Module I DC Machines
Module I DC Machines
Course Instructors:
Dr.P.Sebastian Vindro Jude, AP (Sl.G) / EEE
Mr. R. Mohan Kumar, AP (Sl.G)/EEE
Mr.C.Praveenkumar, AP(Sl.G) / EEE No. of Credits: 3
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Course Outcomes
After successful completion of the course, students
will be able to
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Syllabus
DC MACHINES 11
Construction of DC machines - Principle of operation of DC
generators - EMF equation Types of DC generators and their
characteristics - Principle of operation of DC motors - Types of DC
motors and their characteristics - Starters – Speed control of DC
motors - DC machine application.
TRANSFORMERS 9
Construction and principle of operation of single phase
transformer - EMF equation - Types - transformer on no-load and
load - Equivalent circuit - Open circuit and short circuit tests -
Auto transformer.
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Syllabus
INDUCTION MOTORS 12
Construction and principle of operation of 3-phase induction
motor - Types - Slip - Torque characteristics – Starting methods -
Speed control methods - Single-phase induction motor:
Construction and principle of operation, types -Applications.
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Syllabus
TEXT BOOKS
1. Gupta J. B, “Theory and Performance of Electrical Machines, 14 th Edition, S.K.Kataria
and Sons, 2009.
2. Kothari D. P. and Nagrath I. J., “Electric Machines’, 3rd Edition, Tata McGraw Hill
Education Pvt. Ltd., 2004.
REFERENCES
1. Theraja B. L., “Electrical Technology Vol. II AC/DC Machines”, 2 nd Edition, S. Chand
and Company Ltd., 2008.
2. Mehta V.K. and Rohit Mehta, “Principles of Power System”, 3rd Edition, S.Chand and
Company Ltd., 2006
3. Mittle.V .N. and Arvind Mittle, “Basic Electrical Engineering”, 2 nd Edition, Tata
McGraw Hill Education Pvt. Ltd., 2007.
WEB REFERENCES
1. https://nptel.ac.in/courses/108/108/108108076/
2. https://nptel.ac.in/courses/108/105/108105053/
3. https://nptel.ac.in/courses/108/105/108105017/
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Introduction
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Alternating Current (AC)
Alternating Current (AC)
Alternating current describes the flow of charge that changes
direction periodically. As a result, the voltage level also reverses
along with the current. AC is used to deliver power to houses, office
buildings, etc.
Generating Ac
AC can be produced using a device called an alternator. This device is
a special type of electrical generator designed to produce alternating
current.
Waveform
AC can come in a number of forms, as long as the voltage and
current are alternating. If we hook up an oscilloscope to a circuit
with AC and plot its voltage over time, we might see a number of
different waveforms. The most common type of AC is the sine wave.
The AC in most homes and offices have an oscillating voltage that
produces a sine wave.
Direct Current (DC)
Direct current is a bit easier to understand than alternating
current. Rather than oscillating back and forth, DC provides a
constant voltage or current.
Generating DC
DC can be generated in a number of ways:
An AC generator equipped with a device called
a "commutator" can produce direct current
Use of a device called a "rectifier" that converts AC to DC
Batteries provide DC, which is generated from a chemical
reaction inside of the battery
Waveform
Applications
• Home and office outlets are almost always AC. This is because
generating and transporting AC across long distances is
relatively easy.
• Even though the voltage drop across the power lines was
accounted for, power plants needed to be located within 1 mile of
the end user. This limitation made power distribution in rural
areas extremely difficult, if not impossible.
With Tesla's patents, Westinghouse worked to perfect the AC
distribution system. Transformers provided an inexpensive method
to step up the voltage of AC to several thousand volts and back
down to usable levels. At higher voltages, the same power could be
transmitted at much lower current, which meant less power lost due
to resistance in the wires. As a result, large power plants could be
located many miles away and service a greater number of people
and buildings.
Energy transformation
• Energy transformation is when energy changes
from one form to another – like in a hydroelectric
dam that transforms the kinetic energy of water
into electrical energy. While energy can be
transferred or transformed, the total amount
of energy does not change – this is
called energy conservation.
Law of conservation of Energy
• Energy can neither be created nor destroyed, it
can only be transformed from one form to
another.
Law of conservation of Energy
Energy Conversion
DC Machine
A DC Machine is an electro-mechanical energy conversion device.
There are two types of DC machines; one is DC generator, and
another one is known as DC motor.
A DC generator converts mechanical power (ωT) into DC electrical
power (EI), whereas, a DC motor converts D.C electrical power into
mechanical power.
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DC Machine
• A DC Machine is an electro-mechanical
energy conversion device.
• There are two types of DC machines
•DC generator
•DC motor
• A DC generator converts mechanical power
(ωT) into DC electrical power (EI).
• A DC motor converts D.C electrical power into
mechanical power.
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Construction of DC Machine
Commutator
Construction of DC Machine
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Construction of DC Machine
Yoke or frame
❖ Pole Shoe
❖ Field winding
Armature (Rotor)
❖ Armature core
❖ Armature winding
❖ Commutator
❖Brushes
❖Bearings
❖Shaft
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Field system
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Magnetic Frame or Yoke
• Yokes are made of cast iron or cast steel or rolled steel.
• The outer frame or yoke serves double purpose:
1. It provides mechanical support for the poles and acts as a
protecting cover for the whole machine, and
2. It carries the magnetic flux produced by the poles.
• Pole Coils or Field Coils to produce the flux line by means of an
electromagnetic, a voltage have to be supplied through a coil.
• A coil consisting of many turns of fine wire is generally wound
around the core. This coil is called shunt field.
• Also around the core may be found a few turns of heavy wire.
This is called the series field.
• These coils produce the magnotomotive force required to yield
the necessary flux cut by the rotating conductors.
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Field winding
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Pole-Cores and Pole-Shoes
• The field magnets consist of pole cores and pole shoes.
• The core of the pole is built up of laminated steel and the shoe
of pole is curved to produce a more uniform magnetic field.
• The pole shoes serve the following purposes:
• They spread out the flux in the air gap and also, being of larger
cross-section, reduce the reluctance of the magnetic path, and
• They support the exciting coils (or field coils)
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Armature core
• The armature core is cylindrical
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Rotor and rotor winding
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(A) Commutator,
(B) brush,
(C) rotor (armature) windings,
(D) stator
(E) brush guides (Shaft)
(F) (field) windings,
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Armature winding
There are 2 types of winding
Lap and
Wave winding
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ARMATURE WINDINGS
• Lap Wound Armatures
– are used in machines designed for low voltage and high current
– armatures are constructed with large wire because of high
current
– Eg: used is in the starter motor of almost all automobiles
– The windings of a lap wound armature are connected in
parallel. This permits the current capacity of each winding to
be added and provides a higher operating current
– No of current path, C=2p; p = no of poles
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ARMATURE WINDINGS (Cont)
• Wave Wound Armatures
– are used in machines designed for high voltage and low current
– their windings connected in series
– When the windings are connected in series, the voltage of each
winding adds, but the current capacity remains the same
– are used is in the small generator in hand-cranked meg
ohmmeters
– No of current path, C=2
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ARMATURE WINDINGS (Cont)
• Frog leg Wound Armatures
– the most used in practical nowadays
– designed for use with moderate current and
moderate armatures voltage
– the windings are connected in series parallel.
– Most large DC machines use frog leg wound
armatures.
Square wire permits more turns than round wire in the same area
FIELD WINDINGS (Cont)
• Shunt field windings
– is constructed with relatively many turns of small wire, thus, it
has a much higher resistance than the series field.
– is intended to be connected in parallel with, or shunt, the
armature.
– high resistance is used to limit current flow through the field.
FIELD WINDINGS (Cont)
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Commutator
Connect with external circuit
Cylindrical in shape
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Carbon brush
Carbon brushes are used in DC machines because they are soft
materials
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Brush rock and holder
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BEARINGS
• For small machines, ball bearings may be used at both ends.
• For larger machines, roller bearings may be used at driving end,
and ball bearings may be used at non-driving end.
• Pedestal bearings are also generally used for larger machines.
SHAFT
• It is made up of mild steel with maximum breaking strength.
• It is used to transfer mechanical power from or to the machine.
• The rotating parts such as armature core, commutator, and cooling
fan are keyed to the shaft.
DC Generator
Mechanical energy is converted to electrical energy
Three requirements are essential
1. Conductors
2. Magnetic field
3. Mechanical energy
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Working principle
A generator works on the principles of Faraday’s law of
electromagnetic induction
Whenever a conductor is moved in the magnetic field , an emf is
induced and the magnitude of the induced emf is directly
proportional to the rate of change of flux linkage.
This emf causes a current flow if the conductor circuit is closed .
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Principle operation of Generator
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Principle of operation
Fleming’s Right hand rule (Generator Rule)
• Use: To determine the direction of the induced emf/current of a
conductor moving in a magnetic field.
• The POLARITY of the voltage depends on the direction of the
magnetic lines of flux and the direction of movement of the
conductor.
EMF Equation of a DC Generator
Let,
• P = Number of poles
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Derivation for Induced EMF of One Armature Conductor
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Types of DC Generators
DC generators are classified based on how their fields are excited (i.e.
produced).
There are three methods of excitation, and thus three main types of DC
generators:
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SEPARATELY EXCITED DC GENERATOR
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• A DC generators whose field winding or coil is energized by a
separate or external DC source is called a separately excited DC
Generator.
• The flux produced by the poles depends upon the field current
with the unsaturated region of magnetic material of the poles. i.e.
flux is directly proportional to the field current.
• But in the saturated region, the flux remains constant.
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SELF EXCITED DC GENERATOR
Self-excited DC Generator is a device, in which the current to
the field winding is supplied by the generator itself.
In this the field coils may be connected in parallel with the
armature in the series, or it may be connected partly in series and
partly in parallel with the armature windings.
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• Self-excited DC generators are generators whose field magnets are
energized by the current supplied by themselves. In these type of
machines, field coils are internally connected with the armature.
• Due to residual magnetism, some flux is always present in the
poles. When the armature is rotated, some EMF is induced. Hence
some induced current is produced. This small current flows
through the field coil as well as the load and thereby strengthening
the pole flux.
• As the pole flux strengthened, it will produce more armature EMF,
which cause the further increase of current through the field. This
increased field current further raises armature EMF, and this
cumulative phenomenon continues until the excitation reaches the
rated value.
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• According to the position of the field coils, self-excited
DC generators may be classified as:
• Series Wound Generators
• Shunt Wound Generators
• Compound Wound Generators
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SHUNT WOUND DC GENERATOR
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66
Problem 1.1
1. A shunt generator delivers 450 A at 230 V and the resistance of the shunt
field and armature are 50 Ω and 0.03 Ω respectively. Calculate the generated
e.m.f?
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2. A four pole generator having wave-wound armature winding has 51 slots,
each slot containing 20 conductors. What will be the voltage generated in the
machine when driven at 1500 rpm assuming the flux per pole to be 7.0 mWb ?
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2 (wave-wound armature)
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• In a shunt wound generator, the field winding is connected
across the armature winding forming a parallel or shunt circuit.
• Therefore, full terminal voltage is applied across it.
• A very small field current Ish, flows through it because this
winding has many turns of fine wire having very high resistance
Rsh of the order of 100Ω
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SERIES WOUND DC GENERATOR
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Contd…
• A series-wound generator the field coils are connected in series
with the armature winding.
• The series field winding carries the armature current.
• The series field winding consists of a few turns of wire of thick
wire of larger cross-sectional area and having low resistance
usually of the order of less than 1Ω because the armature current
has a very large value.
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Compound Wound DC Generator
Compound wound generators have both series field winding and shunt
field winding.
One winding is placed in series with the armature, and the other is
placed in parallel with the armature.
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COMPOUND WOUND DC GENERATOR
In a compound-wound generator, there are two field windings.
One is connected in series, and another is connected in parallel
with the armature windings. There are two types of
compound-wound generator.
• Long shunt compound-wound generator
• Short shunt compound-wound generator
•
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• LONG SHUNT COMPOUND WOUND DC GENERATOR
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• In a Short Shunt Compound Wound Generator, the shunt field
winding is connected in parallel with the armature winding only.
Characteristics of DC Generators
• Generally, following three characteristics of DC generators are
taken into considerations:
• (i) Open Circuit Characteristic (O.C.C.),
• (ii) Internal or Total Characteristic and
• (iii) External Characteristic.
1. Open Circuit Characteristic (O.C.C.) (E0/If)
• Open circuit characteristic is also known as magnetic
characteristic or no-load saturation characteristic.
• This characteristic shows the relation between generated emf at no load
(E0) and the field current (If) at a given fixed speed.
• The O.C.C. curve is just the magnetization curve and it is practically similar
for all type of generators.
• The data for O.C.C. curve is obtained by operating the generator at no load
and keeping a constant speed.
• Field current is gradually increased and the corresponding terminal voltage
is recorded across an external supply.
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Solution
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Applications
Applications of Separately Excited DC Generators
1.Because of their ability of giving wide range of voltage output, they are
generally used for testing purpose in the laboratories.
2.Separately excited generators operate in a stable condition with any variation in
field excitation. Because of this property they are used as supply source of DC
motors, whose speeds are to be controlled for various applications. Example-
Ward Leonard Systems of speed control.
They are used for supplying field excitation current in DC locomotives for
regenerative breaking.
This types of generators are used as boosters to compensate the voltage drop in the
feeder in various types of distribution systems such as railway service.
In series arc lightening this type of generators are mainly used.
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APPLICATIONS OF DC GENERATORS
Series Wound Generators
DC series wound generators are used in DC locomotives for
regenerative braking for providing field excitation current.
Used as a booster in distribution networks.
Over compounded cumulative generators are used in lighting and
heavy power supply.
Flat compounded generators are used in offices, hotels, homes,
schools, etc.
Differentially compounded generators are mainly used for arc
welding purpose.
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DC Motors
DC Motors-Principles of Operation
• DC motors convert electrical into mechanical energy.
• They consist of permanent magnets and loops of wire inside.
• Whenever current carrying conductor is placed in a magnetic field,
a force is set up on the conductor.
• When current is applied, the wire loops generate a magnetic field,
which reacts against the outside field of the static magnets.
• The interaction of the fields produces the movement of the
shaft/armature.
• Thus, electromagnetic energy becomes motion.
Fleming’s left hand rule
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CONTD…
• Used to determine the direction of force acting on a current
carrying conductor placed in a magnetic field.
• The middle finger, the fore finger, and the thumb of the left hand
are kept at right angles to one another.
Middle finger- direction of current.
Fore Finger- direction of magnetic field.
Thumb – direction of force acting on the conductor.
BACK EMF
• When the armature of a d.c. motor rotates under the influence of
the driving torque, the armature conductors move through the
magnetic field and hence e.m.f. is induced in them as in a
generator. The induced e.m.f. acts in opposite direction to the
applied voltage V (Lenz's law) and in known as back or counter
e.m.f.
• Significance:
• The presence of back emf makes the d.c. motor a self-regulating
machine i.e., it makes the motor to draw as much armature current
as is just sufficient to develop the torque required by the load.
DC Motor
• On the brushes, we connect the external
terminals, through which we give the
supply voltage.
• On the mechanical terminal, we have a
shaft coming out from the center of the
armature, and the shaft couples to the
mechanical load.
• On the supply terminals, we represent the
armature resistance Ra in series.
N – Ia characteristics
If the armature drop (IaRa) is negligible, the speed
of the motor will remain constant for all values of
load as shown by the dotted line AB in Fig. But
strictly speaking, as the armature current increases
due to the increase of load, armature drop Ia Ra
increases and speed of the motor decreases slightly
as shown by the straight line AC in Fig. (neglecting
armature reaction). Moreover, the characteristic
curve does not start from a point of zero armature
current because a small current, no-load armature
current Ia0, is necessary to maintain rotation of the
motor at no-load.
Characteristics of DC Shunt motors
T – la Characteristics
Hence, the electrical
characteristic (i.e., T – Ia) is
a straight line passing
through the origin as shown
in Fig.
It is clear from the
characteristic curve that a
large armature current is
required at the start if
machine is on heavy load.
Thus, shunt motor should
never be started on load.
Characteristics of DC Shunt motors
N – T Characteristics
The N – T characteristic is derived
from the first two characteristics.
Considering Eb to be constant
A 220V dc series motor has armature and field resistances of 0.2Ω and 0.5Ω
respectively. When running at 1000 rev min-1 the motor draws 10A from the
supply. Calculate the torque delivered.
SOLUTION
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Additional Problems
Q1 A 240V dc shunt motor has armature and field resistances 0.2 Ω and 320 Ω respectively. The motor
drives a load at a speed of 950 rev min-1 and the armature current is 50A. Assuming that the flux is
directly proportional to the field current, calculate the additional resistance necessary in the field
circuit to increase the speed to 1100 rev min-1 while maintaining the armature current constant.
Calculate the speed of the machine with the original field current and an armature current of 90A.
50.5 Ω, 917 rev min-1
Q2 A 230V dc shunt motor has armature and field resistances of 0.3 Ω and 140 Ω respectively. Calculate
the induced emf and the torque developed by the motor when it runs at a speed of 800 rev min-1 and
the armature current is 2A.
To drive a larger load at 1000 rev min-1 an additional resistance, R is connected in series with the field
winding. In this situation the armature current is 30A. Calculate the new induced emf and torque and
the value of R. Assume that the flux is directly proportional to the field current.
229.4V, 5.48Nm; 221V, 63.3Nm, 41.7 Ω
Q3 A 240V dc series motor has armature and field resistances of 0.5 Ω and 1 Ω respectively. When
running at 1200 rev min-1 the motor draws 15A from the supply. Calculate the torque delivered.
A 2 Ω resistor is connected in series with the motor. The torque is adjusted so that the armature
current remains unchanged. Calculate the new speed and torque. 26Nm; 1034 rev min-1; 26Nm
Q4 A 550V dc series motor with an armature resistance of 0.35 Ω and and field resistance of 0.15 Ω drives
a load at a speed of 750 rev min-1. The supply current is 74A. Calculate the load torque.
The load torque is doubled and the supply current rises to 110A. Calculate the new speed and power
output. 483.3Nm; 537.8 rev min-1; 54.45 kW
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STARTERS OF DC MOTOR
❖ What is Starter?
❖ Necessity of Starter.
❖ Types of Starter
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4 Point Starter
❖ The 4 point starter like in the case of a 3 point starter also acts as a
protective device that helps in safeguarding the armature of the
shunt or compound excited dc motor against the high starting
current produced in the absence of back emf at starting.
❖ The 4 point starter has a lot of constructional and functional
similarity to a three point starter, but this special device has an
additional point and a coil in its construction, which naturally
brings about some difference in its functionality, though the basic
operational characteristic remains the same.
Construction
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Speed Control of DC motor
The speed of a DC motor is given by the relation
From the above equation it is clear that the speed of DC motors can
be controlled;
1. By varying flux per pole ɸ. This is known as flux or field control
method.
2. By varying the armature drop, i.e., by varying the resistance of
armature circuit. This is known as armature control method.
3. By varying the applied voltage. This is known as voltage
control method.
Speed control of DC Shunt Motor
• This system is used where very sensitive speed control of motor is required (e.g
electric excavators.).
• The arrangement of this system is as shown in the figure at right.
• M2 is the motor to which speed control is required.
• M1 may be any AC motor or DC motor with constant speed.
• G is a generator directly coupled to M1.
Ward-Leonard System
• A separate DC source is used to supply power to the
armature of DC shunt motor or separately excited motor and
the field winding is excited from a different source.
• The most common and accurate speed control method of
separately excited DC motors.
• This system is used to supply variable voltage to the motor.
• A DC generator G is mechanically coupled with a prime
mover PM which rotates the generator at constant speed.
• The field winding of the DC generator is connected to a
constant voltage DC supply line through a field regulator
and reversing switch.
• The DC motor M is fed from the generator G and its field
winding is connected directly to a constant DC supply line.
Ward-Leonard System
• The voltage of the generator fed to the motor, can be varied
from zero to its maximum value by means of its field
regulator.
• By reversing the direction of the field current by means of the
reversing switch, the polarity of the generated voltage can be
reversed and hence the direction of rotation of motor M.
• Hence, by this method, the speed and direction of rotation
both can be controlled very accurately.
• The capital investment in this system is very high as two extra
machines (a generator and a prime mover) are required.
• This system of speed control is best suited where almost
unlimited speed control in either direction of rotation is
required, e.g., in steel rolling mills, paper machines, elevators,
cranes, diesel-electric propulsion of ships, etc.
Speed Control of DC Series Motor
1. Flux control method
Variations in the flux of a series motor can be brought about in
any one of the following ways.
Field diverter
Armature diverter
Trapped field control field
Paralleling field coils
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Armature Diverter
• The field coil is tapped dividing number of turns. Thus we can select
different value of ɸ by selecting different number of turns.
• As the number of turns are reduced, the speed of the motor is
increased (N 1/ ɸ).
• Thus, only speeds above normal can be obtained by this method.
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Paralleling field coils
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Variable resistance in series with motor
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Series – Parallel Control
• In this method, the voltage across the series motors are changed by
connecting them in series or in parallel or the combination of both.
This in widely used in electric traction.
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APPLICATIONS OF DC MOTORS
Series Motors
• The series DC motors are used where high starting torque is
required, and variations in speed are possible. For example – the
series motors are used in Traction system, Cranes, air
compressors, Vacuum Cleaner, Sewing machine, etc.
Shunt Motors
• The shunt motors are used where constant speed is required and
starting conditions are not severe. The various applications of DC
shunt motor are in Lathe Machines, Centrifugal Pumps, Fans,
Blowers, Conveyors, Lifts, Weaving Machine, Spinning machines,
etc.
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APPLICATIONS OF DC MOTORS
Compound Motors
• The compound motors are used where higher starting torque
and fairly constant speed is required.
• The examples of usage of compound motors are in Presses,
Shears, Conveyors, Elevators, Rolling Mills, Heavy Planners, etc.
• The small DC machines whose ratings are in fractional kilowatt
are mainly used as control device such in Techno generators for
speed sensing and in Servo motors for positioning and tracking.
Thank You