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11a CPO Storage

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0% found this document useful (0 votes)
27 views8 pages

11a CPO Storage

Uploaded by

haiqal marizan
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
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KILANG SAWIT CHARUK PUTTING SDN BHD

JOBLIST
( Hazard Identification, Risk Assessment and Control )

Department : CPO Storage

No. Name of Job SOP No. Remarks


11a.1 Dipping (Ullage)

11a.2 Checking at CPO Storage Area

11a.3 CPO Despatch

11a.4 Cleaning of CPO spillage.

11a.5 Vehicle movement

11.a.6 Maintenance

11a.7 Housekeeping

Prepared by : En. Muhammad Haikal Date: January 2023

Checked by : En. Tey Yong Jian Date: January 2023


KILANG SAWIT CHARUK PUTTING SDN BHD
HAZARD IDENTIFICATION, RISK ASSESSMENT AND RISK CONTROL ( HIRARC )
( Mengenali Bahaya, Menilai dan Mengawal Risiko )

Department: CPO Storage Section: CPO Storage tank SOP No.: SOP Activity: Ullage (Dipping) SOP Date:

No. EXISTING CONTROL RISK ASSESSMENT RECOMMENDED RISK CONTROL


JOB STEP HAZARD(S) EFFECT Probability Severity 1-3 4-10 11-16 Implemented
Nature of Risk Control Nature of Risk Control
Low Medium High Checked by Date
Climb up staircase with equipment Safe Operating Procedure
1 (tank dipping tape)
Working at height Slip & fall
Training
1 4 4

PPE
Sharp equipment
2 Measuring CPO stock
(blade)
Injury Safe Operating Procedure 1 1 1
Training
Coming down staircase with Safe Operating Procedure
3 equipment once completed
Working at height Slip & fall 1 4 4
Training
KETERUKAN Reviewed
MUHAMMAD HAIKAL BIN RUSDI
1. KEMALANGAN NYARIS / PERTOLONGAN by
CEMAS
2. KECEDERAAN RINGAN (< 4 HARI)
(Mill Engineer) Date: January 2023
3. KECEDERAAN SERIUS (> 4 HARI) Approved
TEY YONG JIAN
4. MAUT / HILANG KEUPAYAAN KEKAL by
(Manager) Date: January 2023
KILANG SAWIT CHARUK PUTTING SDN BHD

HAZARD IDENTIFICATION, RISK ASSESSMENT AND RISK CONTROL ( HIRARC )


( Mengenali Bahaya, Menilai dan Mengawal Risiko )

Department: CPO Storage Section: General SOP No.: SOP Activity: Checking CPO Storage Area SOP Date:

No. EXISTING CONTROL RISK ASSESSMENT RECOMMENDED RISK CONTROL


JOB STEP HAZARD(S) EFFECT Probability Severity 1-3 4-10 11-16 Implemented
Nature of Risk Control Nature of Risk Control
Low Medium High Checked by Date
Falling from
Avoid working during inclement weather. Give a training to the worker to
1 Checking surrounding area Height/Lightning. height/shock/serious body 1 4 4
Work in pair. follow the SOP.
injury/dead.

Build a suitable platform to


ensure nobody stand on the
2 Checking CPO despatch Height/moving vehicle. Crushed/body injury. Make sure vehicle completely stop. 1 4 4
tanker during loading and
despatch.

KETERUKAN Reviewed
MUHAMMAD HAIKAL BIN RUSDI
1. KEMALANGAN NYARIS / PERTOLONGAN by
CEMAS
2. KECEDERAAN RINGAN (< 4 HARI)
(Mill Engineer) Date: January 2023
3. KECEDERAAN SERIUS (> 4 HARI) Approved
TEY YONG JIAN
4. MAUT / HILANG KEUPAYAAN KEKAL by
(Manager) Date: January 2023
KILANG SAWIT CHARUK PUTTING SDN BHD

HAZARD IDENTIFICATION, RISK ASSESSMENT AND RISK CONTROL ( HIRARC )


( Mengenali Bahaya, Menilai dan Mengawal Risiko )

Department: CPO Storage Section: Despatch SOP No.: SOP Activity: CPO Despatch SOP Date:

No. EXISTING CONTROL RISK ASSESSMENT RECOMMENDED RISK CONTROL


JOB STEP HAZARD(S) EFFECT Probability Severity 1-3 4-10 11-16 Nature of Risk Implemented
Nature of Risk Control
Low Medium High Control Checked by Date
Electricution Safe Operating Procedure
1 Operating pump Electrical 1 4 4
Training

Working at height Falling from height Safe Operating Procedure 1 3 3


2 Filiing oil into tanker
Slippery flatform Injury Proper housekeeping 1 1 1
KETERUKAN Reviewed
MUHAMMAD HAIKAL BIN RUSDI
1. KEMALANGAN NYARIS / PERTOLONGAN by
CEMAS
2. KECEDERAAN RINGAN (< 4 HARI)
(Mill Engineer) Date: January 2023
3. KECEDERAAN SERIUS (> 4 HARI) Approved
TEY YONG JIAN
4. MAUT / HILANG KEUPAYAAN KEKAL by
(Manager) Date: January 2023
KILANG SAWIT CHARUK PUTTING SDN BHD
HAZARD IDENTIFICATION, RISK ASSESSMENT AND RISK CONTROL ( HIRARC )
( Mengenali Bahaya, Menilai dan Mengawal Risiko )

Department: CPO Storage Section : Spillage SOP No.: SOP Activity: Cleaning of Spillage SOP Date:

EXISTING CONTROL RISK ASSESSMENT RECOMMENDED RISK CONTROL


No.
JOB STEP HAZARD(S) EFFECT Probability Severity 1-3 4-10 11-16 Implemented
Nature of Risk Control Nature of Risk Control
Low Medium High Checked by Date

Spill Kit

Introduce Standard
Safe Operating Procedure
Operating Procedure
Effluent escape Environment
1 Clean spillage using soil/fibre 1 4 4
to water source Pollution
Refresher training to
Training
current employee

Contaminated debris container

Introduce Standard
Safe Operating Procedure
Put used soil/fibre into Environment Summon by Operating Procedure
2 1 4 4
scheduled waste container Pollution DOE

Refresher training to
Training
current employee

KETERUKAN Reviewed
MUHAMMAD HAIKAL BIN RUSDI
1. KEMALANGAN NYARIS / PERTOLONGAN by
CEMAS
2. KECEDERAAN RINGAN (< 4 HARI)
(Mill Engineer) Date: January 2023
3. KECEDERAAN SERIUS (> 4 HARI) Approved
TEY YONG JIAN
4. MAUT / HILANG KEUPAYAAN KEKAL by
(Manager) Date: January 2023
KILANG SAWIT CHARUK PUTTING SDN BHD
HAZARD IDENTIFICATION, RISK ASSESSMENT AND RISK CONTROL ( HIRARC )
( Mengenali Bahaya, Menilai dan Mengawal Risiko )

SOP Activity: Vehicle movement during


Department: Diesel Tank Section : Vehicle movement SOP No. SOP Date
despatch 0f CPO
EXISTING CONTROL RISK ASSESSMENT RECOMMENDED RISK CONTROL
No.
1-3 4-10 11-16 Implemented
JOB STEP HAZARD(S) EFFECT Probability Severity Nature of Risk
Nature of Risk Control Mediu
Low High Control Checked by Date
m
Baricaded area
Vehicle movement from mill Body injury / property
1 Speeding Safe Operating Procedure 1 4 4
enterence to diesel tank area demage
Training
KETERUKAN Reviewed
MUHAMMAD HAIKAL BIN RUSDI
1. KEMALANGAN NYARIS / PERTOLONGAN by
CEMAS
2. KECEDERAAN RINGAN (< 4 HARI)
(Mill Engineer) Date: January 2023
3. KECEDERAAN SERIUS (> 4 HARI) Approved
TEY YONG JIAN
4. MAUT / HILANG KEUPAYAAN KEKAL by
(Manager) Date: January 2023
KILANG SAWIT CHARUK PUTTING SDN BHD

HAZARD IDENTIFICATION, RISK ASSESSMENT AND RISK CONTROL ( HIRARC )


( Mengenali Bahaya, Menilai dan Mengawal Risiko )

Department: CPO Storage Section: Maintenance SOP No. SOP Activity: Carry out repair works SOP Date:

EXISTING CONTROL RISK ASSESSMENT RECOMMENDED RISK CONTROL


No.
1-3 4-10 11-16 Implemented
JOB STEP HAZARD(S) EFFECT Probability Severity Nature of Risk
Nature of Risk Control Mediu
Low High Control Checked by Date
m
Gas cutting torch Shut the gas cutting equipment when doing
slipped and the fire Scalded/burnt. other things like removing the old metal plate 1 4 8
hit the person. after cutting, etc.

1 Using oxy/ace. cutting equipment.


Hand touching the Wear proper leather hand glove.
hot metal plate
Scalded. 1 4 2
after
cutting/welding. Ensure fire extinguisher/water source is
available nearby.

Ensure earth properly connected and welding


Electrical shock. Fatal/serious injury.
cable/equipment properly isolated.

2 Using Welding equipment.


Eye expose to to
1 4 4
Eye injury. Wear welding shields.
welding spark
Welding chips
Eye injury. Wear welding shields.
enter to eyes.
Moving part/heat Electricution/eye and
3 Hand grinder/stationery grinder.
and spark. body injury.
Proper SOP and PPE. 1 4 8

KETERUKAN Reviewed
MUHAMMAD HAIKAL BIN RUSDI
1. KEMALANGAN NYARIS / PERTOLONGAN by
CEMAS
2. KECEDERAAN RINGAN (< 4 HARI)
(Mill Engineer) Date: January 2023
3. KECEDERAAN SERIUS (> 4 HARI) Approved
TEY YONG JIAN
4. MAUT / HILANG KEUPAYAAN KEKAL by
(Manager) Date: January 2023
KILANG SAWIT CHARUK PUTTING SDN BHD

HAZARD IDENTIFICATION, RISK ASSESSMENT AND RISK CONTROL ( HIRARC )


( Mengenali Bahaya, Menilai dan Mengawal Risiko )

Department: CPO Storage Section: Housekeeping SOP No.: SOP Activity: Carry out cleaning jobs SOP Date :

EXISTING CONTROL RISK ASSESSMENT RECOMMENDED RISK CONTROL


No.
1-3 4-10 11-16 Implemented
JOB STEP HAZARD(S) EFFECT Probability Severity
Nature of Risk Control Mediu Nature of Risk Control
Low High Checked by Date
m
Work in pairs

Permit to work
1 Cleaning inside the tank Confined space Suffocation 1 4 4
Safe operating procedure

Training

Safe operating procedure


Moving vehicle Injury / fatality 1 4 4
Training
2 Recycling of CPO
Safe operating procedure
Heavy object (pump) Muscle strain 1 3 3
Training

3 Washing of the floor Slip / fall Serious injury to body PPE 1 2 3

Safe Operating Procedure


4 Roll hose properly Feet stuck at unroll hose Fall/Minor injuries 1 4 4
Training
KETERUKAN Reviewed
MUHAMMAD HAIKAL BIN RUSDI
1. KEMALANGAN NYARIS / PERTOLONGAN by
CEMAS
2. KECEDERAAN RINGAN (< 4 HARI)
(Mill Engineer) Date: January 2023
3. KECEDERAAN SERIUS (> 4 HARI) Approved
TEY YONG JIAN
4. MAUT / HILANG KEUPAYAAN KEKAL by
(Manager) Date: January 2023

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