SOLIDWORKS Tech Clarity Ebook Machine Design 2 2022
SOLIDWORKS Tech Clarity Ebook Machine Design 2 2022
© Tech-Clarity 2022
HOW TO REDUCE NON-VALUE-ADDED WORK IN MACHINE DESIGN
The Value of Increasing Engineering Bandwidth
Engineering work is critical to competitive machine designs. However, as designs become more complex, engineering decisions
become more challenging. Unfortunately, engineers waste so much time on non-value-added work, it impacts their bandwidth.
Consequently, it can be hard to identify conflicts and find the time to fully evaluate essential engineering decisions affecting
quality and cost. As a result, many struggle to avoid cost overruns and risks to delivery dates.
PAGE
Executive Summary 4
Importance of Machine Design 5
Identifying Machine Design Top Performers 6
Strategies to Reduce Non-Value-Added Work 7
1. Access Product Data from Anywhere 8
2. Maximize Reuse 9
3. Improve Collaboration 10
4. Automate Machine Design Tasks 12
5. Streamline Mechanism Design Tasks 13
6. Solicit More Feedback 14
Conclusion 16
Recommendations 17
About the Research 18
Acknowledgments 19
On average, 83% of Machine Design Top Performers rate their processes Share data with
others 50% 18%
as 'Extremely' or 'Very' Effective compared to only 60% of Others.
However, what's especially striking is how many more Top Performers
rate their processes as 'Extremely Effective' compared to Others. Top
Performers are 2.4 times more likely than Others to rate their practices
Top Performers are 3.1 times
to be as good as they can possibly get. Of particular note, they are 3.1 more likely than Others to find
times more likely than Others to find their processes to minimize time
spent on non-value-added tasks 'Extremely Effective.' The table shows their processes to minimize time
the percentage of Top Performers and Others who rated their processes
spent on non-value-added tasks
as 'Extremely Effective.' Together, these metrics indicate the significant
competitive advantage Machine Design Top Performers enjoy over their ‘Extremely Effective.’
competitors.
HOW TO REDUCE NON-VALUE-ADDED WORK IN MACHINE DESIGN
6
Strategies to Reduce Non-Value-Added Work
Poor Data Management Hurts strategies. Engineers will have DATA MANAGEMENT RELATED ACTIVITIES TAKING
Productivity more confidence in their data if MACHINE DESIGNERS AWAY FROM INNOVATION WORK
Many activities that take engineers they have real-time access to it. In
fact, 48% of Top Performers 36%
away from innovation work result Machine Designers
from the inability to quickly find the identify real-time access to designs
data they need. The graph shows as top criteria for an ideal machine 29%
the percentage of machine design solution. Real-time access 25%
designers who said that the from a central location ensures it is
associated task is a top activity that current and easy to find. They don't
takes significant time away from waste time redoing work because
innovation work (see graph). they were unaware of a change. All
of this helps them improve
As products become more complex,
productivity.
there is more data to manage,
making it harder to find. Worse, if The Cloud
engineers are not aware of One way to enable real-time,
changes, their work will be based anywhere access is to use a cloud
on outdated information. Previous platform. Moreover, 49% of
Tech-Clarity research finds that machine designers identified Searching Redoing Recreating
engineers work with outdated data "flexibility to access design data for data work due data
29% of the time,2 wasting time and whenever I need it" as a top way a to outdated you can't
creating a significant risk of costly cloud platform improves efficiency. data find
errors that become even more With a cloud platform, engineers
painful the more complex products can access needed data wherever
become. they are, and they don't waste time 48% of Top Performers identify
searching for it or recreating it
Real-Time Access
because they can't find it. This
real-time access to designs as
Providing real-time access to
improves efficiency, so they have top criteria for an ideal machine
product data from anywhere is a
foundational strategy that will also
more time to manage complexity, design solution.
balance cost and quality, and meet
facilitate the execution of other
release dates.
HOW TO REDUCE NON-VALUE-ADDED WORK IN MACHINE DESIGN
8
2. Maximize Reuse
Not only will increasing reuse avoid all that wasted time, but by leveraging
previously proven design work, there is less risk of introducing new errors.
This is particularly critical as products become more complex. Consequently,
more reuse makes it easier to meet lead times, quality requirements, ensure
reliability, reduce errors, and stay on budget.
Supporting Reuse
The first step of maximizing reuse is making the data easier to find.
Everything discussed in the previous section to make data more accessible
will also support reuse.
Another step that will help is a reuse library. Thus, it follows that 40% of
machine design respondents, both Top Performers and Others, identify a
reuse library as part of an ideal machine design solution. A reuse library can
include standard hardware components such as fasteners, o-rings, and
brackets, plus common parts, sub-assemblies, and even features. Anything
taken from a reuse library means engineers spend only a few minutes finding
and placing it rather than several hours recreating it.
Beyond making it accessible to every designer who will benefit, the library 40% of machine designers
should also have strong search capabilities, allowing both parametric and
shape queries. The easier it is to find a relevant item, the more time
identify a reuse library as part
engineers save. There should also be a defined process for adding new of an ideal machine design
features and components. These capabilities will make the reuse library more
useable and ensure it does not become outdated as your products evolve. solution.
Cloud-Enabled Collaboration
While machine designers recognize the
importance of easily sharing design
Analysts / simulation
experts
details, Top Performers are more likely
Top Performers All Others
Tedious Tasks lower graph). These limit SOURCES OF BOTTLENECKS DURING MACHINE DESIGN
Machine designers view tedious aspects, such as
many tedious design tasks
as bottlenecks (see top
engineering changes. For
example, a solution that
41% Planning / managing part
& assembly structure
graph). Unfortunately, these automatically recognizes
issues create additional work
35%
similar features when Manual effort to prepare
for engineers that don’t add manufacturing deliverables
applying changes saves
value and make the job less
time as changes won’t
satisfying.
need to be done
Difficulties with part and individually or require
29% Too many tedious design
steps (trimming, etc.)
assembly structures force excessive mouse clicks.
engineers to waste time
managing data rather than Intelligence can also save 26% Generating cut lists for
manufacturing
designing. Further, machine time by automating
designers report they spend tedious tasks like trimming
45% of their design time IDEAL MACHINE DESIGN SOLUTION:DESIGN AUTOMATION
or automatically applying
outside of CAD, preparing for fasteners to holes and
manufacturing. This
joints. It can also 52%
significant effort takes them Automatically select similar
automate manufacturing features when applying 38%
away from innovation,
preparation steps, such as changes
improving the design, and
ensuring quality. generating cut lists.
45%
How to Automate Abilities to design features Artificial intelligence to
without worrying about automate tedious / repetitive
Top Performing machine 32%
assembly structures can tasks
designers identify several
also free up engineers.
design automation 28%
Rather than wasting time Ability to design features
capabilities they would like Top Performers
planning the structure, without worrying about
in an ideal solution (see 25% All Others
they can start designing. assembly structures
HOW TO REDUCE NON-VALUE-ADDED WORK IN MACHINE DESIGN
12
5. Streamline Mechanism Design Tasks
Mechanism Bottlenecks it takes 6.7 days before it is Creating Mechanisms mechanism in the context of the
Mechanisms are often a even ready to be added to Top Performers take several entire assembly enables
critical part of machine an assembly model. Plus, approaches to develop initial engineers to work within the
design. There is also much 28% report they cannot mechanisms. These steps add design envelop and avoid
opportunity to automate reuse data from initial more automation, reduce potential conflicts and clashes.
tedious design tasks. layouts, meaning they waste tedious steps, and save time. This saves time later by avoiding
Engineers say they go even more time recreating changes due to assembly
through 7.4 iterations before previously completed work. A specialized 3D CAD application conflicts. Also, if engineers can
they have a working It is even a challenge tailored especially for start with a 2D sketch and
mechanism. On top of that, predicting if it will work. mechanism design reduces convert it to a 3D mechanism,
manual steps. For example, you they can save even more time
HOW INITIAL MECHANISM DESIGNS ARE DEVELOPED can start with simple linkages, by not recreating 2D profiles.
sliders, or cams and iterate. In
addition, integrated CAE enables IDEAL MECHANISM DESIGN
SOLUTION
48% kinematic analysis during design
Specialized 3D CAD
application 42% to assess quality and
performance, support
optimization, and avoid
44% expensive overengineering.
Specialized engineering
application/calculator 28% Further, intelligence can save
time by automating assembly 70% 63%
definition and constraints to
added work, you can increase applications tailored for mechanism design that enable
engineers to design mechanisms in the context of the entire
engineering bandwidth, assembly.
empowering them to produce • Solicit more feedback by improving the efficiency of design
reviews by extending access to all stakeholders, including
higher-quality designs, in less customers. A cloud platform allows the flexibility to extend
time, at a lower cost. access to third parties and then turn it off so that you never
lose control of your intellectual property.
Michelle Boucher Tech-Clarity is an independent research firm dedicated to making the business value of
Vice President technology clear. We analyze how companies improve innovation, product development, design,
engineering, manufacturing, and service performance through the use of digital transformation,
Tech-Clarity
best practices, software technology, industrial automation, and IT services.
References
3) Boucher, Michelle, “What’s the Cost of Poor Engineering Collaboration?,“ Tech-Clarity, 2020.
4) Boucher, Michelle, “How to Survive and Win New Markets by Getting Even More Value from Simulation,” Tech-Clarity, 2020.
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