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Ultrasonic Cleaner User Manual

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0% found this document useful (0 votes)
206 views9 pages

Ultrasonic Cleaner User Manual

Uploaded by

Secreto Secreto
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Industrial class ultrasonic cleaner

Instruction Manual

Application:
Electronic factory, utensil, hardware, machinery, communication, bioloaical,
medical instrument, glasses, optical, jewelry, clock, watch, chemical, textile
auto part, ships, aviation, mining area, commercial cleaning.

Contact ATO:
Web: www.ato.com
Email: [email protected]
Tel: +1 800-585-1519
PREFACE OF USE
Thanks for purchase ultrasonic cleaner, please read the instruction manual carefully
before operation to avoid damage to the machine or any danger to personal safty.And
please keep it for reference.
Please make sure power supply is in rated range, before plug the machine. Refitting
is strictly prohibited! Attention that the control panel will be eroded by organic solution,
strong acid and strong alkali.

THE BASIC PRINCIPLE OF ULTRASONIC CLEANING


The cleaner uses ultrasonic energy (40 kHz) in the form of sound waves to create millions of
tiny microscopic bubbles in the solution that even works its way into holes and hidden cavities.
Loos-ening dirt on all surfaces that the solution touches. This action caled cavitation, occurs
thousands of times per second to gently yet thoroughly scrub contamination off the article
being cleaned. When you lift the item out of the cleaner, it's microscopicaly clean.

NOTES BEFORE USE


1. Ensure the power supply is in rated range before power cable is connected. Refitting is strictly
prohibited! Attention that the control panel will be eroded by organic solution, strong acid
ane strong alkali.
2. Ensure the earth wiring is well connected before starting.
3. Ensure the power key or knob is on the "OFF" place before starting.
4. Do not operate if the tank is empty, or ultrasonic generator will be damaged. lf heating is
need-ed, the water level shouldn't be less than2/3.
6. Please close the lid to reauce noise and pay attention to water and steam in case of burning
skin while open the lid.
7. Do not relocate the machine when fluid in the tank in case of overflow.
8. Please choose the proper sizes or types of baskets according the object to be cleaned
9. Suggest using water-soluble liquid for bentchtop ultrasonic cleaners. Strong acid or flammabili-
ty dleaner is forbidden. Donot heat when using flammable liquid such as alcohol, gasoline,
etc., heating is strictly prohibited, ultrasonic vibration for a long time cause temperature of
liquid increase, caution fire!
10. Do not use the machine in severe environment :
The place where temperature changes fiercely; The place where humidity is too high and is
easy to produce dew; The place where vibration or impact is strong; The place where exists corro-
sive gas or dust; The place where water, oil or chemicals splash; The place where is filled with
explosive and flammable gas ;

01
PRODUCT DRAWING&INDICATION

Digital timer heater adjustable with deeries series

Tank

Handle

Lid

Control
board
Drainage
Model
Ventilation
holes

Corner pad

Power switch
Fuse(a backup fuse)
Back The power plug

Degas

Ultrasonic indicator
Heater indicator Digital display screen
Digital display Degas indicator
screen
Semi-wave indicator
Temp
Temp Time
Heater ON/OFF Heater ON/OFF
Time

Power
adjustable
02
Digital timer heater adjustable plus series

Tank

Handle

Lid

Control
board
Drainage
Model Ventilation
holes

Corner pad

Power switch
Fuse(a backup fuse)
Back The power plug

PLUS
Time Progress bar
Indicator light
Display Temp Progress bar
Actual
实际温度

Set
设置温度

PLUS Key

Temp ON/OFF

Time ON/OFF

03
OPERATION STEPS
Before Operating Your Cleaner

Fill the tank with warm or tap water below the maxline;Add
required quantity of deaning solution. When using flammable
liquid such as alcohol, gasoline and so on, heating is strictly
forbidden! Ultrasonic vibration for a long time cause temperature
of liquid increase, cau-tionfire.

Plug the cleaner into a grounded oudet. Turn on the power switch
at the ank back, then machine is power on.

Start ultrasonic cleaning

PLUS series: At first setting, the time


S series: At first setting, the time is random is random, progress bar light on, turn
Touch "Time+" or "Time-" to set time, press the rotary knob clockwise to increase
"On/off" the ultrasonic active and the machine time. Turn counterclockwise to decrease
start to countdown. time. Corre-spondinaly the two digits on
the left of the display change
accordingly, and the time setting done
well. Press the rotary knob, ultrasonic
start working.

Plus Series Description: Time starts to countdown in minutes. The progress bar indicator lashes to show that the ultrasound starts to work.
When the countdown is over, the ultrasound stops working, the progress bar indicator recover light, press the knob again during the work,
When ultrasound stops working, the progress bar indicates Light stops flashing. The next boot,display of timer wil default last setting.

Heat

04
S series: At first setting, the temperature is Plus series: At first setting, the temperature is
random. Touch "Temp+" or "Temp-" to random. Turn the rotary knob clockwise or
increase or decrease temperature. Press" counterclockwise to increase or decrease
on/Off" button heat will active before reaching temperature. Press rotary knob heat will active
the setup temperature. before reaching the setup temperature.
Plus Series Description: Heating in degrees Celsius, the progress bar indicator light flashes, which say heater starts working, heat to the
specified temperature, When Heating Stop Working, the progress bar indicator recover light . Press the knob again during the work, the
heating stop working, the progress bar indicator light flashes. The next boot, display of heater will default last temperature setting.

Additional functions
Deqas: Ultrasonic work for 9 seconds, stop for 6 seconds, work for 9 seconds ets etc. Till
time is out. (some cleaner do not have this function)
Semiwave: Touch "Semiwave" to start half-wave Mode, ultrasonic power will cut in half.
(some cleaner do not have this function)
PLUS: The machine will work at 150-180% power (this will not affect the machine's
performance life) , which is used to clean object with stubborn stains. (Some machines do not
have this func-tion)
Power OFF
Press "ON/OFF" to stop working and then cut off the power, empty out the liquid, clean the
tank and the unit with doth for next use.
APPLICATION
Full series standard ultrasonic dleaners are made up of high quality stainless steel plate, which
is corrosion resistance and long lifespan, adopt with original South Korea ultrasonic transducer
and advanced adhesive technology, high electro-acoustic conversion efficiency and strong ultra-
sonic power outout. Eauipped with automatic constant temperature heatinq device, heating
range: room temperature-80℃
Skymen ultrasonic dleaner widely applied to industry of precision electronics, painting, filter
system, watch-clocks, glass, metal, jewely, and medical instruments deaning etc.

Industry The cleaning products materials Cleardirt


Semicon- Integrated circuit, power tube, slicon wafer, diode, lead frame, Hards, etching oil,stamping oil,
ductor 'capillary, tray, etc pollshing wax, dust partides,etc

Tube parts, cathode ray tube, printed circuit board, quartz parts, Fingerprint,powder,cutting oil,
Electrical& stamping oil, iron filings,
electronic components, telephone switching equipment, speaker
electonic polishing materials, wanut
machine components, power meter, LCD glass, core iron parts, computer
powder, polishing wax, resin,
floppy disk, vido parts, hoop parts, head, photo die mask,etc dust etc

Precision Bearing, sewing machine parts, typewriter, textile machine, Machine cutting oil,iron filngs,
machine optical mechanical device, gas valve, watches, cameras, metal polishing powder, finger print
fill element,etc, oil, grease, dirt etc,
Optical Glasses, lens prism, optical lens, filter lens, glass device, film, Plastic, resin, paraffin, finger
device optical fiber, etc. printing, eto

Hardware & Bearing, gear,bal, metal shaft parts, tools, adjustable valve, and Cutting oil, iron flings, grase
machinery acylinder parts,burner,copm pressors,hydraulic press, gun and polishing powder, finger
parts ultracentrifuge, city water faucet, etc printing, and so on.

Medical lron filings,polishing powder oil,


instrument Medical instrument, denture, etc. stamping oil, dirt,etc.

05
Polishing scrap iron,oil,black
iron shell.rust,oxidation shell,
Electroplate Galvanized parts,mold,stamping parts,etc. scrap iron,polishing powder,
stamping oil,dirt etc
Poston ring,carburetor,flow meter housing,compressor shell,electrical lron filings,polishing powder,oil,
Car parts components,etc 'stamping oil,dirt,etc
Chemical Chemical colloid,glue, and
Chemical or artificial fiber nozzle filter protector,chemical fiber texture,etc othersolid material,dust,etc
fiber

MAINTENANCE
Maintenance
Regularly use high-pressure wind blown away dust for electrical parts Clean the tank at least
once a week
Troubleshooting
NO Problems Possible causes Solutions Remarks
A.Power supply not connect A.Check and plug power switch
B. Fuse broken B.Check the fitted power supply and change
the same specification fuse
No
1 C.Cable short circult C.Connect fitted cable or replace a new
Ultrasonic D.Transducer short circult D.Inquiry our after service engineer
E.PCB Board broken E.Check the broken part and change it
F.Other reasons F.Inquiry our after service engineer

A.Replace timer or digital control panel


2 Time control A.Timer failure
failure B.other reasons B.Inquiry our after service engineer
A.Heater power switch bad A.Check heating plug and connect wel.check
linkage outlet line with multimeterif OK and resistance
value is few hundred OHMs.
Suggestion
3 No heating B.Fuse burn out B.Change the same specification fuse
50-60°C
C.Heating pad burn out C.Replace the bad heating pad if open circuit
D.Digital display board out of D.Check the broken part and change it
control E.Inquiry our after service engineer
E.Other reasons
A.Thermostant loosen A.Fasten the thermostat header.
Temperatur B.Thermostat tube broken B.Replace thermostat.
4 control C.Check the broken part and change it.
C.Digital display out of controll
failure D.Other reasons D.Inquiry our after service engineer
A.too high too low liquid surface A.Adjust liquid into the best surface
B.too high too low temperature B. Adjust temperature into the most fitted
Not well Suggestion
5 C.Not suitable cleaning liquid C.Stop and switch off power supply,replace
50-60°C
cleaning suitable liquid after the previous liquid cool down
D.Other reasons D.Inquiry our after service engineer
A.Customer side not grounded A.To ensure grounded
6 Electricleakage
B.Machine not grounded B.Check if machine earth wire looser
7 Other problems

06
OPERATION PROCEDURE
Mechanical time & heater adjustable series
model Frequency Transducer Capacity Tank size(mm)
(KHz) (Pes) (L)
Unit size(mm) Heating power
(W)
Ultrasonic power
(W)
Time(M) Temperature (℃)

JP-020S 40 2 3.2 240x135x100 270x185x230 100 120/60 0~30 room temp~80

JP-030S 40 3 4.5 300x150x100 330x200x235 200 180/90 0~30 room temp~80

JP-031S 40 3 6.5 300x150x150 375x200x275 200 240/120 0~30 room temp~80

JP-040S 40 4 10 300x240x150 380x290x280 200 300/150 0~30 room temp~80

JP-050S 40 5 14.5 300x240x200 370x270x325 200 360/180 0~30 room temp~80


JP-060S 40 6 15 330x300x150 400x350x280 300 480/240 0~30 room temp~80

JP-070S 40 8 20 330x300x200 400x300x200 300 480/240 0~30 room temp~80

JP-080S 40 8 22 500x300x150 585x330x280 500 480/240 0~30 room temp~80

JP-100S 40 10 30 500x300x200 585x327x333 500 600/300 0~30 room temp~80

Digital timer heater adjustable plus serie

model Frequency Transducer Capacity


(KHz) (Pes) (L)
Tank size(mm) Unit size(mm) Heating power
(W)
Ultrasonic power PLUS-Ultrasonic power
(W) (W)
Time(M) Temperature (℃)

JP-020PLUS 40 3 3.2 240x135x100 270x185x275 100 120 180 0~99 room temp~80
JP-030PLUS 40 5 4.5 300x150x100 330x200x280 200 180 300 0~99 room temp~80

JP-040PLUS 40 8 10 300x240x150 380x290x315 200 240 480 0~99 room temp~80


JP-060PLUS 40 10 15 330x300x150 400x357x320 300 360 600 0~99 room temp~80
JP-080PLUS 40 14 22 500x300x150 580x335x330 500 480 840 0~99 room temp~80

JP-100PLUS 40 18 30 500x300x200 580x335x385 500 600 1080 0~99 room temp~80

07
MAINTENANCE CARD

Ultrasonic cleaner
EX factory date:
Machine number:
Work voltage
Work current
Rated power

Maintenance care records


Maintenance care solution replacement part contact person

01
02

03

04

05

06
07

08

09

10
11
12

Please contact supplier if trouble cannot be removed !

08

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