VN 150 NP(VSD)

Piston compressors

Spare Part list

 OWNERSHIP DATA
Parts list
Unittype:............................................................................ Owner's machine No.:...............................................................
Motortype:......................................................................... Unit Serial No.:..........................................................................
Deliverydate: ..................................................................... Motor serial No.: .......................................................................
Service Plan:..................................................................... First start-up date:

Capacity:...................................................................................
Local CP Representatives
Name: .......................................................................................................................................................................................................
Address:....................................................................................................................................................................................................
Telephone:.......................................................................... Contact persons: Service: ................................................................
Telex: .................................................................................. Parts ....................................................................

SAFETY PRECAUTIONS
To be read attentively and acted accordingly before installing, operating or repairing the unit.
These recommendations apply to machinery processing or consuming air or inert gas. Processing of any other gas requires
additional safety precautions typical to the application which are not included herein.
In addition to normal safety rules which should be observed with stationery air compressors and equipment, the following safety directions and
precautions are of special importance.

When operating this unit, the operator must employ safe working 3. Place the unit where the ambient air is as cool and clean as
practices and observe all related local work safety requirements and possible. If necessary, install a suction duct. Never obstruct the
ordinances. air inlet. Care shall be taken to minimize the entry of moisture
with the inlet air.
The owner is responsible for maintaining the unit in a safe operating
condition. Parts and accessories shall be replaced if unsuitable for 4. The aspirated air shall be free from flammable fumes or
safe operation. vapours, e.g. paint solvents, that can lead to internal fire or
explosion.
Installation, operation, maintenance and repairshall only be erformed
by authorized, trained, competent personnel. 5. Air-cooled units shall be installed in such a way that an
adequate flow of cooling air is available and that the exhausted
Normal ratings (pressures, temperatures, time settings etc.) shall be
air does not recirculate to the inlet.
durably marked.
6. Arrange the air intake so that loose clothing of people cannot be
Any modifications on the compressor shall only be performed in
sucked in.
agreement with CP and under supervision of authorized, competent
personnel. 7. Ensure that the discharge pipe from the compressor to the after
cooler or air net is free to expand under heat and that it is not in
If any statement in this book, especially with regard to safety, does
contact with or close to flammable material.
not comply with local legislation, the stricter of the two shall apply.
8. No external force may be exerted on the air outlet valve; the
These precautions are general and cover several machine types and
connected pipe must be free of strain.
equipment; hence some statements may not apply to the unit(s)
described in this book. 9. If remote control is installed, the unit shall bear an obvious sign
reading:
Installation
DANGER: This machine is remotely controlled and may
Apart from general engineering practice in conformity with the local
start without warning.
safety regulations, the following directives are specially stressed:
As a further safeguard, persons switching or remotely controlled
1. A compressor shall be lifted only with adequate equipment in
units shall take adequate precautions to ensure that there is no
conformity with local safety rules.
one checking or working on the machine. To this end, a suitable
Loose or pivoting parts shall be securely fastened before lifting. It notice shall be affixed to the start equipment.
is strictly forbidden do dwell or stay in the risk zone under a lifted
10. On units with automatic start-stop system, a sign stating "This
load. Lifting acceleration and retardation shall be kept within safe
machine may start without warning" shall be attached near the
limits.
instrument panel.
Wear a safety helmet when working in the area of overhead or
11. In multiple compressor systems manual valves shall be installed
lifting equipment.
to isolate each compressor. Non-return valves (check valves)
2. Any blanking flanges, plugs, caps and desiccant bags shall be shall not be relied upon for isolating pressure systems.
removed before connecting up the pipes. Distribution pipes and
12. Never remove ortamper with the safety devices, guards or
connections shall be of correct size and suitable for the working
insulations fitted on the unit. Every pressure vessel or auxiliary
pressure.
installed outside the unit to contain air above atmospheric.

- 2- 1903 9356 95
Chicago Pneumatic

VN 150 NP(VSD)

Piston compressors

Parts List

Copyright 2019, Chicago Pneumatic, India.

Any unauthorized use or copying of the contents or any part thereof is prohibited.
This applies in particular to trademarks, model denominations, part numbers and
drawings.

Use only authorized parts. Any damage or malfunction caused by the use of
unauthorized parts is not covered by Warranty or Product Liability.

This spare parts book is based on BOM 1903 1657 81.

2019 - 05
No. 1903 9356 95-03

www.cp.com
-4- 1903 9356 95
 CONTENTS

STANDARD UNITS

01 - Base Frame assembly 08 - 09

02 - Crankcase assembly 10 - 11

03 - First stage cylinder assembly- DIA 320 12 - 13

04 - Second stage cylinder assembly- DIA 185 14 - 15

05 - Suction valve assembly- LP-HP 16 - 17

06 - Discharge valve assembly- LP-HP 18 - 19

07 - Air flow suction filter cum silencer 20 - 21

08 - Drive assembly 22 - 23

09 - Water piping assembly 24 - 25

10 - Instrumentation & unloading piping 26 - 27

11 - Cubicle & electrical circuit layout 28 - 29

12 - Label 30 - 31

1903 9356 95 -5-

 Parts list

OVERVIEW

- 6- 1903 9356 95
 Parts list

Ref Part Number Qty Description Remark Ref Part Number Qty Description Remark

01 Base Frame assembly

02 Crankcase assembly
03 First stage cylidner assembly - DIA 320
04 Second stage cylinder assembly - DIA 185
05 Suction valve assembly - LP-HP
06 Discharge valve assembly - LP-HP
07 Air flow assembly
08 Drive assembly
09 Water piping assembly
10 Instrumentation & unloading piping
11 Cubicle & electrical circuit layout
12 Lable

1903 9356 95 -7-

 Parts list

01 - BASE FRAME ASSEMBLY

- 8- 1903 9356 95
 Parts list

Ref Part Number Qty Description Remark Ref Part Number Qty Description Remark
1 010 1903 0993 01 1 Deck (for vn-150 np-vsd)
1 020 1903 5689 01 1 Support for cyl.outer head
1 030 1903 3481 13 4 Stud (type-b)m20 x 100
1 040 1903 5466 08 4 Shims
1 050 1903 2056 13 4 Hex.nut-m20
1 060 1903 3644 13 4 Washer for s/rail (d48xd21x5)
1 070 1903 2646 13 2 Hex. head screw (m16x40)
1 090 1903 2050 13 2 Hex.nut-m16
1 100 1903 3618 13 2 M.s. washer; b16
2080 1903 7625 90 1 Solenoid valve ADT assembly
- 1903 2228 12 1 Solenoid valve
- 1903 0559 11 1 Ball valve strainer
- 1903 0261 13 1 Ball valve

1903 9356 95 -9-

 Parts list

TO "G" TO "D"
TO "A"
1260
1170
1260 1230 1230
1720
TO "F"
TO "J"
1720 6050
1240
1290 TO "I"
1260
6050 1250
1081 1810
6050
TO "B" TO "C" TO "E"
1170 1720
1260 1220

1220 VIEW 'A'

1710 1170

TO "K"
C B
1260 TO "H" A
1082
1161
1640 1440
1320
1440
1341
1510 1070 1660 1040
1680
E
1010
1090 1350
1130
1380
1680 1120
1620 2010
F 1660
1110 2130
5030 5020
G 1342 A 2120 5010
1310
1060 5040
1370 6030
3010 1060 1670
2110 6040
2140
2030
3030 J D
3020 AIR COMPRESSOR
Type Reciprocating

6010 6020
Model

1450
SR. NO
RATED RPM
RATED DISCH PRESSURE Kg/cm2 g

1610
FAD cfm/m3/min/m3/hr

6010
MADE IN INDIA
Sale and service

H 49 09 150

2130 1750
2120 1700
2010
H 1210
1540
1620 1080
6030
5040 2110 2030
1430 4040 1510
5010 1160
K 1020 1740
5020 5030 1680
1610 1470
1690
1670 6020
1660
6040 4010 1410
2140 4030 I
1210
1130 4020
1650
1630 1550
1420
1760 1390
1490
1040 1500 1460 1570
1120 1330 1100
1150
1660 1140
1600 1790
1480 1780

1360 1820

02 - CRANKCASE ASSEMBLY

- 10 - 1903 9356 95
 Parts list

Ref Part Number Qty Description Remark Ref Part Number Qty Description Remark
1903 1651 73 1 Compressor block 1 500 1903 2053 13 8 Nut
1903 9264 95 1 Running gear assembly 1 510 1903 2054 13 16 Nut
1903 9082 95 1 Frame assembly 1 540 1903 2595 13 4 Screw-HM18.90
1 010 1901 0087 57 1 Top cover 1 550 0147 1360 03 2 Screw
1 020 1901 0603 09 1 Crankcase (Not sold as a spare) 1 570 1903 2621 13 12 Screw-M12x30
1 040 1901 0702 06 2 Crosshead 1 600 1903 2860 13 3 Screw
1 060 1901 0656 06 2 Washer 1 610 1901 0028 67 28 Stud-M18x50
1 070 1903 7225 02 2 Door 1 620 1901 0061 85 16 Stud
1 080 1901 0603 94 1 Bearing housing 1 630 1901 0066 25 4 Stud
1 081 1903 4315 07 2 Choke 1 640 1903 3619 13 16 Washer
1 082 0147 1362 03 16 Bolt 1 650 1903 3726 13 6 Washer
1 090 1901 0603 96 1 Bearing housing 1 660 0335 2145 00 4 Circlip
1 100 1901 0604 58 1 Cover 1 670 1903 5110 13 4 Split pin
1 110 1903 6110 03 1 Breather 1 680 1901 0000 58 3 Bearing
1 120 1901 0041 64 2 Pin 1 690 1903 1601 17 1 Plug
1 130 1901 0000 56 2 Bearing 1 700 1903 2901 17 4 Screw
1 140 1901 0041 04 1 End cap 1 710 1903 7744 17 AR Tube
1 150 1903 7905 04 1 Stud 1 720 1903 7746 17 AR Tube
1 160 1903 0536 07 1 Tube 1 740 1903 9393 90 1 Oil pump
1 161 0147 1359 03 20 Bolt 1 750 1903 4923 08 1 Data plate
1 170 1903 2715 07 AR Copper tube;12/14 (Copper) 1 760 1619 6153 07 1 Ball valve
- 1903 3622 07 3 Plug 1 780 0560 1308 03 1 Elbow
1 200 1903 3623 07 1 Plug 1 790 0603 4107 03 1 Nipple
1 210 1903 3663 07 2 Elbow 1 810 1903 4009 07 1 Tee-DIA 10/12-4/6
1 220 1903 3751 07 2 Adaptor r1/4"-rp1/4" 1 820 1903 3621 07 1 Plug -11/4"BSPT
1 230 1903 3963 07 5 Connector 2 010 0261 1090 84 4 Nut
1 240 1903 3964 07 1 Connector 2 030 0108 1358 00 2 Spring pin
1 250 1903 3968 07 1 Connector 2110 1901 0680 20 2 Crosshead slide
1 260 1903 3969 07 4 Connector 2120 1901 0028 68 8 Stud
1 290 1903 4008 07 1 Tee 2130 1901 0680 21 2 Special plug
1 310 0663 2112 06 1 O-ring 2140 0686 3201 00 2 Plug
1 320 1903 0187 08 1 Oil seal washer 3 010 1901 0085 47 1 Crankshaft
1 330 1903 0217 08 1 O-ring 3 020 0211 1400 03 4 Socket head screw
1341 1901 0712 46 1 Oil seal 3 030 0333 2174 29 4 Washer
1342 1901 0712 45 1 Sleeve (SPD) 4 010 1901 0028 86 4 Stud
1 350 1901 0038 29 2 Gasket for inspection door 4 020 0266 2111 00 4 Nut
1 360 1901 0037 71 1 Gasket for oil filter body 4 030 1901 0193 39 1 Flange
1 370 1901 0037 50 1 Gasket 4 040 1901 0087 63 1 Gasket
1 380 1901 0037 34 1 Gasket for top cover 5 010 1901 0066 48 2 Connecting rod
1 390 1901 0037 53 1 Gasket 5 020 1903 6572 04 2 Bearing bush small end
1 410 1901 0038 32 1 Gasket for lub oil piping (Spare for 1901 0000 57)
1 420 1903 0762 08 2 Gasket (Oil cooler) 5 030 1903 3037 04 4 Bolt
1 430 1901 0030 11 1 Oil level plug 5 040 1903 2225 13 4 Castle nut
1 440 1903 2113 08 2 Handle 6 010 1901 0037 49 2 Gasket
1 450 1903 4909 08 1 Compressor data plate 6 020 1903 2055 13 28 Hex. nut
1 460 1903 0413 11 1 Oil cooler 6030 1903 2225 13 4 Castle nut
1 470 1903 0549 11 1 Strainer 6040 1903 5110 13 4 Split pin
1 480 1903 0612 11 1 Oil filter 6050 1903 4882 07 3 Adaptor
1 490 1901 0080 77 1 Lub oil pipe

1903 9356 95 - 11 -
 Parts list

03 - FIRST STAGE CYLINDER ASSEMBLY - DIA 320

- 12 - 1903 9356 95
 Parts list

Ref Part Number Qty Description Remark Ref Part Number Qty Description Remark
1 010 1901 0603 90 1 Cylinder (Not sold as a spare) 1 570 1903 3741 13 4 Washer
1 020 1903 0991 02 2 Piston half 1 620 1903 2570 90 4 Discharge valve assembly
1030 1901 0074 01 1 Back cylinder head 1 640 1901 0038 29 2 Gasket
1 040 1901 0062 65 1 Closing plate 2 010 1903 0582 02 1 Inner head
1 060 1903 4242 02 1 Piston rod 2 020 1903 1807 02 1 Stuffing box
1 070 1903 0317 03 2 Cover 2 030 1903 0216 08 2 O-ring
1 080 0147 1362 03 28 Bolt 2 040 1903 2859 13 4 Screw
1 081 1903 3268 02 1 Spacer(18 mm thk.) 2 050 1903 3727 13 4 Washer
1 082 1903 3473 13 2 Stud 3 010 1903 0903 02 4 Piston
1 084 1903 3619 13 34 Copper washer(Q3619000) 3 020 1901 0040 16 4 Lifter
1 090 1903 0222 03 4 Discharge valve cover 3 030 1901 0033 24 4 Spring
1 100 1903 4482 03 1 Packing flange 3 040 1903 3840 08 4 Lock
1 110 1901 0026 93 1 Gland box 3 050 1903 2081 13 4 Guide nut
1 120 1901 0066 89 1 Backing ring 3 060 1903 2221 13 4 Castle nut
1 130 1903 6719 03 1 Tension nut 3 070 1903 6908 13 4 Washer
1 140 1901 0615 38 1 Packing sleeve(v-seal) 3 080 1903 4009 13 4 Circlip
1 150 1901 0041 49 2 Insert ring 3 090 1903 5108 13 4 Split pin
1 160 0147 1360 03 20 Screw cap 3 100 1903 2568 90 4 Suction valve assembly
1 161 1901 0041 48 3 Insert ring 4 010 1903 0904 02 4 Piston
1 170 1901 0041 47 2 Insert ring 4 020 1903 0221 03 4 Cover
1 180 1903 9655 04 1 Sleeve 4 030 1903 6568 03 4 Sleeve
1 190 1903 1622 07 3 Plug-1"NPT 4 040 1903 0219 08 4 O-ring
1 210 1903 3623 07 2 Plug-R1/4"BSPT 4 050 1903 0221 08 4 O-ring
1 220 1903 3624 07 3 Plug-R3/8" 5010 1903 5627 03 1 Housing
1 230 1903 3703 07 1 Nipple 5020 1903 5628 03 1 Gasket
1 240 1903 0215 08 1 O-ring 5030 1903 1445 08 1 Oil wiper ring
1 250 1903 0221 08 4 O-ring 5040 1903 5626 03 1 Cover protect
1 260 1901 0044 76 2 Gasket 5045 1901 0031 57 1 Vent pipe
1 270 1901 0038 31 1 Gasket 5050 1901 0037 45 1 Gasket
1 300 1903 0763 08 1 Washer 5060 1903 8303 01 1 Deflector
1 310 1903 1087 08 2 Gasket 5070 0147 1322 03 4 Hex. head screw
1 320 1901 0037 37 16 Gasket 5080 0147 1362 03 4 Hex. head screw
1 330 1903 1444 08 6 Packing ring 5090 1903 2694 13 4 Hex. head screw
1 370 1903 3974 08 2 Rider ring 5100 1903 1647 07 1 Oil diverter
1 380 1903 3973 08 2 Piston ring 6010 1903 0318 03 2 Cover
1 390 1903 0115 13 1 Globe valve 1903 0078 95 Piston ring replacement kit
1 400 0211 1479 03 40 Screw-M16x50 - 1903 1087 08 1 Gasket
1 410 1903 2063 13 4 Helilock nut-M12 - 1901 0037 37 8 Paper gasket
1 420 1901 0002 17 1 Nut - 1903 0730 08 3 Gasket
1 430 0147 1360 03 6 Screw - 1903 0215 08 1 O-ring
1 450 1903 2623 13 4 Screw - 1903 0763 08 1 Washer
1 470 1903 2645 13 32 Screw-M16x45 - 1903 1444 08 6 Packing ring
1 480 1903 2844 13 2 Screw-M5-10 - 1903 3973 08 2 Piston ring
1 490 1903 2855 13 4 Screw 1903 9099 95 1 Cylinder assembly DIA-320(Spare)
1 500 1901 0063 34 4 Stud-M12x50 1903 9053 95 1 Cylinder head assembly (Outer)
1 510 1903 3477 13 16 Stud 1903 9052 95 1 Cylinder head assembly (Inner)
1 520 0333 2174 30 24 Washer-B16
1 540 1901 0026 91 1 Washer
1 550 1903 3637 13 8 Gasket

1903 9356 95 - 13 -
 Parts list

1040 1430
1030 1260

1540
1020 1400
1360 1520
1370 1150
1130
1360
1370
1360
1020

1470
1060
5020

6010
1240
5030
5040
4090 5010
4060
4070

4010
3040
3030 4050
1510 3020
4020
4080
1180 3050
1320 3070
4030
1180
1290
1320 4040
1170 1080
1180 1320 7010
3060
1320 4100 1160
1180 1170 1500 1300
1320 1310 1420
1320 1550
1190
1180 1320 1010
1320
1190 1140
1320
1070
1190
1320 7020
7020
1190 1310 1070
1300 7010
7010
7040 3010
1161 1080
1500 1550

1615

7030 1240

1110 1100
6070 1220
6045 1470
6030 1390 7010
6060
6080 1510 1380 7040 1161
7030
1410
6040 6050
6020

6010

6090

04 - SECOND STAGE CYLINDER ASSEMBLY - DIA 185

- 14 - 1903 9356 95
 Parts list

Ref Part Number Qty Description Remark Ref Part Number Qty Description Remark
1 010 1903 0338 02 1 Cylinder (Not sold as a spare) 3 020 1903 1809 02 1 Stuffing box
1 020 1903 1024 02 2 Piston half 3 030 1903 6573 03 1 Washer
1 030 1901 0601 72 1 Outer head 3 040 1903 0216 08 1 O-ring
1 040 1901 0062 65 1 Closing plate 3 050 1903 0222 08 1 O-ring
1 060 1903 4242 02 1 Piston rod 3 060 1903 2859 13 4 Screw
1 070 1903 0317 03 2 Cover 3 070 1903 3727 13 4 Washer
1 080 0147 1362 03 28 Bolt 4 010 1903 0903 02 1 Piston
1 090 1901 0066 98 1 Cover 4 020 1901 0040 16 1 Lifter
1 100 1903 0222 03 4 Discharge valve cover 4 030 1901 0033 24 1 Spring
1 110 1903 4482 03 1 Packing flange 4 040 1903 3840 08 1 Lock
1 120 1901 0026 93 1 Gland box 4 050 1903 2081 13 1 Guide nut
1 130 1903 6565 03 1 Sleeve 4 060 1903 2221 13 1 Castle nut
1 140 1901 0066 89 1 Backing ring 4 070 1903 6908 13 1 Washer
1 150 1903 6719 03 1 Tension nut 4 080 1903 4009 13 1 Circlip
1 160 1901 0615 38 1 Packing sleeve(v seal) 4 090 1903 5108 13 1 Split pin
1 161 0147 1360 03 20 Screw cap 4 100 1903 2569 90 2 Suction valve assembly
1 170 1901 0041 49 2 Insert ring 5 010 1903 0902 02 2 Piston
1 180 1901 0041 48 3 Insert ring 5 020 1903 0220 03 2 Cover
1 190 1901 0041 47 2 Insert ring 5 030 1901 0076 40 2 Guide ring
1 210 1903 3624 07 3 Plug 5 040 1903 0210 08 2 O-ring
1 220 1903 3703 07 1 Nipple 6010 1903 5627 03 1 Housing
1 230 1903 0215 08 1 O-ring 6020 1903 5628 03 1 Gasket
1 240 1903 0221 08 4 O-ring 6030 1903 1445 08 1 Oil wiper ring
1 250 1903 0730 08 4 Gasket 6040 1903 5626 03 1 Cover protect
1 260 1901 0038 31 1 Gasket 6045 1901 0031 57 1 Vent pipe
1 290 1903 0763 08 1 Washer 6050 1901 0037 45 1 Gasket
1 300 1903 1089 08 2 Gasket 6060 1903 8303 01 1 Deflector
1 310 1901 0037 39 8 Gasket 6070 0147 1322 03 4 Hex. head screw
1 320 1903 1444 08 10 Packing ring 6080 0147 1362 03 4 Hex. head screw
1 360 1903 3946 08 3 Piston ring 6090 1903 2694 13 4 Hex. head screw
1 370 1903 3947 08 2 Rider ring 7010 1903 3619 13 34 Copper washer
1 380 1903 0115 13 1 Globe valve 7020 1901 0044 76 2 Gasket
1 390 1903 2049 13 12 Nut-M10 7030 1903 0318 03 2 Cover
1 400 0211 1479 03 32 Screw-M16x50 7040 1901 0038 29 2 Gasket
1 410 1903 2063 13 4 Helilock nut-M12 1903 0079 95 Piston ring replacement kit
1 420 1901 0002 17 1 Cross head nut - 1903 1089 08 1 Gasket
1 430 0147 1360 03 6 Screw - 1901 0037 39 4 Paper gasket
1 450 1903 2623 13 4 Screw - 1903 0730 08 3 Gasket
1 470 1903 2645 13 16 Screw - 1903 0215 08 1 O-ring
1 480 1903 2844 13 2 Screw-M5-10 - 1903 0763 08 1 Washer
1 490 1903 2855 13 4 Screw - 1903 1444 08 10 Packing ring
1 500 1903 3476 13 12 Stud - 1903 3946 08 3 Piston ring
1 510 1901 0063 34 4 Stud-M12x50 1903 9100 95 1 Cylinder assembly
1 520 0333 2174 30 32 Washer DIA-185 (Spares)
1 540 1901 0026 91 1 Washer 1903 9055 95 1 Cylinder head assembly (Outer)
1 550 1903 3637 13 4 Gasket 1903 9054 95 1 Cylinder head assembly (Inner)
1 570 1903 3741 13 4 Washer
1 615 1903 2570 90 2 Discharge valve assembly
3 010 1903 0584 02 1 Inner head

1903 9356 95 - 15 -
 Parts list

05 - SUCTION VALVE ASSEMBLY - LP-HP

- 16 - 1903 9356 95
 Parts list

Ref Part Number Qty Description Remark Ref Part Number Qty Description Remark
1 010 1903 5857 23 1 Seat
1 020 1903 5856 23 1 Guard assly
1 030 1903 5855 23 1 Valve plate
1 040 1903 5838 23 2 Lift washer
1 050 1903 6041 23 2 Damping plate
1 060 1903 6054 23 8 Closing spring
1903 0055 95 Valve service kit-LP cylinder
- E 22 29 164 1 Valve plate
- 1903 0210 08 1 O ring
- 1903 0221 08 1 O ring
- 1903 0808 08 1 Lift washer top
- 1903 0809 08 1 Lift washer bottom
- 1903 3486 08 8 Valve spring
- 1903 3637 13 1 Cu. washer
- 1903 5109 13 1 Split pin
- 1903 0219 08 1 O ring
1903 0057 95 Valve service kit-HP cylinder
- E 22 29 164 1 Valve plate
- 1903 0210 08 1 O ring
- 1903 0221 08 1 O ring
- 1903 0808 08 1 Lift washer top
- 1903 0809 08 1 Lift washer bottom
- 1903 3488 08 8 Valve spring
- 1903 3637 13 1 Cu. washer
- 1903 5109 13 1 Split pin

1903 9356 95 - 17 -
 Parts list

06 - DISCHARGE VALVE ASSEMBLY - LP-HP

- 18 - 1903 9356 95
 Parts list

Ref Part Number Qty Description Remark Ref Part Number Qty Description Remark

1 010 1903 5858 23 1 Seat assly.

1 020 1903 5860 23 1 Guard
1 030 1903 5855 23 1 Valve plate
1 040 1903 6053 23 1 Lift washer
1 050 1903 5839 23 1 Lift washer
1 060 1903 6041 23 2 Damping plate
1 070 1903 5859 23 8 Closing spring
1 080 1903 5837 23 1 Castle nut M 16
1 090 1903 5826 23 1 Washer
1 100 1903 5854 23 1 Cotter pin
1903 0056 95 Valve service kit LP-HP
- E 22 29 164 1 Valve plate
- 1903 0221 08 1 O ring
- 1903 0809 08 1 Lift washer
- 1903 0811 08 1 Lift washer
- 1903 3487 08 8 Valve spring
- 1903 3637 13 1 Washer
- 1903 5109 13 1 Washer

1903 9356 95 - 19 -
 Parts list

Not Illustrated
Ref Part Number Designation Qty
1011 1903 2203 08 Bellow hose 1
1040 1903 0806 08 Gasket 1
1050 1903 1507 08 Gasket 2
1060 0147 1359 03 Hex. bolt 16
1070 1903 2050 13 Hex. nut 24
1090 1903 6073 07 suction pipe 1
1100 1903 6074 07 suction pipe with support 1
1102 1903 4406 13 Jubilee clip 2
3050 1903 2621 13 Hex. head screw 4
3060 1903 2646 13 Hex. head screw 4
3070 1903 2645 13 Hex. head screw 4

07 - AIR FLOW - SUCTION FILTER CUM SILENCER

- 20 - 1903 9356 95
 Parts list

Ref Part Number Qty Description Remark Ref Part Number Qty Description Remark

1 010 1903 0857 11 1 Filter

- 1903 0857 01 Filter element
1 011 1903 2203 08 1 Bellow hose
1 020 1903 0617 13 1 Indicator
1 040 1903 0806 08 1 Gasket
1 050 1903 1507 08 2 Gasket for suc filter.
1 060 0147 1359 03 16 Hex.bolt
1 070 1903 2050 13 24 Hex.nut
1 080 1903 6646 03 4 Sleeve (Bet'n mois.sept.& a/c p
1 090 1903 6073 07 1 Suction pipe
1 100 1903 6074 07 1 Suction pipe with support
1 102 1903 4406 13 2 Jubilee clip
2 010 1903 0455 11 1 Intercooler
- 1903 6163 23 1 Tube bundle
- 1903 2131 08 2 O-ring
- 1903 2119 08 2 Gasket
- 1903 2120 08 1 Gasket
2 020 1903 0424 13 1 Safety valve
2 030 1903 0806 08 1 Gasket
2 040 1903 2050 13 8 Hex.nut-m16
2 060 1903 1057 08 1 Ring gasket
2 070 1903 2049 13 6 Hex nut-m10
3 010 1903 6141 11 1 Aftercooler
- 1903 6134 23 1 Tube bundle
- W0534803 2 O-ring
- 1903 6133 23 2 Gasket
3 020 1903 2261 22 1 Safety valve
3 030 1903 1057 08 1 Ring gasket
3 040 1903 2049 13 6 Hex nut-m10
3 050 1903 2621 13 4 Hex.head screw (m12x30)
3 060 1903 2646 13 4 Hex.head screw (m16x40)
3 070 1903 2645 13 4 Hex.head screw (m16x45)
3 071 1903 0240 13 1 Ball valve
3 072 1903 1123 07 1 Adaptor (Bet'n nrv&ball valve)
3 073 1903 1048 08 1 Ring gasket
4 010 1903 0371 13 1 Plate type NRV
4 020 1903 3511 13 8 Stud
4 030 1903 1048 08 2 Ring gasket
4 040 1903 2050 13 16 Hex.nut

1903 9356 95 - 21 -
 Parts list

4040
4020
4050 4010

4030

08 - DRIVE ASSEMBLY

- 22 - 1903 9356 95
 Parts list

Ref Part Number Qty Description Remark Ref Part Number Qty Description Remark

1 010 1903 0811 12 1 Motor

2 010 1903 9116 36 1 Motor pulley
2 020 1903 1617 05 1 Clamping plate
2 030 1903 2697 13 1 Hex head screw
3 010 1903 6805 13 2 Slide rail
3 030 1903 2697 13 4 Hex head screw
3 040 1903 3644 13 4 Washer for s/rail
3 050 1903 5745 13 6 Belt
4 010 1903 0239 02 1 Belt wheel
4 020 1903 6722 03 1 Taper lock bush
4 030 0333 2174 40 1 Spring washer
4 040 1903 2627 13 1 Hex. head screw
4 050 1903 9648 04 1 Key holder
5 010 1903 3672 01 1 Belt guard
5 020 1903 2621 13 4 Hex. head screw
5 030 1903 3625 13 4 M.s. washer

1903 9356 95 - 23 -
 Parts list

Not Illustrated
Ref Part Number Designation Qty
1030 1903 0857 07 Adaptor 2
1060 1903 3664 07 St. elbow 1
1070 1903 3702 07 Hex. nipple 3
1080 1903 3732 07 Reducing nipple 2
1090 1903 3706 07 Hex. nipple 1
1100 1903 3621 07 Plug 1

09 -WATER PIPING ASSEMBLY

- 24 - 1903 9356 95
 Parts list

Ref Part Number Qty Description Remark Ref Part Number Qty Description Remark
1 017 1903 5485 07 1 Pipe
1 020 1903 0859 07 3 Oblong flange
1 030 1903 0857 07 2 Adaptor
1 040 1903 5907 07 2 Flanged adaptor
1 050 1903 3868 07 3 Eq.female tee
1 060 1903 3664 07 1 St.elbow
1 070 1903 3702 07 3 Hex.nipple
1 080 1903 3732 07 2 Red.nipple
1 090 1903 3706 07 1 Hex.nipple
1 100 1903 3621 07 1 Plug
1 110 1903 0249 13 1 Ball valve
1 120 1903 1523 08 4 Gasket
1 130 1903 1520 08 2 Gasket
1 140 1903 2622 13 8 Hex.head screw
1 150 0147 1360 03 4 Hex. head screw
1 160 1903 5640 01 1 Support
- 1903 4646 11 1 Rubber hose kit
2 010 1903 6135 07 1 Hose
2 020 1903 6136 07 1 Hose
2 030 1903 6137 07 1 Hose
2 040 1903 6138 07 1 Hose
2 050 1903 6139 07 1 Hose
2 060 1903 3441 07 1 Hose
2 070 1903 3442 07 1 Hose
2 080 1903 3450 07 1 Hose

1903 9356 95 - 25 -
 Parts list

10 - INSTRUMENTATION & UNLOADING PIPING

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 Parts list

Ref Part Number Qty Description Remark Ref Part Number Qty Description Remark
1089 9625 16 2 Pressure sensor
1089 0574 70 2 Temp sensor
1901 0561 77 2 Pr.sensor cable 90 deg.
1903 4243 12 2 Temp.senser cable
1903 2212 12 1 Sol.valve (srm10,230vac)
1903 0701 11 1 Air line filter
1903 3241 12 1 Flow switch;65 nb(flapper 65mm
1901 0672 94 2 Thermowell
1903 3688 07 1 Hex.red.nipple(1/2"x1/4")
Unloader piping assembly
1903 2764 07 AR P.u.tube dia. 6 id x 8 od
1903 2765 07 AR P.u.tube dia. 4 id x 6 od
1903 4880 07 4 Male branch tee r1/4"x6/8
1903 4878 07 2 Male elbow r1/4"x6/8
1903 0101 13 1 Globe valve
1903 3706 07 1 Hex.nipple 1/2"bspt
Drain line assembly
1903 2768 07 AR P.u.tube,dia.8 id x 10 od
1903 4881 07 4 Male connector(1/2"bspt-10
1903 3965 07 1 Male pipe connector(r1/2"-6)
1903 2765 07 AR P.u.tube dia. 4 id x 6 od
1903 6715 07 1 Pipe for pressure sensor
1903 1701 07 1 Nipple for pressure sensor
1621 1247 80 2 Nipple
1903 0649 13 1 Pressure gauge

1903 9356 95 - 27 -
 Parts list

11 - CUBICLE & ELECTRICAL CIRCUIT LAYOUT

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 Parts list

Ref Part Number Qty Description Remark Ref Part Number Qty Description Remark
1903 6886 12 1 Control panel
1903 4325 12 AR Control cable 2c x 1.5 sq.mm
1903 4906 12 25 Cu-lug(1.5 mm2)
1903 4342 12 1 Cable harness (Earthing betn.)
1903 4907 12 6 2.5 sq.copper lugs
1900 5200 88 1 Graphic MB ES4000
1900 5355 42 1 Imperium vsd drive
1903 2611 13 4 Hex. head screw
0266 2111 00 8 Nut hexagon
1903 3726 13 8 Spring washer
0301 2344 00 8 Washer plain
1900 5352 00 1 Control borad cover
1903 4913 08 1 CP logo sticker

1903 9356 95 - 29 -
 Parts list

2010 2020 2030 2040

2060 2090
2050 2070

INSTRUCTION : USE SPREADERBAR FOR LIFTING THE COMPRESSOR AS SHOWN

CRANE HOOK

LIFTING ROPES

SPREADERBAR
(FOR EXAMPLE PIPE SHOWN)

2150

TO
P
COMPRESSOR
IN WOODEN BOX

2100

Chicago
BASE

Pneumatic
2080
Use Genuine
Recip Lube oil only

12 - LABEL

- 30 - 1903 9356 95
 Parts list

Ref Part Number Qty Description Remark Ref Part Number Qty Description Remark
2 010 1903 7603 17 2 Sticker-general danger
2 020 1903 7604 17 2 Sticker-risk of electric shock
2 030 1903 7605 17 3 Sticker-ejection of fluid
2 040 1903 7606 17 1 Sticker-nip points
2 050 1903 7607 17 1 Sticker-high pressure
2 060 1903 7608 17 3 Sticker-hot parts
2 070 1903 7609 17 1 Sticker-helmet
2 080 1903 7611 17 2 Sticker for lifting compressor
2 090 1903 7612 17 2 Sticker-arrow
2 100 1903 7615 17 1 Sticker receip lube oil usage
2150 9096 9946 64 1 Lock out decal

1903 9356 95 - 31 -