LSeries IOM
LSeries IOM
Call 1-800-345-8207
or visit our web site for our complete product listing
www.GeneralAirProducts.com Version 1.6
3-2020
1-800-345-8207
Table of Contents
Section 1 - Safety & Warnings
1.1 Safety Guidelines
1.2 General Safety Information
1.3 Safety Notes
Section 2 - Receiving
Section 4 - Mounting
Section 5 - Lubrication
Section 6 - Piping
6.1 - Piping Instructions
6.2 - L Series Base Mounted Lubricated Compressor Installation Drawing
6.3 - LT Series Tank Mounted Lubricated Compressor Installation Drawing
Section 7 - Wiring
7.1 - Wiring Instructions
7.2 - Lubricated Compressor Single & 3 Phase Wiring Drawing (IEC Version)
7.3 - Lubricated Compressor Single & 3 Phase Wiring Drawing (NEMA Version)
If there are any questions regarding installation, operation, or maintenance of this compressor, please
call 800-345-8207
1-800-345-8207
Section 1 - Safety & Warnings
1.1 Safety Guidelines
This manual contains information that is very important to know and understand. This information is provided for SAFETY
and to PREVENT EQUIPMENT PROBLEMS. To help recognize this information, observe the following symbols.
Caution indicates a potentially hazardous situation which, if not avoided, MAY result
in minor or moderate injury.
Notice indicates important information, that if not followed may cause damage to
equipment.
1. Read all manuals included with this product carefully. Be thoroughly familiar with the controls and the
proper use of the equipment
2. Follow all local electrical and safety codes as well as National Electrical Codes (NEC), Occupational
Safety and Health Act (OSHA), and National Fire Protection Association (NFPA)
3. Only persons familiar with these rules of safe operation should be allowed to use the equipment.
4. Keep visitors away and NEVER allow children in the work area.
5. Wear safety glasses and use hearing protection when operating the unit.
6. Do not stand on or use the unit as a handhold.
7. Periodic inspection and test of this equipment is required. Consult your installer and local codes to
meet all requirements.
8. Check all fasteners at frequent intervals for proper tightness.
- This compressor is not equipped and should NOT be used “as is” to supply breathing
quality air.
- Motors, electrical equipment and controls can cause electrical arcs that will ignite
flammable gas or vapor. Never operate or repair in or near flammable gas or vapor.
Never store flammable liquids or gasses near the compressor.
- These compressors are suitable for pumping only atmospheric air. As defined in
Compressed Gas Association Pamphlet G-7, page 3, atmospheric air is a mixture of
elements and compounds where nitrogen and oxygen comprise more than 99% with all
other trace gasses comprising less than 1%. Do not use this compressor in
contaminated environments or for pumping mixtures other than atmospheric air.
- Compressed air contains liquid water and is saturated with water vapor, which can
freeze when surrounding temperatures are lower than 32oF (0oC). Component selection
to minimize the effects of water vapor must be considered.
1-800-345-8207
Section 2 - Receiving
Your compressor is inspected at the factory and packaged to protect against shipping damage. When the compressor is
unpacked, inspect for damage or missing parts. All claims should be settled directly with the freight company.
- Do not operate this compressor if damaged during shipment, handling or use. Any
damage may result in failure and cause injury or property damage.
- DO NOT connect compressor intake to freezer room. Call 800-345-8207 for more
information.
Section 4 - Mounting
The compressor must be mounted to a firm level base. Permanent installations should be bolted to the base using the bolt
holes provided. Always shim the unit level before bolting it to the floor. Vibration isolators (Part #: KVP4X4) are included
with each compressor. When using vibration isolator pads, do not draw bolts tight. Allow the pads to absorb vibrations. It is
recommended that the supplied flexible hose (Part #: P3002MP) be installed between the compressor and service piping
to reduce vibration and the likelihood of damage to the compressor.
Section 5 - Lubrication
All tank models and all base models L620 and larger are shipped filled with specially formulated compressor oil (part #:
APC01Q). Spare oil is shipped in a marked container. This oil should be used to replace any oil lost in shipping and for
maintenance oil changes. Do not overfill the oil reservoir. Over-filling the reservoir will result in oil leaking from the reservoir
breather during operation.
Base models L200 to L425 are not filled with oil for shipment. Use the oil
Model Number Oil Volume shipped with these compressors to fill until sight glass is 1/2 to 2/3 full. Run
L(T)20033 8 ounces compressor briefly, recheck oil level and adjust if needed.
L(T)29050 8 ounces
L(T)36575 12 ounces
L(T)425100 12 ounces
L(T)620100 17 ounces - Some compressors are shipped with oil.
Check oil level before operation.
L(T)900150 17 ounces
L(T)1220200 8.5 ounces
L(T)1300300 8.5 ounces
L(T)1600300 1 1/2 quarts - All lubricated compressors have an oil
L(T)2000500 1 1/2 quarts site glass. Oil should be filled until the
L(T)2500500 1 1/2 quarts sight glass is 1/2 to 2/3 full.
1-800-345-8207
Section 6 - Piping
- Compressed air contains liquid water and is saturated with water vapor, which can
freeze when surrounding temperatures are lower than 32oF (0oC). Component
selection to minimize the effects of water vapor must be considered.
Piping between the compressor, accessory items and the sprinkler system should be at least 1/2” internal diameter to
minimize pressure drop from the compressor to the system. Larger pipe size may be required by code and may be
substituted with no adverse effects. Smaller pipe size must not be used. Smaller pipe size will restrict the compressor flow,
lowering capacity and cause the compressor / motor to work harder which shortens the compressor / motor life. All piping
connected to the compressor must be fully supported and not transfer any loads to the compressor.
The compressor outlet piping should contain an accessible drain. As a minimum a manual drain may be used, but an
automatic drain (Part #: CDF2000) is recommended to remove excess water.
If an AMD-2 (General Air Products model air maintenance device) is used to operate the compressor motor, allow sufficient
distance between the compressor and AMD-2 to ensure that the maximum temperature at the AMD-2 is 200 oF or less. The
relief valve shipped with each unit must be installed between the compressor and AMD-2.
General Air Products recommends that all compressors 2 HP and larger are tank mounted. Failure to either tank mount
these compressors or to install according to the installation drawing (Section 6.2 of this manual), will cause overpressure of
the compressor and cause overheating of the motor.
- Failure to install a relief valve between the compressor and AMD can cause over
pressure of the compressor and blown head gaskets.
A relief valve is mounted on the compressor’s tank. This valve will open at a preset value above the pressure switch setting
to prevent excess tank pressure in the event of switch failure.
If an AMD-1 (General Air Products model air maintenance device) is used, allow sufficient distance between the compressor
and AMD-1 to ensure that the maximum at the AMD-1 is 200 oF or less.
A manual tank drain is provided on the bottom of each tank mounted compressor. Moisture accumulated in the tank must
be drained weekly. An automatic drain (Part #: CDF2000) is recommended in areas of high humidity.
- Warranty is void if a separate check valve is not installed to prevent water backflow to
compressor.
1-800-345-8207
1-800-345-8207
ALL PIPING AND WIRING
TO BE IN ACCORDANCE WITH
BASE MOUNTED LUBRICATED COMPRESSORS
APPLICABLE STATE, LOCAL
AND NATIONAL CODES & INSTALLATION INSTRUCTIONS
SHOULD BE APPROVED BY AHJ
P/N AMD-2
AIR MAINTENANCE DEVICE
WITH BUILT IN PRESSURE
SWITCH.
1/2" MINIMUM
(LARGER IF REQUIRED
BY CODE)
FIELD PIPING - SUFFICIENT LENGTH 30" FLEX HOSE
OF PIPING MUST BE USED TO ENSURE MOST MOTORS ARE MULTIPLE SUPPLIED WITH
MAXIMUM TEMPERATURE OF 200 DEG. F VOLTAGE. CHECK NAMEPLATE COMPRESSOR
AT THE AIR MAINTENANCE DEVICE OR AND VERIFY CORRECT INTERNAL
FAILURES WILL OCCUR. CONNECTIONS FOR VOLTAGE
BEING SUPPLIED TO UNIT.
INSTALL ALLOWING EASY
BELTGUARD AFTERCOOLER RECOMMENDED ACCESS TO BELTGUARD
IF SHORT PIPE RUNS ARE USED. MAGNETIC STARTER
FOR MAINTENANCE CHECKS.
RECOMMENDED
(CONSULT APPLICABLE 12" CLEARANCE INFRONT AND
CODES) BEHIND BELTGAUARD REQUIRED
Section 6 - Piping
MANUAL DRAIN
RECOMMENDED AS USA
NOTE: L20033 TO L425100
MINIMUM. ARE SHIPPED WITHOUT OIL
OR INSTALLED. ADD OIL (P/N
APC01Q) BEFORE
OPERATING
AUTOMATIC DRAIN (P/N FD-1)
RECOMMENDED ON DRIP LEG General Air Products
TO REMOVE EXCESS WATER
ACCUMULATION.
PART NUMBERS LISTED ARE FOR ACCESSORY ITEMS RECOMMENDED FOR COMPLETE INSTALLATION - CONSULT YOUR LOCAL DISTRIBUTOR FOR AVAILABILITY
1-800-345-8207
ALL PIPING AND WIRING TO BE TANK MOUNTED LUBRICATED COMPRESSORS
IN ACCORDANCE WITH INSTALLATION INSTRUCTIONS
APPLICABLE STATE, LOCAL MULTIPLE CHECK IF SYSTEM IS FEEDING FREEZER
AND NATIONAL CODES & VALVES IN FEED ROOM , CONSULT FACTORY FOR
LINES CAN RESULT
SHOULD BE APPROVED BY AHJ DRY AIR PAC INFORMATION.
6.3 LT Series Tank Mounted Lubricated Compressor Installation Drawing
IN LOWER SYSTEM
PRESSURES DUE TO
PRESSURE DROPS
CONNECT TO REQUIRED
SYSTEM TRIM
200 F MAX.
ACCELERATOR
T
TANK MOUNTED UNITS ARE
RECOMMENDED FOR USE
WITH ACCELERATORS
P/N AMD - 1
WARNING!
AIR MAINTENANCE DEVICE DO NOT INSTALL IN
AREAS EXPOSED TO
TEMPERATURES
BELOW 40 DEGREES F.
MOST MOTORS ARE MULTIPLE OR AREAS EXPOSED
VOLTAGE. CHECK NAMEPLATE
AND VERIFY INTERNAL
TO WEATHER. CONSULT
CONNECTIONS FOR VOLTAGE FACTORY FOR
BEING SUPPLIED TO UNIT. WEATHERPROOF OPTIONS.
MAGNETIC STARTER USA
NOTE: UNITS ARE SHIPPED
RECOMMENDED
1/2" MINIMUM, (CONSULT
WITH OIL INSTALLED
LARGER IF REQUIRED CHECK OIL (P/N APC01Q)
APPLICABLE CODES)
LEVEL BEFORE OPERATING
BY CODE
PART NUMBERS LISTED ARE FOR ACCESSORY ITEMS RECOMMENDED FOR COMPLETE INSTALLATION - CONSULT YOUR LOCAL DISTRIBUTOR FOR AVAILABILITY
TNKIS (03/16/18)
Section 7 - Wiring
7.1 Wiring Instructions
- Wiring should be in accordance with the national electrical code and any local codes
or regulations. Have a competent electrician ensure that the voltage supplied matches
the compressor voltage.
- Inadequate wiring size can cause insufficient voltage at the compressor during start-
up. Overheating and damage can result to the motor and controls.
- Failure to use the pressure switch may result in overpressure of the compressor or
other components in the system. Overpressure of the compressor can result in blown
head gaskets or other damage.
The supply wire must be of adequate size and no other equipment should be connected to the same line. The table
below lists the recommended wire size for each model based on a 100’ run. Consult factory for longer runs.
The motor must be wired to a pressure switch which controls starting (cut in pressure) and stopping (cut out pressure) of
the motor. All single phase units 2 hp and larger and all three phase units require a motor starter with overload protection
using the pressure switch to operate the starter to meet the NEC, NFPA70, Article 430 motor protection requirements.
The motors supplied are multiple voltage motors. Verify the internal motor leads are connected for the voltage being supplied
to the unit. To verify or change internal voltage connections remove the cover plate located on the rear side of the motor
and reconnect the wire leads as shown on the motor’s wiring diagram.
An arrow on the belt guard indicates the direction of the rotation of the compressor. If the compressor rotates in the opposite
direction, reverse the rotation of the motor. Direction of rotation of single phase motors is controlled by internal re-connection
of the motor leads as shown on the motors nameplate. Interchanging any two incoming supply wires reverses rotation of
three phase motors.
The standard pressure switch is factory set at 45 psig cut in and 60 psig cut out. Higher settings may require a larger motor
on the compressor. Consult General Air Products by calling 800-345-8207 before adjusting the pressure switch.
1-800-345-8207
Section 7 - Wiring
Instructions to change single phase Lubricated Tank Compressors (LT)
pre-wired for 115 Volts to 208-230 Volts
Pressure Switch will come with wiring intended for use in a single phase 115V circuit (Fig. 1)
Instructions:
1. Remove Jumpers (Fig. 2)
2. Rewire motor connections for high voltage in motor junction box. Follow motor’s wiring label
3. Rewire pressure switch for high voltage (Fig. 3)
4. Connect black and white wires to motor connections on pressure switch as shown (Fig. 3)
5. Connect L1 & L2 from customers supply as shown (Fig. 3)
Remove jumper wires and place “General Air” supplied white wire on the 2nd pole of the
pressure switch (shown on “Fig 3 ”)
Fig. 2: 3” long jumper wire Fig. 3: Pressure switch with line labels
1-800-345-8207
Section 7 - Wiring
7.2 Lubricated Compressor Single & 3 Phase Wiring Drawing (IEC Version)
1-800-345-8207
1-800-345-8207
1 REDRAWN TO AUTOCAD 10-03-05
2 ADDED TERMINALS 1L1& 3 11-02-05
3 PRESSURE SWITCH CONTACTS 05-26-10
4 REVISED CIRCUITRY 06-16-10
5 REVISED CIRCUITRY 09-17-10
7.3 Lubricated Compressor Single & 3 Phase Wiring Drawing (NEMA Version)
L1 NEUTRAL
L1 L2
Section 7 - Wiring
NOTES:
WIRING INSTRUCTIONS
EJR 10-03-05
SINGLE AND THREE PHASE
DPH 10-03-05
The following instructions are based on normal operation. If the compressor is in an excessively dusty area, increase
frequency of maintenance checks.
13.10.2 - Inspection
Air Compressors dedicated to water-based fire protection systems shall be inspected monthly to verify the following:
1. Air Compressor is free of physical damage.
2. Power wiring to the air compressor is intact and free of physical damage.
3. Piping from the air compressor to the fire protection system is intact and free of physical damage.
4. The means of anchoring the air compressor to the structure or to the system piping is secure, tight, and
free of physical damage.
5. Air compressors requiring oil have the required amount of oil in the oil reservoir.
13.10.3 - Testing
Air Compressors dedicated to water-based fire protection systems shall be tested annually to verify the following:
1. Air compressor operates as intended on the proper drop of air pressure in the fire protection system.
2. Air compressor restores normal air pressure in the fire protection system in the required time frame.
3. Air compressor does not overheat while running.
13.10.4 – Maintenance
Air Compressors dedicated to water-based fire protection systems shall be maintained in accordance with the
manufacturer’s instructions (see above instructions).
1. Compressors requiring oil shall have the oil replaced on an annual basis unless the manufacturer’s
instructions require more frequent replacement.
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Section 10 - Warranty Policy
GENERAL PROVISIONS & LIMITATIONS DISCLAIMER
General Air Products, Inc. (the "Company") warrants to each origi- THE FOREGOING WARRANTY IS EXCLUSIVE AND IT IS
nal purchaser ("Purchaser") of its new products from the Company EXPRESSLY AGREED THAT, EXCEPT AS TO TITLE, THE
or its Authorized Distributor that such products are, at the time of COMPANY MAKES NO OTHER WARRANTIES, EXPRESSED
delivery to the Purchaser, made with good materials and workman- OR IMPLIED OR STATUTORY, INCLUDING ANY IMPLIED
ship. No warranty is made with respect to: WARRANTY OR MERCHANTABILITY.
1. Any product, which has been repaired or altered in such THE REMEDY PROVIDED UNDER THIS WARRANTY SHALL BE
a way, in the Companies judgment, as to affect the THE SOLE, EXCLUSIVE AND ONLY REMEDY AVAILABLE TO
product adversely. THE PURCHASER AND IN NO CASE SHALL THE COMPANY BE
2. Any product, which has, in the Companies judgment been SUBJECT TO ANY OTHER OBLIGATIONS OR LIABILITIES.
subjected to negligence, accident, improper storage, UNDER NO CIRCUMSTANCES SHALL THE COMPANY BE
improper installation or application. LIABLE FOR SPECIAL, INDIRECT, INCIDENTAL OR
3. Any product, which has not been operated or maintained CONSEQUENTIAL DAMAGES, EXPENSES, LOSSES OR
in accordance with the recommendations of the DELAYS HOWSOEVER CAUSED.
Company.
4. Components or accessories manufactured, warranted No statement, representation, agreement, or understanding, oral or
and serviced by others. written, made by any agent, distributor, representative or employee
5. Any reconditioned or prior owned product. of the Company which is not contained in this Warranty will be
binding upon the company unless made in writing and executed by
Claims for items described in 4. above should be submitted direct- an officer of the Company.
ly to the manufacturer.
This warranty shall not be effective as to any claim which is not
WARRANTY PERIOD presented within 30 days after the date upon which the product is
The Company's obligation under this Warranty is limited to repair claimed not to have been as warranted. Any action for breach of
or, at its option, replacing during normal business hours at the this warranty must be commenced within one year after the date
designated facility of the Company, any part that in its judgment upon which the cause of action occurred.
proved not to be as warranted within the applicable Warranty
Period as follows. Any adjustment made pursuant to this warranty shall not be
construed as an admission by the Company that any product was
COMPONENTS not as warranted.
All non-consumable components are warranted for 12 months from
the date of purchase. Consumables are not covered under PROMPT DISPOSITION & RETURNS POLICY
warranty. The unit must have been installed by either a factory The Company will make a good faith effort for prompt correction or
authorized distributor or agent in accordance with the factory other adjustment with respect to any product, which proves to be
recommendations taking into account all other local site conditions defective within the warranty period. Before returning any product,
not originally noted to the factory. The unit must be operated and write or call the distributor, agent or authorized company from which
maintained in accordance with the Factory recommendations and the product was purchased, describing defect and giving date and
original design conditions. Failure to provide such proof of the number of original invoice, a well as proof of Factory supplied
above may void warranty. consumables and proof of scheduled maintenance. No products
will be accepted for return without the Company issuing a “Returned
LABOR TRANSPORTATION & INSPECTION Goods Authorization” (RGA) to the Purchaser and unless
The Company will repair or replace any product or part thereof accompanied by a properly authorized RGA request form initiated
which in the Companies judgment is proved to be not as warrant- by the Purchaser. Return freight must be prepaid and each returned
ed. Labor costs are not covered under warranty. product must have the RGA number clearly marked on the product.
Title and risk of loss pass to buyer upon delivery to the common
All costs of transportation of product, labor or parts claimed not to carrier.
be as warranted and, of repaired or replaced parts to or from factory
shall be borne by purchaser. The Company may require the return PRODUCT SUITABILITY
of any part claimed not to be as warranted to one of its facilities as Many States, Localities and Countries have codes and regulations
designated by the Company, transportation prepaid by Purchaser, governing sales, construction, installation, and/or use of products
to establish a claim under this warranty. for certain purposes, which may vary from those in neighboring
areas. While General Air Products, Inc. attempts to assure that its
Replacement parts provided under the terms of the warranty are products comply with such codes, it cannot guarantee compliance,
warranted for the remainder of the Warranty Period of the product and cannot be responsible for how the product is installed or used?
upon which installed to the same extent as if such parts were Before purchase and use of a product, please review the product
original components. application, and national and local codes and regulations, and be
sure that the product, installation, and use will comply with them.
REV:4/22/11
General Air Products, Inc.
118 Summit Drive
Exton, PA 19341
P: 610-524-8950
F: 610-524-8965