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Design Basis Report

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Design Basis Report

Uploaded by

Ravindra
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© © All Rights Reserved
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Project Name

PROPOSED SKID FOR PROCESS PLANT,


AT TRIVENDRAM , KERALA, INDIA

DESIGN BASIS REPORT FOR PROCESS PLANT – BUCKET ELEVATOR, EL - 1002

PREPARED BY
StressDyn
CONSULTING ENGINNER AND STRUCTURAL DESIGNER

Date 20-07-2024
PROCESS PLANT -BUCKET ELEVATOR – EL - 1002
CONTENT :-

 Code Of Practice & Standards


 Materials
 Design Loads
 Design Combinations
 Building Description
 CODES OF PRACTICE AND STANDARDS

The design, detailing and construction of all framed structures comply with the following Indian
standards and codes in addition to local standards.

 RCC Framed Structure

 IS 456 – 200 – Code of Practice for plain and reinforces concrete.


 IS 800– 2007 – General Construction in Steel- code of practice
 IS 875 – (Part –I) – 1987 edition 3.1(1997-12) Code of practice for design loads (other than
earthquake) for buildings and structures- Dead loads
 IS 875 – (Part- II) – 1987 - reaffirmed 1997) Code of practice for design loads (other than
earthquake) for buildings and structures- Imposed loads
 IS 875 – (Part – III) – 2015) Code of practice for design loads (other than earthquake) for
buildings and structures- Wind loads
 IS 1893 – (2016) Code of practice for Criteria for Earthquake Resistant Design of Structures

 Materials

1. Characteristic strength of concrete – M25 N/mm2

2. Characteristic strength of reinforced steel – HYSD FE 500 N/mm2

3. Yield stress of Structural Steel: - Fe250

 Design Loads

The design and construction of the structural works are based on the following loads

 Dead Loads

1. Self-weight of the structural components (beams, columns, etc.): the self-weight is


determined based on a concrete weight of 25 kN/m3.

2. Self-weight of the structural steel components (beams, columns, etc.): the self-
weight is determined based on a structural steel weight of 78.5 kN/m 3.

3. 1.5 Kn/sq.m services load for platforms.

4. 0.15 Kn/sq.m PPGI Sheet weight for load over roof.

5. 0.20 Kn/sq.m collateral load over roof.


 Live Loads

Live loads are assigned as per IS 875-Part II as follows


Type Of Area Live Load
For Platform area 5 KN/sqm
For MS Roof area 0.75 KN/sqm

• Machine Loads
Static and Dynamic load for S1001, S1002, S1003 and E1001 is as following.

Sr. Machine Static Load Dynamic


No. Tag Machine Name IN Kg Load in Kg
BUCKET ELEVATOR SUPPORT
1 EL – 1002 STRUCTURE 7500 8500
2 EL – 1002 BUCKET ELEVATOR 3900 4875
3 C – 1002 CHAIN CONVEYOR PEDESTAL 3480 4200

• Contingencies Loads
For Primary Beams 10 - Kn of additional load at beam centre
For Secondary Beams for platforms - 5 Kn additional load at beam centre.

 Wind Load Calculation Method


Wind load is calculated as per IS 875 (Part-III). Depending on the basic wind speed, terrain
category & class of the building the wind pressure is calculated using above formula,
Vz = Vb x k1 x k2 x k3 x k4
Vb - Basic wind speed = 39m/s
k1 - 1.0 Probability Factor (Mean probable design life of structure) Table-1
k2 - 1.15 (30m height) Terrain, Height Factor (Terrain Category-1) Table-2
k3 - 1 Topography Factor ……………….. Clause 6.3.3
k4 - 1.15 Risk Coefficient…………………… Clause 6.3.4
Pz = 0.6 x Vz2= 0.6x51.62 = 1598.704 N/m2
kd - 0.9 Wind Directionality Factor…………………… Clause 7.2.1
ka - 1.0 Area Averaging Factor…………………… Clause 7.2.2
kc - 0.9 Combination Factor …………………… Clause 7.3.3.13
Wind Pressure Pd = 1294.000 N/m2
 Seismic Load Calculation Method

Seismic load is calculated using response Seismic coefficient method as per IS 1893-2002 . Depending on
the available data, base shear coming on the building is calculated using above formula,
Vb = Z I Sa / (g 2 R)
Z - Zone factor 0.16 for zone 3
I - Importance factor 1.5
Sa/g - Response Factor depending upon time period ( Ta) of Vibration.
R - - Response reduction factor 5

The above base shear calculated is distributed on the building on each floor using distribution equation
mentioned in IS 1893-2016.
Live load reduction is considered as 25 % for LL less than equal to 3Kn/sq.m & 50% LL more than
3Kn/sq.m for calculating base shear.
This load coming on each floor is again distributed on column nodes depending upon the column shear
or axial load coming on the column at that story.

 Load Cases
LOAD 1 LOADTYPE Seismic-H TITLE EQX – Seismic Load
LOAD 2 LOADTYPE Seismic-H TITLE -EQX – Seismic Load
LOAD 3 LOADTYPE Seismic-H TITLE EQZ– Seismic Load
LOAD 4 LOADTYPE Seismic-H TITLE EQ-Z – Seismic Load
LOAD 5 LOADTYPE Dead TITLE DL – Dead Load
LOAD 6 LOADTYPE Live TITLE LL – Live Load
LOAD 7 LOADTYPE None TITLE Machine Static
LOAD 8 LOADTYPE None TITLE Machine Dynamic
LOAD 9 LOADTYPE Wind TITLE WLRP – Wind Load Left to Right – Pressure
LOAD 10 LOADTYPE Wind TITLE WLRS - Wind Load Left to Right – Suction
LOAD 11 LOADTYPE Wind TITLE WRLP – Wind Load Right to Left – Pressure
LOAD 12 LOADTYPE Wind TITLE WRLS - Wind Load Right to Left – Suction
LOAD 13 LOADTYPE Wind TITLE WPP – Wind Load Parallel to Ridge Pressure
LOAD 14 LOADTYPE Wind TITLE WPS – Wind Load Parallel to Ridge Suction
LOAD 14 LOADTYPE None TITLE Contingencies Load

 Load Combinations

1. LOAD COMB 51 DL(DEAD+STATIC)+LL(LIVE+DYNAMIC+CONTENGENCY)


2. LOAD COMB 52 0.8(DL(DEAD+STATIC)+LL(LIVE+DYNAMIC+CONTENGENCY)+EQX)
3. LOAD COMB 53 0.8(DL(DEAD+STATIC)+LL(LIVE+DYNAMIC+CONTENGENCY)-EQX)
4. LOAD COMB 54 0.8(DL(DEAD+STATIC)+LL(LIVE+DYNAMIC+CONTENGENCY)+EQZ)
5. LOAD COMB 55 0.8(DL(DEAD+STATIC)+LL(LIVE+DYNAMIC+CONTENGENCY)-EQZ)
6. LOAD COMB 56 0.8(DL(DEAD+STATIC)+LL(LIVE+DYNAMIC+CONTENGENCY)+WL)
7. LOAD COMB 57 0.8(DL(DEAD+STATIC)+LL(LIVE+DYNAMIC+CONTENGENCY)+WL)
8. LOAD COMB 58 0.8(DL(DEAD+STATIC)+LL(LIVE+DYNAMIC+CONTENGENCY)+WL)
9. LOAD COMB 59 0.8(DL(DEAD+STATIC)+LL(LIVE+DYNAMIC+CONTENGENCY)+WL)
10. LOAD COMB 60 0.8(DL(DEAD+STATIC)+LL(LIVE+DYNAMIC+CONTENGENCY)+WL)
11. LOAD COMB 61 0.8(DL(DEAD+STATIC)+LL(LIVE+DYNAMIC+CONTENGENCY)+WL)
12. LOAD COMB 62 (DL(DEAD+STATIC)+EQX)
13. LOAD COMB 63 (DL(DEAD+STATIC)-EQX)
14. LOAD COMB 64 (DL(DEAD+STATIC)+EQZ)
15. LOAD COMB 65 (DL(DEAD+STATIC)-EQZ)
16. LOAD COMB 66 (DL(DEAD+STATIC)+WL)
17. LOAD COMB 67 (DL(DEAD+STATIC)+WL)
18. LOAD COMB 68 (DL(DEAD+STATIC)+WL)
19. LOAD COMB 69 (DL(DEAD+STATIC)+WL)
20. LOAD COMB 70 (DL(DEAD+STATIC)+WL)
21. LOAD COMB 71 (DL(DEAD+STATIC)+WL)
22. LOAD COMB 101 DL(DEAD+STATIC)+LL(LIVE+DYNAMIC+CONTENGENCY)
23. LOAD COMB 102 1.2(DL(DEAD+STATIC)+LL(LIVE+DYNAMIC+CONTENGENCY)+EQX)
24. LOAD COMB 103 1.2(DL(DEAD+STATIC)+LL(LIVE+DYNAMIC+CONTENGENCY)-EQX)
25. LOAD COMB 104 1.2(DL(DEAD+STATIC)+LL(LIVE+DYNAMIC+CONTENGENCY)+EQZ)
26. LOAD COMB 105 1.2(DL(DEAD+STATIC)+LL(LIVE+DYNAMIC+CONTENGENCY)-EQZ)
27. LOAD COMB 106 1.2(DL(DEAD+STATIC)+LL(LIVE+DYNAMIC+CONTENGENCY)+WL)
28. LOAD COMB 107 1.2(DL(DEAD+STATIC)+LL(LIVE+DYNAMIC+CONTENGENCY)+WL)
29. LOAD COMB 108 1.2(DL(DEAD+STATIC)+LL(LIVE+DYNAMIC+CONTENGENCY)+WL)
30. LOAD COMB 109 1.2(DL(DEAD+STATIC)+LL(LIVE+DYNAMIC+CONTENGENCY)+WL)
31. LOAD COMB 110 1.2(DL(DEAD+STATIC)+LL(LIVE+DYNAMIC+CONTENGENCY)+WL)
32. LOAD COMB 111 1.2(DL(DEAD+STATIC)+LL(LIVE+DYNAMIC+CONTENGENCY)+WL)
33. LOAD COMB 112 0.9DL(DEAD+STATIC)+1.5EQX
34. LOAD COMB 113 0.9DL(DEAD+STATIC)-1.5EQX
35. LOAD COMB 114 0.9DL(DEAD+STATIC)+1.5EQZ
36. LOAD COMB 115 0.9DL(DEAD+STATIC)-1.5EQZ
37. LOAD COMB 116 0.9DL(DEAD+STATIC)+1.5WL
38. LOAD COMB 117 0.9DL(DEAD+STATIC)+1.5WL
39. LOAD COMB 118 0.9DL(DEAD+STATIC)+1.5WL
40. LOAD COMB 119 0.9DL(DEAD+STATIC)+1.5WL
41. LOAD COMB 120 0.9DL(DEAD+STATIC)+1.5WL
42. LOAD COMB 121 0.9DL(DEAD+STATIC)+1.5WL
43. LOAD COMB 122 1.5DL(DEAD+STATIC)+1.5EQX
44. LOAD COMB 123 1.5DL(DEAD+STATIC)-1.5EQX
45. LOAD COMB 124 1.5DL(DEAD+STATIC)+1.5EQZ
46. LOAD COMB 125 1.5DL(DEAD+STATIC)-1.5EQZ
47. LOAD COMB 126 1.5DL(DEAD+STATIC)+1.5WL
48. LOAD COMB 127 1.5DL(DEAD+STATIC)+1.5WL
49. LOAD COMB 128 1.5DL(DEAD+STATIC)+1.5WL
50. LOAD COMB 129 1.5DL(DEAD+STATIC)+1.5WL
51. LOAD COMB 130 1.5DL(DEAD+STATIC)+1.5WL
52. LOAD COMB 131 1.5DL(DEAD+STATIC)+1.5WL

Building Description
A Skid for Bucket Elevator, for grain handleling having size of 2 m x 2 m is proposed with height
of 31 m, Building has open foundation, Steel frame strcuture and checkered plate as platform.
Cladding along perifery is considered.

Design Methodology :

a. Steel Frame design is carried out using Limit State Method. Design of all
structural member such as beams, slabs, columns and Foundations are designed
by Limit State method confirming to IS 800-2007
b. Analysis is carried out using Bently Staad. Frame of above building is developed
and analyzed using necessary load combinations. The model is loaded manually
using above dead loads, live loads and Wind loads
c. Steel columns and Beams are designed using Staad itself, RCC footings are
designed using separate spread sheets after getting the reactions from Staad
model output file.
d. Checkered Plate, and Purlins are designed using separate spread sheets after
getting the forces from Staad model output file.

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