STC-Jibail Utilities Park & Pilot Plants Project

JOB SAFETY ANALYSIS – WORKSHEET

Document No.: TCC-WIS-UPP-JSA-002 Rev.01

JOB DESCRIPTION- Date: 28.11.2019 JSA number: TCC-WIS-UPP-JSA-002

Steel structure installation  NEW  REVISED

JOB SAFETY ANALYSIS
Department: EPM

JOB LOCATION (Plant): STC-Jubail Utilities Park & Pilot Plants Project AREA: WAREHOUSE: STC-J project area

RESPONSIBIL
BASIC STEP POTENTIAL HAZARDS MITIGATION PLAN STATUS
ITY

1.1.1 Secure necessary permit; Permit receiver

1. Apply for permit to work 1.1 Non-conformance e 1.1.2 Permit receiver shall be available throughout the duration of the activity; Supervisor
1.1.3 Work permit shall be displayed on the work site eat all time.
2.1 Accidents due to the 2.1.1 All employees should attend the Safety Orientation before starting work.
lack of relevant working 2.1.2 A daily toolbox meeting is necessary in which job hazards assessment and
Construction
experience, safety measures should be clarified by foremen or supervisors.
Manager
orientation and 2.1.3 New employees are supposed to perform their duty under the directions of
awareness of the risks of those experienced.
the work involved. 2.1.4 Job specific training shall be done to all workers
2. Man power preparation
2.2 Not wearing personal
protective equipment, 2.2.1 Proper basic PPE are required.
resulting in injury time 2.2.2 Special PPE is required for Special work.
when the consequences 2.2.3 PEE shall be inspected daily prior to use by the User and Monthly by Supervisor
cannot avoid or mitigate Competent person ,Defective shall identify and removed
harm.

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Document No.: TCC-WIS-UPP-JSA-002 Rev.01
2.3 Before working
without technical
disclosure, result 2.3.1 Daily Job briefing should be done to all workforce tell worker how to do the
operational errors, work in a safe way.
leading various types of
accidents.
3.1.1 Every tool must be checked by competent persons and attached with tags /
sticker in corresponding color code of the month before being used. Imperfect
tools are strictly prohibited and its sticker should be removed. Construction
3.1.2 All workers shall be rained for the tools they are using ,including Hand Manager
3.1 Injuries caused by tools ,Power tools
tools and equipment 3.1.3 Handles and shield shall not be allowed to be removed.
3. Tools, Equipment
because of improper 3.1.4 Switches of the electric tools should be intact and credible but not auto-
preparation
usage or usage of locked.
imperfect tools. 3.1.5 Don’t make progress and modify the tools by yourself.
3.1.6 Disconnect the power supply before fixing or changing accessories of electric
tools.
3.1.7 tools required Third party training shall be attended the trainng and
possess the authorization certificates shall be available for reference
All moving mobile equipment should be inspected by company aproved
4.1 Faulty Equipment
equipment inspector prior to be admitted to site and having valid sticker.
4. Resources mobilization to 4.2 Equipment operator Mobile equipment operator should have the valid Saudi license and third party Construction
Site not qualified certification. Manager
4.3 Untrained workforce Only trained workforce for the similar kind of job should be mobilized for the job.

Job supervisor must conduct toolbox talk to all people involve in the job prior to
5.1 Safe job executing
start and explain to them all the safety point in the method that could be applied
5. Mobilization of steel procedure not discussed
and the safety precaution to be taken; Construction
structure materials to site
using trailer /boom truck Manager
5.2 Collapse and fall of 5.2.1 Ensure that the bed guard is installed;
material during transport 5.2.2 Secure load with minimum of two lashing or dog chain strap;rachet binder
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Document No.: TCC-WIS-UPP-JSA-002 Rev.01
shall use for securing the load
to site location
5.2.3 Load should be stable enough and properly stack.
Properly informed the driver/operator about location, hazard and invironment of
5.3 Miscommunication
the location
5.4.1 Ensure that flagman is present to mandate the movement of the equipment
5.4 Collision between
5.4.2 Operator/ driver must be qualified and SAG licensee;
man and equipment
5.4.3 Area must be fully barricade and proper signages must install.
6. Lifting and transport of
materials, structure with Refer special JSA
cranes and trucks
Refer specific
7. Loading & unloading of
Construction with forklift
materials using Forklift
JSA
8.1 Defections of power All the power tools must be inspected by competent person and be in good
tools conditions with correct color code.
The cable should be managed properly and damaged cable must be removed from
8.2 Electric shock
site. Construction
8. Foundation chipping
Manager
8.3 Personal falling down Strictly following working at height procedure.
Basic PPE should be used at all time and dust mask and face shield should be used
8.4 In healable fly ash
while performing chipping activities.
9.1.1 Keep hands off from line of fire;
9. Setting base plates Pinch point Supervisor
9.1.2 Wear appropriate hand gloves for the activity.
10.1 Fall of steel 10.1.1 Riggers to secure the steel structure properly before lifting;
structure 10.1.2 Secure the hand tools with rope to prevent from falling to the ground.
10. Assembly and erection 10.2.1 Keep hands off from line of fire;
10.2 Caught in between Construction
of steel structure using 10.2.2 Use leather gloves and proper handling of materials.
crane Manager
10.3.1 Proper clearance to maintained from sorrounding objects;
10.3 Struck by materials
10.4 falling of tools
10.3.2 Avoid under neat the suspended load.
10.3.3 Tools shall be secured to prevent falling from the height

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JOB SAFETY ANALYSIS – WORKSHEET

Document No.: TCC-WIS-UPP-JSA-002 Rev.01
11.1 Wrong positioning 11.1.1 Trained and competent person for the Job;
during manual bolt 11.1.2 Observed proper positioning during the execution of the job.
tightening 11.1.3 Barricade shall be erected with sign board in erected working area
11.2.1 Remove defective tools immediately and return to tool room for
replacement or repair;
11. Assembly and erection
11.2.2 All Hand tools must be inspected and color coded for the month; Construction
of steel structure using of
spanner & torque wrench 11.2.3 Only use the right tools for the Job; Manager
11.2 Using defective tools 11.2.4 Homemade or fabricated tools are not allowed dispose them immediately;
11.2.5 Ensure torque wrench was calibrated prior to use;
11.2.6 All tools over 1.8m height need to have tools lanyard with decent size rope;
11.2.7 Appropriate PPE for the job include hard hat, safety glasses; steel toed
safety shoes, and safety gloves.
12.1.1 Never allow workers to work under suspended loads and lifting over plant
or nearby high voltage power line.
12.1 Defective or 12.1.2 The manual lifting gear must be inspected by competent person, and the
damaged, which is high
12. Assembly and erection portable to cause a major
pre-work inspection must be inspected on a daily basis. The defective lifting gear is
of steel structure using of accident. mandatory prohibited from site using.
Manual lifting gear (chain 12.2 Finger injury while 12.1.3 All lifting slings need follow safety require of color code prior to in
block and belt sling) using chain blocks operations
12.3 Overload and
12.1.4 Proper PPE Shall be used while using Chain block
improper using of chain
blocks 12.1-5 chain block SWL must be mentioned and overloading shall be avoided.
12.1.6 Chain block shall be used only for intended purpose

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JOB SAFETY ANALYSIS – WORKSHEET

Document No.: TCC-WIS-UPP-JSA-002 Rev.01
13.1.1 Wear inspected full body harness and follow 100% tie-off while working at
height.
13.1.2 Manlift operator should have the valid third party certification (TUV).
13.1.3 Manlift should be inspected by third party prior to be admitted to site and
having valid sticker.
13.1.4 Only two persons allowed in manlift basket.
13.1.5 Ensure that SWL is shown and visible on man lift.
13.1.6 Do not anchored lanyard on any structure.
13.1 Fall from height
13.1.7 Barricade and post signage “Danger, Men working above. Keep away,” the
from scaffolding
platform/ Manlift area below to prevent other workers from crossing.
13.1.8 Ensure that the scaffold are erected by competent scaffolding erector, tag
13. Alignment/fitting/ and inspected by certified scaffolding inspector.
correction of hole error by 13.1.9 In case of rain or storm the scaffold shall be inspected for the condition and Scaffolding
reaming or drilling on
signed by competent authority prior to use. inspector
scaffold platform or manlift.
13.1.10 Scaffold users shall not change the tag or working improperly over the Operator
scaffold.
13.1.11 Do not use the scaffold if RED TAG.
13.1.12 Only competent person / scaffolders can modify the scaffold.

13.2.1 Wear proper hand gloves during alignment and drilling of steel structure;
13.2.2 Use electric drill side handle to control the drill machine;
13.2 Hand & Finger injury
13.2.3 Keep hands off from line of fire;
13.2.4 Use center punch to guide the drill bit if necessary.

13.3 Fall of alignment & Secure the hand tools / drill machine with rope to prevent from falling to the
fitting tools ground.

14.1.1 The crane shall be inspected by competency person prior to use.

14. Installation of structure
14.1.2 Walkie-talkie shall be fully charged to make sure have enough battery for Operator
steel (Lifting of the 14.1Poor communication
structure, grating, handrail) using at site. Rigger
14.1.3 Unauthorized person is not allowed to step inside the lifting area.

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Document No.: TCC-WIS-UPP-JSA-002 Rev.01
14.2.1 Dedicated crane boom radius area to avoid clashing;
14.2.2 Lifting gears shall be inspected and in good condition;
14.2 14.2.3 The crane shall be set at stable ground and outrigger shall be fully
Overturning/Collapse of extended; Supervisor
crane 14.2.4 Nobody is allowed to step under the suspended load;
14.2.5 The operator shall not operate the crane without information from certified
and competency rigger;
14.3.1 Nobody is allowed to st under the suspended load;
14.3.2 Tagline is required to control the load; Operator
14.3 Falling of load
14.3.3 Softener shall be provided to protect sling/rope from sharp edges; Rigger
14.3.4 Sufficient rigger assigned on both ground & top level & other effected area.
14.4.1 The lifting area shall be barricaded and provided with proper warning signs; Site supervisor
14.4 Obstacles 14.4.2 The supervisor shall make sure the lifting radius area is free of wireline, Operator
structure, or other obstacles. Rigger
14.5.1 Wire rope shall be provided to secure the steel structure temporarily;
14.5 piece due to unfit Operator
steel piece
14.5.2 Do not force too much;
Rigger
14.5.3 Secure tools and steel before use of force.
15.1.1 Make sure materials are properly secured and arranged.
15.1.2 Proper toe boards should be placed to avoid falling of loose materials.
15.1 Falling of objects 15.1.3 No loose materials shall be leaved unattended at the edge of platforms. Operator
15.1.4 Always use gin wheel pulley and ropes to lift and lower materials to and
from trenches or elevated work platforms.
15.2.1 Full body harness shall be worn and 100% tie off policy shall be strictly
15. Work at height
followed.
15.2.2 Proper access and egress shall be made and used while working at height or
15.2 Falling of men entering into trenches. Operator
15.2.3 Ensure the working platforms are inspected and safe to use with green tags.
15.2.4 Three point of contact shall be strictly followed while accessing/egressing
on ladders.

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Document No.: TCC-WIS-UPP-JSA-002 Rev.01
15.3.1 All the cables and other loose materials shall be managed properly and
housekeeping shall be maintained.
Supervisor
15.3.2 Avoid working on slippery working platforms. Provide proper warning
15.3 Slip, trips, fall Forman
signage and warning boards.
Operator
15.3.3 Fall protection system or full body harness shall be worn all the time and
must be anchored properly.
Take interval rest during bolt tightening using torque wrench to minimize fatigue
16.1 Fatigue
due to excessive vibration.
16.2 Temporary/
permanent loss of Ensure to use ear mop/ ear plug when impack wrench are in peration.
hearing.
16. Bolted connection /
tightening using torque 16.3 Slip, trip and fall Full body harness with 100% tie-off required when working at height. Operator
wrench/ impact wrench
16.4.1 Remove defective power tools from site;
16.4.2 Torque wrench must be inspected and color coded the current month by
16.4 Damaged power tool
competent person before using;
16.4.3 Electrical cord connections must be double insulated.
Wear proper hand gloves during application of grouting. Check MSDS for safety
17.1 Skin contact
precaution in handling grouting chemicals.
Wear safety glass and face shield when using compressed air to clean the base
17.2 Flying particles &
17. Anchor bolts & grouting plate for grouting, barricade the area prevent other workers to come close during Operator
dust
air blowing/cleaning activity.
17.3 Slip of hand tools A proper and stable position must be established before tightening the anchor bolt
during tightening to prevent from slip or fall.
18. Installation of guy wire
for alignment of steel
18.1.1 Do not exceed pressure beyond the breaking strength guy wire;
structure using manlift 18.1.2 Follow manufacturer’s recommendation for the maximum allowable force
18.1 Breaking of guy wire Operator
can be applied on guy wire;
18.1.3 Guy wires should be inspected for defects before using.
18.2 Slippage of guy wire Ensure proper connection of guy wire on the structure to be align before Foreman
on anchor point strengthening. Position yourself away from the direction of guy wire in case it will Operator
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Document No.: TCC-WIS-UPP-JSA-002 Rev.01
break off.
18.3.1 Wear inspected full body harness and follow 100% tie-off while working at
18.3 Fall from height from
height. Supervisor
man lift
18.3.2 Manlift operator should have the valid third party certification (TUV).
19.1.1 Do not install grating alone. Use karabiner with attched websling or 3rd
party certified hook to adjust and align the grating.
19.1.2 Install rope grab/ or nylon rope on every tools using in elevated area
19.1.3 Area should be properly installed by barricade with corresponding signage
19.1 Falling object Supervisor
19.1.4 Do not leave any open hole, unstable grating etc. without securing cover or
19. Manual alignment of hard barricade with signage “OPEN HOLE”
grating 19.1.5 Proper housekeeping must be conducted before, during and after the
activity.
19.2.1 Keep hands off from line of fire;
19.2 Pinch point /cut 19.2.2 Wear appropriate hand gloves for the activity. Leather gloves for sharp
Supervisor
/laceration edges and object and coated gloves for general purposes;
19.2.3 Provide softener or pads on sharp edges.
20.1.1 Utilize a trained fire watch man during hot work activity;
20.1.2 Fire watch man to remain atleast 30 minutes after hot work activities;
20.1.3 Remove combustible and flammable materials in the area before starting
the welding activity;
20.1 Fire Supervisor
20.1.4 Welding sparks must be contained with fire blanket in welding area;
20. Welding, cutting,
grinding wok
20.1.5 Provide fire extinguisher in the area;
20.1.6 All open nearby sewage drop box must be covered with fire blanket before
welding starts.
20.2 Damaged to existing Site supervisor
nearby equipment/ Cover existing nearby equipment’s & facilities with fire blanket. Operator
instruments / facilities HSE/EHSS

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Document No.: TCC-WIS-UPP-JSA-002 Rev.01
20.3.1 All the workers conducting cutting or grinding must wear face shield;
20.3.2 Never use a damaged disk;
20.3.3 Never remove the guard of the rotating machine;
Site supervisor
20.3 Using of grinder 20.3.4 Make sure to use matched disk for the grinder;
Operator
20.3.5 Never remove the guard of the rotating machine;
20.3.6 Use proper mandatory personal protective equipment and the special PPE
required for the job such as face shield.
Wear full body harness and follow 100% tie-off during visual inspection of steel structure at
21. Visual inspection Fall from height
height. Operator
22.1.1 Wear suitable hand gloves for this activity.
22.1 Chemical skin Foreman
22. Painting or galvanized 22.1.2 Wear appropriate respirator during painting or galvanizing of steel
contact Operator
structure.
23.1.1 Work with extra care when sand storm or mild rain, but stop lifting works
when the speed of wind is more than 32kmph/20mph.
23.1 Weather conditions Site supervisor
23.1.2 Stop ground activities when the wind speed reach 40.2kmph/25mph.
like rain, sand storm and Foreman
23.1.3 Use appropriate PPE in adverse weather.
high wind. Operator
23.1.4 Shelter must be installed to protect workers from a heavy rain, sand storms
and hot climate.
22.2.1 Monitor the humidity and temperature; display the flags according to the
23. Working in adverse
level.
condition
22.2.2 Attention shall be given to workers in the direct sunlight, cool drinking
water and rest shelter shall be provided. Site supervisor
23.2 Heat stress 22.2.3 Buddy system in place. Foreman
22.2.4 Stop work when heat stress index over 50˚C. Operator
22.2.5 Ensure the workers are aware of the heat effects on body.
22.2.6 Constant monitoring, supervision and rotation of workers required.
22.2.7 Provide cool drinking water.
24.1.1 Obtain permit extension / proper night work permit before commencement
24.1 Accident may Site supervisor
of work. Permit should be availed from the concerned authority.
24. Night work happen due to the follow Foreman
24.1.2 All the night work requirements will be meet according to the procedure
poor illumination. Operator
such as: ratio of safety personal, illumination requirements, and make sure
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Document No.: TCC-WIS-UPP-JSA-002 Rev.01
medical supports and ambulance.
24.1.3 Adequate lighting arrangement must be provided.
24.2.1 Conduct TBM and advice work front to take adequate sleep / rest in the day
time.
24.2.2 Use proper PPE, use clear safety goggles.
Supervisor
24.2.3 Ensure availability of the standby vehicle. Ensure barricades and caution
24.2 Slip, trip and fall Foreman
boards displayed.
Operator
24.2.4 Use high visibility jacket while working on the road or side of the road.
24.2.5 Crane operation shall only be carried out if authorized.
24.2.6 Close supervision is required.
25.1.1 Supervisor, riggers and operator shall ensure that all rigging gears and
25.1 Tripping or incised supporting materials are removed safely.
Site supervisor
wound by improperly 25.1.2 Access should be kept for material storage area.
25. Housekeeping Foreman
arranged material storage 25.1.3 Properly arrange the delivery of materials to avoid prolonged material
Operator
blocking access. storage.
25.1.4 Proper access to be used.
26.1 Failure to close the
25.1.1 Work permit shall be close in compliance with EPM SHEM-08.10 work Permit receiver
26. Closing of work permit work permit which is a
permits. HSE/EHSS
violation

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Document No.: TCC-WIS-UPP-JSA-002 Rev.01
REQUIRED AND/OR RECOMMENDED P.P.E. Safety Helmet, safety glass, safety harness, safety gloves, safety mask, earplug& face shield.
Prepared by: JSA Team Leader Acknowledged by: Construction Manager:
Name:__________________ Signature:________ ID #: _______
Name:______________ Signature:__________ ID#: __________
JSA Team Members:
Departme
Name ID # Signature Date Reviewed and acknowledged by Operation Sr. Manager In case of Major/
nt
Significant Risk (Critical Activity).

Name:______________ Signature:__________ ID#: __________

Comment: …………………………………………………………………………………………………
…………………………………………………………………………………………………………………..
…………………………………………………………………………………………………………………..
…………………………………………………………………………………………………………………..
…………………………………………………………………………………………………………………..

Approved by E&PM HSE Manager:

Name: _____________________ Signature: __________ ID #: ________

Approved by E&PM HSE Sr. Manager in case of Major / Significant Risk
(Critical Activity).

Name:_____________________ Signature:__________ ID #:________

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