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L932 Installation & Operation Manual: Intelligent Pump Controller

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0% found this document useful (0 votes)
343 views

L932 Installation & Operation Manual: Intelligent Pump Controller

Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 27

Intelligent Pump Controller

Installation & Operation Manual


L932
Ver.1.1
Intelligent Pump Controller Installation & Operation Manual L932

Conventions used in this manual

In the manual the following symbols will be used:

! Generic danger Failure to comply with the safety regulations that follow can
irreparably damage the controller or equipment.

Electric shock risk Failure to comply with the safety regulations that follow
can cause death or serious personal injury.

WARNINGS
Read this manual carefully before any operation.
Please keep this manual for future use.

WARNING!!

■Before carrying out any installation or maintenance operation, controller must be disconnected form the
power suppiy;
■Don't open the cover during running the controller;
■Don't put wire ,metal bar filaments etc into the controller;
■Don't splash water or other liquid over the controller;

! CAUTION
■The electrical and hydraulic connections must be carried out by competent, skilled.qualfied personnel;
■Never connect AC power to output uvw terminals;
■Ensure the motor, controller and power specifications matching;
■Don't install the controller in the following condition;

55

corrosive gas or Extreme heat and cold,


mechanical shock corrosive liquid acceptable temperature
range: -25℃ +55℃

Salt

Salt mist corrosion Rain and Moisture flammable material:


solvent

Installation & Operation Manual Ver.1.1


Intelligent Pump Controller Installation & Operation Manual L932

TABLE OF CONTENTS

1 INTRODUCTION … …………… … … … … ……………… … … … … ……………… … … … … …………… .1.


1.1 Applications …… … … … … ……………… … … … … …………… … … … … ……………… … … … … .1.
1.2 Technical parameter & features ……………… … … … … ……………… … … … … ……………… … .1.
1.3 Controller components…… … … … … ……………… … … … … …………… … … … … ……………… .3.

2 INSTALLATION…… … … … … ……………… … … … … …………… … … … … ……………… … … … … … .5.


2.1 Electrical connection to the power supply line and electrical pump …………… … … … … ……… .5.
2.2 Function switch setting……… … … … … ……………… … … … … ……………… … … … … ………… .6.
2.3 Parameter Calibration setting & erasing …… … … … … ……………… … … … … ……………… … .7.

3 ELECTRICAL CONNECTION ……… … … … … ……………… … … … … ……………… … … … … ……… .8.


3.1 Installing liquid probe & float switch … … ……………… … … … ……………… … … … … ………… .8.
3.2 Electrical connection for different application ……… … … … … ……………… … … … … ………… .9.
3.2.1 Water supply by liquid level control through float switch or liquid probe ………… … … … … …………… .9.

3.2.2 Water supply by pressure control through pressure switch & pressure tank ……………… … … … … … .14.

3.2.3 Drainage by liquid level control through float switch & liquid probe … ……………… … … … … ……….16.

4 BASIC OPERATION……………… … … … … ……………… … … … … ……………… … … … … ………….19.


4.1 Switching to MANULA mode……………… … … … … …………… … … … … ……………… … … … ….19.
4.2 Switching to AUTO mode …………… … … … … ……………… … … … … …………… … … … … …….19.
4.3 Pump protection…………… … … … … ……………… … … … … ……………… … … … … …………….19.
4.4 Pump last five failure record displaying… … … … … …………… … … … … ……………… … … … … .19.
4.5 Pump accumulative running time displaying…… … … … … …………… … … … … ……………… … .20.

5 ELECTRICAL CONNECTION FOR PUMP MOTOR


WINDING OVER TEMPERATURE PROTECTION … ……………… … … … … ……………… … … … ….21.

6 COMMUNICATION LINK… … … … ……………… … … … … …………… … … … … ……………… … … … .21.


6.1 Basic Function …… … … … ……………… … … … … ……………… … … … … ……………… … … … .22.
6.2 Special Application … … ……………… … … … … ……………… … … … ……………… … … … … … .22.
6.3 Technical parameter …………… … … … … ……………… … … … … ……………… … … … … … ….22.

7 TROUBLE SHOOTING GUIDE … … … ……………… … … … … ……………… … … … … ……………… .23.

Installation & Operation Manual Ver.1.1


Intelligent Pump Controller Installation & Operation Manual L932

RESPONSIBILITY
The manufacturer is not liable for malfunctioning if the product has not correctly been installed,
damaged, modified, and /or run outside the recommended work range or run outside the recommended
work range or in contrast with other indications given in this manual.

The manufacturer declines all responsibility for possible errors in this operation manual, if due to
misprints or errors in copying.

The manufacturer reserves the right to make any modifications to products that it may consider
necessary or useful, without affecting the essential characteristics.

1 INTRODUCTION
Thank you for choosing our products, we will supply you with cordial and well-around service as well as
ever.
Intelligent Pump Controller model L932 is an easy to use, programmable controlling & protection device
for duplex pumps with direct start, three phase deep well submersible pump, centrifugal pump, pipeline
pump etc with output power from 0.75KW to 15KW (1HP-20HP)
Model L932 has many operation modes by adopting different electric installations. An important feature
that makes the difference between Model L932 and common On/Off pump control box is the probe /
sensor free in the well. Our special design makes it a very reliable and sensitive protection against pump
dry run without installation probe / sensor in the well.

1.1 Applications
Model L932 is useful in all cases we need to control and protect single pump managing its turn-on and
turn off by different electric installations.
Typical usage scenarios include:
-Houses -Flats
-Holidays houses -Farms
-Water supply from wells -Rain water reuse
-Industrial plants -Waste water tank / Sewage sink
-Irrigations of greenhouses, gardens, agriculture

1.2 Technical parameter & features


Main features:
■ Built In function switch to apply different application
applied for water supply by liquid level control
applied for water supply by pressure control
applied for water drainage by liquid level control
■ Double pumps control
main pump / standby pump automatically alternate
main pump / standby pump automatically switch against malfunctions
standby pump participate running if required
■ Automatic stops the pump in the case of water shortage, protecting it from dry running without
installing float switch or liquid probe in the well
■ Auto / Manual Switch
■ Protect the pump against many faults
■ Dynamic LCD displays pump running information
■ Pump accumulative running time displaying
■ Pump last five fault record displaying
■ Pump shaft anti rust
■ RS485 communication
■ Starts and stops the pumps in accordance with the different liquid level or pressure setting
.1. Installation & Operation Manual Ver.1.1
Intelligent Pump Controller Installation & Operation Manual L932

The following chart shows main technical parameters of Model L932

Main technical characteristic


double liquid level control
Control characteristic pressure control
Control method Manual / Auto
Liquid level control characteristic pulse electrode probe & float switch
Pressure control characteristic pressure switch (n/c) & pressure tank
Main technical data
Rated output power 0.75-4KW(1HP-5.5HP) 5.5-11KW (7.5HP-15HP)
15KW (20HP)
Rated input voltage refer to the nameplate

Trip response time of over load 5sec-5min


Trip response time of open phase <2sec
Trip response time of short circuit <0.1sec
Trip response time of under / over voltage <5sec
Trip response time of dry run 6sec
Recovery time of over load 30min
Recovery time of under / over voltage 5min
Recovery time of dry run 30min
Trip voltage of over voltage 115% of rated input voltage
Trip voltage of under voltage 80% of rated input voltage
Liquid level transfer distance ≤1000m
Dry run Pump stalled
Over load Short circuit
Transient surge Over temp
Protection function
Under voltage Three phase unbalance
Over voltage Phase reversal
Open phase Repeated start
Pump shaft rust protection

Main installation data


Working temperature -25℃ -- +55℃
Working humidity 20% - 90%RH
Degree of protection IP54
Install position Vertical
Unit dimensions ( L x W x H) 30.2 x 24x 12cm
Unit weight (net) 2.8kg

RS485 technical data


Physics Interface RS485 Bus Interface: asynchronism semiduplex

Baud rate 1200 bps、2400 bps、4800 bps、9600bps


Default: 9600bps
Protocol type MODBUS Protocol (RTU)

Installation & Operation Manual Ver.1.1 .2.


Intelligent Pump Controller Installation & Operation Manual L932

1.3 Controller components


① ② ③ ④ ⑤ ⑥ ⑦
1.USB port

2.Control terminals for electrical connection to float switch/probe


pressure switch
3.RS 485 terminals for communication link (remote monitor)
4. Terminals for temperature probe
5.Passive dry contacting point

6.MCB for electrical connection to the power supply


7.Terminals to electrical pump
8.Displaying board
9.Main board+Transformer board
10.AC contactor
11.Remote monitor
12.Adaptor+cable for remote monitor(SC2)

13.Wall-mounting spares+ waterproof tape for the cable

888 888
MS
H
A B
A V%
voltage displaying ampere displaying
area V B A area
UNDER V OVER V DRY RUN MANUAL FULL
L. P
OVER LOAD PUMP STALLED AUTO P H.

A PUMP
B PUMP
A B PUMP NO CALIBRATION
fault displaying OVER FLOW WATER
TANK
pump running status
area displaying area

R S T OPEN PHASE NO WATER


ON LINE

.3. Installation & Operation Manual Ver.1.1


Intelligent Pump Controller Installation & Operation Manual L932

Meaning of the icons shown on the LCD

Icon Meaning/Description

pump parameter configuration icon, when this icon appears, pump control box
is in parameter adjusting manual;

time displaying icon, when this icon appears, it means pump control box is
displaying some parameter of time, eg: pump accumulative running time (unit:
hour); counting down etc

pump fault icon, when this icon appears, it means pump control box is displaying
some fault information;

network connection error icon, when this icon appears, it means there is no
network connections or network connection error between pump control box
ON LINE
and SC(slave controller) or computer;

network normal connection icon, when this icon appears, it means the network
connection between pump control box and SC (slave controller) or computer is
ON LINE
normal;

V voltage

M minute

S second

H hour

% percent

A ampere

pump running

pump stops running

L.
low pressure or lack of pressure in the pipeline or pressure tank
P
P H.

L. P
high pressure or full of pressure in the pipeline or pressure tank
P H.

A pump A

B pump B

Installation & Operation Manual Ver.1.1 .4.


Intelligent Pump Controller Installation & Operation Manual L932

2 INSTALLATION

2.1 Electrical connection to the power supply line and electrical pump

+ + +

A+ TEMP A COM F1 Air Switch

2 4 6 8 10 12 14 16 U1 V1 W1 PE U2 V2 W2
R S T
+ + +
1 3 5 7 9 11 13 15
B- TEMP B COM F2

M M
A B C Pump A PE Pump B

DANGER Electric shock risk

Before carrying out any installation or maintenance operation, the L932 should be
disconnected from the power supply and one should wait at least 2 minutes before
opening the appliance.

Never connect AC power to output U1 V1 W1 U2 V2 W2 terminals.

! Don't put wire, metal bar filaments etc into the controller.

! Ensure the motor, controller and power specifications matching.

The electrical and hydraulic connections must be carried out by competent, skilled,
! qualified personnel.

.5. Installation & Operation Manual Ver.1.1


Intelligent Pump Controller Installation & Operation Manual L932

2.2 Function switch setting

Pump users can set the function switch to meet different application requirement, before setting the
function switch, the L932 should be disconnected from the power supply, after complete the setting,
apply power to L932 and observe the application sign displayed on the LCD conforming to the
following list.

ON

1 2 3

ON

1 2 3 ON

1 2 3

+ + +

Air Switch

2 4 6 8 10 12 14 16
U1 V1 W1 PE U2 V2 W2
R S T
1 3 5 7 9 11 13 15 + + +

ON

1 2 3

Item Swith position Messages & Graphic Application

ON Applied for irrigation / sewage /drainage


1 with overflow alarm, supporting duplex
pump running together if extra water
1 2 3 flowing

Applied for water supply by booster


ON
L. P
P H.

pumping system through pressure


2 switch& pressure tank, supporting
duplex pump running together if
1 2 3
more pressure demanding

ON Applied for water supply by level control,


supporting duplex pump running together
3 WATER
TANK

if more water demanding


1 2 3

Installation & Operation Manual Ver.1.1 .6.


Intelligent Pump Controller Installation & Operation Manual L932

2.3 Parameter Calibration setting & erasing

To achieve best level of protection of the pump, it is essential that parameter calibration must be done
immediately after successful pump installation or pump maintenance.

Setting the parameter calibration(Pump A)

- Press the MODE key to switch to manual state, make sure the pump not running and LCD screen
displaying:

380 V
MANUAL
00 A

AUTO

flash
WATER
A B PUMP NO CALIBRATION TANK

ON LINE

- Press the A START key to run pump, confirm the pump and all pipe network in normal working state
(including voltage, running ampere et); LCD screen displaying:

380 117 V
A

MANUAL
A

A PUMP

flash
WATER
A B PUMP NO CALIBRATION TANK

ON LINE

- Press the STORE key; The L932 makes a "Di" sound and starts countdown, LCD
screen displaying:

08
S

MANUAL

AUTO

WATER
TANK

ON LINE

- Pump A stops running and parameter calibration completed, LCD screen displaying:

380 00
Pump A is ready for running:
V A
MANUAL

AUTO Note:Parameter calibration of pump B is


same as pump A,just by pressing
A B PUMP NO CALIBRATION
WATER
TANK

ON LINE
B START button instead of A START

Erasing former parameter calibration


When pump is reinstalled after maintenance or new pump is installed, user must erase the former
parameter calibration and a new calibration must be done.

Erasing the parameter calibration(Pump A)

- Press the MODE key to switch to manual state, make sure the pump not running and LCD screen
displaying:

380 V
MANUAL
00 A

AUTO

WATER
TANK

ON LINE

.7. Installation & Operation Manual Ver.1.1


Intelligent Pump Controller Installation & Operation Manual L932

- Press the A STOP key and release till L932 makes a "Di" sound, L932 recover the default factory

380 00
setting and LCD screen displaying:
V A
MANUAL

AUTO

WATER

flash A B PUMP NO CALIBRATION TANK

ON LINE

Note:Erasing the Parameter calibration of pump B is same as pump A, just by pressing


B STOP button instead of A STOP

3 ELECTRICAL CONNECTION

3.1 Installing liquid probe & float switch

Liquid probe installation

Wrap the signal cable and


down-lead of sensor
fixation cone
signal cable
down-lead of
sensor
installation stand Upper probe

Lower probe

Com probe

In event of high risk of electric storms (lightning) or when liquid medium in well or tank or sump is
! very dirty it is recommended float switch is used.

Float switch installation

Upper level (ON)


! If the float switch is equipped
with three wires use the BLACK
and BROWN wires. In event of
different colors use a multimeter
to identify correct connections
as follows:
Lower level (OFF)
Lower level no reading OFF
Upper level-positive reading-ON

! DO NOT ENCASE SENSOR LEADS, FLOAT SWITCH WIRE OR SIGNAL CABLES IN METAL PIPES. USE
PVC OR PE TUBING.

Installation & Operation Manual Ver.1.1 .8.


Intelligent Pump Controller Installation & Operation Manual L932

3.2 Electrical connection for different application

3.2.1 Irrigation / sewage /drainage

R S T U1 V1 W1 PE U2 V2 W2 ① ③ ⑤ ② ④ ⑥

A
B
C

Probe 5#
check valve valve

probe 4#

probe 3#

probe 2#

probe 1#

Sump

R S T U1 V1 W1 PE U2 V2 W2 ①③ ⑤ ②④⑥

A
B
C

check valve valve

probe 5#

probe 4#

probe 3#

probe 2#

probe 1#

Sump

.9. Installation & Operation Manual Ver.1.1


Intelligent Pump Controller Installation & Operation Manual L932

R S T U1 V1 W1 PE U2 V2 W2 ① ③ ⑤ ② ④ ⑥

A
B
C

Start

C
Stop
check valve valve
Start

B
Stop

Start

A
Stop

Sump

R S T U1 V1 W1 PE U2 V2 W2 ① ③ ⑤ ② ④ ⑥

A
B
C

check valve valve

Start

C
Stop

Start

B
Stop

Start

A
Stop

Sump

Installation & Operation Manual Ver.1.1 .10.


Intelligent Pump Controller Installation & Operation Manual L932

1). Normal liquid level in the sump


liquid level reaches Probe 3# (Float Switch A: Up Level ), control box will order single pump to run;
liquid level declines to Probe 2# ( Float Switch A:Down Level), single pump stop running;

Control box will alternate double pumps running automatically when the liquid level varies from
Probe 2# & Probe 3# (Float Switch A: Up level- Down level)

2). Extra flowing in the sump


when single pump is running to drainage, liquid level in the sump still increase to Probe 4# (Float
Switch B: Up Level), control box will order another pump to run simultaneously to drainage, until
liquid level declines to Probe 2# (Float Switch A&B:Down Level), double pumps will not stop running.

3). Overflow in the sump


when double pumps are running simultaneously, liquid level in the sump still increase to Probe 5#
(Float Switch C: Up level), control box will sound warning alarm; When liquid level declines to
Probe 5# (Float Switch C Down Level), control box stop sounding warning alarm

Auto Patrol (Antirust) function


Under Auto state, if control box inspects double pumps not running for ten days, control device will
order pump A to run for 3 seconds and stop, after 10seconds interval, control device will order
pump B to run for 3 seconds and stop.

Auto Patrol can prevent pump rusty and impeller jammed owing to long time no running.

Messages & Graphic Description

Lack of water in sump

NO WATER

OVER FLOW
Overflow in sump

.11. Installation & Operation Manual Ver.1.1


Intelligent Pump Controller Installation & Operation Manual L932

3.2.2 Water supply by booster pumping system through pressure switch& pressure tank

Pressure Switch A Pressure Switch B

4 2 1 4 2 1

R S T U1 V1 W1 PE U2 V2 W2 ① ③ ⑤ ② ④ ⑥

A
B
C M M

R S T U1 V1 W1 PE U2 V2 W2 ① ③ ⑤ ② ④ ⑥

A
B
C

check valve valve

water well

Installation & Operation Manual Ver.1.1 .12.


Intelligent Pump Controller Installation & Operation Manual L932

Pressure Switch A Pressure Switch B

R S T U1 V1 W1 PE U2 V2 W2 ① ③ ⑤ ② ④ ⑥ 4 2 1 4 2 1

A
B
C

check valve valve

Upper probe

Lower probe

Com probe

water well

R S T U1 V1 W1 PE U2 V2 W2 ① ③ ⑤ ② ④ ⑥

A
B
C

check valve valve

Upper probe

Lower probe

Com probe

water well

.13. Installation & Operation Manual Ver.1.1


Intelligent Pump Controller Installation & Operation Manual L932

Pressure Switch A Pressure Switch B

R S T U1 V1 W1 PE U2 V2 W2 ① ③ ⑤ ② ④ ⑥ 4 2 1 4 2 1

A
B
C

Start
check valve valve

Stop

water well

R S T U1 V1 W1 PE U2 V2 W2 ① ③ ⑤ ② ④ ⑥

A
B
C

check valve valve

Start

Stop

water well

Installation & Operation Manual Ver.1.1 .14.


Intelligent Pump Controller Installation & Operation Manual L932

Note 1: suppose the pressure setting of Pressure Switch B is higher than Pressure A

Note 2: pressure switch with N/C (normal close) contacting point, no pressure, contacting point is ON;
meet the pressure setting, contact point is OFF

Note 3: user can set the pressure value of the two pressure switches by themselves, but there must be
pressure difference between pressure switch A&B

1). Normal pressure demanding


pressure in the pipeline is lower than the setting of pressure switch B, control box will order single pump to run;
pressure in the pipeline reaches the setting of pressure switch B, single pump stops running; control box will
alternate double pumps running automatically when pressure in the pipeline varies in the range of pressure
switch B

2). Extra pressure demanding


single pump is running, pressure in the pipeline still decrease to the setting of pressure switch A, control box
will order another pump to run simultaneously, till pressure in the pipeline reaches the setting of pressure
switch B, double pumps will not stop running;

3). Meaning of the messages & graphic shown on the LCD screen

Messages & Graphic Description

Lack of water in water well

Full of water in water well

L. P
P H. Full of pressure in pipeline or pressure tank

L. P
P H.
Lack of pressure in pipeline or pressure tank

.15. Installation & Operation Manual Ver.1.1


Intelligent Pump Controller Installation & Operation Manual L932

3.2.3 Water supply by level control

R S T U1 V1 W1 PE U2 V2 W2 ① ③ ⑤ ② ④ ⑥

A
B
C

Start
check valve valve

Probe 4#

Probe 1#

Probe 2#
Probe 3#
Stop
water tank
(water tower)
lower water tank
(water well)

R S T U1 V1 W1 PE U2 V2 W2 ①③⑤② ④⑥

A
B
C

check valve valve

Probe 4#
Start

Probe 1#

Probe 2#
Probe 3#

water tank
(water tower)

Stop

lower water tank


(water well)

Installation & Operation Manual Ver.1.1 .16.


Intelligent Pump Controller Installation & Operation Manual L932

R S T U1 V1 W1 PE U2 V2 W2 ① ③ ⑤ ② ④ ⑥

A
B
C

check valve valve


Start
Stop
A
Stop Start
B
Start

Stop Upper water tank


(water tower)

lower water tank


(water well)

R S T U1 V1 W1 PE U2 V2 W2 ① ③ ⑤ ② ④ ⑥

A
B
C

check valve valve

Start Stop
A

Start
Stop
B

Start

Upper water tank


(water tower)

Stop

lower water tank


(water well)

.17. Installation & Operation Manual Ver.1.1


Intelligent Pump Controller Installation & Operation Manual L932

1). Normal water demanding


liquid level in the water storage tank is lower than Probe 1 # (float switch A: Down level), control box will order
single pump to run; Liquid level reaches probe 4 # (float switch A: Up level), single pump stops running;
control box will alternate double pumps running automatically when liquid level varies from Probe 1# & Probe
4#, (Float Switch A: Down level Up level Down level)

2). Extra water demanding:


when single pump is running, liquid level is still decreasing to Probe 2# (Float Switch B: Down level), control
box will order another pump to run simultaneously, until liquid level reaches Probe 4# (Float Switch A & B: Up
level), double pumps will not stop running;

3). Meaning of the messages & graphic shown on the LCD screen

Messages & Graphic Description

Lack of water in water well

Full of water in water well

……

WATER
TANK
Lack of water in water tank

FULL

……

Full of water in water tank


WATER
TANK

Installation & Operation Manual Ver.1.1 .18.


Intelligent Pump Controller Installation & Operation Manual L932

4 BASIC OPERATION

4.1 Switching to MANULA mode

Press the MODE key to switch to manual state, L932 is under the manual control state;under manual
state, press the A START / B START key to run pump; press the A STOP / B STOP key to stop pump running;

Note: under manual state, the L932 can not receive the signal from liquid level probe or pressure switch.

4.2 Switching to AUTO mode

Press the MODE key to switch to auto state, L932 is under the auto control state;under auto state,
L932 will run or stop the pump according to the signal from liquid level probe or pressure switch.

Note: under auto state, if the pump is running and pump user wants to stop pump running compulsory,
press the MODE key to switch to manual state and pump stops running;

Note: under auto state, if the input power being cut off and recovery power again, the L932 will enter
operation state after 10seconds countdown;

Note: no matter the L932 is under auto or manual state, if the input power being cut off and recovery
power again, the L932 will resume its operation state same as the operation state before power
being cut off;

4.3 Pump protection

During pump running, if dry run, over load, under voltage, etc failures happened, the L932 will
immediately shut down the pump running and automatically execute a check for restarting conditions
after a built in time delay has elapsed. The L932 will not recover automatically until all the abnormal
situation(s) have been cleared.

If pump stalled, open phase etc serious failures happened, pump user must check the pump and motor
immediately and repair the pump.

4.4 Pump last five failure record displaying

The L932 can memorize the last five failures of pump, so it is very convenient for the pump users to
analyse the pump running conditions.

Displaying the pump A last five failure record

- Press the MODE key to switch to manual state, make sure the pump not running and LCD screen
displaying:

380 V
MANUAL
00 A

AUTO

WATER
TANK

ON LINE

.19. Installation & Operation Manual Ver.1.1


Intelligent Pump Controller Installation & Operation Manual L932

- Hold pressing A STOP key and press MODE key, the L932 makes a "Di" sound, the L932 displays
pump failure record;
S/N of Failure
- Press A STOP key to quit the failure record displaying; Failure Sequence Number

Failure Icon
A
001 V

PUMP STALLED

ON LINE

THE LATEST FAILURE OF PUMP A IS PUMP STALLED

Note:displaying the pump B last five failure record is same as pump A, just by pressing B STOP button
instead of A STOP

4.5 Pump accumulative running time displaying

The L932 can memorize how many hours of pump running, so it is very convenient for the pump users
to analyse the pump running conditions and do maintenance

Displaying the pump accumulative running time

- Press the MODE key to switch to manual state, make sure the pump not running and LCD screen
displaying:

380 V
MANUAL
00 A

AUTO

WATER
TANK

ON LINE

- Hold pressing STORE key and press A STOP key, the L932 makes a "Di" sound, the L932
displays pump failure record;

Time Icon
A
00 023 MANUAL
H

AUTO

ON LINE

THE PUMP A HAS RUN FOR 23 HOURS

- Press A STOP key to quit the accumulative running time displaying;

Note:displaying the pump B accumulative running time is same as pump A, just by pressing B STOP
button instead of A STOP

Installation & Operation Manual Ver.1.1 .20.


Intelligent Pump Controller Installation & Operation Manual L932

5 ELECTRICAL CONNECTION FOR PUMP MOTOR WINDING


OVER TEMPERATURE PROTECTION
9 11 10 12

Pump Shell Pump Shell

Over tempera ture Over tempera ture


(thermal) swi tch (thermal) swi tch

Pump B Pump A

Noted 1: to realize the pump motor winding over temperature protection, it requires there must be
over-temp switch embedded in the pump motor winding;

Note 2: the over-temp switch with N/C (normal close) contacting point;

Note 3: if the pump without over-temp switch, please use jumper to connect terminal 9 & 11, terminal
10, 12 separately;

6 COMMUNICATION LINK

Model L932 has communication interface, To adopting simple peripheral equipment (Slave Controller),
pump users can realize long distance monitoring function.

This function is applied for L932 installed in the basement, pumping room etc, but pump users require
to monitor and control the pump on the ground or in the control room.

⑧ A+ B-

Control Room

SC2
RS485
shield twisted pair cable (SPT)
1200 meter Max

Pumping
Room

.21. Installation & Operation Manual Ver.1.1


Intelligent Pump Controller Installation & Operation Manual L932

6.1 Basic Function

Input power
A+

B-

Slave Controller, model SC2 with communication interface can realize long distance monitoring
function. In the control room, pump users can realize all functions of L932 (Master Controller) through
SC2, including:

voltage & ampere displaying, pump fault displaying, auto / manual switch, pump start/ stop switch,
pump running status displaying etc

6.2 Special Application

As adopting communication interface, the wire communication distance is less than 1200metres. For
those installation environment which require long distance communication, say: mine, water tower,
across railway, road and bridge etc, users can adopt RS485 extender, wireless communication or GSM
system.
Please contact the manufacturer for more information.

6.3 Technical parameter

The following chart shows main technical parameters of communication link between L932 & Slave
Controller (SC)

Main technical data

Physics Interface RS485 Bus Interface: asynchronism semiduplex

1start bit 8data bit, 1stop bit, no verify


Data format 1start bit 8data bit, 2stop bit, no verify
Default: 1start bit 8data bit, 1stop bit, no verify

Baud rate 1200 bps、2400 bps、4800 bps、9600bps Default: 9600bps

Setting range of controller address: 1-126


Communication address 127: broadcast address, Host computer broadcasting, Slave machine
responsion forbidden

Protocol type MODBUS Protocol (RTU)

Rated input voltage for SC AC220V/50Hz, Single phase

Main installation data

1200meters max by shield twisted pair cable (STP) for RS485 & CAN
wire communication distance 5000meters max by STP and RS485 extender

STP STP-120Ù one pair 20AWG for RS485 & CAN

RS485 extender 5000meters (9600bps)

Installation & Operation Manual Ver.1.1 .22.


Intelligent Pump Controller Installation & Operation Manual L932

7 TROUBLE SHOOTING GUIDE

Fault Message Possible Cause Solutions

report low line voltage to the


powersupply company
the real running voltage is lower
flashing of UNDER V than the calibrated voltage, pump
is in under voltage protection
state L932 will attempt to restart the
pump every 5minutes until line
voltage is restored to normal

report high line voltage to the


power supply company
the real running voltage is higher
than the calibrated voltage, pump
flashing of OVER V
is in over voltage protection state L932 will attempt to restart the
pump every 5minutes until line
voltage is restored to normal

pump motor running ampere


flashing of PUMP STALLED increasing was greater than the cut off power supply & repair or
normal running ampere (calibrated replace pump immediately
ampere) by more than 200%

the real running ampere is higher L932 will attempt to restart the
than the calibrated running ampere, pump every 30minutes until
pump is in over load protection running ampere is restored to
state normal
flashing of OVER LOAD

pump impeller is jammed / pump


motor dragging / pump bearing check pump impeller or bearing
broken

report to the power supply


power supply lose phase
company
flashing of OPEN PHASE
controller inlet wire or pump cable repair inlet wire or pump cable
broken

flashing of
parameter calibration not refer to parameter calibration
PUMP NO CALIBRATION
completed setting

.23. Installation & Operation Manual Ver.1.1


Intelligent Pump Controller Installation & Operation Manual L932

Fault Message Possible Cause Solutions

liquid level in the well / sump is L932 will attempt to restart the
flashing of DRY RUN below the pump intake, pump pump every 30minutes until liquid
stops running level above the pump intake

report to the power supply company

flashing of the real voltage (ampere)


THREE PHASE UNBALANCE betweenthree phase(R/S/T) is L932 will attempt to restart the
not same and the difference is pump every 5minutes until the
more than ±15% voltage (ampere) between three
phase s restored to normal

flashing of sequence of the three phase change the sequence of the three
PHASE REVERSAL input voltage (R/S/T) error phase (R/S/T)

The most common cause for the rapid


cycle condition is a waterlogged tank.

Check for a ruptured bladder in the


water tank. Check the air volume
flashing of
control or snifter valve for proper
REPEATED START pump starts more than 5times operation.
per minutes
Check the setting on the pressure
switchand examine for defects.

Cut off the power supply & repair the


water tank,pressure switch or valve

The temperature in pump motor Waiting the temperature in pump


winding is high and the motor winding cooling down, the
flashing of OVER TEMP contacting point of the thermal contacting point of the thermal
switch is in open circuit state switch is close circuit state

no communication link between connecting the L932 to SC / computer


SC / computer and L932 to realize long distance monitoring
ON LINE

Y.03.06.142

Installation & Operation Manual Ver.1.1 .24.

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