
Sustainable System Sciences, Osaka
erol [GL] phases) as the GL phase was formed and separated from the FAME
Prefecture University, Sakai City, Japan
phase. The transesterification rate increased with the increase of IPA amount,
Correspondence and the correlation coefficient (r) between the rate constant and IPA amount
Thao Pham Thi Phuong, Department of
was 0.97 (P < 0.05). The optimal conditions of transesterification for biodiesel
Quantum and Radiation Engineering,
Graduate School of Engineering, Osaka production from canola oil with 10 wt% IPA were as follows: 1.0 wt% KOH,
Prefecture University, 1-2 Gakuen-cho, MeOH/oil molar ratio of 6:1, and a reaction temperature of 30 C. The quality of
Naka-ku, Sakai City, Osaka 599-8570,
Japan.
biodiesel satisfied the JIS K2390 and EN 14214 standards. Transesterification
Email: [email protected] using 10 wt% IPA co-solvent could facilitate the phase separation after the reac-
tion, and the amount of waste was reduced. The recovery of IPA from FAME
Funding information
This research did not receive any specific
phase was >96%, hence IPA could be reused. These results indicated that IPA
grant from funding agencies in the public, was a superior co-solvent for the BDF production from plant oil feedstocks.
commercial, or not-for-profit sectors.
Novelty statement
• Isopropanol as a co-solvent for biodiesel production from canola oil was
examined.
• Kinetic parameter of reaction rate was estimated.
• The transesterification proceeded rapidly with increase of isopropanol.
• The transesterification conditions were optimized for biodiesel production
with 10 wt% of isopropanol.
KEYWORDS
biodiesel production, co-solvent method, isopropanol, transesterification
Int J Energy Res. 2021;1–10. wileyonlinelibrary.com/journal/er © 2021 John Wiley & Sons Ltd. 1
2 PHAM THI PHUONG ET AL.
combustion efficiency, and lower emission of pollutants isopropyl ether, tert-butyl methyl ether, and acetone.
such as carbon dioxide and particulates.1–5 Using DEE and THF co-solvent, the FAME yields were
According to American Society for Testing and Mate- 97% to 98%. Recently, the alkaline (KOH) catalyzed trans-
rials (ASTM) standards, BDF is defined as the mono alkyl esterification using an acetone co-solvent was applied to
esters of long-chain fatty acids derived from vegetable oils Jartropha curcas oil,13,29 candlenut oil,15 Vernicia mon-
or animal fats, for use in compression-ignition (diesel) tana oil,39 and waste cooking oil,40 and the trans-
engines.6 It is produced by the transesterification of tri- esterification using FAME co-solvent to rubber seed oil41
glycerides (TG) with a primary alcohol in the presence of and canola oil.12 The FAME yields were >98% at low
a catalyst.2 Among the alcohols, methanol (MeOH) is the reaction temperature.
most suitable for transesterification due to the high reac- Maeda et al38 reported that IPA is one of the potential
tivity (the shortest alkyl alcohol), cost-effective, and low co-solvents due to the solubility of the related compounds
boiling point. Furthermore, the excess amount of MeOH and examined the optimum condition for trans-
can be recovered from the glycerol (GL) after reaction.7 esterification in homogeneous (a single phase) condition.
There are various kinds of catalysts used for trans- However, the detailed transesterification kinetics has not
esterification of raw materials such as oil and waste been well known. In this study, we examined the behav-
cooking oil. The catalysts are classified as homogeneous, ior of IPA as a co-solvent for producing BDF from canola
heterogeneous, and enzyme type.7–9 The homogeneous oil. The effect of IPA amount on reaction rate and the
(soluble in solution) alkaline type such as NaOH, KOH, optimal conditions for transesterification such as
and CH3ONa is the most efficient for amounts of catalyst, MeOH-to-oil molar ratio, and reac-
transesterification,10,11 and the system can be expanded tion temperature were investigated.
in the industrial scale.12 On the other hand, the homoge-
neous acid one such as H2SO4, HCl, and sulfonic acid is
used for esterification of free fatty acid (FFA): the high 2 | MATERIAL A ND METHODS
content (>5%) of FFA in raw materials such as Jatropha
oil,13,14 candles nuts oil,15 and rubber oil16 can be 2.1 | Materials
converted to FAME due to the soap formation in the pro-
cess of the alkali catalysis transesterification.17,18 The het- Canola oil was produced by Tsuji Oil Mills Co., Ltd.
erogeneous catalysts are solid bases of CaO, Ca2Al2O5, (Matsusaka City, Mie, Japan). The chemical and physi-
Ca2Fe2O5, KOH/Al2O3, ETS-10 zeolite, Li4SiO4, BaO- cal properties of canola oil are listed in Table 1. IPA
MoO2, BaSnO3,19–23 and acid ones of ZnO/I2, ZrO2/SO24, (99%), MeOH (99%), KOH (85%), H3PO4 (85%), GL, eth-
niobic acid, sulfated zirconia.24,25 As for enzymatic cata- anol, 1-propanol, and 1-butanol were analytical grade
lysts, many studies have currently been carried out using and supplied by Fujifilm Wako Pure Chemical Co. Ltd.
lipase immobilized on magnetic nanoparticles for the pro- (Osaka, Japan). Tri-olein, di-olein, mono-olein, and
duction of biodiesel.26–28 methyl oleate (MO) were purchased from Sigma-
The transesterification rate of alkali catalysis is low as Aldrich (Japan). Solvents such as acetonitrile (99.8%)
the reaction occurs at the interface between oil and and acetone (99.7%) were high-performance liquid
MeOH phases.29 In order to accelerate the reaction rate, chromatography (HPLC) grade and obtained from
the selected methods of raising the reaction temperature,
mixing using mechanical stirring,30 ultrasonic
irradiation,31–33 and supercritical method34,35 were con- TABLE 1 Chemical and physical properties of canola oil used
ducted. However, these procedures consume much more Property Unit Average ± SD
energy.36 On the contrary, the co-solvents decrease the 3
Density kg m 915 ± 20
mass transfer resistance between the oil and the alcohol 1
Water mg kg 295 ± 4.5
during the chemical reaction.37 Maeda et al38 proposed
various kinds of co-solvents such as tetrahydrofuran Acid value mg KOH g1 0.80 ± 0.12
(THF), diethyl ether (DEE), acetonitrile, acetone, and iso- Oleic acid (C18:1)a wt% 63.0 ± 0.3
propanol (IPA) that dissolve the related materials of Linoleic acid (C18:2) a
wt% 19.4 ± 0.2
transesterification to produce a homogeneous reaction Linolenic acid (C18:3) a
wt% 8.6 ± 0.2
system (a single phase). Using acetone and IPA co-sol- Palmitic acid (C16:0)a wt% 4.4 ± 0.05
vent, the reaction was completed in a short time and the a
Stearic acid (C18:0) wt% 1.7 ± 0.1
FAME yield was >98% at a low temperature. Encinar
Other fatty acids wt% 2.8 ± 0.1
et al1 also compared the FAME yield using various kinds
of co-solvents such as THF, DEE, di-butyl ether, di- a
Carbon atom number: double bond number.
PHAM THI PHUONG ET AL. 3
Fujifilm Wako Pure Chemical Co. Ltd. (Japan). The 2.3 | Analytical method
purified water of Milli-Q grade was supplied from
Osaka Prefecture University. During the reaction processes, the concentrations of TG
and products, such as di-glycerides (DG), mono-
glycerides (MG), and FAME, were monitored at certain
2.2 | Transesterification procedure intervals. An aliquot of 1 mL reaction mixture was trans-
ferred to 2 mL centrifuge vial containing 100 μL of 5% H3
A flow diagram of the production of BDF from canola PO4 solution to quench the reaction. After centrifuging
oil using a co-solvent of IPA is shown in Figure 1. A the mixtures, 40 μL of the FAME phase was dissolved
100 g of canola oil and the desired amount of IPA were with 4 mL of acetone/acetonitrile (70:30 vol/vol) for anal-
put into a 300 mL three-necked round bottom flask ysis. The analytical method for determination of TG, DG,
placed in a water bath controlled at the desired temper- MG, and FAME was described in previous work.12 These
ature using a thermostat and stirred gently. The reac- compounds were analyzed using a Shimadzu HPLC sys-
tion was started by adding the desired amount of tem (Japan) consisting of a liquid pump LC-10 AD, an
KOH/MeOH into the mixture. The mixture was stirred auto-injector SIL-10AF, a column oven CTO-10 AD, and
for 1 hour. The reaction mixture obtained was trans- a refractive index detector RID-10A. The HPLC column
ferred to a separatory funnel and allowed to separate used was Asahipak GF 310 HQ (5 μm particle size,
for 30 minutes. IPA in the upper FAME phase was put 300 7.5 mm, Shodex Co., Ltd., Tokyo, Japan). The col-
into an eggplant flask and recovered using a rotary umn temperature was 30 C. The mobile phase was a mix-
evaporator N1000 (EYELA, Tokyo, Japan) controlled at ture of acetone/acetonitrile (70:30 vol/vol) at a flow rate
80 C in a water bath under reduced pressure of of 0.5 mL min1. The injection volume was 20 μL.
52 mmHg. The solvent vapor was condensed by cooling
water at 11 C. The amount of solvent recovered was
measured by a difference of weight of the flask before 2.4 | Validation of quantification
and after evaporation. After recovering IPA, the crude
FAME was washed with purified water until the pH of Data are represented herein as the mean ± SD, based on
the washed water was 7 and finally heated to 90 C for triplicate analyses of each sample. Analysis of variance
1 hour under reduced pressure for removal of water. (ANOVA) and Tukey's comparison tests were performed
using the software developed by Assaad et al42 and
Microsoft Office 2010 to identify the significant difference
between the two values. A difference was considered sta-
tistically significant if P < .05.
KOH
TG þ CH3 OH ⇄ DG þ R1 CðOÞOCH3 ð1Þ
KOH
DG þ CH3 OH ⇄ MG þ R2 CðOÞOCH3 ð2Þ
KOH
MG þ CH3 OH ⇄ GL þ R3 CðOÞOCH3 ð3Þ
The FAME yields of transesterification are calculated FAME, where the MeOH/oil ratio was 4.5.38 Accordingly,
using the following formula12,15,39,40,44: the effect of FAIE on the physiological property of BDF
might be insignificant, while the FAIE has better cold-
FAME yeild ð%Þ ¼ ðW FAME =M FAME Þ 100=ð3 W oil =M oil Þ, flow property than FAME because of its branched
chain.45,46
where WFAME and Woil are the weight of the FAME in
the FAME phase and the weight of oil, respectively.
MFAME and Moil are the average molecular weights of 3.2 | Back reaction of transesterification
FAME and canola oil, respectively.
It has been reported that there has been the possibility of
the back reaction as the transesterification is a reversible
3 | R ES U L T S A N D D I S C U S S I O N reaction, as shown in Equations (1-3) in Section 2.5.43
The backward reaction causes the deterioration of BDF
3.1 | Transesterification of canola oil quality. The back reaction between GL and FAME
with various kinds of alkyl alcohol (Equation 3) was examined as follows: 10 g of GL and
96.5 g of MO (as FAME) that is equivalent to a GL/MO
The transesterification of canola oil with five types of molar ratio of 1:3 were mixed with 1 wt% KOH catalyst
alkyl alcohol such as MeOH, ethanol, IPA, 1-propanol, (to the weight of GL) and stirred continuously at a reac-
and 1-butanol was examined using KOH as a catalyst. tion temperature of 40 C for 24 hours. The TG, DG, MG,
The procedure was as same as described in Section 2.2. and FAME contents were monitored for 24 hours at cer-
The results are shown in Figure 2. Fatty acid ester (FAE) tain intervals using HPLC. During 24 hours, there were
yields of five alcohols except IPA increased to 42.7 ± 0.8% no changes in their contents. The results indicated that
in 5 minutes and attained 84.9%, 83.5%, 80.5%, and 74.3% the back reaction hardly occurred at the moderate condi-
in 1 hour corresponding to the reagent of MeOH, etha- tion.38
nol, 1-propanol, and 1-butanol, respectively. These results
indicated that the FAE yield decreased with the molecu-
lar size, that is, molecular weight. As for the IPA, the 3.3 | Transesterification of canola oil
FAE yield was 7% in 5 minutes; then, the reaction using IPA as a co-solvent
reached equilibrium. These results indicated that the
transesterification with the secondary alcohol of IPA 3.3.1 | The effect of IPA amount on
could not easily proceed at the modulate condition.38 transesterification of the oil
Using 25 wt% IPA co-solvent, the content of fatty acid
isopropyl ester (FAIE) was approximately 1 wt% of The effect of IPA on FAME yield was examined by
varying IPA amount to oil in the range of 0 to 30 wt%.
The results are shown in Figure 3. The formation of
FAME proceeded rapidly with 5 to 30 wt% IPA in com-
parison to 0 wt% IPA. The FAME yield after 1 hour was
84.9% with 0 wt% IPA, and attained 96.0% with 5 wt%
IPA, and 99.0 ± 0.3% with 10 to 30 wt% IPA. The result
indicated that the yield was attained ≥98% with
10 wt% IPA.
The time variations of FAME yields during 0 to
6 minutes are shown in Figure 3. The FAME yields were
increased exponentially with the reaction time; on the
other hand, the oil (TG) was decreased exponentially. To
evaluate the transesterification kinetics, we estimated the
rate constants according to the method reported by
Kongmany et al47 and Hoa et al,48 and plotted the corre-
lation between the ln (C/C0) and reaction values, where
F I G U R E 2 Transesterification of canola oil with various kinds C0 and C are the concentrations of canola oil (TG) at
of alcohol. The error bars are expressed as means ± SD. The beginning and duration of the reaction, respectively. The
reaction conditions were as follows: alcohol/oil molar ratio of 6:1, value of C decreased exponentially with reaction time,
1.0 wt% KOH, and reaction temperature of 40 C resulting in a linear relationship between the two
PHAM THI PHUONG ET AL. 5
F I G U R E 5 Photograph of phase separation in IPA amount of 0 to 30 wt% after 20 minutes settling of the reaction products. The
reaction conditions were as follows: MeOH/oil molar ratio of 6:1, 1.0 wt% KOH, reaction temperature of 40 C, and reaction time of 1 hour
FAME might be caused by the purification process of were 91.0%, 99.1%, and 99.5%, corresponding to a KOH
FAME, as shown in Figure 5. amount of 0.5, 1.0, and 1.5 wt%, that is, the FAME yield
We examined the transesterification of canola oil attained >99% with 1.0 wt% KOH. Although a large amount
using IPA amount of 10 wt%, that is, the reaction of KOH catalyst could accelerate the reaction rate, the FAME
proceeded in the heterogeneous condition and compared yield satisfied the criteria of the BDF standards (>96.5%) with
the optimum conditions for transesterification with those KOH amount of 1.0 wt%. High-quality BDFs were produced
in homogeneous condition (a single FAME phase) using from Vernicia montana oil39 and waste cooking oil40 using
IPA amount of 25 wt%.38 acetone as a co-solvent with 1.0 wt% KOH catalyst. These
results were coincident with the present results.
F I G U R E 6 Effect of KOH catalyst on the FAME yield. The F I G U R E 8 Effect of the reaction temperature on the FAME
error bars are expressed as means ± SD. The reaction conditions yield. The error bars are expressed as means ± SD. The reaction
were as follows: 10 wt% IPA, MeOH/oil molar ratio of 6:1, and conditions were as follows: 10 wt% IPA, MeOH/oil molar ratio of
reaction temperature of 40 C 6:1, and 1.0 wt% KOH
4 | CONCLUSION
T A B L E 3 The comparison of the optimum conditions between A co-solvent method using IPA amount of 0 to 30 wt%
with IPA amount of 10 wt% and with that of 25 wt%
was investigated for BDF production from canola oil. In
10 wt% 25 wt% the presence of IPA amount ≤25 wt%, the trans-
Parameters IPAa IPAb esterification proceeded in a heterogeneous condition
Molar ratio of MeOH to oil 6:1 4.5:1 (FAME and GL phases), and the reaction rate was dis-
KOH amount (wt%) 1.0 0.5
turbed by the formation of the GL phase. However, the
reaction rate increased with the increase of IPA co-sol-
Reaction temperature ( C) 30 20
vent. The optimum conditions for BDF production with
FAME yield in 1 h (%) 99.0 ± 0.3 99.0 ± 0.3
10 wt% IPA were as follows: 1.0 wt% KOH, molar ratio of
Phase separation after reaction (min) 20 min None MeOH/oil 6:1, and a reaction temperature of 30 C. In
a
This experiment: heterogeneous condition (FAME and GL). comparison with IPA amount of 25 wt%, i.e. in the homo-
b
Reference 38: homogeneous condition (a single FAME phase). geneous condition (a single FAME phase), the more
T A B L E 4 Physicochemical properties of biodiesel produced from canola oil by co-solvent method using IPA and acetone29 and EN
14214 and JIS K2390 standards
Abbreviations: DG; di-glyceride; MG, mono-glyceride; ND, not detected; TG, triglyceride.
PHAM THI PHUONG ET AL. 9
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