Phone Off : 080-22961945

Mobile No.: 9844392859

BANGALORE UNIVERSITY E-mail:[email protected]
ENGINEERING
DEPARTMENT OF CIVIL JNANA BHARATHI
FOR OUALITY &EXCELLENCE
IN HIHER EDUCATION
BANGALORE-560 056
AcCredted tn NAAC

Date: 28-03-2024

GRADE, M-30
REPORT ON DESIGN OF CONCRETE MIX OF
OPC - Site Mix
Sub: Design of concrete Mix of Grade M-30 using
Supply Scheme to 435 habitations of C.R.Patna Taluk,
{Project*: Construction of multiVillage Water
Hassan District 07.12.2023
No.AEE.RDW&SD.CRP.SD/CRP/AE-1/2023-24 -235 Dt:
Ref.: 1.
No.AEE.RDW&SD.CRP.SD/CRP/AE-1/2023-24 -257 Dt: 21.12.2023
2.
No.AEE.RDW&SD.CRP.SD/CRP/AE-1/2023-24 -258 Dt: 21.12.2023,
3.
No.AEE.RDW&SD.CRP.SD/CRP/AB-1/2023-24 -255 Dt: 21.12.2023
4.
Clarifloculator, Sludge Thickneer, Chlorine Building, Staff
Mix Design for Locations: WTP-Aerator,
Quarters & Admin Building
Sample supplied to lab by*: Assistant Executive Engineer,
Rural Drinking Water & Sanitation Dept,
Govt of Karnatka,
Channaryapatna Sub Division
Technical reference: IS:10262-2009 & IS:456-2000.

A-1. STIPULATION FOR PROPORTIONING: M-30

1. Grade designation
2. Type of Cement OPC53-Grade, Chetinad Cement 53 Grade
20 mm - Down
3. Maximum nominal size of aggregate
4. Minimum cement content 320
5. Maximum water-cement ratio 0.45
75 mm
6. Workability Moderate
7. Exposure condition
Site mix
8. Method of concrete placing Good
9. Degree of supervision
10.Type of aggregate Crushed angular aggregate
11. Maximum cement content 450kg/m
12. Chemical admixture type Nil
A-2. TEST DATA FOR MATERIALS OPC 53-Grade, Chetinad Cement
a). Cement used
confirms to IS 269-2015.
3.09
b) Specific gravity of cement
c) Chemical admixture Nil
d) Specific gravity of:
2.64
a) Coarse aggregate
b) Fine aggregate (M- Sand) 2.63
e) Water absorption:
a) Coarse aggregate 0.42
b) Fine aggregate 1.80

Dr. SADATH ALI KHAN ZAI

MICIMIGS MISTAM
BE.(Cvi)M E(Costruchon Tech) Ph DMSTE

UNIBANGALORE
Professor

VERSITY
ONI
Department of Civil Engineering
U.V.C.E, Jnana Bharatht,
Bangalore University, Bengaluru-560 056
Email: [email protected]
 ) Free (surface moisture). : Nil
1)Coarse Aggregate (Adsorbed moisture also nil)
:Nil
2)Fine aggregate
g) Density of 1400 kg/m'
a) Cement 1605 kg/m
b) Coarsse aggregate 1612 kg/m
c) Fine aggregate

h) Sieve Analysis:
aggregate
1. Coarse aggregate:- Fraction I-20mm aggregate
Fraction II -12.5 mm

Required
Analysis of Coarse % of Different gradation
Aggregate Fraction Fractions Combined Remarks
as per
IS Sieve (% Passing) (100%) IS: 383
mm
1970
75% 25% Conforming to
100.0 100
100 75.0 25.0 Table-2 of
40 100 95-100
73.08 25.0 98.08 IS: 383-1970
97.45 100
20 44.93 25 -55 (Reaffirmed on
26.85 18.08
35.80 72.35
10 0-10 2007)
4.75

2. Fine aggregate( M- Sand)

383-1970(Reaffirmed 2007)
Specification as Per IS: Remarks
IS Sieve Percentage Passing
Size, mm Percentage Passing Zone-II Zone -III Zone -IV
Zone-I
100 100 100
100.00 100
10.00 95-100
90-100 90-100 90-100
04.75 97.90
75-100 85-100 95-100 The Sample
88.30 60-95
02.36 Conforms to
75-100 90-100
30-70 55-90 Grading
01.18 75.45
35-59 60-79 80-100 Zone-II
15-34
600. mic 46.60
8-30 12-40 15-50
24.25 5-20
300.mic
0-20 0-20 0-15

ARTRA
9.10 0-20
150.mic

OF CONCRETE:
A-3. TARGET MEAN STRENGTH
specified
atolerance factor of 1.65 and using Table 1 of IS: 10262-2009, Target mean strength for the
For 38.25 N/mm
characteristic cube strength is 30 + 1.65 x 5.0 = Dr. S A n o o y
2 KH¢N ZAI
BE(Cmi, MLEConstucion Tech)PhDMSTEMICL MIGS JMISTAN
BANGALORE Professor
Department of Civit Engineering
UNIVERSITY U.V.C.E, Jnana Bharathi,
Bangalore University, Bengaluru-560 05t
Emeil: [email protected]
A-4. SELECTION OF WATER CEMENT RATI0:
From Table 5 of IS 456, maximum water-cement ratio =0.45
Based on experience, adopt water-cement ratio as = 0.45
0.45 is equal to 0.45, hence 0.K

A-5. SELECTION OF WATER CEMENT RATIO:

range)
From Table 2 of IS 10262-2009, maximum water content = 186 lit (For 25 to 50Omm slump
Estimated water content for 75 mm slump = 186 + (3/100x 186)F192 litre.
As Superplasticizer is used, the water content can be reduced upto 20% and above
arrived water content= 192 x
Without Superplasticizer, the water content can be reduced upto 14%,the
0.86= 165 liters.
A-6. DETERMINATION OF CEMENT CONTENT:

Water Cement ratio =0.45

Water = 165 lts
Cement content = 165 /0.45= 367kgs/ m
= 320 Kgs/m
From Table 5 of IS 456, minimum cement content for moderate exposure condition
367 kgs/m'>320 Kgs/m, hence OK

Hence Cement Content =367Kgs/ m

A-7 PROPORTION OF VOLUME OFCOARSE AGGREGATE AND FINE AGGREGATE

CONTENT

From Table 3, of IS 10262-2009, volume of coarse aggregate corresponding to 20mm size aggregate
and fine aggregate Zone-II, for water -cement ratio 0.5=0.62.
In the present case the water- cement ratio is 0.5. Therefore, no adjustments required for the coarse
aggregate proportion of 0.62.
(For pumpable concrete (RMC) these values should be reduced by 10 %)
However, for site mix, the coarse aggregate proportion will remain same at 0.62

Therefore the proportion of fine aggregates = 1-0.62 =0.38

A-8 MIX CALCULATIONS

The mix calculations per unit volume of concrete shallbe as follows
= ]m

OARTME
a) Volume of Concrete
b) Volume of cement = (Mass of cement/ specific gravity of cement) x1/1000
= (367 /3.09)X( 1 /1000) &-03
OF
CIVIL 3 Dr. SADATH ALI KHAN ZA!
Tech)Ph DMSTEMICI MIGS,MSTAW
BE(Cm MEConstructon
BANGALORE Professor
UNIVERSITY Department of CivilEng1neering
NI U.V.C.E, Jnana Bharathi,
Bangaiore University, Bengaluru 560 056
Emeil: [email protected]
 = 0.118 m'
c) Volume of water = (Mass of water / specific gravity of water) xl/1000
=(165/1X 1/1000)
- 0.165m
d) Volume of all in aggregate = {a-(btctd)}
= 1-(0.118+0.165)
= 0.717 m
e) Mass of Coarse aggregate =(e) x Vol of CA X Sp. Gr of CA X 1000
=0.717 x 0.62 x 2.64 x 1000
= 1174 kgs
f) Mass of fine aggregate =( e) x Vol of FAXSp. Gr of FA
= 0.717 x 0.38 x 2.63 x 1000

= 717 kgs

A-9 THE MIX PROPORTIONS FOR CONCRETE

Cement Fine aggregate Coarse aggregate
Water
717 1174
165 367

1 1.95 3.19
0.45

A-10. TEST RESULTS OF TRIAL MIX:

:150mm x 150mm x 15Omm
1. Dimension of Specimen
2. Grade of Concrete :M-30
:29-02-2024
3. Date of Casting
:07-03-2024 (7days Compressive Strength)
4. Date of Testing
5. Date of Testing :28-03-2024 (28days Compressive Strength)
Concrete
Quantities of Materials per Cubic Meter of Concrete Characteristics

Chetinad Coarse
Aggregate 7days 28days
Cement OPC 53- Water
M Slump C.C.S C.C.S
Sand, Fraction I Fraction II in
NI N
Grade Cement, Its (75%) (25%) mm mm mm
Kgs
Kg/m
717 880 294 Up to 27.09 39.06
367 165 75mm

6GIV Dr. SADATH ALI KHAN ZAI

Tech Ph.0. WSTEMICMIGSJASTAM
BE{Ca M.EConstucton
Professor
BANGALORE Department of CiviiEngineenng
UNIVERSiTY U.V.C.E, Jnana Bharathi,
050
Bangalore University, Bengaiuru-560
Emaik: [email protected]
A-11. REMARKS:
Chetinad Cement.
1. The design mixes are applicable only for OPC53-Grade,
aggregate is used.
2. Allthe materials shall be weigh batched and a saturated surface dry
shall be confirmed by testing of
3. The bulk densities and specific gravities of materials to be used
above parameters is observed, suitable
such materials from time to time. If any deviation in the
corrections for proportions shall be applied at site.
water/cement ratio, if aggregates are not saturated and
4. Suitable correction is to be applied to
surface dry.
may be carried out in actual work to
5. Minor adjustments in water/cement ratio
get the desired slump, if necessary.
deleterious materials like silt, clay, and mica or any
6. The sand to be used shall be free from all IS: 383-1970.
conform to
other Organic impurities. The gradation shall
the graded aggregates requirenmentsas given in
7. The coarse aggregates used shallconform to
IS: 383-1970 (Reaffirmed - 2007)
vibrators for compaction.
8. Atsite, it is suggested to use suitable
shall be conforming to IS 456-2000.
9. The quality of water to be used for concrete
control is considered to be good. Hence, it is
10. In the design calculations the degree of quality quality control in the actual work.
mandatory to exercise at least the sanme degree of
********%*****

A-12. REFERENCES

1. IS: 456: 2000 :Plain and Reinforced Concrete Code of practice.

(Fourth Revision)

2. SP: 23 -1982 : Handbook on Concrete Mixes.

(Based on Indian Standards)

3. IS: 10262-2009 (Revised) :Recommended guidelines for concrete mix design.

4. IS: 516-1959 (Reaffirmed 1990)

: Method of test for strength of concrete

:Indian standard specification for coarse and

5. IS: 383-1970 (Reaffirmed 2007)
fine aggregates from natural sources for concrete

6. IS : 8112-1989 :Indian standard specifications for Ordinary Portland

Cement.
SA
ZÀ!
Dr. SADATH ALIKHANAMIGSJASTAN
5 B.E.(C ME4Costructon Tech),PhD MISTE MICI
BANGALORE Professor
UNIVERSITY
ONI
Department of Civil Engineering
U.V.C.E, Jnana Bharathi,
3engalore University, Bengaluru-560 056
Email: drsakkzaiuvce@gmail. com