Process Heater Maintenance

Heater Control Panel Preventive Installation, Testing & Troubleshooting of

(HCP) Maintenance of Heater Commissioning of Heater Bundle
Bundle Package Heater Bundle Package Package
• Design, manufacture, T&C of
HCP for O&G application
• Perform Electrical Static test • Perform the installation, testing • Perform troubleshooting
• Custom design and size up the (Insulation Resistance & and commissioning heater heater bundle package
control panel as per customer’s Resistance Test) for each bundle package including of including of electrical,
requirements element and power cable electrical, instrument and instrument and mechanical
mechanical process system process system
• Designed to provide precise and • Perform loop test signal/ status
safe controls of electric heater from HCP to DCS • After commissioning, we also
using SCR power controller – provide :
processes input and output • Perform HCP functioning test • Site and class room
logic, remote interface and and tripping function training
temperature control loop • Hand over document
• Perform data verification and includes the mark up
• Equipped with monitoring and data gathering of heater bundle drawing
safety features – enable alarm package • Warranty of the
indication, emergency stop and equipment
auto shutdown • Perform general cleaning heater
bundle package
• Control mode is selectable
between local control and
remote control (through DCS)
 Heat Tracing System Maintenance
Engineering Design & Installation, Testing & Troubleshooting Plan Preventive Supply all Heat Tracing
Calculation Commissioning (not Maintenance items including
including Insulation & • Perform troubleshooting accessories
• Design Heater Tracing with Cladding) heat tracing package • Perform Resistance (IR)
calculate heat loss from including of electrical and test Heat Tracing Cable.
instrument part • Supply all electrical and
piping/tank. • Perform the installation, instrument part.
testing and commissioning • Perform Insulation
• Part selection based on heat tracing package Resistance (IR) test Heat • Provide warranty of the
design before. including of electrical and Tracing Cable. part.
instrument part.
• Provide data sheet for all • Simulate temperature
part selection. • After commissioning, we controller/thermostat
also provide : tripping function.
• Site and class room
training • Measure temperature
• Hand over document sensor actual reading.
includes the mark up
drawing • Junction Box/Terminal Box
• Warranty of the cleaning.
equipment
Experiences
Process Heater Maintenance
No. Project Name Project Date Client
1 Perform design, testing, install and commissioning for retrofit 4kW Feb 2019 PETRONAS Carigali
heater control panel at SUJT platform SBA
2 Install and commissioning heater control panel and heater bundle Aug 2021 PETRONAS Carigali
at Baram Platform. SKA
3 Gas leak rectification work for heater bundle at LGAST,Labuan Aug 2021 PETRONAS Carigali
SBA
4 Design, manufacturing, install, testing and commissioning for Ex’D’ Jan 2020 PETRONAS Carigali
heater control panel (HCP) 0.45KW for J4 Platform. SKA
5 Design, manufacturing, install, testing and commissioning heater Jan 2022 Sarawak Shell
control panel (HCP) 15KW for F6PA Platform. Berhad.
6 Heater bundle and control panel plan preventive maintenance Jan 2014-Present PETRONAS Carigali
(PPM) for Petronas Carigali Facility. SKA
7 Heater bundle and control panel plan preventive maintenance Jan 2014-Present PETRONAS Carigali
(PPM) for Petronas Carigali Facility. SBA
8 Heater bundle and control panel plan preventive maintenance Jan 2014-Present PETRONAS Carigali
(PPM) for Petronas Carigali Facility. PMA