Predicting The Mechanical Properties of Stainless Steels Using Artificial Neural Networks
Predicting The Mechanical Properties of Stainless Steels Using Artificial Neural Networks
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6 authors, including:
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reason for that is the action of Ni i Mn, which expand the re- (Mukherjee et al., 1995), mechanical properties of steels (Do-
gion of stable austenite within the Fe-Fe3C phase diagram. brzanski and Sitek, 1999; Knap et al., 2008; Knap et al., 2014),
The microstructure is the main criterion for classification of influence of alloying elements on steel properties (Sitek et al.,
the stainless steels: ferritic, austenitic, austenitic-ferritic (the 2022), modelling of high-speed steels‘ properties (Sitek et al.,
so-called duplex steels), martensitic, precipitation hardening. 2004), etc.
Differences between mechanical and physical properties of
carbon and stainless steels are important for the structural 2. Literature review
safety. They include principal material properties (Young
modulus, yield stress and ultimate strength), as well as stain- Qamar and Ali Zardari (Qamar and Ali Zardari, 2023) have
less steel behavior (the stress-strain curve i.e., the σ–ε dia- recently summarized all the basic data on artificial neural net-
gram, behavior during the cold working or at elevated temper- works, explaining the ANN’s basics, the fundamental neuron
atures). Those differences must be considered when the and the artificial computer model. They described the net-
ultimate and serviceability limit states are being formulated work’s 3-layer structure (input layer, hidden layer and output
during the structures design (Tylek and Kuchta, 2014). layer), and network learning and training methods. They em-
When designing any steel structure, one must obey adequate phasized the basic advantages of the ANN applications, adap-
standards (EN 1990:2002; EN 1993-1-1:2005; EN 1993-1- tive learning, self-organization, real-time operation and the
2:2005; EN 1993-1-3:2006; EN 1993-1-4:2006), respecting fault tolerance.
the material properties. The designer must be, in advance, (Sorić et al., 2023) presented a review of machine learning
aware of properties of different steels, so that he can decide methods employing the neural network algorithm, and dis-
which of the steels is the best for manufacturing the certain cussed the most commonly used neural networks, such as
part or a structure. One of the methods for predicting some feedforward NN, including deep learning, the convolutional
material properties of the two stainless steels is presented in NN, the recurrent NN, and the physics-informed NN, with
this paper. The method is based on application of the artificial special emphasis on their applications in solid mechanics.
intelligence, precisely the artificial neural networks. Based on application of ANNs on two simple examples au-
Artificial Neural Networks (ANN) are created from artifi- thors concluded that the NN approaches show lower compu-
cial neural cells (artificial neurons), which are modelled based tational costs, as compared to the finite element method
on the principle of functioning of the biological neural cells (FEM), simultaneously preserving the high accuracy of com-
(bio-neurons). Interpretation of the bio-neuron’s working puting.
principle is the following: all the signals received on dendrites (Ciocan et al., 2000) have considered the recognition of dif-
are summed in the neuron’s body. If a sum of all the signal ferent types of austenitic steels with an ultrasonic system that
values exceeds the critical value, the signal is sent through provided the necessary data for the two different neural net-
axon to further layers and cells. Similar is the interpretation of works. The input vector for the first ANN contained processed
working principle of artificial neurons. The difference be- data (propagation velocity and ultrasonic attenuation), while
tween the two is that in the case of artificial cells, numbers for the second ANN it contained the amplitude of digitized
values are used instead of signals. The artificial neuron’s radio-frequency signal and its numerical Fourier transform.
working principle is as follows: if the value of number re- Two thirds of acquired data for three kinds of steels were used
ceived from other cells, multiplied by value of a weight coef- in the learning process, while the last third was used in the
ficient, and added to a bias value, exceeds some critical value, testing process. Both neural networks gave similar results on
the transfer function is activated and it sends the obtained input data, above 98% of steels classification probability.
value to the next layer. (Kusiak and Kuziak, 2020) presented research of applying
It is of a great importance to emphasize that the artificial the ANN for predicting the volume fraction and mean size of
neural network’s ability to predict some value is based on its the phase constituents in a steel subjected to the thermome-
training. The training of ANN means that adequate set of data chanical processing and cooling. The network was trained on
is supplied to the network. Each data set has two parts, input the data obtained in the laboratory tests, and next validated us-
and output. For each input there is a known output. Based on ing the data from the industrial measurements. Authors pre-
that, the ANN arranges weight and bias values so that the input sented results which show that the prediction of the micro-
data, after summing and multiplying through ANN, gives al- structure and mechanical properties of the considered steel is
ready known output. The smaller the difference (the error) be- in a good agreement with the experimental data. They claimed
tween the known output and calculated output, the better is the that the ANN based model could predict, with good accuracy,
ANN, i.e., the better it is constructed, (Lisjak, 2004). such microstructural features as the ferrite grain size, ferrite
Application of the ANNs covers a wide spectrum of areas fraction, as well as the steel’s yield stress and ultimate tensile
(Qamar and Ali Zardari, 2023), such as medicine (Basheer and strength. The accuracy of values evaluated by the ANN model
Hajmeer, 2000), text recognition and classification (Kim, was much higher than that obtained from calculations using
2023), railway transport (Bursać et al., 2022), geology the classical, experimental models.
(Varenina et al., 2018), solid mechanics (Sorić, Stanić and Le- (Sitek et al., 2004) were modelling the relationship between
sičar, 2023), material types (Ciocan et al., 2000), material the chemical composition and hardenability of structural alloy
composition and microstructure (Kusiak and Kuziak, 2002), steels, using the artificial neural network and multiple regres-
prediction of mechanical behavior of metal matrix composites
sion models, and using large set of experimental data contain- software default number of neurons for the second layer and it
ing required information on the chemical compositions and could be changed. However, for these purposes adequate pre-
corresponding Jominy hardenability curves for over 400 data cision was obtained, thus this number has not been changed.
steel sheets with variety of chemical compositions. Authors Number of neurons in the third (output) layer is equal to num-
demonstrated the full practical usefulness of the developed ber of properties predicted by neural network. In all the cases
model in selection of materials for particular applications with that number was one, as only one property’s values were pre-
intended performance in the area of application. They also dicted.
concluded that the developed ANN model can be used for sim-
Table 1. Chemical composition of the X5CrNi18-10 steel, wt%
ulations of the relationship between hardness at a given dis-
tance from the Jominy bar specimen face and the chemical 1 2 3 4 5 6 7 8 9
composition of the steel, as well. C Cr Mn Ni N P Si S Fe
(Knap et al., 2008) were studying the possibility to predict 0.08 19.0 0 9.0 0.10 0.04 0.7 0.02 Bal.
the hardness profile – hardenability of the constructional steel, Table 2. Chemical composition of the X5CrNiMo17-12-2 steel,
based on its chemical composition, using the ANN model. The wt %
database consisted of hardness profile measurements from the
1 2 3 4 5 6 7 8 9
Jominy test samples and it contained almost twenty thousand
C Cr Mn Ni N P Si S Fe
data vectors, with extensive range of steels chemical compo- 0.025 19.5 1.98 11.4 8.0 0.037 0.72 0.02 Bal.
sitions. The authors reported that, in spite of the great varia- Note: since the first layer has 18 neurons and the chemical composi-
tions of the chemical compositions of each steel grade and the tion contains 9 elements, the neurons 10 to 18 have been assigned the
data base itself, the ANN made very accurate predictions of value of 0
each steel’s hardenability.
In continuation of their research, (Knap et al., 2014) pre- 3.2. Prediction of the yield stress values of austenitic
sented an attempt to model the effect of differences in chemi- stainless steels
cal composition on material hardenability within one steel
grade. They used very broad and heterogeneous database. The neural network was created according to previously ex-
They concluded that, if the database is big enough, predictions plained construction, three layers, 18 neurons in the input
of hardenability would be accurate and of high quality. How- layer, 10 neurons in the hidden layer and 1 neuron in the out-
ever, for a less comprehensive database there appeared differ- put layer – for the yield stress value. The activation function
ences in hardness predictions for various chemical composi- between the layers was chosen to be the same for activation
tions of the considered steel grade. between the first and the second layer, as well as for activation
Application of artificial neural network has been proven to between the second and the third layer, the tan sigmoid tan
be reliable for use in diagnostics of various technical systems function. The Bayesian Regularization algorithm was chosen
(Menasri and Aimeur, 2023). as the training algorithm. Structure of this network is shown
in Figure 1, where W is notation for the weight coefficient and
3. Prediction of stainless steels mechanical prop- b for the bias value.
erties using ANN
Error, %
6.00% 5.00%
5.00% 4.00%
4.00%
Error, %
3.00%
2.00%
1.00%
0.00%
X10CrNi18-10 X5CrNiMo17-12-2
Fig. 2. Display of obtained regression values r = 0.933 3.3. Prediction of the tensile strength values of aus-
The predicted values of the yield stress are graphically dis- tenitic stainless steels
played in Figure 3. For the X5CrNi18-10 steel obtained value A special neural network was constructed for the tensile
for the yield stress is 247.57 MPa, which is 10.43 MPa smaller strength values predicting. The input data set was the same as
than the experimental value (found in the CES software). As for the case of yield stress prediction. The output data set was
for the steel X5CrNiMo17-12-2, the predicted value of the prepared from the tensile strength values for other stainless
yield stress is for almost 12 MPa smaller. Regarding the error steels available in the CES software.
percentage, for the first steel it is 4% , and for the second it is The neural network structure was built from three layers, as
somewhat bigger, little below 5% Figure 4. Since the error in the previous case. The activation functions between the lay-
values are lower than 5% for both steels, it could be concluded ers were selected differently, with respect to the previous case.
that the results predicted by the ANN are close to the real val- The tan sigmoid function was chosen as the activation func-
ues. Thus, the constructed ANN provided for the reliable re- tion between the first and the second layer, same as in the first
sults and it could be used for predicting the yield stress values network. The linear function was selected for activation be-
of other austenitic stainless steels. tween the second and the third layer. The Levenberg-Mar-
Table 4. Predicted values of the yield stress, MPa quardt algorithm was selected as the training algorithm for this
neural network, the structure of which is presented in Figure
Steel X5CrNi18-10 X5CrNiMo17-12-2 5.
CES EDU PACK 258 240
ANN 247.5739 228.3207
Created network was trained using parameters given in Ta- bigger than the experimentally obtained value. Regarding the
ble 5. Application of given parameters resulted in the regres- error percentage of the predicted values, for the first steel it
sion presented in Figure 6. The values of the tensile strength was little below 3% and for the second steel it was approxi-
for the two considered steels were predicted by entering chem- mately 0.3%, Figure 8. Since in this case the error values are
ical composition values for steels X5CrNi18-10 and practically negligible, it can be concluded that this ANN is
X5CrNiMo17-12-2 and using values of tensile strength from suitable for predicting the values of tensile strength for other
the CES EDU PACK 2010 software. Results are shown in Ta- austenitic stainless steels, as well.
ble 6.
Table 5. Values of parameters used for network training Tensile strength, MPa
Parameter Value 580 570 572
565
Error, %
4.00%
3.00%
3.00%
Error, %
2.00%
1.00% 0.30%
0.00%
X10CrNi18-10 X5CrNiMo17-12-2
Elongation, %
Time Infinite 40 42
40
Goal 25
Min gradient 0.00000001 20
Maximum number of fails 6
Initial momentum value 0.01 0
Incline momentum 6 X10CrNi18-10 X5CrNiMo17-12-2
Decline momentum 6
Maximum momentum value 10000000 CES EDU PACK 2010 ANN
Error, %
10.00% 9.00%
8.00%
Error, %
6.00% 5.00%
4.00%
2.00%
0.00%
X10CrNi18-10 X5CrNiMo17-12-2
HARDNESS, HV
the neural network, hardness values were predicted for these
two stainless steels that are presented in Table 10. 200 196 195
190
190
180
X10CrNi18-10 X5CrNiMo17-12-2
CES EDU PACK 2010 ANN
Error, %
6.00%
5.00%
Error, %
4.00% 3.00%
2.00%
0.00%
X10CrNi18-10 X5CrNiMo17-12-2
4. Conclusions
Stainless steels were discovered in 1913 with idea to over-
come one of the greatest disadvantages of structural steels –
Fig. 12. Display of obtained regression values r = 0.799 corrosion. It was found that addition of minimum 12% of
Table 10. Predicted values of hardness, HV chromium to steels solid solution enables steel to become cor-
rosion resistant. Besides Cr, other alloying elements could be
Steel X5CrNi18-10 X5CrNiMo17-12-2 found in various steels chemical composition (Ni, Mo, V etc.).
CES EDU PACK 190 205 One of the artificial intelligence methods for replicating hu-
man thinking process are the Artificial Neural Networks
ANN 195.529 195.234
(ANN). They are made of multiple artificial neuron cells,
which are connected in layers. The most frequent application
The predicted hardness values are shown in Figure 13. For of the ANN is for prediction of values based on known input
steel X5CrNi18-10 the predicted value is 195.529 HV, which values.
is for 5.529 HV bigger than the experimental value. As for the The topic of this paper was to investigate if the ANN could
steel X5CrNiMo17-12-2, the predicted hardness value is predict four mechanical properties (yield stress, tensile
195.234 HV, which is for 9.76 HV smaller than the experi- strength, elongation and hardness) of austenitic stainless
mentally obtained value. Error value for the first steel is 3% steels, with sufficient accuracy. The data sets for the ANNs
and for the second steel it is somewhat below 5% (4.76%), were created from CES EDU PACK software, in which infor-
Figure 14. Both error values are lower than 5%. Thus, it could mation about various steels could be found. The input data set
be concluded that this ANN is suitable for predicting the hard- (with 18 neurons) consisted of chemical composition of con-
ness values of austenitic stainless steels. sidered steels and the output data sets (wit 1 neuron for each
network) were the investigated properties of those steels. The
hidden layer consisted of 10 neurons, which was the default
property of the used software and it was not changed since it
provided for sufficient precision of the network(s).
After the data sets were prepared, the four neural networks
were created and trained. Two stainless steels X5CrNi18-10
(AISI 304) and X5CrNiMo17-12-2 (AISI316) were used to
validate results obtained from the ANNs. Based on obtained
results it can be concluded that for all properties obtained re- https://standards.iteh.ai/catalog/standards/cen/5da77ead-c665-4c16-a063-
1b086a1543c2/en-10088-2-2005
sults were close to previously known experimentally obtained EN 10088-3:2005. Stainless steels – Part 3: Technical delivery conditions for
values, where the error for predicted values of considered semi-finished products, bars, rods, wire, sections and bright products of
properties were under 5% and in some cases negligible. corrosion resisting steels for general purposes.
The slight exception was the result for elongation where the https://standards.iteh.ai/catalog/standards/cen/4e6c80d2-c72d-42b3-aeae-
2564ae23eb38/en-10088-3-2005
error values were between 5 and 10%, which are also low, but
EN 10088-4:2009. Stainless steels – Part 4: Technical delivery conditions for
they cannot be ignored. If one would use this ANN to predict sheet/plate and strip of corrosion resisting steels for construction pur-
elongation of unknown steel it would be necessary to confirm poses
results experimentally. This problem should be further inves- https://standards.iteh.ai/catalog/standards/cen/a9506eec-011c-47b3-9313-
6ec0bb544a7b/en-10088-4-2009
tigated. Adding other input parameters besides the chemical EN 10088-5:2009. Stainless steels – Part 5: Technical delivery conditions for
composition of considered steels, would probably increase the bars, rods, wire, sections and bright products of corrosion resisting steels
precision of predicted values. As for the other ANNs, one for construction purposes
could state that they are able to predict mechanical properties, https://standards.iteh.ai/catalog/standards/cen/affdda76-226f-42d3-b4c7-
5d00eba17733/en-10088-5-2009
with great precision, as the error values are low. Certainly, Ivković, Dj., Arsić, D. Adamović, D., Nikolić, R., Mitrović, A., Bokuvka, O.,
precision would increase if the number input variable types is 2024. Predicting the yield stress and tensile strength of two stainless
increased. steels using artificial intelligence. Proceedings of The 27th International
Seminar of Ph.D. students - SEMDOK 2024, 05-07.02.2024, Western Ta-
tras - Zuberec, Slovakia, 57-62.
Acknowledgements Jovanović, M., Lazić, V., Arsić, D., 2017. Material Science, Faculty of Engi-
neering. University of Kragujevac, Kragujevac, Serbia, ISBN 978-86-
Research presented in this paper was partially financially supported
6335-042-7. (in Serbian)
by the project of Operational Programme Integrated Infrastructure Kim, D., 2023. Text Classification Based on Neural Network Fusion. Tech-
“Support of research and development capacities to generate ad- nical Journal, 17(3), 359-366, DOI: 10.31803/tg-20221228154330
vanced software tools designed to increase the resilience of economic Knap, M., Lamut, J., Rozman, A., Falkus, J., 2008. The prediction of harden-
entities against excessive volatility of the energy commodity mar- ability using neuronal networks. Archives of Metallurgy and Materials,
ket”, ITMS2014+ code 313011BUK9, co-funded by European Re- 53(3), 761-766, DOI: 10.2478/amm-2014-0021
gional Development Fund, and by the project TR35024 of the Min- Knap, M., Falkus, J., Rozman, A., Konopka, K., Lamut, J., 2014, The Predic-
istry of Education, Science and Technological Development of tion of Hardenability using Neural Networks. Archives of Metallurgy and
Materials, 59(1), 133-136, DOI: 10.2478/amm-2014-0021
Republic of Serbia.
Kusiak, J., Kuziak, R., 2002. Modelling of microstructure and mechanical
Note: The shorter version of this research results was presented at properties of steel using the artificial neural network. Journal of Materials
the SEMDOK 2024 conference (reference Ivković et al., 2024). Processing Technology, 127(1), 115–121, DOI: 10.1016/S0924-
0136(02)00278-9
Lee, J-G., Jun, S., Cho, -W., Lee, H., Kim, G. B., Seo, J. B., Kim, N., 2017.
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