Detailed Engineering Survey, Design and Cost Estimation of Road
Detailed Engineering Survey, Design and Cost Estimation of Road
on
Detailed Engineering Survey, Design and Cost Estimation of Road of Rajkulo Marg,
Submitted by:
APPROVAL CERTIFICATE
The undersigned certify that they have read and recommended to the Institute of
Engineering for acceptance of a project entitled, “Detailed Engineering Survey, Design and
Cost Estimation of Road of Rajkulo Marg, Nakhipot” submitted by Amit Kumar Yadav
(076BCE007), Anurag Chunara (076BCE012), Govinda Kumar Jaswal (076BCE027),
Krishna Kumar Shah (076BCE035), Milan Lama (076BCE043), Suman Katwal
(076BCE085).
……………………………
Project Supervisor
Er. Neeva Dahal
Lecturer, Department of Civil Engineering
National College of Engineering
……………………………..
External Examiner
Er. Saroj Adhikari
Institute of Engineering
…………………………………..
Head of Department
Er. Bikram Bhusal
Department of Civil Engineering
National College of Engineering
i
COPYRIGHT
The author provides approval for this project to be seen at ease at the National College of
Engineering's library and Department of Civil Engineering. Furthermore, the author has
authorised that the supervisor of the project work documented herein, or in their absence,
the Head of the Department of Civil Engineering, National College of Engineering, may
grant permission for extensive copying or use of the project work material for scholarly
purposes. It is forbidden to copy, publish, or utilise this project in any other way for profit
without the permission of Department of Civil Engineering of National College of
Engineering and the author's in written. Permission is required to duplicate or use the
content in this project in whole or in part and should be addressed to:
……………………………………..
Er. Bikram Bhusal
Head of Department
Department of Civil Engineering
National College of Engineering
Talchhikhel, Lalitpur
ii
ACKNOWLEDGEMENT
It gives us immense pleasure to express our deepest sense of gratitude and sincere thanks
to our highly respected and esteemed supervisor Er. Neeva Dahal, for her valuable
guidance, encouragement and help for completing this work. Her useful suggestions for
this whole work and co-operative behavior are sincerely acknowledged. We would like to
express our sincere thanks to Head of Department of Civil Engineering, NCE, Er. Bikram
Bhusal, for giving us this opportunity to undertake this project entitled as “Detailed
Engineering Survey, Design and Cost Estimation of Road of Raj Kulo Marg
Nakhipot” and for his wholehearted support during this project.
We are also grateful to our teacher Mr. Nabin Nepal for his constant support and guidance
on handling the instruments. Also, we are grateful and happy to receive constant
encouragement, support, and guidance from all the faculty members of Department of
Civil Engineering who helped us to complete the project work successfully. We would also
like to express our sincere thanks to all the non-teaching staff of NCE and local people of
Nakhipot for their timely support and cooperation.
At the end we would like to express our sincere thanks to all our friends and others who
helped us directly or indirectly during this project work.
iii
ABSTRACT
The project dealt with the detailed engineering survey and geometric design of road of
Rajkulo Marg, Nakhipot, Lalitpur, Nepal. The project work also included the estimation
and costing of the whole project along with the design of drainage system though the
locality. For the geometric design, a survey through the area was conducted using total
station and for the test of soil, CBR test was conducted following IS 2720. Technical
standards and guidelines of NRS 2070 are followed for the alignment selection, feasibility
study, geometric design.
The Profile and alignment were set using the software SMART ROAD 2018. Access road
was designed as flexible pavement as per Road Note 31 with cumulative number of
standard axle 9.15 msa. Road was designed for intermediate lane traffic with a total length
of 1.710 kms.
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SAILENT FEATURES
Features Description
Name of the Road Rajkulo Marg, Nakhipot
Scope Detailed Engineering Survey, Design and Cost Estimation
Location
Province Bagmati
District Lalitpur
Municipality/VDC Lalitpur Metropolitan City
Length 1.710 Km
Starting Point Loha Chowk
Ending Point Shovanagar Marg
Geographical Features
Terrain Plain and Rolling
Altitude Range 1316 – 1350 m
Climate Humid Sub-Tropical
Geology Primarily composed of sedimentary rocks, including
sandstone and conglomerate (presence of loose and
boulder mix soil)
Meteorology Unevenly distributed precipitation controlled by monsoon
APPROVAL CERTIFICATE..................................................................................................i
COPYRIGHT........................................................................................................................ii
ACKNOWLEDGEMENT....................................................................................................iii
ABSTRACT..........................................................................................................................iv
TABLE OF CONTENTS......................................................................................................vi
ANNEXES...........................................................................................................................vii
LIST OF TABLES..............................................................................................................viii
LIST OF FIGURES..............................................................................................................ix
LIST OF ABBREVIATIONS.................................................................................................x
1. INTRODUCTION.........................................................................................................1
1.1. Background............................................................................................................1
1.5. Scope......................................................................................................................3
2. LITERATURE REVIEW...............................................................................................5
3. METHODOLOGY......................................................................................................14
vi
3.3. Reconnaissance....................................................................................................15
3.9. Software...............................................................................................................40
4. RESULTS....................................................................................................................42
5.1. Conclusion...........................................................................................................43
5.2. Recommendation.................................................................................................43
6. REFERENCES............................................................................................................44
vii
ANNEXES
Annex I ROAD DESIGN.....................................................................................................46
Annex II QUANTITY ESTIMATION.................................................................................50
Annex III COST ESTIMATION..........................................................................................51
viii
LIST OF TABLES
ix
LIST OF FIGURES
x
LIST OF ABBREVIATIONS
xi
xii
1. INTRODUCTION
1.1. Background
Due to its location between China and India, Nepal's road network is strategically
important. Trade and transit between the two regional heavyweights are facilitated by roads
that connect to important border crossings. Roads are also critical to Nepal's economic
development since they provide access to markets, tourist attractions, and basic services.
The hilly topography of Nepal presents considerable difficulties for the building and
upkeep of roads. Because of the topography of the nation, which includes small valleys,
swift-moving rivers, and steep slopes, building and maintaining roads is challenging and
expensive. In addition, the recurrent occurrence of natural calamities like earthquakes and
landslides exacerbate these difficulties.
Considering its geographical limitations, Nepal has improved and expanded its road system
with great success. The construction of major highways such as the Prithvi Highway,
Mahendra Highway, and East-West Highway aims to enhance connection among various
parts of the nation. Additionally, rural roads and trails have been constructed to provide
access to outlying towns and encourage economic growth.
1
Nepal's road infrastructure is affected by a number of issues, such as inadequate funding,
limitations in technical capability, and environmental concerns. Due to financial limitations
and logistical challenges, maintaining current roads especially in distant areas remains a
serious concern. Even though Nepal's road system has changed dramatically over time, the
country's institutional, economic, and geographic circumstances still present difficulties. It
is anticipated that persistent investment, ingenuity, and cooperation will propel additional
advancements in the nation's transportation network, bolstering its socio-economic
progress and enhancing its regional integration.
Road geometry design is the branch of road construction concerned with arranging the
physical elements of roads according to standards and constraints. The primary objective
of geometric design is to create a safe, efficient, and comfortable roadway that
accommodates the anticipated traffic volume and provides a smooth and visually appealing
transportation corridor. It encompasses various elements such as horizontal alignment,
vertical alignment, cross-section design, and intersection design.
A geometric road design can be divided into three main parts:
Alignment, Profile, Cross Section. Together they create a 3D layout of the road.
The problem in the area of site i.e. Rajkulo Marg, is the need for an efficient and safe
geometric design for transportation infrastructure projects. As the populations grows, urban
areas expand, and transportation demands increase, it becomes crucial to develop road
networks, highways, and intersections that optimize traffic flow, enhance safety, and
accommodate various modes of transportation. The existing transportation infrastructure
often faces challenges such as inadequate capacity, congestion, suboptimal road
alignments, outdated designs, and insufficient consideration for pedestrians, cyclists, and
public transportation. These issues result in traffic bottlenecks, accidents, delays, and a
compromised overall transportation experience. The objective of this geometric design
project is to address these challenges and create a transportation system throughout
Rajkulo Marg that promotes efficiency, safety, and accessibility. The project aims to
2
optimize the layout, alignment, and configuration of transportation facilities, taking into
account the diverse needs of different users and the future growth of the region.
The population of the several areas is increasing day by day which ultimate bringing the
increase in need of several facilities. So, main infrastructure needed is transportation for
improvement their lifestyle and economic status. Hence ,people get access to other
facilities as well through transportation. If we can design the proper alignment of road then
it will definitely help in the reduction of accidents and their severity. In addition to this, the
estimation of the construction will help government to organize the project in fluent
manner.
1.5. Scope
The scope of our project covers the planning and designing of the physical layout of the
road, including alignment, profile, cross-section, quantity estimation, cost estimation and
drainage. It is essential to adhere to relevant standards, religious things and regulations
while considering factors like terrain, traffic volume, safety, road's horizontal and vertical
alignment, including curves, gradients, and super elevation and sustainability throughout
the project.
Geometric Design covers the arrangement and measurements of the several cross-sectional
aspects of the road, such as the lanes, shoulders, medians, and roadside elements like curbs
3
drainage, etc. Hydrological studies of the area for details of the cross drainage and side
drain structures. And, Estimation of the cost of Construction Material, Equipment Hire
Cost, Labour Cost and estimation of the quantity of Earthwork, Drainage, Retaining
Structure etc. which covers the overall construction of the project.
2. LITERATURE REVIEW
According to NRS 2070, the key components of geometric design in a highway project:
Horizontal Alignment: This refers to the horizontal layout or curvature of the roadway.
Engineers determine the alignment based on factors such as design speed, terrain, sight
distance, and land constraints. The design may include straight sections, curves, or a
combination of both, depending on the project requirements.
Vertical Alignment: The vertical alignment deals with the variations in the roadway's
elevation. It involves determining the appropriate grades and vertical curves to ensure
smooth and safe transitions between different elevations, such as hills, valleys, or changes
in grade. Proper vertical alignment design is crucial for maintaining adequate sight
distance and minimizing driver discomfort.
Cross-Section Design: The cross-section design defines the roadway's shape and
dimensions. It includes elements like the number and width of travel lanes, shoulders,
medians, and slopes. The design considers factors like traffic volume, vehicle types,
drainage requirements, and safety considerations.
Intersection Design: Highway projects often involve intersections where two or more
roadways meet. Intersection design focuses on creating efficient and safe traffic
movements. Factors considered include the type of intersection (e.g., signalized,
roundabout, or stop-controlled), turning radii, lane widths, sight distance, and pedestrian
and bicycle accommodations.
4
Access Management: Geometric design also involves planning for safe and controlled
access to and from the highway. Access points like driveways, ramps, and interchanges are
carefully designed to optimize traffic flow, minimize conflicts, and enhance safety.
To carry out the geometric design of a highway project, engineers utilize specialized
software and design guidelines established by Nepal Road Standard-2070. These
guidelines provide specific design criteria and standards that ensure the roadway meets the
desired performance objectives.
Road Classification:
According to NRS 2070, road are classified into two types.
I. Administrative Classification :-
1. National Road :- These are the roads which connects east –west and north
to south of the country. They are designated letter ‘H’ which is followed by
2- digit number and they serve large portion of longer distance travel with
higher level of service.
2. Feeder Roads :- These are important roads for localized nature. They
connect district headquarters, major economic center, also tourism center
for National Highway and serve the community’s wide interest.
3. District Road :- They are the important road within the district which
serves areas of production and market and connect each other or with the
main highways.
4. Urban Road :- They are the roads serving with in the urban municipalities.
For assigning various geometric and technical parameters for design,roads are categorized
into classes as given on Table 1.
Table 2.1: Technical or Functional Road Classification
Class Average Daily Traffic (ADT) Design Speed
5
Class I (Highest 20000 PCU or more in 20 yrs. perspective period 120km/hr. (in plain terrain)
standard Road)
Class II 5000-2000 PCU in 20 yrs. perspective period 100km/hr. (in plain terrain)
Class III 2000-5000 PCU in 20 yrs. perspective period 80km/hr. (in plain terrain)
Class IV Less than 2000 PCU in 20 yrs. perspective period 60km/hr. (in plain terrain)
And the width for various carriageway of roads standard bythe Indian Road Congress(IRC)
is given in Table 3.
Table 2.3: Width of Carriageway as per IRC
2. Shoulder :- Shoulders strip are provided on both sides of the pavement all along
the road in the case of undivided carriageway. The merits of shoulder are given
below:
To stand traffic signals and signs
6
It provides space for parking vehicle at emergency.
Serves as extra lane during overtaking.
Improve sight distance.
3. Roadway Width: The total width of carriage way including separater plus
shoulder(at each side) of road is called road width.
i.e Roadway Width = Carriageway + 2 x Shoulder Width
4. Side slope or Fill or Cut: The minimum safe side slope must be provided for
cutting and filling portion of road to maintain traffic safety and required stability of
soil. And normally side slope are provided:
For Cut: 1.5:1
For Fill: 2:1
5. Right of Way: The area of land to be acquired for the road along its alignment is
called Right of Way. According to NRS-2070:
Table 2.5: Right of Way
6. Camber
i. All straight sections of roads shall have a camber or cross fall.
ii. On roads with undivided carriageways the camber shall be on both
directions from the center line of the road. On roads with divided with
divided carriageways unidirectional camber can be provided.
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iii. However, on some sections of hill roads with undivided carriageway a
unidirectional camber can be adopted. In this case the adverse effect of
negative camber on movements of vehicles on curves should be
properly checked.
On straight sections of the roads, shoulder should have a higher cross fall than that of the
carriageway by 0.5%. The camber slope proposed is 3% instead of 2.5% considering
workmanship during construction so that surface water is evacuated as soon as possible.
7. Sight Distance consideration: It is the actual distance along the road surface
which a driver sittng at a specified height in a vehicle can see the object either
miving or stationary on the road.
Classification :
i. Stopping Sight Distance (SSD)
ii. Overtaking Sight Distance (OSD)
iii. Sight Distance at Intersection
(i) Stopping Sight Distance : It is the minimum distance required within which a
vehicle moving in designed speed can be stopped without colliding with a
stationary object on the road surface.
2
v
L=
2g f
2
v
SSD = v * t +
2g f
If we consider gradient on n% , Then η
2
v
SSD = v * t +
2 g ( f ± n )ƞ
Where,
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l =braking distance
v = Speed of vehicle in m/s
SSD= Stopping sight distance
n= gradient
η= efficiency of brake
Table 2.7: Reccomended SSD Values for Different Speeds as per IRC
T=
√ 4S
A
S = Spacing of Vehicle = (0.2Vb+6)
A = Acceleration km/h/sec
2
v ∗W
P=
gR
10
9. Vertical Alignment details: The vertical alignment is the elevation or profile of
the centre of the road. The vertica alignment consists of grades and vertical curves,
and it influences the vehicle speed, acceleration, stopping distance, sight distance
and comfort of vehicle mivements at high speeds and vehicle operation costs.
Elements of Vertical Alighment are:
1. Gradient and its types: The gradient is the rate of rise or fall along the length of
the road with respective to the horizontal. It is expressed as a ratio of 1 in X (1
vertical unit to X to the horizontal units). It is also expressed as a percentage,
such as n% , the slope being (n) vertical units to 100 horizontal units. The types of
gradients are given below.
Ruling Gradient
Limiting Gradient
Exceptional Gradient
Minimum Gradient
2. Momentum Grade: These are the grades on which the momentum gained by
the vehicles at the beginning of a steep climbing section is used to overcome the
road resistance due to grade.
Types of Resistance:
i. Rolling resistance.
ii. Wind resistance
iii. Rolling resistance
iv. Wind resistance
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Types of Vertical Curve: When two straight sections of a road in longitudinal
profile meet at a point, vertical curves are provided for smooth travel along the
road.
(i) Summit curves: It is the crest curve with convexity upward. The gradient is
from positive to negative.
i.e., Deviation angle ( N ) = n1-( -n2 ) = ( n1+ n2 )
(ii) Valley curve: Valley curves are the curves with convexity downwards. The
gradient is from negative to positive.
10. Super Elevation: To reduce the tendency of the vehicle to topple or skid, the edge
of the road pavement is raised with respect to the inner edge,thus tilting the road
surface from outer edge toward the inner edge. This lateral inclination of the road
surface is known as Super Elevation or banking.
Sample Calculations:
In our case, design procedures are same from the IRC guidelines mentioned above except
that the maximum allowable safe value of (e) and (f) are 0.1 (hilly) and 0.15 respectively.
Here, design speed (V) = 20 km/hr
Radius of curve(R) = 20m
2
(0.75 V )
Now, superelevation (e) =
127 R
(e) = 0.23 here, e > 0.07, so adopt e=0.07 and find f
2
v
Coefficient of friction (f) = −e = 0.24 > 0.15
127 R
Adapt, f=0.15
Hence, So, maximum allowable speed(V a)= √ 127(e+ f ) R
V a =16.71kmph
12
two reasons, the first is the additional with required for a vehicle taking curve and the is the
tendency of the drivers to ply away from the outer edge of the carriageway.
Extra widening is designed considering two criteria:
1. Mechanical widening(considering length of wheel base of the design vehicle(I) and
radius of curve negotiating(R)
2. Psychological widening(considering psychology of the driver)
Here,
2
nl
Mechanical widening (Wm) =
2R
V
Psychological widening (Wps)=
9.5 √ R
Hence
Total widening (We) = Mechanical widening + Psychological widening.
= Wm + Wps
Where, n = number of traffic lanes.
L = length of wheel base= 6.1m
R = Radius of horizontal curve = 10 (minimum radius)
3. METHODOLOGY
For completing the work with better accuracy and for the implementation of our project in
stepwise manner, the methodology is picturized in figure 1 and followed this to get the best
outcome of our project in future.
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Geometric
Road Alignment Data Collection
Design
Traffic
Volume Data
Estimating and
Costing
Road Survey
Hydrological
Data
The selection of road was done based on the consideration of requirement geometric
design on the road of Loha chowk, Nakhipot to the way of Rajkulo Marg which finally
connects to the Nakkhu corrider road for the easier and faster transportation of the products
and travelling of people of the locality.
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Photo 3.1 : Location of Site. (Source:Google
Earth)
The site was overviewed by using topographic maps of that area and the information was
collected like the curves that are needed for our project which helps easy from map survey.
3.3. Reconnaissance
Reconnaissance was done by visiting the site after the location was fixed to find out the
possible obstacles while the project was started and tally the details that we saw from the
topographic map.
Road Survey Data was obtained by surveying in the area of Nakhipot using Total Station,
Prism, and other necessary instruments. Traffic Volume Data was obtained by mannually
15
counting number of vehicles like Motorbikes, Bus, Microbus, Trucks, etc. And
Hydrological Data was obtained from Department of Hydrology and Meteorology.
Traffic volume was counted manually in different chainage along the alignment at different
time intervals. Traffic Volume Count was conducted of 24 hours on Monday and Saturday
and on rest of the days 16 hours data was collected.
16
3.4.2. Road Survey
The data was collected of Nakhipot area using Total Station. And was used for the
geometric design of the road which includes cross-section, plan, profile, etc. The data
obtained is shown in ANNEX I.
For the drainage design data was collected from Department of Hydrology and
Meteorology, Nepal.
2009 607.33
2010 827.01
2011 977.336
2012 461.096
2013 419.266
2014 587.276
2015 913.25
2016 1077.156
2017 1667
2018 1562.706
2019 776.6
2020 989.566
2021 716.66
2022 190.166
Average Rainfall ( x ) 840.887
17
Standard Deviation (σ) 410.398
It consist of formation of plan, longitudinal profile, cross section, side drainage, cross
drainage and retaining structures. Plan is obtained by plotting the detail data obtained from
survey in Smart Road software. Element dimensions were given as input to get profile and
cross section. Discharge from hydrological data was used for drainage design. Location of
cross drainage was obtained from longitudinal profile and designed by Smart road.
Retaining structure was placed if height of fill is greater than 2 meters from Smart road.
Carriageway
The carriageway width adopted for intermediate lane is 5.5m (According to NRS
2070)
Shoulder
The width of the shoulders on either side of the carriageway should be at least
0.75m. (NRS-2070)
Medians
For roads with 4 or more lanes, it is recommended to provide medians or traffic
separators. Median should be as wide as possible. As per NRS-2070, a minimum
median width of 5m is recommended.But a width of 3m can be adopted in areas
where land is restricted.
Formation or Roadway Width
Formation width shall be a total of carriageways,medians and shoulders.
i.e Roadway Width = Carriageway + 2 x Shoulder WidthCamber
Camber
According to NRS 2070,for Bituminous road surface 2.5% camber should be
provided.
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Superelevation
a) Superelevation is provided on horizontal curves. Value of superelevation is
calculated using following formula:
e=(V2/127R)-f
Where,
e - Value of superelevation
R - Radius of horizontal curve
V - Design Speed, km/hr
f - Co-efficient of lateral friction, depends on the vehicle speed
b) Maximum superelevation to be provided is limited to:
• In plain and rolling terrain 7%
• In snow bound areas 7%
• In hilly areas not bound by snows 10%
Minimum value of superelevation should be equal to the rate of camber of the
pavement.
Side slope or Fill or Cut:
The minimum safe side slope must be provided for cutting and filling portion of
road to maintain traffic safety and required stability of soil. And normally side
slope are provided:
For Cut: 1.5:1
For Fill: 2:1
Right of Way
The area of land to be acquired for the road along its alignment is called Right of
Way. According to NRS-2070 for
Highways 50 m
Feeder Roads 30m
District Roads 20m
From SMART ROAD SOFTWARE-2018
For Design speed 20km/hr,it gives 10m ROW on either side of road.
Road Drainage
For long life of pavement and other components of a highway system, the subgrade
should be kept at optimum moisture level and avoided to be over wetted. Water
19
should be drained away from the road and ground surface as well as under the
surface by a system of surface and subsurface drainage.
Vertical Alignment
Maximum gradient = 12%
Minimum Gradient = 0.5%
Hair pin bend = 4% (max)
Best Gradient = 7% (or below)
From SMART ROAD SOFTWARE-2018
For 12% gradient,Design Speed = 20km/hr
Minimum radius of curve = 10m (i,e.for 20km/hr)
Fig: Typical Cross-Section of Road
In summary, for design purpose the following are the adopted parameters:
Width of Carriage Way = 5.5m(Intermediate, NRS-2070)
Camber Slope = 2.5%(For Bituminous Road Surface)
As per SMART ROAD-2018,
Design Speed = 20km/hr
Maximum Gradient = 12%
Minimum Gradient = 0.5%
Maximum gradient for hair pin bend = 4%
Minimum radius of the curve = 10m
20
3.7. Pavement Design
Pavement Design was done by Pavement Design Guidelines and Road Note 31.
Economical design is then accepted.The obtained pavement was entered in Smart Road.
Flexible pavements are taken into consideration during the design phase. These are
pavements with bituminous surfacing and granular base and sub-base courses that adhere
to DoR regulations for road and bridge works or IRC standards. Three layers of the flexible
pavement with stresses and strains at critical locations have been modelled. The three types
of pavement distress that emerge from applying traffic loads repeatedly are taken into
consideration to properly evaluate the performance aspect:
Vertical compressive strain at the top of the subgrade. If the strain is excessive, the
subgrade will deform resulting in permanent deformation at the pavement surface
during the design life.
Horizontal tensile strain at the bottom of the bituminous layer. Large tensile strains
cause fracture of the bituminous layer during the design life.
Pavement deformation within the bituminous layer.
At first 5kg of oven dried sample passed through the 4.75mm sieve (fine particles) was
taken in a tray. Then about 6% of water of total weight of sample was poured on it and
mixed properly by hand. Then, after this the weight of clean mold without collar was taken
(W1) and again collar was attached. Then the soil was compacted in the mold on 5 layer by
giving 25 uniformly distributed blow with the rammer having weight of 4.54 kg. Again the
collar was removed and extra soil was trimmed off to make it level with the top of mould.
21
And, the weight of moisture cap was taken (W3) and certain amount of compacted sample
was put on it and again weighted (say W4) and it was kept on oven for 24 hrs maintaining
temperature of 1050C and 1100C. After 24 hrs it was taken out of oven and again its weight
was taken (say w5). The same process is continued by adding 2% of water to remaining
soil sample until the we got the indication of maximum dry density (MDD) and optimum
moisture content (OMC).
From Modified Proctor test, for chainage 0+500, 1+000, 1+500, the OMC were found to
be 7%, 8% and 9%, respectively.
Chainage 0+500
Chainage 1+000
Chainage 1+500
22
3.7.2. CBR Test
CBR stands for California Bearing Ratio. The test is an empirical test that determines the
shear strength of a soil. The California Bearing Ratio test is penetration test meant for the
evaluation of subgrade strength of roads and pavements. The results obtained by these tests
are used with the empirical curves to determine the thickness of pavement and its
component layers. This is the most widely used method for the design of flexible
pavement. The California Bearing Ratio(CBR) test is a measure of resistance of a material
to penetration of standard plunger under controlled density and moisture conditions. It was
developed by the California Division of Highways as a method of classifying and
evaluating soil- subgrade and base course materials for flexible pavements. CBR test may
be conducted in remoulded or undisturbed sample.
It is the ratio of force per unit area required to penetrate a soil mass with standard circular
piston at the rate of 1.25 mm/min. to that required for the corresponding penetration of a
standard material.
24
Photo 3.3 : Unsieved Sample No 2 left to dry
25
Photo 3.5 : Sample taken out from Mould
1 0 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
2 0.5 4.20 21.00 1.23 125.87 4.00 20.00 1.18 119.88 4.40 22.00 1.29 131.87
3 1 7.60 38.00 2.23 227.77 7.40 37.00 2.18 221.77 7.60 38.00 2.23 227.77
4 1.5 11.20 56.00 3.29 335.66 11.00 55.00 3.23 329.66 11.20 56.00 3.29 335.66
5 2 13.80 69.00 4.06 413.58 13.60 68.00 4.00 407.58 13.80 69.00 4.06 413.58
6 2.5 16.00 80.00 4.70 479.51 15.80 79.00 4.65 473.52 17.00 85.00 5.00 509.48
7 3 17.80 89.00 5.23 533.46 17.80 89.00 5.23 533.46 18.00 90.00 5.29 539.45
8 3.5 19.20 96.00 5.64 575.41 19.40 97.00 5.70 581.41 19.60 98.00 5.76 587.40
9 4 20.80 104.00 6.12 623.36 20.60 103.00 6.06 617.37 20.80 104.00 6.12 623.36
10 4.5 21.80 109.00 6.41 653.33 21.80 109.00 6.41 653.33 21.60 108.00 6.35 647.34
11 5 23.60 118.00 6.94 707.28 23.40 117.00 6.88 701.28 24.00 120.00 7.06 719.27
12 5.5 25.40 127.00 7.47 761.22 26.80 134.00 7.88 803.18 26.40 132.00 7.76 791.19
26
13 6 28.40 142.00 8.35 851.13 28.20 141.00 8.29 845.14 28.00 140.00 8.23 839.14
14 6.5 33.80 169.00 9.94 1012.97 29.80 149.00 8.76 893.09 30.40 152.00 8.94 911.07
15 7 40.40 202.00 11.88 1210.76 31.20 156.00 9.17 935.05 32.60 163.00 9.58 977.00
16 7.5 47.20 236.00 13.88 1414.56 33.40 167.00 9.82 1000.98 34.80 174.00 10.23 1042.94
The CBR for penetration 2.5 mm is more than 5 mm hence, the CBR value for chainages
0+500, 1+000 and 1+500 are found to be 35%, 34.56% and 37.19%, respectively.
CBR GRAPH 1
1500.00
1400.00
1300.00
1200.00
1100.00
1000.00
900.00
800.00
700.00
600.00
500.00
400.00
300.00
200.00
100.00
0.00
0 0.5 1 1.5 2 2.5 3 3.5 4 4.5 5 5.5 6 6.5 7 7.5 8
27
1100.00
1000.00
900.00
800.00
700.00
600.00
500.00
400.00
300.00
200.00
100.00
0.00
0 0.5 1 1.5 2 2.5 3 3.5 4 4.5 5 5.5 6 6.5 7 7.5 8
CBR GRAPH 3
1100.00
1000.00
900.00
800.00
700.00
600.00
500.00
400.00
300.00
200.00
100.00
0.00
0 0.5 1 1.5 2 2.5 3 3.5 4 4.5 5 5.5 6 6.5 7 7.5 8
28
Flexible pavement Design
Design is done using the following equation;
365∗( ( 1+ r )n−1 )∗A∗D∗F
N=
r
Where,
N = the cumulative number of standard axles to be carried for the design in terms of msa.
A = Initial traffic in the year of completion of construction in terms of number of
commercial vehicle per day.
D = Lane Distribution Factor
F = Vehicle Damage Factor
n = Design life in years
r = Annual Growth Rate of Commercial vehicle (in the absence of detain traffic study, r
can be taken as 7% i.e. 0.07)
The traffic in the year of completion is estimated using the following formula:
A= p(1+r) x
Where,
p = number of commercial vehicles as per the last count.
x = number of years between the last traffic count and the year of completion of
construction.
29
From Graph,
For 87.5%,CBR value=36.28%
CBR Value % equal or greater than
35 33
34.56 67
37.19 100
30
Figure 3.5: Bituminous Roadbase/ Semi-Structural Surface
31
From figure,
For N=9.15m.s.a &CBR=36.2%
• Traffic class=T6
• CBR subgrade class=S6
32
Pavement composition
• Bituminous surface=50mm
• Granular road base=150mm
Hence , total pavement
thickness=200mm
In Nepal, monsoon is major source of rainfall in summer and approximately 80% of the
total annual rainfall occurs from June to September, whereas western wind is mainly
responsible for winter precipitation and limited precipitation occurs in from November to
February. The main purpose of the hydrological studies carried out is to evaluate the
general hydrographic and hydrological characteristics of the basin and the estimation of the
maximum discharge at various return periods in various streams that cross the alignment,
that require the cross-drainage structures.
Proper managed drainage system is proposed for this road to drain off surface water.
Longitudinal and cross drain are included in design estimate. Providing the side drain
means draining off the surface water from the road itself. Side drains are provided on both
33
sides of the gully cutting in order to have better drainage. Almost whole length of the road
alignment is proposed with adequate longitudinal drains as necessary.
3.8.1. Components of Highway Drainage System
1. Surface Drainage System
2. Subsurface Drainage System
There is the provision of side drains in these areas which are generally open, unlined and
trapezoidal cut to suitable cross section and longitudinal slopes. Camber is applied to the
pavement to drain the surface water and has to drain across the shoulders which are
provided with more cross slope. Usually, drains are provided on one or both sides in
embankments while drains are provided on both sides in case of roads with cutting. Open
drains are dangerous in the places where space is restricted in cutting and hence covered
drains are used with layers of coarse sand gravel.
In urban roads, underground longitudinal drains are provided due to the limitation of land
width, the presence of foot path, dividing island and other road facilities. This is provided
where there is lesser number of natural water courses and in the presence of impervious
34
surfaces. Water is collected in the catch pits at suitable intervals and lead through
underground drainage pipes.
In hill roads, there are complex drainage problems. Water flowing down the hill has to be
efficiently intercepted and disposed of downhill side by constructing suitable cross
drainage works. Catch water drains at the upper hill side, sloping drains and cross slopes
are provided to drain out the water whereas side drains are provided only at the hill side. If
hill roads are not properly drained, rockslides and slips may occur blocking the road during
monsoon season. The shape of the side drains is made in such a way that vehicles can park
at that space during emergency, crossing or parking
The subgrade should be kept at optimum moisture level and avoided to be wetted for long
life of pavement and other component of roads. For Design of surface drainage, we need
the runoff quantity of water. It can be divided into two parts:
Hydrological analysis & Hydraulic analysis
35
a) Hydrological analysis
Hydrological analysis can be done by the process of Rational Method with the formula:
Q = 0.278*C*I*A
Where, Q = run-off in m3/s
C = run-off coefficient
I = intensity of rainfall in millimeter per hour (mm/hr)
A = catchment area in sq km
b) Hydraulic analysis
After determining the design runoff (Q), hydraulic design of drains is done. This design is
done based on the principles of flow through open channels. The area of cross section A of
the channel (m2) for the discharge (Q, m3/s ) and allowable velocity of flow (V, m/s) on the
side drain is given by the following relation:
Q = A*V
Where, Q discharge in m3/s
A =area of cross-section in m2
V= allowable velocity in m/s
Then, A = Q/V
The velocity of the unlined channel must be high enough to prevent silting but should not
be too high to cause erosion. The allowable velocity of flow depends on the soil type of the
open side drain. The desirable values of velocity of flow are 0.3 to 0.5 m/sec (for sand and
silt), 0.6 to 0.9 (for loam), 0.9 to 1.5 (for clay), 1.2 to 1.5 (for gravel) and 1.5 to 1.8 m/sec
(for good soil covered with well-established grass).
The velocity of flow of water along the drain is determined from Manning's formula. It
depends on its longitudinal slope. Assuming uniform and steady flow through channel of
uniform cross section and slope.
Manning's equation:
2 1
1
V= * R 3 * S2
n
where,
n = Manning's rugosity coefficient
36
R = Hydraulic radius (m)
S= longitudinal slope of channel
Calculation of Side-Drain
Chainage Area(hectare)
0+000 - 0+463 1.98
0+463 - 1+127 6.54
1+127 - 1+712 6.81
37
Reduced standard deviation ( Sn)= 1.00951
Here,
Y =¿
T
YT−Yn
K=
Sn
R24 = x +Kσ
Maximum rainfall of return period 25 year is 1933.8083 mm
The rainfall intensity for return period of 25 year is 8.057 cm/hr
B=0.5m
Q = 2.778CiA
6.54
= 2.778*0.3*8.057*( )
100
Q = 0.439 m /sec
3
Also,
38
1
Q = A R2 /3 S 1/ 2,where n=0.022 ,So=0.05
n
A = By = 0.5y
A By 0.5 y
R= = =
P B+ 2 y 0.5+2 y
Then, using manning equation
1
Q = A R2 /3 S 1/ 2
n
1 0.5 y
0.439 = *0.5y* *0.051 /2
0.022 0.5+2 y
On solving,
Y = 0.5136
Adopting depth (y) = 0.6m
Width (B) = 0.5m
Maximum slope (So) = 5%
1 R-Drain 0.6 0.5 0.3 1.7 0.1764 0.022 1 1.429 0.428 0+000-
0+463
2 R-Drain 0.6 0.5 0.3 1.7 0.1764 0.022 2 2.022 0.606 0+463-
0+535
39
4 R-Drain 0.6 0.5 0.3 1.7 0.1764 0.022 6 3.502 1.050 0+764-
0+999
5 R-Drain 0.6 0.5 0.3 1.7 0.1764 0.022 2 2.0.22 0.606 0+999-
1+127
6 R-Drain 0.6 0.5 0.3 1.7 0.1764 0.022 2 2.022 0.606 1+127-
1+712
1 Pipe culvert 0.9 0.675 0.636 0.512 1.885 0.271 0.014 0.03 5.18 2.647 0+2
2 Pipe culvert 0.9 0.675 0.636 0.512 1.885 0.271 0.014 0.03 5.18 2.647 1+0
40
Calculation of Hume Pipe
Where,
Area(A)=πd 2/4
Φ
Cos =1-2
2
Φ =240=4.188 radian
2
D
Wetted Area(Aw)=
8(Φ−sin Φ)
ΦD
Wetted Perimeter(Pw)=
2
Aw
Hydraulic radius=
Pw
1 2 /3 1 /2
Velocity(v)= R S
n
1 2/ 3 1/ 2
Discharge(Q)= AR S
n
3.9. Software
The alignment, plan, profile, cross-section and quantity estimation was done using the
software SMART ROAD-2018.
41
3.10. Estimation & Costing
The estimation will be done after the completion of above works and at last the final report
will be prepared.
Abstract of Quantity
Description Quantity (m3) Unit
Ordinary Fill Volume 5933.800 m3
Ordinary Cut Volume 6989.000 m3
Structure Cut Volume 712.800 m3
BackFill Volume 1131.800 m3
Drain Cut Volume 424.000 m3
Left Drain Volume 913.000 m3
Masonary Retaining Wall (Left) Volume 986.400 m3
Masonary Retaining Wall (Right) Volume 1079.400 m3
Masonary Breast Wall (Left) Volume 606.400 m3
Masonary Breast Wall (Right) Volume 300.800 m3
Bituminous surface 470.808 m3
Granular road base 1412.425 m3
Site Clearance 17120.300 m2
pipe culvert with catchpit 8.170 m
The required data for cost estimation of road like rate analysis and summary of rates is
shown in ANNEX IV.
Table 3.15: Abstract of Cost
43
4. RESULTS
1. From Modified Proctor Test (AASHTO T180) OMC for chainage 0+500, 1+000,
1+500, the OMC were found to be 7%, 8% and 9%, respectively.
2. CBR value for chainage 0+500, 1+000, 1+500, the OMC were found to be 35%,
34.56% and 37.19%, respectively.
3. A bituminous road pavement of thickness 150mm (Bituminous Road base) and
50mm (Flexible Bituminous Surface) was obtained.
4. For Drainage Design, 0.439 cumecs discharge was obtained and size of the
drainage i.e. width = 0.5m and depth = 0.6m
5. The total quantity of cut volume is 6989 m³ and fill volume is 5933 m³.
6. The total cost of the road per km is NRs 2,36,73,910.06.
44
5. CONCLUSION AND RECOMMENDATION
5.1. Conclusion
The detail design and estimate of the road section from Rajkulo Marg to Nakhipot Corridor
has been a major necessity for better services to the road users in that region. Our team has
carried out this detailed engineering survey and design of the segments of road. In this
project, detailed alignment, and engineering design of a hill road section of 1.712 km
length was carried out. The road section contributes to easy transportation access which
helps local people and contributes to the economic development of Lalitpur District.
The alignment selected for this road, in general is successful as it considers topographic
conditions, engineering and geological features and road design parameters passes through
stable terrain. The environmental protection measures are also considered. The selected
alignment does not possess major hydrological problems. Designed drainage can resist
scouring and erosion problems. There are no other problems, and this road alignment
seems as one of the most economical and stable routes.
A bituminous road pavement of thickness 150mm (Bituminous Road base) and 50mm
(Flexible Bituminous Surface) has been designed. Detailed drainage structures have been
also designed. The total quantity of cut volume is 6989 m³ and fill volume is 5933 m³. The
total cost of the road per km is NRs 2,36,73,910.06.
5.2. Recommendation
Since the road lies in Hilly terrain, it should be provided with adequate barriers. Speed
limits should be properly implemented using traffic signs, speed breaker etc. to ensure
safety in sharp turnings. Slope protection and Road Protection structure such as Gabion
Walls, Retaining Wall etc. should be built. Road construction in hills of our country has
become serious from bio-engineering point of view. Therefore, special attention should be
given for slope stability, soil erosion and siltation problems.
45
6. REFERENCES
46
ANNEX I ROAD DESIGN
Annex I ROAD DESIGN
47
ROAD PLAN
AND
TERRAIN
48
Road
Plan And Profile
49
Road
Cross-Section
50
ANNEX II QUANTITY
ESTIMATION
Annex II QUANTITY ESTIMATION
51
ANNEX III COST
ESTIMATION
Annex III COST ESTIMATION
52