OBH647G
OBH647G
INDOOR UNIT
No. OBH647
SERVICE MANUAL REVISED EDITION-G
Models
MSZ-HJ60VA - E1 , E2 , ER1
MSZ-HJ71VA - E1 , E2 , ER1
CONTENTS
1. TECHNICAL CHANGES·······························3
2. PART NAMES AND FUNCTIONS···················4
3. SPECIFICATION·········································5
4. NOISE CRITERIA CURVES···························7
5. OUTLINES AND DIMENSIONS······················9
6. WIRING DIAGRAM···································· 10
7. REFRIGERANT SYSTEM DIAGRAM············ 12
MSZ-HJ25VA 8. SERVICE FUNCTIONS······························· 14
MSZ-HJ35VA 9. MICROPROCESSOR CONTROL················· 16
MSZ-HJ50VA 10. TROUBLESHOOTING································ 20
11. DISASSEMBLY INSTRUCTIONS·················· 34
1
Use the specified refrigerant only
Never use any refrigerant other than that specified.
Doing so may cause a burst, an explosion, or fire when the unit is being used, serviced, or disposed of.
Correct refrigerant is specified in the manuals and on the spec labels provided with our products.
We will not be held responsible for mechanical failure, system malfunction, unit breakdown or accidents caused by
failure to follow the instructions.
Revision A:
• MSZ-HJ50V A- E1 has been added.
Revision B:
• MSZ-HJ25VA- ER1 , MSZ-HJ35VA- ER1 and MSZ-HJ50VA- ER1 have been added.
Revision C:
• MSZ-HJ60VA- E1 , ER1 and MSZ-HJ71VA- E1 , ER1 have been added.
Revision D:
• MSZ-HJ25/35/50/60/71VA- E2 and MSZ-HJ25/35/50VA- ER2 have been added.
Revision E:
• "How to check miswiring and serial signal error" has been corrected (10-6. D ).
Revision F:
• Description of the aircleaning filter have been changed.
Revision G:
• 10. TROUBLE SHOOTING has been modified.
2
OBH647G
1 TECHNICAL CHANGES
MSZ-HJ25VA - E1 , ER1
MSZ-HJ35VA - E1 , ER1
MSZ-HJ50VA - E1 , ER1
1. New model
MSZ-HJ60VA - E1 , ER1
MSZ-HJ71VA - E1 , ER1
1. New model
MSZ-HJ25VA - E1 MSZ-HJ25VA - E2
MSZ-HJ35VA - E1 MSZ-HJ35VA - E2
MSZ-HJ50VA - E1 MSZ-HJ50VA - E2
MSZ-HJ60VA - E1 MSZ-HJ60VA - E2
MSZ-HJ71VA - E1 MSZ-HJ71VA - E2
1. Optional air cleaning filter has been added.
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OBH647G
2 PART NAMES AND FUNCTIONS
Front panel
Air inlet
Air filter
Remote control
Remote controller receiving section
Operation indicator lamp
MSZ-HJ60VA MSZ-HJ71VA
Air inlet
Front panel
Air filter
Horizontal vane
Heat exchanger
Air outlet
Remote control
receiving section
Remote controller
Operation indicator lamp
ACCESSORIES
Installation plate 1
Installation plate fixing screw 4 × 25 mm 5
Battery (AAA) for remote controller 2
Wireless remote controller 1
Felt tape (Used for left or left-rear piping) 1
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OBH647G
3 SPECIFICATION
High 37 38 40
Special remarks
dB(A)
Med. 30 31 36
Sound level
Low 22 28
Super High 43 44 47
Heating
High 37 41
dB(A)
Med. 30 34
Low 23 27
Super High 1,080 1,200 1,120
Cooling
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OBH647G
Indoor model MSZ-HJ60VA MSZ-HJ71VA
Power supply Single phase 230 V, 50 Hz
Breaker Capacity A 16
Cooling 1,900 2,330
Power input 1 (Total) W
Heating 1,970 2,440
Electrical data
Cooling 0.49
Current 1 A
Heating 0.49
Dimensions W × H × D mm 923 × 305 × 250
Weight kg 13
Air direction 5
Super High 1,192
Cooling
High 900
m3/h
Med. 729
Airflow
High 44
Special remarks
dB(A)
Med. 38
Sound level
Low 31 33
Super High 49
Heating
High 44
dB(A)
Med. 38
Low 31 33
Super High 1,250
Cooling
High 1,000
rpm
Med. 850
Fan speed
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OBH647G
4 NOISE CRITERIA CURVES
MSZ-HJ25VA MSZ-HJ35VA
FAN SPEED FUNCTION SPL(dB(A)) LINE FAN SPEED FUNCTION SPL(dB(A)) LINE
COOLING 43 COOLING 45
Super High Super High
HEATING 43 HEATING 44
90 90
OCTAVE BAND SOUND PRESSURE LEVEL, dB re 0.0002 MICRO BAR
70 70
NC-70 NC-70
60 60
NC-60 NC-60
50 50
NC-50 NC-50
40 40
NC-40 NC-40
30 30
NC-30 NC-30
20 20
NC-20 NC-20
NC-10 NC-10
10 10
63 125 250 500 1000 2000 4000 8000 63 125 250 500 1000 2000 4000 8000
BAND CENTER FREQUENCIES, Hz BAND CENTER FREQUENCIES, Hz
MSZ-HJ50VA
FAN SPEED FUNCTION SPL(dB(A)) LINE Test conditions
Cooling : Dry-bulb temperature 27°C Wet-bulb temperature 19°C
COOLING 45 Heating : Dry-bulb temperature 20°C
Super High
HEATING 47
90
OCTAVE BAND SOUND PRESSURE LEVEL, dB re 0.0002 MICRO BAR
INDOOR UNIT
80 WALL
1m
70
NC-70
0.8m
60
NC-60 MICROPHONE
50
NC-50
40
NC-40
30
NC-30
20
NC-20
NC-10
10
63 125 250 500 1000 2000 4000 8000
BAND CENTER FREQUENCIES, Hz
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OBH647G
MSZ-HJ60VA MSZ-HJ71VA
FAN SPEED FUNCTION SPL(dB(A)) LINE FAN SPEED FUNCTION SPL(dB(A)) LINE
COOLING 50 COOLING 50
Super High Super High
HEATING 49 HEATING 49
90 90
OCTAVE BAND SOUND PRESSURE LEVEL, dB re 0.0002 MICRO BAR
70 70
NC-70 NC-70
60 60
NC-60 NC-60
50 50
NC-50 NC-50
40 40
NC-40 NC-40
30 30
NC-30 NC-30
20 20
NC-20 NC-20
NC-10 NC-10
10 10
63 125 250 500 1000 2000 4000 8000 63 125 250 500 1000 2000 4000 8000
BAND CENTER FREQUENCIES, Hz BAND CENTER FREQUENCIES, Hz
Test conditions
Cooling : Dry-bulb temperature 27°C Wet-bulb temperature 19°C
Heating : Dry-bulb temperature 20°C
INDOOR UNIT
WALL
1m
0.8m
MICROPHONE
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OBH647G
5 OUTLINES AND DIMENSIONS
MSZ-HJ25VA MSZ-HJ35VA MSZ-HJ50VA Unit : mm
11×26 Oblong hole
11×20 Oblong hole
Installation plate
21.5
80.5 225 225 80.5
Indoor unit
799
785 7
206.5
207.5
249
248
41
46
167 157
42
3
61.5 338 340 59.5
Wall hole Ø65
5 232 Air in
Installation plate
Piping
290
69
57
100
14
7
41 42 Drain hose
103
49 630 120
(5
7°
130
)
57 18
Air out 172
42
43
140
MSZ-HJ25/35VA
69 57 Insulation Ø35 O.D
Piping
MSZ-HJ60VA MSZ-HJ71VA
MSZ-HJ60VA
Insulation Ø50 O.D
Piping
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OBH647G
MSZ-HJ60VA - E1 , ER1 MSZ-HJ71VA - E1 , ER1
MSZ-HJ60VA - E2 MSZ-HJ71VA - E2
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OBH647G
7 REFRIGERANT SYSTEM DIAGRAM
MSZ-HJ25VA MSZ-HJ35VA Unit : mm
Indoor coil
Indoor thermistor
heat RT12
exchanger Flared connection
Indoor coil
thermistor
RT13
Room temperature
thermistor
RT11
Flared connection
MSZ-HJ50VA
Indoor coil
Indoor thermistor
heat RT12
exchanger Flared connection
Indoor coil
thermistor
RT13
Room temperature
thermistor
RT11
Flared connection
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OBH647G
MSZ-HJ60VA MSZ-HJ71VA Unit : mm
Indoor coil
Indoor thermistor
heat RT12
exchanger Flared connection
Indoor coil
thermistor
RT13
Room temperature
thermistor
RT11
Flared connection
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OBH647G
8 SERVICE FUNCTIONS
J1 J2
The P.C. board has the print “J1” and “J2”. Solder “J1” and “J2” according to the number of indoor unit as shown in Table 1.
After modification, press the RESET button.
Table 1
1 unit operation 2 units operation 3 units operation 4 units operation
No. 1 unit No modification Same as at left Same as at left Same as at left
No. 2 unit – Solder J1 Same as at left Same as at left
No. 3 unit – – Solder J2 Same as at left
No. 4 unit – – – Solder both J1 and J2
How to set the remote controller exclusively for particular indoor unit
After you turn the breaker ON, the first remote controller that sends the signal to the indoor unit will be regarded as the remote
controller for the indoor unit.
The indoor unit will only accept the signal from the remote controller that has been assigned to the indoor unit once they are
set.
The setting will be cancelled if the breaker is turned OFF, or the power supply is shut down.
Please conduct the above setting once again after the power has been restored.
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OBH647G
8-3. AUTO RESTART FUNCTION
When the indoor unit is controlled with the remote controller, the operation mode, the set temperature, and the fan speed
are memorized by the indoor electronic control P.C. board. “AUTO RESTART FUNCTION” automatically starts operation in
the same mode just before the shutoff of the main power.
Operation
If the main power has been cut, the operation settings remain.
After the power is restored, the unit restarts automatically according to the memory.
(However, it takes at least 3 minutes for the compressor to start running.)
How to disable “AUTO RESTART FUNCTION”
Turn off the main power for the unit.
Cut the Jumper wire to JR77 on the indoor electronic control P.C. board. (Refer to 10-7.)
Indoor electronic
CN111
control P.C. board
CN151
CN112
JR77
CN110
CN10A
NOTE:
• The operation settings are memorized when 10 seconds have passed after the indoor unit was operated with the remote
controller.
• If main power is turned OFF or a power failure occurs while AUTO START/STOP timer is active, the timer setting is can-
celled.
• If the unit has been turned OFF with the remote controller before power failure, the auto restart function does not work
as the power button of the remote controller is off.
• To prevent the breaker from tripping OFF due to the rush of starting current, systematize other home appliance not to
turn ON at the same time.
• When some air conditioners are connected to the same supply system, if they are operated before power failure, the
starting current of all the compressors may flow simultaneously at restart.
Therefore, the special counter measures are required to prevent the main voltage-drop or the rush of the starting current
by adding to the system that allows the units to start one by one.
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OBH647G
9 MICROPROCESSOR CONTROL
RESET button
MSZ-HJ60/71VA- E1 , ER1
RESET button
NOTE: Last setting will be stored after the unit is turned OFF with the remote controller. Indoor unit receives the signal of the
remote controller with beeps.
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OBH647G
MSZ-HJ25/35/50VA- E2 , ER2 MSZ-HJ60/71VA- E2
RESET button
NOTE: Last setting will be stored after the unit is turned OFF with the remote controller. Indoor unit receives the signal of the
remote controller with beeps.
INDOOR UNIT DISPLAY SECTION
Operation Indicator lamp
The operation indicator at the right side of the indoor unit indicates the operation state.
•The following indication applies regardless of shape of the indication.
AUTO 1 2 3 4 5 SWING
(3) Positioning
To confirm the standard position, the vane moves until it touches the vane stopper. Then the vane is set to the selected
angle.
Confirmation of standard position is performed in the following cases:
(a) When the operation starts or finishes (including timer operation).
(b) When the test run starts.
(c) When standby mode (only during multi system operation) starts or finishes.
Horizontal
position
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OBH647G
(8) Cold air prevention in HEAT operation.
The horizontal vane position is set to Upward.
NOTE: When 2 or more indoor units are operated with multi outdoor unit, even if any indoor unit turns thermostat off,
this control does not work in the indoor unit.
(9) ECONO COOL ( ) operation (ECONOmical operation)
When ECONO COOL button is pressed in COOL mode, set temperature is automatically set 2°C higher.
Also the horizontal vane swings in various cycle.
SWING operation makes you feel cooler than set temperature. So, even though the set temperature is higher, the air
conditioner can keep comfort. As a result, energy can be saved.
ECONO COOL operation is cancelled when ECONO COOL button is pressed once again or VANE CONTROL button is
pressed or change to other operation mode.
NOTE :
• The OFF TIMER and the ON TIMER cannot be set at the same time.
• The displayed time is the time remaining and will decrease in 1-hour increments as time passes.
9-6. EMERGENCY/TEST OPERATION
In the case of test run operation or emergency operation, use the emergency operation switch on the right side of the
indoor unit. Emergency operation is available when the remote controller is missing or has failed, or when the batteries in
the remote controller are running down. The unit will start and OPERATION INDICATOR lamp will light up.
The first 30 minutes of operation is the test run operation. This operation is for servicing. The indoor fan runs at High
speed and the temperature control does not work.
After 30 minutes of test run operation, the system shifts to EMERGENCY COOL/HEAT MODE with a set temperature of
24°C. The fan speed shifts to Med.
The coil frost prevention works even in the test run or the emergency operation.
In the test run or emergency operation, the horizontal vane operates in VANE AUTO ( ) mode.
Emergency operation continues until the emergency operation switch is pressed once or twice or the unit receives any
signal from the remote controller. In the latter case, normal operation will start.
NOTE: Do not press the emergency operation switch during normal operation.
Operation mode COOL HEAT
Set temperature 24°C 24°C
Fan speed Med. Med.
Horizontal vane Auto Auto
The operation mode is indicated by the
Operation Indicator lamp as follows:
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OBH647G
10 TROUBLESHOOTING
<Incorrect> <Correct>
NOTE: 1. If RESET button is not pressed, the remote controller may not operate correctly.
2. This remote controller has a circuit to automatically reset the microprocessor when batteries are replaced.
This function is equipped to prevent the microprocessor from malfunctioning due to the voltage drop caused by the
battery replacement.
3. Do not use the leaking batteries.
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OBH647G
10-2. FAILURE MODE RECALL FUNCTION
Outline of the function
This air conditioner can memorize the abnormal condition which has occurred once.
Even though LED indication listed on the troubleshooting check table (10-4.) disappears, the memorized failure details can
be recalled.
This mode is very useful when the unit needs to be repaired for the abnormality which does not recur.
1. Flow chart of failure mode recall function for MSZ-HJ25/35/50- E1 , ER1 MSZ-HJ25/35/50- E2 , ER2
the indoor/outdoor unit
MSZ-HJ60/71- E1 , ER1 , E2
Operational procedure
The cause of abnormality cannot be found because the abnormality does not recur.
NOTE: 1. Make sure to release the failure mode recall function after it is set up, otherwise the unit cannot operate properly.
2. If the abnormal condition is not deleted from the memory, the last abnormal condition is kept memorized.
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OBH647G
NOTE : Blinking patterns of this mode differ from the ones of
2. Indoor unit failure recall mode table TROUBLESHOOTING CHECK TABLE (10-4.).
Upper lamp of OP-
Abnormal point
ERATION INDICA- Condition Remedy
(Failure mode)
TOR lamp
Not lighted Normal — —
The room temperature thermistor short or
1-time blink every Room temperature Refer to the characteristics of the room temperature
open circuit is detected every 8 seconds dur-
0.5-second thermistor thermistor (10-7.).
ing operation.
2-time blink Indoor coil The indoor coil thermistor short or open circuit Refer to the characteristics of the main indoor coil ther-
2.5-second OFF thermistor is detected every 8 seconds during operation. mistor, the sub indoor coil thermistor (10-7.).
3-time blink The serial signal from outdoor unit is not re- Refer to 10-6. "How to check miswiring and serial
Serial signal
2.5-second OFF ceived for a maximum of 6 minutes. signal error".
The rotational frequency feedback signal is not
11-time blink
Indoor fan motor emitted for the 12 seconds after the indoor fan Refer to 10-6. "Check of indoor fan motor".
2.5-second OFF
motor is orperated.
It cannot properly read data in the nonvolatile
12-time blink Indoor control
memory of the indoor electronic control P.C. Replace the indoor electronic control P.C. board.
2.5-second OFF system
board.
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OBH647G
10-3. INSTRUCTION OF TROUBLESHOOTING
*2 There is possibility that diesel explosion may occur due to the air mixied in the refrigerant circuit.
First, ensure that there are no leakage points on the valves, flare connections, etc. that allow the
air to flow into the refrigerant circuit, or no blockage points (e.g. clogged or closed valves) in the
refrigerant circuit that cause an increase in pressure.
If there is no abnormal point like above and the system operates cooling and heating modes nor-
mally, the indoor thermistor might have a problem, resulting in false detection.
Start Check both the indoor coil thermistor and the room temperature thermistor, and replace faulty
thermistor(s), if any.
(Do not start the operation again without repair to prevent hazards.)
Upper lamp Upper lamp Upper lamp Upper lamp Upper lamp Upper lamp Upper lamp Upper lamp
Blink on and 2-time blink 3-time blink 4-time blink 5-time blink 6-time blink 7-time blink 14-time blink
off at 0.5-sec- Cause: Cause: Cause: Cause: Cause: Cause: or more
ond intervals Indoor unit Indoor unit Indoor unit Outdoor unit Outdoor unit Outdoor unit Cause:
Cause: • Trouble • Trouble of • Trouble • Outdoor • Trouble of • Trouble of Outdoor unit
Indoor/Outdoor of room indoor fan of indoor power sys- thermistor in outdoor con- • Other ab-
unit temperature motor unit control tem abnor- outdoor unit trol system normality
• Miswiring or / indoor coil system mality Indoor/Out-
trouble of thermistor door unit
serial signal • Trouble of
thermistors
*2
Refer to 10- Check room Refer to 10- Replace the Refer to Refer to Replace the • Check "Flow
6. "How to temperature 6. "Check indoor elec- "How to "Check of inverter P.C. chart of the
check mis- thermistor of indoor fan tronic control check outdoor ther- board or detailed
wiring and and indoor motor". P.C. board. inverter/com- mistors". the outdoor outdoor unit
serial signal coil thermis- pressor". electronic failure mode
error". tor. Refer to control P.C. recall func-
10-7."Test board. tion."
point diagram • Check
and voltage". thermistors.
Refer to
"Test point
diagram and
voltage" in
the service
manual of
indoor and
outdoor unit.
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OBH647G
10-4. TROUBLESHOOTING CHECK TABLE
Before taking measures, make sure that the symptom reappears for accurate troubleshooting.
When the indoor unit has started operation and detected an abnormality of the following condition (the first detection after
the power ON), the indoor fan motor turns OFF and OPERATION INDICATOR lamp blinks.
OPERATION INDICATOR
Lighted
Blinking
Not lighted
Abnormal
No. Operation indicator lamp Symptom Condition Remedy
point
Outdoor Outdoor unit It cannot properly read data in the nonvolatile • Check the blinking pattern of
9 control sys- Upper lamp lights up the LED on the inverter P.C.
does not oper- memory of the inverter P.C. board or the out-
tem board or the outdoor electronic
ate door electronic control P.C. board. control P.C. board.
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OBH647G
OPERATION INDICATOR
BLU BLU
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OBH647G
10-6. TROUBLESHOOTING FLOW
The indoor fan motor error has occurred, and the indoor fan does not operate.
Turn OFF the power supply. Pay enough attention to the high voltage on the fan motor connector CN211.
Turn ON the power supply, wait 5 seconds or more, and then press the
emergency operation switch.
Measure the supply voltage as follows within 12 seconds after the emer-
gency operation switch is pressed.
If more than 12 seconds passes, turn OFF the power supply and turn it
Is there any foreign matter that interferes
the rotation of the line flow fan? No ON again, then measure the voltage.
<Indoor power P.C. board>
1. Measure the voltage between CN211 (+) and (–).
Yes 2. Measure the voltage between CN211 (+) and (–).
<Indoor electronic control P.C. board>
3. Measure the voltage between CN10A (+) and GND (–).
Remove the foreign matter and
adjust the line flow fan. If more than 12 seconds passes after the emergency operation switch
is pressed, the voltage measured at 2. above goes 0 VDC although the
indoor P.C. board is normal.
The indoor fan motor error has occurred, and the indoor fan repeats "12-second ON and 30-second OFF" 3 times, and then stops.
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OBH647G
B Check of remote controller and indoor electronic control P.C. board
Is LCD display on the remote controller 1 Look at the image of the signal transmitting section of
Replace the batteries. (Refer to 10-1.4.) the remote controller through the monitor of a digital
visible? No
(Not clear) camera or a camera phone. It is normal if the LED of
Yes the signal transmitting section lights up when the
OPERATE/STOP (ON/OFF) (HJ·VA- E1 , ER1 ) / STOP/
Remove the batteries, then set them back OPERATE (OFF/ON) (HJ·VA- E2 , ER2 ) button on the
and press RESET button. (Refer to 10-1.4.) remote controller is pressed. However, it may be difficult
Check if the unit operates with the remote to see the illuminated LED of the signal transmitting
controller. section with a smartphone camera.
OK
Is noise heard from radio? Replace the remote controller.
No
Yes
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OBH647G
C Check of indoor P.C. board and indoor fan motor
Yes
Is the varistor (NR11)
burnt and the fuse (F11)
blown? No
With a tester, check the
Turn OFF the power supply. Is electricity
Check both “parts side” and “pattern continuity between the Yes
Be sure to check both the fuse connector CN201 on the conducted? (The
side” of the indoor power P.C. board and the varistor in any case. resistance is 0 Ω .)
visually. indoor power P.C. board and
S2 on the terminal block. No
Is the fuse (F11) blown
only? No
Yes The thermal fuse connected
to the terminal block has
1. The fan motor connector's lead wire is red, failed.
whereas is black. Replace the terminal block
2. Connect "+" of the tester to fan motor Measure the resistance between assembly.
CN211 (+) and (-) of indoor fan
connector's lead wire, and “-” to lead wire, motor connector. 1, 2
otherwise the resistance cannot be measured
properly.
3. Please replace the fuse after removing the
indoor power P.C. board from the electrical
Is the resistance 1MΩ or more? Replace the fuse (F11) and the
box. indoor fan motor. 3
No
Yes
Yes
Indoor power P.C. board Indoor power P.C. board Replace the indoor electronic control P.C. board.
R111
CN211
CN211
L111
MSZ-HJ25/35/50VA MSZ-HJ60/71VA
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OBH647G
D How to check miswiring and serial signal error
Turn OFF the power supply.
MUZ-HJ type
Is there rated voltage in the
Check the power supply.
power supply? No
Yes
MSZ-HJ25/35/50- E1 , ER1
1. Turn ON the power supply.
2. Press the emergency operation switch.
ON 30-second OFF Aim the remote controller at the indoor unit, and press
OPERATE/STOP (ON/OFF) (HJ·VA- E1 , ER1 ) / STOP/ 1 Make sure that the wiring is correct. If the pro-
OPERATE (OFF/ON) (HJ·VA- E2 , ER2 ) button. The relay 52C cedure is performed without correcting miswir-
will be turned on, and the outdoor unit will be energized. ing, it may lead to damage to the P.C. board.
Is the rated supply voltage applied Is there any problem in the Replace
between the S1 and S2 on the indoor/outdoor connecting wire, the indoor/
A such as the damage of the wire, outdoor con-
outdoor terminal block? (Check of intermediate connection, poor
No necting wire.
supply voltage) contact with the terminal block? Yes
• Turn OFF inverter-controlled lighting Yes
No
equipment.
• Turn OFF the power supply and then Is there approximately 250 VDC – 370
turn ON again. VDC between DB61 (+) and DB61 Replace the
• Press the emergency operation switch. inverter P.C.
(–) on the inverter P.C. board in the board in the
outdoor unit? (Voltage check of the No outdoor unit. 2
inverter P.C. board in the outdoor unit)
After the relay • Reinstall ei- 2 Be careful of 140
52C is turned on ther the unit Yes
or the light VDC – 280 VDC
3 minutes later, is
miswiring or the away from residual charge in
serial signal error No each other. the capacitor on the
indicated? • Attach a filter Does the LED on the inverter P.C. main inverter circuit.
on remote board in the outdoor unit repeat
Yes control "3.6-second-OFF and 0.8-second-
receiving ON quick blinking" for 3 minutes Replace the
section of after the outdoor unit is energized? inverter P.C.
B the indoor (Check the blinking pattern within 3 board in the
unit. No
minutes after LED is turned on. Af- outdoor unit. 2
ter 3 minutes, LED will blink 6 times
whether the inverter P.C. board in
the outdoor unit is normal or not.)
Yes
Replace the indoor electronic control
P.C. board. 3
3 Be sure to release the failure-mode recall function after checking.
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OBH647G
MXZ type
Turn ON the breaker. *2 The LED indicates the status of serial communication.
Check the communication status.
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E Electromagnetic noise enters into TV sets or radios
Is the indoor/outdoor connecting wire Extend the distance between the indoor/outdoor
of the air conditioner and the wiring of connecting wire of the air conditioner and the wir-
the antennas close? Yes ing of the antennas.
No
Even if all of the above conditions are fulfilled, the electromagnetic noise may enter, depending on the electric field strength
or the installation condition (combination of specific conditions such as antennas or wiring).
Check the following before asking for service.
1. Devices affected by the electromagnetic noise
TV sets, radios (FM/AM broadcast, shortwave)
2. Channel, frequency, broadcast station affected by the electromagnetic noise
3. Channel, frequency, broadcast station unaffected by the electromagnetic noise
4. Layout of ;
indoor/outdoor unit of the air conditioner, indoor/outdoor wiring, earth wire, antennas, wiring from antennas, receiver
5. Electric field intensity of the broadcast station affected by the electromagnetic noise
6. Presence or absence of amplifier such as booster
7. Operation condition of air conditioner when the electromagnetic noise enters in
1) Turn OFF the power supply once, and then turn ON the power supply. In this situation, check for the electromagnetic
noise.
2) Within 3 minutes after turning ON the power supply, press OPERATE/STOP (ON/OFF) (HJ·VA- E1 , ER1 ) / STOP/
OPERATE (OFF/ON) (HJ·VA- E2 , ER2 ) button on the remote controller for power ON, and check for the electromag-
netic noise.
3) After a short time (3 minutes later after turning ON), the outdoor unit starts running. During operation, check for the
electromagnetic noise.
4) Press OPERATE/STOP (ON/OFF) (HJ·VA- E1 , ER1 ) / STOP/OPERATE (OFF/ON) (HJ·VA- E2 , ER2 ) button on the
remote controller for power OFF, when the outdoor unit stops but the indoor/outdoor communication still runs on. In
this situation, check for the electromagnetic noise.
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10-7. TEST POINT DIAGRAM AND VOLTAGE
MSZ-HJ25VA MSZ-HJ35VA MSZ-HJ50VA
1. Indoor power P.C. board
Connector to
Fuse (F11) Terminal block
T3.15AL250V (CN201) Varistor (NR11) Resistor (R111)
Connector to
Indoor fan motor
(CN211)
(+)0 or 15 VDC
(+)3-6 VDC
15 VDC
(-) GND
(High voltage DC)
325 VDC
12V
5V
GND
Connector to
Vane motor Indoor coil
(CN151) thermistor
RT12, RT13 Room temperature thermistor (RT11)
(CN112) Indoor coil thermistor (RT12, RT13)
Timer short
mode point
(Refer to
8-1.)
Resistance (kΩ)
GND
5V DC
12V
Connector to
Terminal block
5V
(CN201)
GND
Fuse (F11)
T3.15AL250V
Varistor (NR11)
Connector to
Vane motor Indoor coil
(CN151) thermistor
RT12, RT13 Room temperature thermistor (RT11)
(CN112) Indoor coil thermistor (RT12, RT13)
Timer short
mode point
(Refer to
8-1.)
Resistance (kΩ)
GND
5V DC
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OPERATING PROCEDURE PHOTOS
2. Removing the indoor power P.C. board and the Photo 2
electrical box Earth wire
(1) Remove the panel. (Refer to section 1.) Remove the right
corner box.
(2) Disconnect the following connectors:
<Indoor electronic control P.C. board>
Screw of the
CN151 (Vane motor) electrical cover
CN112 (Indoor coil thermistor)
CN10A (To the indoor power P.C. board) Screw of the
V.A. clamp
(3) Unhook the catch on the left side of the control P.C. Vane motor
board holder. Pull the control P.C. board holder as if connector CN151
opening the door at 90 degrees. Remove the control P.C.
board holder from the axial rod on the electrical box. Indoor coil ther-
(4) Remove the screw of the V.A. clamp. mistor connec-
(5) Remove the V.A. clamp and the indoor/outdoor connect- tor CN112
ing wire.
Connector CN10A
(6) Remove the earth wire connected to the indoor heat
(To indoor power
exchanger from the electrical box.
P.C. board)
(7) Remove the screw of the electrical cover and remove the
electrical cover. Indoor electronic control Control P.C. board holder
(8) Disconnect the following connectors: P.C. board
<Indoor power P.C. board>
CN211 (Indoor fan motor) Photo 3
CN201, TAB1, TAB2 (Terminal block)
TAB2 (Terminal block)
CN20A (To the indoor electronic control P.C. board) Electrical box
TAB1 (Terminal block)
(9) Remove the upper catch of the electrical box, and pull Terminal block
out the electrical box. connector CN201
To attach the electrical box, pass the wires connecting
Indoor fan motor
the indoor power P.C. board and the indoor electronic connector CN211
control P.C. board through A. Pass the lead wires of the
fan motor through B as shown in the Photo 3.
Connector CN20A
(To indoor elec-
tronic P.C. board)
Power P.C. board
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OPERATING PROCEDURE PHOTOS
3. Removing the indoor electronic control P.C. Photo 4
board Control P.C. board holder (Inside)
(1) Remove the panel. (Refer to section 1.) Remove the right
corner box. Catch
(2) Disconnect the following connectors: Indoor electronic
<Indoor electronic control P.C. board> control P.C. board
CN151 (Vane motor)
CN112 (Indoor coil thermistor)
CN10A (To the indoor power P.C. board)
(3) Unhook the catch on the left side of the control P.C.
board holder. Pull the control P.C. board holder as if
opening the door at 90 degrees. Remove the control P.C.
board holder from the axial rod on the electrical box.
(4) Remove the room temperature thermistor from the back
side of the control P.C. board holder.
(5) Unhook the catches of the control P.C. board holder, and
open the control P.C. board holder.
(6) Remove the indoor electronic control P.C. board from the Catch
control P.C. board holder.
Screws of the
vane motor
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OPERATING PROCEDURE PHOTOS
5. Removing the indoor fan motor, the indoor coil Photo 6
thermistor and the line flow fan
(1) Remove the panel. (Refer to section 1.) Remove the
corner box.
(2) Remove the control P.C. board holder, the electrical box
and the nozzle assembly. (Refer to section 2.)
(3) Remove the screws fixing the motor bed.
(4) Disengage the hooks of the water cover and remove
the water cover.
(5) Disconnect the earth wire from the motor band.
(6) Remove the indoor coil thermistor from the motor band.
(7) Loosen the screw fixing the line flow fan.
(8) Remove the motor bed together with the indoor fan
motor and the motor band.
(9) Disconnect the lead wire of the fan motor from the
motor band.
(10) Disengage the hooks of the motor band and remove
the motor band. Pull out the indoor fan motor.
(11) Remove the indoor coil thermistor from the heat
exchanger.
Install the indoor coil thermistor in its former position
when assembling it.
(12) Remove the screws fixing the left side of the heat
exchanger. Screw of the line flow fan
(13) Lift the heat exchanger, and pull out the line flow fan
to the lower-left.
Photo 7 Earth wire
When attaching the line flow fan, screw the line flow fan
so 4 mm gap is provided between the right end of the Motor band
line flow fan and the right wall of the air passage of the
box (Figure 1).
Figure 1
Indoor coil
thermistor
4 mm
Water cover Screws of
the motor bed
Photo 8
Photo: MSZ-HJ50VA
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11-2. MSZ-HJ60VA MSZ-HJ71VA
NOTE: Turn OFF the power supply before disassembly.
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OPERATING PROCEDURE PHOTOS
2. Removing the indoor power P.C. board and the Photo 2
electrical box Water cover
(1) Remove the panel. (Refer to section 1.) Remove the
right corner box.
Screws of the earth plate
(2) Disconnect the following connectors:
<Indoor electronic control P.C. board> Screw of the
electrical cover
CN151 (Vane motor)
CN112 (Indoor coil thermistor)
CN10A (To the indoor power P.C. board)
Screw of the
(3) Unhook the catch on the left side of the control P.C. V.A. clamp
board holder. Pull the control P.C. board holder as if
opening the door at 90 degrees. Remove the control P.C. Indoor coil ther-
board holder from the axial rod on the electrical box. mistor
(4) Remove the screw of the V.A. clamp. Indoor coil ther-
(5) Remove the V.A. clamp and the indoor/outdoor con- mistor connec-
necting wire. tor CN112
(6) Remove the screws of the earth plate. (Photo 2)
(7) Remove the indoor coil thermistor from the water cover. Connector
CN10A
(8) Disengage the hooks of the water cover and remove
(To indoor power
the water cover. P.C. board)
(9) Remove the screw of the electrical cover and remove Indoor electronic
the electrical cover. control P.C. board Control P.C. board holder
(10) Disconnect the CN211 (Indoor fan motor) from the Vane motor
indoor power P.C. board. connector (CN151)
(11) Remove the upper catch of the electrical box, and pull Photo 3
out the electrical box.
To attach the electrical box, pass the wires connecting
TAB2 (Terminal block) TAB1 (Terminal block)
the indoor power P.C. board and the indoor electronic
control P.C. board through A. Pass the lead wires of the
Terminal block
fan motor through B as shown in the Photo 3. connector CN201
(12) Disconnect the following connectors and tabs.
<Indoor power P.C. board>
CN201, TAB1, TAB2 (Terminal block) Connector CN20A
(To indoor elec-
CN20A (To the indoor electronic control P.C. board)
tronic P.C. board)
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OPERATING PROCEDURE PHOTOS
3. Removing the indoor electronic control P.C. Photo 4
board Control P.C. board holder (Inside)
(1) Remove the panel. (Refer to section 1.) Remove the right Catch
corner box.
(2) Disconnect the following connectors: Indoor electronic
<Indoor electronic control P.C. board> control P.C. board
CN151 (Vane motor)
CN112 (Indoor coil thermistor)
CN10A (To the indoor power P.C. board)
(3) Unhook the catch on the left side of the control P.C.
board holder. Pull the control P.C. board holder as if
opening the door at 90 degrees. Remove the control P.C.
board holder from the axial rod on the electrical box.
(4) Remove the room temperature thermistor from the back
side of the control P.C. board holder.
Catch
(5) Unhook the catches of the control P.C. board holder, and
open the control P.C. board holder.
(6) Remove the indoor electronic control P.C. board from the
control P.C. board holder.
Control P.C. board holder (Back side)
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OPERATING PROCEDURE PHOTOS
5. Removing the indoor fan motor, the indoor coil Photo 6
thermistor and the line flow fan
(1) Remove the panel. (Refer to section 1.) Remove the
corner box.
(2) Remove the control P.C. board holder, the water cover,
the electrical box and the nozzle assembly. (Refer to
section 2.)
(3) Remove the screws fixing the motor bed.
(4) Loosen the screw fixing the line flow fan.
(5) Remove the motor bed together with the indoor fan
motor and the motor band.
(6) Disconnect the lead wire of the fan motor from the
motor band.
(7) Disengage the hooks of the motor band and remove
the motor band. Pull out the indoor fan motor.
(8) Remove the indoor coil thermistor from the heat
exchanger.
Install the indoor coil thermistor in its former position
when assembling it.
(9) Remove the screws fixing the left side and upper right
side of the heat exchanger.
Screw of the line flow fan
(10) Lift the heat exchanger, and pull out the line flow fan
to the lower-left. Photo 7
When attaching the line flow fan, screw the line flow fan
so 4 mm gap is provided between the right end of the
Screws of the
line flow fan and the right wall of the air passage of the motor bed
box (Figure 1).
Figure 1
4 mm
Photo 8
Screw of the upper right side of the heat exchanger
Photo 9
Screws
of the left
side of
the heat
exchanger
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Fixing the indoor coil thermistor
There are 2 forms of parts for fixing the indoor coil thermistor.
When fixing the indoor coil thermistor
to the clip-shape/holder-shape part, the
Clip shape Holder shape lead wire should point down.
About the
same length
NOTE:
Take care to avoid loss and accidental falling of the clip-shape part inside the unit.
Mount the clip-shape part on the marked position.
Do not pull the lead wire when removing the indoor coil thermistor.
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HEAD OFFICE: TOKYO BUILDING, 2-7-3, MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPAN