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EN 60204-1:2018
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4 GENERAL REQUIREMENTS
4.1 General
This standard specifies requirements for the electrical
P
equipment of machines.
4.2 Selection of equipment
4.2.1 Electrical components/devices suitable for their
intended use and applied in accordance with P
supplier’s instructions.
4.2.2 In addition to the requirements of EN 60204-1.
depending upon the machine, its intended use and its
electrical equipment, the designer may select parts of
N/A
the electrical equipment of the machine that is in
compliance with relevant parts of the IEC 61439 series
(see also Annex F).
4.3 Electrical supply
4.3.1 Electrical equipment to be designed for correct 4.3.2
operation within the conditions of mains power supply P
- as stated below (cl. 4.3.2 or 4.3.3)
or as stated by the user N/A
or as stated by the supplier N/A
4.3.2 AC supplies
Supply Voltage: 198 – 242V~
P
Steady state voltage: 0,9 ... 1,1 of nominal voltage
Frequency:
0,99 ... 1,01 of nominal frequency continuously; P
0,98 ... 1,02 short time.
Harmonics: not exceeding 12 % of the total r.m.s. etc. P
Voltage unbalance: not exceeding 2% deviation. P
Voltage interruption: interrupted or at zero voltage for
not more than 3 ms at any random time in the supply
P
cycle with more than 1 s between successive
interruptions.
Voltage dips not exceeding 20 % of the rms voltage
of the supply for more than one cycle with more than P
1 s between successive dips.
4.3.3 DC supplies
Supply Voltage:
- other:0,85 to 1,15 of nominal voltage.
N/A
- battery-operated vehicles: 0,7 to 1,2 of nom. volt.
- from converting equipment: 0,9 to 1,1 of nom. volt.
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Voltage interruption:
- other: not exceeding 5 ms N/A
- converting equipment: not exceeding 20 ms
Ripple (peak-to-peak): not exceed. 0,15 of nom. volt. N/A
4.3.4 Special supply systems; e.g. on board generators
limits acc. 4.3.2 /.3 exceeded, but equipment designed N/A
acc. exceeded limits.
4.4 Physical environment and operating conditions
4.4.1 Electrical equipment suitable for the physical
environment and operating conditions of its intended P
use.
4.4.2 Electromagnetic compatibility (EMC):
Electrical equipment shall not generate
electromagnetic disturbances above levels that are
appropriate for its intended operating environment P
and shall have a sufficient level of immunity to
electromagnetic disturbances so that it can function in
its intended environment
4.4.3 Electrical equipment shall be capable of operating ta: 40 °C
correctly in the intended ambient air temperature.
P
(Minimum requirement: air temperatures of +5 °C
and
+40 °C)
4.4.4 Electrical equipment shall be capable of operating
correctly when the relative humidity is up to 50 % at a P
maximum temperature of +40 °C
4.4.5 Electrical equipment shall be capable of operating
correctly at altitudes up to 1 000 m above mean sea P
level.
4.4.6 Electrical equipment shall be adequately protected
P
against the ingress of solids and liquids (see 11.3)
4.4.7 Electrical equipment shall withstand ionizing and non-
P
ionizing radiation.
4.4.8 Electrical equipment shall withstand vibration, shock
P
and bump.
4.5 Electrical equipment designed to withstand the
effects of transportation and storage within a P
temperature range of - 25 to + 55 °C.
4.6 Heavy or bulky electrical equipment of the machine
P
provided with suitable means for handling.

5 INCOMING SUPPLY CONDUCTOR TERMINATIONS AND DEVICES

FOR DISCONNECTING AND SWITCHING OFF
5.1 Incoming supply conductor terminal
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EN 60204-1:2018
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Electrical equipment of a machine connected to one Single phase power supply

P
single power supply
Power supply conductors terminated to main Plug and socket connection
disconnecting device of electrical equipment (unless P
a plug is provided for disconnection)
Neutral conductor clearly indicated in technical
N/A
documentation with “N” (see cl. 16.1)
No connection between neutral conductor and
protective bonding circuit nor combined PEN- N/A
terminals.
All terminals of incoming supply clearly marked in
N/A
ac. with cl. 16.1 (symbols acc. to EN 60445)
5.2 Terminal for connection of external protective earthing system
For each incoming supply, a terminal shall be
provided in the vicinity of the associated phase
conductor terminals for connection of the machine to
P
the external protective earthing system or to the
external protective conductor, depending upon the
supply distribution system.
Cross section of incoming PE conductor acc. to cl. 1.5mm2
P
5.2, table 1.
Protective earth identified either by graphic symbol,
letters “PE”, or bicolour combination GREEN / P
YELLOW
5.3 Supply disconnecting device
5.3.1 A supply disconnecting device shall be provided:
– for each incoming source of supply to a machine P
– for each on-board power supply.
5.3.2 Type of power supply disconnecting device:
a) Switch-disconnector, acc. to EN 60947-3 for
N/A
appliance category AC-23 B or DC-23 B
b) Control and protective switching device suitable
N/A
for isolation, in accordance with IEC 60947-6-2
c) Power circuit breaker suitable for isolation (acc. to
N/A
EN 60947-2)
d) any other switching device in accordance with an
IEC product standard for that device and which meets
N/A
the isolation requirements of IEC 60947-1as well as a
utilization category
e) Plug/socket combination for electrical load
P
(requirements see cl. 5.3.3)
5.3.3 Disconnection device has to fulfill all of the following requirements
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- isolate the electrical equipment from the supply and By plug/socket combination
have only one OFF (isolated) and only one ON N/A
position marked with "O" and "I"
- visible contact gap or a position indicator which
cannot indicate OFF (isolated) until all contacts are
N/A
actually open and the requirements for the isolating
function have been satisfied
- have an external operating means e.g. handle
N/A
(except power operated CB’s)
- coloured black or grey recommended
(If used as an emergency stop, red/yellow N/A
combination selected)
- be provided with a means permitting it to be locked
in the OFF position (padlocks). When so locked, N/A
remote as well as local closing shall be prevented
- disconnect all live conductors of its power supply
N/A
circuit
Requirements for plug/socket combination as a
disconnection device:
- Breaking capacity of the plug/socket combination:
sufficient to interrupt the current of the largest motor P
when stalled together with the sum of the normal
running currents of all other motors and/or loads.
- further see. cl. 13.4.5 a) to f)
5.3.4 The operating means (for example, a handle) of the
supply disconnecting device shall be external to the P
enclosure of the electrical equipment
5.3.5 Only the following circuits need not be disconnected
by the supply disconnecting device:
- lighting circuits for lighting needed during
N/A
maintenance or repair;
–socket outlets for the exclusive connection of repair or
N/A
maintenance tools and equipment;
– under voltage protection circuits that are only
provided for automatic tripping in the event of supply N/A
failure;
– circuits supplying equipment that should normally
N/A
remain energized for correct operation
– control circuits for interlocking N/A
Circuits not disconnected by the supply disconnecting
device have:
- permanent warning labels in accordance with cl. 16.1 N/A
- a statement is included in the maintenance manual N/A
- additionally one or more of the following is applied N/A
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5.4 Devices for removal of power for prevention of unexpected start-up

- Devices for the prevention of unexpected start-up By plug/socket combination
are provided
These devices are appropriate and convenient for the
intended use, are suitably placed, and readily P
identifiable as to their function and purpose (for
example by a durable marking in accordance with cl.
16.1).
The supply disconnecting device or other devices in
accordance with 5.3.2 may be used for prevention P
of unexpected start-up
Disconnectors, withdrawable fuse links and
withdrawable links may be used for protection of
N/A
unexpected start-up only if they are located in an
enclosed electrical operating area (see 3. 1.23).
5.5 Devices for isolating electrical equipment N/A
5.6 Protection against unauthorized, inadvertent and/or mistaken connection
For devices acc. to cl. 5.4(disconnecting electrical
equipment) and 5.5 (prevention of unexpected start-
P
up) locking means in OFF position are provided and
no remote reconnection is possible.
Where a non-lockable disconnecting device is provided
(for example withdrawable fuse-links, withdrawable
P
links), other means of protection against unintended
energizing are used.
Where plug/socket combinations according to 5.3.2 P

6 PROTECTION AGAINST ELECTRIC SHOCK

6.1 General P
6.2 Basic protection P
6.2.1 General P
6.2.2 Protection against direct contact
Live parts that are located inside enclosures provide
protection against contact with live parts of at least IP20 P
IP2X or IPXXB.
Where the top surfaces of the enclosure are readily
accessible, the minimum degree of protection against
N/A
direct contact provided by the top surfaces shall be
IP4X or IPXXD.
6.2.2 a Opening an enclosure (i.e. opening doors, lids,
covers, and the like) is possible only when:
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a) Either the use of a key or tool is necessary for

access and:
- all live parts, that are likely to be touched when
resetting or adjusting devices intended for such In the use of key for access P
operations while the equipment is still connected are
protected against direct contact to at least IP2X or
IPXXB live parts on the inside of doors are protected
against direct contact to at least IP1X or IPXXA.
6.2.2 b b) Or the opening of an enclosure (i.e. opening doors,
lids, covers, and the like) is possible only if
N/A
disconnection is provided for all live parts inside the
enclosure before it can be opened.
6.2.2 c c) Or the opening without the use of a key or a tool
and without disconnection of live parts shall be
possible only when all live parts are protected against
direct contact to at least IP2X or IPXXB.
N/A
Where barriers provide this protection, either they
shall require a tool for their removal or all live parts
protected by them shall be automatically
disconnected when the barrier is removed.
6.2.3 Protection by insulation of live parts:
Live parts are completely covered with insulation that
can only be removed by destruction and that is
capable of withstanding the mechanical, chemical, P
electrical, and thermal stresses to which it can be
subjected under normal operating conditions.
Paint, varnish lacquer etc. not used as the unique
P
insulation layer.
6.2.4 Protection against residual voltages
Live parts with residual voltage greater than 60 V
after a time period of 5 s after disconnection of the
P
supply shall be discharged until this interferes with
the proper functioning of the equipment.
Where pins of plugs or similar devices after
withdrawal are exposed, discharge time is  1s.
P
Otherwise such conductors are protected against
direct contact to at least IP2X or IPXXB.
If above requirements cannot be achieved, additional
disconnecting devices or appropriate warning devices N/A
shall be applied (e.g. warning acc. cl. 16.1).
6.2.5 For protection by barriers, 412.2 of IEC 60364-4-41
P
is applied.
6.2.6 For protection by placing out of reach, 412.4 of IEC
60364-4-41 shall apply. For protection by obstacles, N/A
412.3 of IEC 60364-4-41 is applied.
6.3 Fault protection
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6.3.1 General
6.3.2 Prevention of the occurrence of a touch voltage
6.3.2.2 Protection by provision of:
- class II electrical devices or apparatus (double
insulation, reinforced insulation or by equivalent
insulation in accordance with IEC 61140) or
P
- switchgear and control gear assemblies having total
insulation in accordance with IEC 61439-1 or
- supplementary or reinforced insulation in
accordance with 413.2 of IEC 60364-4-41.
6.3.2.3 Protection by electrical separation.
For this type of protection, the requirements of 413.5 P
of IEC 60364-4-41 apply.
6.3.3 Protection by automatic disconnection of supply.
6.3.3 a) Use of overcurrent protective device for automatic
cut-off in the event of an insulation failure in a N/A
TN- System.
6.3.3 b) Use of residual current protective devices (RCD) for
automatic cut-off in the event of an insulation failure N/A
in a TN - or TT -System.
6.3.3 c) Use of earth fault detection device to initiate
N/A
automatic disconnection in an IT-System.
6.4 Protection by the use of PELV
6.4.1 a) PELV circuits shall satisfy all of the following
conditions:
-the nominal voltage does not exceed:
• 25 V a.c. r.m.s. or 60 V ripple-free d.c. when the
equipment is normally used in dry locations and when N/A
large area contact of live parts with the human body is
not expected; or 6 V a.c. r.m.s. or 15 V ripple-free d.c.
in all other cases;
6.4.1 b) one side of the circuit or one point of the source of the
supply of that circuit is connected to the protective N/A
bonding circuit
6.4.1 c) live parts of PELV circuits is electrically separated
N/A
from other live circuits
6.4.1 d) Conductors of each PELV circuit are physically
separated from those of any other circuit.
N/A
If this requirement is impracticable, the insulation
provisions of 13.1.3 are fulfilled;
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6.4.1 e) plugs and socket-outlets for a PELV circuit are

conform to the following:
1) plugs do not to enter socket-outlets of other
N/A
voltage systems;
2) socket-outlets do not admit plugs of other voltage
systems.
6.4.2 Sources for PELV
The source for PELV shall be one of the following:
- safety isolating transformer in accordance with IEC
N/A
61558-1 and IEC 61558-2-6 or
- a source of current with a degree of safety equivalent
N/A
to that of the safety isolating transformer or
- a source independent of circuit with higher voltage N/A
- electronic power supply conforming to appropriate
N/A
standards

7 PROTECTION OF EQUIPMENT
7.1 General
7.2 Overcurrent protection
7.2.1 General
7.2.2 Overcurrent protection
Unless otherwise specified by the user, the supplier of
the electrical equipment is not responsible for
With overcurrent protective
providing the supply conductors and the overcurrent P
device
protective device for the supply conductors to the
electrical equipment (see Annex B).
In the installation diagram data necessary for
selecting the overcurrent protective device are stated P
for each incoming feeder. (see 7.2.10 and 17.4)
7.2.3 Power circuits:
Devices for detection and interruption of overcurrent,
selected in accordance with 7.2.10, are applied to
P
each live conductor including circuits supplying
control circuit transformers.
Cross section area of neutral conductor is at least
equal to the phase conductor. No overcurrent P
protective/ disconnecting device is required.
IT-Systems: no neutral conductor is used. TN systems
Or, when it is used, the measures detailed in 431.2.2 N/A
of IEC 60364-4-43 are applied.
7.2.4 Control circuits
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Conductors of control circuits directly connected to

the supply voltage are protected against overcurrent P
in accordance with 7.2.3.
Conductors of control circuits supplied by a
N/A
transformer or d.c. supply: see 9.4.3.1
7.2.5 Socket outlets and their associated conductors
Overcurrent protection is provided for the circuits
N/A
feeding the general purpose socket.
7.2.6 Lighting circuits
Lighting circuits are protected separate from other
N/A
circuits.
7.2.7 Transformers
Transformers are protected in accordance with the
manufacturer’s instructions and includes:
- avoiding tripping due to transformer magnetizing
inrush currents P
- avoiding a winding temperature rise in excess of the
permitted value for the insulation class when there is a
short circuit at the secondary terminals.
7.2.8 Location of overcurrent protective devices:
- located at the point where a reduction in the cross
sectional area of the conductors or another change
P
reduces the current-carrying capacity of the
conductors.
7.2.9 Selection of overcurrent protective devices
The rated short-circuit breaking capacity Icn is at least
equal to the prospective fault current at the point of P
installation.
Additional currents other than from the supply (e.g.
from motors, from power factor correction capacitors) N/A
shall be taken into consideration.
Where fuses are provided as overcurrent protective
devices, a type readily available in the country of use
P
shall be selected, or arrangements shall be made for
the supply of spare parts.
7.2.10 Rating and setting of overcurrent protective devices:
Rated current of fuses or overcurrent setting of other
protective devices selected as low as possible, but P
adequate for anticipated overcurrents.
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The rated current of overcurrent protective device is

determined by the current carrying capacity of the
conductors to be protected in accordance with Cl.
12.4, D.2 and the maximum allowable interrupting N/A
time t in accordance with Clause D.3, taking into
account the needs of coordination with other
electrical devices in the protected circuit.
7.3 Protection of motors against overheating
7.3.1 Overload protection for all motors provided for ratings Motor power: 1500 W
P
of > 0.5 kW in continuous operation.
Protective device may be omitted for motors, which
N/A
cannot be overloaded.
Exceptions:
In applications where an automatic interruption of the
motor operation is unacceptable (for example fire N/A
pumps), the means of detection shall give a warning
signal to which the operator can respond.
7.3.2 Protection achieved by overload protection device:
- detection in each live conductor
P
- switching off of all live conductors (not necessary
to switch of neutral conductor)
For special duty motors, appropriate protective
N/A
devices are recommended
7.3.3 Protection achieved by over-temperature protection
device:
N/A
Is recommended in situations where the cooling can
be impaired (for example dusty environments)
7.4 Equipment shall be protected against abnormal
P
temperatures that can result in a hazardous situation.
7.5 Protection against the effect of supply interruption or
voltage reduction and subsequent restoration:
Where a supply interruption or a voltage reduction P
can cause a hazardous situation, damage to the
machine, or to the work in progress, undervoltage
protection is provided.
Upon restoration of supply voltage, automatic or
P
unexpected restarting of machine prevented.
Undervoltage protection does initiate appropriate
control responses to ensure necessary coordination of P
groups of machines working together
7.6 Motor overspeed protection:
Overspeed protection is provided where overspeeding P
can occur and could possibly cause a hazardous
situation.
7.7 Additional earth fault/residual current protection N/A
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7.8 Phase sequence protection: Single phase source

Where an incorrect phase sequence of the supply N/A
voltage can cause a hazardous situation or damage to
the machine, protection shall be provided.
7.9 Protection against overvoltage due to lightning and to
switching surges:
P
-SPDs are connected to the incoming terminals of the
supply disconnecting device.
7.10 The short-circuit current rating of the electrical
equipment shall be determined. This can be done by
P
the application of design rules or by calculation or by
test.

8 EQUIPOTENTIAL BONDING
8.1 General P
8.2 Protective bonding circuit
8.2.1 Where the conductance of structural parts of the
electrical equipment or of the machine is less than that
of the smallest protective conductor connected to the P
exposed conductive parts, a supplementary bonding
conductor is provided.
In IT distribution systems, the machine structure is
part of the protective bonding circuit and insulation N/A
monitoring is provided.
Exposed conductive parts of equipment in
accordance with 6.3.2.3 (Protection by electrical
separation) are not connected to the protective
bonding circuit. N/A
(For this type of protection, the requirements of 413.5
of IEC 60364-4-41 apply.)
8.2.2 Protective conductors
Protective conductors shall be identified in accordance with 13.2.2. P
Copper conductors are preferred. P
8.2.3 Continuity of the protective bonding circuit
Parts that are mounted so that they do not constitute a
hazard because cannot be touched on large surfaces or
grasped with the hand and they are small in size (less
than approximately 50 mm × 50 mm) or they are P
located so that either contact with live parts, or an
insulation failure is unlikely need not be connected to
the protective bonding circuit
Where a part is removed the protective bonding
P
circuit for the remaining parts isn’t interrupted.
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Current-carrying capacity of connection and bonding

points cannot be impaired by mechanical, chemical, or
P
electrochemical influences (e.g. electrolytic corrosion
on aluminum parts)
Metal ducts of flexible or rigid construction and
metallic cable sheaths are not used as protective
N/A
conductors. Nevertheless they are connected to the
protective bonding circuit.
Where the electrical equipment is mounted on lids,
doors, or cover plates, continuity of the protective
bonding circuit shall be ensured. P
The use of a protective conductor (see 8.2.2) is
recommended.
For cables that are exposed to damage (for example
flexible trailing cables) the continuity of the protective
P
conductors is ensured by appropriate measures (for
example monitoring).
8.2.4 Protective conductor connecting points P
All protective conductors shall be terminated in
accordance with 13.1. 1. The protective conductor
P
connecting points are not intended, for example, to
attach appliances or parts.
Each protective conductor connecting point shall be
marked or labelled as such using the symbol IEC 6041 P
7-501 9:2006-08 as illustrated in Figure 5
8.2.5 On mobile machines with on-board power supplies, the
protective conductors, the conductive structural parts of
the electrical equipment, and those
extraneous-conductive-parts which form the structure P
of the machine shall all be connected to a protective
bonding terminal to provide protection against electric
shock.
8.2.6 Where electrical equipment has an earth leakage
current that is greater than 10 mA AC or DC in any
protective conductor, one or more of the following
N/A
conditions for the integrity of each section of the
associated protective bonding circuit that carries the
earth leakage current shall be satisfied.
Each protective conductor connecting point is marked
or labelled as such using the symbol IEC 60417-5019
N/A
or the letters PE or by use of bicolour GREEN /
YELLOW
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8.3 The effects of high leakage current can be restricted to

the equipment having high leakage current by
connection of that equipment to a dedicated supply
transformer having separate windings. The protective
bonding circuit shall be connected to exposed
conductive parts of the equipment and, in addition, to N/A
the secondary winding of the transformer. The
protective conductor( s) between the equipment and the
secondary winding of the transformer shall comply
with one or more of the arrangements described in
8.2.6
8.4 Protection against maloperation as a result of insulation
failures can be achieved by connecting to a common P
conductor in accordance with 9.4.3.1.1.
For recommendation regarding functional bonding to
avoid maloperation due to electromagnetic N/A
disturbances, see 4.4.2 and Annex

9 CONTROL CIRCUITS AND CONTROL FUNCTIONS

9.1. Control circuit
9.1.1 Control circuit supply:
Where control circuits are supplied from an AC
source, transformers having separate windings shall be P
used to separate the power supply from the control
supply.
Control transformers with separate windings are used
N/A
for supplying the control circuits.
Where several transformers are used, the secondary
N/A
voltages are in phase.
9.1.2 The nominal voltage of control supply does not
exceed 230 V for circuits with 50 Hz, 277 V for P
circuits with 60 Hz nominal frequency.
9.1.3 Control circuits are provided with overcurrent
P
protection in accordance with 7.2.4 and 7.2.10.
9.2 Control functions
Safety related control functions in accordance with ISO 13849-1 (2006), ISO 13849-2
(2003) and /or IEC 62061 (see 9.4.1)
9.2.1 General
9.2.2 Categories of stop functions
9.2.3 Operation
9.2.3.1 General
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Safety functions and/or protective measures (for

example interlocks (see 9.3)) shall be provided where
P
required to reduce the possibility of hazardous
situations.
Where a machine has more than one control station,
measures shall be provided to ensure that initiation of
P
commands from different control stations do not lead
to a hazardous situation.
9.2.3.2 Start functions shall operate by energizing the relevant
P
circuit.
9.2.3.3 Stop category 0 and/or stop category 1 and/or stop
category 2 stop functions shall be provided as
P
indicated by the risk assessment and the functional
requirements of the machine (see 4.1 ).
9.2.3.4 Emergency operations (emergency stop, emergency
N/A
switching off)
9.2.3.4.1 Emergency stop and emergency switching off are
complementary protective measures that are not
primary means of risk reduction for hazards (for N/A
example trapping, entanglement, electric shock or
burn) at a machine (see ISO 12100).
The emergency stop shall function either as a stop
category 0 or as a stop category 1. The choice of the
N/A
stop category of the emergency stop depends on the
results of a risk assessment of the machine.
9.2.3.4.2 Requirements for functional aspects of emergency
N/A
stop equipment are given in ISO 13850.
The emergency stop shall function either as a stop
category 0 or as a stop category 1. The choice of the
N/A
stop category of the emergency stop depends on the
results of a risk assessment of the machine.
9.2.3.4.3 The functional aspects of emergency switching off are
N/A
given in 536.4 of IEC 60364-5-53:2001.
Emergency switching off is accomplished by
switching off the relevant supply by electromechanical
switching devices, effecting a stop category 0 of
machine actuators connected to this incoming supply.
N/A
When a machine cannot tolerate this category 0 stop,
it may be necessary to provide other measures, for
example basic protection, so that emergency switching
off is not necessary.
9.2.3.5 Each machine can have one or more operating modes
(for example manual mode. automatic mode, setting
P
mode, maintenance mode) determined by the type of
machine and its application.
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The selector may be replaced by another selection

method which restricts the use of certain functions of
N/A
the machinery to certain categories of operator (for
example access code).
9.2.3.6 Movement or action of a machine or part of a
machine that can result in a hazardous situation shall
be monitored by providing, for example, overtravel P
limiters, motor overspeed detection, mechanical
overload detection or anti-collision devices.
9.2.3.7 Hold-to-run controls shall require continuous
N/A
actuation of the control device(s) to achieve operation.
9.2.3.8 Two-hand control N/A
9.2.3.9 Enabling control N/A
Enabling control (see also 10.9) is a manually
activated control function interlock that:
a) when activated allows a machine operation to be
initiated by a separate start control, and
b) when de-activated
• initiates a stop function, and N/A
• prevents initiation of machine operation.
Enabling control shall be so arranged as to minimize
the possibility of defeating, for example by requiring
the de-activation of the enabling control device before
machine operation may be reinitiated.
9.2.3.10 Combined start and stop controls N/A
9.2.4 Cableless control system N/A
9.3 Protective interlocks
9.3.1 The reclosing or resetting of an interlocking
safeguard does not initiate hazardous machine P
operation.
9.3.2 Where overtraveling an operating limit (for example
speed, pressure, position) can lead to a hazardous
situation, means are provided to detect when a P
predetermined limit(s) is exceeded and initiate an
appropriate control action.
9.3.3 The correct operation of auxiliary functions is
P
checked by appropriate devices.
Appropriate interlocking is provided, when non-
operation of an auxiliary function (for example
lubrication, supply of coolant, swarf removal) can P
cause a hazardous situation, or cause damage to the
machine or to the work in progress.
9.3.4 Interlocks between different operations and for
contrary motions are provided if this operations lead N/A
to hazardous situations.
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9.3.5 Reverse current braking:

Where braking of a motor is accomplished by current
reversal, measures prevent the motor starting in the N/A
opposite direction at the end of braking where that
reversal can cause a hazardous situation or damage to
the machine or to the work in progress.
For this purpose, a device operating exclusively as a
N/A
function of time is not permitted.
Control circuits are arranged that rotation of a motor
shaft, for example manually, does not result in a N/A
hazardous situation.
9.3.6 Where it is necessary to suspend safety functions
and/or protective measures (for example for setting or
maintenance purposes). the control or operating mode
selector shall simultaneously:
• disable all other operating (control) modes;
• permit operation only by the use of a hold-to-
run device or by a similar control
device positioned so as to perm it sight of the
P
hazardous elements;
• permit operation of the hazardous elements only
in reduced risk conditions (e.g. reduced speed.
reduced power / force, step-by-step operation, e.g.
with a limited movement control device);
• prevent any operation of hazardous functions by
voluntary or involuntary action on the machine's
sensors.
9.4 Control functions in the event of failure
9.4.1 The safety related electrical control circuits have an
appropriate level of safety performance that has been
determined from the risk assessment at the machine. P
The requirements of IEC 62061 and/or ISO 13849-1,
ISO 13849-2 are met.
Where memory retention is achieved for example, by
battery power, measures are taken to prevent hazardous N/A
situations arising from failure or removal of the battery.
Means are provided to prevent unauthorized or
inadvertent memory alteration by, e.g. requiring the N/A
use of a key, access code or tool.
9.4.2 Measures are taken to minimize risk in the event of failure:
9.4.2.1 Measures to minimize risk in the event of fail u re
include but are not limited to:
• use of proven circuit techniques and components;
P
• provisions of partial or complete redundancy;
• provision of diversity;
• provision for functional tests.
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9.4.2.2 Provisions of partial or complete redundancy P

9.4.2.3 Provision of diversity N/A
9.4.2.4 Provision for functional tests N/A
9.4.2.5 Provision for functional test N/A
9.4.3 Protection against malfunction of control circuits
9.4.3.1 Insulation faults P
9.4.3.1.1 General
Measures shall be provided to reduce the probability
that insulation faults on any control circuit can cause
P
malfunction such as unintentional starting, potentially
hazardous motions, or prevent stopping of the machine.
9.4.3.1.2 Method a) - Earthed control circuits fed by
P
transformers
9.4.3.1.3 Method b) — Non-earthed control circuits fed by
N/A
transformers
9.4.3.1.4 Method c) — Control circuits fed by transformer with
N/A
an earthed centre-tap winding
9.4.3.1.5 Method d) — Control circuits not fed by a transformer N/A
9.4.3.2 For control systems using a memory device(s),
proper functioning in the event of power failure is
ensured (e.g. by using a non-volatile memory) to N/A
prevent any loss of memory that can result in a
hazardous situation.
9.4.3.3 Upon sliding contacts the loss of continuity of safety-
related control circuits depending on, can result in a
N/A
hazardous situation. Appropriate measures are taken
(for example by duplication of the sliding contacts).

10 OPERATOR INTERFACE AND MACHINE-MOUNTED CONTROL DEVICES

10.1.1 As far as is practicable, those devices are selected,
mounted, and identified or coded in accordance with P
IEC 61310 series.
10.1.2 As far as practicable, machine-mounted control
devices are: P
– readily accessible for service and maintenance;
– mounted in such a manner as to minimize the
possibility of damage from activities such as material P
handling.
The actuators of hand-operated control devices are
selected and installed so that:
P
– they are not less than 0,6 m above the servicing level
and
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– are within easy reach of the normal working

P
position of the operator;
– the operator is not placed in a hazardous situation
P
when operating them.
The actuators of foot-operated control devices are
selected and installed so that:
N/A
– they are within easy reach of the normal working
position of the operator;
– the operator is not placed in a hazardous situation
P
when operating them.
10.1.3 The degree of protection (see IEC 60529) together
with other appropriate measures does afford
protection against:
– the effects of aggressive liquids, vapours, or gases
found in the physical environment or used on the P
machine;
– the ingress of contaminants (for example swarf,
P
dust, particulate matter).
The operator interface control devices has a
minimum degree of protection against direct contact P
of IPXXD (see IEC 60529).
10.1.4 Position sensors (for example position switches,
proximity switches) are so arranged that they will not P
be damaged in the event of overtravel.
Position sensors in circuits with safety-related control
functions shall have direct opening action (see IEC
P
60947-5-1) or shall provide similar reliability (see
9.4.2).
10.1.5 Portable and pendant operator control stations and their
control devices are so selected and arranged as to
P
minimize the possibility of inadvertent machine
operations caused by shocks and vibrations
10.2 Actuators
10.2.1 Mandatory: The colour RED is used only for
emergency stop and emergency switching off P
actuators.
10.2.2 The recommend markings on push-buttons are as
P
shown in table 3 of this standard.
10.3 Indicator lights and displays
10.3.1 Indicator lights and displays are selected and
installed in such a manner as to be visible from the
P
normal position of the operator (see also IEC 61310-
1).
Indicator light circuits used for warning lights are fitted
P
with facilities to check the operability of these lights.
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The recommend colours on Indicator light are as

P
shown in table 4 of this standard.
Indicating towers on machines have the applicable
colours in the following order from the top down; P
RED, YELLOW, BLUE, GREEN and WHITE.
Where flashing lights or displays are used to provide
higher priority information, audible warning devices P
should also be provided.
10.3.2 Indicator lights should be colour-coded with respect
to the condition (status) of the machine in accordance P
with Table 4.
10.3.3 Flashing lights and displays P
10.4 Illuminated push-button actuators are colour-coded in
accordance with Tables 2 and 4. Where there is
N/A
difficulty in assigning an appropriate colour, WHITE
is used.
The colour RED for the emergency stop actuator
N/A
shall not depend on the illumination of its light.
10.5 Devices having a rotational member, such as
potentiometers and selector switches, have means of
N/A
prevention of rotation of the stationary member.
Friction alone isn’t considered sufficient.
10.6 Actuators used to initiate a start function or the
movement of machine elements (for example slides,
N/A
spindles, carriers) are constructed and mounted so as
to minimize inadvertent operation.
10.7 Emergency stop devices
10.7.1 Devices for emergency stop are readily accessible.
Emergency stop devices shall be provided at each
location where the initiation of an emergency stop N/A
can be required.
There can be circumstances where confusion can
occur between active and inactive emergency stop
devices caused by, for example, unplugging or
otherwise disabling an operator control station. In N/A
such cases, means (for example, design and
information for use) shall be provided to minimize
confusion.
10.7.2 Allowed types of device for emergency stop:
– a push-button device for actuation by a palm or the
fist; N/A
– a pull-cord operated switch;
– a pedal-operated switch without mechanical guard.
The devices shall be in accordance with IEC
N/A
60947-5-5
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10.7.3 Operation of the supply disconnecting device to

N/A
effect emergency stop.
10.8 Emergency switching off device
10.8.1 Means are provided, where necessary, to avoid
N/A
confusion between these devices.
10.8.2 The types of device for initiation of emergency
switching off include:
– a push-button operated switch with a palm or
mushroom head type of actuator; N/A
– a pull-cord operated switch.
The devices are direct opening action (see IEC
60947-5-1 and IEC 60947-5-1).
10.8.3 Local operation of the supply disconnecting device to
N/A
effect emergency switching off
10.9 Enabling control device
Functions of two-position types:
position 1: off-function of the switch (actuator is not
N/A
operated);
position 2: enabling function (actuator is operated)

11 CONTROLGEAR: LOCATION, MOUNTING AND ENCLOSURES

11.2.1 All items of controlgear (inclusively terminals that
are not part of controlgear components or devices)
P
are placed and oriented so that they can be identified
without moving them or the wiring.
For items that require checking for correct operation
or that are liable to need replacement, those actions
should be possible without dismantling other P
equipment or parts of the machine (except opening
doors or removing covers, barriers or obstacles).
All controlgear are mounted so as to facilitate its
P
operation and maintenance from the front.
Necessary tools to adjust, maintain, or remove a
N/A
device are supplied.
Where access is required for regular maintenance or
adjustment, the relevant devices shall be located N/A
between 0,4 m and 2,0 m above the servicing level.
Terminals are least 0,2 m above the servicing level
and so placed that conductors and cables can be P
easily connected to them.
Only operating, indicating, measuring, and cooling
devices are mounted on doors or on normally P
removable access covers of enclosures.
Plug-in arrangements of control devices and plug-in-devices:
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The connection is clearly identified by shape, marking

N/A
or reference designation, singly or in combination.
When they have to be handled during normal operation
means are provided with non- interchangeable features
N/A
where the lack of such a facility can result in
malfunctioning.
Plug/socket combinations that are handled during
P
normal operation are unobstructedly accessible.
Test points for connection of test equipment are:
– unobstructedly accessible;
– clearly identified to correspond with the
N/A
documentation;
– adequately insulated;
– sufficiently spaced.
11.2.2 Non-electrical parts and devices, not directly
associated with the electrical equipment, are not P
located within enclosures containing controlgear.
Devices such as solenoid valves are separated from the
other electrical equipment (for example in a separate N/A
compartment).
Control devices mounted in the same location and
connected to the supply voltage, or to both supply
N/A
and control voltages, are grouped separately from
those connected only to the control voltages.
Terminals shall be separated into groups for:
– power circuits;
– associated control circuits; P
– other control circuits, fed from external sources (for
example for interlocking).
The clearances and creepage distances specified by
the supplier are maintained, taking into account the
P
external influences or conditions of the physical
environment.
11.2.3 The temperature rise inside electrical equipment
enclosures shall not exceed the ambient temperature P
specified by the component manufacturers.
11.3 Controlgears are sufficiently protected against:
- ingress of solid foreign objects
- liquids
- dust, coolants, and swarf, P
taking into account the external influences under
which the machine is intended to operate (i.e. the
location and the physical environmental conditions).
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Enclosures of controlgear provide a degree of

protection of at least IP22 (see IEC 60529).
Exceptions:
1) specific electrical operating area P
2) When with removable collectors on conductor wire
or conductor bar systems do not achieve IP22
measures of 6.2.5 are applied.
11.4 Enclosures, doors and openings
Enclosures (inclusively screens of windows Metal enclosure
(windows: toughened glass or polycarbonate sheet of
not less than 3 mm thickness), joints, gaskets of doors
and lids) do withstand the foreseeable mechanical, P
electrical and thermal stresses and other
environmental factors and of the aggressive liquids,
vapours, or gases used on the machine.
Fasteners used to secure doors and covers are of the
P
captive type.
Enclosure doors are not wider than 0,9 m and have
P
vertical hinges, with an angle of opening > 95°.
Openings in enclosures (for example, for cable
access), including those towards the floor or
foundation or to other parts of the machine are
equipped with means to ensure the degree of
protection specified for the equipment. P
A suitable opening may be provided in the base of
enclosures within the machine so that moisture due to
condensation can drain away.
Openings for cable entries shall be easily re-opened
P
on site.
No openings between enclosures containing
electrical equipment and compartments containing
P
coolant, lubricating or hydraulic fluids, or those into
which oil, other liquids, or dust can penetrate.
Holes in an enclosure for mounting do not impair the
P
required protection.
Equipment that, in normal or abnormal operation, can
attain a surface temperature sufficient to cause a risk
of fire or harmful effect to an enclosure material is:
– located within an enclosure that will withstand, such
temperatures; and
N/A
– is located at a sufficient distance from adjacent
equipment allowing safe dissipation of heat (see also
11.2.3); or
– is otherwise screened by material that can
withstand to the harmful effect.
11.5 Access to electrical equipment
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Doors in gangways for access to electrical operating

areas:
– are at least 0,7 m wide and 2,1 m height;
– do open outwards; N/A
– have a means (for example panic bolts) to allow
opening from the inside without the use of a key or
tool.

12 CONDUCTORS AND CABLES

IMPORTANT: The following requirements do not apply to the integral wiring of
assemblies, subassemblies, and devices that are manufactured and tested in accordance with
their relevant IEC standard (for example IEC 60439-1).
12.2 In general, conductors are of copper.
Where aluminum conductors are used, the cross- Copper conductors N/A
sectional area is at least 16 mm2.
The cross-sectional areas of conductors are according
P
to Table 5 and its notes.
All conductors that are often in movement ( > one
movement per hour of machine operation) have P
flexible stranding of class 5 or class 6.
Where the insulation of conductors and cables (for
example PVC) can constitute hazards due to the
propagation of a fire or the emission of toxic or
corrosive fumes adequate means are provided. N/A
Special attention is given to the integrity of a circuit
having a safety-related function
12.3 Minimum insulation test voltages for used cables are:
– ≥ 2 000 V a.c. for a duration of 5 min for
operation at voltages higher than 50 V a.c. or 120 V
2 000Vac P
d.c., or
– ≥ 500 V a.c. for a duration of 5 min for PELV
circuits (see IEC 60364-4-41, class III equipment).
Insulation strong enough to withstand damage due to
operation or during laying, especially for cables pulled P
into ducts.
12.4 Current-carrying capacity in normal service in
accordance with table 6. P
Or in accordance with supplier’s recommendation.
12.5 Conductors and cable voltage drop P
12.6 Flexible cables
12.6.1 All flexible cables have Class 5 or Class 6 conductors. Class 5 conductors P
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Cables under severe duties are adequately protected

against:
- abrasion due to mechanical handling and dragging
across rough surfaces; N/A
- kinking due to operation without guides;
- stress resulting from guide rollers and forced
guiding, being wound and re-wound on cable drums.
12.6.2 The tensile stress applied to copper conductors does
not exceed 15 N/mm2 of cross-sectional area.
Or special measures are taken to withstand the applied N/A
stress. For material other than copper the applied stress
is within the cable manufacturer’s specification.
12.6.3 For cables installed on drums, the maximum current-
carrying capacity in free air is derated in accordance N/A
with Table 7.
12.7 Conductor wires, conductor bars and slip-ring assemblies
12.7.1 During normal access to the machine, protection to
conductor wires, conductor bars and slip-ring
assemblies is achieved by the application of one of the
following protective measures:
N/A
– protection by partial insulation of live parts, or where
this is not practicable;
– protection by enclosures or barriers of at least IP2X
or IPXXB.
Horizontal top surfaces of barriers or enclosures that
are readily accessible provide a degree of protection of N/A
at least IP4X.
Where the required degree of protection is not
achieved, protection by placing live parts out of reach
N/A
in combination with emergency switching off in
accordance with 9.2.5.4.3 is applied.
Conductor wires and conductor bars are so placed /
protected as to:
– prevent contact with conductive items such as the
N/A
cords of pull-cord switches, strain-relief devices and
drive chains;
– prevent damage from a swinging load.
12.7.2 Protective conductor circuit (PE) and the neutral
conductor (N) each use a separate conductor wire, N/A
conductor bar or slip-ring.
The continuity of the protective conductor circuit using
sliding contacts is ensured by taking appropriate
N/A
measures (for example, duplication of the current
collector, continuity monitoring)
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12.7.3 Protective conductor current collectors have a shape

or construction so that they are not interchangeable
N/A
with the other current collectors. Such current
collectors shall be of the sliding contact type.
12.7.4 Removable current collectors with disconnector
function: The protective conductor circuit interrupts N/A
after and reconnects before any live conductor.
12.7.5 Clearances in air between conductors and adjacent
systems are suitable at least a rated impulse voltage
of an overvoltage category III in accordance with
IEC 60664-1 N/A
(For example 4 kV for 230/400 V systems
clearances 3mm)
12.7.6 Creepage distances between conductors and adjacent
systems are suitable for operation in the intended
environment, e.g. open air (IEC 60664-1), inside
buildings, protected by enclosures.
In abnormally dusty, moist or corrosive environments,
the following creepage distance requirements apply: N/A
– unprotected conductor etc.: minimum creepage dist.
of 60 mm
– enclosed conductor etc.: minimum creepage distance
of 30 mm
12.7.7 Conductor system divided into isolated sections:
suitable design measures are employed to prevent the
N/A
energization of adjacent sections by the current
collectors themselves.
12.7.8 Construction and installation of conductor wire,
N/A
conductor bar systems and slip-ring assemblies

13 WIRING PRACTICES
13.1 Connections and routing
13.1.1 All connections are secured against accidental
P
loosening.
The means of connection are suitable for the cross-
sectional areas and nature of the conductors being P
terminated.
No connection of two or more conductors to one
P
terminal, unless the terminal is designed for it.
No soldered connections to terminals unless they are
P
suitable for it.
Terminals on terminal blocks are plainly marked or
P
labelled corresponding with the diagrams.
Installations of flexible conduits and cables are such
N/A
that liquids drain away from the fittings.
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Retaining means for conductor strand and shields

N/A
provided (no soldering for that purpose)
Identification tags legible, permanent, and
P
appropriate for the physical environment.
Terminal blocks mounted and wired so that the
internal and external wiring does not cross over the P
terminals (see IEC 60947-7-1).
13.1.2 Conductors and cables run from terminal to terminal
P
without splices or joints.
Connections using plug/socket combinations with
suitable protection against accidental disconnection
N/A
are not considered to be joints for the purpose of this
subclause.
Terminations of cables are adequately supported to
prevent mechanical stresses at the terminations of the P
conductors.
Protective conductor placed close to the associated live
conductors in order to decrease the impedance of the P
loop.
13.1.3 Conductors of different circuits P
13.1.4 AC circuits —Electromagnetic effects (prevention of
N/A
eddy currents)
13.1.5 Connection between pick-up and pick-up converter of
N/A
an inductive power supply system
13.2 Connections and routing
13.2.1 Each conductor is identifiable at each termination in
P
accordance with the technical documentation.
13.2.2 Identification of the protective conductor / protective
P
bonding conductor
13.2.3 Neutral conductors are identified by the colour
LIGHT BLUE. That colour is not used for identifying P
any other conductor where confusion is possible.
Bare conductors used as neutral conductors have at
minimum a stripe in LIGHT BLUE 15 mm to 100
N/A
mm wide in each compartment or unit and at each
accessible location.
13.2.4 Identification by colour for other conductors: Colours
GREEN or YELLOW are not used. (Details to colour P
coding see this norm Cl. 13.2.3)
13.3 Wiring inside enclosures
Conductors inside enclosures are supported where
P
necessary.
Conductors and cables that do not run in ducts are
N/A
adequately supported.
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Non-metallic supports are made with a flame-

N/A
retardant insulating material (see IEC 60332 series)
Connections to devices mounted on doors or to other
movable parts are using flexible conductors in N/A
accordance with 12.2 and 12.6.
13.4 Wiring outside enclosures
13.4.1 The means of introduction of cables or ducts with their
individual glands. bushings, etc., into an enclosure
P
shall ensure that the degree of protection is not
reduced (see 11.3).
13.4.2 Conductors and their connections external to the
electrical equipment are placed in suitable ducts (see P
cl.13.5).
13.4.3 The design of connections to moving parts shall take
into account the foreseeable frequency of movement
P
and shall be made using conductors in accordance with
12.2 and 12.6
Bending radius of the cable are of at least 10 times the
P
diameter of the cable
Cables close to moving parts, maintain a space of at
least 25 mm between the moving parts and the cables P
or barriers are provided.
Cable handling systems:
Lateral cable angles do not exceed 5°, at being
wound on and off cable drums or P
approaching and leaving cable guidance devices.
The bending radius is in accordance with table 8.
Flexible conduit:
- is not used for connections to rapidly or frequently
moving parts, except when specifically designed for P
that purpose.
- is supported when adjacent to moving parts
13.4.4 Interconnection of devices on the machine is made
N/A
through adequate terminals.
13.4.5 Components or devices inside an enclosure, terminated
by fixed plug/socket combinations (no flexible cable),
or components connected to a bus system by a N/A
plug/socket combination, are not considered to be
plug/socket combinations for the purpose of this 13.4.5.
13.4.6 Protection of Plug / socket from the physical
N/A
environment during transportation and storage.
13.4.7 Additional conductors N/A
13.5 Ducts, connection boxes and other boxes
13.5.1 General requirements
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Provided with a degree of protection suitable for the

N/A
application.
No sharp edges, flash, burrs, rough surfaces, or
threads with which the insulation of the conductors P
can come into contact.
Where human passage is required, least 2 m above the
N/A
working surface.
Not used as connection for protective bonding circuit. N/A
13.5.2 Rigid metal conduit and fittings shall be of
galvanized steel or of a corrosion -resistant material
suitable for the conditions. Where galvanic action is N/A
possible between dissimilar metals metal these
combinations shall not be used.
13.5.3 Flexible metal conduit and fitting N/A
13.5.4 Flexible non-metallic conduit resistant to kinking and
P
suitable for the expected physical environment.
13.5.5 Requirements to cable trunking systems:
- Rigidly supported and clear of all
N/A
moving or contaminating portions of the
machine
Covers overlapping the sides and attached.
13.5.6 - The compartments of machine used as cable
trunking systems are isolated from coolant or oil N/A
reservoirs and are entirely enclosed, and the
conductors are secured.
13.5.7 Connection boxes and other boxes used for wiring:
- Are accessible for maintenance.
- Provide protection against the ingress of solid bodies
and liquids, taking into account the external influences N/A
under which the machine is intended to operate (see
11.3).
Do not have unused knockouts etc.
13.5.8 Motor connection boxes:
- Encloses only connections to the motor and motor- P
mounted devices (e.g brakes, temperature sensors)

14 ELECTRIC MOTORS AND ASSOCIATED EQUIPMENT

14.1 Electric motors are conformed to the relevant parts of
P
IEC 60034 series.
There protection is conformed to the requirements
given in 7.2 for overcurrent protection, in 7.3 for
P
overload protection, and in 7.6 for overspeed
protection.
Motor control equipment is located and mounted in
P
accordance with Clause 11.
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14.2 Enclosures for motors should be in accordance with

IP54 P
IEC 60034-5.
14.3 Motor dimension P
14.4 Motors incorporated as an integral part of the
machine are adequately protected from mechanical P
damage.
motors and its associated parts (inclusively motor
connection box) are easily accessible for inspection P
and maintenance etc.
Cooling is ensured and the temperature rise remains
within the limits of the insulation class (see IEC P
60034-1)
No opening between the motor compartment and any
other compartment that does not meet the motor P
compartment requirements.
14.5 The characteristics of motors and associated
equipment are selected in accordance with the
anticipated service and physical environmental P
conditions (see 4.4).
Detailed criteria see 14.5 of this norm.
14.6 Overload and overcurrent protective devices for
mechanical brake actuators initiate simultaneously P
the deenergization (release) of the associated motors.

15 SOCKET-OUTLETS AND LIGHTING

15.1 Requirements for socket-outlets for accessory N/A
15.2 Local lighting of the machine and of the equipment N/A
15.2.1 Requirements for local lighting of the machine and
N/A
equipment
15.2.2 Requirements to the power supply for local lighting: N/A
15.2.3 All unearthed conductors of circuits supplying
lighting have their own overcurrent protecting devices. N/A

15.2.4 Requirements to the fittings for local lighting N/A

16 MARKING, WARNING SIGNS AND REFERENCE DESIGNATIONS

16.1 Warning signs, nameplates, markings, labels and
identification plates are of sufficient durability to P
withstand the physical environment.
16.2 Warning signs P
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16.2.1 Enclosures that do not clearly show that they contain

electrical equipment that has a risk of electric shock
P
are marked with the graphical symbol plainly visible
on the enclosure door or cover.
16.2.2 Hot surfaces hazard P
16.3 Function identification P
16.4 Marking of enclosure of electrical equipment P
16.5 Reference designations P

17 TECHNICAL DOCUMENTATION
17.1 Documentation in agreed language provided. P
17.2 Information related to the electrical equipment P

18 VERFICATION
18.1 The extent of verification will be given in the dedicated product standard for a particular
machine. Where there is no dedicated product standard for the machine, the verifications
shall always include the items a), b) and f) and may include one or more of the items c) to
e):
a) verification that the electrical equipment complies with its technical documentation;
b) in case of protection against indirect contact by automatic disconnection, conditions P
for protection by automatic disconnection shall be verified according to 18.2;
c) insulation resistance test (see 18.3);
d) voltage test (see 18.4);
e) protection against residual voltage (see 18.5);
f) functional tests (see 18.6).
18.2 Verification of conditions for protection by automatic disconnection of supply
18.2.1 The conditions for automatic disconnection of supply
(see 6. 3.3) shall be verified by tests. Test 1 verifies P
the continuity of the protective bonding circuit.
18.2.2 Test 1: Verification of the continuity of the protective bonding circuit
The resistance of each protective bonding circuit
between the PE terminal and relevant points that are
<0.05 Ω P
part of each protective bonding circuit is measured
with a current between at least 0,2 A.
And the resistance measured is in the expected range
according to the length, the cross sectional area and
P
the material of the related protective bonding
conductor.
18.2.3 Test 2: Fault loop impedance verification and suitability of the associated overcurrent
N/A
protective device.
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The connections of the power supply and of the

incoming external protective conductor to the PE N/A
terminal of the machine are verified by inspection.
The conditions for the protection by automatic
disconnection of supply in accordance with 6.3.3 and
Annex A verified by both:
1) A verification of the fault loop impedance by N/A
- calculation, or
- measurement in accordance with A.4, and
2) A confirmation that the setting and characteristics of
the associated overcurrent protective device are in
N/A
accordance with the requirements of Annex A or table
10
18.2.4 Application of the test methods for TN-systems P
18.3 Insulation resistance tests (facultative)
The insulation resistance measured at 500 V d.c. >800 MΩ P
between the power circuit conductors and the
protective bonding circuit are not less than 1 MΩ.
18.4 Voltage test (facultative)
Testing voltage; twice the rated supply voltage of the
equipment or 1 000 V whichever is the greater
With test voltage applied between the power circuit 1000 V P
conductors and the protective bonding circuit for a
period of approximately 1 s. there is no disruptive
discharge occurred.
18.5 Protection against residual voltages (facultative)
N/A
Compliance with 6.2.4. is ensured
18.6 Functional tests P
18.7 Retesting N/A
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1 ESSENTIAL HEALTH AND SAFETY

P
REQUIREMENTS
1.1 GENERAL REMARKS
1.1.1 Definitions
1.1.2 Principles of safety integration
a) Machinery must be designed and constructed so
that it is fitted for its function, and can be operated,
adjusted and maintained without putting persons at
P
risk when these operations are carried out under the
conditions foreseen but also taking into account any
reasonably foreseeable misuse thereof.
The aim of measures taken must be to eliminate any
risk throughout the foreseeable lifetime of the
P
machinery including the phases of transport,
assembly, dismantling, disabling and scrapping.
b) In selecting the most appropriate methods, the
manufacturer or his authorized representative must
apply the following principles, in the order given:
--eliminate or reduce risks as far as possible
P
(inherently safe machinery design and construction),
--take the necessary protective measures in relation to
P
risks that cannot be eliminated,
--inform users of the residual risks due to any
shortcomings of the protective measures adopted,
indicate whether any particular training is required and P
specify any need to provide personal protective
equipment.
c) When designing and constructing machinery and
when drafting the instructions, the manufacturer or his
authorized representative must envisage not only the P
intended use of the machinery but also any reasonably
foreseeable misuse thereof
The machinery must be designed and constructed in
such a way as to prevent abnormal use if such use
would engender a risk. Where appropriate, the
P
instructions must draw the user's attention to ways —
which experience has shown might occur — in which
the machinery should not be used
d) Machinery must be designed and constructed to
take account of the constraints to which the operator is
P
subject as a result of the necessary or foreseeable use
of personal protective equipment
e) Machinery must be supplied with all the special
equipment and accessories essential to enable it to be P
adjusted, maintained and used safely
1.1.3 Materials and products
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The materials used to construct machinery or products

used or created during its use must not endanger P
persons' safety or health.
1.1.4 Lighting N/A
1.1.5 Design of machinery to facilitate its handling
Machinery, or each component part thereof, must:
--be capable of being handled and transported safely, P
--be packaged or designed so that it can be stored
P
safely and without damage.
Where the weight, size or shape of machinery or its
various component parts prevents them from being
Moved by wheel
moved by hand, the machinery or each component
part must:
--either be fitted with attachments for lifting gear, or N/A
--be designed so that it can be fitted with such
N/A
attachments, or
--be shaped in such a way that standard lifting gear
N/A
can easily be attached.
Where machinery or one of its component parts is to
be moved by hand, it must:
either be easily moveable, or N/A
be equipped for picking up and moving safely. N/A
Special arrangements must be made for the handling
of tools and/or machinery parts which, even if N/A
lightweight, could be hazardous.
1.1.6 Ergonomics P
1.1.7 Operating positions
The operating position must be designed and
constructed in such a way as to avoid any risk due to P
exhaust gases and/or lack of oxygen.
If the machinery is intended to be used in a hazardous
environment presenting risks to the health and safety
of the operator or if the machinery itself gives rise to a
hazardous environment, adequate means must be N/A
provided to ensure that the operator has good working
conditions and is protected against any foreseeable
hazards.
Where appropriate, the operating position must be
fitted with an adequate cabin designed, constructed
and/or equipped to fulfill the above requirements. The
N/A
exit must allow rapid evacuation. Moreover, when
applicable, an emergency exit must be provided in a
direction which is different from the usual exit.
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1.1.8 Seating N/A

1.2 Control systems
1.2.1 Safety and reliability of control systems
Control systems must be designed and constructed in
such a way as to prevent hazardous situations from P
arising.
Above all, they must be designed and constructed in
such a way that:
--they can withstand the intended operating stresses
P
and external influences,
--a fault in the hardware or the software of the control
P
system does not lead to hazardous situations,
--errors in the control system logic do not lead to
N/A
hazardous situations,
--reasonably foreseeable human error during operation
P
does not lead to hazardous situations.
Particular attention must be given to the following
points:
--the machinery must not start unexpectedly, P
--the parameters of the machinery must not change in
an uncontrolled way, where such change may lead to P
hazardous situations,
--the machinery must not be prevented from stopping
P
if the stop command has already been given,
--no moving part of the machinery or piece held by the
P
machinery must fall or be ejected,
--automatic or manual stopping of the moving parts,
P
whatever they may be, must be unimpeded,
--the protective devices must remain fully effective or
give a stop command, the safety-related parts of the
control system must apply in a coherent way to the N/A
whole of an assembly of machinery and/or partly
completed machinery.
For cable-less control, an automatic stop must be
activated when correct control signals are not No cable-less control N/A
received, including loss of communication.
1.2.2 Control devices P
1.2.3 Starting
It must be possible to start machinery only by
voluntary actuation of a control device provided for P
the purpose.
1.2.4 Stopping
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1.2.4.1 Normal stop

Machinery must be fitted with a control device
whereby the machinery can be brought safely to a P
complete stop.
Each workstation must be fitted with a control device
to stop some or all of the functions of the machinery,
N/A
depending on the existing hazards, so that the
machinery is rendered safe.
The machinery's stop control must have priority over
P
the start controls.
Once the machinery or its hazardous functions have
stopped, the energy supply to the actuators concerned P
must be cut off.
1.2.4.2 Operational stop P
1.2.4.3 Emergency stop N/A
1.2.4.4 Assembly of machinery N/A
1.2.5 Selection of control or operating modes N/A
1.2.6 Failure of the power supply
The interruption, the re-establishment after an
interruption or the fluctuation in whatever manner of
P
the power supply to the machinery must not lead to
dangerous situations
1.3.1 Risk of loss of stability
Machinery and its components and fittings must be
stable enough to avoid overturning, falling or
uncontrolled movements during transportation, P
assembly, dismantling and any other action involving
the machinery.
1.3.2 Risk of break-up during operation
The various parts of machinery and their linkages
must be able to withstand the stresses to which they
are subject when used.
The durability of the materials used must be adequate P
for the nature of the working environment foreseen by
the manufacturer or his authorized representative, in
particular as regards the phenomena of fatigue, ageing,
corrosion and abrasion.
The instructions must indicate the type and frequency
of inspections and maintenance required for safety
P
reasons. They must, where appropriate, indicate the
parts subject to wear and the criteria for replacement.
1.3.3 Risks due to falling or ejected objects
Precautions must be taken to prevent risks from falling
P
or ejected objects.
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1.3.4 Risks due to surfaces, edges or angles

Insofar as their purpose allows, accessible parts of the
machinery must have no sharp edges, no sharp angles P
and no rough surfaces likely to cause injury.
1.3.5 Risks related to combined machinery
Where the machinery is intended to carry out several
different operations with manual removal of the piece
between each operation (combined machinery), it
must be designed and constructed in such a way as to
N/A
enable each element to be used separately without the
other elements constituting a risk for exposed persons.
For this purpose, it must be possible to start and stop
separately any elements that are not protected.
1.3.6 Risks related to variations in operating conditions
Where the machinery performs operations under
different conditions of use, it must be designed and
constructed in such a way that selection and P
adjustment of these conditions can be carried out
safely and reliably.
1.3.7 Risks related to moving parts
The moving parts of machinery must be designed and
constructed in such a way as to prevent risks of
contact which could lead to accidents or must, where P
risks persist, be fitted with guards or protective
devices.
All necessary steps must be taken to prevent
accidental blockage of moving parts involved in the
work. In cases where, despite the precautions taken, a
blockage is likely to occur, the necessary specific
protective devices and tools must, when appropriate,
be provided to enable the equipment to be safely P
unblocked.
The instructions and, where possible, a sign on the
machinery shall identify these specific protective
devices and how they are to be used.
1.3.8 Choice of protection against risks arising from moving
parts
Guards or protective devices designed to protect
against risks arising from moving parts must be
P
selected on the basis of the type of risk. The following
guidelines must be used to help to make the choice.
1.3.8.1 Moving transmission parts N/A
1.3.8.2 Moving parts involved in the process P
1.3.9 Risks of uncontrolled movements
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When a part of the machinery has been stopped, any

drift away from the stopping position, for whatever
reason other than action on the control devices, must P
be prevented or must be such that it does not present a
hazard.
1.4 REQUIRED CHARACTERISTICS OF GUARDS
AND PROTECTIVE DEVICES
1.4.1 General requirements
Guards and protective devices must: P
--be of robust construction, P
--be securely held in place, P
--not give rise to any additional hazard, P
--not be easy to by-pass or render non-operational, P
--be located at an adequate distance from the danger
P
zone,
--cause minimum obstruction to the view of the
N/A
production process, and
--enable essential work to be carried out on the
installation and/or replacement of tools and for
maintenance purposes by restricting access
P
exclusively to the area where the work has to be done,
if possible without the guard having to be removed or
the protective device having to be disabled.
1.4.2 Special requirements for guards
1.4.2.1 Fixed guards
Fixed guards must be fixed by systems that can be
P
opened or removed only with tools.
Their fixing systems must remain attached to the
guards or to the machinery when the guards are
P
removed. Where possible, guards must be incapable of
remaining in place without their fixings.
1.4.2.2 Interlocking movable guards N/A
1.4.2.3 Adjustable guards restricting access N/A
1.4.3 Special requirements for protective devices N/A
1.5 RISKS DUE TO OTHER HAZARDS
1.5.1 Electricity supply
Where machinery has an electricity supply, it must be
designed, constructed and equipped in such a way that
P
all hazards of an electrical nature are or can be
prevented.
1.5.2 Static electricity
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Machinery must be designed and constructed to

prevent or limit the build-up of potentially dangerous
P
electrostatic charges and/or be fitted with a
discharging system.
1.5.3 Energy supply other than electricity
Where machinery is powered by source of energy
other than electricity, it must be so designed,
P
constructed and equipped as to avoid all potential risks
associated with such sources of energy.
1.5.4 Errors of fitting N/A
1.5.5 Extreme temperatures
Steps must be taken to eliminate any risk of injury
arising from contact with or proximity to machinery N/A
parts or materials at high or very low temperatures.
The necessary steps must also be taken to avoid or
protect against the risk of hot or very cold material N/A
being ejected.
1.5.6 Fire
Machinery must be designed and constructed in such a
way as to avoid any risk of fire or overheating posed
by the machinery itself or by gases, liquids, dust, P
vapours or other substances produced or used by the
machinery.
1.5.7 Explosion
Machinery must be designed and constructed in such a
way as to avoid any risk of explosion posed by the
P
machinery itself or by gases, liquids, dust, vapours or
other substances produced or used by the machinery.
1.5.8 Noise
Machinery must be designed and constructed in such a
way that risks resulting from the emission of airborne
noise are reduced to the lowest level, taking account
of technical progress and the availability of means of
reducing noise, in particular at source. ≤70 dB(A) P
The level of noise emission may be assessed with
reference to comparative emission data for similar
machinery.
1.5.9 Vibrations
Machinery must be designed and constructed in such a
way that risks resulting from vibrations produced by
the machinery are reduced to the lowest level, taking P
account of technical progress and the availability of
means of reducing vibration, in particular at source.
1.5.10 Radiation No hazardous radiation P
1.5.11 External radiation
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Machinery must be designed and constructed in such a

way that external radiation does not interfere with its N/A
operation.
1.5.12 Laser radiation N/A
1.5.13 Emissions of hazardous materials and substances No emissions of hazardous
N/A
materials or substances.
1.5.14 Risk of being trapped in a machine N/A
1.5.15 Risk of slipping, tripping or falling N/A
1.5.16 Lightning N/A
1.6 MAINTENANCE
1.6.1 Machinery maintenance
Adjustment and maintenance points must be located
outside danger zones. It must be possible to carry out
P
adjustment, maintenance, repair, cleaning and
servicing operations while machinery is at a standstill.
1.6.2 Access to operating positions and servicing points
Machinery must be designed and constructed in such a
way as to allow access in safety to all areas where
P
intervention is necessary during operation, adjustment
and maintenance of the machinery.
1.6.3 Isolation of energy sources
Machinery must be fitted with means to isolate it from
all energy sources. Such isolators must be clearly
identified.
They must be capable of being locked if reconnection N/A
could endanger persons. Isolators must also be capable
of being locked where an operator is unable, from any
of the points to which he has access, to check that the
energy is still cut off.
1.6.4 Operator intervention
Machinery must be so designed, constructed and
equipped that the need for operator intervention is
N/A
limited. If operator intervention cannot be avoided, it
must be possible to carry it out easily and safely.
1.6.5 Cleaning of internal parts Cleaning can be carried out safely P
1.7 INFORMATION
1.7.1 Information and warnings on the machinery
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Information and warnings on the machinery should

preferably be provided in the form of readily
understandable symbols or pictograms. Any written or
verbal information and warnings must be expressed in
an official Community language or languages, which
may be determined in accordance with the Treaty by P
the Member State in which the machinery is placed on
the market and/or put into service and may be
accompanied, on request, by versions in any other
official Community language or languages understood
by the operators.
1.7.1.1 Information and information devices
The information needed to control machinery must be
provided in a form that is unambiguous and easily
P
understood. It must not be excessive to the extent of
overloading the operator.
1.7.1.2 Warning devices No such devices N/A
1.7.2 Warning of residual risks N/A
1.7.3 Marking of machinery
All machinery must be marked visibly, legibly and
indelibly with the following minimum particulars:
--the business name and full address of the
manufacturer and, where applicable, his authorized Wemet Lift Machinery Co., Ltd. P
representative,
--designation of the machinery, Barrier-free Lift Platform P
--the CE Marking (see Annex III), CE P
--designation of series or type, GH0.25-3.0 P
--serial number, if any, BL202005023 P
--the year of construction, that is the year in which the
manufacturing process is completed. It is prohibited to
05.30.2020 P
pre-date or post-date the machinery when affixing the
CE marking.
1.7.4 Instructions
All machinery must be accompanied by instructions in
the official Community language or languages of the
In English P
Member State in which it is placed on the market
and/or put into service.
1.7.4.1 General principles for the drafting of instructions The instructions are suitable P
1.7.4.2 Contents of the instructions P
1.7.4.3 Sales literature
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Sales literature describing the machinery must not

contradict the instructions as regards health and safety
aspects. Sales literature describing the performance
P
characteristics of machinery must contain the same
information on emissions as is contained in the
instructions.

2 SUPPLEMENTARY ESSENTIAL HEALTH AND

SAFETY REQUIREMENTS FOR CERTAIN
CATEGORIES OF MACHINERY
2.1 FOODSTUFFS MACHINERY AND MACHINERY
FOR COSMETICS OR PHARMACEUTICAL
PRODUCTS
2.1.1 General
Machinery intended for use with foodstuffs or with
cosmetics or pharmaceutical products must be
P
designed and constructed in such a way as to avoid
any risk of infection, sickness or contagion
The following requirements must be observed:
a) Materials in contact with, or intended to come into
contact with, foodstuffs or cosmetics or
pharmaceutical products must satisfy the conditions
set down in the relevant Directives. The machinery P
must be designed and constructed in such a way that
these materials can be cleaned before each use. Where
this is not possible disposable parts must be used;
b) All surfaces in contact with foodstuffs or cosmetics
or pharmaceutical products, other than surfaces of
disposable parts, must:
--Be smooth and have neither ridges nor crevices
which could harbor organic materials. The same P
applies to their joinings,
--Be designed and constructed in such a way as to
reduce the projections, edges and recesses of P
assemblies to a minimum
--Be easily cleaned and disinfected, where necessary
after removing easily dismantled parts; the inside
P
surfaces must have curves with a radius sufficient to
allow thorough cleaning
c) It must be possible for liquids, gases and aerosols
deriving from foodstuffs, cosmetics or pharmaceutical
products as well as from cleaning, disinfecting and P
rinsing fluids to be completely discharged from the
machinery
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d) Machinery must be designed and constructed in

such a way as to prevent any substances or living
creatures, in particular insects, from entering, or any P
organic matter from accumulating in, areas that cannot
be cleaned
e) Machinery must be designed and constructed in
such a way that no ancillary substances hazardous to
health, including the lubricants used, can come into P
contact with foodstuffs, cosmetics or pharmaceutical
products.
2.1.2 Instructions
The instructions for foodstuffs machinery and
machinery for use with cosmetics or pharmaceutical
products must indicate recommended products and
P
methods for cleaning, disinfecting and rinsing, not
only for easily accessible areas but also for areas to
which access is impossible or inadvisable
2.2 PORTABLE HAND-HELD AND/OR
N/A
HAND-GUIDED MACHINERY

3 SUPPLEMENTARY ESSENTIAL HEALTH AND

SAFETY REQUIREMENTS TO OFFSET
N/A
HAZARDS DUE TO THE MOBILITY OF
MACHINERY

4 SUPPLEMENTARY ESSENTIAL HEALTH AND

SAFETY REQUIREMENTS TO OFFSET N/A
HAZARDS DUE TO LIFTING OPERATIONS

5 SUPPLEMENTARY ESSENTIAL HEALTH AND

SAFETY REQUIREMENTS FOR MACHINERY N/A
INTENDED FOR UNDERGROUND WORK

6 SUPPLEMENTARY ESSENTIAL HEALTH AND

SAFETY REQUIREMENTS FOR MACHINERY
N/A
PRESENTING PARTICULAR HAZARDS DUE TO
THE LIFTING OF PERSONS

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