L932 Installation & Operation Manual: Intelligent Pump Controller
L932 Installation & Operation Manual: Intelligent Pump Controller
! Generic danger Failure to comply with the safety regulations that follow can
irreparably damage the controller or equipment.
Electric shock risk Failure to comply with the safety regulations that follow
can cause death or serious personal injury.
WARNINGS
Read this manual carefully before any operation.
Please keep this manual for future use.
WARNING!!
■Before carrying out any installation or maintenance operation, controller must be disconnected form the
power suppiy;
■Don't open the cover during running the controller;
■Don't put wire ,metal bar filaments etc into the controller;
■Don't splash water or other liquid over the controller;
! CAUTION
■The electrical and hydraulic connections must be carried out by competent, skilled.qualfied personnel;
■Never connect AC power to output uvw terminals;
■Ensure the motor, controller and power specifications matching;
■Don't install the controller in the following condition;
55
Salt
TABLE OF CONTENTS
3.2.2 Water supply by pressure control through pressure switch & pressure tank ……………… … … … … … .14.
3.2.3 Drainage by liquid level control through float switch & liquid probe … ……………… … … … … ……….16.
RESPONSIBILITY
The manufacturer is not liable for malfunctioning if the product has not correctly been installed,
damaged, modified, and /or run outside the recommended work range or run outside the recommended
work range or in contrast with other indications given in this manual.
The manufacturer declines all responsibility for possible errors in this operation manual, if due to
misprints or errors in copying.
The manufacturer reserves the right to make any modifications to products that it may consider
necessary or useful, without affecting the essential characteristics.
1 INTRODUCTION
Thank you for choosing our products, we will supply you with cordial and well-around service as well as
ever.
Intelligent Pump Controller model L932 is an easy to use, programmable controlling & protection device
for duplex pumps with direct start, three phase deep well submersible pump, centrifugal pump, pipeline
pump etc with output power from 0.75KW to 15KW (1HP-20HP)
Model L932 has many operation modes by adopting different electric installations. An important feature
that makes the difference between Model L932 and common On/Off pump control box is the probe /
sensor free in the well. Our special design makes it a very reliable and sensitive protection against pump
dry run without installation probe / sensor in the well.
1.1 Applications
Model L932 is useful in all cases we need to control and protect single pump managing its turn-on and
turn off by different electric installations.
Typical usage scenarios include:
-Houses -Flats
-Holidays houses -Farms
-Water supply from wells -Rain water reuse
-Industrial plants -Waste water tank / Sewage sink
-Irrigations of greenhouses, gardens, agriculture
⑨
⑩
① ② ③ ④ ⑤ ⑥ ⑦
1.USB port
⑪
888 888
MS
H
A B
A V%
voltage displaying ampere displaying
area V B A area
UNDER V OVER V DRY RUN MANUAL FULL
L. P
OVER LOAD PUMP STALLED AUTO P H.
A PUMP
B PUMP
A B PUMP NO CALIBRATION
fault displaying OVER FLOW WATER
TANK
pump running status
area displaying area
Icon Meaning/Description
pump parameter configuration icon, when this icon appears, pump control box
is in parameter adjusting manual;
time displaying icon, when this icon appears, it means pump control box is
displaying some parameter of time, eg: pump accumulative running time (unit:
hour); counting down etc
pump fault icon, when this icon appears, it means pump control box is displaying
some fault information;
network connection error icon, when this icon appears, it means there is no
network connections or network connection error between pump control box
ON LINE
and SC(slave controller) or computer;
network normal connection icon, when this icon appears, it means the network
connection between pump control box and SC (slave controller) or computer is
ON LINE
normal;
V voltage
M minute
S second
H hour
% percent
A ampere
pump running
L.
low pressure or lack of pressure in the pipeline or pressure tank
P
P H.
L. P
high pressure or full of pressure in the pipeline or pressure tank
P H.
A pump A
B pump B
2 INSTALLATION
2.1 Electrical connection to the power supply line and electrical pump
+ + +
2 4 6 8 10 12 14 16 U1 V1 W1 PE U2 V2 W2
R S T
+ + +
1 3 5 7 9 11 13 15
B- TEMP B COM F2
M M
A B C Pump A PE Pump B
Before carrying out any installation or maintenance operation, the L932 should be
disconnected from the power supply and one should wait at least 2 minutes before
opening the appliance.
! Don't put wire, metal bar filaments etc into the controller.
The electrical and hydraulic connections must be carried out by competent, skilled,
! qualified personnel.
Pump users can set the function switch to meet different application requirement, before setting the
function switch, the L932 should be disconnected from the power supply, after complete the setting,
apply power to L932 and observe the application sign displayed on the LCD conforming to the
following list.
ON
1 2 3
ON
1 2 3 ON
1 2 3
+ + +
Air Switch
2 4 6 8 10 12 14 16
U1 V1 W1 PE U2 V2 W2
R S T
1 3 5 7 9 11 13 15 + + +
ON
1 2 3
To achieve best level of protection of the pump, it is essential that parameter calibration must be done
immediately after successful pump installation or pump maintenance.
- Press the MODE key to switch to manual state, make sure the pump not running and LCD screen
displaying:
380 V
MANUAL
00 A
AUTO
flash
WATER
A B PUMP NO CALIBRATION TANK
ON LINE
- Press the A START key to run pump, confirm the pump and all pipe network in normal working state
(including voltage, running ampere et); LCD screen displaying:
380 117 V
A
MANUAL
A
A PUMP
flash
WATER
A B PUMP NO CALIBRATION TANK
ON LINE
- Press the STORE key; The L932 makes a "Di" sound and starts countdown, LCD
screen displaying:
08
S
MANUAL
AUTO
WATER
TANK
ON LINE
- Pump A stops running and parameter calibration completed, LCD screen displaying:
380 00
Pump A is ready for running:
V A
MANUAL
ON LINE
B START button instead of A START
- Press the MODE key to switch to manual state, make sure the pump not running and LCD screen
displaying:
380 V
MANUAL
00 A
AUTO
WATER
TANK
ON LINE
- Press the A STOP key and release till L932 makes a "Di" sound, L932 recover the default factory
380 00
setting and LCD screen displaying:
V A
MANUAL
AUTO
WATER
ON LINE
3 ELECTRICAL CONNECTION
Lower probe
Com probe
In event of high risk of electric storms (lightning) or when liquid medium in well or tank or sump is
! very dirty it is recommended float switch is used.
! DO NOT ENCASE SENSOR LEADS, FLOAT SWITCH WIRE OR SIGNAL CABLES IN METAL PIPES. USE
PVC OR PE TUBING.
R S T U1 V1 W1 PE U2 V2 W2 ① ③ ⑤ ② ④ ⑥
A
B
C
Probe 5#
check valve valve
probe 4#
probe 3#
probe 2#
probe 1#
Sump
R S T U1 V1 W1 PE U2 V2 W2 ①③ ⑤ ②④⑥
A
B
C
probe 5#
probe 4#
probe 3#
probe 2#
probe 1#
Sump
R S T U1 V1 W1 PE U2 V2 W2 ① ③ ⑤ ② ④ ⑥
A
B
C
Start
C
Stop
check valve valve
Start
B
Stop
Start
A
Stop
Sump
R S T U1 V1 W1 PE U2 V2 W2 ① ③ ⑤ ② ④ ⑥
A
B
C
Start
C
Stop
Start
B
Stop
Start
A
Stop
Sump
Control box will alternate double pumps running automatically when the liquid level varies from
Probe 2# & Probe 3# (Float Switch A: Up level- Down level)
Auto Patrol can prevent pump rusty and impeller jammed owing to long time no running.
NO WATER
OVER FLOW
Overflow in sump
3.2.2 Water supply by booster pumping system through pressure switch& pressure tank
4 2 1 4 2 1
R S T U1 V1 W1 PE U2 V2 W2 ① ③ ⑤ ② ④ ⑥
A
B
C M M
R S T U1 V1 W1 PE U2 V2 W2 ① ③ ⑤ ② ④ ⑥
A
B
C
water well
R S T U1 V1 W1 PE U2 V2 W2 ① ③ ⑤ ② ④ ⑥ 4 2 1 4 2 1
A
B
C
Upper probe
Lower probe
Com probe
water well
R S T U1 V1 W1 PE U2 V2 W2 ① ③ ⑤ ② ④ ⑥
A
B
C
Upper probe
Lower probe
Com probe
water well
R S T U1 V1 W1 PE U2 V2 W2 ① ③ ⑤ ② ④ ⑥ 4 2 1 4 2 1
A
B
C
Start
check valve valve
Stop
water well
R S T U1 V1 W1 PE U2 V2 W2 ① ③ ⑤ ② ④ ⑥
A
B
C
Start
Stop
water well
Note 1: suppose the pressure setting of Pressure Switch B is higher than Pressure A
Note 2: pressure switch with N/C (normal close) contacting point, no pressure, contacting point is ON;
meet the pressure setting, contact point is OFF
Note 3: user can set the pressure value of the two pressure switches by themselves, but there must be
pressure difference between pressure switch A&B
3). Meaning of the messages & graphic shown on the LCD screen
L. P
P H. Full of pressure in pipeline or pressure tank
L. P
P H.
Lack of pressure in pipeline or pressure tank
R S T U1 V1 W1 PE U2 V2 W2 ① ③ ⑤ ② ④ ⑥
A
B
C
Start
check valve valve
Probe 4#
Probe 1#
Probe 2#
Probe 3#
Stop
water tank
(water tower)
lower water tank
(water well)
R S T U1 V1 W1 PE U2 V2 W2 ①③⑤② ④⑥
A
B
C
Probe 4#
Start
Probe 1#
Probe 2#
Probe 3#
water tank
(water tower)
Stop
R S T U1 V1 W1 PE U2 V2 W2 ① ③ ⑤ ② ④ ⑥
A
B
C
R S T U1 V1 W1 PE U2 V2 W2 ① ③ ⑤ ② ④ ⑥
A
B
C
Start Stop
A
Start
Stop
B
Start
Stop
3). Meaning of the messages & graphic shown on the LCD screen
……
WATER
TANK
Lack of water in water tank
FULL
……
4 BASIC OPERATION
Press the MODE key to switch to manual state, L932 is under the manual control state;under manual
state, press the A START / B START key to run pump; press the A STOP / B STOP key to stop pump running;
Note: under manual state, the L932 can not receive the signal from liquid level probe or pressure switch.
Press the MODE key to switch to auto state, L932 is under the auto control state;under auto state,
L932 will run or stop the pump according to the signal from liquid level probe or pressure switch.
Note: under auto state, if the pump is running and pump user wants to stop pump running compulsory,
press the MODE key to switch to manual state and pump stops running;
Note: under auto state, if the input power being cut off and recovery power again, the L932 will enter
operation state after 10seconds countdown;
Note: no matter the L932 is under auto or manual state, if the input power being cut off and recovery
power again, the L932 will resume its operation state same as the operation state before power
being cut off;
During pump running, if dry run, over load, under voltage, etc failures happened, the L932 will
immediately shut down the pump running and automatically execute a check for restarting conditions
after a built in time delay has elapsed. The L932 will not recover automatically until all the abnormal
situation(s) have been cleared.
If pump stalled, open phase etc serious failures happened, pump user must check the pump and motor
immediately and repair the pump.
The L932 can memorize the last five failures of pump, so it is very convenient for the pump users to
analyse the pump running conditions.
- Press the MODE key to switch to manual state, make sure the pump not running and LCD screen
displaying:
380 V
MANUAL
00 A
AUTO
WATER
TANK
ON LINE
- Hold pressing A STOP key and press MODE key, the L932 makes a "Di" sound, the L932 displays
pump failure record;
S/N of Failure
- Press A STOP key to quit the failure record displaying; Failure Sequence Number
Failure Icon
A
001 V
PUMP STALLED
ON LINE
Note:displaying the pump B last five failure record is same as pump A, just by pressing B STOP button
instead of A STOP
The L932 can memorize how many hours of pump running, so it is very convenient for the pump users
to analyse the pump running conditions and do maintenance
- Press the MODE key to switch to manual state, make sure the pump not running and LCD screen
displaying:
380 V
MANUAL
00 A
AUTO
WATER
TANK
ON LINE
- Hold pressing STORE key and press A STOP key, the L932 makes a "Di" sound, the L932
displays pump failure record;
Time Icon
A
00 023 MANUAL
H
AUTO
ON LINE
Note:displaying the pump B accumulative running time is same as pump A, just by pressing B STOP
button instead of A STOP
Pump B Pump A
Noted 1: to realize the pump motor winding over temperature protection, it requires there must be
over-temp switch embedded in the pump motor winding;
Note 2: the over-temp switch with N/C (normal close) contacting point;
Note 3: if the pump without over-temp switch, please use jumper to connect terminal 9 & 11, terminal
10, 12 separately;
6 COMMUNICATION LINK
Model L932 has communication interface, To adopting simple peripheral equipment (Slave Controller),
pump users can realize long distance monitoring function.
This function is applied for L932 installed in the basement, pumping room etc, but pump users require
to monitor and control the pump on the ground or in the control room.
⑧ A+ B-
Control Room
SC2
RS485
shield twisted pair cable (SPT)
1200 meter Max
Pumping
Room
Input power
A+
B-
Slave Controller, model SC2 with communication interface can realize long distance monitoring
function. In the control room, pump users can realize all functions of L932 (Master Controller) through
SC2, including:
voltage & ampere displaying, pump fault displaying, auto / manual switch, pump start/ stop switch,
pump running status displaying etc
As adopting communication interface, the wire communication distance is less than 1200metres. For
those installation environment which require long distance communication, say: mine, water tower,
across railway, road and bridge etc, users can adopt RS485 extender, wireless communication or GSM
system.
Please contact the manufacturer for more information.
The following chart shows main technical parameters of communication link between L932 & Slave
Controller (SC)
1200meters max by shield twisted pair cable (STP) for RS485 & CAN
wire communication distance 5000meters max by STP and RS485 extender
the real running ampere is higher L932 will attempt to restart the
than the calibrated running ampere, pump every 30minutes until
pump is in over load protection running ampere is restored to
state normal
flashing of OVER LOAD
flashing of
parameter calibration not refer to parameter calibration
PUMP NO CALIBRATION
completed setting
liquid level in the well / sump is L932 will attempt to restart the
flashing of DRY RUN below the pump intake, pump pump every 30minutes until liquid
stops running level above the pump intake
flashing of sequence of the three phase change the sequence of the three
PHASE REVERSAL input voltage (R/S/T) error phase (R/S/T)
Y.03.06.142