KILANG SAWIT CHARUK PUTTING SDN BHD

JOBLIST
( Hazard Identification, Risk Assessment and Control )

Department : Oil Recovery Station

No. Name of Job SOP No. Remarks

13.1 Collecting oil from steriliser condesate pit

13.2 Feeding into the pond

13.3 Operate rodos

13.4 Maintenance

13.5 Housekeeping

Prepared by : En. Mohd Hafiza Date: January 2019

Checked by : En. Tey Yong Jian Date: January 2019

 KILANG SAWIT CHARUK PUTTING SDN BHD

HAZARD IDENTIFICATION, RISK ASSESSMENT AND RISK CONTROL ( HIRARC )

( Mengenali Bahaya, Menilai dan Mengawal Risiko )

Department: Oil Recovry

Section : Slude pit SOP No. SOP Activity: Collecting oil from pit SOP Date :
Station
EXISTING CONTROL RISK ASSESSMENT RECOMMENDED RISK CONTROL
No.
1-3 4-10 11-16 Implemented
JOB STEP HAZARD(S) EFFECT Probability Severity
Nature of Risk Control Nature of Risk Control
Low Medium High Checked by Date

body injury Safety shoe

1 Routine check of the pit slippery floor

Training on the safety and the operation
1 3 3
Broken hand and leg
procedure

slippery floor Broken hand and leg Safety shoe 1 4 4

2 Collecting oil from the pit

Hot sludge
Slip and Fall Training on the handling procedure 1 4 4
splashed

KETERUKAN Reviewed
MUHAMMAD HAIKAL BIN RUSDI
1. KEMALANGAN NYARIS / PERTOLONGAN by
CEMAS
2. KECEDERAAN RINGAN (< 4 HARI)
(Mill Engineer) Date: January 2020
3. KECEDERAAN SERIUS (> 4 HARI) Approved
TEY YONG JIAN
4. MAUT / HILANG KEUPAYAAN KEKAL by
(Manager) Date: January 2020
 KILANG SAWIT CHARUK PUTTING SDN BHD

HAZARD IDENTIFICATION, RISK ASSESSMENT AND RISK CONTROL ( HIRARC )

( Mengenali Bahaya, Menilai dan Mengawal Risiko )

Department: Oil Recovery SOP Activity: Feeding raw sludge into the
Section: Cooling pond SOP No. SOP Date
Station pond
EXISTING CONTROL RISK ASSESSMENT RECOMMENDED RISK CONTROL
No.
1-3 4-10 11-16 Implemented
JOB STEP HAZARD(S) EFFECT Probability Severity Nature of Risk
Nature of Risk Control Type
Control
Low Medium High Checked by Date

Keep a distance from the pond

1 Obseving the level of the pond Slipped and fall. Fatality / scalded 1 4 4

Use PPE

Keep a distance from the pond

Switch over the feeding from one
2 pond to another pond
Slipped and fall. Fatality / scalded 1 4 4

Use PPE

3 Lifting the Swictch over plate Fall into tha drain Body injury Cover the drain 1 4 4

KETERUKAN Reviewed
MUHAMMAD HAIKAL BIN RUSDI
1. KEMALANGAN NYARIS / PERTOLONGAN by
CEMAS
2. KECEDERAAN RINGAN (< 4 HARI)
(Mill Engineer) Date: January 2020
3. KECEDERAAN SERIUS (> 4 HARI) Approved
TEY YONG JIAN
4. MAUT / HILANG KEUPAYAAN KEKAL by
(Manager) Date: January 2020
 KILANG SAWIT CHARUK PUTTING SDN BHD

HAZARD IDENTIFICATION, RISK ASSESSMENT AND RISK CONTROL ( HIRARC )

( Mengenali Bahaya, Menilai dan Mengawal Risiko )

Department: Oil Recovery

Section : Rodos SOP No. SOP Activity: Operating the Rodos SOP Date :
Station
EXISTING CONTROL RISK ASSESSMENT RECOMMENDED RISK CONTROL
No.
1-3 4-10 11-16 Implemented
JOB STEP HAZARD(S) EFFECT Probability Severity
Nature of Risk Control Nature of Risk Control
Low Medium High Checked by Date

1 Stating the machine Electrocution Fatality/Burnt Regular check of Switch Box condition 1 4 4

Using the stair case when cleaning the

2 Wet floor Slip and Fall Body injury
centrifuge
1 4 4

Keep adistance from the pond

Slip / fall into the
3 Observing operation of Rodos
pond
Fatality / scalded 1 3 3
Training on the safety awareness

KETERUKAN Reviewed
MUHAMMAD HAIKAL BIN RUSDI
1. KEMALANGAN NYARIS / PERTOLONGAN by
CEMAS
2. KECEDERAAN RINGAN (< 4 HARI)
(Mill Engineer) Date: January 2020
3. KECEDERAAN SERIUS (> 4 HARI) Approved
TEY YONG JIAN
4. MAUT / HILANG KEUPAYAAN KEKAL by
(Manager) Date: January 2020
 KILANG SAWIT CHARUK PUTTING SDN BHD

HAZARD IDENTIFICATION, RISK ASSESSMENT AND RISK CONTROL ( HIRARC )

( Mengenali Bahaya, Menilai dan Mengawal Risiko )

Department: Oil Recovry

Section: Maintenance SOP No. SOP Activity: Carry out repair work SOP Date
Station
EXISTING CONTROL RISK ASSESSMENT RECOMMENDED RISK CONTROL
No.
1-3 4-10 11-16 Implemented
JOB STEP HAZARD(S) EFFECT Probability Severity
Nature of Risk Control Nature of Risk Control
Low Medium High Checked by Date

Gas cutting torch Shut the gas cutting equipment when doing
slipped and the fire Scalded/burnt. other things like removing the old metal plate 1 4 4
hit the person. after cutting, etc.

1 Using oxy/ace. cutting equipment.

Hand touching the Wear proper leather hand glove. 1 2 2

hot metal plate
Scalded.
after
cutting/welding. Ensure fire extinguisher/water source is
1 4 4
available nearby.

Ensure earth properly connected and welding

Electrical shock. Fatal/serious injury. 1 4 4
cable/equipment properly isolated.

2 Using Welding equipment.

Eye expose to to
Eye injury. Wear welding shields. 1 4 4
welding spark

Welding chips
Eye injury. Wear welding shields. 1 4 4
enter to eyes.

Moving part/heat Electricution/eye and

3 Hand grinder/stationery grinder.
and spark. body injury.
Proper SOP and PPE. 1 4 4

Only the electrical wireman can isolate the

contactors or fuses
Protective fuses or contactor must be
2 Electrocution Fatality/Burnt 1 4 4
taken off
LO-TO System - Tag

Supervision by Chargeman

Supervision by Foreman 1 4 4
Prepare the chain block for heavy Fatality, Serious
4 Heavy parts
lifting Injury
Training on the handling procedure 1 4 4

KETERUKAN Reviewed
MUHAMMAD HAIKAL BIN RUSDI
1. KEMALANGAN NYARIS / PERTOLONGAN by
CEMAS
2. KECEDERAAN RINGAN (< 4 HARI)
(Mill Engineer) Date: January 2020
3. KECEDERAAN SERIUS (> 4 HARI) Approved
TEY YONG JIAN
4. MAUT / HILANG KEUPAYAAN KEKAL by
(Manager) Date: January 2020
CEMAS
2. KECEDERAAN RINGAN (< 4 HARI)
3. KECEDERAAN SERIUS (> 4 HARI)
4. MAUT / HILANG KEUPAYAAN KEKAL
 KILANG SAWIT CHARUK PUTTING SDN BHD

HAZARD IDENTIFICATION, RISK ASSESSMENT AND RISK CONTROL ( HIRARC )

( Mengenali Bahaya, Menilai dan Mengawal Risiko )

Department: Oil Recovery

Section : Housekeeping SOP No. SOP Activity: Carry out cleaning jobs SOP Date :
Station
No. EXISTING CONTROL RISK ASSESSMENT RECOMMENDED RISK CONTROL
JOB STEP HAZARD(S) EFFECT Probability Severity 1-3 4-10 11-16 Implemented
Nature of Risk Control Nature of Risk Control
Low Medium High Checked by Date
Only the electrical wireman can isolate the
contactors or fuses
Protective fuses or contactor must be
1 taken off
Electrocution Fatality/Burnt 1 4 4
LO-TO System - Tag

Supervision by Chargeman

Do not standing on the top of the

Fatality, broken legs
2 wall when collecting the oil from the Slip and Fall
and serious injury
Using Scoop to collect from outside of the pit 1 4 4
pit

Training on the cleanliness of the

Sharp, heavy and Injury on the workers workplaces
3 Dismantled parts on the floor
hard metal legs, hands and scars
1 2 2

Safety Shoe, Hand Glove

Training on the safe working procedure

Ensure all the nearest switch board is Splashing of the
4 on the OFF position cleaning water
Electrocution 1 4 4
LO-TO System - Tag

Supervision by Chargeman

Make sure the platform is clear from Broken Legs, Body

5 the spillage oil
Slip and Fall
Injury
All the open drains are covered with the plate 1 4 4

Training on the safe working procedure

Ensure all the nearest switch board is Splashing of the
6 on the OFF position cleaning water
Electrocution 1 4 4
LO-TO System - Tag

Supervision by Chargeman

LO-TO System - Tag

Supervision by Superior
Injury on the workers
7 Put the sign "Men at Working" Suddenly start
body
1 4 4

Training on the safe working procedure

KETERUKAN Reviewed
MUHAMMAD HAIKAL BIN RUSDI
1. KEMALANGAN NYARIS / PERTOLONGAN by
CEMAS
2. KECEDERAAN RINGAN (< 4 HARI)
(Mill Engineer) Date: January 2020
3. KECEDERAAN SERIUS (> 4 HARI) Approved
TEY YONG JIAN
4. MAUT / HILANG KEUPAYAAN KEKAL by
(Manager) Date: January 2020