2011 ParTS GuiDe

WelDiNG cOmPONeNTS &

TO Place OrDerS | Phone 1.866.931.9731 | Fax 1.800.637.2314

m i l l e rWe l d s .c o m

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 Welcome to the 2011 Welding components & Parts in the business: Signature Service… Warranty and
Guide! Once again there are many additions that have replacement parts support so good… it’s guaranteed!
been made to Miller’s product line as a direct response
to your customers’ needs. Be sure to check out the Miller Service Parts — Phone 1.866.931.9731,
Arc Armor™ Welding Protection section as there are a then depending on your needs:
multitude of new and exciting products available. For
Press “1” for our “Quick Call Team” for:
all the latest product and promotional information, stay
Entering/expediting orders, pricing, availability
tuned to MillerWelds.com.
Press “2” for our “Technical Team” for:
Once you’ve had a chance to look through this year’s Locating part numbers, technical lookups
edition, take advantage of the total convenience of
Press “3” for our “Helmet Team” for:
one-stop shopping from Miller Service parts by utilizing
Technical assistance specific to helmets
our “Call Teams” listed below. Your order will then be
processed by the most responsive parts delivery system

Serial Number refereNce The letters of the serial numbers are very significant.
Please supply the letters along with the numbers.
Yr/Month Serial # Style Yr/Month Serial # Style Yr/Month Serial # Style Yr/Month Serial # Style
# # # #
1967/Jan. S-405265 S1 1976/Jan. HG000500 HG1 1985/Jan. JF835606 JF1 1994/Jan. KE550001 KE01
1967/July S-420046 S6 1976/July HG044257 HG6 1985/July JF905000 JF26 1994/July KE668695 KE26
1968/Jan. T-436102 T1 1977/Jan. HH000500 HH1 1986/Jan. JG000500 JG1 1995/Jan. KF780420 KF01
1968/July T-452888 T6 1977/July HH050101 HH6 1986/July JG071437 JG26 1995/July KF923923 KF26
1969/Jan. U-472600 U1 1978/Jan. HJ106001 HJ1 1987/Jan. JH146311 JH16 1996/Jan. KG041900 KG01
1969/July U-493984 U6 1978/July HJ169391 HJ6 1987/July JH229162 JH41 1996/July KG173969 KG26
1970/Jan. W-517910 W1 1979/Jan. HK220001 HK1 1988/Jan. JJ319663 JJ15 1997/Jan. KH300251 KH01
1970/July 70-539663 70-6 1979/July HK286000 HK27 1988/July JJ413787 JJ41 1997/July KH438994 KH26
1971/Jan. 71-559155 71-1 1980/Jan. JA356001 JA1 1989/Jan. JK529151 JK15 1998/Jan. KJ000100 KJ01
1971/July 71-581468 71-6 1980/July JA410000 JA28 1989/July JK636569 JK41 1998/July KJ165696 KH26
1972/Jan. 72-604096 72-1 1981/Jan. JB465001 JB1 1990/Jan. KA737051 KA15 1999/Jan. KK000100 KK01
1972/July 72-626994 72-6 1981/July JB522459 JB26 1990/July KA824820 KA41 1999/July KK173909 KK26
1973/Jan. HD655498 HD1 1982/Jan. JC585001 JC1 1991/Jan. KB000500 KB15 2000/Jan. LA000200 LA01
1973/July HD689465 HD6 1982/July JC626075 JC26 1991/July KB089898 KB41 2000/July LA210095 LA27
1974/Jan. HE730188 HE1 1983/Jan. JD660001 JD1 1992/Jan. KC170500 KC15 2001/Jan. LB000200 LB01
1974/July HE778187 HE6 1983/July JD688500 JD26 1992/July KC262180 KC41 2001/July LB195125 LB26
1975/Jan. HF821067 HF1 1984/Jan. JE732465 JE1 1993/Jan. KD341750 KD15 2002/Jan. LC000201 LC01
1975/July HF860240 HF6 1984/July JE783729 JE27 1993/July KD449472 KD41 2002/July LC230270 LC26

2 fax orders 1-800-637-2314

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 2011 Welding Components and Parts Guide
Contents
4 Arc Armor™ Welding Protection
Head and Face . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Hand and Body. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Signature Service 24-Hour Performance Pledge for In-Stock Respiratory. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Items Heat Stress . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
For participating distributors, we promise to ship all in-stock items within
24 hours, or we’ll upgrade to Next Day UPS at no charge.1 This saves 18 MIG Guns
time for you and your customer, and reduces your expediting costs, too. Miller MIG Gun/Machine Reference . . . . . . . . . . . . . . . . . . .18
M-Series MIG Gun Parts/Consumables . . . . . . . . . . . . . . . .18
Warranty Parts Shipped Second Day UPS MIG Bulk Consumables . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
We ship all available items the same day your order is received. Roughneck MIG Gun Parts/Consumables . . . . . . . . . . . . . .23
And where applicable, we upgrade all shipments up to 35 lb to Second Bernard MIG Gun Parts/Consumables . . . . . . . . . . . . . . . . .26
Day UPS, free of charge.1 Ironmate Flux-Cored Gun Parts/Consumables . . . . . . . . . . .28
Signature Service Parts Orders Shipped Second Day UPS Bernard Flux-Cored MIG Gun Parts/Consumables . . . . . . . .31
Where applicable, we upgrade all requested shipments up to 35 lb Hobart MIG Gun/Machine Reference . . . . . . . . . . . . . . . . . .32
to Second Day UPS, free of charge.1 As an added enhancement, all Hobart MIG Gun Parts/Consumables . . . . . . . . . . . . . . . . . .32
Signature Service back orders are now shipped Second Day UPS!
36 Spool Guns
90% Fill Rates Save You Time and Money Miller Spool Gun Parts/Consumables. . . . . . . . . . . . . . . . . .36
90% first pass factory fill rates reduce back orders, and saves you a lot
of receiving and accounts payable activity. 46 Drive Rolls
Miller’s Rapid Response Helps You Control Your Bottom Line Miller Drive Rolls, Guides and Kits . . . . . . . . . . . . . . . . . . .46
With our 24-hour response and fast shipping of in-stock parts, you don’t Hobart Drive Rolls, Guides and Kits . . . . . . . . . . . . . . . . . .49
have to stock large quantities of items to meet demand — just order as
51 Plasma Torches
you need them! Your cash spends more time in your pocket and less
Plasma Torches/Machine Reference . . . . . . . . . . . . . . . . . .51
time “on the shelf”, reducing your overall inventory costs, or use the
ICE Torch Parts/Consumables . . . . . . . . . . . . . . . . . . . . . . .53
same dollars to stock a much greater variety of parts.
HP Torch Parts/Consumables . . . . . . . . . . . . . . . . . . . . . . .65
45-Day Return Policy Eliminates Excess Inventory
Our liberal 45-day return policy on standard items lets you return 66 Engine Drives
overages and items that are ordered in error at no charge. Portable Engine Drive Tune-Up Components . . . . . . . . . . . .66
Industrial Engine Drive Tune-Up Components . . . . . . . . . . .68
1
Based on UPS standard ground delivery schedules, Second Day &
Next Day upgrades aren’t applicable in these states: IA, IL, IN, KY, MI, MN, 70 Welding Related Products
MO, OH, TN, WI and WV. Paint Markers/Paint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70
Scrubs/Welpers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70
Smith Regulators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .71

72 Spot Welders
Tongs and Tips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72
Some serial numbers STARTING in 2003 have a letter at the end of the
serial number. See chart below for business unit letter designations.
Serial number example: LG360937P 74 TIG Torches
Weldcraft TIG Torch Parts/Consumables . . . . . . . . . . . . . . . 74
LG = 2006, 36 = Week 36, 0937 = Item 937 manufactured in week 36,
P = manufactured by Plasma Products
78 Service Parts
Yr/Month Serial # Style # Letter Business
A Advanced Technologies Prod. Engine Drive Service Parts. . . . . . . . . . . . . . . . . . . . . . . . . .78
2003/Jan. LC361720 LD01
B Light Industrial Products Millermatic Service Parts . . . . . . . . . . . . . . . . . . . . . . . . . . .80
2003/July LC5280002 LD26
C 3-Phase Industrial Products Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .81
2004/Jan. LE020006 LE02
E Industrial Engine Driven Prod. Connector/Plugs/Receptacles . . . . . . . . . . . . . . . . . . . . . . .84
2004/July LE260001 LE26
F ITW Cooling Systems Motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .86
2005/Jan. LF010001 LF01
G Pipe Welding Products Rectifiers/Relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .87
2005/July LF260001 LF26 H Portable Power Products Resistors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .88
2006/Jan. LG010001 LG01 K Component Products
2006/July LG260001 LG26 Rheostats/Pointer Knobs . . . . . . . . . . . . . . . . . . . . . . . . . . .89
L TIG Industrial Products
2007/Jan. LH010001 LH01 Contactors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .90
M Fast Switch Products
2007/July LH260001 LH26 N Small Integrated MIG Systems Capacitors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .91
2008/Jan. LI010001 LJ01 P Plasma Products Circuit Breakers/Diodes . . . . . . . . . . . . . . . . . . . . . . . . . . . . .92
2008/July LI260001 LJ26 Q Performance Engine Drive Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .93
2009/Jan. LK010001 LK01 R Commercial Power Products Meter Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .94
S WCC/Parts Business Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .95
2009/July LK260001 LK26
T Tregakiss Cable Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .96
2010/Jan. MA010001 MA01
U Advanced Manufacturing Sys. Electrode Holders/Work Clamps. . . . . . . . . . . . . . . . . . . . . .98
2010/July MA260001 MA26 W Wire Feed Systems
2011/Jan. MB010001 MB01 Power Terminal Parts/Receptacles and Plugs . . . . . . . . . . .99
Y Troy Equipment
2011/July MB260001 MB26 Z Other
2
Maxstar 150 models used the LD serial
number prefix in 2003.
Note: Style number replaces serial numbers
on some models.

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HEAD AND FACE

TITANIUM ™ FREE $25.00

ACCESSORY PACKAGE
Industrial Helmets for the Most Includes Helmet Bag, Comfort Cushion
and Replacement Cover Lenses.

Extreme Welding and Grinding Applications

• Innovative aluminum heat shield protects the analog lens in high amperage applications
• Silver shell reflects heat to keep helmet and user cool
• Durable shock-absorbing gasket protects lens from drop impact
• Convenient quick release provides easy access for changing common front cover lenses

Integrated
Grinding Shield

Titanium 1600™ Titanium 7300™ Titanium 9400™ Titanium 9400i™

#245 799 #245 800 #245 801 #245 804

FREE $25.00
ACCESSORY PACKAGE
Ultimate Helmets PLUS Four Modes of Digital Versatility Includes Helmet Bag, Comfort Cushion
and Replacement Cover Lenses.
for Most Welding and Cutting Applications
• Features 4 Arc Sensors and 4 Modes: Weld (Shade 8-13), Cut (Shades 5-8), Grind (Shade 3) and X-Mode (Shades 8-13)
• X-Mode eliminates: Sunlight interference, Low-Amperage Lens Opening – TIG, Lens Opening from Obstructed Sensors – Hidden/Cavity Welds
See pg. 7 for Digital Elite upgrade kit

Black Lucky’s Vintage USA™ Stars and Inferno™ Wicked™ The Joker™ Digital Camo
#241 979 Speed Shop™ #236 340 Stripes II™ #234 761 #241 462 #235 041 #248 260
#237 745 #234 762

4 fax orders 1-800-637-2314

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 ARC ARMOR WELDING PROTECTION
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™
FREE $25.00
ACCESSORY PACKAGE
Ultimate Helmets Includes Helmet Bag, Comfort Cushion
and Replacement Cover Lenses.
for Most Applications
• Variable Shades 8-13 with Four Sensors

Black Stars and Lucky’s Inferno™ Sinister™ Vintage USA™ Camouflage The Joker™ Wicked™ Hockey
#241 975 Stripes II™ Speed Shop™ #222 669 #250 088 #237 838 #227 188 #227 187 #241 464 Canada™
#234 065 #237 744 #245 135

FREE $25.00
ACCESSORY PACKAGE
Mid-Range Helmets Includes Helmet Bag, Comfort Cushion

for Most Welding Applications and Replacement Cover Lenses.

• Variable Shades 8-13 with Three Sensors

Black ’64 Custom™ Motorsports™ America’s Eagle™ Fireball™ Camouflage Blue Rage™
#232 035 #250 532 #232 039 #232 036 #234 514 #241 460 #241 458

Ideal Helmets for Light Duty Applications

• Variable Shades 8-12 with Two Sensors

Black American Eagle™II MIllermatic™ Red Flame Camouflage Blue Heat

#231 404 #231 405 #231 406 #231 408 #231 407 #250 366
Note: All Miller helmets are ANSI Z87.1-2003 (High Impact) certified and CSA approved.

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HEAD AND FACE

Ideal for Farm, Home and Hobby Miller Quality in a Non-Auto-Darkening Helmet
• Fixed shade 10 and light state 3 • Passive Shade 10 Lens
• Lens speed–1/3,600 second • Uses industry standard size filter plate and inside cover lens
• Solar-powered, no batteries required • Upgradeable to an Auto-Darkening Lens
• Ratchet-style headgear with precise control • 30 Day Limited Warranty (Limited to Defects only)
• Low-amperage TIG rating (20 amps)
• Includes magnifying lens holder
• Weighs only 16 oz (454 g)
• Replacement cover lenses included
Not recommended for industrial applications or repetitive welding applications

Black Black Inferno™

#231 703 #235 626 (6 pack) #235 627 (6 pack)
#238 497 (Each) #238 496 (Each)
FS#10 helmet is only sold in quantities of 4.

Helmet Selection Guide

Shade Type
(all lenses
have light Arc Grind Power Lens Speed Sensitivity Delay Magnifying
Model state 3) Viewing Field Sensors Mode Control Power Supply (Seconds) Control Control TIG Rating Lens Holder Weight
Digital Elite Variable 3.85 x 2.38 in. 4 Yes Manual-On Replaceable Lithium 1/20,000 Yes .10-1.0 sec 5 amps Yes 18 oz (510 g)
Shade 8-13 (97 x 60 mm) Auto-Off Batteries, (2) 3000
(5-8 for cut hrs
mode)
Elite Variable 3.85 x 2.38 in. 4 Yes Auto-On Replaceable Lithium 1/20,000 Yes .10-1.0 sec 5 amps Yes 18 oz (510 g)
Shade 8-13 (97 x 60 mm) Auto-Off Batteries, (2) 3000
hrs
Performance Variable 3.85 x 1.85 in. 3 Yes Auto-On Replaceable Lithium 1/20,000 Yes .10-1.0 sec 5 amps Yes 17 oz (482 g)
Shade 8-13 (97 x 47 mm) Auto-Off Batteries, 2000 hrs
Pro-Hobby Variable 3.85 x 1.57 in. 2 — Manual-On Replaceable Alkaline 1/12,000 Yes Slow/Fast 20 amps Yes 16 oz (454 g)
Shade 8-12 (97 x 40 mm) Auto-Off Batteries (2)
Pro-Hobby FS #10 Fixed Shade 3.70 x 1.37 in. 2 — Auto-On Rechargeable solar 1/3,600 — — 20 amps Yes 16 oz (454 g)
10 (94 x 35 mm) Auto-Off cell
MP-10 #10 Filter 4 x 4 in. 0 — — — — — — — Yes 18 oz (510 g)
Plate (102 x 102 mm)

Industrial
Titanium™ 9400i Variable 3.85 x 2.38 in. 4 Yes Auto-On Replaceable Lithium 1/20,000 Yes .10-1.0 sec 5 amps Yes 24 oz (680 g)
Shade 8-13 (97 x 60 mm) Auto-Off Batteries, (2) 3000
hrs
Titanium™ 9400 Variable 3.85 x 2.38 in. 4 Yes Auto-On Replaceable Lithium 1/20,000 Yes .10-1.0 sec 5 amps Yes 20 oz (567 g)
Shade 8-13 (97 x 60 mm) Auto-Off Batteries, (2) 3000
hrs
Titanium™ 7300 Variable 3.85 x 1.85 in. 3 Yes Auto-On Replaceable Lithium 1/20,000 Yes .10-1.0 sec 5 amps Yes 19 oz (539 g)
Shade 8-13 (97 x 47 mm) Auto-Off Batteries, 2000 hrs
Titanium™ 1600 #10 Filter 4 x 4 in. 0 — — — — — — — Yes 17 oz (482 g)
Plate (102 x 102 mm)

6 fax orders 1-800-637-2314

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Auto-Darkening Helmet Accessories

Magnifying Lenses for All Miller Helmets Digital Elite Upgrade Kit
#212 235 0.75 magnification #212 239 1.75 magnification #236 052
#212 236 1.00 magnification #212 240 2.00 magnification Consisting of a Digital lens, lens gasket, and lens holder, this kit gives standard
#212 237 1.25 magnification #212 241 2.25 magnification Elite and MP-10 helmet owners the option to upgrade their helmet to the new
#212 238 1.50 magnification #212 242 2.50 magnification digital technology at a savings.

Helmet Bag with Miller Logo Comfort Cushion Hard Hat Adapter
#770 250 #216 336 #213 110 (XL and XLi)
Features drawstring closure, ultra-soft inside The exclusive comfort cushion is also #222 003 (XLix, Elite, Performance, ProHobby
liner and convenient exterior storage pouch available as an optional item for a variety of and MP-10 Series)
for gloves, glasses, etc. applications including hard hats and Adapters are compatible with Fibre Metal and MSA
Helmet bag is included with the purchase of face shields. hards. Other brands may or may not fit depending on
Performance, Elite, Digital Elite and Titanium Series Comfort cushion is included with the purchase of overall size and shape.
helmets. Performance, Elite, Digital Elite and Titanium Series
* Helmet and Hat Not Included
helmets.

Safety Glasses
• Form fitting orbital eye coverage

2x4 Auto-Darkening Lenses •

•
Shatterproof polycarbonate lenses
Rubber ear pads
• 2 Arc Sensors
• Auto-On/Auto-Off circuitry • Soft foam protection guards dust and perspiration from the eye
• Solar Powered - no batteries required • Shade 3.0 and 5.0 Glasses feature reflective outer coating providing ultraviolet
protection and enhanced contrast with minimal glare
• 3.70 x 1.37” Viewing Field
• Meets ANSI Z87.1 Standards
• Switching Speed of 1/3,600 sec.
• Light state Shade #3 Clear Lens Shade 3.0 Lens
#238 979 (Black frame) #235 662 (Black frame)
• 2 Year Warranty #235 661 (Blue frame)
Smoked Lens
• Meets ANSI Z87 and CSA Z94.3 Standards #235 656 (Black frame) #235 663 (Orange frame)
#770 660 (Shade 8) #235 655 (Blue frame) Shade 5.0 Lens
#235 658 (Black frame)
#770 659 (Shade 9)
#235 657 (Blue frame)
#770 226 (Shade 10)
#235 659 (Orange frame

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Auto-Darkening Helmet Replacement Parts

MP-10 Hobart Pro-Hobby Pro-Hobby Performance Elite Digital Titanium Titanium
Item Description Series FS#10 Xli Series Xlix Series FS#10 Series Series Series 1 Elite Series 1600 7300
1 Helmet shell, Black 216 331 — 217 606 (N/A) 770 236 (N/A) 231 415 231 415 232 020 216 331 216 331 — —
Helmet shell, Black (QR) 241 976 241 976 — —
Helmet shell, American Eagle — — 223 645 (N/A) — — 231 416 232 021 — — — —
Helmet shell, Red Flame — — — — — 231 419 — 216 332 — — —
Helmet shell, Millermatic — — 770 233 (N/A) — — 231 417 232 023 — — — —
Helmet shell, Blue Flame — — — — — — 237 160 — — — —
Helmet shell, Fire Ball — — — — — — 234 513 — — — —
Helmet shell, Motorsports — — — — — — 232 024 — — — —
Helmet shell, Camouflage — — 227 423 (N/A) — — 231 418 241 461 227 190 — — —
Helmet shell, OCC Paul Jr. — — — 223 459 (N/A) — — — 223 456 — — —
Helmet shell, Stars and Stripes II — — — — — — — 234 066 234 066 — —
Helmet shell, Inferno 223 454 — — — — — — 223 454 223 454 — —
Helmet shell, '29 Roadster — — — — — — — 225 864 — — —
Helmet shell, Lucky's Speed Shop — — — — — — — 237 872 237 872 — —
Helmet shell, UA Series 1 — — — — — — — 229 366 — — —
Helmet shell, Blue Rage — — — — — — 241 459 — — — —
Helmet shell, Hockey Canada — — — — — — — 245 136 — — —
Helmet shell, Joker (Black) — — — — — — — 247 058 247 058 — —
Helmet shell, Vintage (Orange) — — — — — — — 247 059 247 059 — —
Helmet shell, Titanium (QR) — — — — — — — — — 243 530 243 530
Helmet shell, Dig Camo — — — — — — — — 248 261 — —
Helmet shell, Sinister — — — — — — — 250 089 — — —
Helmet shell, Wicked — — — — — — — 241 465 — — —
Helmet shell, ‘64 Custom — — — — — — 250 533 — — — —
Helmet shell, Blue Heat — — — — — 250 367 — — — — —
2 Inside lens cover (5¼ x 4½ in) (5-pkg) 235 628 — — — — — — — — 235 628 —
Inside lens cover (4¼ x 2 in) (5-pkg) — 770 237 770 237 770 237 — — 770 237 — — — 770 237
Inside lens cover (4¼ x 2½ in) (5-pkg) — — — — — — — 216 327 216 327 — —
Inside lens cover (4¼ x 1¾ in) (5-pkg) — — — — 231 410 231 410 — — — — —
3 Auto-darkening lens assembly — 770 226 216 822 216 823 231 571 231 409 232 026 216 328 1 234 760 — 245 816
Filter plate 235 630 — — — — — — — — 235 630 —
3a Gasket, auto-darkening lens assy — — — — — — — 234 758 1 234 758 — —
3b Gasket, ADF lens assembly (QR) — — — — — — — 241 977 241 977 245 813 245 814
4 Gasket, front lens — — — — 231 412 231 412 232 028 216 337 216 337 — —
5 Front lens cover (4½ x 3¾ in) (5-pkg) — — — — 231 411 231 411 — — — — —
Front lens cover (43/8 x 5 in) (5-pkg) — — — — — — 231 921 — — — —
Front lens cover (411/16 x 55/8 in) (5-pkg) 216 326 — — — — — — 216 326 216 326 216 326 216 326
Front lens cover (45/8 x 3¾ in) (5-pkg) — — — 770 241 — — — — — — —
Front lens cover (4½ x 33/8 in) (5-pkg) — — 770 240 — — — — — — — —
Front lens cover (4¼ x 2 in) (5-pkg) — 770 237 — — — — — — — — —
6 Front lens holder, Black, flat — — 770 156 770 245 231 572 231 572 232 030 241 978 241 978 — —
Front lens holder, Gray — — 770 242 — — 231 573 232 031 — — — —
Front lens holder, Red — — 770 243 (N/A) — — 231 574 203 586 — — — —
Front lens holder, Gloss Black — — — — — — 232 032 — — — —
Front lens holder, Blue — — 223 460 770 244 — 231 575 232 033 — — — —
Front lens holder, Yellow — — — — — — 232 034 — — — —
Front lens holder, Camouflage — — 227 424 (N/A) — — 231 576 243 395 — — — —
Front lens holder, Light Blue — — — — — — 251 278 — — — —
Front lens holder, Titanium — — — — — — — — — 243 396 243 396
7 Frame, lens holding 216 335 — — — — — — 216 335 1 234 759 — —
7a Spacer, lens holding (MP-10) 235 629 — — — — — — — — — —
8 Ratchet headgear assembly 770 246 770 246 770 120 770 246 770 246 770 246 770 246 770 246 770 246 770 246 770 246
(includes #9 & #10)
9 Adjustment angle/stop hardware kit 770 248 770 248 770 247 770 248 770 248 770 248 770 248 770 248 770 248 770 248 770 248
10 Fabric headband 770 249 770 249 770 249 770 249 770 249 770 249 770 249 770 249 770 249 770 249 770 249
Replacement o-rings for kit #770 248 079 975 079 975 079 975 079 975 079 975 079 975 079 975 079 975 079 975 079 975 079 975
(5 per pkg)
11 Comfort cushion 216 336 216 336 216 336 216 336 216 336 216 336 216 336 216 336 216 336 216 336 216 336
12 Battery tray, kit (left/right) — — — — — — 232 027 216 339 216 339 — 216 339
Battery, lithium CR2450 (not shown) — Solar Cell 217 043 217 043 Solar Cell AAA Alkaline 217 043 217 043(2) 217 043(2) — 217 043
Battery cover (not shown) — — 217 044 217 044 — 231 413 — — — — —
13 Lens. Grinding Shield (Clear) — — — — — — — — — — —
14 Clips, Retaining Grinding Shield — — — — — — — — — — —
15 Aluminum heat shield — — — — — — — — — 246 759 —
1
Elite helmets with bottom controls use ADF lens assy 248728, gasket 234758, and lens holding frame 234759

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9
9
Titanium Titanium 8
8
9400 9400i
— — 11
— —
11
— — 10
— — 10

— —
6
— — 6
— —
— —
— —
— — 2
2 1 3
— — 3 5
— — 5 1
— —
— — Xli Series Xlix Series
— —
— — 8 11
8 11
— —
— —
— —
243 530 245 820
— —
10
— — 10

— — 9
9
— —
— —
— —
— —
216 327 216 327
2
— — 1
2 3
245 817 245 817 1
3 4
— — 4
— — 6 5 Pro-Hobby™ Series 6
5
Performance Series™
241 977 241 977
— — 11
8
241 977 241 977 11
8
— —
216 326 216 326
— —
— — 12

— — 10
— — 10
9
— — 9
— — 6 5 3b 3
7
— — 7a
— — 2
— — 3

— — 3a 1

— — 5
2
243 396 245 815 4

— — 1 Digital Elite™, Elite 12

Titanium 1600,
— — and MP-10™ Series 7300, 9400™ and Elite (QR) Series
770 246 770 246

770 248 770 248

8 11
770 249 770 249
079 975 079 975

216 336 216 336

216 339 216 339
217 043(2) 217 043(2) 14 1
13
— —
— 245 818 10
2
— 245 819(2) 3 9
— — 3b
5 12
6 Titanium 9400i™ Series

phone orders 1-866-931-9731 9

01_WeldingProtection_FNL_TRIM.indd 9 1/20/11 3:54 PM

 ARC ARMOR WELDING PROTECTION
™

HAND AND BODY

Industrial Gloves

Heavy Duty MIG/Stick MIG MIG (Long Cuff) TIG

• Premium side split cowhide for • Exclusive pre-curved form-fitting • Extra long 9-in cuff for • Unlined pigskin leather palm
extreme durability pattern conforms to the natural additional protection provides superior dexterity
• Aluminized insulation reflects shape of the hand • Fully welted seams for • Reinforced palm patch for
radiant heat • Moisture-wicking cotton fleece extended life added comfort
#249 193 Large lining for additional protection #249 197 Large #249 199 Large
#249 194 X-Large #249 195 Large #249 198 X-Large #249 200 X-Large
#249 196 X-Large

Industrial Welding Apparel

Classic Cloth Apparel

Ideal for everyday use, our Classic
Cloth apparel line features 9 oz. navy
flame-resistant, pre-shrunk cotton
with reinforced stitching for
enhanced durability.
2
1. Classic Cloth Jacket
• Barracuda-style collar provides
neck protection
• Fold-in snap sleeves easily allow gloves
to slide over jacket 4
• Accessible inside pocket
• Five button snaps provide added protection
where you need it 1
#244 749 Small #244 754 2X-Large 3
#244 750 Medium #244 755 3X-Large
5
#244 751 Large #244 756 4X-Large
#244 752 X-Large #244 758 5X-Large

2. Classic Cloth Cape Sleeves 3. Classic Cloth Bib 4. Classic Cloth Apron 5. Classic Cloth Sleeves
• Barracuda-style collar provides • 19-in length, attaches to • 35-in length with accessible • 18-in length
neck protection cape sleeves front pocket • Fold-in snap sleeves
• Allows for the bib attachment • Unique adjustable belt closure • Adjustable drawstring • One-handed cinch closure
(sold separately) #247 147 ensures a good fit #247 148
• Accessible front pocket
#247 138 Small #247 143 2X-Large #247 149
#247 139 Medium #247 144 3X-Large
#247 140 Large #247 145 4X-Large
#247 142 X-Large #247 146 5X-Large

10 fax orders 1-800-637-2314

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 ARC ARMOR WELDING PROTECTION
™

Industrial Welding Apparel cont.

4
1
3

WELD Apparel ™

Exclusive to Miller, a lightweight fabric is infused with a proprietary

compound producing a material with extreme flame-resistant
properties and the ability to repel sparks, spatter and molten metals.
Pre-shrunk fabric is machine washable and chromium free.

1. WeldX Jacket 2. WeldX Cape Sleeves

• 7oz. WeldX front and sleeves with 9oz. • 7oz. WeldX front and sleeves with 9oz.
flame-resistant navy cotton back flame-resistant navy cotton back
• Lined sleeves for added protection • Barracuda-style collar
• Vented back for improved air flow • Fold-in snap sleeves
• Zipper closure with Velcro® storm flap • Allows for the bib attachment
• Accessible inside pocket (sold separately)
• Barracuda-style collar protects #247 122 Small #247 127 2X-Large
welder’s neck
#247 123 Medium #247 128 3X-Large
• Fold-in snap sleeves easily allows #247 124 Large #247 130 4X-Large
gloves to slide over the jacket
#247 126 X-Large #247 131 5X-Large
#247 114 Small #247 118 2X-Large
#247 115 Medium #247 119 3X-Large
#247 116 Large #247 120 4X-Large
#247 117 X-Large #247 121 5X-Large

3. WeldX Bib 4. WeldX Apron 5. WeldX Sleeves

• 19-in length, attaches • 35-in length with • 18-in length
to cape sleeves accessible front pocket • Fold-in snap sleeves
• Unique adjustable • Adjustable drawstring • One-handed
belt closure ensures a good fit cinch closure
#247 133 #247 134 #247 137

phone orders 1-866-931-9731 11

01_WeldingProtection_FNL_TRIM.indd 11 1/20/11 3:54 PM

 ARC ARMOR WELDING PROTECTION
™

HAND AND BODY

Gloves

Heavy Duty MIG/Stick MIG TIG TIG (Short Cuff) Multi-Purpose Metalworker
• Breathable pigsplit back • Breathable pigsplit back • Durable goatskin back • Durable pigsplit back • Breathable pigsplit back • Spandex backing and
with top grain cowhide with genuine American and palm for extended with goatskin palm with top grain cowhide goatskin palm provide
palm provides utmost deerskin palm for wear and ultimate provide superior palm for excellent heat optimal comfort
protection ultimate comfort dexterity protection and dexterity protection • Neoprene wrist with
• FR cotton fleece lining • Moisture-wicking fleece • FR cotton fleece back • 3-in cuff for • Moisture-wicking mesh Velcro ® closure for
with exclusive lining provides additional and padded palm provide additional mobility lining and padded palm better fit and support
channeled foam protection excellent protection #249 181 Medium #249 184 Medium #227 818 Medium
#249 172 Medium #249 175 Medium #249 178 Medium #249 182 Large #249 185 Large #227 819 Large
#249 173 Large #249 176 Large #249 179 Large #249 183 X-Large #249 186 X-Large #227 820 X-Large
#249 174 X-Large #249 177 X-Large #249 180 X-Large

Welding Apparel

INDURA® Cloth Jacket Combo Jacket Leather Jacket

• INDURA® flame-resistant cotton (flame resistant • INDURA® flame-resistant cotton (flame resistant • Premium top grain leather
guaranteed for life of jacket) guaranteed for life of jacket) • Expandable leather strategically placed
• Nomex® flame-resistant thread • Premium top grain leather for optimal mobility
• Allows for patented bib/apron attachment • Allows for patented bib/apron attachment • Satin lined
#231 072 Small #231 080 Small • Tapered, athletic cut
#231 073 Medium #231 081 Medium #231 088 Small
#231 074 Large #231 082 Large #231 089 Medium
#231 075 X-Large #231 083 X-Large #231 090 Large
#231 076 2X-Large #231 084 2X-Large #231 091 X-Large
#231 077 3X-Large #231 085 3X-Large #231 092 2X-Large
#231 078 4X-Large #231 086 4X-Large #231 093 3X-Large
#231 079 5X-Large #231 087 5X-Large #231 094 4X-Large
#231 095 5X-Large

12 fax orders 1-800-637-2314

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 ARC ARMOR WELDING PROTECTION
™

Bib/Apron
The Perfect Accessory to Our INDURA® Cloth and Combo Jackets
Embossed Miller logo
• Provides added protection where you need it and extends jacket life
• Patented hidden snap design
#231 125
Attaches with snaps across
the chest as a bib or along
the bottom as an apron

Premium grain leather

Strategically placed
premium grain
Welding Sleeves leather lets you
position the leather
Wider elastic band at top of
Get the Added Protection You for more protection
sleeve for improved comfort
Need With Our Welding Sleeves where needed

#231 096
100% INDURA®,
flame-resistant
cotton fabric for cool,
21 in length lightweight protection

Head Threads 4
3
1 Blue Flame Welding Cap 2 Ghost Skulls Welding Cap
#230 535 Size 7 #230 541 Size 7
#230 536 Size 7-1/8 #230 542 Size 7-1/8 Caps have low,
#230 537 Size 7-1/4 6-1/2 in crown
#230 543 Size 7-1/4
#230 538 Size 7-3/8 with soft bill
#230 544 Size 7-3/8
#230 539 Size 7-1/2 #230 545 Size 7-1/2
#230 540 Size 7-3/4 #230 546 Size 7-3/4 6
1
3 Dragon Welding Cap 4 American Pride Welding Cap
#230 547 Size 7 #230 553 Size 7 Made from
#230 548 Size 7-1/8 #230 554 Size 7-1/8 100% cotton
#230 549 Size 7-1/4 #230 555 Size 7-1/4
#230 550 Size 7-3/8 #230 556 Size 7-3/8
#230 551 Size 7-1/2 #230 557 Size 7-1/2
#230 552 Size 7-3/4 #230 558 Size 7-3/4

5 Skull & Barbed Wire 6 Dragon Welding Bandanna

2
Welding Bandanna #230 560 5
#230 559 Caps available
in 6 different sizes
and are reversible
Black Welding Bandanna to a solid color
#250 904
Bandannas have a terry cloth
insert sewn into the sweatband

phone orders 1-866-931-9731 13

01_WeldingProtection_FNL_TRIM.indd 13 1/20/11 3:55 PM

 ARC ARMOR WELDING PROTECTION
™

Starter Pak
Pak Includes:
• Black Pro-Hobby™ Auto-Darkening Helmet
• INDURA® Cloth Welding Jacket composed of 100% INDURA®
flame-resistant cotton guaranteed for the life of the jacket
• MIG Welding Gloves with ergonomically curved fingers
for ultimate dexterity and comfort
• Metalworker Gloves featuring a reinforced thumb
and padded palm for extended wear
• Job-Site Tool Bag comprised of over 20 separate pockets
to store a variety of items
• Safety Glasses made of a durable nylon frame
and flexible ends for enhanced comfort
#239 725 Large
#239 726 X-Large
#240 885 2X-Large

Performance Pak
Pak Includes:
• Black Performance™ Auto-Darkening Helmet
• INDURA® Cloth Welding Jacket composed of 100% INDURA®
flame-resistant cotton guaranteed for the life of the jacket
• MIG Welding Gloves with ergonomically curved fingers
for ultimate dexterity and comfort
• Metalworker Gloves featuring a reinforced thumb
and padded palm for extended wear
• Job-Site Tool Bag comprised of over 20 separate pockets
to store a variety of items
• Safety Glasses made of a durable nylon frame
and flexible ends for enhanced comfort
#240 886 Large
#240 887 X-Large
#240 888 2X-Large

Job-Site Tool Bag Unzipped, the bag has an

Our Tool Bag is Perfect for Transporting Your Welding opening of 12 x 18-1/2 in
Protection Products to and from the Jobsite
#228 028
Over 20 separate pockets
to store a variety of items

Comfortable and
well-padded
shoulder strap

14 fax orders 1-800-637-2314

01_WeldingProtection_FNL_TRIM.indd 14 1/20/11 3:55 PM

 ARC ARMOR WELDING PROTECTION
™

RESPIRATORY

PAPR
Your Solution to a Cleaner Breathing Zone
• Lightweight blower design (3.25 lbs.) and comfortable
shoulder straps reduce fatigue and distribute weight to provide
a comfortable fit for a wide variety of users
• Dual air speeds allow users to adjust the volume of air
to maximize comfort in varied work conditions
• Audible and vibrating alarms notify users in noisy environments
• Pre-filter extends the life of the main HEPA filter
• Lightweight lithium ion battery provides long battery life
• NIOSH 42 CFR Part 84 Certified/Assigned Protection Factor (APF): 25

1 2

PAPR Service Parts/Consumables

Item # Part # Description Quantity
1 235 671 PAPR (Complete System) 1
11
237 811 PAPR (System Without Auto-Dark Lens Assembly) 1 5
8
10

2 237 708 Helmet Assembly (Includes Headgear & Head Seal) 1 7

6
3 235 685 Headgear (Includes) 1 3

079 975 Replacement O-rings for kit 770 248 1 (5 per pkg) 1 2 3
770 249 Fabric Headband 1 4
4 770 248 Adjustment angle/stop hardware kit (w/O-rings) 1 9
5 235 684 Head seal (hood) 1
6 216 337 Gasket, front lens 1
7 216 326 Outside lens cover (4-11/16 x 5-5/8) 1 (5 per pkg) 12

8 216 328 Auto-darkening lens assembly 1

9 216 339 Battery tray kit (left/right) 1 16 15

217 043 Battery, (lens) lithium CR2450 2 13

10 216 327 Inside lens cover (4-1/4 x 2-1/2) 1 (5 per pkg)

11 216 335 Frame, lens 1
12 235 680 Shoulder straps 1
13 235 679 Belt 1
14 235 683 Flowmeter 1
15 235 681 Hose assembly 1 14
17

16 239 571 Cover, hose 1 18

17 237 452 O-ring, breathing tube 1
18 235 672 Blower assembly 1 19
19 235 673-2 Filter, particulate (HEPA) 1 (2 per pkg) 24
20
235 673-6 Filter, particulate (HEPA) 1 (6 per pkg)
21
235 673-36 Filter, particulate (HEPA) 1 (36 per pkg)
20 235 674 Filter, prefilter (foam) 1 22
25
21 235 676 Spark guard 1
22 235 677 Filter cover 1
23 228 028 Bag 1 23

24 244 131 Battery, blower 1

25 244 132 Charger 1

phone orders 1-866-931-9731 15

01_WeldingProtection_FNL_TRIM.indd 15 1/20/11 3:55 PM

 ARC ARMOR WELDING PROTECTION
™

HEAT STRESS

CoolBelt™ 2
Belt Mounted Cooling System Provides All-day Comfort 1
through Maximized Airflow Power.
• Up to 17°F cooler under the hood
4
• Constant air movement eliminates stagnant air
and reduces fogging
• Lightweight Lithium Ion rechargeable battery delivers 3
maximum battery life
• Dual Air Speeds provide airflow adjustability
• Swivel Quick Connect enhances user mobility
• Lightweight design extends wearability
• Compatible with most Miller helmets*
• *MP-10™, Pro-Hobby™, Performance, Elite, Digital Elite™
and Titanium 1600/7300/9400 Series
BATT
H
IG
H
OW /FF
O
ON

CoolBelt
™
5
Service Parts/Consumables 6
Item # Part # Description Quantity
245 230 CoolBelt unit 7
1 245 235 Headgear (includes) 1
079 975 Replacement O-rings 1 (5 per pkg)
8 9
770 249 Fabric headband 1
2 245 236 Head shroud (hood) 1
3 245 232 Belt 1
4 245 231 Hose assembly 1
5 245 233 Filter 1 (6 per pkg)
6 247 921 Spark Arrestor 1
7 245 234 Filter cover 1
8 245 237 Battery, blower 1
9 245 238 Charger 1

16 fax orders 1-800-637-2314

01_WeldingProtection_FNL_TRIM.indd 16 1/24/11 4:34 PM

 ARC ARMOR WELDING PROTECTION
™

1
CoolBand™ 7
8
Integrated Headgear Cooling System Provides All-day
Comfort through Optimized Airflow Distribution. 11
• Up to 8°F cooler under the hood 6
• Strategically placed air vents reduce glasses fogging 5
and remove stagnant air 4
• Lightweight Lithium Polymer rechargeable battery delivers 2
maximum battery life 3
9
• Oversized, conveniently located Power Button
• Removable air deflector provides air direction adjustability
• Slim, balanced design
10
• Compatible with most Miller helmets*
• *MP-10™, Pro-Hobby™, Performance, Elite, Digital Elite™
and Titanium 1600/7300/9400 Series.

CoolBand
™

Service Parts/Consumables
Item # Part # Description Quantity
1 244 094 CoolBand unit 1
(entire system - helmet not included)
2 243 931 Shroud, head 1
3 243 930 Deflector, air 1
4 243 923 Manifold 1
5 243 924 Bracket, manifold 1
6 770 249 Headband, fabric 1
7 243 926 Headgear set (includes knobs, springs, 1
headbands, mounting gears, screws)
8 243 927 Battery, rechargeable lithium polymer 1
9 243 932 Filter 1 (10 per pkg)
10 243 925 Tubing, stretch 1
11 216 336 Cushion, comfort 1
243 928 Charger, battery 1
243 929 Adapter, AC power 1

phone orders 1-866-931-9731 17

01_WeldingProtection_FNL_TRIM.indd 17 1/20/11 3:55 PM

 MIG GUNS
M-Series MIG Guns
Model Stock # Length Rating and Duty Cycle (CO2)1 Wire Size
M-100 248 282 10 ft (3 m) 100 A at 100% Duty Cycle .030 – .035 in
220 6062 (0.8 – 0.9 mm)
M-150 249 039 10 ft (3 m) 150 A at 100% Duty Cycle .030 – .035 in
249 040 12 ft (3.7 m) (0.8 – 0.9 mm)
249 041 15 ft (4.6 m)
M-25 169 594 10 ft (3 m) 250 A at 100% Duty Cycle .030 – .035 in MIGmatic™ M-Series
100 – 250 Amp, Semi-Automatic,
169 596 12 ft (3.7 m) (0.8 – 0.9 mm)
Air-Cooled MIG Welding Guns
194 8053 12 ft (3.7 m)
169 598 15 ft (4.6 m)
169 599 15 ft (4.6 m) 250 A at 100% Duty Cycle .035 – .045 in
(0.9 – 1.2 mm)
M-40 169 602 (N/A) 10 ft (3 m) 400 A at 100% Duty Cycle .035 – .045 in MIG Gun Holder #229 614
169 604 (N/A) 12 ft (3.7 m) (0.9 – 1.2 mm)
169 606 (N/A) 15 ft (4.6 m)
1
60% with mixed gases
2
#220 606 is an M-10 gun with friction terminals for the Miller Cricket.®
3
#194 805 is an M-25 gun with friction lugs for the Hobart Beta-MIG 2510.

Miller MIG Gun History

Recommended
Machine Serial Number Effective Original Gun Replacement Gun
M-Series Consumable Kits (#234 607, #234 608, #234 609)
SideKick™ All Serial Numbers GA-16C M-100, pg 19
contain 10 contact tips, 1 nozzle and 1 contact tip adapter.
Cricket® All Serial Numbers GA-16C1 M-100 w/friction
terminals, pg 19
SideKick™ XL/Cricket® XL/ All Serial Numbers GA-17C M-100/M-150, pg 19
Millermatic® 90
Millermatic® 35 Prior to JA448186 Original 058 260 Gun N/A
Effective with JA448186 GA-20C M-150, pg 19
Millermatic® 120/150 Prior to KF849783 GA-17C M-150, pg 19
Effective with KF849783 M-15, pg 19
Millermatic® 130 Prior to KF853420 GA-17C M-100/M-150, pg 19
Effective with KF853420 M-15, pg 19 M-Series Consumable Kits (#234 610, #234 611, #234 612)
Millermatic® 130 XP Prior to KK110539 10-A M-100/M-150, pg 19 contain 10 contact tips, 1 nozzle, 1 contact tip adapter and
1 nozzle adapter.
Effective with KK110539 M-10, pg 19
Millermatic® All Serial Numbers M-10, pg 19 M-100/M-150, pg 19
135/140s/175/180s/DVI™s Accessories
Millermatic® Challenger™ All Serial Numbers M-15, pg 19 M-100/M-150, pg 19 For a complete listing of gun consumables
Millermatic® Challenger™ 172 Prior to KK118238 10-A M-100/M-150, pg 19 information, please refer to pages 19 – 22.
Effective with KK118238 M-10, pg 19
Millermatic® 185 All Serial Numbers M-15, pg 19 M-150, pg 19 M-Series MIG Consumable Kits
Millermatic® 200 All Serial Numbers GA-20C M-25, pg 20 To better serve you, Miller has introduced six
Millermatic® All Serial Numbers M-25, pg 20 M-25, pg 20 improved, affordable MIG consumable kits that are
210/212/250X/251/252 compatible with the M-Series guns. Each kit contains
Millermatic® 250 Prior to KF851980 GA-21C M-25, pg 20 consumables that are specific to your welding
Effective with KF851980 M-25, pg 20 application, including gun type and wire size.
Millermatic® Vintage All Serial Numbers GA-20C; GA-21C; M-25, M-25, pg 20 ■ 234 607 – M-10/15, M-100/150 Gun, .023" Wire
pg 20
■ 234 608 – M-10/15, M-100/150 Gun, .030" Wire
Millermatic® 300 All Serial Numbers M-40, pg 21 Roughneck®, pg 25
Millermatic® 300 All Serial Numbers No Gun Included Roughneck®, pg 25 ■ 234 609 – M-10/15, M-100/150 Gun, .035" Wire
without Gun ■ 234 610 – M-25 Gun, .030" Wire
Millermatic® 350 Prior to LE443589 Roughneck® 4012, pg 23 Roughneck® 4012, pg 25 ■ 234 611 – M-25 Gun, .035" Wire
Effective with LE443589 Q3015AE8XM Q3015AE8XM
■ 234 612 – M-25 Gun, .045" Wire
Millermatic® Passport™/ All Serial Numbers M-10, pg 19 M-100, pg 19
Passport™ Plus Aluminum Conversion Kit #172 136
Millermatic® Pulser All Serial Numbers M-15, pg 19 and M-150, pg 19 and For M-25 and M-40 only. Allows 10 ft guns to feed
Spoolmate™ 3035, pg 39 Spoolmate™ 3035, pg 39
3/64 in (1.2 mm) aluminum wire.

18 fax orders 1-800-637-2314

01_WeldingProtection_FNL_TRIM.indd 18 1/20/11 3:55 PM

 MIG GUNS
M-10/M-15 Service Parts/Consumables
4 3 2 1
Quantity 5
Item # Part # Description M-10 / M-15
1 169 715 (B) Nozzle, slip type, .500 (12.7 mm) orf flush 1 1 (2 per pkg)
226 190 Nozzle, slip type, flux cored 1 1
2 087 299 (B) Tip, contact scr, .023 (0.6 mm) wire x 1.125 1 1 (10 per pkg)
000 067(B) Tip, contact scr, .030 (0.8 mm) wire x 1.125 1 1 (10 per pkg)
000 068 (B) Tip, contact scr, .035 (0.9 mm) wire x 1.125 1 1 (10 per pkg) 6
000 069 (B) Tip, contact scr, .045 (1.2 mm) wire x 1.125 1 1 (10 per pkg) 7
3 169 716 Adapter, contact tip 1 1 (2 per pkg)
4 170 470 Ring, retaining 1 1
5 169 718 Tube, head 1 1
15
6 169 738 Nut, locking handle 1 2
7 169 719 Nut, jam (gun end) 1 1
8 169 737 Handle 1 2 8
9 169 741 Strain Relief, cable — 2
10 227 800 Cord 1 1
11 209 495 Connector, feeder—M-10 (includes) 1 —
11 209 486 Connector, feeder—M-15 (includes) — 1
12 079 974 O-Ring, .500 ID x .103CS rbr 2 2
13 194 010 Kit, liner monocoil 1 1
.023/.025 (0.6 mm) wire x 15 ft (includes) 9
13 194 011 Kit, liner monocoil 1 1
.030 – .035 (0.8 – 0.9 mm) wire x 15 ft (includes)
14 079 975 O-Ring, .187 ID x .103CS rbr 1 1
15 227 798 Switch, trigger 1 1
9
16 079 878 Housing Plug and Pins 1 —
079 531 Connector, circ cpc clamp str rlf 1 —
17 169 736 Terminal Block — 1 8
17
(B)
Available in bulk quantities — see page 22 for more information.

6
10
M-10 can be used on:* M-15 can be used on:* 11
11
■ SideKick™
■ SideKick XL/Cricket XL/Millermatic 90
™ ® ®
16
■ SideKick™ XL/Cricket® XL/Millermatic® 90 ■ Millermatic® 35 12 12
10
■ Millermatic 130
®
■ Millermatic® 120/150
■ Millermatic® 130 XP ■ Millermatic® 130
■ Millermatic® 135/140s/175/180s/DVI™s /211 ■ Millermatic® 130 XP
Millermatic® Challenger™ Millermatic® 135/140s/175/180s/DVI™s /211 13 13
■ ■ 14 14
■ Millermatic Challenger 172
® ™
■ Millermatic Challenger
® ™

■ Millermatic Passport /Passport Plus

® ™ ™
■ Millermatic® Challenger™ 172 M-10 Gun M-15 Gun
■ Millermatic® 185
■ Millermatic® Pulser
*For a detailed listing, please reference page 18 .

phone orders 1-866-931-9731 19

02_MigGuns_FNL_TRIM.indd 19 1/20/11 10:41 AM

 MIG GUNS
M-100/M-150 Service Parts/Consumables
Quantity 1
Item # Part # Description M-100 / M-150 2 3 4
1 246 372 Nozzle, slip type, .500 (12.7 mm) orf flush 1 1 (2 per pkg)
5
226 190 Nozzle, slip type, flux cored 1 1
2 087 299 (B) Tip, contact scr, .023 (0.6 mm) wire x 1.125 1 1 (10 per pkg)
000 067(B) Tip, contact scr, .030 (0.8 mm) wire x 1.125 1 1 (10 per pkg)
000 068 (B) Tip, contact scr, .035 (0.9 mm) wire x 1.125 1 1 (10 per pkg)
000 069 (B) Tip, contact scr, .045 (1.2 mm) wire x 1.125 1 1 (10 per pkg)
6
3 170 470 Ring, retaining 1 1
4 169 716 Adapter, contact tip 1 1 (2 per pkg)
5 246 373 Tube, head 1 1
6 243 865 Nut, jam 2 2
7 246 082 Handle 1 1 7 7
8 246 376 Switch, trigger 1 1
9 079 878 Housing Plug and Pins 1 1
10 224 833 Connector, feeder 1 1
11 079 974 O-Ring, .500 ID x .103CS rbr 2 2
12 194 010 Kit, liner monocoil 1 1
.023/.025 (0.6 mm) wire x 15 ft (includes)
194 011 Kit, liner monocoil 1 1
.030 – .035 (0.8 – 0.9 mm) wire x 15 ft (includes)
194 012 Kit, liner monocoil 1 1 8
.035 – .045 (0.9 –1.2 mm) wire x 15 ft (includes) 9
13 079 975 O-Ring, .187 ID x .103CS rbr 1 1
14 246 380 Housing, power pin 1 1
(B)
Available in bulk quantities — see page 22 for more information.

M-100 can be used on:* M-150 can be used on:*

■ SideKick™
■ SideKick™ XL/Cricket® XL/Millermatic® 90
13
■ SideKick™ XL/Cricket® XL/Millermatic® 90 ■ Millermatic® 35
12
■ Millermatic® 130 ■ Millermatic® 120/150
■ Millermatic® 130 XP ■ Millermatic® 130
■ Millermatic® 135/140s/175/180s/DVI™s /211 ■ Millermatic® 130 XP
11
■ Millermatic Challenger
® ™
■ Millermatic® 135/140s/175/180s/DVI™s /211
10
■ Millermatic® Challenger™ 172 ■ Millermatic® Challenger™
■ Millermatic® Passport™/Passport™ Plus ■ Millermatic® Challenger™ 172 14
■ Millermatic® 185
■ Millermatic® Pulser
*For a detailed listing, please reference page 18 .

20 fax orders 1-800-637-2314

02_MigGuns_FNL_TRIM.indd 20 1/20/11 10:41 AM

 MIG GUNS
M-25 Service Parts/Consumables

Item # Part # Description Quantity 4 3 2 1

7 6 5
1 169 724 (B) Nozzle, slip type, .500 (12.7 mm) orf .125 recess 1
169 7251 (B) Nozzle, slip type, .625 (15.9 mm) orf .125 recess 1
200 258 Nozzle, slip type, .500 (12.7 mm) orf flush 1
169 726 (B) Nozzle, slip type, .625 (15.9 mm) orf flush 1
169 727 Nozzle, slip type, .625 (15.9 mm) orf .125 stickout 1
2 087 299 (B) Tip, contact scr, .023 (0.6 mm) wire x 1.125 1 (10 per pkg)
000 067(B) Tip, contact scr, .030 (0.8 mm) wire x 1.125 1 (10 per pkg) 8
000 068 (B) Tip, contact scr, .035 (0.9 mm) wire x 1.125 1 (10 per pkg) 9
000 069 (B) Tip, contact scr, .045 (1.2 mm) wire x 1.125 1 (10 per pkg)
172 0341 Tip, contact scr 3/64 (1.19 mm) wire x 1.125 1 (10 per pkg)
3 169 728 (B) Adapter, contact tip 1 (2 per pkg)
10
4 169 729 Adapter, nozzle 1 (2 per pkg)
5 170 468 O-Ring 1 17
6 169 730 Washer, shock 1
7 169 731 Tube, head 1
8 169 738 Nut, locking handle 2
9 169 732 Nut, jam 1
10 169 737 Handle, front 1
11 227 799 Handle, rear 1
12 227 800 Cord, trigger assembly 1
13 209 495 Connector, feeder (includes) 1
14 079 974 O-Ring, .500 ID x .103CS rbr 2
15 194 010 Kit, liner monocoil 1
.023/.025 (0.6 mm) wire x 15 ft (includes)
15 194 011 Kit, liner monocoil 1
.030 – .035 (0.8 – 0.9 mm) wire x 15 ft (includes)
15 194 012 Kit, liner monocoil 1
.035 – .045 (0.9 – 1.2 mm) wire x 15 ft (includes)
15 194 0141 Kit, liner monocoil 1
18
3/64 (1.19 mm) aluminum wire x 15 ft (includes)
16 079 975 O-Ring, .187 ID x .103CS rbr 1
17 227 798 Switch, trigger 1
18 2520033 Cable strain relief 2 & 3 1
19 W11127-002 Screw 1
1
Included with #172 136 Kit, Aluminum Conversion .047 in (1.2 mm)
Available in bulk quantities — see page 22 for more information.
(B)
11

19

M-25 can be used on:* 12

■ Millermatic® 200
13
■ Millermatic® 210/212/250x/251/252
■ Millermatic® 250
14
■ Millermatic® Vintage
■ Millermatic® Reach Wire Feeder
*For a detailed listing, please reference page 18.

16 15

M-25 Gun

phone orders 1-866-931-9731 21

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 MIG GUNS
MIG Bulk (B)
Bulk Packaged Consumables Savings Center #000 067B #000 068B
Bulk packaged high-volume MIG consumables represent a 3% savings over our standard
point-of-purchase packaging. It’s a great way to pass along savings to your larger use accounts
and reduce handling and space requirements. Save on consumables for the following high-volume
products: GA-20C, M-Series, Roughneck®, Spoolmatic®, XR™-A & XR™-W; XR-Edge™, and XRM-15
& XRM-30. #000 069B #087 299B
Order Note: You must use the standard 6-digit part number followed by the letter-B to receive the
bulk packaging. Example: #000 067B

Part # Description Quantity

050 622B Nozzle, .625 (15.9 mm) x 1-5/8 lg 25
169 715B Nozzle, slip .500 (12.7 mm) flush 10
169 724B Nozzle, slip .500 (12.7 mm) .125 recess 10
169 725B Nozzle, slip .625 (15.9 mm) .125 recess 10
169 726B Nozzle, slip .625 (15.9 mm) flush 10
199 618B Nozzle, scr .625 (15.9 mm) heavy-duty 10
000 067B Tip, contact scr .030 (0.8 mm) wire x 1.125 100
000 068B Tip, contact scr .035 (0.9 mm) wire x 1.125 100
000 069B Tip, contact scr .045 (1.2 mm) wire x 1.125 100
087 299B Tip, contact scr .023 (0.6 mm) wire x 1.125 100
094 260B Tip, contact slip .047 (1.2 mm) wire x 4.000 100
135 424B Tip, contact .047/61 (1.2/1.5 mm) 100
#169 715B #169 726B
135 425B Tip, contact .062/81 (1.5/2.1 mm) 100
135 428B Tip, contact .030/41 (0.8/1.0 mm) 100
135 430B Tip, contact .035/52 (0.9/1.3 mm) 100
206 189B Tip, contact FasTip .052 (1.3 mm) or 3/64 (1.2 mm) alum wire 100
169 728B Adapter, contact tip 25
210 664B Diffuser, 1/4 in recess for Fastip contact tips 10
#169 728B

Optional M-Series
Gun Nozzles and Tips
Part # Description Quantity
M-25 and M-40 Tapered Nozzles
176 243 Nozzle, Tapered 3/8 in (9.5 mm) 1
178 386 Nozzle, Tapered 11/32 in (8.7 mm) 1
M-25 and M-40 Tapered Contact Tips (1/4 in OD x 1.312 in)
176 797 Contact Tip, Tapered .030 in (0.8 mm) 10
176 793 Contact Tip, Tapered .035 in (0.9 mm) 10
176 794 Contact Tip, Tapered .045 in (1.2 mm) 10
M-25 and M-40 Heavy-Duty Spray Contact Tips
(5/16 in OD x 1.125 in)
187 117 Contact Tip, Heavy Duty .035 in (0.9 mm) 25
187 118 Contact Tip, Heavy Duty .045 in (1.2 mm) 25

22 fax orders 1-800-637-2314

02_MigGuns_FNL_TRIM.indd 22 1/20/11 10:41 AM

 MIG GUNS

Roughneck® C-Series
300 – 500 Amp, Semi-Automatic,
Air-Cooled MIG Welding Guns

Roughneck MIG Guns

®

Options & Accessories

Model Stock # Length Rating and Duty Cycle (CO2 ) 1 Standard Wire Size Locking Trigger Switch #199 661
C-3010 194 751 10 ft (3 m) 300 A at 100% Duty Cycle .035 – .045 in (0.9 – 1.2 mm) Allows trigger to be locked for long welds.
C-3012 194 752 12 ft (3.7 m) Gun Hook #199 662
C-3015 194 753 15 ft (4.6 m) Enables gun to be stored between welds.
C-4010 194 754 10 ft (3 m) 400 A at 100% Duty Cycle .035 – .045 in (0.9 – 1.2 mm)
Machine Adapter Kit #199 663
C-4012 194 755 12 ft (3.7 m)
Allows Roughneck welding guns to adapt to Lincoln products
C-4015 194 756 15 ft (4.6 m) (Power MIG 255; Wirematic 250, 255 and SP-T Series) and
C-5010 194 757 10 ft (3 m) 500 A at 100% Duty Cycle .052 – 1/16 in (1.3 – 1.6 mm) ESAB products (Migmaster 180); Hobart and Thermal Arc
C-5012 194 758 12 ft (3.7 m) products (BETA-MIG II, 200, 250, 251; Hefty; 2000 Series;
C-5015 194 759 15 ft (4.6 m) Dual/Digital 2000; Porta-Feed and Ultra-Feed); Tweco style 5/8
1
Ratings with mixed gas are reduced by 10 – 50% depending on gas mixture and welding parameters. in direct plug.
Machine Adapter Kit #199 664
Allows Roughneck welding guns to adapt to Lincoln products
(LN-7, LN-8, LN-9, LN-22, LN-25 and LN-742). Requires
ordering a new replacement liner.

Roughneck Contact Tips Aluminum Adapter Kit #202 895

Steel wrapped nylon liner allows 10 ft Roughneck welding
(10 p/pkg) (25 p/pkg) Description (10 p/pkg) (25 p/pkg) Description guns to feed 3/64 – 1/16 in (1.2 – 1.6 mm) aluminum wire.
Heavy-Duty FasTip™ Tapered FasTip™
Tweco No. 3, 4 & 5 Upgrade Kit #214 8933
— #206 184 .023 in (0.6 mm) — #209 024 .023 in (0.6 mm)
Upgrades Tweco No. 3, No. 4, and No. 5 guns to use
— #206 185 .030 in (0.8 mm) — #209 025 .030 in (0.8 mm)
Roughneck consumables. Includes insulator and diffuser.
#223 016 #206 186 .035 in (0.9 mm) — #209 026 .035 in (0.9 mm)
#223 017 #206 187 .040 in (1.0 mm) — #209 027 .045 in (1.2 mm) Nozzle (SCR type) and contact tip not included.
3

#223 0181 #206 1881 .045 in (1.2 mm) — #209 028 3/64 in (1.2 mm)
#223 019 #206 189 (B) .052 in (1.3 mm) or — #209 029 .052 in (1.3 mm)
3/64 in (1.2 mm) alum wire
#223 200 2 #206 1902 1/16 in (1.6 mm) — #209 030 1/16 in (1.6 mm)
— #206 191 .068 in (1.7 mm) Value Multi-Turn
— #206 192 5/64 in (2.0 mm) — #087 300 .023 in (0.6 mm)
— #206 193 3/32 in (2.4 mm) — #071 825 .030 in (0.8 mm)
Extra Heavy-Duty FasTip™ — #054 202 .035 in (0.9 mm)
— #199 605 .035 in (0.9 mm) — #054 201 .045 in (1.2 mm) Consumable Kit #206 073 for Roughneck guns contains:
— #199 606 .040 in (1.0 mm) — #199 593 3/64 in (1.2 mm) alum wire ■ 5 – .281 OD, .035 (0.9 mm) contact tips
— #198 851 .045 in (1.2 mm) — #044 006 .052 in (1.3 mm) ■ 5 – .281 OD, .045 (1.2 mm) contact tips
— #198 852 .052 in (1.3 mm) or — #047 566 1/16 in (1.6 mm) ■ 5 – .312 OD, .035 (0.9 mm) contact tips
3/64 in (1.2 mm) alum wire ■ 5 – .312 OD, .045 (1.2 mm) contact tips
— #198 853 1/16 in (1.6 mm) — #199 594 .068 in (1.8 mm) ■ 1 – .625 orf tapered copper nozzle
— #198 854 .068 in (1.7 mm) — #047 565 5/64 in (2.0 mm) ■ 1 – FasTip diffuser, flush
— #199 607 5/64 in (2.0 mm) ■ 1 – Nozzle insulator
— #199 608 3/32 in (2.4 mm) ■ 1 – Gun hook
— #199 609 7/64 – 1/8 in (2.8 mm)
1
Optional
2
For all gun lengths
(B)
Available in bulk quantities — see page 22 for more information.

phone orders 1-866-931-9731 23

02_MigGuns_FNL_TRIM.indd 23 1/24/11 4:26 PM

 MIG GUNS

VALUE
MULTI-TURN
VALUE MULTI-TURN DIFFUSERS
FASTIP CONTACT TIPS
.023–5/64" WIRE
FLUSH
(#199 622)
SCREW ON NOZZLES

COPPER 5/8" ORIFICE

15/16" O.D. 1/8" RECESS
(#207 313) (#199 621)

Roughneck Consumables
HEAVY DUTY 5/8" ORIFICE ®
BRASS (#199 614) OR
COPPER (#199 618)*
EXTRA HEAVY DUTY Note: Standard gun components are in blue type.
*STD. ON 500/600A
EXTRA HEAVY DUTY DIFFUSERS
FASTIP CONTACT TIPS
HEAVY DUTY 3/4" ORIFICE
.035–1/8" WIRE
BRASS (#199 612) OR
FLUSH
COPPER (#199 617)
(#199 623)

STANDARD 1/2" ORIFICE

BRASS (#199 610) OR
COPPER (#199 615) 1/8" RECESS
(#198 857)
STANDARD
STANDARD 5/8" ORIFICE INSULATOR
BRASS (#199 613) OR
COPPER (#198 855)*
STANDARD GOOSENECKS
*STD. ON 300/400A
DIFFUSERS
(#198 856)
STANDARD 3/4" ORIFICE
HEAVY DUTY
BRASS (#199 611) OR 6.0" – STRAIGHT
COPPER (#199 616) FASTIP CONTACT TIPS FLUSH
.023–3/32" WIRE (#206 196) (#213 450)

.045" (#206 188)

STD. ON 300/400A 1/8" RECESS
1/16" (#206 190) STD. ON ALL GUNS 4.5" – 48˚ BEND
STD. ON 500/600A (#206 195) 360˚ SWIVEL
STD. ON 300/400A
SCREW ON COPPER (#199 625)
TAPERED NOZZLES
1/4" RECESS
(#210 664)
6" – 48˚ BEND
1/2" ORIFICE 360˚ SWIVEL
(#209 036) STD. ON 500A
TAPERED
(#199 626)
FASTIP CONTACT TIPS
.023–1/16" WIRE
3/8" ORIFICE
(#209 035)
8" – 48˚ BEND
360˚ SWIVEL
STD. ON 600A
(#199 627)

SLIP ON COPPER
TAPERED NOZZLES SLIP ON
TAPERED TAPERED TAPERED
FASTIP CONTACT TIPS DIFFUSERS INSULATOR
.023–1/16" WIRE
1/2" ORIFICE
(#209 033)
1/8" RECESS (#209 047)
(#D218)
3/8" ORIFICE
(#209 034)

24 fax orders 1-800-637-2314

02_MigGuns_FNL_TRIM.indd 24 1/20/11 10:41 AM

 MIG GUNS
Roughneck C-Series ®
Service Parts/
Consumables
Item # Part # Description Quantity 1
1* 198 8551 Nozzle, scr type copper 5/8 in orifice 1
199 6182 (B) Nozzle, scr type copper 5/8 in orifice heavy-duty 1
2
2* 223 0181 Tip, contact, .045 in (1.2 mm) heavy-duty FasTip ™
1 (10 per pkg)
206 1881 Tip, contact, .045 in (1.2 mm) heavy-duty FasTip ™
1 (25 per pkg) 3
223 2002 Tip, contact, 1/16 in (1.6 mm) heavy-duty FasTip ™
1 (10 per pkg)
206 1902 Tip, contact, 1/16 in (1.6 mm) heavy-duty FasTip ™
1 (25 per pkg) 6
3* 206 1953 (B) Diffuser, gas 1/8 in tip recess – 1 4
for standard and heavy-duty FasTip ™
5
4 202 889 Liner, monocoil .023 – .030 wire x 15 ft round wound 1
202 8901 Liner, monocoil .035 – .045 wire x 15 ft round wound 1
7
202 8912 Liner, monocoil .052 – 1/16 wire x 15 ft round wound 1
202 892 Liner, monocoil 1/16 – .078 wire x 15 ft flat wound 1
202 893 Liner, monocoil 5/64 – 3/32 wire x 15 ft flat wound 1
202 894 Liner, monocoil 7/64 – 1/8 wire x 15 ft flat wound 1 9
202 895 Liner, monocoil 3/64 – 1/16 wire x 15 ft aluminum wires 1
5 199 625 Gooseneck, jacketed 4.5 in/50˚ wrench swivel 1
(C-30 / C-40) (includes) 10
199 626 Gooseneck, jacketed 6 in/50˚ wrench swivel 1
(C-50) (includes) 8 8
199 627 Gooseneck, jacketed 8 in/50˚ wrench swivel 1 Part of Cable
(C-60) (includes) Assembly
213 450 Gooseneck, jacketed 6 in/straight 1
(optional for C-30 / C-40 /C-50 / C-60) (includes)
6 198 856 3 Insulator, rubber 1
7 202 292 Cover, nut 1
8 199 630 Handle, small pair flared P style (C-30 / C-40 includes) 1
8 199 631 Handle, large pair (C-50 / C-60 includes) 1 16
199 634 Screw, M3 x 11 (for #199 630 C-30 / C-40 Handle only) 1
199 635 Nut, M3 Hex (for #199 630 C-30 / C-40 Handle only) 1
199 632 Screw, M4 x 18 4
199 633 Nut, M4 square 4
199 647 (N/A) Label, gun handle Miller Roughneck 2
9 199 628 Switch, blue trigger 1 18
199 661 Switch, locking trigger (optional) 1 17
10 199 629 Switch, contact pin 2 11
11 079 531 Conn, circ cpc clamp str rlf size 11.453 OD 1 12
12 079 878 Housing plug + pins (service kit) 1 13
13 199 637 Screw, machine binding head 1
14 199 640 Adapter, Miller power pin (includes) 1
15 079 974 O-ring, Miller power pin 2 15 14
16 2520033 Cable Strain Relief 2 & 3 (300 Amp) 1
2520041 (N/A) Strain Relief Assy – Contact Bernard (400, 500, 600 Amp)
17 GN2021 Electrical Plug – Non D/S (Includes items 11 & 12) 1
18 227 650 Strain Relief, Rear (works on all Amp guns) 1 Roughneck C-Series Gun
1
Standard on 300 and 400 amp guns
2
Standard on 500 and 600 amp guns
3
Standard on all guns
(B)
Available in bulk quantities — see page 22 for more information.
*Items 1,2 & 3 will work on Bernard as a set.
Note: For a complete listing of Roughneck consumables see page 24.

phone orders 1-866-931-9731 25

02_MigGuns_FNL_TRIM.indd 25 1/20/11 10:41 AM

 MIG GUNS
Q300/Q400 Service Parts/Consumables
Part # Part # 1
Item # Q3015AE8XM Q3015AE8HM Q4015AE8EM Description Quantity
1* N-5800C NS-5818C N-5818C Centerfire Nozzle 1 (10 per pkg) 2
2* T-045 T-052 T-045 Centerfire Contact Tip 1 (10 per pkg) 3
3* D-1 DS-1 D-1 Centerfire Gas Diffuser 1 4
4 10012 4323R 10012 Insulator Cap 1
5 QT3-45 QT3-45 Neck Assembly, 45˚, 1
3.2 in radius 5
6 QJL-3545 QJL-116 QJL-3545 Jump Liner 1 (10 per pkg)
7 4213B 3 4313B 3 Stay-Tite™ End Fitting 1
8 4305 1540003 3 Stay-Tite™ Cone Nut 1
6
49913 1520017 Conduit Clamp 2 7 8
4939 3 4939 3 Jacket Clamp 2 12
9 5662 5662 Trigger, standard 1 (5 per pkg) 11 9
10 1880155 1880198 Handle Kit (includes) 1
11 4207 2 4207 2 Post Fastener 1 or 5 10 10
2030004 3 — Post Fastener, short 4
12 4209 4209 Screw 5
13 2660001 2660001 Quick Disconnect Terminal 1
14 2520074 3 2520042 3 Handle Spring 1 14
13
15 — 1060115 3 Cable with Fittings, 10 ft (3 m) 1
1060111 3 1060117 3 Cable with Fittings, 15 ft (4.5 m) 1
16 2520033 25200413 Strain Relief 1 26
17 4932 3 4932 3 Butt Connector 2
18 2520066 2520066 Rigid Strain Relief 1
19 1010027 1010027 Adapter Block 1 15
20 W11127-002 W11127-002 Screw, strain relief 1
21 GN2021 GN2021 Electrical Plug 1
22 2200101 2200101 Miller Power Pin Assembly 1
23 1920344 1920344 Liner, 15 ft (4.5 m), 3/64 (1.2 mm) wire 1
(on Q400, Q4015AE8RM model), AL
1920345 1920345 Liner, 15 ft (4.5 m), 1/16 (1.6 mm) wire 1 16 16 (Q400 gun)
(on Q400, Q4015AE8SM model), AL 17
44115 44215 44115 Liner, 15 ft (4.5 m), 1
.035 – .045 (0.9 – 1.2 mm) wire
18 18
(on Q400, Q4015AE8EM model)
24 2200106 2200106 Power Pin Tip (.040 – 3/64 AL) 1 (10 per pkg)
(on Q400, Q4015AE8RM model)
2200107 2200107 Power Pin Tip (.052 – 1/16 AL) 1 (10 per pkg)
AMP

19 20
(on Q400, Q4015AE8SM model)
4477 4477 Power Pin Tip (.023 – .045) 1 (10 per pkg)
(O-ring, Part #4478 21
(on Q400, Q4015AE8EM model)
25 1984Q 1 1984Q 1 Stay-Tite™ Repair Kit 1 available through Bernard) 22
26 1790002 1790002 Hang Up Hook Kit 1
1
Rear Cone Nut Repair Kits include jacket clamp, conduit clamp, cone nut, end fitting, nipple, spacer, 23 25
and butt connectors.
2
Q300 series requires 1 post fastener. Q400 series requires 5 post fasteners. 24
3
Part is only available though Bernard 1-800-946-2281
*Items 1,2 & 3 will work on Roughneck as a set.
Note: These guns are compatible with Centerfire consumables.

For other products not listed in this catalog, please call

Bernard at 1-800-946-2281.

26 fax orders 1-800-637-2314

02_MigGuns_FNL_TRIM.indd 26 1/24/11 4:27 PM

 MIG GUNS
Bernard Centerfire Series MIG
®
™

Gun Consumables
Nozzles Description Quantity Contact Tips
#NS-1200B 1/2 in ID, flush tip, brass 10 #T-023 0.023 in (0.6 mm) 10
#NS-1218B 1/2 in ID, 1/8 in tip recess, brass 10 #T-030 0.030 in (0.8 mm) 10
#NS-5818B 5/8 in ID, 1/8 in tip recess, brass 10 #T-035 0.035 in (0.9 mm) 10
#N-5814C 5/8 in ID, 1/4 in tip recess, copper 10 #T-039 0.039 in (1.0 mm) 10
#N-5818B 5/8 in ID, 1/8 in tip recess, brass 10 #T-045 0.045 in (1.2 mm) 10
#N-3414C 3/4 in ID, 1/4 in tip recess, copper 10 #T-052 0.052 in (1.4 mm) 10
#N-3418B 3/4 in ID, 1/8 in tip recess, brass 10 #T-062 1/16 in (1.6 mm) 10
#N-5800C 5/8 in ID, flush tip, copper 10 #T-072 0.072 in (1.8 mm) 10
#NST-3818B 3/8 in ID, 1/8 in tip recess, brass 10 #T-078 5/64 in (2.0 mm) 10
#N-3400C 3/4 in ID, flush tip, copper 10 #T-094 3/32 in (2.4 mm) 10
#N-3414B 3/4 in ID, 1/4 in tip recess, brass 10 #T-109 7/64 in (2.8 mm) 10
#N-3418C 3/4 in ID, 1/8 in tip recess, copper 10 #T-125 1/8 in (3.2 mm) 10
#N-5814B 5/8 in ID, 1/4 in tip recess, brass 10 #TT-023 0.023 in (0.6 mm) 10
#N-5818C 5/8 in ID, 1/8 in tip recess, copper 10 #TT-035 0.035 in (0.9 mm) 10
#NS-1218C 1/2 in ID, 1/8 in tip recess, copper, slim 10 #TT-045 0.045 in (1.2 mm) 10
#NS-5800B 5/8 in ID, flush tip, brass, slim 10 Gas Diffusers
#NS-5818C 5/8 in ID, 1/8 in tip recess, copper, slim 10 #DS-1 Small diffuser 1
#D-1 Large diffuser 1
#D-1T 1 Large conversion diffuser 1
Insulator Caps
#4323R For use with DS-1 diffuser 1
#10012 For use with D-1 diffuser 1
#4423R For use with D-1T diffuser 1
1
Converts the following guns: Lincoln® Magnum 300 and 400; Tregaskiss® Toughgun; Tweco® No. 3 and 4,
Tuff-N-Lite, Supra XT (HD Consumables) and Spraymaster 450

Nozzles
Gas Insulator
3/4" ID Contact Tips Diffusers Cap
(#N-3414C) or .030–1/8" Wire
(#N-3418B)

5/8" ID
(#N-5814C) or
(#N-5818B) (#D-1) (#10012)

5/8" ID Contact Tips

(#NS-5818B) .030–1/8" Wire
Gas Insulator
1/2" ID Diffusers Cap
(#NS-1200B) or
(#NS-1218B)

3/8" ID (#DS-1) (#4323R)

(#NST-3818B)
Tapered Contact Tips
.035" (#TT-035)
.045" (#TT-045)

For other products not listed in this catalog, please call

Bernard at 1-800-946-2281.

phone orders 1-866-931-9731 27

02_MigGuns_FNL_TRIM.indd 27 1/20/11 10:41 AM

 MIG GUNS

Ironmate™ FC-1150 Ironmate™ FC-1260

450-Amp, Self-Shielded 350-Amp, Self-Shielded
Flux Cored Welding Gun Flux Cored Welding Gun

Ironmate Flux Cored Guns ™

Consumables
Model Part # Length Weight Rating and Duty Cycle Wire Size Contact Tips
FC-1260 195 732 10 ft (3 m) 8.5 lb (3 kg) 350 A at 1/16 – 3/32 in (25 per package) FC-1260 FC-1150
195 729 15 ft (4.6 m) 11 lb (5 kg) 60% Duty Cycle (1.6 – 2.4 mm) 1 .035 in (0.9 mm) #209 248 2 —
FC-1260 90˚ 237 410 10 ft (3 m) 8.5 lb (3 kg) 350 A at 1/16 – 3/32 in .045 in (1.2 mm) #198 784 2 —
213 439 15 ft (4.6 m) 11 lb (5 kg) 60% Duty Cycle (1.6 – 2.4 mm) 1 1/16 in (1.6 mm) #198 785 —
FC-1260LM 194 912 10 ft (3 m) 8.5 lb (3 kg) 350 A at 1/16 – 3/32 in .068 – .072 in (1.7 – 1.8 mm) #198 786 —
194 911 15 ft (4.6 m) 11 lb (5 kg) 60% Duty Cycle (1.6 – 2.4 mm) 1 5/64 in (2.0 mm) #198 788 —
FC-1150 194 864 10 ft (3 m) 9.5 lb (4.3 kg) 450 A at 3/32 – 1/8 in 3/32 in (2.4 mm) #198 790 #201 256
194 863 15 ft (4.6 m) 12 lb (5.4 kg) 60% Duty Cycle (2.4 – 3.2 mm) 7/64 in (2.8 mm) — #201 257
.120 in (3.0 mm) — #201 258
1
.035 and .045 in (0.9 and 1.2 mm) are available via optional Conversion Kit #199 178
1/8 in (3.2 mm) — #201 259
Insulated Thread Protector
(5 per package) #198 800 3 —
Nozzles
Insulated Flush #198 801 #201 261
Insulated 2 in (51 mm) Stickout #198 802 —
Insulated 2-3/4 in (70 mm)
Stickout #198 803 #201 262 3
Replacement Liners
1/16 – 3/32 in (1.6 – 2.4 mm) #195 731 —
for Cable
1/16 – 3/32 in (1.6 – 2.4 mm) #198 791 —
for Gooseneck (Short)
1/16 – 3/32 in (1.6 – 2.4 mm) #198 792 —
for Gooseneck (Medium)
1/16 – 3/32 in (1.6 – 2.4 mm) #198 793 —
for Gooseneck (Long)
.045 in (1.2 mm) Conversion #199 178 —
for Cable and Gooseneck
3/32 – 1/8 in (2.4 – 3.2 mm) — #201 246
for Cable
3/32 – 1/8 in (2.4 – 3.2 mm) — #201 260
for Gooseneck
2
Use .045 in Conversion Kit #199 178
3
Standard
Note: See page 29 for optional gooseknecks and a complete
parts listing.

28 fax orders 1-800-637-2314

02_MigGuns_FNL_TRIM.indd 28 1/24/11 4:28 PM

 MIG GUNS
Ironmate ™ FC-1150
Service Parts/Consumables
1
Item # Part # Description Quantity
1 201 262 Nozzle, insulated 2-3/4 in stickout 1 2
2 201 261 Nozzle, insulated 2 in stickout 1
3 201 256 Tip, contact 3/32 in 1 (25 per pkg)
201 257 Tip, contact 7/64 in 1 (25 per pkg) 3
201 258 Tip, contact .120 in 1 (25 per pkg) 7
8
201 259 Tip, contact 1/8 in 1 (25 per pkg) 9
4 201 250 1 Gooseneck, 82˚ bend (includes) 1 4*
4 201 2511 Gooseneck, 82˚ bend, aluminum jacketed (includes) 1
5 201 247 Gooseneck, 25˚ bend (includes) 1 5* 13
5 201 2481 Gooseneck, 45˚ bend, (includes) 1
5 201 2491 Gooseneck, 45˚ bend, aluminum jacketed (includes) 1 12
6 201 2521 Gooseneck, straight 5˚ bend, (includes) 1 6*
11
7 201 253 Liner, locking screw 3/8 in – 16 1
8 201 254 Insert, steel 1
9 201 255 Insert, ceramic 1 14
10 201 260 Liner, gooseneck replacement (short, for 6 in goose) 1 10
11 201 245 Shield Kit, heat (consists of) 1
12 — Shield, heat (not available separately) 1
18
13 198 681 Nut, 008-32 .34 hex .23h stl pld elastic stop nut 2
19 17
14 135 646 Screw, 008-32 x 1.50 rnd hd-phl stl pld 2
15 224 083 Housing Kit with Hardware — less switch 1
20
16 224 083 Housing assembly, trigger 1
17 194 714 (N/A) Handle Kit, assembly (consists of) 1 21
23 24 25
18 198 821 Shield, spatter 1
19 081 664 Ring, rtng ext .625 shaft grv x .042 thk e style 1
20 198 820 Clamp 1
26
21 133 774 Screw, cap stl sch .250-20 x .625 pld 1
22 198 819 Handle 1
000 369 Switch, limit 10 amp, 125/250 VAC 1 22
23 198 743 Clamp, switch housing 1
24 602 202 Washer, tooth .168 id x .340 od x .023 t stl pld 4
25 070 001 Screw, 008-32 x .25 hexwhd-pln stl pld 4
26 194 713 Switch Kit, assembly 15 ft (consists of) 1
26 195 735 Switch Kit, assembly 10 ft (consists of) 1 15
27 079 878 Housing Plug and Pins (service kit) 1
28 198 894 (N/A) Screw, set #8-32 x .312 — liner locking 1
29 201 246 Kit, replacement standard liner 15 ft (includes) 1
30 201 276 (N/A) Label, FC-1150 gun, 10 ft 1
30 201 277 (N/A) Label, FC-1150 gun, 15 ft 1 27
31 195 733 Kit, insulator sleeve with spring and screws 1
1
Optional

28

29

30
31
*Includes items 7/8/9/10

Ironmate FC-1150 Gun

phone orders 1-866-931-9731 29

02_MigGuns_FNL_TRIM.indd 29 1/20/11 10:41 AM

 MIG GUNS
Ironmate ™ FC-1260 and FC-1260LM
Service Parts/Consumables 1

Item # Part # Description Quantity

1 198 803 Nozzle, insulated 2-3/4 in stickout 1 2
2 198 802 Nozzle, insulated 2 in stickout 1
3
3 198 801 Nozzle, insulated 1
4 198 800 1 Protector, thread 1 (5 per pkg)
4
5 209 248 2 Tip, contact .035 (0.9 mm) 1 (25 per pkg) 5
198 784 2 Tip, contact .045 (1.2 mm) 1 (25 per pkg) 9
10
198 785 Tip, contact 1/16 (1.6 mm) 1 (25 per pkg) 11
198 786 Tip, contact .068 – .072 (1.7 – 1.8 mm) 1 (25 per pkg) 6*
198 788 Tip, contact 5/64 (2.0 mm) 1 (25 per pkg)
198 790 Tip, contact 3/32 (2.4 mm) 1 (25 per pkg) 7* 15
6 198 794 1 Gooseneck, 6 in, 50˚ bend (includes) 1
6 199 332 Gooseneck, 6 in, 50˚ bend, aluminum jacketed (includes) 1 14
8*
6 198 795 Gooseneck, 12 in, 50˚ bend (includes) 1 13
6 199 333 Gooseneck, 12 in, 50˚ bend, aluminum jacketed (includes) 1
6 198 798 Gooseneck, 6 in, 90˚ bend (includes) 1
6 199 334 Gooseneck, 6 in, 90˚ bend, aluminum jacketed (includes) 1 16
7 198 796 Gooseneck, 6 in, 30˚ bend (includes) 1 12
7 199 335 Gooseneck, 6 in, 30˚ bend, aluminum jacketed (includes) 1
7 198 797 Gooseneck, 12 in, 30˚ bend (includes) 1 18
7 199 336 Gooseneck, 12 in, 30˚ bend, aluminum jacketed (includes) 1 23
19
(Includes items 17
8 198 799 Gooseneck, 8 in straight with 5˚ bend (includes) 1
9 198 752 3 Liner, locking screw 5/16 in – 18 1 27, 28, 29 &
part #000 369) 20
10 198 758 3 Insert, steel 1
11 198 806 3 Insert, ceramic 1 21
24 25 26
12 198 791 Liner, gooseneck replacement (short, for 6 in goose) 1
12 198 792 Liner, gooseneck replacement (med, for 8 in goose) 1
12 198 793 Liner, gooseneck replacement (long, for 12 in goose) 1 27
13 194 712 Shield Kit, heat (consists of) 1
14 — Shield, heat (not available separately) 1
15 198 681 Nut, 008-32 .34 hex .23h stl pld elastic stop nut 2 22
16 135 646 Screw, 008-32 x 1.50 rnd hd-phl stl pld 2
17 194 714 (N/A) Handle Kit, assembly (consists of) 1
18 198 821 Shield, spatter 1
19 081 664 Ring, rtng ext .625 shaft grv x .042 thk e style 1
20 198 820 Clamp 1
21 133 774 Screw, cap stl sch .250-20 x .625 pld 1
22 198 819 Handle 1
23 194 713 Switch Kit, assembly 15 ft (consists of) 1
28
23 195 735 Switch Kit, assembly 10 ft (consists of) 1
29
24 198 743 Clamp, switch housing 1
25 602 202 Washer, tooth .168 id x .340 od x .023 t stl pld 4
26 070 001 Screw, 008-32 x .25 hexwhd-pln stl pld 4
27 224 083 Aluminum Housing Kit with Hardware — less switch 1
28 079 531 Conn, circ cpc clamp str rlf size 11 .453 od 1
29 079 878 Housing Plug and Pins (service kit) 1
30
000 369 Switch, limit 10 amp, 125/250 VAC 1
30 198 894 (N/A) Screw, set #8-32 x .312 — liner locking 1
31 195 731 Kit, replacement standard liner 15 ft (includes) 1
31 199 178 Kit, .045 conversion monocoil liner 15 ft (includes) 1
166 575 Wrench, hex .078 across flat 1 31
32 198 759 (N/A) Label, FC-1260 gun, 10 ft 1
198 767 (N/A) Label, FC-1260 gun, 15 ft 1
33 195 733 Kit, insulator sleeve with spring 1
202 295 Insulator, phenolic (FC-1260LM only) 1
202 294 Adapter, Miller feeder (FC-1260LM only) 1
202 692 Adapter, Miller to Lincoln trigger leads (FC-1260LM only) 1 32
33
1
Standard *Includes items 9/10/11/12
2
Use .045 in Conversion Kit
3
Items recessed in Gooseneck
Note: Each Gooseneck includes locking screw liner, inserts, and appropriate gooseneck liner. Ironmate FC-1260 Gun

30 fax orders 1-800-637-2314

02_MigGuns_FNL_TRIM.indd 30 1/20/11 10:41 AM

 MIG GUNS
Dura-Flux ™

Service Parts/Consumables
Item # Part # Description Quantity
FLX3515AM Gun Assembly
1 1880229 Tip Holder Kit (includes) 1 2
3
2 7010024 2 Insulator, Tip 1 4
5
3 7010026 Tip Holder, Slip-On 1 1
4 T-062 Centerfire Contact Tip, 1/16" (1.6 mm) 1
T-072 Centerfire Contact Tip, .072" (1.8 mm) (Included w/Gun) 1 6
T-078 Centerfire Contact Tip, 5/64" (2.0 mm) (Included w/Gun) 1
T-094 Centerfire Contact Tip, 3/32" (2.4 mm) (Included w/Gun) 1
5 Neck Replacement Kit (includes) 1 1 9
7
1880232 Sleeved, 6" (15.2 cm) x 30° 1 8
1880222 Sleeved, 6" (15.2 cm) x 60° (Pictured) 1 10 12 14 15 16
1880230 Sleeved, 8" (20.3 cm) x 90° 1 13
1880223 Sleeved, 12" (30.5 cm) x 30° 1 17
1880231 Sleeved, 12" (30.5 cm) x 60° 1 18 19
1880236 Aluminum Armored, 6" (15.2 cm) x 30° 1
1880233 Aluminum Armored, 6" (15.2 cm) x 60° 1
1880235 Aluminum Armored, 8" (20.3 cm) x 90° 1 15
11
1880234 Aluminum Armored, 12" (30.5 cm) x 30° 1
1880237 Aluminum Armored, 12" (30.5 cm) x 60° 1
6 7010031 Neck Liner, 6" (15.2 cm) 1
7010032 Neck Liner, 12" (30.5 cm) 1
7 1880224 2 Trigger Guard Kit (includes)
8 7010034 Trigger Guard 1
9 2280047 2 Screw, #8-32 x 1-1/2 (2 Req’d) 2 21
10 2030030 2 Nut, #8-32 (2 Req’d) 2 20
11 1760002 Heat Shield (Optional) 1
12 2250017 Snap Ring 1
13 198820 Clamp 1
14 2280046 Screw, 1/4-20, Hex Socket 1
15 1880225 Handle Kit (includes) 1
15 Handle Halves 22
16 4209 Handle Screw 3
17 2030004 Post Fastener 3 25
18 5662 Switch Assy, Trigger 1 23
19 2660001 Terminal, Quick Disconnect 2
20 7010018 Cord Assembly, 10’ (3.05 m) 1
7010015 Cord Assembly, 15’ (4.57 m) 1
21 W11127-002 Screw, Strain Relief 1 26 29
22 2520056 Spring, Strain Relief 1
23 2520047 Rigid Strain Relief 1 27 30
24 1880227 Lincoln Power Pin Kit (includes) 1
24 28
Power Pin
25 SCL1N Trigger Cord Adapter (Lincoln Only) 1
26 7010036 Liner, Power Pin, Lincoln 1
27 2040017 O-Ring 1 Dura-Flux 350 AMP
28 1880226 Miller Power Pin Kit (includes) 1
Power Pin
29 7010035 Liner, Power Pin, Miller 1
30 2040017 O-Ring 1
1
Each kit contains 1 neck and 1 neck liner.
2
Part is only available though Bernard 1-800-946-2281.

For other products not listed in this catalog, please call

Bernard at 1-800-946-2281.

phone orders 1-866-931-9731 31

02_MigGuns_FNL_TRIM.indd 31 1/20/11 10:41 AM

 MIG GUNS
Hobart MIG Gun History
Machine Spec # / Stock # Original Gun Recommended Replacement Gun
Handler® 6969-1 GAL-90 Contact TWECO
All Other 6969 Series GAL-100 Contact TWECO
Handler® 120 7144-1 and 71441A-1 GAL-100 Contact TWECO
All Other Piecemaker® 14-A Contact TWECO
Handler® 125 All H-9A, pg 32; H-9, pg 32 H-9 #195 157R, pg 32
Handler® 125EZ All H-9A, pg 32 H-9 #195 157R, pg 32
Handler® 130XL All GA-16C M-100 #248 282, pg 20
Handler® 135/140 All H-10, pg 34 H100S2-10 #245 924, pg 34
Handler® 150 All Piecemaker® 14-A Contact TWECO
Handler® 175/180 All H-10, pg 34 H100S2-10 #245 924, pg 34
Handler® 187 All H-10, pg 34 H100S2-10 #245 924, pg 34
Handler® 210 All H-14, pg 33 H100S4-10 #245 926, pg 34
IronMan™ 210 All M-10, pg 20 M-100/M-150, pg 20
IronMan™ 230 All H200L4-15, pg 35 H200L4-15 #239 173, pg 35
IronMan™ 250/270 All M-25, pg 21 M-25, pg 21
Trek 180 All H100L4-10, pg 35 H100L4-10 #243 864, pg 35

H-9A/9B
2
3
Service Parts/Consumables
Part # Part # 5
Item # H-9A* H-9B Description Quantity
195 157R — H-9A Gun 8 ft (2.4 m), 7
100 A, .030–.035 (0.8–0.9 mm) 9
— 195 157R H-9B Gun 8 ft (2.4 m), 6
100 A, .030–.035 (0.8–0.9 mm)
1 169 715 (B) 169 715 (B) Nozzle, slip type .500 (12.7 mm) orf flush 1 (2 per pkg)
226 190 226 190 Nozzle, slip type flux cored 1 (1 per pkg) 6
2 087 2991 (B) 087 2991 (B) Tip, contact scr .023 (0.6 mm) wire x 1.125 1 (10 per pkg)
000 067(B) 000 067(B) Tip, contact scr .030 (0.8 mm) wire x 1.125 1 (10 per pkg)
000 068 (B) 000 0681(B) Tip, contact scr .035 (0.9 mm) wire x 1.125 1 (10 per pkg) 8
3 169 716 169 716 Adapter, contact tip 1 (2 per pkg)
4 170 470 — Ring, retaining 1
5 210 969 226 079 Tube, head 1 1
2
6 210 970 210 970 Kit, liner, monocoil 1 H-9A Gun 5 3
.023 – .035 (0.6 – 0.9 mm) wire x 15 ft
7 211 450 (N/A) 226 080 Handle Assembly 1
8 — 226 010 Nut, liner retainer 2
9 — 225 410 Switch, trigger 1 6
7
1
Optional
(B)
Available in bulk quantities — see page 22 for more information.
*H9B replaces H9A 7

9
9
8

H-9B Gun

For other products not listed in this catalog, please call

Hobart at 1-800-626-9420.

32 fax orders 1-800-637-2314

02_MigGuns_FNL_TRIM.indd 32 1/24/11 4:27 PM

 MIG GUNS
H-10
Item #
Service Parts/Consumables
Part # Description Quantity
5 4 3 2 1

195 957 H-10 Gun

10 ft (3 m), 100 A, .030–.035 (0.8–0.9 mm)
1 169 715 (B) Nozzle, slip type .500 (12.7 mm) orf flush 1 (2 per pkg)
226 190 Nozzle, slip type flux cored 1 (1 per pkg) 6
2 087 2991 (B) Tip, contact scr .023 (0.6 mm) wire x 1.125 1 (10 per pkg)
7
000 067(B) Tip, contact scr .030 (0.8 mm) wire x 1.125 1 (10 per pkg)
000 068 (B) Tip, contact scr .035 (0.9 mm) wire x 1.125 1 (10 per pkg)
000 0691 (B) Tip, contact scr .045 (1.2 mm) wire x 1.125 1 (10 per pkg)
3 169 716 Adapter, contact tip 1 (2 per pkg)
4 170 470 Ring, retaining 1
5 169 718 Tube, head 1 13 11
6 169 738 Nut, locking handle 1
7 194 524 Nut, jam 1
8 197 123 O-Ring, .312 ID x .062 70 Duro BUNA-N 2
9 194 0101 Kit, liner, monocoil 1
.023/.025 (0.6 mm) wire x 15 ft (includes)
194 011 Kit, liner, monocoil 1
.030 – .035 (0.8 – 0.9 mm) wire x 15 ft (includes)
194 0121 Kit, liner, monocoil 1
.035 – .045 (0.9 – 1.2 mm) wire x 15 ft (includes)
10 079 975 O-Ring, .187 ID x .103CS rbr 1 12
8
11 227 798 Switch, trigger 1
12 604 464 Terminals, friction 2
13 169 737 Handle 1
209 494 Power Pin 1
9
1
Optional 10
(B)
Available in bulk quantities — see page 22 for more information.

H-14
Item # Part #
Service Parts/Consumables
Description Quantity
1 2 3 4 5
231 204 H-14 Gun 10 ft (3 m),
100 A, .030–.035 (0.8–0.9 mm)
1 169 715 (B) Nozzle, slip type .500 (12.7 mm) orf flush 1 (2 per pkg)
226 190 Nozzle, slip type flux cored 1 (1 per pkg)
2 087 2991 (B) Tip, contact scr .023 (0.6 mm) wire x 1.125 1 (10 per pkg) 6
000 067(B) Tip, contact scr .030 (0.8 mm) wire x 1.125 1 (10 per pkg) 7
000 0681 (B) Tip, contact scr .035 (0.9 mm) wire x 1.125 1 (10 per pkg)
3 169 716 Adapter, contact tip 1 (2 per pkg)
4 170 470 Ring, retaining 1 13
5 169 718 Tube, head 1 12
6 169 738 Nut, locking handle 1
11
7 169 719 Nut, jam 1
8 079 975 O-ring, .187 ID x .103CS rbr 1
9 194 011 Kit, liner, monocoil 1
.030 – .035 (0.8 – 0.9 mm) wire x 15 ft (includes)
194 0101 Kit, liner, monocoil 1
.023 – .025 (0.6 mm ) wire x 15 ft
194 0121 Kit, liner, monocoil 1
.030 – .035 (0.8 – 0.9 mm) wire x 15 ft
194 0141 Kit, liner, monocoil 1
.023 – .035 (0.6 – 0.9 mm) wire x 15 ft (includes)
8
10 079 975 O-ring, .312 ID x .062 70 Dura BUNA-N 1 9
11 227 798 Switch, trigger 1
12 227 800 Cord, trigger assembly 1 10
13 079 878 Housing Plug & Pins 1
209 494 Power Pin 1
1
Optional
(B)
Available in bulk quantities — see page 22 for more information.

phone orders 1-866-931-9731 33

02_MigGuns_FNL_TRIM.indd 33 1/20/11 10:41 AM

 MIG GUNS

H100S2-10
1
2 3
4

Service Parts/Consumables 5

Item
Item # Part # Description Quantity 6

1 169 715 Nozzle, slip type, .500 (12.7 mm) orf flush 1
226 190 Nozzle, slip type, flux cored 1 7 1
2 087 299 (B) Tip, contact scr, .023 (0.6 mm) wire x 1.125 1 7

000 067(B) Tip, contact scr, .030 (0.8 mm) wire x 1.125 1 2
000 068 (B) Tip, contact scr, .035 (0.9 mm) wire x 1.125 1
000 069 (B) Tip, contact scr, .045 (1.2 mm) wire x 1.125 1
3 170 470 Ring, retaining 1
4 169 716 Adapter, contact tip 1
5 246 373 Tube, head 1
8
3
6 234 865 Nut, jam 1 4
7 242 832 Handle 1 5
8 225 410 Switch, trigger 1 6
9 246 380 Housing, power pin 1 7
10 227 800 Cord 1 8
11 209 495 Connector, feeder—M-10 (includes) 1 9
209 486 Connector, feeder—M-15 (includes) — 13
10
12 079 974 O-Ring, .500 ID x .103CS rbr 2 12
11
13 194 010 Kit, liner, monocoil 1
11 12
.023/.025 (0.6 mm) wire x 15 ft (includes)
194 011 Kit, liner, monocoil 1 10

.030 – .035 (0.8 – 0.9 mm) wire x 15 ft (includes)

9
13
(B)
Available in bulk quantities — see page 22 for more information.
Op
1

H100S4-10 Service Parts/Consumables

1
2 3 4
5

Item
Item # Part # Description Quantity
245 926 H100S4-10 6
1
1 169 715 Nozzle, slip type .500 (12.7 mm) orf flush 1 (2 per pkg)
226 190 Nozzle, slip type flux cored 1 (1 per pkg)
7
2 087 2991 (B) Tip, contact scr .023 (0.6 mm) wire x 1.125 1 (10 per pkg) 7
000 067(B) Tip, contact scr .030 (0.8 mm) wire x 1.125 1 (10 per pkg)
000 0681(B) Tip, contact scr .035 (0.9 mm) wire x 1.125 1 (10 per pkg)
000 0691(B) Tip, contact scr .045 (1.2 mm) wire x 1.125 1 (10 per pkg) 2
3 170 470 Ring, retaining 1
4 169 716 Adapter, contact tip 1 (2 per pkg)
5 246 373 Tube, head 1
8
6 243 865 Nut, jam 1 3
7 242 832 Handle 1 9
4
8 225 410 Switch, trigger 1
5
9 079 878 Housing plug and pins 1
6
10 246 380 Housing, power pin 1
7
11 245 927 Connector, feeder 1
12 197 123 O-ring, .312 ID x .062 duro buna-n 2 8
13 194 0101 Kit, liner, monocoil 1 13 9
.023 – .025 (0.6 mm ) wire x 15 ft 14 10
194 011 Kit, liner, monocoil 1 11
.030 – .035 (0.8 – 0.9 mm) wire x 15 ft 12
194 0121 Kit, liner, monocoil 1 13
.023 – .035 (0.6 – 0.9 mm) wire x 15 ft 14
14 079 975 O-ring, .187 ID x .103CS rbr 1 12
1
Optional 11
(B)
Available in bulk quantities — see page 22 for more information. 15
*H9B replaces H9A 10 16
Op
1

34 fax orders 1-800-637-2314

02_MigGuns_FNL_TRIM.indd 34 1/20/11 10:41 AM

 MIG GUNS
H100L4-10
1 2 3 4
5

Service Parts/Consumables
Item # Part # Description Quantity 6

243 864 H100L4-10 Gun 10 ft (3 m), 1

100 A, .030–.035 (0.8–0.9 mm) 7 7
1 169 715 Nozzle, slip type, .500 orf flush 1
226 1901 Nozzle, flux cored slip type 1
2 087 2991 Tip, contact scr .023 wire x 1.125 1
000 0671 Tip, contact scr .030 wire x 1.125 1
000 0681 Tip, contact scr .035 wire x 1.125 1 8

000 0691 Tip, contact scr .045 wire x 1.125 1 9

3 170 470 Ring, retaining 1

4 169 716 Adapter, contact tip 1
5 242 831 Tube, head 1
6 243 865 Nut, jam 1
7 242 832 Handle 1
12
8 225 410 Switch, trigger 1
13
9 079 878 Housing plug & pins 1
10 242 833 Connector, feeder 1
11 079 974 O-ring, .500 ID x .103CS rbr 2
12 194 0101 Liner, monocoil .023/.025 wire x 15ft (consisting of) 1
194 0111 Liner, monocoil .030/.035 wire x 15ft (consisting of) 1
194 0121 Liner, monocoil .035/.045 wire x 15ft (consisting of) 1 11
13 079 975 O-ring, .187 ID x .103CS rbr 1 10

1
Optional

Item #
H200L4-15
Part # Description
Service Parts/Consumables
Quantity
1
2
3
Figure 45-1. H100L4-10 Gun
5
6

239 173 H200L4-10 Gun 15 ft (4.6 m), 1

200 A, .030–.035 (0.8–0.9 mm)
1 200 258 Nozzle, slip type, .500 orf flush 1
169 7241 Nozzle, slip type, .500 orf .125 recess 1
169 7251 Nozzle, slip type, .625 orf .125 recess 1 8

9
169 7261 Nozzle, slip type, .625 orf flush 1
169 7271 Nozzle, slip type, .625 orf .125 stitch out 1
2 087 2991 Tip, contact scr .023 wire x 1.125 1
000 0671 Tip, contact scr .030 wire x 1.125 1
000 0681 Tip, contact scr .035 wire x 1.125 1
000 0691 Tip, contact scr .045 wire x 1.125 1
3 169 728 Adapter, contact tip 1
4 169 729 Adapter, nozzle w/retaining ring 1
5 170 468 O-Ring 1
6 169 730 Washer, shock 1
7 242 585 Tube head assembly 1 16

8 242 635 Handle, front H-20 welding gun 1

9 225 410 Switch, trigger 1
10 242 597 Handle, rear H-20 welding gun 1
11 242 598 Collar, adapter feeder connector 1
12 242 604 Connector, feeder H-20 welding gun 1
13 079 974 O-ring, .500 ID x .103 cs rbr 1 (2 per pkg) 10

14 194 010 Liner, monocoil .023/.025 wire x 15ft (consisting of) 1

194 011 Liner, monocoil .030/.035 wire x 15ft (consisting of) 1
194 012 Liner, monocoil .035/.045 wire x 15ft (consisting of) 1 15
15 079 975 O-ring, .312 ID x .062 70 Dura Buna-N 1 14
13
16 227 800 Cord, trigger assembly 1 12

11
1
Optional

Figure
phone 1-866-931-9731
8-6. H200L4−15
orders Gun 35

02_MigGuns_FNL_TRIM.indd 35 1/20/11 10:41 AM

 SPOOL GUNS

28 14
41 13 15 4
33 3
34 5
22 16 6
29 7
23 2 8
30 25 9
31 26 4
27 17
32 10
24 18 19 1
35
36 28
37
11
2

Spoolmate 100 with Spool Cover ™

Service Parts/Consumables

Item # Part # Description Quantity 20

13 21
1 186 416 Trigger Switch 1
2 186 418 Plastic Handle (includes) 1
226 615 Nut 1 14 40
3 196 966 Spool Cover Assembly (consists of) 1 12
4 194 622 Spool Defense Shell 1 2 39
5 194 623 Spool Shaft 1
6 132 529 Bushing Resistance Rubber 1 38
7 194 625 Location Bushing 1
8 194 626 Adjusting Nut 1
9 — Ring, rtng C-clip .140 shaft x .015 thick 1
10 194 627 Locking Screw 1 Spoolmate 100
11 187 239 Cover, drive roll 1 Spool Gun (with Spool Cover)
12 234 237 Cable/Gas Hose Assembly (includes) 1
13 193 999 Spring, cmprssn .310 OD x .040 wire x 1.380 1
231 107 Strain Relief 1
14 186 415 Press Arm with Shaft, c-clip washer 1
231 108 Cable Spring 1
15 187 238 Bearing 1
16 199 732 Push Roll (.023 in) 1
186 414 Push Roll (.030/.035 in) 1
— Push Roll (.047 in) 1
17 199 731 Drive Roll (.023 in) 1
186 413 Drive Roll (.030/.035 in) 1
— Drive Roll (.047 in) 1
18 186 488 Key 1
19 186 410 Inlet Guide 1
20
21
048 834
079 878
Connector, cir clamp str rif
Connector & Sockets
1
1
Spoolmate Contact Tips
22 194 631 Nut, brass 1
23 234 233 Gearbox Assembly 1 Part # Part #
24 234 234 Motor 1 100/185
25 196 398 Buss Bar, interconnecting 1 Size 200/3035 250/3545 Quantity
26 — Pin, antirotation 1 .023 (0.6 mm) 199 730 — 5 p/pkg
27 — Contact Tip Adapter 1
.030 (0.8 mm) 186 419 199 387 5 p/pkg
28 186 404 Gun Tube Assembly (consists of) 1
29 234 348 Head Tube Assembly 1 .035 (0.9 mm) 186 406 199 388 5 p/pkg
30 206 363 Liner (guide spiral) 1 .047 (1.2 mm) — 199 389 5 p/pkg
31 — Locking Nut 1
32 194 633 Barrel (radiator tube) 1
33 209 080 Screw, M4 x .07 x 5 mm 1
34 186 408 Gas Nipple 1
35 186 409 Gas Diffuser 1
36 199 730 Contact Tip, .023 1 (5 p/pkg)
36 186 419 Contact Tip, .030 1 (5 p/pkg)
37 186 406 Contact Tip, .035 (0.9 mm) 1
186 405 Nozzle
38 246 380 Power Pin 1
39 079 974 O-ring 1
40 234 236 Connector Plug 1
41 111 400 Hose, SAE 1
233 701 Switch, with leads 1

36 fax orders 1-800-637-2314

03_SpoolGuns_FNL_TRIM.indd 36 1/20/11 10:25 AM

 SPOOL GUNS
3
2
21 22 23
8
4
1
9
14
15
16
5 6 7
17

18
19
20

Spoolmate 185 without Spool Cover ™

Service Parts/Consumables 10
11

12
Item # Part # Description Quantity
1 186 416 Trigger Switch 1 13
2 186 418 Plastic Case 1
3 186 710 Knob, spool 1
4 186 415 Press Arm 1
5 187 238 Bearing 1
6 186 414 Push Roll 1 Spoolmate 185 Spool Gun
7 187 239 Cover 1 (without Spool Cover)
8 186 488 Key 1
9 186 413 Drive Roll 1
10 240 149 Cable/Gas Hose Assembly 1
11 048 834 Connector, cir clamp str rif 1
12 079 878 Connector & Sockets 1
13 172 171 (N/A) Fitting, hose brs barbed coupler 1
14 186 417 Motor 1
15 186 407 Head Tube 1
16 206 363 Liner 1
17 186 404 Barrel Assembly (consists of) 1
234 348 Head tube assembly 1
206 363 Liner kit 1
Spoolmate Contact Tips
194 633 Radiator tube barrel 1
Part # Part #
209 080 Screw 1
100/185
186 408 Gas nipple 1 Size 200/3035 250/3545 Quantity
186 409 Gas diffuser 1
.023 (0.6 mm) 199 730 — 5 p/pkg
186 419 Contact tip, .030 (0.8 mm) 1 (5 per package)
.030 (0.8 mm) 186 419 199 387 5 p/pkg
18 186 409 Gas Diffuser 1
.035 (0.9 mm) 186 406 199 388 5 p/pkg
19 199 730 Contact Tip, .023 (0.6 mm) 1 (5 per package)
.047 (1.2 mm) — 199 389 5 p/pkg
186 419 Contact Tip, .030 (0.8 mm) 1 (5 per package)
186 406 Contact Tip, .035 (0.9 mm) 1 (5 per package)
20 186 405 Nozzle 1
21 186 408 Gas Nipple 1
22 186 411 Insulator Ring 1
23 186 412 Gearbox Assembly 1
186 420 Switch Assembly with Connector 1

phone orders 1-866-931-9731 37

03_SpoolGuns_FNL_TRIM.indd 37 1/20/11 10:25 AM

 SPOOL GUNS
34
33
10 16 32
9 18 31
8 17
7
16
6 13 14 30
5 15
19 29
4
20
3 11 28
2
1 12 21 27
22 37
23
24
25
26

Spoolmate 200 with Spool Cover ™

Service Parts/Consumables
Item # Part # Description Quantity
1 186 406 Contact tip, .035 1 (5 p/pkg) 35
186 419 Contact tip, .030 1 (5 p/pkg)
199 7301 Contact tip, .023 1 (5 p/pkg)
2 186 405 Nozzle 1
3 186 409 Gas diffuser 1 36
4 243 294 Barrel 1
5 243 383 Locking nut 1
6 244 880 Head tube assembly 1
7 243 384 Liner 1
38 39 37
8 243 385 Gun tube assembly 1
9 243 388 Outlet guide pin, head tube 1 40
41
10 243 390 Contact adapter 1
11 243 391 Seal, gas valve 1
12 243 392 Bus bar 1
13 243 393 Pot, C std sft 1/T .5 w 10k ohm 1
14 243 451 Knob, pressure adjust 1 Spoolmate 200
15 243 452 Drive roll .030/.035 (0.8mm/0.9mm) 1 Spool Gun (with Spool Cover)
136 1351 Drive roll VK groove .030-1/16 wire 1
16 243 464 Bushing, brs 1
17 243 458 Bearing, ball rdl sgl row 1
18 243 465 Press arm 1
19 243 466 Guide, inlet 1
20 243 467 Spring, press arm 1
21 243 470 Housing, wire drive 1
22 243 760 Drive motor/gear box 1
23 243 491 Strain relief, cable 1
24 243 716 Hose, gas internal 1
25 243 493 Ftg, gas barbed 1
26 243 492 Spring, cable 1
27
28
243 490
243 489
Knob, wire speed
Cable assembly, 20ft w/connector
1
1
Spoolmate Contact Tips
29 217 292 Housing plug + pins (service kit) 1
30 056 851 Ftg, hose brs barbed nipple 3/16 tbg 1 Part # Part #
010 606 Ftg, hose brs nut .625-18 RH 1 100/185
056 108 Ftg, hose brs ferrule .450 ID x .718 L .262 DIA 1 Size 200/3035 250/3545 Quantity
31 194 626 Adjusting nut 1
.023 (0.6 mm) 199 730 — 5 p/pkg
32 132 529 Pad, brake 1
33 194 625 Location bushing 1 .030 (0.8 mm) 186 419 199 387 5 p/pkg
34 243 481 Shaft, spool 1 .035 (0.9 mm) 186 406 199 388 5 p/pkg
35 243 488 Locking screw, cover 1 .047 (1.2 mm) — 199 389 5 p/pkg
36 243 487 Cover 1
37 243 486 Case, gun handles RH/LH 1
38 243 483 Trigger 1
39 243 482 Circuit card assembly, trigger switch 1
40 243 484 Spring, trigger 1
41 243 485 Pin, trigger 1
244 657 Hardware kit 1
1
Optional

38 fax orders 1-800-637-2314

03_SpoolGuns_FNL_TRIM.indd 38 1/20/11 10:25 AM

 SPOOL GUNS
29 14
13 15 4
34 3
35 5
23 16 6
30 7
8
31 26 24 9
32 27 4
28 17
33 10
25 18 19 1
36
37 29
38
11
2

Spoolmate ™ 185/3035 & 250/3545 with Spool Cover

Service Parts/Consumables
39
(inside)
40

14

Item # Part # Part # 12 20

185/3035 250/3545 Description Quantity 21
1 186 416 186 416 Trigger Switch 1
2 186 418 186 418 Plastic Case (includes) 1 2
22
226 615 226 615 Nut 1
3 196 966 196 966 Spool Cover Assembly (consists of) 1
4 194 622 194 622 Spool Defense Shell 1
5 194 623 194 623 Spool Shaft 1
6 132 529 132 529 Bushing Resistance Rubber/Brake pad 1
7 194 625 194 625 Location Bushing 1 Spoolmate 185/3035 and 250/3545
8 194 626 194 626 Adjusting Nut 1 Spool Gun (with Spool Cover)
9 — — Ring, rtng C-clip .140 shaft x .015 thick 1
10 194 627 194 627 Locking Screw 1
11 187 239 187 239 Cover, drive roll 1
12 240 149 240 149 Cable/Gas Hose Assembly (includes) 1
13 193 999 193 999 Spring, cmprssn .310 OD x .040 wire x 1.380 1
14 186 415 186 415 Press Arm with Shaft, c-clip washer 1
15 187 238 187 238 Bearing 1
16 199 732 — Push Roll (.023 in) 1
186 414 186 414 Push Roll (.030/.035 in) 1
— 199 397 Push Roll (.047 in) 1
17 199 731 — Drive Roll (.023 in) 1
186 413 186 413 Drive Roll (.030/.035 in) 1
— 199 396 Drive Roll (.047 in) 1
18 186 488 186 488 Key 1
19 186 410 186 410 Inlet Guide 1
20 048 834 048 834 Connector, cir clamp str rif 1
21 079 878 079 878 Connector & Sockets 1
22 172 171 172 171 Fitting, hose brs barbed coupler 1
23 194 631 194 631 Nut, brass 1
24 186 412 199 395 Gearbox Assembly 1
25 186 417 186 417 Motor 1
26 196 398 196 398 Buss Bar, interconnecting 1
27 197 570 197 570 Pin, antirotation 1
28 196 848 196 848 Contact Tip Adapter 1
29 196 827 199 385 Gun Tube Assembly (consists of) 1
30 196 849 199 394 Head Tube Assembly 1
31 206 363 206 363 Liner (guide spiral) 1
32 196 847 196 847 Locking Nut 1
33 194 633 199 393 Barrel (radiator tube) 1
34 — — Screw, M4 x .07 x 5 mm 1
35 186 408 199 391 Gas Nipple 1
36 186 409 199 390 Gas Diffuser 1
37 199 730 — Contact Tip, .023 1 (5 p/pkg)
37 186 419 199 387 Contact Tip, .030 1 (5 p/pkg)
37 186 406 199 388 Contact Tip, .035 (0.9 mm) 1 (5 p/pkg)
37 — 199 389 Contact Tip, .047 (1.2 mm) 1
38 186 405 050 622 Nozzle 1
195 539 — Gas Diverter Valve 1
225 559 225 559 Cable Sheath 1
39 225 560 225 560 Cable Spring 1
40 226 614 226 614 Strain Relief 1

phone orders 1-866-931-9731 39

03_SpoolGuns_FNL_TRIM.indd 39 1/20/11 10:25 AM

 SPOOL GUNS
1 3 4 5 6
2 7

XR -A/Spoolmatic 30A Options

™
®

Item # Part # Description Kit Quantity

222 735 Kit, Flex Head 10 in for XRA
1 199 613 Nozzle, Brass 5/8 in Orifice Tapered 1
2 See Page 45 Contact Tip 1
3 206 195 Diffuser, .281/.312 Od Fastip 1/8 Tip Recess 1
4 198 856 Insulator, Nozzle 1
5 222 839 (N/A) Torch, Flex 1
6 134 800 O-Ring, .614 ld x .070 CS 70 Duro Buna-N 2
7 222 855 Kit, Liner (Includes) 1
222 853 Liner, Nylon .030-.045 Wire x 11.625 1
222 854 Liner, Nylon .047-.062 Wire x 11.625 1

12 13 14 15 (Old Style)
8
9 10 11
17 19 18
16 (Includes item 18)
12 14 15

SX Flex Head Kit (New Style)

18 21 17 20 19

Item # Part # (Old Style) Part # (New Style) Description Kit Quantity
8 136 821 — Wrench (standard length), nut tip contact 1
9 See page 45 See page 45 Nozzle 1
10 144 862 144 862 Extension Nozzle 1
11 130 632 130 632 Insulator, ring 1
12 See page 45 See page 45 Contact Tip 1
13 136 748 — Nut, compression 1
14 136 431 — Adapter, contact tube 1
— 209 875 Diffuser, FasTip slotted 1
15 153 667 153 667 Clamp, Sst bundle dia 2.00 x .18 wide x 7.90 lg 1 (Old Style) / 2 (New Style)
16 140 665 212 679 Tube, head flexible (includes) 1
17 134 800 134 800 O-Ring, .614 ID x .070CS 2
18 131 171 131 171 Tubing, npm convoluted 7.100 lg x .740 ID cuffs 1
19 138 255 222 853 Liner, teflon .030 – .035 (0.8 – 0.9 mm) wire x 11.625 lg, black 1
132 682 222 854 Liner, teflon .047 – .062 (1.2 – 1.6 mm) wire x 11.625 lg, yellow 1
— 212 401 Liner, phos bronze .030 – 1/16 (0.8 – 1.6 mm) wire x 11.249 1
20 — 134 799 O-Ring, .176 ID x .070CS 1
21 — 212 680 (N/A) Flex torch (inside tubing) 1

(Old Style) New style Spoolmatic

SXA Curved Nozzle Kit effective with serial number
2 LE239243.
3 4 New style XR effective with
(New Style)
1 serial number LE033395.
5 6 7

Item # Part # (Old Style) Part # (New Style) Description Kit Quantity
147 174 300 161 Kit, SXA Curved Nozzle 50 Degree, Machine Sales Item
1 005 417 005 417 Nut, retaining ring 1
2 005 432 005 432 Nozzle, curve with collar 2
3 148 158 148 158 Insulator, nozzle 2
4 148 155 148 155 Tip, cont sl .030 – .035 (0.8 – 0.9 mm) wire curved 2
148 154 148 154 Tip, cont sl 3/64 (1.19 mm) wire curved 2
148 156 148 156 Tip, cont sl 1/16 (1.6 mm) wire curved 2
5 — 136 748 Nut, compression 1
6 — 185 110 Adapter, quick-change contact tip 1
7 — 193 794 Kit, nozzle adapter 1
8 148 151 148 151 Wrench (short length), nut retaining tip contact 1
— 222 462 Kit, 50 degree head tube (air-cooled), Machine Sales Item 1
— 222 464 Kit, 50 degree head tube (water-cooled), Machine Sales Item 1

40 fax orders 1-800-637-2314

03_SpoolGuns_FNL_TRIM.indd 40 1/20/11 10:25 AM

 SPOOL GUNS

Spoolmatic serial numbers

KD376404 - LC259177
XR prior to serial number LC373469 1 2 3 4 5 6 7 8 3 9 10 11 12 13 14

#193 142 Barrel Assembly

1. Head Tube Liner (See chart below) 11. Contact Tip (See chart below)
2. O-Ring .614 ID #134 800 12. Barrel Extension (Air-cooled) #156 821
3. O-Ring .176 ID #164 485 13. Nozzle Extension (Air-cooled) #144 862
4. Barrel Adapter (Air-cooled) #164 423 14. Nozzle (Standard) #050 622(B)
5. Set Screw #602 172 Wrench (Not shown) #136 821
6. Jam Nut (Air-cooled) #058 685 (B)
Available in bulk quantities — see page 22.
7. Head Tube (Air-cooled) #164 422 Note: To use new FasTip tips, use Gas Diffuser
8. Set Screw (Air-cooled) #604 612 #209 875 and Head Tube Liner #212 523.
9. Contact Tip Adapter #164 421 Note: For optional nozzles see page 45.
10. Collet Nut #136 748

XR /XR-M, Spoolmatic 15/30A

™
®
Air-cooled parts breakdown and gun
shown. Consult owner’s manual for
Consumables water-cooled parts and consumables.

Gun Head
Wire Diameter Standard Contact Tip I.D. Optional (Smaller) Contact Tip I.D. Tube Liner
.030 in (0.8 mm) .041 in (1.0 mm) #135 428 (B) .036 in (1.0 mm) #135 427 #136 682
.035 in (0.9 mm) .052 in (1.3 mm) #135 430 (B) .041 in (1.0 mm) #147 314 (B) #136 682
.047 in (1.2 mm) .061 in (1.5 mm) #135 424 (B) .052 in (1.0 mm) #135 429 #136 683
.062 in (1.6 mm) .081 in (2.1 mm) #135 425 (B) .073 in (1.0 mm) #135 426 #136 683

For guns between LC259177 and LE239243, call Miller parts for information.
Spoolmatic effective with serial number
LE239243
XR effective with serial number LE033395
1 2 3 4 5 6 7 8 9

#231 523 Air-Cooled Assembly Kit (Illustrated above)

#231 524 Water-Cooled Assembly Kit (Not shown, consult owner’s manual)

1. Head Tube Liner #212 156 7. Diffuser #227 749(B)

2. O-Ring .614 ID #134 800 8. Contact Tip (See chart below)
3. Barrel Assembly (Air-cooled) #221 087 9. Nozzle (Standard) #199 613
4. Barrel Pistol Insulator #219 795 )Available in bulk quantities — see page 22.
(B
5. Outer Insulating Jacket #219 794 Note: For optional consumables see page 45.
6. Nozzle Insulator #232 284

XR /XR-M, Spoolmatic 15/30A FasTip

™
® ™
Air-cooled parts breakdown and gun
shown. Consult owner’s manual for
water-cooled parts and consumables.

Wire Diameter XR-Pistol XR-Pistol All-Wire XR-Control

Steel / Aluminum FasTip Contact Tip I.D. Drive Rolls Dual Groove Drive Rolls Drive Rolls Cable Liners
.035 in (0.9 mm) / .030 in (0.8 mm) .041 in (1.0 mm) #206 186 #183 357 #136 135 #194 118 #191 065 15 ft (4.6 m) or
.040 in (1.0 mm) / .035 in (0.9 mm) .047 in (1.2 mm) #206 187 #183 357 #136 135 #194 118 30 ft (9.1 m)
.045 in (1.2 mm) / – .053 in (1.3 mm) #206 188 #183 357 #136 135 #196 301 (.040) #191 066 50 ft (15.2 m)
.052 in (1.3 mm) / .047 in (1.2 mm) .061 in (1.5 mm) #206 189 (B) #183 358 #136 135 #194 119 (.047) #197 440 500 ft (152 m)
.062 in (1.6 mm) / – .071 in (1.8 mm) #206 190 #183 358 #136 135 #195 591

phone orders 1-866-931-9731 41

03_SpoolGuns_FNL_TRIM.indd 41 1/20/11 10:25 AM

 SPOOL GUNS
XR from serial number
KK082113 to LC373468

4 5 6 7 8 9 10 11 12

1. Head Tube Liner (See chart below) 7. Gas Diffuser #185 110
2. Liner O-Ring #164 485 8. Collet Nut #136 748
3
3. Head Tube O-Ring #191 191 9. Contact Tip (See chart below)
2
4. Head Tube (Air-cooled) 10. Adapter Jam Nut #185 102
(Not available — must update to new style 11. Nozzle Adapter #185 105
1 with Assembly Kit #231 525 shown below.) 12. Nozzle (Standard) #185 100
5. Lock Nut #185 111 Wrench (Not shown) #136 821
6. Insulator #185 097 Note: For optional nozzles see page 45.

XR -Edge
™ (B)
Available in bulk quantities — see page 22.
Air-cooled parts breakdown and gun shown.
Consumables Consult owner’s manual for water-cooled parts and consumables.

Gun Head Aluminum Feed

Wire Diameter Standard Contact Tip I.D. Optional (Smaller) Contact Tip I.D. Tube Liners Cable Liners
.030 in (0.8 mm) .041 in (1.0 mm) #135 428 (B) .036 in (0.9 mm) #135 427 #193 793 #191 065 30 ft (9 m)
.035 in (0.9 mm) .052 in (1.3 mm) #135 430 (B) .041 in (1.0 mm) #147 314 (B) #193 793 #191 066 50 ft (15.2 m)
.040 in (1.0 mm) .052 in (1.3 mm) #135 430 (B) — #193 793 #197 440 500 ft (152 m)
.047 in (1.2 mm) .061 in (1.5 mm) #135 424 (B) .052 in (1.3 mm) #135 429 #193 792

XR from serial number

LC373394 to LE033394

4 5 6 7 8 9 10

1. Head Tube Liner #212 523 6. Insulator #185 097

2. Liner O-Ring #164 485 7. Gas Diffuser #209 875
3 3. Head Tube O-Ring #191 191 7. Heavy-Duty Gas Diffuser
2 4. Head Tube (Air-cooled) (Optional) #202 283
(Not available — must update to new style 8. Contact Tip (See chart below)
1 with Assembly Kit #231 525 shown below.) 9. Adapter Jam Nut #185 102
5. Lock Nut #185 111 10. Nozzle (Standard) #197 728
Note: For optional nozzles see page 45.

XR effective with serial number

LE033395

4 5 6 7 8 9

3
#231 525 Air-Cooled Assembly Kit (Illustrated above)
#231 526 Water-Cooled Assembly Kit (Not shown, consult owner’s manual)
2
1. Head Tube Liner #212 523 6. Nozzle Insulator #232 284
2. Head Tube O-Ring #191 191 7. Gas Diffuser #227 749
1 3. Lock Nut #185 111 8. FasTip™ Contact Tip (See chart below)
4. Head Tube (Air-cooled) #221 514 9. Nozzle (Standard) #199 613
5. Outer Insulating Jacket #220 103 Note: For optional consumables see page 45.

XR -Edge FasTip
™ ™ (B)
Available in bulk quantities — see page 22.
Air-cooled parts breakdown and gun shown.
Consumables Consult owner’s manual for water-cooled parts and consumables.

Wire Diameter XR-Edge Optional Isolated XR-Control

Steel / Aluminum FasTip Contact Tip I.D. Drive Rolls XR-Edge Drive Rolls Drive Rolls Cable Liners
.035 in (0.9 mm) / .030 in (0.8 mm) .041 in (1.0 mm) #206 186 #194 114 #198 434 #194 118 #191 065 15 ft (4.6 m) or
.040 in (1.0 mm) / .035 in (0.9 mm) .047 in (1.2 mm) #206 187 #194 115 #198 435 #194 118 30 ft (9.1 m)
.045 in (1.2 mm) / – .053 in (1.3 mm) #206 188 #196 302 #198 436 (N/A) #196 301 (.040) #191 066 50 ft (15.2 m)
.052 in (1.3 mm) / .047 in (1.2 mm) .061 in (1.5 mm) #206 189 (B) #194 116 #198 437 #194 119 (.047) #197 440 500 ft (152 m)
.062 in (1.6 mm) / – .071 in (1.8 mm) #206 190 #194 117 #198 438 #195 591

42 fax orders 1-800-637-2314

03_SpoolGuns_FNL_TRIM.indd 42 1/20/11 10:25 AM

 SPOOL GUNS
4
3
2
1
5
6
13 7
8 XR-15/XR-30
14
9
15

16
1
4
10 3
2
11

12

Spoolmatic
Spool Gun

XR-15/30: Effective with serial number JH-247300 though KC-171636.

XR -15/XR -30 and Spoolmatic 1,2,3

™ ™ ®

Service Parts/Consumables

Part # Part #
Item # XR-15/30 Spoolmatic 1,2,3 Description Quantity
1 112 704 058 678 Adapter, contact tube 1
2 112 885 009 541 Adapter, barrel 1
3 602 172 — Screw, set stl sch 10-32 x .187 cup point 1
— 604 771 Screw, set stl sch 10-32 x .125 cup point 4
4 112 708 — Liner, teflon .030 – .035 (0.8 – 0.9 mm) wire x 4.125 1
112 707 — Liner, teflon .047 – 1/16 (1.2 – 1.6 mm) wire x 4.125 1
— 058 681 Liner, teflon .030 – .035 (0.8 – 0.9 mm) wire x 5.187 1
— 058 682 Liner, teflon .047 – 1/16 (1.2 – 1.6 mm) wire x 5.187 1
5 058 685 058 685 Nut, jam nozzle extension 1
6 058 676 058 676 Nut, brs cprsn .438-20 1
7 050 638 050 638 Tube, cont sl .030 (0.8 mm) wire x 4.000 1 (5 per pkg)
094 259 094 259 Tube, cont sl .035 (0.9 mm) wire x 4.000 1 (5 per pkg)
094 260 (B) 094 260 (B) Tube, cont sl .047 (1.2 mm) wire x 4.000 1 (5 per pkg)
050 637 050 637 Tube, cont sl 1/16 (1.6 mm) wire x 4.000 1 (5 per pkg)
8 156 821 156 821 Extension, barrel 2.875 lg 1
9 144 862 144 862 Extension, nozzle 1
10 050 622 (B) 050 622 (B) Nozzle, 5/8 orf (15.9 mm) x 1-5/8 lg 1 (2 per pkg)
11 050 115 050 115 Nozzle, 1/2 orf (12.7 mm) x 1-5/8 lg 1 (2 per pkg)
12 050 116 050 116 Nozzle, 13/16 (20.6 mm) orf x 1-5/8 lg 1 (2 per pkg)
13 009 925 009 925 Nozzle, spot outside corner .937 ID x 2.375 1
14 000 443 000 443 Nozzle, spot inside corner 1
15 004 466 004 466 Nozzle, spot flat, 1-3/8 orf (35 mm) 1
16 000 442 000 442 Nozzle, spot flat, 15/16 orf (24 mm) 1
050 960 050 960 Wrench 1
053 131 053 131 Drive Roll, V-knurl .030–1/16 (0.8–1.6 mm) 1
194 4051 — Complete Conduit Assemblies with Liner and Fittings (replaces #112 715) 15 ft
194 4101 — Complete Conduit Assemblies with Liner and Fittings (replaces #112 716) 30 ft
191 065 — Replacement Liner, gun feed cable .187 OD x .110 ID 32 ft
191 066 — Replacement Liner, gun feed cable .187 OD x .110 ID 50 ft
197 440 — Replacement Liner, bulk gun feed cable .187 OD x .110 ID 500 ft
191 061 — Replacement Tubing, gun liner carrier 15 ft
191 062 — Replacement Tubing, gun liner carrier 30 ft
191 063 — Replacement Tubing, gun liner carrier 50 ft
156 486 (N/A) — Conversion Kit, converts XRs with 4" contact tubes to 1-7/16" tubes 1
1
Updates XRs from one-piece conduit (#112 715 or #112 716) to new style configuration that features replaceable feed cable liners and improved feedability.
Available in bulk quantities — see page 22 for more information.
(B)

phone orders 1-866-931-9731 43

03_SpoolGuns_FNL_TRIM.indd 43 1/20/11 10:25 AM

 SPOOL GUNS
XR-Aluma-Pro

5 6 7 8 9
4
3 #231 519 Air-Cooled Assembly Kit #231 518* Air-Cooled Assembly Kit
Short Barrel, 4 in (102 mm) Long Barrel, 6 in (152 mm)

1
1. Head Tube Liner (See chart below) 6. Insulating Jacket, short #227 159
2. Head Tube O-Rings #230 969 Insulating Jacket, long #229 673
3. Lock Nut #227 168 7. Gas Diffuser #229 670
4. Insulator Ring Rear #227 416 8. FasTip™ Contact Tip (See chart below)
5. Head Tube Short #227 158 9. Nozzle (Standard) #198 855
Head Tube Long #229 672 Note: For optional consumables see page 45.

XR -Aluma-Pro
™
™
Air-cooled parts breakdown and gun shown.
Consumables Consult owner’s manual for water-cooled parts and consumables.

Air-Cooled Air/Water
Head Tube Cooled Head
Liner Short Tube Liner
Wire Diameter Drive Idler Inlet Barrel, Long Barrel,
Steel / Aluminum FasTip Contact Tip I.D. Rolls Rolls Guides 4 in (102 mm) 6 in (152 mm) Cable Liners
.035 in (0.9 mm) / .030 in (0.8 mm) .041 in (1.0 mm) #206 186 #227 434 #227 439 #227 408 #227 161 #229 674 #229 887 15 ft (4.6 m)
.040 in (1.0 mm) / .035 in (0.9 mm) .047 in (1.2 mm) #206 187 #227 434 #227 439 #227 408 #227 161 #229 674 #229 891 25 ft (7.6 m)
.045 in (1.2 mm) / – .053 in (1.3 mm) #206 188 #227 434 #227 439 #227 408 #230 239 #229 431 #232 321 35 ft (10.6 m)
.052 in (1.3 mm) / .047 in (1.2 mm) .061 in (1.5 mm) #206 189 (B) #227 434 #227 439 #227 408 #230 239 #229 431 #233 999 Long*
.062 in (1.6 mm) / – .071 in (1.8 mm) #206 190 #227 434 #227 710 #230 711 #230 239 #229 431 #233 998 Short*
Available in bulk quantities — see page 22 for more information.
(B)

*Optional phos bronze liners.

XR-Aluma-Pro Plus

3 4 5 6 7 8

2
#245 979 Air-Cooled Assembly Kit, Long Barrel
1

1. Head Tube Liner #230 242 6. Diffuser D-1AP

2. Head Tube O-Ring #191 191 7. Contact Tip (See chart below)
3. Insulator #227 416 8. Nozzle (Standard) N5818-C
4. Lock Nut #227 168
5. Insulating Jacket, Long #229 673

XR -Aluma-Pro Plus
™
™
Air-cooled parts breakdown and gun shown.
Consumables Consult owner’s manual for water-cooled parts and consumables.

Air/Water Cooled Head

Wire Diameter Contact Tips (10 pack) Tube Liner Long Barrel,
Steel / Aluminum Steel / Aluminum Drive Rolls Idler Rolls 6 in (152 mm) Cable Liners
.035 in (0.9 mm) / .030 in (0.8 mm) T-035 / – #227 434 #230 708 #229 674 #229 887 15 ft (4.6 m)
.040 in (1.0 mm) / .035 in (0.9 mm) – / T-035AL #227 434 #230 708 #229 674 #229 891 25 ft (7.6 m)
.045 in (1.2 mm) / – T-045 / T-047AL #227 434 #230 708 #229 431 #232 321 35 ft (10.6 m)
.052 in (1.3 mm) / .047 in (1.2 mm) – /– #227 434 #230 708 #229 431 #233 999 Long*
.062 in (1.6 mm) / – T-062 / T-062AL #227 434 #230 708 #229 431 #233 998 Short*
Figure
Air-cooled parts breakdown and gun shown. Consult owner's 8-3.
manual (Air) Headparts
for water-cooled Tube Assembly
and consumables. Of AlumaPro Plus Gun
*Optional phos bronze liners.

XR Python call MK at 949-863-1234

44 fax orders 1-800-637-2314

03_SpoolGuns_FNL_TRIM.indd 44 1/24/11 4:50 PM

 SPOOL GUNS
Flat Heavy-Duty Spot Diffuser
FasTip™ Contact Tips (#209 099)
New Inside
Style XR -EDGE and XRSpot/Spoolmatic
(#176 238 N/A)
Corner
™
Nozzles FasTip Consumables
™ ® ™
.030 – .068 Wire Note: Standard gun
components are in blue type.
(#176 240)
Outside Corner
(#176 242N/A)
Heavy-Duty Standard Diffuser Standard Insulator Optional Head Tubes
Standard Nozzle FasTip™ Contact Tips 1/8" Recess (#206 195) (#198 856)
Screw-On 5/8" Orifice .030 – .068 Wire
Brass (#199 613)
Copper (#198 855) XR-A Spoolmatic
6.0" Straight Head Tube
Copper 5/8" Orifice (#221 087)
15/16" O.D. (#207 313) 1/4" Recess
Heavy-Duty 5/8" Orifice (#210 664)
Brass (#199 614) XR-W
Copper (#199 618) 6.0" Straight Head Tube
Flush
Heavy-Duty 3/4" Orifice (#206 196) (#221 519)
Screw-On Nozzles
Brass (#199 612)
Copper (#199 617) FasTip™ Collared Insulator
Extended Collar Diffuser (#232 284) XR-A Edge
1/2" Orifice
6.0" Curve Head Tube
Brass (#199 610)
(#221 514)
Copper (#199 615)
1/8" Recess
3/4" Orifice
(#227 749)
Brass (#199 611)
XR-W Edge
Copper (#199 616) Tapered 6.0" Curve Head Tube
Screw-On Copper FasTip™ Contact Tips (#221 513)
1/2" Orifice 1/4" Recess
Tapered Nozzles .030 – 1/16" Wire
(#209 036) (#231 511)
3/8" Orifice
(#209 035)
Flush
(#231 512)
For a complete parts listing:

see pages 40– 42

XR /Spoolmatic 30A Nozzles (Serial Numbers KD376404-LC259177) Contact Tips

™
®

(10 p/pkg) (25 p/pkg) Description

Heavy-Duty FasTip™
#223 016 #206 186 .030/.035 in
(0.8/0.9 mm)
aluminum wire
#223 017 #206 187 .035/.040 in
(0.9/1.0 mm)
#050 622(B) #050 115 #050 116 #004 466 #000 442 #009 925 #000 443 aluminum wire
5/8 in (16 mm) 1/2 in (13 mm) 13/16 in (21 mm) Spot flat 1-3/8 in Spot flat 15/16 in Spot outside Spot inside #223 018 #206 188 .040/.045 in
orifice (Standard) orifice (2 per pkg) orifice (2 per pkg) (35 mm) orifice (24 mm) orifice corner corner (1.0/1.2 mm)
(2 per pkg)
aluminum wire
#223 019 #206 189 (B) .052 in (1.3 mm)
or
XR -Edge Nozzles (Serial Numbers KK082113 - LE033394)
™
3/64 in (1.2 mm)
aluminum wire
#223 200 #206 190 1/16 in
(1.6 mm)
— #206 191 .068 in (1.7 mm)
or
1/16 in (1.6 mm)
aluminum wire
Tapered FasTip™
#185 100 1 #197 728 #193 790 #050 116 1
5/8 in (16 mm) orifice 5/8 in (16 mm) orifice 1/2 in (13 mm) orifice 13/16 in (21 mm) orifice — #209 026 .030/.035 in
(Standard with air-cooled gun) (Standard w/water-cooled gun) (Standard w/water-cooled gun) (0.8/0.9 mm)
aluminum wire
— #209 027 .035/.045 in
(0.9/1.2 mm)
aluminum wire
— #209 028 3/64 in (1.2 mm)
— #209 029 .052 in (1.3 mm)
#004 466 1 #000 442 1 #009 925 1 #000 443 1 — #209 030 1/16 in (1.6 mm)
Spot flat 1-3/8 in Spot flat 15/16 in Spot outside corner Spot inside corner
(35 mm) orifice (24 mm) orifice Available in bulk quantities — see page 22
(B)

for more information.

1
Can use with water-cooled guns, Nozzle Adapter Kit #193 794 required.

phone orders 1-866-931-9731 45

03_SpoolGuns_FNL_TRIM.indd 45 1/24/11 3:01 PM

 DRIVE ROLLS
Base selection of drive rolls upon the following recommended usages:
1. V-Grooved rolls for hard wire.
2. U-Grooved rolls for soft and soft shelled cored wires.
3. U-Cogged rolls for extremely soft shelled wires.
4. V-Knurled rolls for hard shelled cored wires.
Inlet Guide 5. Drive roll types may be mixed to suit particular requirement
(example: V-Knurled roll in combination with U-Grooved).
2 Roll Kit
For a listing of special optional drive rolls: see page 50

Drive Rolls Millermatic 200/210/212/250/251/252/DVI s /Pulser/Vintage (2 Drive Roll)

® ™

22/32/52 Series, SuitCase 8/12RC & 8/12VS, Reach Feeders (2 Drive Roll)
™

Wire Diameter Drive Rolls

Fraction Decimal Metric Type Kit # Individual Drive Roll Part # Inlet Wire Guide #
.023 – .025 in .023 – .025 in 0.6 mm V-Grooved 087 131 087 130 056 192
.030 in .030 in 0.8 mm V-Grooved 079 594 053 695 056 192
.030 and .035 in .030 and .035 in 0.8 and 0.9 mm V-Grooved 204 5791 203 5261 056 192
.035 and .045 in .035 and .045 in 0.9 and 1.22 mm V-Grooved 239 895 189 285 056 193
.035 in .035 in 0.9 mm V-Grooved 079 595 053 700 056 192
.045 in .045 in 1.2 mm V-Grooved 079 596 053 697 056 193
.052 in .052 in 1.3 mm V-Grooved 079 597 053 698 056 193
1/16 in .062 in 1.6 mm V-Grooved 079 598 053 699 056 195
.035 in .035 in 0.9 mm U-Grooved 044 749 072 000 221 912
3/64 in .047 in 1.2 mm U-Grooved 079 599 053 701 221 912
.052 in .052 in 1.3 mm U-Grooved 079 600 053 702 221 912
1/16 in .062 in 1.6 mm U-Grooved 079 601 053 706 056 195
5/64 in .079 in 2.0 mm U-Grooved 079 602 053 704 056 195
3/32 in .094 in 2.4 mm U-Grooved 079 603 053 703 056 196
7/64 in .110 in 2.8 mm U-Grooved 079 604 053 705 056 196
1/8 in .126 in 3.2 mm U-Grooved 079 605 053 707 056 197
.035 in .035 in 0.9 mm V-Knurled 079 606 132 958 056 192
.045 in .045 in 1.2 mm V-Knurled 079 607 132 957 056 193
.045 and 1/16 in .045 and 1/16 in 1.22 and 1.6 mm VK-Grooved 238 687 238 688 221 030
.052 in .052 in 1.3 mm V-Knurled 079 608 132 956 056 193
1/16 in .062 in 1.6 mm V-Knurled 079 609 132 955 056 195
.068 – .072 in .068 – .072 in 1.8 mm V-Knurled 089 984 132 959 056 195
5/64 in .079 in 2.0 mm V-Knurled 079 610 132 960 056 195
3/32 in .094 in 2.4 mm V-Knurled 079 611 132 961 056 196
7/64 in .110 in 2.8 mm V-Knurled 079 612 132 962 056 196
1/8 in .126 in 3.2 mm V-Knurled 079 613 132 963 056 197
.045 in .045 in 1.2 mm U-Cogged 083 318 083 489 056 193
.052 in .052 in 1.3 mm U-Cogged 083 317 083 490 056 193
1/16 in .062 in 1.6 mm U-Cogged 079 614 053 708 056 195
5/64 in .079 in 2.0 mm U-Cogged 079 615 053 710 056 195
3/32 in .094 in 2.4 mm U-Cogged 079 616 053 709 056 196
7/64 in .110 in 2.8 mm U-Cogged 079 617 053 711 056 196
1/8 in .126 in 3.2 mm U-Cogged 079 618 (N/A) 053 712 056 197
1
Dual-size reversible V-groove drive roll (one .030 and one .035 in groove)

22/24 Series & SuitCase Feeders Nylon Wire Guides (For Feeding Aluminum Wire)
Note: Each drive roll kit contains 2 Drive Rolls and an Inlet Guide.
Wire Diameter Inlet Guide #
Note: U-Groove drive rolls are recommended when feeding aluminum wire.
.047 in (1.2 mm) 151 203
1/16 in (1.6 mm) 151 205
3/32 in (2.4 mm) 194 264

46 fax orders 1-800-637-2314

03_DriveRolls_FNL_TRIM.indd 46 1/20/11 10:23 AM

 DRIVE ROLLS

Intermediate Guide
4 Roll Kit
Inlet Guide

Drive Rolls Millermatic 300/350/350P with Meters (4 Drive Roll)

®

54 Series, 24A & R-115 Feeders (4 Drive Roll)

Wire Diameter Drive Rolls Wire Guide
Fraction Decimal Metric Type Kit # Individual Drive Roll Part # Inlet # Intermediate #
.023 – .025 in .023 – .025 in 0.6 mm V-Grooved 087 132 087 130 056 192 056 206
.030 in .030 in 0.8 mm V-Grooved 046 780 053 695 056 192 056 206
.035 in .035 in 0.9 mm V-Grooved 046 781 053 700 056 192 056 206
.035 and 3/64 in .035/.045 in 0.9/1.2 mm V-Grooved 227 0611 189 2851 056 193 056 207
3/64 in .045 in 1.2 mm V-Grooved 046 782 053 697 056 193 056 207
.052 in .052 in 1.3 mm V-Grooved 046 783 053 698 056 193 056 207
1/16 in .062 in 1.6 mm V-Grooved 046 784 053 699 056 195 056 209
.035 in .035 in 0.9 mm U-Grooved 044 750 072 000 221 912 058 853
3/64 in .047 in 1.2 mm U-Grooved 046 785 053 701 221 912 058 853
.035 and 3/64 in .035 and .045 in 1.9 and 1.2 mm U-Grooved 234 681 232 826 221 912 233 843
.052 in .052 in 1.3 mm U-Grooved 046 786 053 702 221 912 058 837
1/16 in .062 in 1.6 mm U-Grooved 046 787 053 706 058 836 058 837
5/64 in .079 in 2.0 mm U-Grooved 046 788 053 704 056 195 056 209
3/32 in .094 in 2.4 mm U-Grooved 046 789 053 703 056 196 056 210
7/64 in .110 in 2.8 mm U-Grooved 046 790 053 705 056 196 056 210
1/8 in .126 in 3.2 mm U-Grooved 046 791 053 707 056 197 056 211
.035 in .035 in 0.9 mm V-Knurled 046 792 132 958 056 192 056 206
3/64 in .045 in 1.2 mm V-Knurled 046 793 132 957 056 193 056 207
.052 in .052 in 1.3 mm V-Knurled 046 794 132 956 056 193 056 207
1/16 in .062 in 1.6 mm V-Knurled 046 795 132 955 056 195 056 209
5/64 in .079 in 2.0 mm V-Knurled 046 796 132 960 056 195 056 209
3/32 in .094 in 2.4 mm V-Knurled 046 797 132 961 056 196 056 210
7/64 in .110 in 2.8 mm V-Knurled 046 798 132 962 056 196 056 210
1/8 in .126 in 3.2 mm V-Knurled 046 799 132 963 056 197 056 211
3/64 in .045 in 1.2 mm U-Cogged 083 319 083 489 056 193 056 207
.052 in .052 in 1.3 mm U-Cogged 083 320 (N/A) 083 490 056 193 056 207
1/16 in .062 in 1.6 mm U-Cogged 046 800 053 708 056 195 056 209
5/64 in .079 in 2.0 mm U-Cogged 046 801 053 710 056 195 056 209
3/32 in .094 in 2.4 mm U-Cogged 046 802 053 709 056 196 056 210
7/64 in .110 in 2.8 mm U-Cogged 046 803 053 711 056 196 056 210
1/8 in .126 in 3.2 mm U-Cogged 046 804 053 712 056 197 056 211
1
Dual-size reversible V-groove drive roll (one .035 and one .045 in groove)

52 & 54 Series Nylon Wire Guides (For Feeding Aluminum Wire)

Note: Each drive roll kit contains 4 Drive Rolls, an Inlet Guide,
Wire Diameter Inlet Guide # Intermediate Guide # and an Intermediate Guide.
.035 – .047 in (0.9–1.2 mm) 058 854 058 853 Note: U-Groove drive rolls are recommended when feeding
1/16 in (1.6 mm) 058 836 058 837 aluminum wire.
3/32 in (2.4 mm) 058 845 (N/A) 058 841 (N/A)

phone orders 1-866-931-9731 47

03_DriveRolls_FNL_TRIM.indd 47 1/20/11 10:23 AM

 DRIVE ROLLS
Base selection of drive rolls upon the following recommended usages:
1. V-Grooved rolls for hard wire.
2. U-Grooved rolls for soft and soft shelled cored wires.
Antiwear Guide
3. U-Cogged rolls for extremely soft shelled wires.
4. V-Knurled rolls for hard shelled cored wires.
5. Drive roll types may be mixed to suit particular requirement
Antiwear Guide
(example: V-Knurled roll in combination with U-Grooved).
Inlet Guide Inlet Guide
For a listing of special optional drive rolls: see page 50
2 Roll Kit Intermediate Guide 4 Roll Kit Intermediate Guide

Drive Rolls 60 Series (2 & 4 Roll Kits) and 74 Series Feeders (4 Roll Kits)
Wire Diameter Drive Rolls Wire Guide
Fraction Decimal Metric Type 2 Roll Kit # 4 Roll Kit # Individual Drive Roll Part # Inlet # Intermediate #
.023 – .025 in .023 – .025 in 0.6 mm V-Grooved 151 030 151 024 087 130 150 993 149 518
.030 in .030 in 0.8 mm V-Grooved 151 031 151 025 053 695 150 993 149 518
.035 in .035 in 0.9 mm V-Grooved 151 032 151 026 053 700 150 993 149 518
.035 and 3/64 in .035/.045 in 0.9/1.2 mm V-Grooved 190 3001 209 5331 189 2851 150 994 149 519
.040 in .040 in 1.0 mm V-Grooved 161 189 161 190 — 150 993 149 518
3/64 in .045 in 1.2 mm V-Grooved 151 033 151 027 053 697 150 994 149 519
.052 in .052 in 1.3 mm V-Grooved 151 034 151 028 053 698 150 994 149 519
1/16 in .062 in 1.6 mm V-Grooved 151 035 151 029 053 699 150 995 149 520
.035 in .035 in 0.9 mm U-Grooved 151 044 151 036 072 000 150 993 149 518
.035 and 3/64 in .035/.045 in 1.9/1.2 mm U-Grooved — 244 293 232 826 221 912 242 417 (.035)
205 936 (3/64)
3/64 in .045 in 1.2 mm U-Grooved 151 045 151 037 053 701 150 994 149 519
.047 in .047 in 1.2 mm U-Grooved — 243 234 053 701 221 912 205 936
.052 in .052 in 1.3 mm U-Grooved 151 046 151 038 053 702 150 994 149 519
1/16 in .062 in 1.6 mm U-Grooved 151 047 151 039 053 706 150 995 149 520
5/64 in .079 in 2.0 mm U-Grooved 151 048 151 040 053 704 150 995 149 520
3/32 in .094 in 2.4 mm U-Grooved 151 049 151 041 053 703 150 996 149 521
7/64 in .110 in 2.8 mm U-Grooved 151 050 (N/A) 151 042 053 705 150 996 149 521
1/8 in .126 in 3.2 mm U-Grooved 151 051 151 043 053 707 150 997 149 522
.035 in .035 in 0.9 mm V-Knurled 151 061 151 052 132 958 150 993 149 518
3/64 in .045 in 1.2 mm V-Knurled 151 062 151 053 132 957 150 994 149 519
.052 in .052 in 1.3 mm V-Knurled 151 063 151 054 132 956 150 994 149 519
1/16 in .062 in 1.6 mm V-Knurled 151 064 151 055 132 955 150 995 149 520
.068 – .072 in .068 – .072 in 1.8 mm V-Knurled 151 065 151 056 132 959 150 995 149 520
5/64 in .079 in 2.0 mm V-Knurled 151 066 151 057 132 960 150 995 149 520
3/32 in .094 in 2.4 mm V-Knurled 151 067 151 058 132 961 150 996 149 521
7/64 in .110 in 2.8 mm V-Knurled 151 068 151 059 132 962 150 996 149 521
1/8 in .126 in 3.2 mm V-Knurled 151 069 151 060 132 963 150 997 149 522
3/64 in .045 in 1.2 mm U-Cogged 151 077 151 070 083 489 150 994 149 519
.052 in .052 in 1.3 mm U-Cogged 151 078 151 071 083 490 150 994 149 519
1/16 in .062 in 1.6 mm U-Cogged 151 079 151 072 053 708 150 995 149 520
5/64 in .079 in 2.0 mm U-Cogged — 151 073 053 710 150 995 149 520
3/32 in .094 in 2.4 mm U-Cogged 151 081 151 074 053 709 150 996 149 521
7/64 in .110 in 2.8 mm U-Cogged 151 082 (N/A) 151 075 053 711 150 996 149 521
1/8 in .126 in 3.2 mm U-Cogged 151 083 (N/A) 151 076 053 712 150 997 149 522
1
Dual-size reversible V-groove drive roll (one .035 and one .045 in groove)

60 & 70 Series Nylon Wire Guides (For Feeding Aluminum Wire)

Note: Each drive roll kit contains 2 or 4 Drive Rolls, an Inlet
Wire Diameter Inlet Guide # Intermediate Guide # Guide, an Intermediate Guide, and #045 233 Antiwear Guide
.047 in (1.2 mm) 151 203 151 204 with #604 612 Setscrew 8-32 x .125.
1/16 in (1.6 mm) 151 205 151 206 Note: U-Groove drive rolls are recommended when feeding
3/32 in (2.4 mm) 151 207 151 208 aluminum wire.

48 fax orders 1-800-637-2314

03_DriveRolls_FNL_TRIM.indd 48 1/20/11 10:23 AM

 DRIVE ROLLS
Miller Drive Rolls V-Groove V-Groove V-Groove V-Groove V-Knurl V-Knurl V-Knurl V-Knurl
.023/.024 .030 .035 .045 .030 .035 .045 .062 Inlet Wire
Machine (0.6 mm) (0.8 mm) (0.9 mm) (1.2 mm) (0.8 mm) (0.9 mm) (1.2 mm) (1.6 mm) Guide
SideKick™ /SideKick™ XL 090 423 090 423 090 423 — 165 603 165 603 127 229 — 058 549 6
Cricket® /Cricket® XL 119 028 119 028 — — 119 028 119 028 119 028 — 058 549
Millermatic® 35 058 553 & 057 590 (2) 057 590 (2) — — — — — 058 549 7
057 590
Millermatic® 119 028 119 028 — — 119 028 119 028 119 028 — 058 549
90/130/Challenger™
Millermatic® 090 423 090 423 090 423 — 165 603 165 603 127 229 — 058 549
130 XP/150/185/
Challenger™ 172
Millermatic® 202 925 202 925 202 925 — 202 926 202 926 202 926 — 058 549
135/175/180s/140s/211/
Passport™ /Passport™ Plus
Millermatic® 1 087 131 (kit) 079 594 (kit) 079 595 (kit) 079 596 (kit) — 079 606 079 607 — Page 46
200/210/212s /250/250X/251/
252/300 without Meters/DVI™
s/
Pulser/Vintage/Reach
Millermatic® 087 132 046 780 046 781 046 782 — 046 792 046 793 — Page 47
300 with Meters/350P

Spoolmate™ 100/185/3035 — — — — 186 414 186 414 — — 186 410

186 413 186 413
Spoolmate™ 250/3545 — — — — 186 414 186 414 199 397 — 186 410
186 413 186 413 199 396
Spoolmatic® 15A/30A — — — — 136 135 3 136 135 3 136 135 3 136 135 3 132 521
183 3574 183 3574 183 358 4 183 358 4
Spoolmatic® 1, 2, 3 — — — — 053 131 053 131 053 131 053 131 058 549
XR™-15/XR™-302 — — — — 053 131 053 131 053 131 053 131 On Conduit
XR™-A/XR™-W Pistol — — — — 136 135 3 136 135 3 136 135 3 136 135 3 On Conduit
183 3574 183 3574 183 358 4 183 358 4
XR™-Edge — — — — 194 114 194 115 194 116 194 117 On Conduit
198 434 5 198 435 5 198 4375 198 438 5
XR™-Python/XR™ — — — — 215 672 215 672 215 672 215 672 On Conduit
215 6775 (N/A) 215 678 5 215 6815 215 684 5
XR™-Auma-Pro™ — — — — 227 434 227 434 227 434 224 434 227 408 8
230 7119
1
Dual V-Groove .030 & .035 (0.8 & 0.9 mm) drive roll kit also available #204 579 6
Prior to serial number JJ497360 - #056 081
2
Prior to serial number KC171637 7
Prior to serial number JJ389988 - #056 081
3
Dual-groove drive roll, large and small covering all wire sizes 8
#227 408 compatable with .030, .035 & .045 in wire
4
Dual-groove drive roll covering two sizes 9
#230 711 compatable with 1/16 in wire
5
Optional — see pages 43-44 for additional drive rolls and information

Hobart Drive Rolls

Soft Wire
Hard Wire (Steel) (Aluminum) HT Wire (Hard Tubular)
Rev. Knurl
V-Groove V-Groove V-Groove Urethane V-Knurl .030 & .035 Rev. Knurl
.024 .030 – .035 .045 .035 .030 – .035 & .045 (0.8 & 0.9 .039 – .045
Machine (0.6 mm) (0.8 – 0.9 mm) (1.2 mm) (0.9 mm) (0.8 – 0.9 & 1.2 mm) mm) (0.8 – 1.2 mm) Inlet Wire Guide
Handler® 120/130XL/ 202 925 or 202 925 407230-004 203 568 (N/A) 202 926 193 330 193 331 197 309 10
135/140/150/170/175/ 407230-004
180/187/210
IronMan™ 210/250 — 202 925 407230-004 203 568 (N/A) 202 926 193 330 193 331 197 309 10
IronMan™ 275 All Sizes — See drive rolls for 52 Series Feeders on page 46
Handler® 125, 125EZ #212 379 — 2-sided combination roll (.024 V-groove) (.030/.035 VK-groove) 212 368
Note: For all Beta-MIG drive rolls, contact Miller Service Parts
10
Available for Handler 120 and IronMan 210

phone orders 1-866-931-9731 49

03_DriveRolls_FNL_TRIM.indd 49 1/24/11 4:19 PM

 DRIVE ROLLS
Conversion Kits
Part # Description Part # Description
155 454 2 Roll Conversion Kit 155 455 4 Roll Conversion Kit

Quick-Change Drive Roll Carrier Kits…

Save Time… Save Money!
Changing drive rolls on the older series Miller wire feeders is a snap with the quick-change drive
roll carrier kits listed below. Once converted, the old routine of removing the drive rolls screw-by-
screw (3-per drive roll) is history! Now, all that’s required to change a drive roll is a turn of the 2 Roll Conversion Kit
wrist and off comes the old drive roll and on with the new! Customers will save time, money and #155 454
frustration. Also, installations with both the old series feeders and our 60 and 70 Series feeders
will appreciate being able to update their older equipment and standardize procedures. Kits are
available for feeders manufactured prior to serial number KF876252 outlined below.

For 2 Drive Roll Feeders For 4 Drive Roll Feeders

■ S-22A, S-22P8, S-22P12 ■ S-54A, S-54D, S-54E, S-54M
■ S-32S, S-32SL ■ D-54A, D-54D, D-54M
■ S-32P8, S-32P12 (Two kits required for Dual Feeders)
■ S-32SC8, S-32SC12
■ S-52A, S-52D, S-52E, S-52M
For Automatic Wire Drive Assemblies
■ D-52A, D-52D, D-52M
■ A1-2, A1D-2
(Two kits required on these models)
■ A2-2L, A2-2H
■ 50 Series style Swingarc™
■ A1-4, A1D-4
■ Porta-MIG
■ A2-4L, A2-4H
■ Millermatic® 200
■ Millermatic® 250 and 250MP
(Prior to serial number KF785867) 4 Roll Conversion Kit
#155 455

Special Optional Drive Rolls

For 22/32/52/54/60/70 Series Feeders
Part # Description
#203 526 Dual V-Groove (one .030 and one .035 in groove)
#189 285 Dual V-Groove (one .035 and one .045 in groove)
#239 895 Dual V-Groove (2 drive rolls each with one .035 and one .045 in groove
plus inlet guide)
#209 533 Dual V-Groove 4 Roll Kit (4 drive rolls each with
one .035 and one .045 in groove plus guides and setscrew)
#198 078 No-Groove, Universal Quick-Change (Steel)
#088 402 No-Groove, Non-Quick-Change (Hard Urethane — Green)
#0537160010890 No-Groove (Soft Urethane — Blue)

50 fax orders 1-800-637-2314

03_DriveRolls_FNL_TRIM.indd 50 1/20/11 10:23 AM

 PLASMA TORCHES
Spectrum Plasma Torch History ®

Model Machine Stock # Original Torch Recommended Replacement

Spectrum® Thunder 903 741, 903 742 ICE-12C, pg 53 ICE-12C, 20 ft (6.1 m) Hand-Held (Kit) #216 407, pg 53
Spectrum® 125C 907 149, 907 169 ICE-12C, pg 53 ICE-12C, 20 ft (6.1 m) Hand-Held #195 172, pg 53
Spectrum® 187 903 142, 903 177 APT-1000 —
Spectrum® 187D 903 139 APT-1000 —
Spectrum® 250D 903 140 APT-3000 —
Spectrum® 300 903 479, 903 787 ICE-25C, pg 53 ICE-25CX, 20 ft (6.1 m) Hand-Held #195 007, pg 53
Spectrum® 375 903 891, 903 871 CE ICE-27C, pg 53 ICE-27C, 20 ft (6.1 m) Hand-Held #195 014, pg 53
Spectrum® 375 X-TREME™ 907 339, 907 303 ICE-27T, pg 53 ICE-27T, 12 ft (3.7 m) Hand-Held #225 615, pg 53
Spectrum® 500 903 143, 903 144, APT-5000 ICE-50, 30 ft (9 m) Hand-Held #169 199 1, pg 57
903 145, 903 146, ICE-50, 50 ft (15.2 m) Hand-Held #169 2441, pg 57 (N/A)
903 187, 903 201
Spectrum® 625 907 058, ICE-40C, pg 54 ICE-40C, 25 ft (7.6 m) Hand-Held #195 110, pg 54
907 058-01-1 ICE-40C, 50 ft (15.2 m) Hand-Held #195 111, pg 54
Spectrum® 625 X-TREME 907 404, 907404011 ICE-40T, pg 54 ICE-40T, 12 ft (3.7 m) Hand-Held #237 502, pg 55
9074041012 ICE-40T, 20 ft (6.1 m) Hand-Held #237 504, pg 55
Spectrum® 650 903 788, 903 790 ICE-50C, pg 55 ICE-50C, 25 ft (7.6 m) Hand-Held #176 824, pg 55
ICE-50C, 50 ft (15.2 m) Hand-Held #176 826, pg 55
ICE-50CM, 50 ft (15.2 m) Machine-Held #176 828, pg 55
Note: ICE-55C Not Recommended.
Spectrum® 700 903 444, 903 445, ICE-50, pg 57 ICE-50, 30 ft (9 m) Hand-Held #169 199, pg 57
903 446, 903 447 ICE-50, 50 ft (15.2 m) Hand-Held #169 244, pg 57 (N/A)
ICE-70 with 50 Amp Tip, 30 ft (9 m) Hand-Held #169 203, pg 57
ICE-70 with 50 Amp Tip, 50 ft (15.2 m) Hand-Held #169 245, pg 57
Spectrum® 701 903 791, 903 780, ICE-50C, pg 55 ICE-50C, 25 ft (7.6 m) Hand-Held #176 824, pg 55
903 792 ICE-50C, 50 ft (15.2 m) Hand-Held #176 826, pg 55
ICE-50CM, 50 ft (15.2 m) Machine-Held #176 828, pg 55
Note: ICE-55C Not Recommended.
Spectrum® 875 907399011 ICE-60T, pg 58 ICE-60T, 25 ft (7.6 m) Hand-Held #234 132, pg 58
907390012 ICE-60T, 50 ft (15.2 m) Hand-Held #234 134, pg 58
ICE-60TM, 25 ft (7.6 m) 4 Machine-Held #234 136, pg 58
ICE-60TM, 50 ft (15.2 m) 4 Machine-Held #234 138, pg 58
ICE-60TM, 25 ft (7.6 m) Machine-Held Torch with Pendant #300 759, pg 58
ICE-60TM, 50 ft (15.2 m) Machine-Held Torch with Pendant #300 760, pg 58
Spectrum® LYNX 903 552 ICE-50C, pg 55 ICE-50C, 25 ft (7.6 m) Hand-Held #176 824, pg 55
ICE-50C, 50 ft (15.2 m) Hand-Held #176 826, pg 55
Note: ICE-55C Not Recommended.
Spectrum® 2050 903 789 ICE-50C, pg 55 ICE-55C, 25 ft (7.6 m) Hand-Held #193 347, pg 56
ICE-55C, 50 ft (15.2 m) Hand-Held #193 348, pg 56
903 777-01-2 ICE-55C, pg 56
ICE-55CM, 50 ft (15.2 m) Machine-Held #193 349, pg 56, No Pendant 3
Spectrum 2255
®
903 735 ICE-55C, pg 56 ICE-55C, 25 ft (7.6 m) Hand-Held #193 347, pg 56
ICE-55C, 50 ft (15.2 m) Hand-Held #193 348, pg 56
ICE-55CM, 50 ft (15.2 m) Machine-Held #193 349, pg 56, No Pendant 3
Spectrum® 750 903 193, 903 194, APT-7000 ICE-70, 30 ft (9 m) Hand-Held #169 203 2, pg 57
903 195 ICE-70, 50 ft (15.2 m) Hand-Held #169 245 2, pg 57
Spectrum® 1000 903 448, 903 449 (N/A) ICE-70, pg 57 ICE-70, 30 ft (9 m) Hand-Held #169 203, pg 57
ICE-70, 50 ft (15.2 m) Hand-Held #169 245, pg 57
ICE-100 with 70 Amp Tip, 30 ft (9 m) Hand-Held #169 207, pg 57
ICE-100 with 70 Amp Tip, 50 ft (15.2 m) Hand-Held #169 246, pg 57
907 162 ICE-80T, pg 61 ICE-80T, 25 ft (7.6 m) Hand-Held #195 223, pg 61
ICE-80T, 50 ft (15.2 m) Hand-Held #195 225, pg 61
ICE-80TM, 25 ft (7.6 m) Machine-Held #195 221, pg 62, No Pendant 4
ICE-80TM, 50 ft (15.2 m) Machine-Held #223 535, pg 62, No Pendant 4
Spectrum® 3080 903 793, 903 795 ICE-80C, pg 60 ICE-80CX, 25 ft (7.6 m) Hand-Held #216 300, pg 61
ICE-80CX, 50 ft (15.2 m) Hand-Held #218 044, pg 61
ICE-80CXM, 50 ft (15.2 m) Machine-Held #219 944, pg 62

1
Requires Retrofit Kit #172 155 3
Requires Remote Pendant Control #180 605
2
Requires Retrofit Kit #172 156 (N/A) 4Requires Remote Pendant Control #195 513 Leather Torch Cable Covers
Please order replacement torches through Miller Service Parts.
239642 20 ft
Telephone: 1-920-735-4500 Fax: 1-800-637-2314 231867 25 ft
231868 50 ft

phone orders 1-866-931-9731 51

03_DriveRolls_FNL_TRIM.indd 51 1/20/11 10:23 AM

 PLASMA TORCHES
Spectrum Plasma Torch History ®

(Continued)
Model Machine Stock # Original Torch Recommended Replacement
Spectrum® PLUS 903 454, 903 460, MC-80 MC-80, 25 ft (7.6 m) Hand-Held #171 847 (N/A)
903 781
Spectrum® 1500 903 147, 903 148, APT-8000 ICE-70, 30 ft (9 m) Hand-Held #169 203 5, pg 57
903 186, 903 149 ICE-70, 50 ft (15.2 m) Hand-Held #169 245 5, pg 57
Spectrum® 1500D 903 141 APT-8000 ICE-70, 30 ft (9 m) Hand-Held #169 203, pg 57
ICE-70, 50 ft (15.2 m) Hand-Held #169 245, pg 57
Spectrum® 1250 903 450, 903 451, ICE-100, pg 57 ICE-100, 30 ft (9 m) Hand-Held #169 207, pg 57
903 452 ICE-100, 50 ft (15.2 m) Hand-Held #169 246, pg 57
ICE-100M, 50 ft (15.2 m) Machine-Held #169 247, pg 59
Spectrum® 1250MG 903 498, 903 499, ICE-102, pg 64 ICE-102, 50 ft (15.2 m) Hand-Held #180 333, pg 64 (N/A)
903 502 ICE-102M, 50 ft (15.2 m) Machine-Held #180 332, pg 64 (N/A)
Spectrum® 1251 907 305 ICE-100T, pg 63 ICE-100T, 25 ft (7.6 m) Hand-Held #225 702, pg 63
ICE-100T, 50 ft (15.2 m) Hand-Held #225 704, pg 63
ICE-100TM, 25 ft (7.6 m) Machine-Held #225 706 4, pg 63
ICE-100TM w/Pendant, 25 ft (7.6 m) Machine-Held #226 0574, pg 63
ICE-100TM, 50 ft (15.2 m) Machine-Held #225 708 4, pg 63
ICE-100TM, 50 ft (15.2 m) Machine-Held #226 058 4, pg 63
4
Requires Remote Pendant Control #195 513
5
Requires Retrofit Kit #172 157
Please order replacement torches through Miller Service Parts. Telephone: 1-920-735-4500 Fax: 1-800-637-2314

AirForce and Cybercut (Hobart)

™

Plasma Torch History

Model Machine Stock # Original Torch Recommended Replacement
AirForce™ 250 500 436 ICE-12C, pg 53 ICE-12C, 20 ft (6.1 m) Hand-Held #216 407, pg 53
AirForce™ 250A 500 437 ICE-12C, pg 53 ICE-12C, 20 ft (6.1 m) Hand-Held #216 407, pg 53
AirForce™ 250CI 500 534 HP-25, pg 65 HP-25, 16 ft (5 m) Hand-Held #232 647, pg 65
AirForce™ 375 500 453 ICE-25C, pg 53 ICE-25CX, 20 ft (6.1 m) Hand-Held #195 007, pg 53
AirForce™ 400 500 474 ICE-27C, pg 53 ICE-27C, 20 ft (6.1 m) Hand-Held #195 014, pg 53
AirForce™ 500i 500 548 HP-50, pg 65 HP-50, 16 ft (5 m) Hand-Held #244 121, pg 65
AirForce™ 625 500 493, 500 494 ICE-40C, pg 54 ICE-40C, 25 ft (7.6 m) Hand-Held #195 110, pg 54
ICE-40C, 50 ft (15.2 m) Hand-Held #195 111, pg 54
AirForce™ 700i 500 546 HP-70, pg 65 HP-70, 16 ft (5 m) Hand-Held #244 122, pg 65
AirForce™ 750 500 455 ICE-50C, pg 55 ICE-50C, 25 ft (7.6 m) Hand-Held #176 824, pg 55
Cybercut 1025 903 665 ICE-25C, pg 53 ICE-25CX, 20 ft (6.1 m) Hand-Held #195 007, pg 53
Cybercut 2050 903 667, 903 678, ICE-55C, pg 56 ICE-55C, 25 ft (7.6 m) Hand-Held #193 347, pg 56
903 666 ICE-55C, 50 ft (15.2 m) Hand-Held #193 348, pg 56
ICE-55CM, 50 ft (15.2 m) Machine-Held #193 349, pg 56
Please order replacement torches through Miller Service Parts. Telephone: 1-920-735-4500 Fax: 1-800-637-2314

52 fax orders 1-800-637-2314

04_Plasma_FNL_TRIM.indd 52 1/24/11 4:12 PM

 PLASMA TORCHES
ICE-12C Service Parts/Consumables
Item # Part # Description Quantity
1 196 928 Cup, shield (optional) 1 1 (optional)
2 196 926 Tip, 12 A 1 (5 per pkg) 2
3 196 925 Electrode, 12 A 1 (5 per pkg) 3
4 5
4 196 927 Swirl Ring, 12 A 1 6
5 196 935 O-Ring, ICE-12C main body 1 (3 per pkg)
6 196 932 Main Body 1
7 196 930 Label, ICE-12C 2
8 183 427 Handle Assy, complete 1
14
9 196 9311 Leads, 20 ft 1 13
10 185 833 Switch Assembly (includes) 1 7
11 190 220 Spring 1 (standard)
12 171 248 Push Button Switch 1
13 197 567 Cup, retaining 1 8
14 196 929 Shield, drag 1 11
169 231 Grease, silicon 1 12
222 9382 Consumable Kit (ICE-12C) 1
194 883 Stand-off Guide 1 10
9
195 981 Circle Cutting Guide 1
1
If used with Spectrum Thunder, #216 277 fitting required. ICE-12C Torch
2
ICE-12C Consumable Kit includes (1) drag shield #196 929 (1) plastic case #127 493, (1) shield cup #197 567, (4)
tips #196 926, (4) electrodes #196 925, (1) o-ring #196 935, and (1) silicone grease #169 231.

For a listing of original torch applications and replacements: see pages 51– 52

ICE-25C & 25CX/27C/27T 4

5
6

Part # Part #
Item # ICE-25C ICE-25 CX/27C/27T Description Quantity 3
7
2
1 202 808 202 808 Cup, shield 1
2 176 656 176 656 Tip, 25/27 A 1 (5 per pkg) 1
3 176 655 176 655 Electrode, 25/27 A 1 (5 per pkg) 10
4 202 809 202 809 Swirl Ring, 25/27 A 1
5 169 232 169 232 O-Ring (main body) 1 (3 per pkg)
6 178 550 — Main Body 1
— 203 119 Main Body (ICE-27C/27T only) 1 ICE-25C Torch
7 171 248 171 248 Push Button Switch 1
8 — 185 833 Switch Assembly (includes) 1 1 11
9 — 190 220 Spring 1 2
3
10 183 428 183 427 Handle Assy, complete 1 4
5 6
11 — 228 405 Leads, 12 ft (ICE-27T) 1
177 893 — Leads, 15 ft 1
177 894 — Leads, 25 ft 1
— 205 881 (N/A) Leads, 20 ft (ICE-25 CX) 1
— 203 120 Leads, 20 ft (ICE-27C) 1
225 671 225 671 Tip, drag shield 1 (5 per pkg)
225 672 225 672 Retaining Cup, drag shield 1
225 616 225 616 Drag Shield 1
169 231 169 231 Grease, silicon 1 10
9
— 222 939 3 Consumable Kit (ICE-27C/27T) 1 7
194 883 194 883 Stand-off Guide 1
195 981 195 981 Circle Cutting Guide 1 8
3
ICE-27C Consumable Kit includes (1) plastic case #127 493, (1) shield cups #202 808,
ICE-25 CX/ICE-27C/ 11
(5) tips #176 656, (5) electrodes #176 655, (1) swirl ring #202 809, (1) o-ring #169 232,
and (1) silicone grease #169 231.
ICE-27T Torch

phone orders 1-866-931-9731 53

04_Plasma_FNL_TRIM.indd 53 1/20/11 10:38 AM

 PLASMA TORCHES
ICE-40C/T Service Parts/Consumables
Part # Part #
Item # ICE-40C ICE-40T Description Quantity
1 192 059 192 059 Main Body 1 1
2 185 833 185 833 Switch Assembly (includes) 1
3 190 220 190 220 Spring 1
4 171 248 171 248 Push Button Switch 1
5 183 427 183 427 Handle Assembly, complete 1
6 209 298 238 558 Leads, 25 ft 1
209 299 238 559 Leads, 50 ft 1
169 231 169 231 Grease, silicon 1
Consumables
7 204 323 204 323 Shield, drag 1
8 192 050 192 050 Cup, retaining 1 5
3
9 204 325 204 325 Tip, standard (40 A) 1 (5 per pkg)
10 192 047 192 047 Electrode, standard 1 (5 per pkg) 4
11 192 049 192 049 Swirl Ring 1 2
12 169 232 169 232 O-Ring 1 (3 per pkg)
13 177 888 177 888 Deflector 1 6
14 192 052 192 052 Tip, extended (35 A) 1 (5 per pkg)
15 192 048 192 048 Electrode, extended 1 (5 per pkg)
16 192 203 192 203 Shield, gouge 1 ICE-40C/T Torch
17 204 332 204 332 Tip, gouge 1 (5 per pkg)
222 9401 222 9401 Consumable Kit (ICE-40C) 1
194 883 194 883 Stand-off Guide 1
195 981 195 981 Circle Cutting Guide 1
1
ICE-40C/T Consumable Kit includes (1) plastic case #127 493, (3) tips #204 325, (3) electrodes #192 047,
(1) extended tip #192 052, (1) extended electrode #192 048, (1) gouge shield #192 203, (1) gouge tip #204 332,
(1) o-ring #169 232, (1) silicone grease #169 231, (1) swirl ring #192 049 and (1) retaining cup #192 050.

For a listing of original torch applications and replacements: see pages 51– 52

7 8 9 10 11 12

Standard
Cutting

13 8 14 15

Extended
Cutting

16 8 17 10
Consumables for
Gouging ICE-40C/T Torch

54 fax orders 1-800-637-2314

04_Plasma_FNL_TRIM.indd 54 1/20/11 10:38 AM

 PLASMA TORCHES
ICE-50C & 50CM Service Parts/Consumables
1
Item # Part # Description Quantity
ICE-50C Torch (Hand-Held)
1 188 794 Main Body 1
2 185 833 Switch Assembly (includes) 1
3 190 220 Spring 1
4 171 248 Push Button Switch 1
5 183 427 Handle Assembly, complete 1
6 179 829 Leads, 25 ft 1
179 830 Leads, 50 ft 1 5
169 231 Grease, silicon 1 3
ICE-50CM Torch (Machine-Held) 4
7 180 611 Torch Sleeve 1
8 180 605 Remote Pendent Control 1 2
6
9 180 342 (N/A) Leads, 50 ft 1
10 180 610 Position Sleeve 1 ICE-50C Torch
11 188 795 Main Body 1
Consumables
12 192 053 Shield, drag 1
13 192 050 Cup, retaining 1
14 177 890 Tip, standard 1 (5 per pkg)
192 0511 Tip, standard (ICE-55C) 1 (5 per pkg)
15 192 047 Electrode, standard 1 (5 per pkg)
16 177 886 Swirl Ring 1
192 0491 Swirl Ring (ICE-55C) 1
17 169 232 O-Ring 1 (3 per pkg) 7
18 192 058 Shield, machine 1
19 177 888 Deflector 1
20 177 876 Tip, extended 1 (5 per pkg)
192 0561 Tip, extended tapered 55 A (ICE-55C) 1 (5 per pkg) 8
192 0521 Tip, extended tapered 40 A (ICE-55C) 1 (5 per pkg)
189 407 Tip, extended (flat) 1 (5 per pkg) 11
21 192 048 Electrode, extended 1 (5 per pkg)
22 192 203 Shield, gouge 1
23 177 878 Tip, gouge 1
192 2041 Tip, gouge (ICE-55C) 1 (5 per pkg)
24 226 763 Sense tab 1
195 981 Circle Cutting Guide 1
1
Spectrum 2050 Enhancement — For improved cutting performance and increased consumable life, Spectrum 10
2050 users are encouraged to update their existing ICE-50C Cutting Tips and Swirl Ring with the ICE-55C
components. (The ICE-55C Tips must be used in conjunction with the ICE-55C Swirl Ring.) 9

For a listing of original torch applications and replacements: see pages 51– 52
12 13 14 15 16 17
Standard ICE-50CM Torch
Cutting

18
Machine
24
Cutting

19 13 20 21
Extended
Cutting
Consumables for
22 13 23 15 Sense Tab
ICE-50C and ICE-50CM Torches
Gouging

phone orders 1-866-931-9731 55

04_Plasma_FNL_TRIM.indd 55 1/20/11 10:38 AM

 PLASMA TORCHES
ICE-55C & 55CM Service Parts/Consumables
1

Item # Part # Description Quantity

ICE-55C Torch (Hand-Held)
1 192 059 Main Body 1
202 932 Plunger Repair Kit 1
2 185 833 Switch Assembly (includes) 1
3 190 220 Spring 1
5
4 171 248 Push Button Switch 1
3
5 183 427 Handle Assy, complete 1
4
6 192 062 Leads, 25 ft 1
192 063 Leads, 50 ft 1 2
169 231 Grease, silicon 1 6

ICE-55CM Torch (Machine-Held)

7 198 644 Retaining Ring 1 ICE-55C Torch
8 198 643 Torch Sleeve 1
9 192 060 Main Body 1
10 180 610 Position Sleeve 1
11 192 061 (N/A) Leads, 50 ft 1
12 180 605 Remote Pendent Control 1
Consumables
13 192 053 Shield, drag 1
14 192 050 Cup, retaining 1
15 192 051 Tip, standard 1 (5 per pkg)
7
16 192 047 Electrode, standard 1 (5 per pkg)
17 192 049 Swirl Ring 1
18 169 232 O-Ring 1 (3 per pkg) 8
19 192 058 Shield, machine 1
20 177 888 Deflector 1
21 192 056 Tip, extended tapered (55 A) 1 (5 per pkg)
192 052 Tip, extended tapered (40 A) 1 (5 per pkg) 12
22 192 048 Electrode, extended 1 (5 per pkg)
23 192 203 Shield, gouge 1 9
24 192 204 Tip, gouge 1 (5 per pkg)
25 226 763 Sense tab 1
222 9411 Consumable Kit (ICE-55C) 1
195 981 Circle Cutting Guide 1
1
ICE-55C Consumable Kit includes (1) plastic case #127 493, (1) drag shield #192 053, (1) retaining cup #192 050,
(4) tips #192 051, (4) electrodes #192 047, (2) extended tips #192 056, (2) extended electrodes #192 048,
(1) gouge shield #192 203, (1) gouge tip #192 204, (3) o-rings #169 232, and (1) silicone grease #169 231.

For a listing of original torch applications and replacements: see pages 51– 52 10

11
13 14 15 16 17 18
Standard
Cutting

19
Machine
Cutting ICE-55CM Torch

20 14 21 22 25
Extended
Cutting

23 14 24 16 Consumables for
ICE-55C and ICE-55CM Torches
Gouging Sense Tab

56 fax orders 1-800-637-2314

04_Plasma_FNL_TRIM.indd 56 1/20/11 10:38 AM

 PLASMA TORCHES
ICE-50/70/100 Service Parts/Consumables
Quantity
Item # Part # Description ICE-50 / ICE-70 / ICE-100
1 171 258 Torch, main body 1 — — 1
171 257 Torch, main body — 1 1
2 171 246 Handle 1 1 1
3 171 248 Pushbutton, switch 1 1 1
171 255 Splice, 22 – 18 butt N-insul connector 2 2 2
4 171 263 Lead Insulator, 5/8PVC 3.5 in long 1 — —
171 252 Teflon Tube — 1 1
11/16 ID x.030W x 3.5 in long
5 171 260 Lead Insulator, 7/16PVC 3 in long 1 — —
171 251 Teflon Tube — 1 1
2
9/16 ID x.030W x 2.5 in long
6 171 247 Boot 1 1 1
5 4 3 2
7 171 256 Handle Screw, No. 6 x 3/4ph 5 5 5
8 171 264 Leads, 30 ft 1 — —
171 253 Leads, 30 ft — 1 1 7
171 265 Leads, 50 ft 1 — —
171 254 Leads, 50 ft — 1 1 6
Consumables
9 132 6571 Standoff Guide 1 (2 per pkg)
10 169 2161 Retaining Cup 1
11 174 0341 Standard Tip 1 (5 per pkg)
12 169 2151 Swirl Ring 1
13 169 2121 Standard Electrode 1 (5 per pkg)
14 169 2321 O-Ring 1 (3 per pkg)
15 174 0351 Stop-Guide Sleeve 1
16 169 2141 Extended Tip 1 (5 per pkg)
17 173 8951 Extended Electrode 1 (5 per pkg)
18 169 2131 Gouge Tip 1 (5 per pkg)
194 883 Stand-off Guide 1 1 1
195 981 Circle Cutting Guide 1 1 1
1
For ICE-50 only — see page 59 for ICE-70 and ICE-100 torch consumables.

For a listing of original torch applications and replacements: see pages 51– 52
8

ICE-50/ICE-70/ICE-100 Torch
9 10 11 12 13 14

Standard
Cutting

9 15 10 16 12 17

Extended
Cutting
1
Consumables for
ICE-50 Torch
10 18 12 13
(See page 59 for
Gouging ICE-70 and ICE-100
torch consumables)

phone orders 1-866-931-9731 57

04_Plasma_FNL_TRIM.indd 57 1/20/11 10:38 AM

 PLASMA TORCHES
ICE-60T & 60TM Service Parts/Consumables
2 1

Item # Part # Description Quantity

ICE-60T Torch 3

1 215 477 Torch, main body 1

2 185 833 Switch assembly (includes) 1
3 190 220 Spring 1
5
4 215 592 Push button switch 1
5 215 594 Handle assembly 1
6 234 170 Leads, 20 ft 1
234 171 Leads, 50 ft 1
169 231 Grease, silicon 1 6

7 215 478 Sensor 1

ICE-60TM Torch
1 215 607 Sleeve, torch position 1
2 234 172 Torch Lead, 25 ft (7.6 m) 1
234 173 Torch Lead, 50 ft (15.2 m) 1
3 215 599 Torch sleeve 1
4 215 598 Torch, main body with switch 1
5 234 829 Kit, ICE-60T/TM QD w/wing head fastener 1
6 215 606 Clip, retaining 1
7 195 513 Remote pendant control 1
220 240 Cable, remote control trigger 25 ft (7.6 m) 1
220 241 Cable, remote voltage sense 26.5 ft (8 m) 1 ICE-60T Torch

Consumables
8 212 735 O-ring 1 (5 per pkg)
9 212 734 Swirl ring 1
10 212 724 Electrode 1 (5 per pkg)
Figure 11-3. Torch, ICE-60T
11 219 676 Standard 60A tip 1 (5 per pkg)
3
12 212 725 Standard 40A tip 1 (5 per pkg)
13 212 733 Retaining cup 1 4
14 212 730 Drag shield 1
15 212 732 Shield 1
16 219 682 Extended 60A tip 1 (5 per pkg)
6
17 212 729 Extended 40A tip 1 (5 per pkg)
18 212 736 Deflector 1
19 219 680 Gouge tip 1 (5 per pkg)
20 212 731 Gouge shield 1
1
21 226 763 Sense tab 1
7

For a listing of original torch applications and replacements: see pages 51– 52
14 13 11 10 9 8

Standard 5
Cutting
Machine
Cutting
Consumables for ICE-60TM Torch
15 12 ICE-60T/ICE-60TM
18 13 16
21
Extended 17
Cutting

20 13 19
Gouging
Sense Tab

58 fax orders 1-800-637-2314

04_Plasma_FNL_TRIM.indd 58 1/20/11 10:38 AM

 PLASMA TORCHES
ICE-70M/100M Service Parts/Consumables 1

Item # Part # Description Quantity

1 171 245 Torch, main body 1
2 171 241 (N/A) Torch Assembly, rack and sleeve (consists of) 1
3 185 999 (N/A) Torch Position Sleeve 1
4 186 000 (N/A) Gear Rack 1 11
5 186 001 (N/A) Locking Ring 1
6 171 243 (N/A) Leads, 30 ft (ICE-70M) 1
171 242 Leads, 50 ft (ICE-100M) 1
7 010 860 (N/A) Clamp, hose .750 – 1.750clp dia 1
8 170 993 (N/A) Collar, brass 1 3
9 170 825 (N/A) Washer, shldr 1.251 x 1.750 OD x .125thk 1
10 010 907 Nut, 1.000 – 11 1
11 171 244 (N/A) Black PVC, 5/8 ID x 3.5 long 1
Consumables
12 169 224 Shield, drag 1
13 169 230 Machine Shield 1
14 169 223 Retaining Cup 1 2
179 2821 Cup, bevel 1
15 169 219 Tip (70 A) 1 (5 per pkg) 4
169 226 Tip (100 A) 1 (5 per pkg)
16 169 222 Swirl Ring 1
17 169 217 Electrode 1 (5 per pkg)
18 169 233 O-Ring 1 (3 per pkg)
19 169 225 Deflector 1
20 181 227 Tip (50 A) 1 5
169 220 Tip (70 A) 1 (5 per pkg)
169 227 Tip (100 A) 1 (5 per pkg)
21 173 815 Tip (70 A) 1 (5 per pkg)
22 173 816 Electrode 1 (5 per pkg)
23 170 995 Gouge Shield (70 A) 1
24 169 221 Tip (70 A) 1 (5 per pkg) 6
169 228 Tip (100 A) 1 (5 per pkg)
25 169 218 Electrode (70 A) 1 (5 per pkg)
169 217 Electrode (100 A) 1 (5 per pkg)
26 226 763 Sense tab 1
194 883 Stand-off Guide 1
195 981 Circle Cutting Guide 1
1
Use of the #179 282 Bevel Cup will eliminate the need to use item #19 (#169 225 Deflector). 7

For a listing of original torch applications and replacements: see pages 51– 52 8

9
14 15 16 17 18
Shielded 10
12
Standard Cutting
Shielded
13 ICE-70M/ICE-100M Torch
Machine Cutting
14 20 16 17 18
Non-Shielded
Cutting 19 26

14 21 16 22 18

Extended 19
Cutting

14 24 16 25 18
Sense Tab
19
Gouging Consumables for
23 ICE-70/ICE-70M and
ICE-100/ICE-100M Torches

phone orders 1-866-931-9731 59

04_Plasma_FNL_TRIM.indd 59 1/20/11 10:38 AM

 PLASMA TORCHES
ICE-80C & 80CM Service Parts/Consumables 7
5
6
Item # Part # ICE-80C Part # ICE-80CM Description Quantity 1
8
1 187 300 — Handle 1 2
2 190 503 — #6 x 5/8 Phillips Screw, pan head 4
3 190 502 — Boot 1
4 196 423 — Switch Assy (includes) 1 1
4 9
190 504 — Spring 1 3
5 187 301 — Switch, Cup Sensor 1
6 196 682 — Push Button Switch 1 10
7 187 298 187 299 Main Body 1
8 190 501 190 501 Heatshrink 1/2 in ID (2.5 in) 1
9 190 500 (N/A) 190 500 (N/A) Tubing, 5/8 in ID (4 in) 1
10 196 415 — Torch Lead, 25 ft (7.6 m) 1
196 416 196 417 (N/A) Torch Lead, 50 ft (15.2 m) 1
11 190 497 190 497 Plug Assy, quick disconnect 1
12 218 177 — Both plastic halves and nut 1
13 — — Sleeve, torch position 1
14 187 305 — O-ring, quick disconnect 1 11
15 — 190 498 (N/A) Plug, 3-socket female 1
16 — 190 499 Contact, cap-on sensor 2
ICE-80C Torch
Consumables
17 177 899 177 899 Drag Shield 1
14
18 177 898 177 898 Retaining Cup 1
19 177 896 177 896 Standard Tip 1 (5 per pkg) 7
20 177 895 177 895 Standard Electrode 1 (5 per pkg)
21 177 897 177 897 Swirl Ring 1 8
22 177 902 177 902 O-Ring, silicon .864 x .070 1 (5 per pkg)
23 187 292 187 292 Machine Shield 1 9
24 177 900 177 900 Deflector 1
25 187 289 187 289 Extended Tip 1 (5 per pkg)
26 187 288 187 288 Extended Electrode 1 (5 per pkg)
27 187 291 187 291 40 Amp Retaining Cup 1
10
28 187 290 187 290 40 Amp Tip 1 (5 per pkg)
29 187 293 187 293 Gouge Shield 1
30 177 901 177 901 Gouge Tip 1 (5 per pkg)
31 — 226 763 Sense tab 1
194 883 194 883 Stand-off Guide 1 12
195 981 195 981 Circle Cutting Guide 1
13
For a listing of original torch applications and replacements: see pages 51– 52
10
17 18 19 20 21 22
Standard
Cutting

23
Machine
Cutting ICE-80CM Torch 11

24 18 25 26
Extended
Cutting

24 27 28 20 31
40 Amp
Cutting
Consumables for
ICE-80C and ICE-80CM Torches
29 18 30 20

Gouging
Sense Tab

60 fax orders 1-800-637-2314

04_Plasma_FNL_TRIM.indd 60 1/20/11 10:38 AM

 PLASMA TORCHES
ICE-80CX/80T Service Parts/Consumables
6 5 4 3 2
Item # Part # ICE-80CX Part # ICE-80T Description Quantity
1 215 594 215 594 Handle with screws 1 7
2 215 478 215 478 Cup Sensor Switch Kit 1
3 215 477 215 477 Main Body 1
8 1
4 215 479 215 479 Torch Head Repair Kit 1
5 212 735 212 735 O-Ring, main body 1 (5 per pkg) 9
6 185 833 185 833 Switch Assembly (includes) 1
7 190 220 190 220 Trigger spring 1
8 215 592 215 592 Switch trigger 1
9 215 606 215 606 Clip, retaining 1 1
10 216 309 223 5431 Torch Lead, 25 ft (7.6 m) 1
218 045 223 5441 Torch Lead, 50 ft (15.2 m) 1
11 — 227 546 Fastener Stud 1
12 218 177 — Both Plastic Halves and Nut 1
13 190 497 — Plug Assy, quick disconnect 1
14 187 305 — O-Ring, quick disconnect 2
Consumables
15 212 730 212 730 Drag Shield 1
16 212 733 212 733 Retaining Cup 1
17 212 725 212 725 40 Amp Standard Tip 1 (5 per pkg)
18 212 726 212 726 80 Amp Standard Tip 1 (5 per pkg) 10
19 212 724 212 724 Electrode 1 (5 per pkg)
20 212 734 212 734 Swirl Ring 1
21 212 735 212 735 O-Ring 1 (5 per pkg)
22 212 736 212 736 Deflector 1 11
23 212 729 212 729 40 Amp Extended Tip 1 (5 per pkg) 10
24 212 728 212 728 80 Amp Extended Tip 1 (5 per pkg) 12 13
25 212 731 212 731 80 Amp Gouge Shield 1
26 212 727 212 727 80 Amp Gouge Tip 1 (5 per pkg)
222 942 2 222 9422 Consumable Kit (ICE-80T) 1
12
194 883 194 883 Stand-off Guide 1
195 981 195 981 Circle Cutting Guide 1
1
Item #10 for ICE-80T is a combination unit that includes both torch lead and overmolded
14
quick disconnect plug assembly.
2
ICE-80T Consumable Kit includes (1) plastic case #127 493, (1) drag shield #212 730,
(1) retaining cup #212 733, (3) tips #212 726, (6) electrodes #212 724, ICE-80CX Torch ICE-80T Torch
(2) extended tips #212 728, (1) gouge shield #212 731, (1) gouge tip #212 727,
(3) o-rings #212 735, and (1) silicon grease #169 231.

For a listing of original torch applications and replacements: see pages 51– 52

15 16 17 19 20 21

Standard
Cutting 18

22 16 23

Consumables for
Extended
Cutting 24 ICE-80CX and ICE-80T Torches

25 16 26
Gouging

phone orders 1-866-931-9731 61

04_Plasma_FNL_TRIM.indd 61 1/20/11 10:38 AM

 PLASMA TORCHES
ICE-80CXM/80TM Service Parts/Consumables
Part # Part #
Item # ICE-80CXM ICE-80TM Description Quantity
1 215 599 215 599 Torch Sleeve 1
2 215 598 215 598 Torch, main body 1 1
3 215 607 215 607 Sleeve, torch position 1
4 216 309 223 5451 Torch Lead, 25 ft (7.6 m) 1
218 045 223 5461 Torch Lead, 50 ft (15.2 m) 1
2
5 — 227 546 Fastener Stud 1
6 218 177 — Both Plastic Halves and Nut 1
9
7 187 305 — O-Ring, quick disconnect 1
8 180 605 195 513 Remote Pendant Control 1
— 220 240 Cable, remote control trigger 25 ft (7.6 m) 1
— 220 241 Cable, remote voltage sense 26.5 ft (8 m) 1
9 215 478 215 478 Cup Sensor Switch Kit 1
Consumables
10 212 732 212 732 Machine Shield 1
11 212 733 212 733 Retaining Cup 1
12 212 725 212 725 40 Amp Standard Tip 1 (5 per pkg)
13 212 726 212 726 80 Amp Standard Tip 1 (5 per pkg)
14 212 724 212 724 Electrode 1 (5 per pkg) 3 8
15 212 734 212 734 Swirl Ring 1
16 212 735 212 735 O-Ring 1 (5 per pkg)
17 212 736 212 736 Deflector 1
18 212 729 212 729 40 Amp Extended Tip 1 (5 per pkg)
19 212 728 212 728 80 Amp Extended Tip 1 (5 per pkg)
20 212 731 212 731 80 Amp Gouge Shield 1
21 212 727 212 727 80 Amp Gouge Tip 1 (5 per pkg)
22 226 763 226 763 Sense tab 1
222 9422 222 9422 Consumable Kit (ICE-80T) 1 4
194 883 194 883 Stand-off Guide 1
195 981 195 981 Circle Cutting Guide 1
1
Item #4 for ICE-80TM is a combination unit that includes both torch lead and overmolded quick
5
disconnect plug assembly.
2
ICE-80T Consumable Kit includes (1) plastic case #127 493, (1) drag shield #212 730, 4
(1) retaining cup #212 733, (3) tips #212 726, (6) electrodes #212 724, 6
(2) extended tips #212 728, (1) gouge shield #212 731, (1) gouge tip #212 727,
(3) o-rings #212 735, and (1) silicon grease #169 231.

6
For a listing of original torch applications and replacements: see pages 51– 52
10 11 12 14 15 16 7

Machine ICE-80CXM Torch ICE-80TM Torch

Cutting 13

22
17 11 18

Consumables for
Extended ICE-80CXM and ICE-80TM Torches
Cutting 19

Sense Tab

20 11 21

Gouging

62 fax orders 1-800-637-2314

04_Plasma_FNL_TRIM.indd 62 1/24/11 4:13 PM

 PLASMA TORCHES
ICE-100T & 100TM
6 5 4 3 2

7
Service Parts/Consumables
1
Part # Part # 8
Item # ICE-100T ICE-100TM Description Quantity 9
1 215 594 — Handle with screws 1
2 215 478 215 478 Cup Sensor Switch Kit 1
3 223 774 223 773 Main Body with switch 1
4 223 775 223 775 Torch Head Repair Kit 1
1
5 212 735 — O-Ring, main body 1 (5 per pkg)
6 185 833 — Switch Assembly (includes) 1
7 190 220 — Trigger Spring 1
8 215 592 — Switch Trigger 1
9 215 606 — Clip, retaining 1
10 223 6121 223 6141 Torch Lead, 25 ft (7.6 m) 1
223 6131 223 6151 Torch Lead, 50 ft (15.2 m) 1
11 227 546 227 546 Fastener Stud 1 11 10
12 — 215 599 Torch Sleeve 1
13 — 215 607 Sleeve, torch position 1
14 — 195 513 Remote Pendant Control 1 ICE-100T Torch
— 220 240 Cable, remote control trigger 25 ft 1
— 220 241 Cable, remote voltage sense 26.5 ft 1
Consumables
15 212 730/219 6852 212 732/219 6872 Drag/Machine Shield 1
16 212 733/219 6842 212 733/219 6842 Retaining Cup 1
17 212 725 212 725 40 Amp Standard Tip 1 (5 per pkg)
219 676 219 676 60 Amp Standard Tip 1 (5 per pkg)
12
212 726 212 726 80 Amp Standard Tip 1 (5 per pkg)
219 679 219 679 100 Amp Standard Tip 1 (5 per pkg)
18 212 724/219 6782 212 724/219 6782 Electrode 1 (5 per pkg) 3
19 212 734/219 6772 212 734/219 6772 Swirl Ring 1
20 212 735 212 735 O-Ring 1 (5 per pkg) 2
21 212 736 212 736 Deflector 1
22 212 729 212 729 40 Amp Extended Tip 1 (5 per pkg)
219 682 219 682 60 Amp Extended Tip 1 (5 per pkg)
212 728 212 728 80 Amp Extended Tip 1 (5 per pkg)
219 683 219 683 100 Amp Extended Tip 1 (5 per pkg)
23 212 731 212 731 Gouge Shield 1
24 219 680 219 680 60 Amp Gouge Tip 1 (5 per pkg)
25 — 226 763 Sense tab 1 13 14
212 727 212 727 80 Amp Gouge Tip 1 (5 per pkg)
219 681 219 681 100 Amp Gouge Tip 1 (5 per pkg)
227 0373 227 0373 Consumable Kit (ICE-100T) 1
194 883 — Stand-off Guide 1
195 981 — Circle Cutting Guide 1
1
Item #10 includes both torch lead and overmolded quick disconnect plug assembly.
2
First number is for 40/60/80 Amp components and second number is for 100 Amp components.
3
ICE-100T Consumable Kit includes (1) plastic case #127 493, (1) 100 A drag shield #219 685, 10 11
(1) 100 A retaining cup #219 684, (3) 100 A tips #219 679, (6) 100 A electrodes #219 678,
(2) 100 A extended tips #219 683, (1) gouge shield #212 731, (1) 100 A gouge tip #219 681,
(3) o-rings #212 735, and (1) silicon grease #169 231.
ICE-100TM Torch

For a listing of original torch applications and replacements: see pages 51– 52
15 16 17 18 19 20
Standard 25
Cutting

21 16 22
Extended
Cutting Consumables for
ICE-100T and ICE-100TM Torches
23 16 24
Gouging Sense Tab

phone orders 1-866-931-9731 63

04_Plasma_FNL_TRIM.indd 63 1/20/11 10:38 AM

 PLASMA TORCHES
ICE-102 & 102M Service Parts/Consumables
1
Item # Part # Description Quantity
ICE-102 Torch (Hand-Held)
1 183 448 Torch, main body 1
2 171 246 Handle 1
3 171 248 Pushbutton, switch 1
171 255 Splice, 22 - 18 butt N-insul connector 2
4 171 263 Lead Insulator, 5/8PVC 3.5 in long 1
171 252 Teflon Tube, 11/16 ID x .030W x 3.5 in long 1
5 171 260 Lead Insulator, 7/16PVC 3 in long 1 2
171 251 Teflon Tube, 9/16 ID x .030W x 2.5 in long 1
6 171 247 Boot 1
7 171 256 Handle Screw, No. 6 x 3/4ph 5 5 4 3 2
8 183 450 (N/A) Leads, 50 ft 1
7
ICE-102M Torch (Machine-Held)
9 183 449 Torch, main body 1 6
10 171 241 (N/A) Torch Assembly, rack and sleeve (consists of) 1 9
11 185 999 (N/A) Torch Position Sleeve 1
12 186 000 (N/A) Gear Rack 1
13 186 001 (N/A) Locking Ring 1
14 183 452 (N/A) Leads, 50 ft 1
15 010 860 (N/A) Clamp, hose .750 — 1.750clp dia 1 19
16 170 993 (N/A) Collar, brass 1
17 170 825 (N/A) Washer, shldr 1.251 ID x 1.750 OD x .125thk1 1
18 010 907 Nut, 1.000 — 11 1
19 171 244 (N/A) Black PVC, 5/8 ID x 3.5 long 1 11
Consumables
20 169 224 Drag Shield 1
21 169 230 Machine Shield 1
22 180 412 Retaining Cup 1
23 180 408 Shielded Tip 1 (10 per pkg)
24 180 404 Swirl Ring 1
10
25 169 217 Air Electrode 1 (5 per pkg)
26 162 917 Multiple Gas Electrode 1 (5 per pkg)
12
27 169 233 O-Ring 1 (3 per pkg) 8
28 170 995 Gouge Shield 1
29 183 447 (N/A) Retaining Cup 1 ICE-102 Torch
30 180 411 (N/A) Air Gouge Tip 1
31 180 410 (N/A) Multiple Gas Gouge Tip 1
32 180 405 (N/A) Swirl Ring 1 13
33 169 218 Air Gouge Electrode 1 (5 per pkg)
34 180 407 (N/A) Multiple Gas Gouge Electrode 1
35 226 763 Sense tab 1
194 883 Stand-off Guide 1
195 981 Circle Cutting Guide 1 14

For a listing of original torch applications and replacements: see pages 51– 52 35

20 22 23 24 25
Standard Consumables for
Cutting ICE-102 and ICE-102M Torches 15
21 26
Sense Tab
Machine 27
Cutting
16

28 29 30 32 33 17
18
Gouging 31 34

ICE-102M Torch

64 fax orders 1-800-637-2314

04_Plasma_FNL_TRIM.indd 64 1/20/11 10:38 AM

 PLASMA TORCHES
HP-25 Service Parts/Consumables
4
Item # Part # Description Quantity
1 230 429 Handle Assy, left and right w/screws 1 1
2 232 081 Trigger Switch 1
3 230 432 Leads, 16 ft 1
4 230 430 Torch Head 1
5 770 496 Consumable kit, tip/electrode 1 2
6 770 497 Consumable kit, cup/swirl ring/o-ring 1
233 321 Stand-off Guide 1
233 046 Wrench 1

For a listing of original torch applications and replacements: see pages 51– 52 3

5 Consumable Kits for

HP-25 Torch

Tip Electrode Swirl Ring

Retaining Cup O-Ring

HP-25 Torch

HP-50 Service Parts/Consumables

1
2

Item # Part # Description Quantity

1 770 496 Consumable kit, tip/electrode 2
2 770 653 Consumable kit, cup/swirl ring/O-ring 1 Tip Electrode Swirl Ring
3 233 321 Stand-off guide, HP-25/50/70 plasma torch 1 Retaining Cup O-Ring

Consumable Kits for

HP-50 Torch
For a listing of original torch applications and replacements: see pages 51– 52

HP-70 Service Parts/Consumables

1
2

Item # Part # Description Quantity

1 770 654 Consumable kit, tip/electrode 2
2 770 655 Consumable kit, cup/swirl ring/O-ring 1 Tip Electrode Swirl Ring
3 233 321 Stand-off guide, HP-25/50/70 plasma torch 1 Retaining Cup O-Ring

Consumable Kits for

For a listing of original torch applications and replacements: see pages 51– 52 HP-70 Torch

phone orders 1-866-931-9731 65

04_Plasma_FNL_TRIM.indd 65 1/20/11 10:38 AM

 ENGINE DRIVES
Portable Engine Drive Tune-Up Components
Air Filter
Engine Drive Engine Model Tune-Up Kit # Oil Filter # Air Filter # Pre-Cleaner # Spark Plug # Battery
Blue Charger™ Onan Performer P218 137 046 065 251 064 617 065 653 065 709(2) GP 58
Blue Charger™ NT Onan Performer P218 137 046 065 251 064 617 065 653 065 709(2) GP 58
Blue Fire® 140/Champ 1435 Honda GX270 — — 190 109 — 190 108 GP U1
Blue Fire® 180/Champ 2060 Honda GX390 220 305 — 220 303 220 304 190 108 —
Blue Star® 2E Tecumseh OH-160 — — 061 166 — — GP 244
Blue Star® 180E Tecumseh OHM-120 — — 061 166 — — GP U1
Blue Star® 180K Kohler Command CH12.5 — 066 698 066 700 067 025 067 007 GP U1
Blue Star® 145 Kohler CS10TG 221 581 — 221 579 221 580 203 960 —
Blue Star® 145 DX Kohler CS10STG 221 584 — 221 582 221 583 203 960 GP U1
Blue Star® 185 Honda GX390 220 305 — 220 303 220 304 190 108 —
Blue Star® 185 DX Kohler CS12STG 221 584 — 221 582 221 583 203 960 GP U1
Blue Star® 3500 Honda GX270 — — 190 109 — 190 108 U1
Kohler Command CS8.5TG — — 203 952 203 954 203 960 —
Blue Star® 6000 Honda GX390 — — 220 303 220 304 190 108 U1
Kohler Command CS12STG 232 305 — 203 952 203 954 203 960 —
Bobcat™ 2251 Kohler Command CH239 230 015 066 698 230 016 230 017 067 007(2) GP 58
Kohler Command CH20 180 096 066 698 067 272 067 273 067 007(2) GP 58
Robin EH 64/65 199 062 198 754 198 755 With Air Filter 198 777(2) GP 58
Bobcat™ 225D/225D Plus Deutz/Rugg. MD-151 — 066 702 066 843 066 842 — See note 5
Bobcat™ 225G/225G Plus Onan Performer P-216 137 046 065 251 064 617 065 653 065 709(2) See note 6
Bobcat™ 225G Plus Kohler Command CH18 180 096 066 698 067 272 067 273 067 007(2) GP 58
Bobcat™ 225 NT Kohler Command CH18/CH20 180 096 066 698 067 272 067 273 067 007(2) GP 58
Onan Performer P-216 137 046 065 251 064 617 065 653 065 709(2) GP 58
Bobcat™ 2501 Kohler Command CH2310 230 015 066 698 230 016 230 017 067 007(2) GP 58
Kohler Command CH20/CH730 180 096 066 698 067 272 067 273 067 007(2) GP 58
Robin EH 64/65 199 062 198 754 198 755 With Air Filter 198 777(2) GP 58
Bobcat™ 250 NT Kohler Command CH20 180 096 066 698 067 272 067 273 067 007(2) GP 58
Onan Performer P-220 137 046 065 251 064 617 065 653 065 709(2) GP 58
Onan Performer OHV220/Robin 199 062 198 754 198 755 With Air Filter 198 777(2) GP 58
Bobcat™ 250 D NT Kubota D722FB-25 206 421 187 443 187 441 — — GP 58
Bobcat™ 250 Diesel Kubota D722FB-25 206 421 187 443 187 441 — — GP 58
Bobcat™ 3 Phase1 Kohler Command CH2311 230 015 066 698 230 016 230 017 067 007(2) GP 58
Kohler Command CH20/CH730 180 096 066 698 067 272 067 273 067 007(2) GP 58
Metro™ 250D Deutz/Rugg. RD-211 — 066 702 065 604 — — GP 58
Miller Legend® Onan Performer P-218 137 046 065 251 064 617 065 653 065 709(2) GP 587
Miller Legend® NT Onan Performer P-218 137 046 065 251 064 617 065 653 065 709(2) GP 58
Miller Legend® 301 G/3021 Kohler Command CH23 230 015 066 698 230 016 230 017 067 007(2) GP 58
Kohler Command CH20 180 096 066 698 067 272 067 273 067 007(2) GP 58
Renegade™ 180 Kohler 8.5, CS10, 12.0 221 581 226 484 221 579 221 580 203 960 GP U1
Roughneck® 2E Tecumseh OH-160 — — 061 166 — — GP U1
Trailblazer® 250G/251 Onan Performer P-220 137 046 065 251 064 617 065 653 065 709(2) See note 8
Trailblazer® 251 NT Onan Performer P-220 137 046 065 251 064 617 065 653 065 709(2) GP 58
Trailblazer® 275 DC/3021 Kohler Command CH2312 230 015 066 698 230 016 230 017 067 007(2) GP 58
Kohler Command CH20/CH730 180 096 066 698 067 272 067 273 067 007(2) GP 58
Robin EH 64/65 199 062 198 754 198 755 With Air Filter 198 777(2) GP 58
Trailblazer® 280 NT Kohler Command CH20 180 096 066 698 067 272 067 273 067 007(2) GP 58
Onan Performer P-220 137 046 065 251 064 617 065 653 065 709(2) GP 58
Trailblazer® DC/301 G Kohler Command CH20 180 096 066 698 067 272 067 273 067 007(2) GP 58
Trailblazer® 301 G Onan Performer P-220 137 046 065 251 064 617 065 653 065 709(2) GP 58
Onan Performer OHV220/Robin 199 062 198 754 198 755 With Air Filter 198 777(2) GP 58
Trailblazer® 300 D NT/301 D Kubota D722FB-25 206 421 187 443 187 441 — — GP 58
Trailblazer® 302 Diesel Kubota D722FB-25 206 421 187 443 187 441 — — GP 58
Trailblazer® 302 Air Pak Kolher CH750 238 743 066 698 238 744 238 745 238 746(2) GP51R
Wildcat 200 Subaru13 240 585 — 240 597 — 240 598(2) GP U1
1
The Kohler Command CH23 engine has replaced the CH20 in current machines.
4
Prior to JB482410 = U1. 9
Effective with LG070820.
5
D=GP 24; DPlus=GP 58. 10
Effective with LG071468.
2
Prior to serial number KG045632 use #065 629. Effective with serial number KG045632 use #067 283. 6
G=GP U1; GPlus=GP 58. 11
Effective with LG073969.
3
Prior to serial number KF926822 use #107 297. Effective with serial number KF926822 use #164 353. 7
Prior to KF959177=24. 12
Effective with LG074229.
Note: Number in (parenthesis) following the order number denotes quantity needed of particular component. 8
250=GP 24; 251=GP 58. 13
Effective with 400055250.

66 fax orders 1-800-637-2314

05_EngineDrives_FNL_TRIM.indd 66 1/24/11 3:09 PM

 ENGINE DRIVES
Portable Engine Drive Tune-Up Components
Voltage Muffler
Engine Drive Engine Model Fuel Filter # Fuel Pump # Fuel Cap # Regulator # Gasket # Muffler #
Blue Charger™ Onan Performer P218 066 113 065 629 220 711 064 846 065 313(2) (See note3)
Blue Charger™ NT Onan Performer P218 066 113 065 629 220 711 064 846 065 313(2) 183 434
Blue Fire® 140/Champ 1435 Honda GX270 — — 198 522 — — —
Blue Fire® 180/Champ 2060 Honda GX390 — — 198 522 — — —
Blue Star® 2E Tecumseh OH-160 — — 015 603 064 395 — 015 621
Blue Star® 180E Tecumseh OHM-120 — — 126 994 (N/A) — — —
Blue Star® 180K Kohler Command CH12.5 066 699 — 126 994 (N/A) — 067 080 067 079
Blue Star® 145 Kohler CS10TG — — 203 955 — 203 959 203 958 (N/A)
Blue Star® 145 DX Kohler CS10STG — — 220 711 — 203 959 218 411
Blue Star® 185 Honda GX390 — — 198 522 — — —
Blue Star® 185 DX Kohler CS12STG — — 220 711 — 203 959 218 411
Blue Star® 3500 Honda GX270 — — 198 522 — — —
Kohler Command CS8.5TG — — 203 955 — 203 959 203 958 (N/A)
Blue Star® 6000 Honda GX390 — — 198 522 — — —
Kohler Command CS12STG — — 203 955 — 203 959 203 958 (N/A)
Bobcat™ 2251 Kohler Command CH23 237 857 190 248 220 711 190 249 189 477(2) 228 681
Kohler Command CH20 237 857 190 248 220 711 190 249 189 477(2) 228 681
Robin EH 64/65 237 857 198 756 220 711 198 778 217 441(2) 228 680
Bobcat™ 225D/225D Plus Deutz/Rugg. MD-151 066 893 — 220 711 — — —
Bobcat™ 225G/225G Plus Onan Performer P-216 066 113 (See note2) 220 711 064 846 065 313(2) 107 297/164 353 (Plus)
Bobcat™ 225G Plus Kohler Command CH18 215 984 190 248 220 711 190 249 189 477(2) 173 065
Bobcat™ 225 NT Kohler Command CH18/CH20 215 984 190 248 220 711 190 249 189 477(2) 183 435
Onan Performer P-216 066 113 067 283 220 711 064 846 065 313(2) 183 434
Bobcat™ 250 (See note1) Kohler Command CH23 237 857 190 248 220 711 190 249 189 477(2) 228 681
Kohler Command CH20/CH730 237 857 190 248 220 711 190 249 189 477(2) 228 681
Robin EH 64/65 237 857 198 756 220 711 198 778 217 441(2) 228 680
Bobcat™ 250 NT Kohler Command CH20 237 857 190 248 220 711 190 249 189 477(2) 183 435
Onan Performer P-220 066 113 067 283 220 711 064 846 065 313(2) 183 434
Onan Performer OHV220/Robin 066 113 198 756 220 711 198 778 065 313(2) 204 841
Bobcat™ 250 D NT Kubota D722FB-25 187 442 — 220 711 187 821 189 766 187 428
Bobcat™ 250 Diesel Kubota D722FB-25 187 442 — 220 711 187 821 189 766 187 428
Bobcat™ 3 Phase1 Kohler Command CH23 237 857 190 248 220 711 190 249 189 477(2) 228 681
Kohler Command CH20/CH730 237 857 190 248 220 711 190 249 189 477(2) 228 681
Metro™ 250D Deutz/Rugg. RD-211 066 893 — 015 603 — — —
Miller Legend® Onan Performer P-218 066 113 065 629 220 711 064 846 065 313(2) (See note3)
Miller Legend® NT Onan Performer P-218 066 113 067 283 220 711 064 846 065 313(2) 183 434
Miller Legend® 301 G/3021 Kohler Command CH23 237 857 190 248 220 711 190 249 189 477(2) 207 458
Kohler Command CH20 237 857 190 248 220 711 190 249 189 477(2) 207 458
Renegade™ 180 Kohler 8.5, CS10, 12.0 — — 203 955 — 203 959 (See note4)
Roughneck® 2E Tecumseh OH-160 — — 065 009 064 395 — 015 621
Trailblazer® 250G/251 Onan Performer P-220 066 113 065 629 220 711 064 846 065 313(2) (See note3)
Trailblazer® 251 NT Onan Performer P-220 066 113 067 283 220 711 064 846 065 313(2) 183 434
Trailblazer® 275 DC/3021 Kohler Command CH23 237 857 190 248 220 711 190 249 189 477(2) 228 681
Kohler Command CH20/CH730 237 857 190 248 220 711 190 249 189 477(2) 228 681
Robin EH 64/65 237 857 198 756 220 711 198 778 217 441(2) 228 680
Trailblazer® 280 NT Kohler Command CH20 237 857 190 248 220 711 190 249 189 477(2) 183 435
Onan Performer P-220 066 113 067 283 220 711 064 846 065 313(2) 183 434
Trailblazer® DC/301 G Kohler Command CH20 237 857 190 248 220 711 190 249 189 477(2) 183 435
Trailblazer® 301 G Onan Performer P-220 066 113 067 283 220 711 064 846 065 313(2) 183 434
Onan Performer OHV220/Robin 066 113 198 756 220 711 198 778 065 313(2) 204 841
Trailblazer® 300 D NT/301 D Kubota D722FB-25 187 442 — 220 711 187 821 189 766 187 428
Trailblazer® 302 Diesel Kubota D722FB-25 187 442 — 220 711 187 821 189 766 187 428
Trailblazer® 302 Air Pak Kolher CH750 215 985 190 248 220 711 244 143 189 477 235 107
Wildcat 200 Subaru13 241 408 246 926 220 711 — 246 923 237 720
1
The Kohler Command CH23 engine has replaced the CH20 in current machines. Note: Number in (parenthesis) following the order number denotes
2
Prior to serial number KG045632 use #065 629. Effective with serial number KG045632 use #067 283. quantity needed of particular component.
3
Prior to serial number KF926822 use #107 297. Effective with serial number KF926822 use #164 353.

phone orders 1-866-931-9731 67

05_EngineDrives_FNL_TRIM.indd 67 1/24/11 3:11 PM

 ENGINE DRIVES
Industrial Engine Drive Tune-Up Components
Air Filter Engine
Oil Air (Safety Fuel Filter Fuel Filter Points & Tune-Up
Engine Drive Engine Model Filter # Filter # Element) # (Primary) # (Secondary) # Condenser # Kit Battery
Big 20™ Continental Y-112 061 760 017 309 — — — 064 297 GP 24
Big 20G™ Continental Y-112 061 760 017 309 — 047 420 — 064 297 GP 24
Big 30A Diesel™ Deutz F3L1011 066 212 126 880 — 192 744 066 217 — GP 55
Big 40® Continental F-163 061 760 017 309 — — — 064 297 GP 24
Big 40®G Continental TM-20 114 559 017 309 — 047 420 — — GP 24
Big 40®WG WIS•CON TM-20 114 559 192 938 192 939 066 113 — — GP 24
Big 40® Diesel Continental TMD-20 064 983 020 319 — 192 744 — — GP 24
Big 40® Diesel (CAT) CATERPILLAR 3024C/ 202 166 192 938 192 939 192 744 202 167 — 246 985 GP 24
C2.2
Big 50 Diesel™ Continental TMD-27 064 983 020 319 — 062 342 065 346 — GP 24
(Prior to JK718458)
Big 50 Diesel™ Continental TMD-27 064 983 020 319 — 192 744 — — GP 24
(Eff. with JK718458)
Big Blue® 251D Deutz F3L1011 066 212 126 880 — 192 744 066 217 — GP 55
(Prior to KF846844)
Big Blue® 251D Deutz F3L1011 067 265 126 880 — 192 744 066 217 — GP 55
(Eff. with KF846844)
Big Blue® 251D Deutz F3L1011 067 265 197 676 197 679 192 744 066 217 — GP 55
(Eff. with LA153592)
Big Blue® 300/Pro Perkins 403C-15 197 899 197 676 197 679 213 858 197 997 — 246 987 GP 55
CATERPILLAR C1.5 202 166 197 676 197 679 213 858 217 687 — 246 987 GP 55
Deutz 2008 228 778 197 676 197 679 213 858 217 687 — 246 986 GP 55
Big Blue® 302D Deutz F3L1011 067 265 192 938 192 939 192 744 066 217 — GP 24
Big Blue® 302P Perkins 104.22 197 899 192 938 192 939 192 744 197 997 — GP 24
Big Blue® 400D Deutz F3L2011 067 265 192 938 192 939 192 744 066 217 — 246 988 GP 24
Perkins 404.22 197 899 192 938 192 939 192 744 197 997 — 246 985 GP 24
Big Blue® 400D Deutz F3L912 064 677 020 319 — 062 342 064 686 — GP 24
Big Blue® 400 KX Kubota V1505-EBG1 196 428 197 676 197 679 213 858 218 469 — GP 55
Big Blue® 402D Deutz F4L1011 067 265 192 938 192 939 192 744 066 217 — GP 24
/502D/602D
Deutz F3L912 064 677 192 938 192 939 192 744 064 686 — GP 24
Big Blue® 402P Perkins 3.152 192 936 192 938 192 939 192 744 192 937 — GP 24
/502P/602P
Big Blue® 500X Deutz F3L912 064 677 192 938 192 939 192 744 064 686 — 246 989 GP 24
Deutz F4L2011 067 265 192 938 192 939 192 744 066 217 — 246 988 GP 24
Perkins 404.22T 197 899 192 938 192 939 192 744 197 997 — 246 985 GP 24
Big Blue® 600D Deutz F4L912 064 677 020 319 — 062 342 064 686 — GP 24
Big Blue® Air Pak™ 1 Deutz BF4M 2011 067 265 192 938 192 939 192 744 066 217 — 246 988 GP 24
Big Blue® Turbo Deutz BF4M 2011 067 265 192 938 192 939 192 744 066 217 — 246 988 GP 24
Miller Air Pak™ Deutz F4L912 064 677 020 319 — 062 342 064 686 — GP 24
Miller Du-Op™ Deutz F3L912/914 064 677 (See note2) (See note3) 062 342 064 686 — 246 989 GP 24
PRO 300 CATERPILLAR 3013C/ 202 166 197 676 197 679 213 858 217 687 — 246 987 GP 24
C1.5
PipePro™ 304 Kubota DH905/1005 196 428 187 441 202 102 066 113 192 744 — 246 990 GP 55
Trailblazer®Pro 350 Kubota DH905/1005 196 428 187 441 202 102 066 113 192 744 — 246 990 GP 55
Trailblazer® 44D Continental TMD-27 064 983 020 319 — 062 342 065 346 — GP 55
(Prior to JK718458)
Trailblazer® 44D Continental TMD-27 064 983 020 319 — 192 744 — — GP 24
(Eff. with JK718458)
Trailblazer® 44G Continental F-163 061 760 017 309 — 047 420 — 064 297 GP 24
Trailblazer® 55D Continental TMD-27 064 983 020 319 — 062 342 065 346 — GP 24
(Prior to JK718458)
Trailblazer® 55D Continental TMD-27 064 983 020 319 — 192 744 — — GP 24
(Eff. with JK718458)
Trailblazer® 55G Continental F-163 061 760 017 309 — 047 420 — 064 297 GP 24
1
Turbo compressor tune-up components consist of Oil (1 gallon) #210 056, Oil Filter #206 745, Separator Filter #206 747 and Compressor Belt #207 807.
2
Prior to serial number LB043908 use #020 319. Effective with serial number LB043908 use #192 938.
3
Effective with serial number LB043908 use #192 939.

68 fax orders 1-800-637-2314

05_EngineDrives_FNL_TRIM.indd 68 1/20/11 10:43 AM

 ENGINE DRIVES
Industrial Engine Drive Tune-Up Components
Fuel Distributor Distributor Blower/Fan Alternator
Engine Drive Engine Model Cap # Cap # Rotor # Spark Plug # Belt # Belt #
Big 20™ Continental Y-112 182 022 064 296 064 298 Champion RD-16(4) — 005 572
Big 20G™ Continental Y-112 182 022 064 296 064 298 Champion RD-16(4) — —
Big 30A Diesel™ Deutz F3L1011 182 022 — — — 066 213 —
Big 40® Continental F-163 182 022 064 296 064 298 Champion RD-16(4) — —
Big 40®G Continental TM-20 182 022 066 023 066 024 067 238(3) 118 156 —
Big 40®WG WIS•CON TM-20 190 198 066 023 066 024 Champion RN-12YC(3) 201 142 (N/A) —
Big 40® Diesel Continental TMD-20 182 022 — — — 118 156 —
Big 40® Diesel (CAT) CATERPILLAR 3024/ 190 198 — — — — 197 944
C2.2
Big 50 Diesel™ Continental TMD-27 182 022 — — — 118 156 —
(Prior to JK718458)
Big 50 Diesel™ Continental TMD-27 182 022 — — — 118 156 —
(Eff. with JK718458)
Big Blue® 251D Deutz F3L1011 182 022 — — — 066 213 —
(Prior to KF846844)
Big Blue® 251D Deutz F3L1011 182 022 — — — 066 213 —
(Eff. with KF846844)
Big Blue® 251D Deutz F3L1011 182 022 — — — 066 213 —
(Eff. with LA153592)
Big Blue® 300/Pro Perkins 403C-15 190 198 — — — 217 686 —
CATERPILLAR C1.5 190 198 — — — — —
Duetz 2008 190 198 — — — — —
Big Blue® 302D Deutz F3L1011 190 198 — — — 067 266 —
Big Blue® 302P Perkins 104.22 190 198 — — — — 197 944
Big Blue® 400D Deutz F3L2011 190 198 — — — 216 959 —
Perkins 404.22 190 198 — — — 197 944 —
Big Blue® 400D Deutz F3L912 182 022 — — — 064 690 136 250
Big Blue® 400 KX Kubota V1505-EBG1 190 198 — — — 218 468 —
Big Blue® 402D Deutz F4L1011 190 198 — — — 067 266 —
/502D/602D
Deutz F3L912 190 198 — — — 066 271 —
Big Blue® 402P Perkins 3.152 190 198 — — — 193 163 —
/502P/602P
Big Blue® 500X Deutz F3L912 190 198 — — — 066 271 —
Deutz F4L2011 190 198 — — — 067 266 —
Perkins 404.22T 190 198 — — — 197 944 —
Big Blue® 600D Deutz F4L912 024 035 — — — 066 271 —
Big Blue® Air Pak™ 1 Deutz BF4M 2011 190 198 — — — 207 808 —
Big Blue® Turbo Deutz BF4M 2011 190 198 — — — 207 808 —
Miller Air Pak™ Deutz F4L912 024 035 — — — 066 271 —
Miller Du-Op™ Deutz F3L912/914 182 022 — — — 064 690 066 213
PRO 300 CATERPILLAR 3013C/ 190 198 — — — 217 686 —
C1.5
PipePro™ 304 Kubota DH905/1005 182 022 — — — — 197 197
Trailblazer®Pro 350 Kubota DH905/1005 182 022 — — — — 197 197
Trailblazer® 44D Continental TMD-27 182 022 — — — 118 156 —
(Prior to JK718458)
Trailblazer® 44D Continental TMD-27 182 022 — — — 118 156 —
(Eff. with JK718458)
Trailblazer® 44G Continental F-163 182 022 064 296 064 298 Champion RD-16(4) — —
Trailblazer® 55D Continental TMD-27 182 022 — — — 118 156 —
(Prior to JK718458)
Trailblazer® 55D Continental TMD-27 182 022 — — — 118 156 —
(Eff. with JK718458)
Trailblazer® 55G Continental F-163 182 022 064 296 064 298 Champion RD-16(4) — —
1
Turbo compressor tune-up components consist of Oil (1 gallon) #210 056, Oil Filter #206 745, Separator Filter #206 747 and Compressor Belt #207 807.
2
Prior to serial number LB043908 use #020 319. Effective with serial number LB043908 use #192 938.
3
Effective with serial number LB043908 use #192 939.

phone orders 1-866-931-9731 69

05_EngineDrives_FNL_TRIM.indd 69 1/20/11 10:43 AM

 WELDING RELATED PRODUCTS
ITW Dykem Paint Markers ®

Dykem® Brite-Mark® is a general purpose permanent marker ideal for making clear, bold markings on almost any
surface (i.e. metal, rubber, plastic, glass, concrete, leather, stone, wood, vinyl, and more). Its quick drying, oil-based
paint withstands indoor and outdoor conditions without fading, chipping, or losing its opacity. Dykem Brite-Mark can
be used to permanently identify inventory, assemblies, tools, finished products, or work-in-progress while resisting
most work related abuses or compounds.

Part # Tip Description Package Quantity

84 001 Fiber/Bullet 12.0 cc Blue, Dykem® Brite-Mark® 12
84 002 Fiber/Bullet 12.0 cc Black, Dykem® Brite-Mark® 12
Brite-Mark® (Fiber/Bullet)
84 003 Fiber/Bullet 12.0 cc White, Dykem® Brite-Mark® 12
84 004 Fiber/Bullet 12.0 cc Yellow, Dykem® Brite-Mark® 12
84 005 Fiber/Bullet 12.0 cc Orange, Dykem® Brite-Mark® 12
84 006 Fiber/Bullet 12.0 cc Red, Dykem® Brite-Mark® 12
84 007 Fiber/Bullet 12.0 cc Green, Dykem® Brite-Mark® 12

Dykem® TexPen® is one of the most rugged markers you’ll ever use. It can easily write through oil, grease, and even
underwater. The Dykem TexPen features a stainless-steel ball tip so you’ll never have to worry about the tip wearing
out before the paint is gone, even if you’re writing on rough concrete or rusty metal. The thick, bold paint markings
withstand extreme weather conditions without losing legibility or brightness.
TexPen®
(#3, Medium)
Part # Tip Description Package Quantity
16063 #3, Medium 3/32 in 26.4 cc Yellow, Dykem® TexPen® 12
For products not listed in this catalog, please
call ITW DYKEM® at 1-800-443-9536.

Paint Original Equipment Color Matched

Part # Description
098 205 12 oz. Spray Can, (new) Miller Blue Enamel

From showroom touch-ups to complete machine repaints, depend on Miller O.E.M. color-matched paints to give you and
your customers professional results. Available in air-dry aerosols.

SCRUBS
®

Waterless Hand Cleaner Towels

Part # Dimensions Quantity Case Quantity
202 239 10-1/2 x 12-1/4 in 72 towel canister 6 canisters per case #208 470
208 470 8 x 12-1/4 in 100 single-pack dispenser —
They’re the original patented one-step hand cleaner towels in-a-bucket. SCRUBS® combine the scrubbing power of #202 239
pumice with powerful yet safe cleaning agents into an absorbent, non-scratching abrasive hand-cleaning towel. Fast
and easy, no rinsing, no drying, leaves hands clean and protected, germ-free with a pleasant fragrance and no residue.

Welpers ®

Multipurpose MIG Tool

#YS20
Part # Size Description Part # Size Description
YS50 8-1/2 in Original full size model YS20 7 in Mini-welper
The original patented multipurpose MIG tool that does it all. Welpers® perform eight different tasks saving time and
increasing productivity! It’s a must have tool for every welder, now available in the smaller more convenient YS20
version, ideal for the growing population of light-duty 150 amp and below MIG welding guns.
#YS50

70 fax orders 1-800-637-2314

06_WeldingRelated_FNL_TRIM.indd 70 1/20/11 10:44 AM

 WELDING RELATED PRODUCTS
Regulators
Single-Stage Flow Gauge Regulators
#234 263
Part # Gas Used Delivery Range Inlet Connection Outlet Connection
234 263 Argon/CO2 mix 10–50 SCFH CGA-580 5/8 in – 18RH
237 702 Argon/CO2 mix 10–50 SCFH CGA-320 5/8 in – 18RH
221 037 Argon/CO2 mix 10–50 SCFH CGA-580 1/4 in – barbed
■ Compact design ■ Protective inlet filter ■ Self re-seating pressure
■ Machined brass body ■ 0 – 4000 inlet gauge relief valve
■ PTFE Seat ■ 0 – 50 SCFH delivery gauge ■ 2-inch diameter gauges
■ 1-year limited warranty ■ Neoprene/nylon diaphragm (#209 123)
Gas Hoses, 5 ft
#144 108 Dual brass nipples (for #209 123 style connection)
#183 581 One brass nipple and one rubber end with hose clamp (for #221 037 style connection)

#221 037
Single-Stage Flowmeter Regulator Lexan Flow Tube ™

Preset Max.
Delivery Inlet Outlet Inlet
Part # Gas Used Flow Range Pressure Flowmeter Connection Connection Pressure
#194 738
194 738 Argon/CO2 0–60 SCFH 30 PSIG H1230 CGA-580 5/8 in – 18 3000
“Select- Helium 0–190 SCFH RH PSIG
0-Gas” General/ 0–10 Range Internal
Any gas

Compact, economical single-stage flowmeter regulators provide efficient and accurate regulation.
It has many features found in more expensive regulators: self-centering flow ball, double filters,
rugged, and a corrosion resistant solid brass bonnet. Regulator features 3-year limited warranty.

Economy Single-Stage Flowmeter Regulator

Preset Max.
Delivery Inlet Outlet Inlet
Part # Gas Used Flow Range Pressure Connection Connection Pressure #210 925
210 925 Argon/CO2, 0–50 SCFH 30 PSIG CGA-580 5/8 in – 18 RH 4000
Argon, Helium Internal PSIG

Exceptional value and compact design, provides precise shield gas regulation for MIG and TIG
welding applications and more. Shatter resistant polycarbonate flow tube features triple scale
for Argon, Helium and Argon/CO2 and has a packless O-ring flow tube seal which reduces
maintenance. Precision flow adjustment valve locks flow at desired setting. Regulator features
3-year limited warranty. For items not listed in this catalog, please call Smith at
1-800-843-7912.

Pressure Gauges & Filter

#203 967 2-inch Diameter Pressure Gauge #GA136-03 (50 CFH/25 LPM)
#203 966 2-inch Diameter Pressure Gauge #GA139-03 (4000 PSI/280 BAR)
■ Highly accurate read-out ■ UL listed
■ Shatter-proof polycarbonate crystal

#211 989 Gas Filter, Shielding (In-Line)

#203 967 #203 966
This in-line shielding gas filter is now standard on every Miller wire feeder with a gas solenoid. It
1/4 NPT 1/4 NPT
traps contaminants before they plug up solenoid valves which result in costly downtime cleaning.
#250 598 Fitting with screen flow restrictor (silver)
#211 989

phone orders 1-866-931-9731 71

06_WeldingRelated_FNL_TRIM.indd 71 1/20/11 10:44 AM

 SPOT WELDERS
MSW and LMSW Series For your added convenience, spot welder tongs and tips
can now be ordered through the Miller Service Parts

Tongs and Tips

business for use with the following models:
■ MSW-41, MSW-41T, MSW-42, MSW-42T,
LMSW-52 and LMSW-52T
6 in 12 in 18 in
Tongs (152 mm) (305 mm) (457 mm) Tips
Standard Standard Flat
040 197 040 198 040 199 040 211 040 212
3-1/2 in (89 mm)

MO Offset MO Offset
040 200 040 201 040 202 040 215
3-1/2 in (89 mm)

TT-6 Standard Flat

6-1/2 in (165 mm) — 040 203 040 204 040 211 040 212
Gyro Bail #041 979
Supports the weight of
the welder. Operates with
TT-9 Standard Flat boom and counterweight
9-1/2 in (241 mm)
— 040 205 040 206 040 211 040 212 or from spring-loaded
cable. Spot welds in any
position.

G-7 8 in (203 mm) Standard Flat

7-1/2 in
(190 mm) 040 207 040 211 040 212

Important Ordering Information

FF 8 in (203 mm) FF
040 208 040 213 ■ To determine the correct tong reorder length,
measure exposed tong length when installed in
spot welder.
FH 5 in (127 mm) FH Removed tongs measure 2 inches longer than
040 209 040 214 the listed chart length. For correct reorder length,
deduct 2 inches from the removed tong.
■ One set of tips is supplied with each set of tongs.
■ Maximum welding capabilities are obtained with
minimum tong length.
■ Tips are made of RWMA Class 2 Alloy.

72 fax orders 1-800-637-2314

07_SpotWelders_FNL_TRIM.indd 72 1/20/11 10:46 AM

 SPOT WELDERS
PSW and SSW Series Tongs
For your added convenience, spot welder tongs and
tips can now be ordered through the Miller Service
Parts business for use with the following models:

6 in 12 in 18 in Tips ■ PSW-1020 ATT and PSW-2020 ATT

Description (152 mm) (305 mm) (457 mm) Included ■ SSW-1020 ATT, SSW-2020 ATT and SSW-2040 ATT

6-1/4 in
Standard 90˚
4-1/4 in
(108 mm) (159 mm) No. 1 MT 040 218 040 219 040 220 040 223
No. 2 MT — — 041 001 040 308

Standard 45˚
4-1/4 in 6-1/4 in
(108 mm) (159 mm) No. 1 MT — 041 004 041 005 (N/A) 040 851
No. 2 MT — — 040 296 040 225

TT-6W
7-1/2 in
(190 mm) No. 2 MT — — 041 838 040 308

9 in
TT-9W
(229 mm) No. 2 MT — — 041 840 040 308

No. 1 Pointed
071 465 071 466 Top
4-1/4 in (108 mm) SW-12 — —
(N/A) Flat Threaded
071 467 Bottom

PSW and SSW Series Tips ■

Important Ordering Information
To determine the correct tong reorder length,
measure from the center of the spot weld tip back
Description Part # Quantity Where Used to the front water hose connection.
No. 1 MT (Pointed) 040 223 2 tips Standard 90˚ No. 1 Tongs
No. 1 MT (Offset) 040 224 2 tips Standard 90˚ No. 1 Tongs Incorrect

No. 2 MT (Pointed) 040 308 2 tips Standard 90˚ No. 2 Tongs,

TT-6W Tongs, TT-9W Tongs
No. 1 MT (Offset) 040 851 2 tips Standard 45˚ No. 1 Tongs Front Spot
Connection Correct Requirement Welder Tip

No. 1 MT (Offset) 040 226 2 tips Standard 90˚ No. 1 Tongs ■ Tongs and tips shown to the left can be used
with all PSW and SSW model spot welders.
Recommended maximum tong length is 18 in
No. 1 MT (Offset) 040 298 2 tips Standard 90˚ No. 1 Tongs
(457 mm). A limited group of special tongs are
awvailable, contact Miller Service Parts.
No. 2 MT (Offset) 040 225 2 tips Standard 45˚ No. 2 Tongs ■ Tong throat-height dimension for standard 90° and
No. 1 MT (Pointed) 071 466 1 tip for SW-12 Tongs 45° tongs is 4-1/4 in (108 mm). Throat length is
top tong measured from the center of the spot tips to the
Threaded (Flat) 071 343 1 tip for SW-12 Tongs (Optional) front water hose connection on the tong.
bottom tong ■ One set of tips is supplied with each set of tongs.
Threaded (Flat) 071 467 1 tip for SW-12 Tongs ■ Tips are made of RWMA Class 2 alloy.
bottom tong ■ Maximum welding capabilities are obtained with
No. 1 MT 040 216 2 tips Standard 90˚ No. 1 Tongs minimum tong length.
(Flat Swivel Tip) ■ MT = Morse Taper
No. 1 Morse Taper diameter = 1/2 inch
Adapter 040 227 2 adapters Standard 90˚ No. 2 Tongs, No. 2 Morse Taper diameter = 5/8 inch
(Adapts No.1 TT-6W Tongs (Top),
Morse Taper Tip to TT-9W Tongs (Top)
No. 2 Receptacle)

phone orders 1-866-931-9731 73

07_SpotWelders_FNL_TRIM.indd 73 1/20/11 10:46 AM

 TIG TORCHES

Weldcraft’s innovative “WP” silicone rubber insulated TIG welding torches have become
the recognized world leader for quality, durability and value. They have earned the respect
of the most demanding industries such as aircraft/aerospace, power plant construction, WP18SC12
shipbuilding and pipe fabrication. Now, the industry leader in TIG torches has teamed with
Miller Electric, the recognized leader in TIG welding machines. Together, we are able to
offer the best possible TIG welding packages in the market today. Miller is proud to offer
our customers a full line of genuine Weldcraft replacement torches and consumables.

Weldcraft/Miller Torch Numbering System

WP1712RM
Indicates torch brand/model Indicates a Weldcraft/Miller torch
WP26V12RM

WP=Weldcraft Includes 3/32 in collet, collet body and

CS=Weldcraft Crafter Series ceriated tungsten, and #7 alumina
nozzle (items 5 – 7 below)
Indicates torch size Indicates hose type
9=125 Amp (Air-Cooled) R=Rubber
17=150 Amp (Air-Cooled) MF=Mono Flex
18=400 Amp (Water-Cooled)1 WP1712RM
20=250 Amp (Water-Cooled) Indicates cable length
26=200 Amp (Air-Cooled) 12=12 ft
310=310 Amp (Water-Cooled) 25=25 ft
When an “SC” follows the “18” in the Weldcraft torch it stands for “Super Cool”.
1 For other Weldcraft items not listed in this catalog, please call
Note: Weldcraft/Miller torch numbers do not contain dashes. Weldcraft at 1-800-752-7620.
DI=Dinse

TIG Torch / Power Source Guide Tungsten Electrodes: 10 Packs (7 Inch Long)
Diameter Pure (Green) 2% Thoriated (Red) 2% Ceriated (Orange)
Power Torch Recommended Power Torch Recommended .040 in WP040X7 WT040X7 WC040X7
Supply Adapter Torches Supply Adapter Torches
1/16 in WP116X7 WT116X7 WC116X7
Diversion — LS17 (235 392) Maxstar® 200 195 378 WP1712RM
3/32 in WP332X7 WT332X7 WC332X7
165/180 WP1725RM
1/8 in WP018X7 WT018X7 WC018X7
Dynasty® 200 195 378 WP1712RM Maxstar® 350 195 377 CS31012RM
5/32 in WP532X7 WT532X7 WC532X7
WP1725RM CS31025RM
Dynasty® 350 195 377 CS31012RM Maxstar® 700 225 028 WP18SC12RM
CS31025RM WP18SC25RM
Cable Covers
Dynasty® 350 195 377 CS31012RM Syncrowave® 194 722 WP1712MFM
CS31025RM 200 WP1725MFM Part #
Dynasty® 700 225 028 WP18SC12RM Syncrowave® 195 377 WP2012RM WC-3-10 10 ft Black
WP18SC25RM 250 DX WP2025RM WC-3-22 22 ft Black
Econotig® 194 722 WP1712RM Syncrowave® 195 377 CS31012RM
WP1725RM 350 LX CS31025RM
Maxstar® 150 195 234 WP1712RM XMT 350, 45V11 WP2012RM
XMT 350VS, WP2025RM
WP1725RM MPA, WP1812RM
Invision MPA, WP1825RM
Dialarc HF

74 fax orders 1-800-637-2314

08_TigTorches_FNL_TRIM.indd 74 1/20/11 10:51 AM

 TIG TORCHES
TIG Torch Service Parts/Consumables
For other Weldcraft items not listed
in this catalog, please call Weldcraft
at 1-800-752-7620.

Water-Cooled Torches Air-Cooled Torches

WP1812RM WP18SC12RM WP2012RM CS31012RM WP1712RM WP1712MFM WP2612RM WP26V12RM LS17
Torch Stock # WP1825RM WP18SC25RM WP2025RM CS31025RM WP1725RM WP1725MFM WP2625RM WP26V25RM 235 329
Amp Rating at 100% 350A 400 A 250 A 210 A 150 A 150 A 200 A 200 A 150 A
1A Long Back Cap 57Y02 57Y02 41V24 CS110-BCL 57Y02 57Y02 57Y02 57Y02 LS57Y02
1B Medium Back Cap — 300M 41V35 CS110-BCM 300M 300M — — 300M
1C Short Back Cap (button) 57Y04 57Y04 41V33 CS110-BCS 57Y04 57Y04 57Y04 57Y04 57Y04LGC
2 Back Cap Insulator 18-7 — 9-4 — 18-7 18-7 18-7 18-7 —
3 Torch Body WP-18 WP18SC WP-20 CS310A WP-17 WP-17 WP-26 WP-26V LS17
4A Nozzle Insulator 18CG 18NG 6 598882 598882 18CG 18CG 18CG 18CG 18CG
4B Gas Lens Insulator (small) 54N01 — — — 54N01 54N01 54N01 54N01 54N01
4C Gas Lens Insulator (large) 54N63 — 54N63-20 54N63-20 54N63 54N63 54N63 54N63 54N63
5 .020" Collet 10N21 10N21 13N20 13N20 10N21 10N21 10N21 10N21 10N21
.040" Collet 10N22 10N22 13N21 13N21 10N22 10N22 10N22 10N22 10N22
1/16" Collet 10N23 10N23 13N22 13N22 10N23 10N23 10N23 10N23 10N23
3/32" Collet 10N24 10N24 13N23 13N23 10N24 10N24 10N24 10N24 10N24
1/8" Collet 10N25 10N25 13N24 13N24 — — 10N25 10N25 —
5/32" Collet 54N20 54N20 — — — — 54N20 54N20 —
6 .020" Collet Body 10N29 NCB-53 13N256 13N256 10N29 10N29 10N29 10N29 10N29
.040" Collet Body 10N30 NCB-53 13N26 13N26 10N30 10N30 10N30 10N30 10N30
1/16" Collet Body 10N31 NCB-53 13N27 13N27 10N31 10N31 10N31 10N31 10N31
3/32" Collet Body 10N32 NCB-53 13N28 13N28 10N32 10N32 10N32 10N32 10N32
1/8" Collet Body 10N28 NCB-53 13N29 13N29 — — 10N28 10N28 —
5/32" Collet Body 406488 NCB-366 — — — — 406488 406488 —
7 1/4" Alumina Nozzle, #4 10N50 54N18 13N08 13N08 10N50 10N50 10N50 10N50 10N50
5/16" Alumina Nozzle, #5 10N49 54N17 13N09 13N09 10N49 10N49 10N49 10N49 10N49
3/8" Alumina Nozzle, #6 10N48 54N16 13N10 13N10 10N48 10N48 10N48 10N48 10N48
7/16" Alumina Nozzle, #7 10N47 54N15 13N11 13N11 10N47 10N47 10N47 10N47 10N47
1/2" Alumina Nozzle, #8 10N46 54N14 13N12 13N12 10N46 10N46 10N46 10N46 10N46
5/8" Alumina Nozzle, #10 10N45 — 13N13 13N13 10N45 10N45 10N45 10N45 10N45
3/4" Alumina Nozzle, #12 10N44 — — — 10N44 10N44 10N44 10N44 10N44
8 .020" Gas Lens (small) 45V29 — 45V41 45V41 45V29 45V29 45V29 45V29 45V29
.040" Gas Lens (small) 45V24 18GL046 45V42 45V42 45V24 45V24 45V24 45V24 45V24
1/16" Gas Lens (small) 45V25 18GL166 45V43 45V43 45V25 45V25 45V25 45V25 45V25
3/32" Gas Lens (small) 45V26 18GL326 45V44 45V44 45V26 45V26 45V26 45V26 45V26
1/8" Gas Lens (small) 45V27 18GL186 45V45 45V45 — — 45V27 45V27 —
5/32" Gas Lens (small) 45V28 18GL536 — — — — 45V28 45V28 —
9 .020" Gas Lens (large) 45V0204 — 45V0204S 45V0204S 45V0204 45V0204 45V0204 45V0204 —
.040" Gas Lens (large) 45V0204 — 45V0204S 45V0204S 45V0204 45V0204 45V0204 45V0204 45V0204
1/16" Gas Lens (large) 45V116 — 45V116S 45V116S 45V116 45V116 45V116 45V116 45V116
3/32" Gas Lens (large) 45V64 — 45V64S 45V64S 45V64 45V64 45V64 45V64 45V64
1/8" Gas Lens (large) 995795 — 995795S 995795S — — 995795 995795 —
10 1/4" Gas Lens Alumina Nozzle, #4 54N18 54N18 53N58 53N58 54N18 54N18 54N18 54N18 54N18
(sm) 5/16" Gas Lens Alumina Nozzle, #5 54N17 54N17 53N59 53N59 54N17 54N17 54N17 54N17 54N17
3/8" Gas Lens Alumina Nozzle, #6 54N16 54N16 53N60 53N60 54N16 54N16 54N16 54N16 54N16
7/16" Gas Lens Alumina Nozzle, #7 54N15 54N15 53N61 53N61 54N15 54N15 54N15 54N15 54N15
1/2" Gas Lens Alumina Nozzle, #8 54N14 54N14 53N61S 53N61S 54N14 54N14 54N14 54N14 54N14
11 3/8" Gas Lens Alumina Nozzle, #6 57N75 — 57N75 57N75 57N75 57N75 57N75 57N75 57N75LGC6
(lrg) 1/2" Gas Lens Alumina Nozzle, #8 57N74 — 57N74 57N74 57N74 57N74 57N74 57N74 57N74LGC6
5/8" Gas Lens Alumina Nozzle, #10 53N88 — 53N88 53N88 53N88 53N88 53N88 53N88 57N88LGC6
3/4" Gas Lens Alumina Nozzle, #12 53N87 — 53N87 53N87 53N87 53N87 53N87 53N87 53N87LGC6
12A Textured Handle H-2006 H-2006 53N06 CS110-H H-100 H-100 H-2006 H-2006 LS0020
12B Ribbed Handle — — 53N06R — H-100R H-100R H-200R H-200R —
13 12' One-Piece Power Cable 40V64R6 40V64R3 6 45V03RR1 CS310-12PC1 6 57Y01R3 57Y01MF 46V28R6 46V28R6 57Y01RLGC
25' One-Piece Power Cable 41V29R 41V29R3 45V04RR1 CS310-25PC1 57Y03R3 57Y03MF 46V30R 46V30R 57Y03RLGC
14 12' Water Hose 40V74R6 40V74R3 6 45V07RBB1 CS310-12W2 6 — — — — —
25' Water Hose 41V32R 41V32R3 45V08RBB1 CS310-25W2 — — — — —
15 12' Gas Hose 40V75R186 40V75R183 6 45V09R3 CS310-12G3 45V09R 45V09R 40V75R 40V75R —
25' Gas Hose 41V30R18 41V30R183 45V10R3 CS310-25G3 45V10R 45V10R 41V30R 41V30R —
16 Power Cable Adapter 45V11 45V11 45V11 45V11 105Z57 105Z57 45V62 45V62 —
17 Valve Stem w/O-Ring — — — — — — — VS-1 —
Torch-to-Machine Adapter 195377 195377 195377 195377 (See note4) (See note4) (See note5) — —
Water Hose for Dinse Connector 222809 222809 222809 222809 — — — — —
Accessory Kit AK3C AK18C AK4C CS310AKC AK2C AK2C AK3C AK3C —
Torch Package WTP18RM — WTP20RM — WTP17RM — WTP26RM — —
1
Red hose 4
Use adapter #194 722 for 50 mm connections and adapter #195 234 for 25 mm connections. Note: Each Gooseneck includes locking screw liner, inserts
2
Blue hose 5
Use adapter #194 723 for 50 mm connections and adapter #195 379 for 25 mm connections. and appropriate gooseneck liner.
3
Black hose 6
Part is only available though WELDCRAFT 1-800-752-7620.

phone orders 1-866-931-9731 75

08_TigTorches_FNL_TRIM.indd 75 1/20/11 10:51 AM

 TIG TORCHES
WP17 Series WP20 Series
1C 1A 12B
1C 1B 1A
12B
4B 2 13 13 14
4C 2 3

4A 3 12A 4A 15
8 9 5 5 4C
5 12A
6 6

9 8
10 16
16 7
11 7 11 10
150 Amp 250 Amp

WP18 Series WP18SC Series

15
1C 1A
1A
13 14
1C 13
3
2
4B 14
4C
3 15
4A 4A
12A
8 5
9 5
12A
6 6
10 16 16
11 8 7 10
7 350 Amp 400 Amp

WP26 Series WP26V Series

12B 12B
1A 1A
1C 2
1C 17
2
4B 13 13
4C 4B
4C 3
3
4A 4A
12A 12A
8 5 5
9 8 9
6 6

10 7 16 16
10
11 11
200 Amp 7 200 Amp

CS310 Series LS17 Series

1A 1B 1C
1C 1B 1A

13 14
3
3
15 4C 4B 4A 12
4A
5 5 5 5
12A
6 5
9 8 6

9 8 16 13
11 10 7
7
11 10 210 Amp 150 Amp

76 fax orders 1-800-637-2314

08_TigTorches_FNL_TRIM.indd 76 1/20/11 10:51 AM

 1
10
9

3
5
3 3a

MillerWelds.com/service

Nothing performs as well as the original,

which is why you should insist on nothing
less than Miller Genuine Parts. They’re the
same parts used in the original product, so
you can be sure that your equipment stays
in top shape. And when you need parts
fast, the Signature Service program from
Miller guarantees to ship all in-stock items
within 24 hours to your service distributor.
All warranty parts, if available, are shipped
the same day the order is received.

phone orders 1-866-931-9731 77

08_TigTorches_FNL_TRIM.indd 77 1/20/11 10:51 AM

 SERVICE PARTS
Portable Engine Drive Service Parts
Note: Number in (parenthesis) following
the order number denotes quantity
needed of particular component.

Serial # Engine Ignition/ On/Off Brushes/ Idle 230 Volt Rheostat/ Circuit Card Module
Model Effective Model Start Switch # Switch # Brush Assy # Solenoid # Plug # Pot # (Idle) # (Idle) #
Blue Charger™ JJ377166 Onan 172 070 — 126 984(3) 106 977 088 898 081 712 — 142 725
Blue Charger™ NT KH477915 Onan 176 606 — 126 984(3) 186 308 119 172 081 712 — See note 1
Blue Fire® 140 KG082453 Honda Engine Mfg — 493 509(1) — — 494 618 — —
Blue Fire® 180 KG082453 Honda Engine Mfg — 180 877(4) — 088 898 035 897 — —
Blue Star® 2E HH029316 Tecumseh 021 467 011 611 126 984(2) 080 517 025 234 081 712 See note 2 —
Blue Star® 180E JK598681 Tecumseh 046 433 011 611 126 984(2) N/A 025 234 072 462 — 189 742
Blue Star® 180K KB012373 Kohler See note 3 011 611 126 984(2) 142 291 025 234 072 462 — 189 742
Blue Star® 145/145 DX LE366434 Kohler Engine Mfg 111 997 (DX only) 493 509(1) 218 794 213 380 241 165 — 201 936
Blue Star® 185/185 DX LE366294 Honda/Kohler Engine Mfg 111 997 (DX only) 493 509(1) 218 794 213 380 241 165 — 201 936
Blue Star® 3500 KH519597 Honda/Kohler Engine Mfg — 493 509(1) — 088 898 494 618 — —
Blue Star® 6000 KH467216 Honda/Kohler Engine Mfg — 493 509(1) — 088 898 See note 4 — —
Bobcat™ 225 LE294172 Kohler/Robin 217 680 — 205 725(1) Engine Mfg 119 172 233 060 — 201 936
Bobcat™ 225D KB032454 Deutz/Rugg. 172 070 — 126 984(2) 149 618 119 172 205 839 — 142 725
Bobcat™ 225D Plus KG076022 Deutz/Rugg. 176 606 — See note 5 See note 6 119 172 205 839 — See note 7
Bobcat™ 225G JK561993 Onan 172 070 — 126 984(2) 151 485 119 172 205 839 — 189 742
Bobcat™ 225G Plus KE582332 Kohler 176 606 — 126 984(2) 199 530 119 172 205 839 — 189 742
Onan See note 8 — 126 984(2) 165 810 119 172 205 839 — 189 742
Bobcat™ 225 NT KH329624 Kohler See note 9 — See note 5 See note 10 119 172 See note 11 — See note 12
Onan See note 9 — See note 5 See note 10 119 172 See note 11 — See note 13
Bobcat™ 250 LE237205 Kohler/Robin 217 680 — 205 725(1) Engine Mfg 119 172 233 060 — 201 936
Bobcat™ 250 NT LB097734 Kohler See note 14 — See note 15 199 530 119 172 233 060 — 201 936
Onan/Robin See note 14 — See note 15 See note 16 119 172 233 060 — 201 936
Bobcat™ 250 D NT LC357432 Kubota See note 17 — 205 725(1) 208 454 119 172 233 060 — 212 062
Bobcat™ 3 Phase LE295787 Kohler 217 680 — 205 725(1) Engine Mfg 119 172 233 060 — 201 936
Metro™ 250D KG096083 Deutz/Rugg. 172 070 — 126 984(2) 182 110 (N/A) Hubble CS6365 072 623 — 166 719 (N/A)
Miller Legend® JH242114 Onan 172 070 — 126 984(3) 106 977 See note 22 081 712 — 142 725
Miller Legend® NT KH329624 Onan 176 606 — 126 984(3) See note 23 119 172 081 712 — See note 24
Miller Legend® 301G KH329624 Kohler 176 606 — 205 725(1) Engine Mfg 119 172 See manual — —
Miller Legend® 302 KH329624 Kohler 217 680 — 205 725(1) Engine Mfg 119 172 See manual — —
Renegade LG370133R Kohler Engine Mfg 229 577 493 509(1) — 213 380 230 704/230 705 241 863 —
Roughneck® 2E HD726211 Tecumseh 021 467 011 611 126 984(2) — 088 898 See note 25 — —
Trailblazer® 250G JG018501 Onan See note 26 011 611 126 984(3) See note 27 025 234 072 462 See note 28 See note 29
Trailblazer® 251 KG160691 Onan 176 606 — 126 984(3) 165 810 025 234 072 623 — See note 30
Trailblazer® 251 NT KJ003470 Onan 176 606 — 126 984(3) 165 810 119 172 072 623 — 216 273
Trailblazer® 275 DC/302 LE246322 Kohler/Robin 217 680 — 205 725(1) Engine Mfg 119 172 See manual —
Trailblazer® 280 NT LA095390 Kohler 176 606 — 126 984(3) Engine Mfg 119 172 072 623 — 216 273
Onan 176 606 — 126 984(3) 165 810 119 172 072 623 — 216 273
Trailblazer® DC LB159073 Onan 176 606 — 205 725(1) 165 810 119 172 See manual — —
Robin 176 606 — 205 725(1) 206 573 119 172 See manual — —
Trailblazer® 301 G LB159073 Kohler 176 606 — 205 725(1) 199 530 119 172 See manual — —
Onan 176 606 — 205 725(1) 165 810 119 172 See manual — —
Robin 176 606 — 205 725(1) 206 573 119 172 See manual — —
Trailblazer® 300 D NT KJ022682 Kubota 176 606 — 126 984(3) See note 31 119 172 072 462 See manual —
Trailblazer® 301 D LC119875 Kubota 176 606 — 205 725(1) 208 454 119 172 See manual — —
Wildcat™ 200 LT450001H Subaru 217 680 — 493 509(1) 114 708 119 172 238 905 — 189 742
Wildcat™ 225G JJ367046 Onan 172 070 — 126 984(4) 114 708 119 172 205 839 — 189 742

Notes:
PRIOR TO EFFECTIVE PRIOR TO EFFECTIVE PRIOR TO From Serial # EFFECTIVE
Serial # WITH Serial # Serial # WITH Serial # Serial # to Serial # WITH Serial #
Note Serial # Use Part # Use Part # Note Serial # Use Part # Use Part # Note Serial # Use Part # Use Part # Use Part #
1 KJ116344 142 725 186 224 13 LB041577 216 273 201 936 25 JC631871 006 085 — —
2 HK226992 — 071 609 14 LC418861 176 606 207 110 26 JJ470457 108 024 — 172 070
3 KB110695 046 433 141 670 (N/A) 15 LB226596 205 725 165 810 27 KF933389 151 485 — 165 810
4 LC552236 035 897 207 083 16 LB226596 165 810 165 810 28 JJ470457 099 749 — —
5 KH356820 126 984(2) 205 725 17 LC531125 176 606 207 110 29 JJ470457 — — 189 742
6 KG196519 149 618 179 385 18 LC552237 035 897 207 083 30 KH340885 189 742 — 216 273
7 KJ029173 142 725 186 224 19 LA199099 205 725 205 725(1) 31 LA008133 203 047 — —
8 KG161541 172 070 176 606 20 LB163305 203 790 203 655 LA008133 to LB022526 — 198 106 —
9 LC423018 176 606 207 110 21 LB171607 203 790 203 655 LB022527 — — 192 196
10 LB321328 165 810 199 530 22 JH300534 025 234 088 898 32 LC503067 176 606 — —
11 LC191442 205 839 233 060 23 KH407407 179 385 186 308 LC503067 to LE385380 — 207 110 —
12 LB041265 216 273 201 936 24 KJ116334 142 725 186 224 LE385381 — — 217 680

78 fax orders 1-800-637-2314

09_ServiceParts_FNL_TRIM.indd 78 1/20/11 10:53 AM

 SERVICE PARTS
Industrial Engine Drive Service Parts Note: Number in (parenthesis) following
the order number denotes quantity
needed of particular component.

Serial # Engine Ignition/ On/Off Brushes/ Idle 230 Volt Rheostat/ Circuit Card Module
Model Effective Model Start Switch # Switch # Brush Assy # Solenoid # Plug # Pot # (Idle) # (Idle) #
Big 20™ HJ213165 Continental 011 767 See note 1 126 984(2) 005 373 025 234 005 355 See note 2 —
Big 20G™ KA886825 Continental 117 797 — 151 299(3) 005 373 025 234 605 960 — 189 742
Big 30A Diesel™ JJ509485 Deutz 172 070 — 151 299(3) 124 974 025 234 072 462 See note 3 See note 4
Big 40® 71-602793 Continental See note 5 See note 6 151 299(3) See note 7 025 234 See note 8 071 609 —
Big 40®G JG011369 Continental 172 070 — 151 299(3) 005 373 025 234 072 462 — 189 742
Big 40®WG LA342228 WIS•CON 176 606 — 189 142(1)* 005 373 147 633 188 635 — 195 706
Big 40® Diesel JG011369 Continental See note 9 — 151 299(3) 080 517 025 234 072 462 See note 3 See note 4
Big 40® Diesel (CAT) LB057623 CATERPILLAR 176 606 — 189 142(1)* 198 624 147 633 188 635 — 195 706
Big 50® Diesel JG011369 Continental See note 9 — 151 299(3) 080 517 025 234 072 462 See note 3 See note 4
Big Blue® 251D JK587486 Deutz See note 10 — 151 299(3) 124 974 025 234 605 960 — 189 742
Big Blue® 300P LE099775 Perkins 237 417 — 126 984(2) 080 517 119 172 193 118 — 214 761
Big Blue® 302D LA067251 Deutz 176 606 — 189 142(1)* 174 064 147 633 188 635 — 195 706
Big Blue® 302P LA067249 Perkins 176 606 — 189 142(1)* 198 624 147 633 188 635 — 195 706
Big Blue® 400 LC732100 Deutz 237 417 — 189 142(1)* 174 064 147 633 188 635 — 195 706
Perkins 237 417 — 189 142(1)* 198 624 147 633 188 635 — 195 706
Big Blue® 400D HK247676 Deutz See note 11 — 151 299(3) — 025 234 605 960 (CC) — —
072 462 (CC/CV)
Big Blue 400 KX
®
LE253191 Kubota 237 417 — 126 984(2) Engine Mfg — 193 118 — 214 761
Big Blue® KK114464 Deutz 176 606 — 189 142(1)* See note 12 147 633 188 635 (CC) — 195 706
402D/502D/602D See note 13 (CC/CV)
Big Blue® KJ284383 Perkins 176 606 — 189 142(1)* See note 14 147 633 188 635 (CC) — 195 706
402P/502P/602P 193 118 (CC/CV)
Big Blue® 500D LC585264 Deutz 237 417 — 189 142(1)* — 147 633 188 635 (CC) — 195 706
193 118 (CC/CV)
Big Blue® 500P LE260460 Perkins 237 417 — 189 142(1)* — 147 633 188 635 (CC) — 219 848 (N/A)
193 118 (CC/CV)
Big Blue® 600D KA748844 Deutz See note 15 — 151 299(3) — 025 234 072 462 — —
Big Blue® Air Pak™ LC251836 Deutz See note 16 — 189 142(1)* — 147 633 193 118 — 195 706
Big Blue® Turbo LC351172 Deutz See note 17 — 189 142(1)* — 147 633 193 118 — 195 706
Miller Air Pak™ JJ338549 Deutz See note 18 — 151 299(3) 183 030 025 234 072 623 — 189 742
Miller Du-Op™ KK057228 Deutz 046 433 — 151 299(3) — 197 442 (N/A) 035 897 — —
PRO 300 LC732152 CATERPILLAR 237 417 — 126 984(2) 080 517 119 172 193 118 — 214 761
PipePro™ 304 KK057228 Kubota 176 606 — See note 19 192 196 119 172 See manual See note 20 —
Trailblazer® Pro 350 LA199438 Kubota 198 515 — 126 984(3) 192 196 119 172 035 897 — 216 273
Trailblazer® Pro 350D LC047815 Kubota 176 606 — 205 725(1) 192 196 119 172 See manual — —
Trailblazer® 44D HF847140 Continental See note 21 See note 22 151 299(3) 091 544 039 621 (N/A) See note 23 071 609 —
Trailblazer® 44G HF862526 Continental See note 21 See note 24 151 299(3) 005 373 039 621 (N/A) See note 23 071 609 —
Trailblazer® 55D HF840059 Continental See note 25 See note 26 151 299(3) 091 544 025 234 See note 27 See note 28 See note 29
Trailblazer® 55G HF868088 Continental See note 30 See note 31 151 299(3) See note 32 025 234 See note 27 071 609 —
*Brush holder only — must order quantity of three brushes (#190 823) separately with part #189 142

Notes:
PRIOR TO From Serial # EFFECTIVE PRIOR TO From Serial # EFFECTIVE
Serial # to Serial # WITH Serial # Serial # to Serial # WITH Serial #
Note Serial # Use Part # Use Part # Use Part # Note Serial # Use Part # Use Part # Use Part #
1 JC607457 011 609 — 011 611 17 LC670816 176 606 — 237 417
2 HJ213165 005 172 — 071 609 18 KJ034433 172 070 — 176 606
3 JK718458 099 749 — — 19 LC649058 126 984(2) — 205 725(1)
4 JK718458 — — 189 742 20 LA042218 191 033 — —
5 HD690740 to HG010315 — 027 823 (N/A) — LA042218 to LC649058 — 196 152 —
HG010316 to HK255726 — 005 372 — LC649059 — — 213 231
HK255727 to JD698328 — 011 767 — 21 JC606342 108 133 — 046 433
JD698329 — — 046 433 22 JC606342 — — 011 609
6 HD690740 089 085 — — 23 JC606343 605 049 — 605 960
HK255727 to JC607456 — 011 609 — 24 JC606343 027 823 (N/A) — 011 609
JC607457 — — 011 611 25 JC606342 108 133 — —
7 HF853904 003 304 — 005 373 JC606342 to KA751601 — 046 433 —
8 HD699143 605 049 — 605 960 KA751602 — — 172 070
9 JK718458 108 133 — 172 070 26 JC606342 to KA751601 — 011 609 —
10 KJ002739 172 070 — 176 606 27 JC606343 000 312 — 605 960
11 JA392547 081 710 (N/A) — 046 433 28 KA751602 071 609 — —
12 LA007052 174 064 — 174 064 (Optional) 29 KA751602 — — 189 742
13 LB106033 — — 193 118 30 JC606343 027 823 (N/A) — —
14 LA007052 080 517 — 080 517 (Optional) JC606343 to KA751601 — 046 433 —
15 KK093341 172 070 — 176 606 KA751602 — — 172 070
16 LC251836 176 606 — 237 417 31 JC606343 to KA751601 — 011 609 —
32 JC606343 003 304 — 005 373

phone orders 1-866-931-9731 79

09_ServiceParts_FNL_TRIM.indd 79 1/24/11 4:46 PM

 SERVICE PARTS
Millermatic Service Parts
Serial # On/Off Gas Wire Speed Wire Speed Fan Fan Drive CR-1 Range
Model Effective Switch # Contactor # Valve # Pot/Rheostat # Knob # Motor # Blade # Motor # Relay # Switch #
Challenger™ KG171523 116 830 108 358 218 422 000 101 097 922 495 429 005 656 173 446 — N/A
Challenger™ 172 KH511668 116 830 108 358 218 422 See note 1 097 922 495 429 005 656 186 212 006 393 250 658
Cricket® JJ368979 111 997 — 218 421 119 653 097 922 111 931 005 656 N/A 072 817 111 897 (N/A)
Cricket® XL JJ368979 111 997 129 696 218 421 See note 2 097 922 111 931 005 656 173 446 006 393 111 897 (N/A)
MM 35 71-561033 See note 3 See note 4 See note 5 605 828 171 007 032 678 (N/A) 032 662 See note 6 See note 7 —
MM 90/130 KB102926 111 997 (115 V) 129 696 218 421 000 101 097 922 111 931 005 656 173 446 006 393 111 897 (N/A)
116 830 (230 V)
MM 120/150 KB100704 116 830 108 358 218 422 072 623 097 922 495 429 005 656 090 087 072 817 111 897 (N/A)
MM 130 XP KH418495 111 997 129 696 218 421 186 207 097 922 495 428 005 656 186 212 See note 8 250 658
MM 135 LB204281 196 575 — 218 421 See note 9 171 007 196 063 409953-001 202 708 — 202 663
MM 140/ LG320643 196 575 — 218 421 207 415 171 007 196 063 409953-001 202 708 — 202 663
140 with Auto-Set™
MM 175 LB204053 196 574 — 218 422 See note 10 207 078 196 064 409953-001 202 708 — 202 663
MM 180 LG320643 196 574 — 218 422 207 415 207 078 196 064 409953-001 202 708 — 202 663
MM 185 KG171523 124 511 See note 11 222 837 035 897 171 007 123 468 005 656 See note 12 072 817 153 197
MM 200 HK240615 See note 13 See note 14 See note 15 030 943 171 007 081 373 081 372 N/A See note 16 049 280
MM 210 LC218652 124 511 189 486 See note 17 See note 18 See note 19 188 706 148 809 202 888 — 192 373
MM 211 LJ330001N 196 575 — 232 516 207 415 207 078 See note 34 See note 35 202 708 — 202 663
MM 212 LH131786B 124 511 189 486 216 395 228 104 207 077 188 706 148 809 233 009 — —
MM 212 w/Auto-Set™ LJ180754B 124 511 229 685 216 395 238 100 238 122 188 706 148 809 233 009 — —
MM 250 KB054828 250 006 — 222 837 035 897 171 007 148 808 148 809 See note 20 006 393 035 897
MM 250MP KB054828 250 006 — 222 837 — — 148 808 148 809 See note 20 006 393 —
MM 250X w/o meters KJ081597 250 006 — 222 837 035 897 171 007 188 706 148 809 227 117 006 393 035 897
MM 250X w/meters KK227730 250 006 — 222 837 See note 21 171 007 188 706 148 809 227 117 006 393 See note 21
MM 251 LB170597 250 006 204 319 See note 34 See note 22 See note 23 188 706 148 809 227 117 052 964 See note 22
MM 252 LG290851B 250 006 229 685 216 395 — 218 764 188 706 148 809 225 341 — —
MM 300 w/o meters KH457123 244 920 — 222 837 035 897 171 007 148 808 148 809 227 117 — 035 897
MM 300 w/meters KK310628 244 920 — 222 837 035 897 171 007 148 808 148 809 227 117 — 035 897
MM 350/350P LC447907 See note 35 188 634 See note 36 — — 213 043 — 223 541 106 462 —
MM DVI™ LE204883 219 552 189 486 216 396 220 968 207 077 188 706 148 809 202 888 072 817 153 197
MM DVI-2™ LH021271B 219 552 189 486 216 395 220 968 207 077 188 706 148 809 230 496 — 192 373
MM Passport LE444123 — — 220 011 — 174 992 234 728 — 202 708 — —
MM Passport Plus LH380053N — — 220 011 — 174 992 234 728 — 202 708 — —
MM Pulser LA259996 250 006 196 600 218 494 035 897 171 007 188 706 148 809 227 117 — 192 373
MM Reach LK220947N — — 244 300 244 368 238 873 — — 223 541 — —
SideKick™ (115 V) JG028079 See note 24 See note 25 See note 26 072 623 097 922 See note 27 005 656 090 087 072 817 111 897 (N/A)
SideKick™ (230 V) JG028079 116 830 108 358 See note 28 072 623 097 922 See note 29 005 656 090 087 072 817 111 897 (N/A)
SideKick™ XL JG028079 116 830 108 358 See note 28 072 623 097 922 495 429 005 656 090 087 072 817 111 897 (N/A)
Vintage KF806591 250 006 See note 30 218 421 035 897 171 007 See note 31 See note 32 See note 33 080 388 153 197
Notes:
PRIOR TO From Serial # EFFECTIVE PRIOR TO From Serial # EFFECTIVE
Serial # to Serial # WITH Serial # Serial # to Serial # WITH Serial #
Note Serial # Use Part # Use Part # Use Part # Note Serial # Use Part # Use Part # Use Part #
1 KH579986 186 207 — 210 067 20 KF909889 122 741 — 227 117
2 JK590793 030 987 — 000 101 21 LB087920 035 897 — 198 087
3 KA900311 090 328 — 124 511 22 LC245943 198 087 — —
4 HD675608 034 893 — 189 486 LC245943 to LC525911 — 208 207 —
5 JA448186 N/A — — LC525912 to LC526084 — 198 087 —
JA448186 to JK585797 — 035 630 — LC526085 — — 208 207
JK585798 — — 222 837 23 LC245943 171 007 — —
6 HD675608 N/A — — LC245943 to LC525911 — 207 077 —
HD675608 to JA448185 — 123 291 (N/A) — LC525912 to LC526084 — 171 007 —
JA448186 — — 119 040 LC526085 — — 207 077
7 HG039505 122 696 — — 24 JH115687 011 611 — 111 997
HG039505 to JB566502 — 072 882 — 25 JH257160 108 358 — 129 696
JB566503 — — 072 817 26 JK595850 003 538 — 218 421
8 KH444504 204 731-001 — 006 393 27 JH257160 119 487 — 111 931
9 LC071291 202 662 — 207 415 28 JK694018 113 852 (N/A) — 218 422
10 LC038105 202 662 — 207 415 29 JH287059 123 468 — 495 429
11 KJ073032 132 889 — 189 486 30 KJ206679 114 780 — —
12 KK289381 180 926 — 196 237 KJ206679 to KK137787 — 186 355 —
13 JK718458 090 328 — 250 006 KK137788 — — 195 568
14 JD721260 177 551 — 114 780 31 LC032246 148 808 — 188 706
15 JK718458 003 538 — 218 421 32 LC032246 150 783 — 148 809
16 JH164485 122 696 — 109 006 33 KG024719 122 741 — 227 117
17 LE075088 228 035 — 246 753 34 LK330815N 241 952 — 236 925
18 LC219746 198 087 — 208 207 35 LK330815N 409 953-001 — 244 920
19 LC219746 171 007 — 207 077 36 LJ151087B 246 753 — 228 035

80 fax orders 1-800-637-2314

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 SERVICE PARTS
7.6" Globe
Part #194 037
18.000"
3.5" Globe
Part #115 496
8.376"

Note: Actual color of Miller logo decal is white

Note: Actual color of Miller logo decal is white

9.500"

Miller/Hobart
Replacement Labels Vertical
Part #109 843
8.000"
Part # Description Format Height Width Color
124 462 Miller Horizontal 1.625" 3.750" White/Blue Bkgd
109 844 Miller Horizontal 2.500" 6.000" White/Blue Bkgd Note: Actual color of Miller logo decal is white
115 496 Miller Horizontal 3.500" 8.250" White/Blue Bkgd
119 503 Miller Horizontal 4.000" 9.562" White/Blue Bkgd
121 389 Miller Horizontal 5.250" 12.437" White/Blue Bkgd
194 037 Miller Horizontal 7.600" 18.000" White/Blue Bkgd
109 838 Miller Vertical 1.562" 1.312" White/Blue Bkgd
109 839 Miller Vertical 3.000" 2.500" White/Blue Bkgd
109 840 Miller Vertical 4.500" 3.750" White/Blue Bkgd
109 841 Miller Vertical 6.000" 5.125" White 3.000"
109 842 Miller Vertical 7.750" 6.500" White/Blue Bkgd
109 843 Miller Vertical 9.500" 8.000" White
205 638 Made in the USA Horizontal 4.875" 3.000" Multiple
184 791 Hobart Horizontal 2.5" 11.250" Orange
Part #205 638
4.875"

Nothing completes the repair and repaint of a machine like the addition of the original equipment
factory fresh decals. Above is a complete list of the wide variety of sizes available in both the
horizontal and vertical formats. For the availability of complete machine decal kits, please contact
Miller Service Parts at 1-866-931-9731.

Part #184 791

11.25"

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 SERVICE PARTS
Warning Labels
Illustrated below and continued on page 83 are some of the most commonly used warning labels complete with dimensions and various formats.
The versions shown incorporate, in most instances, both words and pictorials. We recommend that whenever replacing or refinishing components originally
displaying any labels, that the appropriate labels as specified in the owner’s manual be used as a replacement to insure that proper safety precautions are
observed and practiced.
Note: Labels supplied may differ from those illustrated as the latest revisions feature white lettering on black in the text areas. The wordless labels
references are most commonly used on CE products for the European and international markets.

#108 487 —
Precautionary — (Horizontal/Falling
Equipment)
#147 923 —
(Vertical/Moving Parts)
Lifting and 3-1/2" W x 2-1/8" H 2-1/8" W x 3-1/2" H

Moving Parts #222 513 —

(Horizontal/Falling
#225 120 —
(Wordless)
Equipment) 2" W x 3" H
3-3/8" W x 2-1/8" H

#168 385 — (Horizontal/Jumping Instructions)

6-3/4" W x 2-1/4" H
Precautionary — #115 588 — (Horizontal/Sparks, Gases, Acid)
6-1/2" W x 4" H
Batteries #176 108 — (Wordless)
5" W x 3" H
#244 849 — (French)

Precautionary —
Electric Shock #168 384 — (Horizontal/Connections) 5" W x 3" H
Jumper Links and
Input Connections

General
Precautionary — #134 792 — (Horizontal) 7-1/8" W x 4-1/4" H

Engine-Driven #182 761 — (Horizontal with French)

7-1/8" W x 5" H
Equipment #211 297 — (Vertical) 5" W x 7-1/2" H
#176 105 — (Wordless) 5" W x 7" H

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 SERVICE PARTS

General
Precautionary —
Fuel (Engine-Driven) #107 991 — (Horizontal/Gasoline) 4-1/2" W x 1-3/4" H #107 990 — (Horizontal/Diesel) 4-1/2" W x 1-3/4" H
#165 818 — (Vertical/Gasoline) 1-3/4" W x 4-1/2" H #176 103 — (Wordless, Vertical/Diesel) 2-1/8" W x 3-3/8" H
#219 329 — (Vertical/Gasoline) 2-1/8" W x 3-3/8" H

General Precautionary — Plasma Equipment General Precautionary — Static Equipment

#136 156 — (Horizontal) 7-1/8" W x 4-1/4" H #134 327 — (Horizontal) 7-1/8" W x 4-1/4" H
#134 464 — (Vertical) 4-1/4" W x 7-1/8" H
#179 310 — (Wordless) 7-1/8" W x 4-1/4" H
#217 136 — (Vertical) 4-1/4" W x 7-1/8" H

General Precautionary — General

Spot Welding Equipment Precautionary —
#143 140 — (Vertical) 2-5/8" W x 6-3/4" H Wire Feed
#134 464 —
(Vertical, Words)
4" W x 6" H
#178 936 —
(Wordless, Vertical)
4-1/4" W x 7-1/8" H

Precautionary — #097 770 — (Horizontal)

3-1/2" W x 2-3/4" H
Wire Feed Use with general

Equipment #178 937 — (Horizontal/Wordless)

precautionary (static) label

4-1/2" W x 1-3/4" H
Use with general precautionary (static) label

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 SERVICE PARTS
4-Pin Amp Plastic Connectors 10-Pin Amphenol Metal Connectors
Panel- Cord- Cord-
Panel- Cord- Cord-
Mounted Mounted Mounted
Mounted Mounted Mounted
Female Male Female
Male Female Male #039 718 #039 716 #091 380
#048 283 Kit (consists of) #048 284 Kit (consists of) #046 958 Kit (consists of) Note: Pins are the solderable type and are pre-inserted into the receptacle
#081 905 Receptacle #081 906 Connector #046 080 Connector Strain relief clamp #073 332 needs to be ordered separately w/cord-mounted connections
#079 535 Pins (Qty 5) #079 534 Sockets (Qty 5) #079 535 Pins (Qty 5)
Note: Strain relief clamp #079 531 needs to be ordered separately with Panel- Cord- Cord-
cord-mounted connections Mounted Mounted Mounted
Female Male Female
Panel- Cord- Cord- #139 268 #146 212 #146 213
Mounted Mounted Mounted
Note: Pins are the solderable type and are pre-inserted into the receptacle
Female Male Female
Strain relief clamp #073 332 needs to be ordered separately w/cord-mounted connections
#048 282 Kit (consists of) #079 878 Kit (consists of) #080 328 Kit (consists of)
#081 560 Receptacle
#079 534 Sockets (Qty 5)
#079 532 Connector
#079 535 Pins (Qty 5)
#079 533 Connector
#079 534 Sockets (Qty 5) 10-Pin Amp Plastic Connectors
Note: Strain relief clamp #079 531 needs to be ordered separately with
cord-mounted connections Panel- Cord- Cord-
Mounted Mounted Mounted

4-Pin Amphenol Metal Connectors Female Male Female

#221 777 Kit (consists of) #217 292 Kit (consists of) #222 857 Kit (consists of)
Panel- Cord- Cord- #189 238 Receptacle #190 294 Connector #207 194 Connector
Mounted Mounted Mounted #134 733 Sockets (Qty 10) #134 731 Pins (Qty 10) #079 534 Sockets (Qty 10)
Male Female Male #134 732 Pins (Qty 10) #141 685 Sockets (Qty 10)
#076 624 #073 686 #073 688 #079 739 Clamp #079 739 Clamp
(N/A) #143 922 Clamp #143 922 Clamp
Note: Pins are the solderable type and are pre-inserted into the receptacle
Strain relief clamp #039 828 needs to be ordered separately w/cord-mounted connections
11-Pin Amphenol Metal Connectors
5-Pin Amphenol Metal Connectors Panel-
Mounted
Cord-
Mounted
Cord-
Mounted
Panel- Cord- Cord- Female Male Female
Mounted Mounted Mounted #073 515 #073 517 #073 516 (N/A)
Female Male Female (N/A)
#035 523 #039 273 #052 654 Note: Pins are the solderable type and are pre-inserted into the receptacle
Strain relief clamp #039 734 needs to be ordered separately w/cord-mounted connections
Note: Pins are the solderable type and are pre-inserted into the receptacle
Strain relief clamp #039 685 needs to be ordered separately w/cord-mounted connections

14-Pin Amphenol Plastic Connectors (Size 20)

6-Pin Amphenol Metal Connectors Panel- Cord- Cord-
Panel- Cord- Cord- Mounted Mounted Mounted
Mounted Mounted Mounted Female Male Female
Female
#039 825
Male
#039 827
Female
N/A #143 976 Kit (consists of)
#134 735 Receptacle
#141 162 Kit (14-18 ga wire)
#134 734 Connector
#152 369 Kit (consists of)
#143 424 Connector
Note: Pins are the solderable type and are pre-inserted into the receptacle
Strain relief clamp #039 828 needs to be ordered separately w/cord-mounted connections #079 534 Sockets (Qty 15) #134 731 Pins (Qty 15) #079 534 Sockets (Qty 15)
#079 739 Clamp #079 739 Clamp
#143 922 Clamp #143 922 Clamp
Panel- Cord- Cord-
Mounted Mounted Mounted #143 976 Kit (consists of) #144 310 Kit (20-24 ga wire) #152 568 Kit (consists of)
#134 735 Receptacle #134 734 Connector #143 424 Connector
Female
#235 429
Male
#217 796
Note: For Maxstar 140 and 150’s.
Female
N/A #079 534 Sockets (Qty 15) #134 732 Pins (Qty 15)
#079 739 Clamp
#141 685 Sockets (Qty 15)
#079 739 Clamp
#143 922 Clamp #143 922 Clamp

9-Pin Amp Plastic Connectors 14-Pin Amphenol Plastic Connectors (Size 17)
Panel- Cord- Cord- Panel- Cord- Cord-
Mounted Mounted Mounted Mounted Mounted Mounted
Male Female Male Female Male Female

#170 646 Receptacle (N/A) #048 380 Kit (consists of) #048 306 Kit (consists of) #047 637 Kit (consists of) #047 636 Kit (consists of) #071 892 Kit (consists of)
#079 535 Pins (Qty 5) #079 705 Connector #079 707 Connector #048 286 Receptacle #048 287 Connector #045 349 Connector
#079 534 Sockets (Qty 10) #079 535 Pins (Qty 10) #079 534 Sockets (Qty 15) #079 535 Pins (Qty 15) #079 534 Sockets (Qty 15)
Note: Strain relief clamp #079 706 needs to be ordered separately with cord-mounted connections Note: Strain relief clamp #079 739 needs to be ordered separately with cord-mounted connections

84 fax orders 1-800-637-2314

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 SERVICE PARTS
14-Pin Amphenol Metal Connectors
Panel- Cord- Cord-
Mounted Mounted Mounted
Male Female Male 20A, 250V 20A, 250V 20A, 250V
#094 480 Receptacle #094 482 Connector #112 296 Kit (consists of) Panel-Mounted Female Cord-Mounted Male Cord-Mounted Female
#039 734 Clamp #153 390 Connector #039 602 #039 618 #039 635
#116 964 Clamp #039 734 Clamp
#116 964 Clamp
Note: Pins are the solderable type and are pre-inserted into the receptacle

Panel- Cord- Cord-

Mounted Mounted Mounted
Female Male Female
#086 022 Receptacle #136 961 Kit (consists of) #136 960 Kit (consists of) 15A 15A, 277V 15A, 277V
#094 481 Connector #137 301 Connector Panel-Mounted Male Cord-Mounted Male Cord-Mounted Female
#116 964 Clamp #116 964 Clamp #056 665 #039 687 #056 442
Note: Pins are the solderable type and are pre-inserted into the receptacle

17-Pin Amphenol Metal Connectors

Panel- Cord-
Mounted Mounted 15A, 277V 15A, 250V
Female Male Panel-Mounted Female Cord-Mounted Male Cord-Mounted Female
#097 869 #097 866 #039 686 #035 494 #035 492 (N/A)
(N/A)

Note: Pins are the solderable type and are pre-inserted into the receptacle
Strain relief clamp #073 296 needs to be ordered separately w/cord-mounted connections

Connector Bodies, Plugs and Receptacles 15A, 125V

Panel-Mounted Female Cord-Mounted Male Cord-Mounted Female
#035 493 (N/A) #032 898 #035 243 (N/A)

15A, 125V
Panel-
Mounted
Female
#604 176 15A, 125V 15A, 125V
Cord-Mounted Male Cord-Mounted Female
#073 690 #124 150
15A, 125V 20A, 125V 20A, 125V
Panel-Mounted Female Cord-Mounted Male Cord-Mounted Female
15A, 250V #032 897 #605 797 #080 280
Panel-
Mounted
Female
#604 103 15A, 250V
Cord-Mounted Male Cord-Mounted Female
#025 234 #603 029 (N/A)
20A, 250V 50A, 125/250V
Panel-Mounted Female Cord-Mounted Male
#039 607 #119 172

20A, 250V 20A, 250V 20A, 250V

Panel-Mounted Male Cord-Mounted Female Cord-Mounted Male
50A, 125/250V
#141 840 #039 635 #039 618
Panel-Mounted Female
#182 954
#164 704
#117 512 (N/A)

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 SERVICE PARTS
Fan Motors
C-Frame Fan Motors
Part # AC Volts Hertz RPM Shaft Dia. Shaft Length Bearing
111 931 115 50/60 2600 .181 7/8" closed
156 246 120/230 50/60 2600 .250 thrd. 7/8" closed
495 429 230 50/60 2600 .181 7/8" closed
123 468 230 50/60 3000 .181 3/4" closed
132 232 220/230 50/60 3000 .250 1-1/4" open
170 692 230/4601 50/60 2600 .3125 thrd. 1" closed
#123 468

Shaded Pole Fan Motors

AC Drive Shaft
Part # HP Phase Volts Amps RPM Hertz Mount Dia. Length Frame
007 678 1/70 1 115 .75 1550 50/60 stud .250 2" —
032 678 (N/A) 1/50 1 230 .41 1550 60 stud .250 1-1/4" —
148 808 1/30 1 230 .6 1550 50/60 stud .312 1-1/4" —
081 373 1/15 1 115 2.4 3000 60 stud .312 1-1/4" —

#116 190

Permanent Split Capacitor Fan Motors

AC Drive Shaft
Part # HP Phase Volts Amps RPM Hertz Mount Dia. Length Frame
032 605 1/4 1 230 1.4 1625 60 stud .500 1-7/8" 48Y
032 633 1/4 1 230 1.4 1625 50/60 stud .500 1-7/8" 48Y
034 316 1/3 1 230 1.9 1625 50/60 stud .500 1-7/8" 48Y

#032 633

86 fax orders 1-800-637-2314

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 SERVICE PARTS
Rectifiers
Silicon Rectifiers
H
Part # Phase Amps Volts Duty Cycle H W L
226 981 1 PH 180 400 PIV 35% 8-5/8" 1-9/16" 4" #142 504
142 503 1 PH 300 400 PIV 60% 9-1/2" 4" 5-1/4"
230 777 1 PH 150 400 V 30% 5-5/8" 3-1/8" 4-15/16"
193 191 1 PH 140 400 V 35% 7.875" 3.938" 1.08"
225 516 3 PH 300 400 PIV 35% 7.875" 3.938" 1.08"
228 056 1 PH 250 400 PIV 100% 9.455" 4.924" 3.940"
219 533 1 PH 150 400 PIV 40% 5-5/8" 3-1/8" 4-15/16"
W
193 316 1 PH 180 400 PIV 35% 7.3875" 3.938" 1.809"
225 516 3 PH 300 400 PIV 100% 12.0170" 5.910" 4-1370" L

Integrated Bridge Rectifiers with Mounting Compound

Terminal
Part # Amps Volts H W L Size H
035 704 40 800 3/4" 1-1/8" 1-1/8" 1/4"
#035 704
Important Product Note: Don’t be fooled by after-market offerings of this component.
The Miller original equipment rectifier is rated at 800 volts versus others at 400 volts.
L W
The difference results in longer life and is comparatively a much better value!

Enclosed Relays
Number Coil Rating Mounting Terminal Group A
Part # of Pins Form Operating Current @ 60 Hz Type Group Size
219 494 4 SPST 5.0 A @ 120 VAC 120 VAC Flange A 1/4"
059 267 8 DPDT 10.0 A @ 120 VAC & 28 VDC 12 VDC Flange A 3/16"
113 247 8 DPDT 20.0 A @ 120 VAC & 28 VDC 12 VDC Flange A 1/4"
044 588 11 3PDT 10.0 A @ 120 VAC & 28 VDC 12 VDC Flange A 3/16"
110 386 8 DPDT 5.0 A @ 120 VAC & 28 VDC 24 VAC Flange A 3/16"
052 964 8 DPDT 10.0 A @ 120 VAC & 28 VDC 24 VDC Flange A 3/16"
006 393 8 DPDT 10.0 A @ 120 VAC & 28 VDC 24 VAC Flange A 3/16" 2-1/2"
106 462 8 DPDT 20.0 A @ 120 VAC & 28 VDC 24 VDC Flange A 1/4"
109 006 8 DPDT 20.0 A @ 120 VAC & 28 VDC 24 VAC Flange A 1/4"
072 817 8 DPDT 20.0 A @ 120 VAC & 28 VDC 24 VAC Flange A 1/4"
186 162 8 DPTA 5.0 A @ 120 VAC 120 VAC Flange A 0.187"
188 184 9 DPTA 5.0 A @ 28 VAC 120 VAC Flange A 0.28"
116 592 11 3PDT 5.0 A @ 120 VAC & 28 VDC 24 VDC Flange A 3/16"
000 174 11 3PDT 10.0 A @ 120 VAC & 28 VDC 24 VAC Flange A 3/16" 1-3/8"
080 388 11 3PDT 10.0 A @ 120 VAC & 28 VDC 24 VAC Plug-In A 3/16"
000 770 11 3PDT 10.0 A @ 120 VAC & 28 VDC 24 VDC Flange A 3/16"
052 603 8 DPDT 10.0 A @ 120 VAC & 28 VDC 110 VDC Flange A 3/16" Group B
059 266 8 DPDT 10.0 A @ 120 VAC & 28 VDC 120 VAC Flange A 3/16"
009 338 11 3PDT 10.0 A @ 120 VAC & 28 VDC 110 VDC Flange A 3/16" 1"
059 268 8 DPDT 20.0 A @ 120 VAC & 28 VDC 120 VAC Flange A 1/4"
039 498 11 3PDT 10.0 A @ 120 VAC & 28 VDC 120 VAC Flange A 3/16"
095 033 14 4PDT 1.0 A @ 120 VAC & 28 VDC 24 VAC Plug-In B
095 521 14 4PDT 1.0 A @ 120 VAC & 28 VDC 24 VDC Plug-In B
081 797 14 4PDT 5.0 A @ 120 VAC & 28 VDC 24 VAC Plug-In B 1-3/8"
027 810 14 4PDT 5.0 A @ 120 VAC & 28 VDC 24 VDC Plug-In B
048 028 14 4PDT 3.0 A @ 120 VAC & 28 VDC 120 VAC Plug-In B
093 558 14 4PDT 1.0 A @ 120 VAC & 28 VDC 120 VAC Plug-In B
1/4"

SPDT — single pole, double throw 3PDT — three pole, double throw
DPDT — double pole, double throw 4PDT — four pole, double throw

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 SERVICE PARTS
Resistors
Adjustable Resistors, WW–Wire Wound
Length
Part # Wattage Ohms Terminals Hardware Length Width
030 601 25 1000 Lug With Clips 2" 5/8"
071 054 50 2 Friction, Two 1/4", One 5/16" With Clips 4" 5/8" Width
030 641 75 4 Friction, 1/4" Mtg. Bracket 4" 7/8"
030 764 50 10 Friction, 1/4" With Clips 4" 9/16"
145 780 100 5 Friction, 1/4" With Clips 6-1/2" 3/4"
117 468 100 2 Friction, 1/4" Mtg. Bracket 6-5/8" 7/8"
071 076 100 5 Friction, 1/4" With Clips 6-5/8" 7/8"
030 640 100 5 Friction, 1/4" With Clips 6-5/8" 7/8"
008 951 180 12 Friction, 1/4" Mtg. Bracket 6-1/2" 7/8"
052 782 180 12 Friction, 1/4" Mtg. Bracket 6-1/2" 7/8" #008 951
030 060 375 20 Friction, 1/4" Mtg. Bracket 10-1/2" 1-1/4"
128 862 375 50 Friction, 1/4" Mtg. Bracket 10-1/2" 1-1/4"

Adjustable (Square) Resistors, WW–Wire Wound

Part # Wattage Ohms Terminals Hardware Length Width
030 631 130 15 Lug End Caps 4" 1-3/8"
175 266 130 15 Friction, 1/4" End Caps 4" 1-3/8"
030 051 130 1000 Lug End Caps 4" 1-3/8"
175 264 130 1000 Friction, 1/4" End Caps 4" 1-3/8"

#030 631

Fixed Resistors, WW–Wire Wound

Part # Wattage Ohms Terminals Hardware Length Width
030 603 10 10,000 Wire N/A 1-3/4" 3/8"
030 942 12 10 Lug N/A 1-3/4" 3/8"
030 651 25 10 Lug With Clips 2" 5/8"
079 781 25 50 Lug N/A 2" 5/8"
119 998 300 5 Friction, 1/4" Mtg. Bracket 8-1/2" 1-1/4"
218 975 20 20 Friction, 1/4" With Clips 2.125" .562" #079 781
097 459 375 20 Friction, 1/4" With Clips 10.5" 1-1/4"
231 173 225 3.15 Friction, 1/4" With Clips 6-1/4" 1.325

Fixed (Flat Pack) Resistors, WW–Wire Wound

Part # Wattage Ohms Terminals Hardware Length Width
141 424 30 25 Friction, 1/4" Mtg. Bracket 1-1/4" 1-1/8"
136 076 30 200 Friction, 1/4" Mtg. Bracket 1-1/4" 1-1/8"
139 812 30 5000 Friction, 1/4" Mtg. Bracket 1-1/4" 1-1/8"
139 203 30 8000 Friction, 1/4" Mtg. Bracket 1-1/4" 1-1/8" #141 424

88 fax orders 1-800-637-2314

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 SERVICE PARTS
Wire Wound Rheostats
Shaft
Part # Watts Ohms Amps Terminals Hardware Diameter Depth Dia. Length
186 207 25 16 1.25 Fric., 1/4" Nut 1-5/8" 1-3/8" 1/4" 1/2"
605 828 50 1.5 5.77 Screw Nut 2-3/8" 1-1/2" 1/4" 1/2"
005 355 50 .9 3.00 Fric., 1/4" Mtg. Brkt. 2-3/8" 1-5/8" 1/4" 1-1/4"
000 101 50 16 1.76 Fric., 1/4" Nut 2-3/8" 1-1/2" 1/4" 1/2"
030 987 50 25 1.41 Fric., 1/4" Nut 2-3/8" 1-1/2" 1/4" 1/2"
#081 712 #605 049
006 085 75 25 1.73 Fric., 1/4" Nut 2-3/4" 1-3/4" 1/4" 1/2"
081 712 100 30 1.82 Fric., 1/4" Nut 3-1/4" 1-3/4" 1/4" 1/2"
Shaft Length
494 618 100 35 1.69 Fric., 1/4" Nut 3-1/4" 1-3/4" 1/4" 1/2"
Diameter Depth
222 996 1 150 15 3.16 Fric./Scr. Mtg. Brkt. 4" 2" 1/4" 7/8"
222 9942 150 15 3.16 Fric./Scr. Mtg. Brkt. 4" 2" 1/4" 7/8"
402 159 150 32 2.16 Screw Mtg. Brkt. 4" 2" 1/4" 1/2"
241 165 150 50 1.73 Fric., 1/4" Nut 4" 2" 1/4" 1/2"
605 049 300 25 3.46 Screw Mtg. Brkt. 6" 2-1/4" 3/8" 1-1/4"
605 960 300 34 4.5 Screw Mtg. Brkt. 6" 2-1/4" 3/8" 1-1/4"
233 060 150 14 Fric., 1/4" Nut 4" 2" 1/4" 3/8" Shaft
205 839 100 10 Fric., 1/4” Nut 4" 2" 1/4" 3/8" Diameter
188 635 300 34 Fric., 1/4" Nut 6" 2-3/8 3/8" 1-3/8"
198 547 25 1.5 4.08 Fric., 1/4" Nut 1-9/16" 1-3/4" 1/4" 7/8"
239 168 150 50 Fric., 1/4" Nut 4" 2" 1/4" 3/8"
210 067 25 12 Fric., 1/4" Nut 1-9/16" 1-3/8" 1/4" 11/32"
030 041 300 50 Fric., 1/4” Nut 6" 2-3/8" 3/8" 2"
1
Fine adjustment
2
Course adjustment

Pointer Knobs Set Screws

Part # Diameter I.D.
174 992 .840 .250
097 922 .875 (7/8") .250
171 007 1.625 (1-5/8") .250
#097 922 #171 007 #019 6273
207 0773 1.625 (1-5/8") .250
097 926 2.375 (2-3/8") .250
019 6274 2.375 (2-3/8") .250
148 723 2.375 (2-3/8") .379
3
Previous generation to current design
4
Push on knob; no set screws

#097 926

#148 723

phone orders 1-866-931-9731 89

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 SERVICE PARTS
Contactors
Solenoid Contactors
Maximum Terminal
Part # Type Coil Volts (DC) Inrush Amps Length Width Height Size H
119 722 Intermittent 12 400 3" 2-1/4" 3" 1/4"
155 309 Continuous 12 400 3" 2" 3" 1/4"

Definite Purpose Contactors W

L
Coil Dimensions
Full
Load # of Voltage (AC) Contact L W H
Part # Amps Poles 50 Hz 60 Hz Terminals Cover
111 864 25 1 24 24 Fric. w/scr., 1/4" No 3-1/4" 2" 2-5/8"
175 828 25 1 24 24 Fric. w/scr. (90°), No 3" 2" 2-5/8"
1/4"
129 696 25 1 24 24 Fric. w/scr., 1/4" No 3-1/4" 2" 2-5/8"
108 358 25 2 24 24 Fric. w/scr., 1/4" No 3-1/4" 2" 2-5/8"
145 407 25 2 24 24 Fric. w/scr., 1/4" Yes 3-1/4" 2" 2-5/8"
146 274 25 2 24 24 Fric. w/scr., 1/4" Yes 3-1/4" 2" 2-5/8"
406 240-003 30 2 24 24 Screw No 3-1/4" 2" 2-5/8"
406 243-003 40 3 24 24 Fric. w/scr., 1/4" No 3-5/8" 2-1/8" 3-1/4"
189 486 40 3 24 24 Screw Yes 5" 2-7/8" 3"
132 889 40 3 24 24 Screw Yes 3-5/8" 2-5/8" 3-1/2" #175 828
160 760 40 3 24 24 Fric. w/box lug, 1/4" Yes, w/hole 3-5/8" 2-7/8" 3"
180 270 40 3 24 24 Fric. w/box lug, 1/4" Yes, w/hole 3-5/8" 2-1/4" 3"
187 4161 60 2 110 110/120 Screw/tab Yes, w/hole 3-3/4" 3-3/4" 4-1/2"
186 355 60 3 110 110/120 Screw/tab Yes, w/hole 3-1/4" 2-3/4" 3"
114 780 60 3 110 110/120 Screw/tab Yes 3-5/8" 3-1/2" 3-3/4"
114 7812 60 3 110 110/120 Screw/tab Yes 3-5/8" 3-1/2" 3-3/4"
188 0351 60 3 110 110/120 Screw/tab Yes, w/hole 3-3/4" 3-3/4" 4-1/2"
160 793 60 3 24 24 Fric. w/box lug, 1/4" Yes, w/hole 4" 3" 3"
160 794 75 3 24 24 Fric. w/box lug, 1/4" Yes 5-1/4" 3-1/2" 4-1/2"
177 5513 75 3 110 110/120 Screw/tab Yes, w/hole 5-1/4" 3-1/2" 4-1/2"
137 9011 75 3 110 110/120 Screw/tab Yes, w/hole 5-1/4" 3-1/2" 4-1/2"
182 1722 75 3 110 110/120 Screw/tab Yes, w/hole 5-1/4" 3-1/2" 4-1/2"
1
With control bracket
2
With interlock
3
With links

#188 035

#160 794

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 SERVICE PARTS
Capacitors
Electrolytic Capacitors
Part # Capacitance Volt Surge VDC Diameter Height
156 289 240.UF 250 VDC 300 1-3/8" 3-3/8"
031 692 750.UF 200 VDC 250 2" 4-3/8"
176 719 1000.UF 75 VDC 100 1-3/8" 3-7/8"
093 259 1000.UF 400 VDC 450 2" 5-7/8"
123 849 1050.UF 75 VDC 100 2-1/2" 3-3/8"
111 441 1200.UF 250 VDC 300 2" 3-3/8"
176 007 1200.UF 300 VDC 350 1-3/8" 5-7/8"
151 281 1600.UF 400 VDC 450 2" 5-7/8"
094 961 2500.UF 450 VDC 525 3" 6-1/8"
139 151 (N/A) 2700.UF 350 VDC 400 2-1/2" 5-7/8"
174 980 2700.UF 420 VDC N/A 2-5/8" 4-1/2"
140 891 (N/A) 2800.UF 300 VDC 350 2-1/2" 4-7/8" Diameter
031 668 4000.UF 100 VDC 135 2-1/2" 4-3/8"
135 786 4000.UF 250 VDC 300 2-1/2" 4-7/8"
048 504 5000.UF 50 VDC 65 1-3/8" 3-3/8"
406 320-001 8300.UF 30 VDC N/A 1-3/8" 4-7/8"
184 584 15000.UF 45 VDC 65 1-3/8" 4-3/8"
156 517 15000.UF 45 VDC 65 2" 4-3/8"
163 535 16000.UF 60 VDC 90 1-3/4" 4-7/8"
085 273 16000.UF 60 VDC 90 2-1/2" 5"
110 080 16000.UF 70 VDC 95 2-1/2" 4-7/8"
031 728 20000.UF 35 VDC 50 2" 4-3/8" Height
177 360 20000.UF 45 VDC 65 1-3/8" 4-3/8"
178 796 20000.UF 45 VDC 65 2" 4-3/8"
109 833 30000.UF 50 VDC 75 2-1/2" 4-3/8"
170 921 45000.UF 50 VDC 75 2" 4-3/8"
109 039 46000.UF 35 VDC 50 2-1/2" 3-3/8"
405 278-011 53000.UF 30 VDC 45 2" 4-3/8"
123 768 70000.UF 35 VDC 45 2-1/2" 4-3/8"
186 311 91000.UF 35 VDC 50 2-1/2" 3-7/8"
162 264 91000.UF 35 VDC 50 3" 3-3/8" Depth
162 245 14000.UF 35 VDC 45 3" 4-3/8"
192 935 2700.UF 450 500 2-1/2” 5-5/8”
156 517 15000.UF 45 65 2.02” 4.157” Width
217 941 1800.UF 500 550 2-1/2” 5-9/16”
087 110 240.UF 200 275 1.375” 3.125”
203 912 2400.UF 500 550 2-1/2” 5.125”
226 081 2400.UF 500 550 2.5” 5-5/32”
201 857 3300.UF 500 550 3-1/32” 5-3/4”

PPR Oil/Polyp Met Film Capacitors

Terminal
Part # Capacitance Volt Width Diameter Height Size
059 523 PPR Oil 20.UF 500 VDC 3-5/8" 2" 4-3/4" 1/4"
059 417 PPR Oil 30.UF 460 VAC 3-5/8" 2" 8-1/4" 1/4"
114 610 Polyp Met Film 30.UF 480 VAC 3-5/8" 2" 5-1/4" 1/4"
107 211 (N/A) 35.UF 480 VAC 3-5/8" 2" 6-3/4" 1/4"
Polyp Met Film

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 SERVICE PARTS
Circuit Breakers Supplementary Protector Manual Reset (Thermal)
Part # Poles Amps Volts Terminals Group
011 244 1 2 250 VAC/28 VDC Friction, 1/4" B
053 283 1 3 250 VAC/28 VDC Friction, 1/4" B
089 807 1 205 250 VAC/50 VDC Friction, 1/4" A
123 745 1 4 250 VAC/50 VDC Friction, 1/4" B
083 431 1 5 250 VAC/50 VDC Friction, 1/4" A
161 078 1 7 250 VAC/50 VDC Friction, 1/4" A
115 427 1 25 250 VAC/50 VDC Friction, 1/4" A
083 432 1 10 250 VAC/50 VDC Friction, 1/4" A
093 9951 1 15 250 VAC/50 VDC Friction, 1/4" A
139 266 1 15 250 VAC/50 VDC Friction, 1/4" A
093 996 1 20 250 VAC/50 VDC Friction, 1/4" A #053 283
168 057 1 20 250 VAC/50 VDC Friction 90° A
117 501 1 40 250 VAC/32 VDC Screw 90° A
220 595 1 1.5 250 VAC/28 VDC Friction, 1/4" B
1
ROHS compliant

#139 266

Diodes
Part # Amps Volts Polarity Stud Size Length
406 170-003 10 300 Straight 1/4" 1-1/2"
087 998 85 300 Straight 1/4" 5-1/2"
087 999 85 300 Reverse 1/4" 5-1/2"
037 305 150 300 Straight 3/8" 5-1/2"
037 306 150 300 Reverse 3/8" 5-1/2"
Length Reverse Polarity Straight Polarity
037 956 275 300 Straight 3/4" 7" Arrow points Arrow points
037 957 275 300 Reverse 3/4" 7" away from toward base
base
037 157 275 250 Straight 3/4" 7"
Important: When ordering always determine correct polarity. See illustration at right

Base

Stud
Size

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 SERVICE PARTS
Valves
Part # Description Electrical Connection
003 304 12 VDC, 2-way, 1/4 IPS port 1/8 orf w/Terminals 1/4" #091 646
091 645 12 VDC, 2-way, 1/8 NPT 3/64 orf, 80 psi w/Leads
091 646 24 VAC, 2-way, 1/8 NPT 3/64 orf, 80 psi w/Leads

Part # Description Electrical Connection

035 630 24 VAC/6 VDC, 2-way, 1/4 IPS port 1/8 orf* w/Leads
109 930 24 VAC, 2-way, 1/4 IPS 1/8 orf* w/Terminals 1/4"
175 827 24 VAC, 3-way, 1/8 NPT 3/32 orf, 100 psi w/Terminals 1/4"
109 293 24 VDC, 2-way, 1/4 IPS port 1/8 orf* w/Leads
200 877 24 VDC, 3-way, 1/8 NPT 3/32 orf, 100 psi w/Terminals 1/4"
206 000 24 VDC, 3-way, 1/8 NPT 3/32 orf, 100 psi w/Terminals 1/4"
194 428 24 VDC, with Fittings w/Terminals 1/4"
003 538 115 VAC, 2-way, 1/4 IPS port 1/8 orf* w/Terminals 1/4" #003 538
035 601 115 VAC, 2-way, 1/4 IPS port 1/8 orf* w/Leads
*IPS = Iron Pipe Size

#035 601

Part # Description Electrical Connection

228 036 24 VAC, 1-way, .750-14 THD 1/8 orf, 100 psi w/Terminals 1/4"
222 837 24 VAC, 1-way, .750-14 THD 1/8 orf, 100 psi w/Terminals 1/4", Nut, Bracket
226 819 12 VDC, 1-way, .750-14 THD 1/8 orf, 100 psi w/Terminals 1/4"
228 035 34 VDC, 1-way, 1/8 orf, 100 psi w/Terminals 1/4"
238 791 40 VDC, 2-way, .054 orf, 125 psi w/Terminals 1/4"
238 805 24 VDC, 2-way, .054 orf, 125 psi w/Terminals 1/4" #216 126
219 967 14 VDC, 2-way, 2.2 mm orf, 90psi w/Terminals 1/4"

Part # Description Electrical Connection

216 396 24 VAC, 2-way, custom port 1/8 orf w/Terminals 1/4"
216 607 24 VDC, 2-way, custom port 1/8 orf w/Terminals 1/4"
218 494 24 VDC, 2-way, custom port 1/8 orf w/Terminals 1/4", Nut
223 895 115 VAC, 2-way, custom port 1/8 orf w/Terminals 1/4" and Leads
216 397 115 VAC, 2-way, custom port 1/8 orf w/Terminals 1/4"
218 421 115 VAC, 2-way, custom port 1/8 orf w/Terminals 1/4", Nut
216 398 230 VAC, 2-way, custom port 1/8 orf w/Terminals 1/4"
218 422 230 VAC, 2-way, custom port 1/8 orf w/Terminals 1/4", Nut
#218 422

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 SERVICE PARTS
Volt and Ammeters
Part # Size Face Current Volts Amps DC/MV
025 632 3-1/2" White DC 0 – 50 — —
025 604 3-1/2" White DC 0 – 100 — —
025 639 3-1/2" White DC 0 – 150 — —
025 603 3-1/2" White DC — 0 – 300 0 – 50
025 608 3-1/2" White DC — 0 – 500 0 – 50
025 611 3-1/2" White DC — 0 – 600 0 – 50
025 610 3-1/2" White DC — 0 – 800 0 – 50 #025 664 #025 637
091 961 2-3/4 White DC 0 – 40 — —
025 637 2-3/4" White DC 0 – 50 — —
118 902 2-3/4" Black DC 0 – 50 — —
025 638 2-3/4" White DC 0 – 100 — —
119 006 2-3/4" Black DC 0 – 100 — —
046 6541 2-3/4" Black DC 0 – 100 — —
097 920 2-3/4" White DC — 0 – 300 0 – 50
121 207 2-3/4" Black DC — 0 – 300 50
119 005 2-3/4" Black DC — 0 – 400 50
025 664 2-3/4" White DC — 0 – 500 0 – 50
118 901 2-3/4" Black DC — 0 – 500 50
046 5591 2-3/4" Black DC — 0 – 500 50 #118 901 #118 902
025 103 2-3/4" White DC — 0 – 600 0 – 50
118 900 2-3/4" Black DC — 0 – 600 50
046 6521 2-3/4" Black DC — 0 – 600 0 – 50
059 118 2-3/4" White DC — 0 – 800 0 – 50
118 899 2-3/4" Black DC — 0 – 800 50
044 335 2-3/4" White AC/DC 0 – 100 AC — —
0 – 80 DC
119 969 2-3/4" Black AC/DC 0 – 60 AC — —
0 – 100 DC
126 184 2-3/4" Black AC/DC — 0 – 400 AC / 0 – 600 DC —
080 311 3-5/8 x 2-3/4" Black AC/DC 0 – 100 — —
080 310 3-5/8 x 2-3/4" Black AC/DC — H: 0 – 400 / L: 0 – 80 —
004 189 3-13/16 x 3-1/4" Black AC/DC 0 – 100 — —
004 188 3-13/16 x 3-1/4" Black AC/DC — H: 0 – 400 / L: 0 – 80 —
049 639 3-13/16 x 3-1/4" Black AC/DC — H: 0 – 400 / L: 0 – 40 —
164 873 2-1/2" Black AC/DC 0 – 500 AC — —
0 – 600 DC
164 874 2-1/2" Black AC/DC 0 – 70 AC — —
0 – 100 DC
115 920 3-13/16 x 3-1/4" Black AC/DC 0 – 300 —
1
Optional where condensation is an issue. Air holes have been added for moisture reduction.

Hour Meters/LCD Displays

Part # Size Face Description
145 247 1-3/8 x 7/8 x 2-1/4 — Hour Meter (12 – 24 VDC)
145 3032 1-3/8 x 7/8 x 2-1/4 — Hour Meter (12 – 24 VDC)
202 121 2-1/4 x 7/8 Red Digital Meter LCD for S60 & D60 Series Feeders
to be installed on #157 719 Circuit Card
2
Same as #145 247 but with instructions to replace #032 936 (N/A) #145 247 #202 121

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 SERVICE PARTS
Switches
Toggle Switches
Amperes Number of
Part # Form Description 125 VAC / 250 VAC Connections Terminals Toggle
021 467 SPST Off/On1 6 3 2 Fric., 1/4" Chrome
089 085 SPST On/Off 20 10 2 Fric., 1/4" Chrome
134 847 SPDT On/On 15 10 3 Fric., 1/4" Black tab-SI12D
011 233 SPDT On/On 15 10 3 Solder Chrome
011 609 SPDT On/On 15 10 3 Fric., 1/4" Chrome
011 610 SPDT On/Off/On 15 10 3 Fric., 1/4" Chrome
011 043 DPDT 1On/On 6 — 6 Solder Chrome
#021 467
011 611 DPDT On/On 15 10 6 Fric., 1/4" Chrome-SM10E
134 846 SPTT 1On/On/On1 6 3 6 Fric., 1/4" Black tab
134 840 SPTT On/On/On 15 10 4 3/16" Fric. Black tab
011 813 3PST On/Off — 20 6 Screw Chrome
011 622 3PDT On/On 15 10 9 Fric., 1/4" Chrome
052 769 4PDT On/On 15 10 12 Fric., 1/4" Chrome

SPST — single pole, single throw 3PST — three pole, single throw
SPDT — single pole, double throw 3PDT — three pole, double throw
SPTT — single pole, triple throw 4PDT — four pole, double throw
DPST — double pole, single throw
DPDT — double pole, double throw #134 847

Heavy-Duty Toggle Switches

Part # Form Amps/Volts Number of Connections Terminals Toggle
124 511 DPST 40 A @ 600 VAC 4 Scr./Side Black
090 328 DPST 40 A @ 600 VAC 4 Scr./Side Black
250 006 DPST 40 A @ 600 VAC 4 Scr./Side Wide/Black
045 834 DPST 60 A @ 600 VAC 4 Scr./Side Black
091 441 3PST 40 A @ 600 VAC 6 Scr./Side Black
231 191 3PST 40 A @ 600 VAC 6 Scr./Side Wide/Black
045 835 3PST 60 A @ 600 VAC 6 Scr./Side Black
249 807 DPST 85 A @ 600 VAC 4 Scr./Side Black
244 920 3PST 40 A @ 600 VAC 6 Scr./Side Black #091 441

SPST — single pole, single throw 3PST — three pole, single throw
SPDT — single pole, double throw 3PDT — three pole, double throw
SPTT — single pole, triple throw 4PDT — four pole, double throw
DPST — double pole, single throw
DPDT — double pole, double throw

#244 920

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 SERVICE PARTS
Cable Connectors 1 2

Cam-Lok Twistlock Receptacles/Connectors

Item # Part # Description Color Cable Capacity
Receptacles
1 039 628 Receptacle, Insul. (Female) Black —
039 638 Receptacle, Insul. (Female) Black — 3
4
2 056 271 Receptacle, Uninsul. (Male) Black —
Connectors
3 039 6331 Connector, Insul. Set Scr. Red No. 1/0 – 3/0 (50 – 70 mm)
(In-Line Female)
4 039 629 Connector, Insul. Set Scr. (Male) Red No. 2 – 1/0 (35 – 50 mm)
039 630 Connector, Insul. Set Scr. (Male) Red No. 1/0 – 3/0 (50 – 70 mm)
039 639 Connector, Insul. Set Scr. (Male) Red No. 3/0 – 4/0 (70 – 95 mm)
5
1
For In-Line Connections, use with #039 629 or #039 630
6

Miller Receptacles/Connectors
Item # Part # Description Color Cable Capacity
7
Receptacles
5 039 801 Receptacle, Insulated (Female) Black —
039 800 Receptacle, Insulated (Female) Red —
057 608 Receptacle, Insulated (Female) Yellow —
Plugs
6 039 901 Plug, Insulated (Male) Black No. 1 – 4
039 608 Plug, Insulated (Male) Red No. 1 – 4 15
039 878 Plug, Insulated (Male) Yellow No. 1 – 4 13
Connectors
12
7 039 6112 Connector, Insulated (Female) Black No. 1 – 4
10
2
For In-Line Connections (Quick-Connect)
8

Tweco-Style Twistlock Receptacles/Connectors

Item # Part # Part # Description #209 219 15
14
Receptacles
12
209 219 218 183 Receptacle Assembly (Female)
8 208 431 209 473 Receptacle, Brass (Female) 11
9 — 186 228 O-Ring, 0.739 ID x 0.070 H 10
10 208 429 185 712 Insulator, bulkhead front
11 — 185 718 O-Ring, 0.989 ID x 0.070 H 9
8
12 208 430 185 713 Insulator, bulkhead rear
13 229 338 — Washer, domed load .812 ID x 1.450 OD x .070 THK
16
14 — 185 714 Tooth washer, 1 mm intern #218 183
15 185 717 185 717 Nut, M20-1.5 1.00 Hex .19 H BRS locking
Connectors
16 191 981 191 981 Connector, Insulated (Male), No. 4 – 1/0 - 2/0 (25 – 50 mm)
17 218 677 218 677 Connector, Insulated (Female), No. 4 – 1/0 - 2/0 (25 – 50 mm)
Adapters 17
18 218 678 218 678 Adapter, Threaded Stud to Tweco (stud hole dia. 17/32 in)
18

Tweco Series

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 SERVICE PARTS
Cable Connectors
10
9

Dinse Twistlock Receptacles (50/70 Series)

™
6

5
Item # Part # Part # Part # Part # Description
208 967 202 813 129 525 202 814 Receptacle Assembly (Female) 1
2
1 208 968 (N/A) — — 202 811 Receptacle, Brass with O-ring (Female)
(consists of items 2 and 3) 3
2 185 711 (N/A) 202 553 210 752 202 554 (N/A) Receptacle, Brass (Female) #208 967 10
3 185 710 — — 185 710 O-Ring, 0.296 ID x 0.139 H Silicone 9
4 186 228 186 228 — 186 228 O-Ring, 0.739 ID x 0.070 H 4 7
5 185 712 185 712 208 760 (N/A) 185 712 Insulator, bulkhead front 6
6 185 718 185 718 — 185 718 O-Ring, 0.989 ID x 0.070 H
7 185 713 185 713 208 430 185 713 Insulator, bulkhead rear 5
8 — — 229 338 — Washer, domed load 2
.812 ID x 1.450 OD x .070 THK
9 185 714 185 714 — 185 714 Tooth washer, 1 mm intern
10 185 717 185 717 185 717 185 717 Nut, M20-1.5 1.00 Hex .19 H BRS locking #202 813 11
11 — — 229 333 — Screw, M10-1.5x 20 Hex HD-PLN 8.8
PLD SEMS 4 9
8
7
Dinse Twistlock Receptacles/Connectors
™

Item # Part # Series Description Cable Capacity/Thread Size 2

Receptacles 10
12 127 837 25 Receptacle, Insulated (Female) — #129 525 9
13 143 419 50 Receptacle, Insulated (Male) — 7
14 208 698 25 Receptacle, Brass Power Pos. (Female) —
15 208 699 25 Receptacle, — 6
Brass Power/Gas Neg. (Female) 5
with O-Ring #188 380 (.174 ID x .103 H)
1
Connectors 2
16 127 835 25 Connector, Insulated (Female) No. 3 – No. 4
3
129 526 50 Connector, Insulated (Female) No. 2 – 1/0 (35 – 50 mm)
#202 814
136 600 70 Connector, Insulated (Female) No. 1/0 – 3/0 (50 – 70 mm)
138 180 95 Connector, Insulated (Female) No. 3/0 – 4/0 (70 – 95 mm) 4
17 127 836 25 Connector, Insulated (Male) No. 3 – No. 4
129 527 50 Connector, Insulated (Male) No. 2 – 1/0 (35 – 50 mm)
12 14 15
134 460 70 Connector, Insulated (Male) No. 1/0 – 3/0 (50 – 70 mm)

18
138 181
195 234
95
25
Connector, Insulated (Male)
Connector, Insulated (Male) Flow-Thru
No. 3/0 – 4/0 (70 – 95 mm)
3/8-24R Dinse 50/70 Series
19 194 722 50 Connector, Insulated (Male) 3/8-24R
Flow-Thru 125/150 A
194 723 50 Connector, Insulated (Male) 7/8-14R
16 17
Flow-Thru 200 A
Adapters
20 232 728 50/70 Adapter, Threaded Stud to Dinse (stud hole dia. 17/32 in)
21 145 739 Sleeve, clamping

18

Maxstar 700/Dynasty 700 Connectors

Item # Part # Description
19
Connectors 20
225 029 Connection Kit, Thread Lock Double Dry
Adapters
225 028 Adapter, Torch-Thread Lock Water (7/8 LHT)
18

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 SERVICE PARTS
Electrode HoldersAmperage Electrode Cable
#UT20

Part # Capacity Capacity Capacity Length Weight

Utility Series
UT20 200 5/32" (4.0 mm) No. 1/0 (50 mm) 8-1/2" (215 mm) 12 oz (340 g)
UT30 300 1/4" (6.4 mm) No. 2/0 (70 mm) 9-1/4" (235 mm) 15 oz (435 g) #UT30-
UT40 400 1/4" (6.4 mm) No. 2/0 (70 mm) 10" (250 mm) 16 oz (450 g) #UT40

Professional Series
PA532 200 5/32" (4.0 mm) No. 2/0 (70 mm) 8-1/2" (215 mm) 15 oz (415 g)
PA316 250 3/16" (4.8 mm) No. 2/0 (70 mm) 9-1/4" (235 mm) 16 oz (450 g)
PA732 300 7/32" (5.6 mm) No. 2/0 (70 mm) 10" (250 mm) 19 oz (530 g) #PA532,
#PA316,
PA14HD 400 1/4" (6.4 mm) No. 4/0 (105 mm) 11" (280 mm) 23 oz (650 g) #PA732
010 368 200 1-1/2" (40 mm) No. 4/0 (105 mm) 6" (152 mm) 5 oz (142 g)
233 452 300 2" (50 mm) No. 4.2 8" (203 mm) 10 oz (290 g)
240 697 200 2" (50 mm) No. 6 6-1/4" (159 mm) 6 oz (168 g)
203 988 180 1-1/2" (40 mm) 2" (25 mm) 7" (175 mm) 90 oz (255 g)
213 619 300 2" (50 mm) No. 1/0 (50 mm) 8" (200 mm) 12 oz (340 g) #PA14HD
Features include:
■ Ergonomic — High lever design for ■ High-impact, high-temperature fiberglass
greater grip and hand clearance tip insulators
■ Lightweight and easy-to-use ■ Professional series features high copper alloy
■ Fully insulated, high-strength springs for tongs, utility series features brass tongs
excellent gripping power ■ Holders supplied with allen wrench and
■ Heavy-duty, shock-proof nylon handle cable connections ferrule assuring efficient
■ Grooved jaw design insures firm connections
electrode grip #EG500

Work Clamps
Amperage Electrode Cable
Part # Capacity Capacity* Capacity Length Weight
EG200 200 1-1/2" (40 mm) No. 6–4 (10–16 mm) 7" (175 mm) 7 oz (199 g) #PGC300
EG300 300 2" (50 mm) No. 2–1 (25–35 mm) 8" (200 mm) 14 oz (390 g)
EG500 500 2" (50 mm) No. 1/0–4/0 (50–105 10" (245 mm) 17 oz (490 g)
mm)
PGC200 200 1" (25 mm) No. 1–1/0 (35–50 mm) 6" (150 mm) 16 oz (445 g)
PGC300 300 1-1/2" (40 mm) No. 1/0–3/0 (50–95 mm) 8" (200 mm) 25 oz (715 g)
MGC300 300 — No. 1–1/0 (35–50 mm) — 21 oz (600 g)
203 988 180 1-1/2" (40 mm) 2" (25 mm) 7" (175 mm) 9 oz (255 g)
#MGC300
213 619 300 2" (50 mm) 1/0 (50 mm) 8" (200 mm) 13 oz (368 g)
010 368 200 1-1/2" (40 mm) No. 4 6" 5 oz (142 g)
233 452 300 2" (50 mm) No. 4–2 8" 10 oz (290 g)
240 697 200 2" (50 mm) No. 6 6-1/4" 6 oz (168 g)
203 988 180 1-1/2" (40 mm) 2" (25 mm) 7" (175 mm) 9 oz (255 g)
213 619 300 2" (50 mm) 1/0 (50 mm) 8" (200 mm) 12 oz (340 g)
*Jaw Distance #240 697
EG Series — Steel Work Clamps MGC Series — Magnetic Work Clamps
■ Zinc plated ■ Large contact area assures excellent electrical
■ Large hex screw cable connection assures safe contact
cable connection every time ■ Strong gripping power
■ Pure copper braided shunts on EG500 allows ■ Grounding concealed to prevent dislodgment
both jaws to carry welding current ■ Insulated to prevent annealing
■ Easy installation or removal #240 697
PGC Series — Copper Alloy
■ Most popular magnetic work clamps
■ Contoured handle lever for easy jaw opening
in the market
■ Strong gripping power
■ Large contact area assures
positive grounding
■ Fully insulated spring
■ Conductor body holds the cable securely
■ Large hex screw cable connection assures safe #233 452
cable connection every time

98 fax orders 1-800-637-2314

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 SERVICE PARTS
Power Terminals
Power Terminal Output Assemblies
Part # Description Color Dimension A Bolt Dimensions
Group 1 A
3"
039 047 With Hex Nut Red 1-7/8" 1/2" x 1-1/2"
039 046 With Hex Nut Black 1-7/8" 1/2" x 1-1/2"
099 255 With Hex Nut White 1-7/8" 1/2" x 1-1/2"
181 245 With Hex Nut Red 1-7/8" 1/2" x 1-3/4"
181 246 With Hex Nut Black 1-7/8" 1/2" x 1-3/4"
601 879 Hex Nut — Replacement — — —
#039 046

#180 732

Power Terminal Boots

Part # Description Width Height
179 848 Rubber Boot (Positive) 1 2" ID 3-3/4" ID
180 732 Rubber Boot (Negative) 1 2" ID 3-3/4" ID
186 621 Rubber Boot (Generic) 1 2" ID 3-3/4" ID
#179 848
180 735 Washer, Output Stud
181 169 Spacer, Output Stud
1
#180 735 & 181 169 are needed for Power Terminal Boots.

Power Receptacles and Plugs

Part # Description Cord Range (Min. – Max.)
219 515 50 amp, 230 volt pin-type wall receptacle —
219 516 50 amp, 230 volt pin-type male plug 0 – 1.00
213 380 50 amp, 230 volt pin-type male plug (heavy-duty) 0.625 – 1.320
219 535 50 amp, 230 volt pin-type cord-mount receptacle 0.425 – 1.31
119 172 50 amp, 125/250 volt pin-type male plug 0.62 – 1.31 #219 515 #219 516

#219 535 #119 172

phone orders 1-866-931-9731 99

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 Vol. Parts 2011
4 Arc Armor™ Welding Protection
Head and Face . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Hand and Body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Respiratory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Heat Stress . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

18 MIG Guns
Miller MIG Gun/Machine Reference. . . . . . . . . . . . . . . . . . .18
M-Series MIG Gun Parts/Consumables. . . . . . . . . . . . . . . .18
MIG Bulk Consumables . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
Roughneck MIG Gun Parts/Consumables . . . . . . . . . . . . . .23
Bernard MIG Gun Parts/Consumables. . . . . . . . . . . . . . . . .26
Ironmate Flux-Cored Gun Parts/Consumables . . . . . . . . . .28
Bernard Flux-Cored MIG Gun Parts/Consumables . . . . . . .31
Finding the right parts and consumables has never been easier since the introduction Hobart MIG Gun/Machine Reference. . . . . . . . . . . . . . . . . .32
of Genuine Select; the Parts and Consumables page on Millerwelds.com. Think of it Hobart MIG Gun Parts/Consumables. . . . . . . . . . . . . . . . . .32
as the online companion to the Welding Components and Parts Guide. This online tool 36 Spool Guns
allows you and your customers to quickly determine what consumables are used on Miller Spool Gun Parts/Consumables . . . . . . . . . . . . . . . . .36

their Miller equipment. It even lets your customers select their desired consumables 46 Drive Rolls
and print the page to bring into the store and hand to your sales people. Check it out Miller Drive Rolls, Guides and Kits . . . . . . . . . . . . . . . . . . .46
at http://www.millerwelds.com/parts/. This is just another way Miller is trying to make Hobart Drive Rolls, Guides and Kits . . . . . . . . . . . . . . . . . .49
your job easier! 51 Plasma Torches
Plasma Torches/Machine Reference . . . . . . . . . . . . . . . . . .51
ICE Torch Parts/Consumables . . . . . . . . . . . . . . . . . . . . . . .53
Extranet https://www.ITWwelds.com HP Torch Parts/Consumables . . . . . . . . . . . . . . . . . . . . . . .65

The Distributor Extranet, located at 66 Engine Drives

Portable Engine Drive Tune-Up Components . . . . . . . . . . .66
https://www.ITWwelds.com, is a secure, private Web Industrial Engine Drive Tune-Up Components . . . . . . . . . . .68
site that offers personalized information to Miller
distributors. It gives distributors the ability to check 70 Welding Related Products
Paint Markers/Paint. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70
order status, track shipments, or check price and Scrubs/Welpers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70
availability, whenever it is convenient — 24 hours Smith Regulators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .71
a day, 7 days a week. It also provides access to 72 Spot Welders
product Specification Sheets, new product information Tongs and Tips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72
and gives you the ability to order Spec Sheets and sales
74 TIG Torches
tools online. Weldcraft TIG Torch Parts/Consumables . . . . . . . . . . . . . . 74

Because much of what you’ll find at this site applies 78 Service Parts
specifically to your company, a username and Engine Drive Service Parts . . . . . . . . . . . . . . . . . . . . . . . . .78
password are required to gain access. Controlled Millermatic Service Parts . . . . . . . . . . . . . . . . . . . . . . . . . .80
Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .81
access to this information is very important for Miller Connector/Plugs/Receptacles . . . . . . . . . . . . . . . . . . . . . . .84
and the distributor, which is why a formal “enrollment process” is required. Motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .86
Rectifiers/Relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .87
Resistors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .88
On-Line Enrollment Process Rheostats/Pointer Knobs . . . . . . . . . . . . . . . . . . . . . . . . . . .89
Contactors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .90
Distributor management visit https://www.ITWwelds.com/enroll.asp, and you will be able Capacitors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .91
to establish a Web Access Coordinator (WAC) for your business. When approved, the WAC Circuit Breakers/Diodes . . . . . . . . . . . . . . . . . . . . . . . . . . . . .92
Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .93
will have the ability to enable access for all other employees within the distributorship Meter Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .94
that you wish to have access. When visiting the ITW welds address above, you will be Switches. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .95
prompted for a username and password. The word for both of these is — enroll. Cable Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .96
Electrode Holders/Work Clamps . . . . . . . . . . . . . . . . . . . . .98
(Use lower case letters as written here.) Power Terminal Parts/Receptacles and Plugs . . . . . . . . . . .99

On-Line Service Parts Ordering

Once you’re business is enrolled on the Extranet, you’ll have the added convenience of
placing your Miller Service Parts orders online. Contact your Web Access Coordinator
to enable this feature. Then you’ll be able to link to it from the “My Account Category.”
MillerWelds.com

Distributed By:

©2011 Miller Electric Mfg Co.

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