To Study Employee Health & Safety
To Study Employee Health & Safety
Consciousness towards
health & safety
DAHEJ
Though safety in each field is of equal importance, safety in chemical
field needs more attention because of its specific nature. Chemical
safety seems more complicated than civil, mechanical or electrical
safety because each chemical has many properties, many processes,
MEGHMANI FINECHEM LIMITED many hazards and many controls.
Gujarat, India.
7/6/2011
A
SUMMER INTERNSHIP
&
MINI PROJECT REPORT
ON
“TO STUDY EMPLOYEE HEALTH & SAFETY”
AT
----------------------------
(SIDDHARTH RANA)
III
PREFACE
IV
ACKNOWLEDGEMENT
It was a feeling of immense pleasure and pride for me that I got this
precious opportunity to prepare a project for summer training as a part of
curriculum in Gujarat Technology University.
This project shall be incomplete if I don’t convey the heart felt gratitude
to those people from whom I have got considerable support and Encouragement
during this project. Many people have helped and provided Direction, technical
information and it’s my pleasure to say vote of thanks to all of them.
I would like to greatly thank to:
Shri M. A. Hania (Unit Head, V. P. of Meghmani Finechem ltd.)
ShriDharmesh Patel (HR Head of Meghmani Finechem ltd.)
Shri Milan Mehta (HR Manager of Meghmani Finechem ltd.)
Shri H. M. Pethani (Finance Head of Meghmani Finechem ltd.)
Prof. RashmiGamawala (Asst. Prof. , Placement Coordinator,
Project Guide, HR Faculty of KIMCOS)
Shir Dhruv Khukhudia (Safety Officer of Meghmani Finechem
Ltd.)
I am greatly thankful to all advisors who helped me knowingly and
unknowingly for getting information and taking interest in this report.
Regards,
Rana Siddharth
V
EXECUTIVE SUMMARY
1) About company
It was in 1986, when Gujarat Industries was established as a partnership firm in
Gujarat, India to manufacture pigments. High productivity and profitability
transformed Gujarat Industries to a “joint stock” company, under the name of
Meghmani Organics Limited, by 1995. Since then Meghmani Organics Limited
has diversified its business interests to include a range of pesticides and other
pigments products as well.
Today, Meghmani Organics Limited is leading manufacturer of pigments and
pesticides products in the country and is the recipient of several prestigious
awards in recognition of its outstanding business performance.
2) Background of study
I have prepared my project work on Employees Consciousness towards Industrial
Health & Safety, which is very important for any organization. The aspect Health
& Safety comes under HR department it in the plant.
5) Research Methodology
Research Design: Descriptive research design is being used by me.
Types of Data: In my project work I have used primary data.
Collection method:
(a) Questionnaire
(b) Personal Interview
Sample size: “100”
VI
6) Findings
Respondents agreed that there is a well-defined, very clear Safety policy at MFL.
They are aware of the provisions of Factories Act pertaining to safety.
Safety standards are high at the company.
Employee consciousness towards industrial Health & Safety is quite good.
VII
TABLE OF CONTENTS
CHAPTER TITLE PAGE NO.
NO.
1 1. GENERAL INFORMATION 1
1.1 Back ground of the company 2
1.2 Holding company 3
1.2.1 Meghmani other company 4
1.3 MFL at Dahej 5
1.3.1 Form of organization 5
1.4 Project Description 6
1.5 Project Sponsor and Major Shareholder
Of Project Company 7
1.6 Total Project Cost and Nature Of IFC’s
Investment 7
1.7 Location Of Project and Discription Of
Site 8
1.8 Anticipated Devlopment Imapct The
Project 9
1.9 Environmental and Social Issues –
Category B 10
1.10 Vision And Mission Statements 11
1.11 MFL Board Of Director 12
1.12 Award and Achievement Of Meghmani 16
1.13 Milestones Since Inception 18
1.14 Present Profile of Meghmani Finechem
LTD. 20
1.15 Performance Graph Of the 2010-11 21
1.16 Present Man Power Statues 21
1.17 Organization Structure 22
1.18 Types Of Communication Channel 23
1.18.1 Medium Of Exchange 23
1.19 Present Product Mix 23
1.20 Comparative Scenario 24
1.21 Overall Organization Culture 24
1.22 Future Expansion Plans 24
1.23 Strategies For Future Growth and
Expansion 24
1.24 Departmental Structure 25
2 2. Product Department 26
2.1 Activities 27
2.2 Types Of Product & Specification 27
2.3 Specification Of Main Product 28
2.3.1 Caustic Soda LYE 48% 28
2.3.2 Caustic Soda FLACKS 98.5% 28
2.3.3 Liquid Chlorine (cl2) 28
2.4 Row Material used 29
VIII
3 3. Human Resource 30
3.1 Department Structure 31
3.2 HR Officer 32
3.3 Recruitment Officer 32
3.4 Department Manager & IR 32
3.5 HR Polices & Procedures 32
3.5.1 Recruitment Policy 32
3.5.2 Joining Formalities &
Introduction Policy 32
3.5.3 Employment & Personnel System
Policy 33
3.5.4 Employee regulation Policy 33
3.5.5 Separation Policy 34
3.5.6 Compensation Policy 34
3.5.7 Mobile Phone policy 34
3.5.8 Domestic Travel Policy 35
3.5.9 Foreign Travel Policy 35
3.5.10 Leave Policy (For Regular Policy) 35
3.5.11 Leave Policy (Other than regular
Employees) 35
3.5.12 Nature Death Policy 35
3.5.13 Marriage Gift Policy (For regular
Employee) 35
3.5.14 Group Personal Accident Policy 35
3.5.15 Birthday Policy 36
3.5.16 Medical Policy 36
3.5.17 Attire Allowance Policy 36
3.5.18 LTA Policy (Leave Travel
Assistance) 36
3.5.19 Laptop / Computer Policy 36
3.5.20 Company Car Scheme Policy 36
4 4. Marketing Department 37
4.1 department Structure 38
4.2 Marketing 39
4.3 MFL Marketing Activities 39
4.4 MFL Marketing Segmentation 40
4.4.1 Region Wise Segmentation 41
4.4.2 Customer Wise Segmentation 41
4.4.3 Distribution Wise Segmentation 42
4.4.3.1 Zero Level 42
4.4.3.2 One Level 42
4.4.3.3 Two level 42
4.4.3.4 Three Level 42
4.5 Position of the MFL In Product Life cycle 43
IX
5 5. Finance department 44
5.1 Department Structure 45
5.2 Activities 46
5.3 Budgets Control Method / System 47
5.3.1 Budget Manual 47
5.3.2 Budget Period 47
5.3.3 Principal Budget Factor 47
5.3.4 Budget Centers 47
5.4 Accounting Method / System 48
X
7.6.2.7 Leave With Wages 65
7.6.2.8 Penalties 65
7.6.2.9 Returns [Section-10] 66
7.6.2.10 Register and Records 66
7.7 Objective Of Study 67
7.8 Scope Of the Study 67
10 10. Findings 91
10.1 Finding 92
12 12. Annexure 95
XI
Chapter-1
General
Information
It was in 1986, when Gujarat Industries was established as a partnership firm in Gujarat, India to
manufacture pigments. High productivity and profitability transformed Gujarat Industries to a
“joint stock” company, under the name of Meghmani Organics Limited, by 1995. Since then
Meghmani Organics Limited has diversified its business interests to include a range of pesticides
and other pigments products as well.
Today, Meghmani Organics Limited is leading manufacturer of pigments and pesticides products
in the country and is the recipient of several prestigious awards in recognition of its outstanding
business performance.
Meghmani group of industries today is one of the leading exporters of dyes and pigments from
the India. Meghmani group of industries consist of:-
Related Companies
1) Meghmani organics limited
3) Ashish Chemicals
4) Meghmani Pigments
6) Matangi Industries
9) Mansi chemicals
Sited in a 161-acre piece of land in Dahej, the proposed plant will be set up under a
special purpose vehicle (SPV), Meghmani Finechem Limited (MFL), employing the latest
membrane cell technology to provide a ready and captive source of basic chemicals as the Group
consumes significant quantities of caustic soda, chlorine gas and derivatives of chlorine gas for
our pigments and agrochemicals operations.
MOL views MFL as the vehicle for the future investments and growth which will build on
MOL‟s technical expertise and existing operations. After the project, which represents Phase I, is
complete, the shareholders hope to move into Phase II, which would focus on downstream
chlorine derivatives such as PVC, ECH, mono-chloro acetic acid, cyanuric chloride, aluminum
chloride, calcium chloride, methyl chloride, hydrogen peroxide and others.
MOL, the project sponsor (initially named Gujarat Industries Limited) was established in 1986
by Mr. Jayanti Patel, Mr. Ashish Soparkar, Mr. Natu Patel, Mr. Ramesh Patel and Mr. Anand
Patel (known as the Promoters). MOL established its first manufacturing facility for pigments at
Vatva in Gujarat. Subsequently, three other plants were also established in Gujarat: in 1995 an
agrochemical plant in Chharodi, in 1998 a pigment plant in Panoli, and in 2003 an agrochemical
plant in Ankleshwar. MOL‟s products are divided into two segments, each accounting for about
half of its sales:
- Agro-chemicals and pesticides manufactured in the Ankleshwar and Chharodi plants and
- Color pigments, manufactured in Vatva and Panoli plants. For the fiscal year ended March 31,
2007, MOL reported sales of $108 million and net income of about $9 million.
MOL is 48.8% owned by the controlling shareholders and their families. The rest is owned by
the public and by private equity investors through Singapore Depositary Shares (30.1%) and
through direct listing in Bombay Stock Exchange (21.1%). MOL first became a publicly listed
company on the Singapore Stock Exchange in 2004 and was listed on the NSE/BSE in June
2007.
1.6 - Total project cost and amount and nature of IFC's investment
The project, which is expected to cost about $125 million, will be financed with about $40-42
million in equity and $82-85 million in long-term debt. IFC is to provide financing of up to $30
million, including about $8-10 million in equity and up to $20 million in debt.
MFL will construct a 110,000 tpachlor-alkali plant and a 40 MWH captive power plant at a
Greenfield site at Dahej, Gujarat. The success of the chlor-alkali plant will largely depend on the
economic availability of salt and power. Dahej is one of the largest producers of salt in Gujarat.
Coal, the key source of fuel for the captive power plant, can be easily imported through Dahej
port.
Figure: 1.0
The project will help establish international standards of environmental and social performance
for MFL‟s facilities using the environmentally friendly membrane cells technology. The benefits
can be expected to have a positive demonstration effect on its competitors, thus encouraging
other Indian chemical companies to improve competitiveness in the global markets and at the
same time adopt the modern technology and environment-friendly operating standards. In
addition, the project is expected to have the following measurable developmental benefits:
- Once operational, the project is expected to create about 500 new jobs on permanent basis
which would be available for locals. Indicator: number of jobs at the plant starting at 2010.
- During construction period, the project is expected to create 200 to 1000 temporary
construction jobs depending on the construction phase. Indicator: number of construction
workers employed 2009.
- The project generate downstream economic impact in the local economy as the company will
planning to source its main feedstock (raw salt) from local producers, primarily SMEs, in Dahej
area. Indicator: value of raw materials sourced from local producers.
This is a Category B project according to IFC‟s Environmental and Social Review procedures
because a limited number of specific environmental and social impacts may result which can be
avoided or mitigated by adhering to generally recognized performance standards, guidelines or
design criteria. Mitigation measures for the potential environmental and social impacts are
identified and incorporated in the Environmental and Social Action Plan (ESAP).
Vision:
Mission:
Values:
A carrying member of the society an equal opportunity provide fair to our stakeholder
and a preferred source for our invaluable customers.
PROFILE
PHOTO
Mr Jayanti Meghjibhai Pate1 is the Executive Chairman of our
Company. Together with our Managing Director Mr Ashish N.
Soparkar, our Managing Director Mr Natwarlal M. Pate1 and our
Executive Directors Mr Ramesh M. Pate1 and MrAnand I. Patel,
he was a co-founder and partner of MIS Gujarat Industries, which
was subsequently converted to our Company in 1995. He currently
oversees the international marketing of our Company and is
responsible for all major policy decisions.
Year Award
1994-1995 National export award from the President, Government of India
Award from Basic Chemicals, Pharmaceuticals & Cosmetics Export Promotion
Council (CHEMEXCIL), Mumbai
Certificate of merit for outstanding export performance from the Ministry of
Commerce, Government of India
Award for excellent export performance from the Government of Gujarat
1995-1996 National export award from the President, Government of India.
Export award from Gujarat Dyestuffs Manufacturers' Association (GDMA),
Ahmedabad
1996-1997 Award for excellent performance in exports by the Federation of Indian Export
Organization, Government of India
Trophy for export performance from GDMA, Ahmedabad
Certificate of merit for outstanding export performance from the Ministry of
Commerce, Government of India
1997-1998 Award for direct export of self-manufactured dyes by GDMA, Ahmedabad
Award for export performance from GDMA, Ahmedabad
2000-2001 Award for excellent performance from CHEMEXCIL, Mumbai
Award for appreciation of export performance from GDMA, Ahmedabad
Six Sigma award from General Electric
2002-2003 Award in appreciation of export performance from GDMA, Ahmedabad
2002-2003 "First Award" for outstanding export performance from Chemical, Mumbai
2003-2004 Certificate of Excellence - the “Niryat Shree” award in the Chemicals, Drugs,
Pharma and Allied products - Non-SSI Category, from the Federation of Indian
Export Organizations (“FIEO”) for its outstanding export performance
2003-2004 Certificate of Excellence - the “Marryat Shree” award in the Chemicals, Drugs,
Pharma and Allied products - Non-SSI Category, from the Federation of Indian
Export Organizations (“FIEO”) for its outstanding export performance
Year Description
1995 MOl company set up its faculty at chharodi, ahemdabad, to
manufacture insecticides, agrochemicals
1996 J F Electric (Mauritius) limited (JFE), now known as Electra
partners Mauritius limited invested Rs.200 million
Along with piscespte limited investing Rs.180 million and our
promoters investing Rs.57 million.
9000
8000
7000
6000
5000
SALES (IN MT)
4000
3000
2000
1000
0
MAY JUN JUL AUG SEP OCT NOV DEC JAN FEB MAR APR
BOARD OF DIRECTOR
MANAGING DIRCTOR
EXECUTIVE DIRCTOR
DEPARTMENTAL V.P
GENRAL MANAGER
DEPARTMENTAL HODs
QCD SAFETY
Communication channel refers to the medium or way through which different department
continuously contract with each for smooth running of organization activities.
In MFL, both horizontal and vertical communication channel used in both ways formally
and informally.
• Notice board
• Orally
• Telephonic
The product manufactured by Maghmani finechem Ltd. Are available in domestic market
as well as foreign market and this achieved through an extensive distribution network of the
branch officer and retailers of the company.
In Mehghmani finechem Ltd. Employees are abide of the policies of the company. They
strictly follow the rules and regulation. In the return they get good facilities. Here, employees are
co-operative to one another on their duty. The relationship between superior and subordinate in
Meghmani organics Ltd. Is good productive.
In near future Maghmani group will invest around Rs.200 crore for expansion for their
business at dahej SEZ Ltd.
To position itself better from increased demand from local market, the company has
increased the production capacity of its caustics and chlorine to meet the demand of its global
customer‟s base, the company is in the process of introducing new range of high performance
caustic and chlorine.
MR. M. A. HANIA
H.O.D.
(HEAD OF DEPARTMENT)
SHIFT INCHARGE
(4 PAERSIONS)
D C S ENGINEER
(4 PERSONS)
SENIOR
SUPERVISOR
OPERATORS
(25 PERSONS)
Production
Department
COMPOSITION
NaCl 162 Wt PPM MAX
NaClO3 0.15% Wt PPM MAX
IRON PICKUP 5 Kt PPM MAX
NICKL PICKUP 0.8, 1.5 MM
SIZE APPROY 0.3-1 CM2
BULK DENSITY APPROY 0.8-0.9 TON
TEMPERETURE 60∙C
SALT (NaCl)
WATER (H2O)
ELECTRICITY (DC)
BARIUM CARBONATE (BaCO3)
ALPHA SALULOSE (FLOCK)
SODA ASH
SODIUM SULPHITE
SULPHURIC ACID 78%
SUGAR
Human
Resources
VP
VICE PRESIDENT
MR. M. A. HANIA
H.O.D.
HEAD OF DEPARTMENT
MR. DHARMESH PATEL
H.R. OFFICER
SECURITY OFFICER
TIME OFFICER
ADMINISTRATOR
MR. RAJENDRA
MR. KALPESH GOHIL
MR. T. J. PARMAR TIVARI
HR officer handles in the company by the MR. Dharmesh Patel and the work of His is to see the
day to day problem & handle the HR problem.
The work of him is that to saw the requirement of the HR in the company and doing job related
to the recruitment and selection and other more jobs.
He is the in the department and he handle the big HR problem as well as the outside organization
HR problem as well as the recruitment for the higher post.
o Past Candidates
o Personal Contacts
o Employee Recommendation
o Newspaper Advertising
o Direct Recruitment
TABLE 4.1
Attendance Policy
o Sick leave
o Casual leave
o Privilege leave
Overtime
Sick Leave
Termination
Smoking Policy
5) Separation Policy
Equal compensation according her/him working hours. Or “in” and “out” time.
These rules are applicable when employee is on tour for “out station duty”.
It is applicable to regular employee & full time consultant who has opted to join
this scheme & it is compulsory applicable to new join.
This policy is applicable to all the regular employee of all the units.
Employee name will be displayed on the notice board at the reception, wishing
him “A HAPPY BIRTHDAY”.
Mediclaim will be paid to only if the member is hospitalized for more than 24
hours.
Marketing
Department
(UNIT HEAD)
VICE PRESIDENT
MR.M a HANIA
H.O.D
(DEPUTY MANAGER)
MR. HITESH BHATIA
MARKETING OFFICER
MR. UMESH SHAH
MARKETING ASSISTANS
Marketing activities are numerous and varied because they basically include everything needed
to get a product off the drawing board and into the hands of the customer. The broad field of
marketing includes activities such as:
Designing the product so it will be desirable to customers by using tools such as marketing
research and pricing.
Promoting the product so people will know about it by using tools such as public relations,
advertising, and marketing communications.
Setting a price and letting potential customers know about your product and making it
available to them.
The need of recognition of customer.
Entertaining and materializing their requirement.
Vehicle weighing and physical dispatch of the product.
Identify customer.
Co-ordination with user and distribution channel.
It is task of breaking a total market in to the segments. It is the process of grouping the market in
to the segment with common characteristics.
MFL has divides its whole market in to the four segmentation i.e.
a. North zone
b. East zone
c. South zone
d. West zone
MFL has the many valuable customers which are frequently in the touch with the company for
the purpose of the purchase order. So the company has divide its whole marketing department on
the basis of the valuable customer.
The other reason is that the person who assign for particular customer consistently in touch with
customer on the behalf of the company so it can build the valuable relationship.
1. Zero level
2. One level
3. Two level
4. Three level
Meghmani use above two types of distribution channel (1) zero level and
(2) One level. They are deal B2B marketing. Meghmani majority customer is industrial unit
because they use the MFL chemical product and making their own products.
MR. M. A. HANIA
H. O. D.
MR. H. M.
PETHANI
ASSISTANT
MR. ALPESH
PATEL
To keep the record of cash receive & expenses of the company, it is a responsibility of
finance department. That to record all inflows & outflows. The company head office at
Ahmadabad looks over the major income & expenses.
To tally cash & bank balance of the company. The finance department employee checks
the balance of bank & cash.
To look over the bills of contractors, consumable & receivables.
Head office summarizes the data & prepares the quarterly & annually report.
Record keeping is the major activity of the finance department. The head office controls
the company‟s account department. So, the factory level account department sends the
record to the head office.
They have responsibility to pay the salary in time.
Monthly filing of sales tax returns, payments & getting the assessment done.
Co-ordination between head office & the factory level account is very important.
In MFL budget means the estimation about cost, here different officer estimates cost,
so the budget is fixed earlier to start the financial year. So the source of money also
supply up to the estimated budget. If the actual cost increase form budget, the financial
officers have to report to its manager. These are all noted in budget manual.
MFL budget period is prepared on yearly basis from 1 April to 31st March.
The factors which the company takes into consideration while preparing budget
are as follows-
Marketing/Sales
Capacity of the plant
Funds available
Expansion of the plant
Seasonal factors
5.3.4 - BUDGET CENTERS
Production
Material
Marketing
Finance
Personnel & Administration
Though safety in each field is of equal importance, safety in chemical field needs more attention
because of its specific nature. Chemical safety seems more complicated than civil, mechanical or
electrical safety because each chemical has many properties, many processes, many hazards and
many controls. The state, pressure, temperature. Process parameter etc., are also changeable.
Many hazards data and complete reaction documents are still not available. Many hazards are
known after the accident only as in case of Bhopal and so many incidents. Engineering controls
may not be possible or available at many places. Control devices and personal protection are
inadequate many times. Warning devices many either not be available or not be functioning well.
All these diversified working condition and operation situation pose many dangers which need
their proper knowledge and attention followed by proper measures and proper prevention as well
as corrective maintenance.
Once upon a time factories were dominating in our country, but chemical Factories, small
and big have been extensively increased. Process wise the highest numbers of factories in
Gujarat are of chemical and chemical product. Chemical company out of total 21220 i.e. 2.36%
chemical factories in the state in 2001. Employment wise it employed 24803 workers out of total
907101 i.e. 2.73% in the state. That accident wise also it is second contributing 1090 out of
12131 i.e. 8.98% accidents. The percentage of fatal accident in chemical factories was 30.89% in
1997 in Gujarat.
Indian statistics of 1979 state that there were 9485 out of 135173 i.e. 7.01% chemical
factories and 609000 out of 6797000 i.e. 8.95% worker in these factories. As the latest all India
statistics is not available, it is estimated that this percentage would have reached up to 10%.
During 1992 there 4141 out of 64631 i.e. 6.40% accidents in chemical factories which can also
be estimated to rise up to 8% during last 6 years.
Thus it can be concluded that there are about 10% chemical factories in India, employing
10% of total manpower and contributing @10% of total accidents.
Bhopal accident is remarkable. It caused more than 2500 deaths, many more injuries and
became world famous attracting everybody‟s attention toward chemical safety. It has opened the
eyes and shaken the governments and all safety people to wake up. Many expert committees
have been formed and safety reports are published. The factories act is rapidly amended to
include many matters on chemicals wave is still continued. This shows the significance of
chemical safety.
STAFF
STAFF
SAFETY SAFETY
SUPERVISOR 1 SUPERVISOR 2
WORKERS WORKERS
SAFETY COMMITTEE
Director or safety & health executive is at the top of the line of authority. He has PA
assistance. Health, industrial hygiene and environmental departmental. They reportable to
director but not to each other. They may consult or adviser each other but cannot compel work.
Safety manager has safety officer(s) with staff. They have safety supervisors under them who
supervise their respective areas and worker allotted to them. Similarly health department has
doctor under them with OHC. Environment dept. has environed engineers, lab and staff.
Thus after planning, organization and staffing, directing is the fourth managerial
function. It is that part of the management process which guides. Inspires, instructs and harnesses
people to work effectively and efficiently to achieve the goals.
In a small unit where there is no safety officer or department or group of persons for
safety activity, even a single person-supervisor, occupier or worker should assume the duty of
safety management.
A PROJECT REPORT ON
Title: Employee
Consciousness
Towards Industrial
Health & Safety
I have prepared my project work on Industrial Health & Safety which is very important
for any organization. The aspect „Health & safety‟ comes under HR Department to maintain it in
the plant.
Safety in the simple terms, means free from the occurrence or risk or injury or loss.
Industrial Safety of Employee Safety refers to the protection of workers from the danger of
industrial accidents.
HR Head of MFL has explained in detail about the Health & Safety policy and the
guidelines been followed in the company during training period.
It has been observed that MFL is having very good safety policy and it is well
implemented and executed and at the other hand MFL is producing very hazardous fertilizers and
chemicals so the health and safety of the employees must be taken into consideration as it is very
important aspect for the company. So I decided to prepare my project report on this topic
because I was curious to know whether the company is following the policies.
7.3.1 - HEALTH
Health means soundness of the body, freedom from disease. Health is a condition of
complete physical, mental & social wellbeing& entirely absence of disease.
Heal this outcome of the mutual action between the person & his / her environment.
He/she is healthy who is well adjusted. Significance of Industrial Health Industrial health refers
to a system of public health & preventive medicine which is prevalent within the industries.
Workers spend a great deal of their time in industrial settings. In many industries, workers are
exposed to various types of health hazards. Unless the working conditions – lighting, ventilation,
cleanliness, temperature, space, etc. are the some of the very important things without which the
workers cannot concentrate on their work. They do not feel like working in hard situations and
continuously for a long time. As a result their productivity will be low. Secondly, ill health will
force workers to be absent from work. There will be high rate of absenteeism and Labor turnover
and this is not good for any organization.
The quality of work will suffer and the firm‟s resources will be wasted. In
addition to this, industrial discontent and indiscipline will arise.
Safety refers to the absence of accidents. Safety can also be understood as the protection
of the workers from danger of accidents. The management is primarily responsible for safety.
Management involves all managers including the top management. All department heads & their
management staff including supervisors are equally responsible for the safety of their workers &
equipment. Safety is a team effort. Since safety involves life & money, no one can absolve their
responsibility. A worker who is working with a machine is equally responsible for the safety of
his life as well as the lives of his colleagues. Employee Safety Industrial workers are exposed to
several types of hazards and accidents. Due to rapid industrialization, mechanical, chemical,
electrical and radiation hazards have increased. Every year lakhs of employees are injured in
factories, mines, ports, railways, etc. leading to partial or total disablement. An industrial
accident is a sudden and unexpected occurrence in an industrial undertaking causing body injury
to one or more persons and interruption in the orderly progress of work. So now day‟s safety is
the most important aspect of every organization. Industrial safety and efficiency are directly
related to each to industrial safety and take adequate steps to prevent industrial accidents. other.
Safety measures prevent accidents and ensure regular flow of work. Safety also helps to improve
the morale and productivity of the workers. It contributes to team work and sense of belonging
among employees. Surveys and studies reveal that wherever safety measures are good, labor
productivity is high. This is so because employees can concentrate on their work with confidence
and without fear. Moreover, rules and regulations prescribed under labor laws require employers
to provide certain minimum safety measures to their employees. Therefore, every employers
Source or situation which is potential for harm in team of human injury or ill health,
damage to property, damage to work place environment or a combination of these. Risk
Combination of likelihood and consequences of a specified hazard event occurring. Hazard is a
cause & Risk is its effect similar to aspect & impact.
>>SERIES
A system that enables organization to manage occupational Health & Safety Risk to
employees and other interested parties. Compliance to Regulations and brings continuous
improvement.
7.6.1 - Introduction
The first Factories Act in India was passed in 1881. It was designed primarily to protect
children and to provide for some health & safety measures. It was followed by new factories act
in 1891, 1911, 1922, and 1934. The Act of 1934 was passed to implement the recommendations
of the Royal commission on Labor in India and the conventions of the International Labor
Organization. The experience of the working of this Act revealed a number of defects and
weaknesses which hampered effective administration of the Act. Further, the provisions of this
Act regarding safety, health and welfare of the workers were also found to be inadequate and
unsatisfactory.
Hence, a new Factories Act was passed in 1948 and came into force w.e.f. 1st April,
1948.
The objective of passing the Factories Act, 1948 was to consolidate and amend the new
law regulating labor in factories. It was enacted primarily to protect workers employed in
factories against industrial and occupational hazards. It tries to secure for the workers
employment conditions conducive to their health & safety. The Factories Act, 1948 is a piece of
legislation covering all aspects regarding factories namely: approval, licensing and registration of
factories, the inspecting authorities, health, safety, welfare, working hours, employment of
workers-adults and young children, annual leave and penalties etc.
The Act extends to whole of India. The Act had been extended to the Union Territories of
Dadra and Nagar Haveli, Pondicherry, Goa, Daman and Diu and it has also been extended to the
state of Jammu and Kashmir in the year, 1970. Thus now it extends to the whole of India.
The provisions of this Act are applicable to all factories including factories belonging to
Central or any State Government unless otherwise excluded, and the benefits of this Act are
available to person who may be covered within the meaning of the term‟ worker‟ as continued in
the Act.
7.6.2.1 - HEALTH
The Factories Act, 1948 under its chapter III contains various provisions regarding
measures to be adopted by the occupier of the factory to maintain proper environment of work in
the factory. Following measures are required to be adopted in regard to health:
A. Every factory shall be kept clean and free from effluvia from any drain, or other
nuisance, and in particular:
I. Accumulations of dirt and refuse shall be removed daily by sweeping from the floors and
benches of workrooms and from passage and disposed of in a suitable manner.
II. The floor of every workroom shall be cleaned at least once in every week by washing,
using disinfectant where necessary, or by some other effective method.
1. Disposable of wastes Effluents {section 12}
2. Ventilation and Temperature {section 13}
3. Dust and Fumes {section 14}
4. Artificial Humidification {section 15}
5. Overcrowding {section 16}
6. Lighting {section 17}
7. Drinking Water {section 18}
7.6.2.2 - SAFETY
1. Fencing of machinery{section21}
2. Work on or near machinery in motion {section 22}
3. Striking Gear or Device for cutting of power {section 23}
4. Self-Acting Machine {section 24}
5. Casting of New Machinery [section 25]
6. Employment of Adolescents on Dangerous Machine {section 26}
7. Prohibition of Employment of Women and Culture Near Cotton Openers {section 27}
8. Hoists and Lifts {section 28}
9. Lifting Machines, Tackles Chains and Ropes {section 29}
10. Revolving Machinery {section 30}
11. Pressure plant {section 31}
12. Floors, stairs etc. {section 32}
13. Pits and Opening in Floors {section 33}
14. Excessive Weights {section 34}
15. Protection of Eyes {section 35}
16. Precautions against dangerous fumes {section 36}
17. Precautions against the use of portable Electric lights {section 36A}
18. Explosive or Inflammable gas or Dust {section 37}
19. Precautions in case of fire {section 38}
20. Power to required specification of Defective part {section 39}
21. Safety of Building and Machinery {section 40}
22. Power to make rules {section 41}
7.6.2.8 - PENALTIES
This study will be helpful for the organization to take corrective action if required on
accordance of the study.
The study will act as a report, which helps to the organization as well as students.
This study will be helpful to increase the awareness in the employees by asking those
questions so that they can take persuasions accordingly.
To reduce number of accidents occurring in the organization.
9. Data Collection:-I have collected the data through questionnaire. The data collection
would be primary in nature through the survey.
10. Data Analysis:-I have analyzed data through percentage method of statistics &
represent Findings with the use of tables & chart.
8.2 - LIMITATIONS OF THE STUDY
1. Industrial Health & Safety is a very vast field, so there is a possibility that all the aspects
of the study cannot be covered.
2. The study is based on the responses of the respondents which may not be true.
3. I have limited period of two months to carry out my project work at the company. Time
can be a limitation in itself.
4. The participants / respondents are from only one category of employees. So it can be said
that the report is a biased one as it only considers one category of employees and for this
reason the information collected may not be correct.
□ YES
□ NO
TABLE – 1: The table of safety policy.
Responses Respondents %
NO 0 0
Interpretation: From the above table and chart it can be seen that all the
respondents have agreed that organization has a well-defined Safety policy.
□ YES
□ NO
TABLE – 2: The table of provisions of factories acts pertaining to safety.
Responses Respondent %
YES 77 77
NO 23 23
TOTAL 100 100
Interpretation: From the above table & Chart it can be seen that 23(76.66%) are
aware of the provisions of factories acts and remaining 07(23.33%) are unaware of
the provision of factories acts of safety.
TABLE – 3: The table of source where the information about safety is available.
RESPONSES RESPONDENT %
Superior 25 25
Posters 10 10
Training Program 25 25
Sign Board 20 20
Colleagues 12 12
Other source 8 8
CHART – 3: The chart level of source where the information about safety is available.
Interpretation: From the above table & Chart it can be seen that 16.86%
respondents have supported to the training programmed. Then after 18.07% are
influenced by Sign Board. 18.07% respondents are influenced by posters. 13.25%
are Influenced by superiors and 13.25% are influenced by colleagues and
Remaining 2.40 says others sources.
RESPONSES RESPOND %
ENT
YES 100 100
NO 0 0
TOTAL 100 100
CHART – 4(A): The chart level of clear with safety policy of MFL.
Interpretation: From the above table & chart it can be seen that Safety policy of
MFL is very clear & positive for all employees.
RESPONSES RESPOMDENT %
CLEAR & POSITIVE 55 55
EASY & UNDERSTANDABLE 25 25
COMPLICATED 13 13
AS PER ORG. GOAL 7 7
Interpretation: From the above table & chart it can be seen that Safety policy of
MFL is very clear & positive for all employees.
□ Yes
□ No
RESPONSES RESPONDENT %
YES 100 100
NO 0 0
TOTAL 100 100
CHART – 5(A): The chart level of under gone the periodical medical checkup.
Interpretation: From the above table & chart it can be seen that all the employees
have under gone the medical checkup ones in a year.
RESPONSES RESPONDENT %
ONES IN YEAR 100 100
TWICE IN YEAR 00 00
TOTAL 100 100
100
90
80
70
60
RESPONDENT
50
%
40
30
20
10
0
ONES IN YEAR TWICE IN YEAR TOTAL
Interpretation: From the above table & chart it can be seen that all the employees
have under gone the medical checkup ones in a year.
RESPONSES RESPONDENT %
COMPLETELY 100 100
PARTIALLY 0 0
NOT AT ALL 0 0
TOTAL 100 100
Interpretation: From the above table & chart it can be seen that all the employees
are completely aware of using the safety equipment.
RESPONSES PESPONDENT %
YES 27 27
NO 73 73
TOTAL 100 100
Interpretation: From the above table it can be seen that 23(76.66%) respondents
are saying that they have never met with any accident at their workplace and
remaining 07(23.33%) have faced minor accidents at workplace.
TABLE – 8: The table of accident takes place in your department than what you do?
RESPONSES RESPONDENT %
CALL FOR HELP 30 30
INFORME HR DEPT. 10 10
TAKE PERSION TO THE 50 50
HOSPITAL
LEAVE THAT AREA 2 2
OTHER WAY 8 8
CHART - 8: The chart level of accident takes place in your department than what you do?
Interpretation: From the above table it can be seen that 23.33% respondents have
supported 3rd option i.e. TAKE PERSON TO THE NEAREST FIRST AID
CENTER. 25% of respondent says that they will inform the HR person. 7.5% and
5% says they will call for help and leave that area respectively.
RESPONSES RESPONDENT %
YES 100 100
NO 0 0
TOTAL 100 100
Interpretation: From the above table & chart it can be seen that all the
respondents have agreed that MFL organize Safety Training Programmer.
RESPONSES RESPONDENT %
THEORITICAL 0 0
PRACTICAL 0 0
BOTH 100 100
TOTAL 100 100
CHART - 10: The chart level of different types of training program organized.
100
90
80
70
60
50
40 RESPONDENT
30 %
20
10
0
Interpretation: From the above table & chart it can be seen all the respondents
says that both type of training theoretical and practical are organized in the
company.
TABLE – 11: The table of top management is involved in maintaining the health & safety
standard or the organization.
RESPONSES RESPONDENT %
YES 83 83
NO 17 17
TOTAL 100 100
CHART - 11: The chart level of top management is involved in maintaining the health & safety
standard or the organization.
100
90
80
70
60
RESPONDENT
50
%
40
30
20
10
0
YES NO TOTAL
Interpretation: From the above table & chart it can be seen that all respondents
are strongly believe that the top management is involved in maintaining the
health & safety standards of the organization.
RESPONSES RESPONDENT %
YES 95 95
NO 5 5
TOTAL 100 100
Interpretation: From the above table & chart it can be seen that 29(96.66%) know
how to use FIRE EXTINGUISHER while only one respondent don‟t know it.
RESPONSES RESPONDENT %
YES 97 97
NO 3 3
TOTAL 100 100
100
90
80
70
60
RESPONDENT
50
%
40
30
20
10
0
YES NO TOTAL
Interpretation: From the above table & chart it can be seen that 28(93.33%) know
the location of the safety box while remaining does not know.
RESPONSES RESPONDENT %
YES 75 75
NO 25 25
TOTAL 100 100
100
90
80
70
60
RESPONDENT
50
%
40
30
20
10
0
YES NO TOTAL
Interpretation: From the above table & chart it can be seen that 25(83.33%) know
the location of the emergency siren while 5(16.66%) does not know.
RESPONSES RESPONDENT %
YES 70 70
NO 30 30
TOTAL 100 100
CHART - 15: The chart level of telephone no. of nearest Health center & Fire Brigade.
100
90
80
70
60
RESPONDENT
50
%
40
30
20
10
0
YES NO TOTAL
Interpretation: From the above table & chart it can be seen that 20(66.66%)
respondent Know the telephone number of the nearest Health Center & Fire
brigade.
RESPONSES RESPONDENT %
YES 77 77
NO 23 23
TOTAL 100 100
100
90
80
70
60
RESPONDENT
50
%
40
30
20
10
0
YES NO TOTAL
Interpretation: From the above table & Chart it can be seen that 27(90%)
respondents are aware of dangerous points in the plant.
The sources where the information about safety is available are superior
16.86% Posters 18.07% Training program 18.07% Sign board 13.25%
colleagues 13.25% other sources 2.40%.
All respondents are very clear with the safety policy of MFL. Safety policy
is clear and positive for all employees.
All the employees have gone under medical checkup ones in a year.
There are various Safety equipment‟s provided by the company that are
Safety shoes, Ear plugs, Helmet, Safety apron, Hand gloves, Safety glass,
Fire protection glass, etc. and all the employees are fully aware of how to
use the safety equipment‟s.
23(76.66%) respondents are saying that they have never met with any
accident at their workplace and remaining 07(23.33%) have faced minor
accidents at workplace.
All respondents agreed that MFL organize safety training program and both
type of training program are organize theoretical and practical.
All respondents are strongly believed that the top management is involved in
maintaining the health & safety standards of the organization.
27(90%) respondents are aware of dangerous points in the plant. While only
3 respondents are not aware of dangerous points.
11.2 - Conclusion
It may be concluded that the safety standards are very good. The manpower is also quite good in
maintaining health & safety. The top management is also involved in maintaining health &
safety standards of the organization. Thus it maybe concluded that consciousness towards
industrial health & safety is satisfactory to the management as well as employees.
Respected Sir/ma‟am,
I, student of MBA from Shri M.H. Kadakia institute of management
and computer studies (MBA Program) am undergoing project work in your esteemed
organization. Your co-operation will help me to complete this study successfully.
Thanking you.
fully
partially
no
3) Which are the sources where the information about Safety is available?
□ Superior □ Sign board
□ Posters □ Colleagues
□ Training Program
□Other sources _________________
10) From the following, which type of training is organized? Name the
Program.
□ Theoretical
□ Practical
□Both
11) Do you believe that the Top management is involved in maintaining the
Health & Safety Standards or the organization?
□ Yes
□ No
15) Do you know the telephone number of nearest Health center & Fire
brigade?
□ Yes
□ No
17) Do you have any suggestions for improving the Health & Safety
standards of the organization?
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