Ebm99m 60 75 Ebp99k 100 60 HZ
Ebm99m 60 75 Ebp99k 100 60 HZ
Version: 02
February 25, 2014
Revised: August 20, 2015
ELECTRA-SAVER II
BASE-MOUNTED
COMPRESSOR
With
AirSmart™ Controller
MODELS
EBM99M – 60, 75 HP
EBP99K – 100 HP
60 HZ
PARTS LIST
MAINTAIN COMPRESSOR RELIABILITY AND PERFORMANCE WITH
GENUINE GARDNER DENVER® COMPRESSOR PARTS AND SUPPORT SERVICES
Gardner Denver® Compressor genuine parts, manufactured to design tolerances, are developed for optimum
dependability – specifically for Gardner Denver compressor systems. Design and material innovations are the
result of years of experience with hundreds of different compressor applications. Reliability in materials and
quality assurance is incorporated in our genuine replacement parts.
Your authorized Gardner Denver Compressor distributor offers all the backup you’ll need. A worldwide network
of authorized distributors provides the finest product support in the air compressor industry.
Your authorized distributor can support your Gardner Denver air compressor with these services:
1. Trained parts specialists to assist you in selecting the correct replacement parts.
2. Factory warranted new and remanufactured rotary screw airends. Most popular model remanufactured
airends are maintained in stock at the Remanufacturing Center, for purchase on an exchange basis with
liberal core credit available for the replacement unit.
3. A full line of factory tested AEON™ compressor lubricants specifically formulated for use in Gardner
Denver compressors.
4. Repair and maintenance kits designed with the necessary parts to simplify servicing your compressor.
Authorized distributor service technicians are factory trained and skilled in compressor maintenance and repair.
They are ready to respond and assist you by providing fast, expert maintenance and repair services.
When ordering parts, specify Compressor MODEL, Method of Cooling, POWER and SERIAL NUMBER (see
nameplate on unit). The Airend Serial Number is also stamped on top of the discharge bearing carrier
castings.
All orders for Parts should be placed with the nearest authorized distributor.
Where NOT specified, quantity of parts required per compressor or unit is one (1); where more than one is
required per unit, quantity is indicated in parenthesis. SPECIFY EXACTLY THE NUMBER OF PARTS
REQUIRED.
To determine the Right-Hand and Left-Hand side of a compressor, stand at the motor end and look toward the
compressor. Right-Hand and Left- Hand are indicated in parenthesis following the part name, i.e. (RH) and
(LH), when appropriate.
213-9-501 Page 1
TOTAL PRODUCT SUPPORT – GARDNER DENVER’S CONTINUING COMMITMENT
TO YOUR AIR COMPRESSOR PERFORMANCE
Commitment to total product support continues long after the purchase of your quality Gardner Denver rotary screw
compressor.
Gardner Denver original parts incorporate years of experience and improvements in design, materials and quality
assurance. Maintaining your compressor investment with Gardner Denver parts will insure protection for the air
compressor unit and long, dependable service life.
Your authorized Gardner Denver compressor distributor maintains a complete stock of all common maintenance
parts, factory approved AEON lubricants, and Gardner Denver factory warranted exchange airends. In addition,
authorized distributor technicians are factory trained, and can provide complete diagnostic, compressor maintenance
and repair services.
This manual is designed to assist you in maintaining high performance and receiving many years of dependable
service you expect from your Gardner Denver compressor.
REMANUFACTURED AIRENDS
Whenever an airend requires replacement or repair, Gardner Denver offers an industry unique, factory
remanufactured airend exchange program. From its modern Remanufacturing Center, Gardner Denver is committed
to supplying you with the highest quality, factory remanufactured airends that are guaranteed to save you time, and
money.
Immediately Available
Repair downtime costs you money, which is why the most popular models are in inventory at all times
Skilled Craftsmen
Our Remanufacturing assembly technicians average over 20 years experience with air compression products.
Precision Remanufacturing
All potentially usable parts are thoroughly cleaned, inspected and analyzed. Only those parts that can be brought
back to original factory specifications are remanufactured. Every remanufactured airend receives a new overhaul kit:
bearings, gears, seals, sleeves and gaskets.
Extensive Testing
Gardner Denver performs testing that repair houses just don’t do. Magnaflux and ultrasonic inspection spot cracked
or stressed castings, monochromatic light analysis exposes oil leaks, and coordinate measurement machine inspects
to +/- .0001”, insuring that all remanufactured airends meet factory performance specifications.
Warranty
Gardner Denver backs up every remanufactured airend with a new warranty…27 months from purchase, 24 months
from service.
Gardner Denver remanufactured airends deliver quality without question…year in and year out.
Call Gardner Denver for information on the airend exchange program and the name of your authorized distributor.
213-9-501 Page 2
Table Of Contents
Maintain Compressor Reliability And Performance With Genuine Gardner Denver Compressor Parts And
Support Services ..................................................................................................................................... 1
Instructions For Ordering Repair Parts ..................................................................................................... 1
Total Product Support – Gardner Denver’s Continuing Commitment To Your Air Compressor
Performance............................................................................................................................................ 2
Remanufactured Airends ......................................................................................................................... 2
Airend Selection And Repair Kits ............................................................................................................. 5
Bare Compressor – (SSH) EBM........................................................................................................... 6, 7
Bare Compressor – (SSM) EBM & EBP ............................................................................................... 8, 9
Bare Compressor – (SSP) EBP ...................................................................................................... 10, 11
Oil Seal Detail – (SSH & SSM) .............................................................................................................. 12
Oil Seal Detail – (SSP) EBP.................................................................................................................. 13
Inlet Valve (All Models) ......................................................................................................................... 14
Air Filter................................................................................................................................................. 15
Oil Reservoir ......................................................................................................................................... 16
Oil Reservoir Group ............................................................................................................................... 17
Oil Separator Housing ........................................................................................................................... 18
Compressor To Air/Oil Reservoir Discharge Piping ................................................................................ 19
Oil Piping Group .................................................................................................................................... 20
Oil Filter................................................................................................................................................. 21
Oil Piping Line - SSH ............................................................................................................................. 22
Oil Piping Line – SSM & SSP................................................................................................................. 23
Oil Scavenge Line ................................................................................................................................. 24
Compressor Base Group ....................................................................................................................... 25
Thermal Valve ....................................................................................................................................... 26
Air Discharge Piping .............................................................................................................................. 27
Air Cooled Cooler Group.................................................................................................................. 28, 29
Water Cooled Heat Exchanger (With Aftercooler) ............................................................................ 30, 31
Water Cooled Heat Exchanger (Without Aftercooler)........................................................................ 32, 33
Control Tubing Schematic................................................................................................................ 34, 35
Minimum Pressure Valve ....................................................................................................................... 36
Enclosure Common Parts – Air/Water Cooled (Standard) ..................................................................... 37
Enclosure – Hardware (Quiet & Standard) ............................................................................................ 38
Enclosure – Air Cooled Units (Standard) ............................................................................................... 39
Enclosure – Water Cooled Units ((Standard)........................................................................................ 40
Enclosure – Common Parts (Quiet)...................................................................................................... 41
Enclosure – Water Cooled (Quiet)........................................................................................................ 42
Enclosure – Air Cooled – Baffle (Quiet) ................................................................................................ 43
Enclosure – Air Cooled – Baffle – Hardware (Quiet) ............................................................................. 44
Enclosure – Vent Fan Assembly (Water Cooled Units Only)................................................................... 45
Controller Assembly – Full Voltage Starters 200/230 Volt ................................................................. 46, 47
Controller Assembly – Full Voltage Starters, 460 Volt ...................................................................... 48, 49
Controller Assembly – Full Voltage Starters, 575 Volt ...................................................................... 50, 51
Controller Assembly – Wye Delta Starters, 200/230 Volt .................................................................. 52, 53
Controller Assembly – Wye Delta Starters, 460 Volt ......................................................................... 54, 55
Controller Assembly – Wye Delta Starters, 575 Volt ......................................................................... 56, 57
Controller Assembly – Less Starter, 200, 230, 460 Volt .................................................................... 58, 59
Controller Assembly – Less Starter, 575 Volt ................................................................................... 60, 61
Identification And Instruction Group ................................................................................................. 62, 63
Fan Motor Wiring – Air Cooled – 3HP, 200, 230, 460 & 575 Volt ...................................................... 64, 65
Fan Motor Wiring – Water Cooled – 1/4HP, 200, 230, 460 & 575 Volt .............................................. 66, 67
213-9-501 Page 3
Table Of Contents
213-9-501 Page 4
AIREND SELECTION AND REPAIR KITS
Drive Shaft
Airend Reman Wear Sleeve
w/Inlet Airend w/Inlet Drive Shaft Removal &
Model HP PSI Valve Valve Bearing Kit * Gasket Kit Inlet Valve Kit Seal Kit Installation Kit
EBP 100 100 SSPNBE01 SSPNBE01X 323SSP6013 324SSP6013 302SSM6013 300SSP6013 200SSP4017
125 SSPNBE02 SSPNBE02X 323SSP6013 324SSP6013 302SSM6013 300SSP6013 200SSP4017
150 SSMNBE01 SSMNBE01X 320SSM6013 321SSM6013 302SSM6013 302SSH6013 200SSH4017
175 SSMNBE01 SSMNBE01X 320SSM6013 321SSM6013 302SSM6013 302SSH6013 200SSH4017
200 SSMNBE02 SSMNBE02X 320SSM6013 321SSM6013 302SSM6013 302SSH6013 200SSH4017
* When ordering Bearing Kits, also order Gasket Kit and Drive Shaft Seal Kit.
For listing of Repair Parts included in Kit numbers above, see Repair Kit Section, pages 61-65.
BARE COMPRESSOR – (SSH) EBM
60 HP – 125, 150, 175 & 200 PSI
75 HP – 175 & 200 PSI
207SSH810-D
(Ref. Drawing)
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Order by Part Number and Description. Reference Numbers are for your convenience only.
* Parts included in Bearing Kit Part Number 326SSH6013. Refer to page 82.
** Parts included in Gasket Kit Part Number 327SSH6013. Refer to page 82.
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BARE COMPRESSOR – (SSM) EBM & EBP
EBM – 60 HP – 100 PSI
EBM – 75 HP – 100, 125 & 150 PSI
EBP – 100 HP – 150, 175 & 200 PSI
209SSM810-B
(Ref. Drawing)
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Order by Part Number and Description. Reference Numbers are for your convenience only.
* Parts included in Bearing Kit Part Number 320SSM6013. Refer to page 81.
** Parts included in Gasket Kit Part Number 321SSM6013. Refer to page 81.
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BARE COMPRESSOR – (SSP) EBP
100 HP – 100, & 125 PSI
216SSP810-B
(Ref. Drawing)
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Order by Part Number and Description. Reference Numbers are for your convenience only.
B/M: 317SSP4000
209SSP4000
Ref.
No. Name of Part Qty. Part No.
* Parts included in Bearing Kit Part Number 323SSP6013. Refer to page 82.
** Parts included in Gasket Kit Part Number 324SSP6013. Refer to page 82.
213-9-501 Page 11
Order by Part Number and Description. Reference Numbers are for your convenience only.
207SSH810-D
(Ref. Drawing)
209SSM810-B
(Ref. Drawing) OIL SEAL DETAIL – (SSH & SSM)
EBM – 60 HP – 100, 125, 150, 175, & 200 PSI
EBM – 75 HP – 100, 125 & 150 PSI
EBP – 100 HP – 150, 175 & 200 PSI
B/M: 200SSH4049
311SSM4049
Ref.
No. Name of Part Qty. Part No.
33 SPACER-SHAFT............................................................... 1 200SSH600
* 34 SLEEVE-WEAR ................................................................ 1 80M12
35 HOUSING-SEAL ............................................................... 1 202SSH362
36 LOCKWASHER................................................................. 8 95B3
37 SCREW ............................................................................ 8 655ED050
* 38 O-RING ............................................................................. 1 8502140
* 39 O-RING ............................................................................. 1 25BC165
* 40 SEAL-OIL .......................................................................... 1 60DD679
* 41 SEAL-OIL .......................................................................... 1 60DD690
* CHECK VALVE (not shown) ............................................ 1 90AR923
* Parts included in Drive Shaft Seal Kit Part Number 302SSH6013. Refer to page 82.
Note: For Wear Sleeve Installation/Removal Kit, see Part Number 200SSH4017.
Refer to page 82.
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Order by Part Number and Description. Reference Numbers are for your convenience only.
216SSP810-B
(Ref. Drawing)
B/M: 317SSP4000
209SSP4000
Ref.
No. Name of Part Qty. Part No.
25 SPACER-SHAFT............................................................... 1 200SSP600
* 26 SLEEVE-WEAR ................................................................ 1 80M40
27 HOUSING-SEAL ............................................................... 1 204SSP362
* 28 SEAL-OIL .......................................................................... 1 60DD693
* 29 SEAL-OIL .......................................................................... 1 60DD692
* 30 O-RING ............................................................................. 1 25BC380
* 31 O-RING ............................................................................. 1 8502140
32 LOCKWASHER................................................................. 8 95B3
33 SCREW ............................................................................ 8 655ED050
* CHECK VALVE (not shown) ............................................ 1 90AR923
* Parts included in Drive Shaft Seal Kit Part Number 300SSP6013. Refer to page 83.
Note: For Wear Sleeve Installation/Removal Kit, see Part Number 200SSP4017. Refer to page 83.
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Order by Part Number and Description. Reference Numbers are for your convenience only.
208SSM810-C
(Ref. Drawing)
B/M: 200SSM4030
Ref.
No. Name of Part Qty. Part No.
* Parts included in Periodic Maintenance Part Number 302SSM6013. Refer to page 81.
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Order by Part Number and Description. Reference Numbers are for your convenience only.
318EBM810-B
(Ref. Drawing)
AIR FILTER
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Order by Part Number and Description. Reference Numbers are for your convenience only.
301EBP810-A
(Ref. Drawing)
OIL RESERVOIR
175 & 200 PSI
B/M: 302EBP4013
Ref.
No. Name of Part Qty. Part No.
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Order by Part Number and Description. Reference Numbers are for your convenience only.
300EAP810-A
(Ref. Drawing)
B/M: 300EAP4018
Ref.
No. Name of Part Qty. Part No.
213-9-501 Page 17
Order by Part Number and Description. Reference Numbers are for your convenience only.
274ECM810-B
(Ref. Drawing)
B/M: ECM81515
Ref.
No. Name of Part Qty. Part No.
213-9-501 Page 18
Order by Part Number and Description. Reference Numbers are for your convenience only.
302EBP810-B
(Ref. Drawing)
B/M: 304EBP4013
Ref.
No. Name of Part Qty. Part No.
213-9-501 Page 19
Order by Part Number and Description. Reference Numbers are for your convenience only.
319EBM810-B
(Ref. Drawing)
* For Repair: Filter Element for 100 - 150 PSI, order Part Number 2116110.
Filter Element for 175 & 200 PSI, order Part Number 2117146.
** For Repair: Screen – order Part Number 2118377
Bushing – order Part Number 2118380.
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OIL FILTER
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Order by Part Number and Description. Reference Numbers are for your convenience only.
212EBM810
(Ref. Drawing)
Ref.
No. Name of Part Qty. Part No. Part No.
** For Separator Kit, see Part Number 208EAP6013. Refer to page 80.
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Order by Part Number and Description. Reference Numbers are for your convenience only.
200EBP810
(Ref. Drawing)
Ref.
No. Name of Part Qty. Part No.
1 KEY-SQUARE.......................... 1 8500109
2 SPACER .................................. 1 200ECM392
** 3 SEPARATOR-AIR/OIL.............. 1 200ECM035
4 ELBOW .................................... 1 64D10G
5 ELBOW .................................... 1 64D6G
6 TUBE WITH FITTINGS............. 1 300EBM863
7 BUSHING-PIPE ....................... 1 64EB303
Ref.
No. Name of Part Qty. Part No. Part No.
** For Separator Kit, see Part Number 208EAP6013. Refer to page 80.
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Order by Part Number and Description. Reference Numbers are for your convenience only.
280ECM810-E
(Ref. Drawing)
B/M: ECM81547
Ref.
No. Name of Part Qty. Part No.
* Part included in Pneumatic Control Kit number 302EAQ6013. Refer to page 80.
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Order by Part Number and Description. Reference Numbers are for your convenience only.
202EDF810-C
(Ref. Drawing)
B/M: 300EAP4017
Ref.
No. Name of Part Qty. Part No.
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THERMAL VALVE
(THERMOSTATIC MIXING)
90AR1179
Thermal Valve
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Order by Part Number and Description. Reference Numbers are for your convenience only.
211EBM810-B
(Ref. Drawing)
B/M: 212EBM4003
308EBP4003
Ref.
No. Name of Part Qty. Part No.
* Repair Parts Kit for Moisture Separator & Trap: 2117587 – Valve & Seat Assembly; 2117588 – Cover Gasket;
2117589 – Float & Spindle.
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Order by Part Number and Description. Reference Numbers are for your convenience only.
208EBM810
(Ref. Drawing)
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Order by Part Number and Description. Reference Numbers are for your convenience only.
60 – 75 HP 100 HP
Ref. 100 - 150 PSI 100 - 150 PSI
No. Name of Part Qty. Part No. Part No.
60 – 75 HP 100 HP
Ref. 175 & 200 PSI 175 & 200 PSI
No. Name of Part Qty. Part No. Part No.
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WATER COOLED HEAT EXCHANGER
(WITH AFTERCOOLER)
209EBM810-C
(Ref. Drawing)
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Order by Part Number and Description. Reference Numbers are for your convenience only.
* Repair Parts Kit for Moisture Separator & Trap: 2117587 – Valve & Seat Assembly; 2117588 – Cover Gasket; 2117589 – Float & Spindle.
** Note: Remove this plug when Optional Water Temperature Regulator is used. This is where the temperature pick-up goes.
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WATER COOLED HEAT EXCHANGER
(WITHOUT AFTERCOOLER)
210EBM810-C
(Ref. Drawing)
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Order by Part Number and Description. Reference Numbers are for your convenience only.
* Repair Parts Kit for Moisture Separator & Trap: 2117587 – Valve & Seat Assembly; 2117588 – Cover Gasket; 2117589 –
Float & Spindle.
** Note: Remove this plug when Optional Water Temperature Regulator is used. This is where the temperature pick-up goes.
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CONTROL TUBING SCHEMATIC
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Page 34
287ECM810-S
(Ref. Drawing)
Order by Part Number and Description. Reference Numbers are for your convenience only.
B/M: 302EBP4002
302EBP4052
302EAP4052
Ref. No. Name of Part Qty. Part No. Ref. No. Name of Part Qty. Part No.
* For Repair Kit (includes Springs, Seals, Piston Assembly, Plunger Assembly, Nut & O-Ring, order Part Number 2116077 or for Coil, order Part Number 2116078.
+ Parts included in Electrical Control Kit, Part Number 304EBP6013. Refer to page 80.
** For Repair of U-Cup (Piston Seal), order Part Number 2117904; For O-Ring (Top Plate), order Part Number 2117905.
++ Parts included in Pneumatic Control Kit, Part Number 302EAQ6013. Refer to page 80.
200EBM810
(Ref. Drawing)
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Order by Part Number and Description. Reference Numbers are for your convenience only.
315EBM810-A
(Ref. Drawing)
B/M: 309EBM4023
1 BRACKET ................................................................................
2 300EBM142
2 DOOR-CANOPY ................................................................ 1 CC1046535
3 PANEL .....................................................................................
1 217ECM216
4 POST.......................................................................................
1 CC1046536
5 POST.......................................................................................
1 CC1046537
6 POST.......................................................................................
1 CC1046538
7 POST.......................................................................................
1 CC1046539
8 FRAME ....................................................................................
1 215ECM314
9 FRAME ....................................................................................
1 305EBM314
10 FRAME ....................................................................................
1 217ECM314
11 FRAME ....................................................................................
1 218ECM314
12 FRAME ....................................................................................
1 219ECM314
13 FRAME ....................................................................................
1 220ECM314
14 FRAME ....................................................................................
1 221ECM314
15 FRAME ....................................................................................
1 222ECM314
16 BRACE ....................................................................................
1 CC1046954
17 BRACE ....................................................................................
1 205ECM326
18 DOOR-CANOPY ................................................................ 2 CC1046534
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Order by Part Number and Description. Reference Numbers are for your convenience only.
322EBM810-A
(Ref. Drawing)
ENCLOSURE – HARDWARE
(QUIET & STANDARD)
B/M: 341EBM4017
Ref.
No. Name of Part Qty. Part No.
213-9-501 Page 38
Order by Part Number and Description. Reference Numbers are for your convenience only.
282ECM810
(Ref. Drawing)
B/M: ECM81545
Ref.
No. Name of Part Qty. Part No.
213-9-501 Page 39
Order by Part Number and Description. Reference Numbers are for your convenience only.
283ECM810
(Ref. Drawing)
B/M: ECM81546
Ref.
No. Name of Part Qty. Part No.
213-9-501 Page 40
Order by Part Number and Description. Reference Numbers are for your convenience only.
317EBM810-A
(Ref. Drawing)
B/M: 310EBM4023
Ref.
No. Name of Part Qty. Part No.
213-9-501 Page 41
Order by Part Number and Description. Reference Numbers are for your convenience only.
314EBM810-A
(Ref. Drawing)
B/M: 302EBM4023
Ref.
No. Name of Part Qty. Part No.
213-9-501 Page 42
Order by Part Number and Description. Reference Numbers are for your convenience only.
312EBM810-A
(Ref. Drawing)
B/M: 311EBM4023
Ref.
No. Name of Part Qty. Part No.
213-9-501 Page 43
Order by Part Number and Description. Reference Numbers are for your convenience only.
323EBM810-A
(Ref. Drawing)
B/M: 342EBM4017
Ref.
No. Name of Part Qty. Part No.
213-9-501 Page 44
Order by Part Number and Description. Reference Numbers are for your convenience only.
285EAU810-B
(Ref. Drawing)
B/M: 308EBH4017
Ref.
No. Name of Part Qty. Part No.
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CONTROLLER ASSEMBLY – FULL VOLTAGE STARTERS, 200/230 VOLT
60, 75 & 100 HP
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Page 46
306EAM810-B
(Ref. Drawing)
Order by Part Number and Description. Reference Numbers are for your convenience only.
60 HP 60 HP 75 HP 75 HP 100 HP
Qty. 200V 230V 200V 230V 230V
ASSEMBLED PANEL – AirSmart: UL 4, Without Current Monitor .................... 1 396EAM466 398EAM466 397EAM466 399EAM466 400EAM466
ASSEMBLED PANEL – AirSmart. UL 4, With Current Monitor ......................... 1 368EAM466 370EAM466 369EAM466 371EAM466 372EAM466
1 CONTROL-BOX (UL TYPE 4) ........................................................................... 1 300EAM179 300EAM179 300EAM179 300EAM179 300EAM179
2 AirSmart CONTROLLER ..................................................................................... 1 300ETK1173 300ETK1173 300ETK1173 300ETK1173 300ETK1173
3 AirSmart CONTROLLER DISPLAY MODULE ................................................... 1 300ETK375 300ETK375 300ETK375 300ETK375 300ETK375
4 OPERATOR, EMERGENCY STOP.................................................................... 1 24CA6189 24CA6189 24CA6189 24CA6189 24CA6189
5 CONTACT BLOCK .............................................................................................. 2 24CA6190 24CA6190 24CA6190 24CA6190 24CA6190
6 DIN RAIL .............................................................................................................. 1 24CA5991 24CA5991 24CA5991 24CA5991 24CA5991
7 POWER DISTRIBUTION BLOCK ....................................................................... 1 24CA5932 24CA5932 24CA5932 24CA5932 24CA5932
8 GROUND BLOCK ............................................................................................... 2 24CA6071 24CA6071 24CA6071 24CA6071 24CA6071
213-9-501
* Note: Items 27 and 28 are used With Current Monitoring Units Only
CONTROLLER ASSEMBLY – FULL VOLTAGE STARTERS, 460 VOLT
60, 75 & 100 HP
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Page 48
305EAM810-B
(Ref. Drawing)
Order by Part Number and Description. Reference Numbers are for your convenience only.
60 HP 75 HP 100 HP
Qty. 460V 460V 460V
ASSEMBLED PANEL – AirSmart: UL 4, Without Current Monitor .................... 1 401EAM466 402EAM466 403EAM466
ASSEMBLED PANEL – AirSmart. UL 4, With Current Monitor ......................... 1 373EAM466 374EAM466 375EAM466
1 CONTROL-BOX (UL TYPE 4) ........................................................................... 1 300EAM179 300EAM179 300EAM179
2 AirSmart CONTROLLER ..................................................................................... 1 300ETK1173 300ETK1173 300ETK1173
3 AirSmart CONTROLLER DISPLAY MODULE ................................................... 1 300ETK375 300ETK375 300ETK375
4 OPERATOR, EMERGENCY STOP .................................................................... 1 24CA6189 24CA6189 24CA6189
5 CONTACT BLOCK .............................................................................................. 2 24CA6190 24CA6190 24CA6190
6 DIN RAIL .............................................................................................................. 1 24CA5991 24CA5991 24CA5991
7 POWER DISTRIBUTION BLOCK ....................................................................... 1 24CA5932 24CA5932 24CA5932
213-9-501
* Note: Items 27 and 28 are used With Current Monitoring Units Only
CONTROLLER ASSEMBLY – FULL VOLTAGE STARTERS, 575 VOLT
60, 75 & 100 HP
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Page 501
307EAM810-B
(Ref. Drawing)
Order by Part Number and Description. Reference Numbers are for your convenience only.
ASSEMBLED PANEL – AirSmart: UL 4, Without Current Monitor .................... 1 401EAM466 405EAM466 406EAM466
ASSEMBLED PANEL – AirSmart. UL 4, With Current Monitor ......................... 1 376EAM466 377EAM466 378EAM466
1 CONTROL-BOX (UL TYPE 4) ........................................................................... 1 300EAM179 300EAM179 300EAM179
2 AirSmart CONTROLLER ..................................................................................... 1 300ETK1173 300ETK1173 300ETK1173
3 AirSmart CONTROLLER DISPLAY MODULE ................................................... 1 300ETK375 300ETK375 300ETK375
4 OPERATOR, EMERGENCY STOP.................................................................... 1 24CA6189 24CA6189 24CA6189
5 CONTACT BLOCK .............................................................................................. 2 24CA6190 24CA6190 24CA6190
6 DIN RAIL .............................................................................................................. 1 24CA5991 24CA5991 24CA5991
7 POWER DISTRIBUTION BLOCK ....................................................................... 1 24CA5932 24CA5932 24CA5932
8 GROUND BLOCK ............................................................................................... 2 24CA6071 24CA6071 24CA6071
9 GROUND BLOCK ............................................................................................... 4 24CA5986 24CA5986 24CA5986
10 TERMINAL BLOCK ............................................................................................. 1 24CA5993 24CA5993 24CA5993
213-9-501
* Note: Items 29 and 30 are used With Current Monitoring Units Only
CONTROLLER ASSEMBLY – WYE DELTA STARTERS, 200/230 VOLT
60 & 75 HP
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Page 52
303EAM810-B
(Ref. Drawing)
Order by Part Number and Description. Reference Numbers are for your convenience only.
CONTROLLER ASSEMBLY – WYE DELTA STARTERS, 200/230 VOLT
60 & 75 HP
60 HP 60 HP 75 HP
Qty. 200V 230V 230V
* Note: Items 30 and 31 are used With Current Monitoring Units Only
CONTROLLER ASSEMBLY – WYE DELTA STARTERS, 460 VOLT
60, 75 & 100 HP
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Page 54
302EAM810-A
(Ref. Drawing)
Order by Part Number and Description. Reference Numbers are for your convenience only.
60 HP 75 HP 100 HP
Qty. 460V 460V 460V
ASSEMBLED PANEL – AirSmart: UL 4, Without Current Monitor .................... 1 413EAM466 414EAM466 415EAM466
ASSEMBLED PANEL – AirSmart. UL 4, With Current Monitor ......................... 1 385EAM466 386EAM466 387EAM466
1 CONTROL-BOX (UL TYPE 4)............................................................................ 1 300EAM179 300EAM179 300EAM179
2 AirSmart CONTROLLER ..................................................................................... 1 300ETK1173 300ETK1173 300ETK1173
3 AirSmart CONTROLLER DISPLAY MODULE ................................................... 1 300ETK375 300ETK375 300ETK375
4 OPERATOR, EMERGENCY STOP .................................................................... 1 24CA6189 24CA6189 24CA6189
5 CONTACT BLOCK .............................................................................................. 1 24CA6190 24CA6190 24CA6190
6 DIN RAIL .............................................................................................................. 1 24CA5991 24CA5991 24CA5991
7 POWER DISTRIBUTION BLOCK ....................................................................... 1 24CA5932 24CA5932 24CA5932
8 GROUND BLOCK ................................................................................................ 2 24CA6071 24CA6071 24CA6071
213-9-501
* Note: Items 30 and 31 are used With Current Monitoring Units Only
CONTROLLER ASSEMBLY – WYE DELTA STARTERS, 575 VOLT
75 & 100 HP
213-9-501
Page 56
304EAM810-A
(Ref. Drawing)
Order by Part Number and Description. Reference Numbers are for your convenience only.
75 HP 100 HP
Qty. 575V 575V
* Note: Items 32 and 33 are used With Current Monitoring Units Only
CONTROLLER ASSEMBLY – LESS STARTER, 200, 230 & 460 VOLT
213-9-501
Page 58
308EAM810-A
(Ref. Drawing)
Order by Part Number and Description. Reference Numbers are for your convenience only.
* Note: Items 24 and 25 are used With Current Monitoring Units Only
CONTROLLER ASSEMBLY – LESS STARTER, 575 VOLT
213-9-501
Page 60
309EAM810-A
(Ref. Drawing)
Order by Part Number and Description. Reference Numbers are for your convenience only.
Qty. 575V
* Note: Items 26 and 27 are used With Current Monitoring Units Only
IDENTIFICATION AND INSTRUCTION GROUP
213-9-501
Page 62
321EBM810-C
(Ref. Drawing)
Order by Part Number and Description. Reference Numbers are for your convenience only.
B/M: 309EBM4011
THRU 314EBM4011
Ref.
No. Name of Part Qty. Part No.
* For Replacement Decals Order Part Number CC1010403 Decal Group Sheet.
FAN MOTOR WIRING – AIR COOLED 3 HP, 200, 230, 460 & 575 VOLT
213-9-501
Page 64
319EBH810-B
(Ref. Drawing)
Order by Part Number and Description. Reference Numbers are for your convenience only
FAN MOTOR WIRING – AIR COOLED 3 HP, 200, 230, 460 & 575 VOLT
Ref. 3 HP 3 HP 3 HP 3 HP
No. Name of Part QTY. 200 VOLT QTY. 230 VOLT QTY. 460 VOLT QTY. 575 VOLT
5 CONDUIT ................................
1 24A378 1 24A378 1 24A378 1 24A378
6 CONDUIT (IN FEET) ................................
6 24A402 6 24A402 6 24A402 6 24A402
7 CONDUIT ................................
1 24A380 1 24A380 1 24A380 1 24A380
Page 65
8 WASHER................................
2 24A130 2 24A130 2 24A130 2 24A130
9 LUG-TERMINAL ................................
12 24CA1909 12 24CA1909 12 24CA806 12 24CA806
10 SCREW ................................
6 75G29 4 75G29 6 75G23 3 75G23
11 LOCKWASHER ................................
6 2009551 4 2009551 6 95W45 3 95W45
12 NUT................................ 6 50K4 4 50K4 6 50K3 3 50K3
13 TAPE................................ 1 24CA882 1 24CA882 1 24CA882 1 24CA882
14 TAPE................................ 1 24CA883 1 24CA883 1 24CA883 1 24CA883
15 LUG-TERMINAL ................................
1 24CA1864 1 24CA1864 1 24CA444 1 24CA444
16 MOTOR ................................
1 24CA6584 1 24CA6585 1 24CA6585 1 24CA6586
17 HEATER ................................
3 24CA6765 3 24CA6764 3 24CA6756 3 24CA6267
FAN MOTOR WIRING – WATER COOLED 1/4 HP, 200, 230, 460 & 575 VOLT
213-9-501
Page 66
320EBH810-B
(Ref. Drawing)
Order by Part Number and Description. Reference Numbers are for your convenience only
FAN MOTOR WIRING – WATER COOLED 1/4 HP, 200, 230, 460 & 575 VOLT
300ECP810-A
(Ref. Drawing)
B/M: 301EBP4007
Ref.
No. Name of Part Qty. Part No.
* Parts included in Electrical Control Kit, Part Number 304EBP6013. Refer to page 80.
213-9-501 Page 68
Order by Part Number and Description. Reference Numbers are for your convenience only
317EBH810-A
(Ref. Drawing)
213-9-501 Page 69
Order by Part Number and Description. Reference Numbers are for your convenience only.
202EAP810-C
(Ref. Drawing)
B/M: 300-311EBM4015
301-312EBP4015
Ref.
No. Name of Part Qty. Part No.
1 MOTOR ........................................................................... 1 *
2 COUPLING-FLEXIBLE (SSH and SSM Airends) 60-75HP 1 ** 51L167
COUPLING-FLEXIBLE (SSM Airends) 100HP .................. 1 ** 51L219
COUPLING-FLEXIBLE (SSP Airends) 100HP .................. 1 *** 51L223
3 SUPPORT-MOTOR – EBM – (100 – 200 PSI) .................. 1 201EDF620
SUPPORT-MOTOR – EBP – (150 - 200 PSI) ................... 1 200EDH620
SUPPORT-MOTOR – EBP – (100 - 125 PSI) ................... 1 202EAP620
4 SCREW ........................................................................... 4 655EF160
5 WASHER ......................................................................... 4 95A7
6 LOCKWASHER................................................................ 4 95B7
7 NUT ................................................................................. 4 50B7
8 NIPPLE (Use with 200EDH620)....................................... 4 63AM12X16G
NIPPLE (Use with 201EDF620 & 202EAP620) ................ 4 63AM12X26G
*** For repair, order Drive Coupling Spider Part Number 2118273.
213-9-501 Page 70
Order by Part Number and Description. Reference Numbers are for your convenience only
316EBH810-B
(Ref. Drawing)
MOTOR WIRING – FULL VOLTAGE – 60 HP, 200, 230, 460 & 575 VOLT
1 VOLTAGE-MARKER................................
1 69F1 69F51 69F52 69F60
2 FITTING ................................ 1 2009337 2009337 2009328 2009328
3 CONDUIT (IN FEET)................................
5 2009412 2009412 2009805 2009805
4 FITTING ................................ 1 2009337 2009337 2009328 2009328
5 WIRE (IN FEET) ................................
20 2009802 2009802 2009708 2009708
6 WIRE (IN FEET) ................................
6 97J77 97J77 97J65 97J65
7 TERMINAL LUG ................................
3 2009532 2009532 2009531 2009531
8 SCREW ................................ 3 655ED03B 655ED03B 655EC03B 655EC03B
9 NUT ................................................................
3 50X5 50X5 50X16 50X16
10 WASHER ................................ 3 95H18 95H18 95H16 95H16
11 TERMINAL LUG ................................
1 24CA1444 24CA1444 24CA307 24CA307
12 TAPE ................................................................
1 24CA882 24CA882 24CA882 24CA882
13 TAPE ................................................................
1 24CA883 24CA883 24CA883 24CA883
14 WASHER ................................ 2 24CA18 24CA18 24CA54 24CA54
15 SEAL PLUG ................................
1 24CA2516 24CA2516 24CA2516 24CA2516
213-9-501 Page 71
Order by Part Number and Description. Reference Numbers are for your convenience only
316EBH810-B
(Ref. Drawing)
MOTOR WIRING – FULL VOLTAGE – 75 HP, 200, 230, 460 & 575 VOLT
1 VOLTAGE-MARKER................................
1 69F1 69F51 69F52 69F60
2 FITTING ................................ 1 2009341 2009341 2009333 2009328
3 CONDUIT (IN FEET)................................
5 2009413 2009413 2009315 2009805
4 FITTING ................................ 1 2009341 2009341 2009333 2009328
5 WIRE (IN FEET) ................................
40 2009422 2009422 2009321 2009708
6 WIRE (IN FEET) ................................
6 2009321 97J77 97J76 97J65
7 TERMINAL LUG ................................
6 24CA203 2009518 24CA1364 2009531
8 SCREW ................................ 3 655ED03B 655ED03B 655EC03B 655EC03B
9 NUT ................................................................
3 50X5 50X16 50X16 50X16
10 WASHER ................................ 3 95H18 95H39 95H16 95H16
11 TERMINAL LUG ................................
1 24CA1364 24CA1364 24CA1444 24CA307
12 TAPE ................................................................
1 24CA882 24CA882 24CA882 24CA882
13 TAPE ................................................................
1 24CA883 24CA883 24CA883 24CA883
14 WASHER ................................ 2 24CA55 24CA55 24CA17 24CA54
15 SEAL PLUG ................................
1 24CA2516 24CA2516 24CA2516 24CA2516
16 TAPE ................................................................
1 24CA898 --------------- --------------- ---------------
213-9-501 Page 72
Order by Part Number and Description. Reference Numbers are for your convenience only
316EBH810-B
(Ref. Drawing)
MOTOR WIRING – FULL VOLTAGE – 100HP, 230, 460 & 575 VOLT
1 VOLTAGE-MARKER ................................
1 69F51 69F52 69F60
2 FITTING................................ 1 2009341 2009337 2009333
3 CONDUIT (IN FEET) ................................
5 2009413 2009412 2009315
4 FITTING................................ 1 2009341 2009337 2009333
5 WIRE (IN FEET) ................................
40 2009522 2009422 2009321
6 WIRE (IN FEET) ................................
6 2009410 97J77 97J76
7 TERMINAL LUG ................................
6 25A520 24A500 24CA1364
8 SCREW ................................ 3 655ED03B 655EC03B 655EC03B
9 NUT ................................................................
3 50X5 50X5 50X5
10 WASHER ................................ 3 95H18 95H16 95H18
11 TERMINAL LUG ................................
1 24CA499 24CA1444 24CA1444
12 TAPE ................................................................
1 24CA882 24CA882 24CA882
13 TAPE ................................................................
1 24CA883 24CA883 24CA883
14 WASHER ................................ 2 24CA55 24CA18 24CA17
15 SEAL PLUG ................................1 24CA2516 24CA2516 24CA2516
16 TAPE ................................................................
1 24CA898 --------------- ---------------
213-9-501 Page 73
Order by Part Number and Description. Reference Numbers are for your convenience only
315EBH810-B
(Ref. Drawing)
MOTOR WIRING – WYE DELTA VOLTAGE – 60 HP, 200, 230 & 575 VOLT
1 VOLTAGE-MARKER................................
1 69F1 69F51 69F60
2 FITTING ................................ 1 2009341 2009337 2009328
3 CONDUIT (IN FEET) ................................
5 2009413 2009412 2009805
4 FITTING ................................ 1 2009341 2009337 2009328
5 WIRE (IN FEET) ................................
40 2009422 2009410 2009406
6 WIRE (IN FEET) ................................
6 97J77 97J77 97J65
7 TERMINAL LUG ................................
6 24A500 24A499 24A306
8 SCREW ................................ 6 655ED03B 655ED03B 655EC03B
9 NUT ................................................................
6 50X5 50X5 50X16
10 WASHER ................................ 6 95H18 95H18 95H16
11 TERMINAL LUG ................................
1 24CA518 24CA518 24CA307
12 TAPE................................................................
1 24CA882 24CA882 24CA882
13 TAPE................................................................
1 24CA883 24CA883 24CA883
14 WASHER ................................ 2 24CA55 24CA18 24CA54
15 SEAL PLUG................................1 24CA2516 24CA2516 24CA2516
213-9-501 Page 74
Order by Part Number and Description. Reference Numbers are for your convenience only
315EBH810-B
(Ref. Drawing)
B/M: 305EAM4007
60 HP
Ref. No. Name of Part QTY. 460 VOLT
213-9-500 Page 75
Order by Part Number and Description. Reference Numbers are for your convenience only
315EBH810-B
(Ref. Drawing)
B/M: 307EAM4007
75 HP
Ref. No.
Name of Part QTY. 230 VOLT
213-9-501 Page 76
Order by Part Number and Description. Reference Numbers are for your convenience only
315EBH810-B
(Ref. Drawing)
MOTOR WIRING – WYE DELTA VOLTAGE – 75 HP, 460 & 575 VOLT
1 VOLTAGE-MARKER ................................
1 69F52 69F60
2 FITTING ................................ 1 2009337 2009333
3 CONDUIT (IN FEET) ................................
5 2009412 2009315
4 FITTING ................................ 1 2009337 2009333
5 WIRE (IN FEET) ................................
40 2009708 2009408
6 WIRE (IN FEET) ................................
6 97J76 97J65
7 TERMINAL LUG ................................
6 2009531 24A498
8 SCREW ................................ 9 655EC03B 655EC03B
9 NUT ................................................................
9 50X16 50X16
10 WASHER ................................ 9 95H16 95H16
11 TERMINAL LUG ................................
1 24CA1444 24CA307
12 TAPE ................................................................
1 24CA882 24CA882
13 TAPE ................................................................
1 24CA883 24CA883
14 WASHER ................................ 2 24CA18 24CA17
15 SEAL PLUG ................................1 24CA2516 24CA2516
213-9-501 Page 77
Order by Part Number and Description. Reference Numbers are for your convenience only
315EBH810-B
(Ref. Drawing)
MOTOR WIRING – WYE DELTA VOLTAGE – 100 HP, 460 & 575 VOLT
1 VOLTAGE-MARKER ................................
1 69F52 69F60
2 FITTING ................................ 1 2009337 2009337
3 CONDUIT (IN FEET) ................................
5 2009412 2009412
4 FITTING ................................ 1 2009337 2009337
5 WIRE (IN FEET) ................................
40 2009321 2009708
6 WIRE (IN FEET) ................................
6 97J77 97J76
7 TERMINAL LUG ................................
6 24CA1364 2009531
8 SCREW ................................ 9 655ED03B 655EC03B
9 NUT ................................................................
9 50X5 50X16
10 WASHER ................................ 9 95H18 95H16
11 TERMINAL LUG ................................
1 24CA518 24CA1444
12 TAPE ................................................................
1 24CA882 24CA882
13 TAPE ................................................................
1 24CA883 24CA883
14 WASHER ................................ 2 24CA18 24CA18
15 SEAL PLUG ................................1 24CA2516 24CA2516
213-9-501 Page 78
MOTOR GROUP (MAIN DRIVE MOTORS)
WYE DELTA & FULL VOLTAGE -- 60 HZ
60 HP 75 HP 100 HP
Name of Part Part No. Part No. Part No.
MOTOR GROUP
AIR COOLED FAN MOTOR (COOLING MODULE)
(TEFC, 3 HP, 1.33 S.F., 1200 RPM, 60 HZ)
213-9-501 Page 79
REPAIR KITS
Your Gardner Denver rotary screw compressor is designed and manufactured for many years of reliable operation. All components
are engineered to exacting specifications, which will function together as a system to provide maximum efficiency. To insure the
continuing integrity of compressor operation, use only original quality genuine Gardner Denver replacement parts and accessories.
ROUTINE MAINTENANCE KIT (Heavy Duty Air Filter) (100, 125 & 150 PSI) ................ 302EBP6013
ELEMENT, AIR FILTER ........................................................................................ 2 2118348
ELEMENT, OIL FILTER......................................................................................... 3 2116110
ROUTINE MAINTENANCE KIT (Heavy Duty Air Filter) (175 & 200 PSI) ....................... 303EBP6013
ELEMENT, AIR FILTER ........................................................................................ 2 2118348
ELEMENT, OIL FILTER......................................................................................... 3 2117146
TOUCH-UP PAINT
5 GALLON PAIL (WHITE)..................................................................................... 1 28H76
1 GALLON CAN (WHITE) ..................................................................................... 1 28H84
1 QUART CAN (WHITE) ..................................................................................... 1 28H83
5 GALLON PAIL (RED) ........................................................................................ 1 28H325
1 GALLON CAN (RED)......................................................................................... 1 28H324
1 QUART CAN (RED)......................................................................................... 1 28H323
213-9-501 Page 80
REPAIR KITS (CONTINUED)
213-9-501 Page 81
REPAIR KITS (CONTINUED)
213-9-501 Page 82
REPAIR KITS (CONTINUED)
213-9-501 Page 83
For additional information, contact your local representative or visit:
www.contactgd.com/compressors