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Safepilote: Protect Your Machines and Tooling

TSC authorized distributor of Digitalway in Thailand. SafePilote is a multi-purpose system originally designed to detect the impacts and excessive vibration levels associated with machine tool and gantry crashes.

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STE TSC
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25 views4 pages

Safepilote: Protect Your Machines and Tooling

TSC authorized distributor of Digitalway in Thailand. SafePilote is a multi-purpose system originally designed to detect the impacts and excessive vibration levels associated with machine tool and gantry crashes.

Uploaded by

STE TSC
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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SafePilote Protect your Machines INDUSTRY

and Tooling

Minimize Damage
resulting from
Collisions
SafePilote is a 3-axis accelerometer sensor and
processor specially designed and built in Digital
Way’s lab to provide you with the most effective
means for protecting your machines against
damage resulting from a crash or a collision.

Monitor and Analyze Machine’s Health

Excessive vibrations during machining are one of the main sources for degrading
the quality of your production. This system helps you keep your machine working
in good condition. Its very high sensitivity also gives you the ability to detect out-of-
balance problems with your high-speed tooling. SafePilote MCM acts as a true
“black box” that will allow you to track all unexpected events occurring during the
use of the machine. Each alarm is stored in the system’s memory with the
corresponding shock and vibration curves.

Ensure Production Quality


SafePilote HSM detects metal chips between the tool and the tool holder. This
very fast and sensitive balancing measurement system allows you to guarantee
the quality of your machining – especially reamers. After every tool change, and
during the approach phase of the tool, SafePilote HSM will check for a chip
between the tool holder seat and the spindle cone. Depending on the specifics
of the application, SafePilote HSM can detect chips down to 0.01mm.
- Balancing check
- Shaft Geometry
- Misalignment
Mounted on your machine’s spindle,
this powerful system will allow you to record
and store vibration data associated with the
current machine condition or process quality.

- Ball screws and slides


Analysis
SafePilote can be installed on any kind of
machines: Machining centers, turning
centers, grinding machines. It will provide
you with valuable indications about the
condition of your moving elements.

- Outer Ring
- Inner Ring
- Rolling elements
- Cage
Keep an eye on spindle bearing condition by
controlling vibrations in the 3 different axes.
Thanks to its high sensitivity, you’ll also be
able to detect any balancing issue with your
high speed tools.
Detects a chip in the tool holder
Machining centers that use automatic tool changers provide many production
benefits, but they are susceptible to contamination by metal chips and swarf. Air blasts
are no guarantee that debris will not become trapped between the tool holder seat (or
taper) and the spindle cone. This debris has a direct impact on part quality.

During the tool change cycle, if a


metal chip remains between the tool
holder seat and the spindle cone, the
tool will be off-centered and the
machining will be out of tolerance:
Small metal chip in the tool
When using a reamer, for sure the holder: Machining out of
part will have to be scraped! tolerance

Mounted on your machine’s


spindle, the high-resolution sensor
specially developed for this
application can detect in less than No chip: signal in the
0.4 second the presence of a chip correct check area
of a thickness down to 0.01 mm.

www.ste-cuttingtool.com
www.ste-cuttingtool.com

Solution การตรวจสอบสภาพของทูลบนเครื่องจักร CNC ในการ machine ชิ้นสวนรถยนต


มีความสําคัญเปนอยางมาก WattPolote สามารถใชกับเครื่องจักรหลากหลายประเภทอาทิ
เครื่อง Machining Center, เครื่องกลึง Lathe, เครื่องเจียร, เครื่อง Broach ฯลฯ
ดานลางจะเปนกรณีตัวอยางการทํางานของ #DigitalWay
ที่เกี่ยวของกับชิ้นสวนรถยนตประเภทตางๆ

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