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Eriez Metal Detector Reference Guide

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0% found this document useful (0 votes)
23 views

Eriez Metal Detector Reference Guide

Uploaded by

Jayson Agraan
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 113

X8 METAL DETECTOR

REFERENCE GUIDE

2023828A (sw pkg 1.0.x)


CAUTION
Use this product only in the manner described in this manual. If the
equipment is used in a manner not specified by the manufacturer,
the protection provided by the equipment may be impaired.

CAUTION
The metal detector is heavy. Do not lift nor support the metal
detector by hand/manually.

To avoid damage or injury, use only the handling and installation


procedures outlined in this reference guide.

WARNING - HAZARDOUS VOLTAGE


Hazardous voltages are present in this equipment when energized.
All power sources must be isolated or disconnected before
accessing the inside of the enclosure.

Failure to follow these precautions may result in serious injury or


death.

CAUTION
If you have a pacemaker or other implanted medical device, please
consult your doctor before using this product. Electromagnetic
waves can interfere with the operation of your pacemaker or other
medical devices.

CAUTION
Metal detectors emit electromagnetic fields, which may interfere
with some pacemakers or other implanted medical devices. The end
user bears the responsibility to determine if the emitted
electromagnetic fields will affect employees with medical devices. If
you have an implanted medical device, please consult your doctor
before being in the vicinity of the metal detector during operation.

1
CAUTION
For continued compliance with electrical safety standards, the
protective earth connection from the power source must be
connected directly to the protective terminal on the wall of the
enclosure. This is required to be the FIRST connection to the
terminal, and secured with a star lock washer and nut, independent
of any other connections to the terminal.

CAUTION
To avoid injury or damage to the equipment, only qualified service
technicians are to install the metal detector at customer sites in
accordance with local safety codes.

CAUTION
To avoid injury or damage to the equipment, all electrical
installations are to be performed by qualified and competent
personnel authorized by Eriez Manufacturing Company. All electrical
installations are to be in compliance with local safety codes. Ensure
that all materials used in the installation of the equipment are
suitable and appropriate for purpose.

CAUTION
An external disconnect switch labeled “Metal Detector” must be
installed near the metal detector to allow the metal detector to be
completely disconnected from the power source during installation
and maintenance. All lock-out tag-out procedures and local safety
codes are to be followed during metal detector installation and
maintenance.

The metal detector must not be positioned in a way that makes it


difficult to operate the disconnect switch.

2
CAUTION
To avoid injury or damage to the equipment, all electrical
maintenance on the metal detector is to be performed by qualified
and competent service technicians authorized by Eriez
Manufacturing Company.

CAUTION
The X8 metal detector is not designed nor intended for operation in
environments classified as hazardous locations/zones. Do not
operate the X8 metal detector in areas where the possibility of
explosions or fires exists.

CAUTION
Cleaning procedures may cause false trips of the metal detector,
resulting in actuation of any connected reject devices. Ensure
personnel and equipment are clear from the path of the reject
devices at all times. To avoid an unsafe condition or damage to
equipment, remove all power sources (including air supplies) from
the metal detector and reject devices prior to wash down.

CAUTION
For installations where the metal detector control screen presents
ergonomic challenges or unsafe viewing conditions, it is
recommended that a remote display be used to eliminate these
issues.

CAUTION
The metal detector will start automatically when power is restored
after a power interruption. All external components controlled by
relays within the metal detector control will also complete their
cycle when the metal detector is re-energized. The end user must
determine if a hazard exists and install the proper safety precautions
and protocol to ensure that an injury does not occur in the event of
a power interruption.

3
CAUTION
When cleaning the metal detector surfaces, use appropriate personal
protective equipment (PPE) for any physical/chemical/biological
hazards that may exist due to the end user’s production
environment. Avoid contact with contaminants on or around the
metal detector. Pressure Wash and sanitize metal detector surfaces
when maintenance is required.

EXPLANATION OF SYMBOLS

Cautionary information

Protective Conductor Terminal

Hazardous Voltage – Risk of Electric Shock

Pacemaker warning information

Pinch Point

4
Handling Pg.7
Basic lifting and moving instructions

Specifications Pg.9
Basic product specifications and safety information

Mechanical Pg.13
Mechanical installation instructions

Electrical Pg.23
Electrical Installation Instructions

User Interface Pg.34


Every screen explained and easy to use how-to guides

Maintenance Pg.88
Maintenance and cleaning

Vertical Metal Detector


with Valve Addendum Pg.91

Handling, installation and maintenance

5
6
HANDLING
RF INTERFERENCE
Radio Frequency (RF) emissions have been tested to the requirements of FCC 47CFR
Part 15B, FCC 47CFR Part 18, and CISPR 11/EN 55011 (Class A, Group 1). The Eriez
X8 Metal Detector generates an electromagnetic field, which has the potential to
escape. This field may interfere with nearby radio frequency equipment.

If interference becomes a problem, you may need to:


1. Move the Metal Detector or interfering equipment
2. Change the frequency on the Metal Detector
3. Call the Factory for further assistance

HANDLING INSTRUCTIONS
DO NOT LIFT THE METAL DETECTOR BY INSERTING ANYTHING INTO OR
THROUGH THE TUNNEL.

The inner surface of the tunnel protects the precisely tuned electronic circuit and
internal parts. The tunnel liner also protects the internal parts against water damage.
The integrity of this liner and seal must be maintained. Any damage or distortion to this
surface caused by handling will invalidate the warranty.
When handling, keep the metal detector on the shipping pallet as long as possible.
WHEN REMOVING THE DETECTOR FROM THE SHIPPING PALLET, LIFT ONLY ON
THE DETECTOR HOUSING SURFACES OR SUPPORTING FEET. DO NOT LIFT BY
THE CONTROL HOUSING THAT PROTRUDES FROM THE BODY OF THE METAL
DETECTOR.
If possible, lift the metal detector by using a crane and soft nylon slings running under
the entire metal detector housing as seen below. See Vertical Metal Detector with
Valve Addendum at the end of this reference guide Pg.91 for information concerning
vertical metal detectors.

Figure 1: Metal detector handling instructions

7
Larger metal detectors may have eyebolts preinstalled at the factory. When handling
with the eyebolts ensure loads are never applied perpendicular to the shank of the
eyebolts; they will break.

CAUTION
The metal detector is heavy. Do not lift nor support the metal
detector by hand.

To avoid damage or injury, use only the handling and installation


procedures outlined in this reference guide.

Never weld any attachment to the metal detector. Do not attempt to drill and/or tap
the metal detector for lifting or mounting attachments.

8 HANDLING
SPECIFICATIONS

EQUIPMENT DESCRIPTION
The Eriez X8 Metal Detector is a balanced coil metal detector used to detect metal
contaminants/foreign objects in material(s) passed through the aperture.

SUPPLY, MAINS, VOLTAGE SPECS

The X8 Metal Detector will operate from AC supply voltages over the range of 100 to 240 VAC
RMS, 50 or 60 Hz. Mains supply voltage fluctuations shall not exceed ±10% of the nominal
value.

EQUIPMENT CLASSIFICATION
The X8 Metal Detector is specified for the following categories:
- Class 1 equipment requiring a protective ground conductor.
- Installation Category (Overvoltage Classification) II
- Pollution Degree 2

MAXIMUM DEMAND
The internal electronics require 60 VA to operate. The power available for external loads
(powered from the internal source) is 1250 VA and is limited to 5 amps of current by CB2.
Maximum demand will be 1310 VA.

OUTPUTS
There are nine total outputs, each with one set of contacts. There are four programmable “Form
C” (NO-C-NC) relay outputs rated at 5A (due to PCB trace width) up to 250 VAC, 30 VDC each.
- Reject (K1)
- Relay 1 (K3)
- Relay 2 (K2)
- Relay 3 (K4)

All four relays are fail-safe wired; if power is lost, the relays will switch to the activated position.

NOTE: If the power at L1B and L2B is used to power the relays, its maximum available current
is 5A, and the voltage will be equal to that applied at L1 and L2 on TB3.

9
Power at L1B and L2B passes through the circuit breaker switch located on the left side of the
control housing. There are five programmable “Form A” (SPST-NO) solid state relay outputs
rated at 500mA up to 40 VDC.
- Out 1 (K9) - Out 3 (K7) - Out 5 (K5)
- Out 2 (K8) - Out 4 (K6)
These five outputs can be wired as NPN or PNP. The output can be set to NO or NC under
normal running conditions.
SPECS
REJECT
Reject (K1) is the primary reject device output. It must run via Reject Timer or Overhead A-B
when used. All reject log information is based on Reject Timer.

RELAY 1-3
Relay 1(K3), Relay 2 (K2), and Relay 3 (K4) are fully programmable and may use any of the four
reject timers. They also may use Overhead A-B or be used as a fault or warning output. See
Pg.51 - Pg.52 for details regarding I/O configuration.

OUT 1-5
Out 1 (K9), Out 2 (K8), Out 3 (K7), Out 4 (K6), and Out 5 (K5) are fully programmable and may
use any of the four reject timers. They also may use Overhead A-B or be used as a fault or
warning output.

TIMERS
There are four independent reject timers. Each reject timer has its own travel (delay) time and
reject (duration) time in the range of 0 to 60 seconds or 0 to 1200 tachometer pulses. Each
reject timer runs based on time or tachometer for both travel and duration time. Only Reject
Timer can use reject confirmation, a reject index device or be configured for manual reset.

FAULT
All outputs except Reject (K1) can be configured as a fault output.

WARNING
All outputs except Reject (K1) can be configured as a warning output.

10 SPECS
OVERHEAD A-B
Overhead A-B runs via Reject Timer and is used for an overhead pusher arm. It can be setup to
reject on one or both sides of the conveyor. It can also be setup to always return to the same
side of the conveyor when actuated. The functionality of Overhead A-B is based on the
hardware used. Additional information on how to setup Overhead A-B is in the wiring section of
this manual.

INPUTS SPECS
The X8 Metal Detector has eight configurable inputs that can be set to “Active High” or “Active
Low”.
Input Voltage
-“High” = 10 to 30 VDC
-“Low” = 0 to 0.9 VDC
Input Impedance = 2.8kΩ
Current Requirement = 3 to 10 mA

TACHOMETER INPUT
Voltage, Current, and Impedance specifications same as above.
Frequency: 50Hz (determined by number of poles on Tachometer and maximum belt speed)
Minimum pulse width = 0.005 seconds (5 milliseconds)

OPERATING AMBIENT TEMPERATURE RANGE


Integral Control -10° C (14° F) to 49° C (120° F)
Remote Control -10° C (14° F) to 54° C (130° F)

STORAGE TEMPERATURE
-10° C (14° F) to 80° C (175° F)

11 SPECS
RELATIVE HUMIDITY
0 TO 95%

MAXIMUM OPERATING ALTITUDE


2000 meters (6561 feet)

SPECS PRODUCT VELOCITY


Minimum: 2 ft/min (0.6 m/min)
Maximum: up to 3000 ft/min (914 m/min)
Note: Actual maximums are dependent on aperture size.

For gravity-fed vertical metal detectors, product velocity is determined by free-fall distance.
The maximum free-fall distance is dependent on the system design, especially the distance
between the sensing head and reject valve. The standard vertical system is designed for a max
Drop Height of 19 in (48 cm) above the sensing head.

ENCLOSURE
The standard enclosure is rated NEMA 4X and IP69 which will withstand the high-pressure
wash-down standard of 80° C (176° F) water at 100 bar (1450 psi).

12 SPECS
MECHANICAL INSTALLATION
X8 Metal Detectors are manufactured to very stringent quality standards to ensure that they
will provide years of trouble-free service. To achieve this trouble-free service, the installer must
follow the installation procedures outlined in this manual. The details of these procedures are
important and must be followed precisely for proper metal detector operation.

Metal detectors are extremely sensitive to very small changes in the electrical and physical
environment. Unstable operation is possible if installed incorrectly. Metal detectors are
sensitive to excessive vibration and may generate a false reject signal when the conveyor starts
and stops. These problems can be prevented with proper installation techniques.

Please read all instructions prior to using the metal detector. Problems caused by improper
installation techniques are not covered under warranty. Time invested in proper installation will MECH
be worthwhile and will provide trouble-free startup and continued reliable service.

CAUTION
To avoid injury or damage to the equipment, only qualified service
technicians are to install the metal detector at customer sites in
accordance with local safety codes.

INTRODUCTION
The metal detector contains several components which must be physically mounted to a
conveyor or suitable stand. These include the sensing head, the control (if remote), and other
devices such as a tachometer. Most X8 Metal Detectors sensing heads have an integral control,
thus simplifying installation and wiring.

Figure 2: Metal detector (tunnel type)

The sensing head contains the coils and main electronics. The head must be installed so that the
products being inspected can pass through the aperture in a consistent and controllable
manner.

13
It is vital that the sensing head be protected from excessive vibration, physical abuse,
electromagnetic interference, static electricity, and corrosive materials. The conveyor belt,
chute, or other conveyance device must not contact the metal detector aperture.
Utilizing the control remotely requires that it be mounted to a convenient surface with minimal
vibration. It should also be easily accessible in the event an adjustment is necessary. The control
enclosure is fitted with mounting tabs that must be isolated to prevent electrical current loops.

HANDLING
The metal detector must be handled with care during installation. Refer to the Handling
Instructions for more information.

LOCATION OF SENSING HEAD


The location of the metal detector sensing head is extremely important. When selecting a
MECH
location, consider the surrounding processing equipment, product velocity, and rejection of
foreign objects. Operator convenience should also be evaluated. Ensure installation guidelines
are followed and met before the final location is selected. If there are any questions, please
contact Eriez for assistance.

METAL FREE AREA


The metal detector monitors an electromagnetic field to detect metal. This field is
predominantly contained within the aperture of the detector. However, some of the
electromagnetic field extends out from the inlet and outlet of the aperture. This extended field
causes the metal detector to be affected by metal in the vicinity of the aperture. Metal that is
not part of the product stream must not be present in this area. The required metal free area
depends on the size of the smaller dimension of the aperture. In most circumstances 1.5 times
the smaller aperture dimension is a sufficient distance for stationary metal and 2.0 times for
moving metal. Testing to determine the metal free distance will help ensure mitigation of false
tripping. Refer to Figure 3.

CAUTION
For installations where the metal detector control screen presents
ergonomic challenges or unsafe viewing conditions, it is recommended
that a remote display be used to eliminate these issues.

14 MECH
1.5x H

1.5x H

MECH
1.5x H

1.5x H METAL FREE AREA

H = smaller tunnel dimension


(typically height)
1.5x H
Figure 3: Metal free area for a tunnel type metal detector

ELECTRICAL CURRENT LOOP


The most frequent problem encountered in metal detector installations is false tripping caused
by intermittent electrical current loops. The electromagnetic field dissipates in strength with
distance to a point that metal outside the “metal free” area will not cause false detections.
Since the field is time varying, it will generate small electrical currents in conductive paths
(metalwork) beyond the metal free area. These currents along with ground currents from nearby
equipment will not cause false tripping as long as they are constant. If the current is disrupted,
the resulting disturbance in the electromagnetic field may cause the metal detector to false trip.
The schematic diagram shown in Figure 4 provides a simplified view of a typical metal detector
and conveyor. The arrows represent electrical currents. The bearings supporting the pulleys and
idlers turn, causing them to become “make and break” contact points.

15 MECH
Likewise, the cross-members of the conveyor framework represent possible break points. Over
time, these connections can work loose or corrode and cause “make and break” connections
due to vibration. The interruption or change of the current is a source of electromagnetic
interference detectable by the metal detector.

Head Pulley

Welded Frame Cross Member

Return Idler

MECH
Electromagnetic Field

Potential Sources for Metal


Induced/Ground Current Paths
“Make and Break” Detector
connections

Bearings

Tail Pulley

Figure 4: Potential sources for “Make and Break” connections

INSULATING CONVEYOR SHAFTS


A continuous electrical path through pulleys and idlers cannot be assured. As a result, current
changes cannot be prevented in these components. They must be electrically isolated from the
rest of the system by introducing an isolating medium into the conductive path. There are three
common methods to accomplish this task.

16 MECH
The method shown in Figure 5 requires machining the end of the shaft to a smaller diameter to
allow space for a nylon plastic sleeve. The outside diameter of the sleeve is the same as the
inside diameter of the bearing. This sleeve breaks the electrical connection between the bearing
and the shaft, thus permanently preventing current flow. WARNING: Do not cut through the
sleeve when tightening the bearing set screw.

Pulley or Idler

Nylon Insulator

Figure 5: Schematic of Pulley or Idler

Figure 6 shows a method of insulating the complete bearing block from the conveyor frame.
This requires drilling the bolt holes through the bearing block to a diameter large enough to MECH
accept an insulating shoulder washer. The bearing block should also be insulated from the
conveyor frame with non-metallic insulators extending across the base of the block.

Insulating Shoulder Washer (Nylon) Insulating Shoulder Washer

Insulator Material
(Neoprene or Fiberglass)

Figure 6: Bearing block on conveyor frame

Figure 7 shows the method recommended by Eriez; this is also the simplest method. It requires
the bearing block on the end opposite the motor to be replaced with a plastic/non-metallic one.

17 MECH
Non-metallic/Plastic Bearing Block

MECH

Figure 7: Recommended method for insulating bearing block

All three insulating methods are reliable. However, it only takes a small metal shaving or burr to
cut through and short-circuit the insulators. A check of the integrity of the insulation with an
ohmmeter will ensure everything is correctly installed. Insulating either end of the shaft will
prevent current loops but will also prevent testing with an ohmmeter. For this reason, isolating
both ends during testing is recommended.

Build-up of a static electric charge on the conveyor belt can also cause false tripping. A static
charge can build up on pulleys or idlers that are insulated on both ends. To prevent this build-up
and subsequent false tripping, the insulation must be modified to ensure a ground. After the
integrity of the insulators is checked with an ohmmeter, one end of each shaft should be
electrically reconnected to the conveyor frame. If the sleeve insulating method has been used,
the setscrew of one of the bearings should be extended to make contact with the shaft. This
may require drilling a small hole through the sleeve and inserting a sharp pointed setscrew. If
the bearing block insulating technique has been used, simply remove one of the shoulder
washers on one end of the shaft. If using the plastic bearing block method, the opposite bearing
block is metallic and grounded already. The integrity of the insulators can easily be rechecked
when using any of the three methods.

NOTE: If a drive pulley is powered by a metal chain, it is not necessary to remove the insulators
on either end of the shaft as described above. The metal drive chain will bleed off any static
charge that may accumulate on the pulley. If a non-metallic belt drive is used, insulate the
conveyor pulley on the side opposite the drive motor.

18 MECH
PERMANENT CURRENT LOOPS
Permanent conduction paths (i.e., cross members) in the conveyor frame should be welded
securely to provide a reliable path for any current that may be created. Bolted construction may
eventually degrade and is not recommended unless designed and executed by experts in metal
detector conveyor construction. Any conduction path that is to remain removable, or that
cannot be welded or permanently bolted, must be electrically isolated from the conveyor frame.
Figure 8 shows a conveyor frame properly modified for a metal detector installation. Notice that
possible breaks in the current paths no longer exist, and the only current loops in the conveyor
frame are running through a permanently welded connection. These current loops will be
constant and therefore will not cause false detections.

Head Pulley
MECH

Welded Frame Cross Member

Return Idler

Electromagnetic Field

Metal
Insulated Detector

Induced/Ground Current Path

Bearings

Tail Pulley
Figure 8: Properly modified conveyor frame for metal detector installation

SUPPORTING STRUCTURE
The structure that supports the metal detector sensing head must be strong, rigid, and as free
from vibration as possible. Electronically, the metal detector can be configured to ignore most
vibration. Improved sensitivity can be obtained by preventing mechanical vibration from
reaching the detector head.

19 MECH
Four insulating mounting feet are supplied with the metal detector. These mounting feet must
be used to ensure proper operation (Figure 9). All four mounting feet must sit flat on the
supporting structure. Do not draw the feet down to the structure by tightening the mounting
bolts, as this will put uneven stresses on the sensing head shell which in turn may cause
instabilities in operation. If the mounting feet do not rest flat on the supporting structure,
shim with appropriate washers until supported evenly.

Metal Free Area

Belt

MECH

Metal Detector
Conveyor Insulating
Frame Mounting
Foot
Supporting
Structure

SS Washer
SS M8-1.25 Bolt
(M10 for larger units)

Figure 9: Metal free area and mounting feet

NOTE: Only the insulating mounting feet and electrical connections should contact the
sensing head. Conduit attached to the metal detector sensing head should utilize plastic
fittings (refer to Electrical Installation).

20 MECH
BELTS AND BELT SPLICES
The metal detector’s sensing head cannot be disassembled to be fitted around an endless
conveyor belt. The conveyor must be designed to return the belt through the aperture, or the
belt must be cut and spliced (non-metallic) back together. Splicing the belt with lacing or clamps
is not recommended since foreign materials tend to collect at the joint and may eventually
cause false detections.
A proven, trouble free choice for metal detector conveyor belts are modular plastic conveyor
belts. Eriez recommends and uses this option as they are easily maintained, and faulty sections
can be changed out quickly. Conductive plastic components, belts, and metallic hinge pins or
rods must be avoided. Vulcanized belt splices are the most reliable and are recommended for
continuous belt applications where plastic chain cannot be used (Figure 10). If the belt is single-
ply, the finger splice configuration should be used. If the belt is multi-ply, a diagonal bevel or
step splice configuration is recommended.

MECH
Finger Splice Step/Finger Diagonal Bevel Straight Bevel
Single-Ply Splice Two- or Step Splice or Step Splice
Ply

Not
Preferred for Recommended
Not Recommended
Apertures for All
under six Apertures
inches high
Figure 10: Conveyor belt choices

NOTE: During all splicing, it is absolutely necessary to ensure that no foreign material
(especially metal) is trapped within the splice. If metal is trapped in the splice, the detector will
trip each time the splice passes through the aperture. Since the metal is trapped inside the
splice, it cannot normally be located and removed without ruining the belt.

21 MECH
CONVEYOR SLIDER BED
The conveyor belt must be supported as it travels through the metal detector. This is
accomplished by providing a stationary slider bed, which must be capable of holding the belt off
the aperture liner when fully loaded. The slider bed must not touch the aperture liner.
The slider bed should be made of static-resistant non-metallic material. Anti-static UHMW and
phenolic are acceptable choices. Eriez has designed and incorporated a static-dissipative food
grade plastic slider bed into our standard and custom metal detector conveyor systems. Most
solid plastics cannot be used because these materials tend to generate static electricity as the
conveyor belt slides across. “Static-resistant” plastics that incorporate metallic particles cannot
be used.

PRODUCT POSITION
The product should always be guided through the center of the aperture, both vertically and
horizontally. The product must be centered regardless of the method of conveyance through
MECH
the metal detector (i.e., conveyor, chute, or vertical pipe). If the same metal detector will be
used to inspect multiple products with differing sizes, design the system to center the largest
product in the aperture. In such a case, be aware that the sensitivity of the detector to metal of
a particular size and type may vary with the product position and may require different detector
settings for the different product sizes and positions in the aperture.

REJECT PROXIMITY SWITCH


A proximity switch indicates when a package is aligned with a reject device. For example, a
product in a box may need to align with a reject device such as a pusher arm. Reliable rejection
requires that the proximity switch indicate when the alignment is achieved. The normal position
for the proximity switch is before the reject device. The metal detector incorporates a timer
capable of delaying the output until the product aligns with the reject device. Be certain not to
infringe on the required detector “metal-free” area when choosing the location of the proximity
switch.

22 MECH
ELECTRICAL INSTALLATION

INTRODUCTION

CAUTION
Electrical installation should be performed only by trained
electrical service personnel, authorized by Eriez. Installation
wiring should conform to National Electrical Code, or other
applicable standards as required by local regulations.

All electrical connections are made within the control enclosure. Figure 12 (Pg.29) shows the
IOC PCB and the electrical connections to the circuit board. For convenience, connections are
pull-apart terminal blocks. The pull-apart feature allows the connections to be made outside the
enclosure and then snapped back in place. Figures 13-15 (starting on Pg.30) show example
connections for input/output devices and power connections to the metal detector.

WARNING – HAZARDOUS VOLTAGE


Hazardous voltages are present in this equipment when
energized. All power sources must be isolated or disconnected ELEC
before accessing the inside of the enclosure.

Failure to follow these precautions may result in serious injury


or death.

POWER SOURCE

CAUTION
An external disconnect switch labeled “Metal Detector” should
be installed near the metal detector to allow for interruption of
the power to the metal detector for service or installation. In
240 VAC systems this switch should interrupt both sides of the
line. This switch should include a provision to lockout the
switch for service and maintenance. The metal detector must
not be positioned in a way that makes it difficult to operate the
disconnect switch.

23
The wiring from the mains supply panel to the metal detector should be a minimum of 14 AWG
and should include a dedicated earth ground wire for safety and proper operation of the metal
detector. The power wiring should be run in a dedicated conduit. The best insurance against
electrical noise and false tripping is to run a separate circuit to the metal detector from the main
power bus. This circuit should be free of all loads except the metal detector. If this is
impractical, reliable operation can often be obtained by powering the metal detector from a
“clean” lighting or instrument circuit. This circuit must be free of inductive loads such as motors,
solenoids, and motor starters. If the metal detector must be powered by a less than favorable
source, a constant voltage transformer with harmonic neutralization can be used to eliminate or
reduce false tripping caused by line noise. This transformer should be mounted within 3-5 feet
(1 to 1.5 meters) of the metal detector.
The power source is connected to terminals L1 and L2. L1 and L2 are connected through
auxiliary circuit breaker 2 to terminals L1B and L2B on the circuit board. These terminals are
intended to be conveniently available to the user to power various pieces of auxiliary
equipment. The circuit breaker has limited capacity as indicated in the specifications. If a piece
of auxiliary equipment requires power in excess of the circuit breaker capacity, the auxiliary
equipment must be controlled from an intervening relay and powered from a separate source.
Main Circuit Breaker 1 protects the metal detector electronics. It is located on the right side of
the control door inside the control housing.

ELEC
CAUTION
L1B and L2B are not disconnected by Main Circuit Breaker 1.
They are disconnected by Auxiliary Circuit Breaker 2.

The metal detector power source must contain a reliable ground (earth) connection. It must be
connected to the protective earth terminal of the metal detector. The metal detector should be
grounded at one point through the power supply ground wire. No other ground connections are
permitted, including mounting hardware and conduit.

CAUTION
For continued compliance with electrical safety standards, the
protective earth connection from the power source must be
connected directly to the protective terminal on the wall of the
enclosure. This is required to be the FIRST connection to the
terminal, and secured with a star lock washer and nut,
independent of any other connections to the terminal.

24 ELEC
The metal detector is equipped with electronic filter circuits to reduce incoming electrical noise.
Inductive loads sharing the same power circuit usually create noise. Although there are filters,
there is a limit to what the metal detector can withstand without false tripping.

CONNECTIONS TO INPUT/OUTPUT DEVICES

WARNING – HAZARDOUS VOLTAGE


Hazardous voltages are present in this equipment when
energized. All power sources must be isolated or disconnected
before accessing the inside of the enclosure.

CAUTION
Verify input power requirements before making any connections.

The X8 Metal Detector has four mechanical and five solid state relays, for a total of nine
programmable outputs, each with one set of contacts.
ELEC
There are four programmable “Form C” (NO-C-NC) output relays rated at 5A up to 250 VAC or
30 VDC each. These relays are wired as fail-safe. If the power at L1B and L2B is used to power
the relays, its maximum available current is 5A and the voltage will be equal to that applied at
L1 and L2 on TB3. Power at L1B and L2B passes through Auxiliary Circuit Breaker 2, which is
located on the left side of the control door. Connect to L1B and L2B only if the voltage and
current ratings are compatible with the auxiliary device to be used.

Reject (Relay K1) has one set of “Form C” (NO-C-NC) contacts. It is located at terminals 1, 2,
and 3 on TB1. “Reject” is the primary reject device output. “Reject” must run via Reject Timer or
Overhead A-B when used. All reject log information is based on Reject Timer only. Reject Timer
is controlled using the “Reject Setup” screen which is found on the Running Product Settings
page.
Relay 1 (Relay K3) has one set of “Form C” (NO-C-NC) contacts. It is located at terminals 7, 8,
and 9 on TB1.
Relay 2 (Relay K2) has one set of “Form C” (NO-C-NC) contacts. It is located at terminals 10, 11,
and 12 on TB2.
Relay 3 (Relay K4) has one set of “Form C” (NO-C-NC) contacts. It is located at terminals 16, 17,
and 18 on TB2.

25 ELEC
There are five programmable “Form A” (SPST-NO) solid state relays each rated at 500mA up to
40 VDC. These relays can be wired as NPN or PNP. The output can be set to NO or NC under
normal running conditions. If +24V is used to power the relays, the maximum current available
is 2A. This current rating is controlled by a resettable fuse (F1). Only connect +24V if the
voltage and current ratings are compatible with the auxiliary device being used.

NOTE: Terminals 23, 33, and 43 are DC common. Since the metal detector is grounded only by
the input power supply ground, these terminals must not be connected to earth ground by an
auxiliary device.

Out 1 (Relay K9) has one set of “Form A” (SPST-NO) contacts. It is located at terminals 24 and
26 on TB4.
Out 2 (Relay K8) has one set of “Form A” (SPST-NO) contacts. It is located at terminals 25 and
26 on TB4.
Out 3 (Relay K7) has one set of “Form A” (SPST-NO) contacts. It is located at terminals 27 and
29 on TB4.
Out 4 (Relay K6) has one set of “Form A” (SPST-NO) contacts. It is located at terminals 28 and
29 on TB4.
Out 5 (Relay K5) has one set of “Form A” (SPST-NO) contacts. It is located at terminals 30 and
31 on TB4.
ELEC

Relay 1 - Relay 3 and Out 1 - Out 5 are fully programmable and may use any of four reject
timers or Overhead A-B. They can also be used as a fault or warning output. Relay 1- Relay 3
and Out 1- Out 5 are controlled using the “Reject Setup” screen which is found on the Running
Product Settings page.

RELAY NOTES
If switched power is needed for an external device in excess of the 5A 240VAC source or the
2A 24VDC source, it must be supplied from an external source using an auxiliary relay. The
voltage and ampere ratings for devices switched by the relays should not exceed the relay
ratings.

INPUTS
IN 1 – IN 8 are bi-directional opto-coupled inputs, which can be configured for several different
functions described in the following pages. Electrical requirements are listed in the
Specifications section.

NOTE: Terminals 23, 33, and 43 are DC common. Since the metal detector is grounded only by
the input power supply ground, these terminals must not be connected to earth ground by an
auxiliary device.

26 ELEC
TACHOMETER INPUT
Applications having variable speed product flow and requiring automatic reject timing use this
input. A tachometer is used to allow the metal detector control to monitor product speed and
reject according to the distance the product has traveled rather than according to elapsed time
since detection. (Note: a “Tachometer Fault” occurs if the input does not receive pulses from
the tachometer for a period, defined on the “Advanced Reject Settings” screen.)

REJECT INDEX
The metal detector can be used to scan and automatically reject packages. In this application a
reject index is used to sense the location of the package so it can be reliably rejected. The
device can be a mechanical switch, photo-eye, or any other device that is capable of precisely
locating the package.

REJECT CONFIRMATION
The reject confirmation input is used to monitor the function of the reject device. It is usually a
limit switch attached to the reject device that indicates it is functioning. For example, if you
were using a pusher bar, the reject confirmation switch would be wired to the reject
confirmation input and positioned in such a way that it closes as the pusher bar reaches
maximum extension.
ELEC
REJECT RESET
The metal detector has four timers, one of which is a “Reject Timer” connected to the “Reject
Relay”. The Reject Timer has the option of being set to either manual or automatic reset mode.
Manual Reject Reset is typically used for a stop belt reject. When the Reject Timer is set to
manual reject reset and a rejection occurs, a password protected button will appear at the
bottom center of the screen to reset the metal detector. Another option is to wire a reject reset
button to one of the eight input connections to reset the timer. Typically, a momentary push-
button switch is used for this purpose. The logic can be set to either NO or NC and the specific
input selected. When either manual reset is performed, the Reject Relay will be reset.

PRODUCT COUNTER
A photo-eye or limit switch can be used to detect and count each package that passes through
the metal detector. The product count is displayed on the Home screen. Note that a single
physical device (e.g., photo-eye) can be used for product counting and for the reject index; in
this case the photo-eye output should be connected to two inputs on the metal detector, one
configured as Reject Index, and another as Product Counter.

27 ELEC
AIR PRESSURE FAILURE
This input configuration can be used to provide an “Air Pressure Failure” fault or warning when
the air supply is lost. Connect a pressure switch to the reject devices’ air supply and configure
the input to be active when air pressure is less than the required value.

CONDUIT
Wiring to and from the metal detector should be routed through conduit. High voltage wiring
for the power supply and reject devices should not be in the same conduit as low power sensor
wiring (i.e., tachometer and reset switch). Keep all metal detector wiring separate from electrical
supplies carrying heavy or switched loads. This is especially important for variable speed motor
control wiring. Interference from electrical noise can be greatly decreased by following these
guidelines. The use of metal conduit has the potential to create a ground path unless plastic
fittings are used to attach the conduit to the metal detector housing. Always use a plastic fitting
for this purpose to avoid potential false trips.

POWER SWITCH
The on-off circuit breakers/switches located inside the control enclosure are intended to be a
service convenience only. It is recommended that the metal detector always remain ON to
provide optimum performance. This also enhances the longevity of the electronic components.
ELEC
USB, ETHERNET CONNECTORS
A USB connector (for exporting report logs) and optional Ethernet connectors are located on
the bottom of the control. These connectors are rated for wash-down, when the cap is installed
and locked, or a matching wash-down rated cable is installed and locked. Before installing the
cap (or cable), ensure the rubber O-ring is in place.

Cap O-ring

Figure 11: USB connector and cap


HOLEPLUGS
On the bottom of the control there are six conduit entry holes. Five of these holes have sealing
plugs installed at the factory. The sixth hole has a plastic plug installed. This plastic plug must be
removed. If any other plugs are removed, they shall be replaced with a non-metallic conduit
fitting. In order to maintain the Type (NEMA) 4X and IP69 rating, plugs must conform to the
aforementioned ratings and be installed properly. Once installed and snug, turn the wing nut
one and one-half turns or more to compress the rubber gasket. Visually check to ensure the
gasket is compressed.

28 ELEC
FIGURE 1: TERMINAL CONNECTIONS

B
A B

ELEC

Figure 12: Terminal Connections

29 ELEC
DOME LIGHT WITH BUZZER
1. The dome light is rated IP69.
2. The dome light only shows one color at a time.
a. The dome light uses a priority hierarchy.
b. The Reject, typically blue, has the highest priority.
c. The Fault, typically red, has the second priority.
d. The Warning, always yellow, has the third priority.
e. The Ready status, always green, has the lowest
priority.
f. The red and blue are interchangeable for
customers that require a red reject, through the
output screen.
3. The buzzer is independent of the lights.
4. The dome light part number is P/N 831930.
5. The cable for the dome light is P/N 831931.
Figure 13: Dome light with buzzer

ELEC

30 ELEC
DOME LIGHT OUTPUT SETUP

ELEC

Typical Dome Light Output setup


The dome light uses outputs 1 through 4. To make the reject light red
instead of blue, swap the function of Out_1 and Out_3.

31 ELEC
ELEC

Figure 14: Output connection examples

32 ELEC
ELEC

Figure 15: Input connection examples

33 ELEC
MENU MAP
PASSWORD LEVEL HIERARCHY
E – Engineer = 4444
S – Supervisor = 3333 O
Q – Quality Control = 2222 Pg.35
O – Operator = 1111 Task Bar

NOTE: Symbol in upper right corner


denotes minimum password level O O
required to view that screen. Pg.37 Pg.38
Current Faults User Login

O
Pg.39
Main Menu

O O E O S O
Pg.40 Pg.41 Pg.42 Pg.43 Pg.44 Pg.46
Home Product Setup I/O Setup HMI Setup Diagnostics About

O S Q Q O E
Pg.47 Pg.49 Pg.54 Pg.55 Pg.56
Quality Pg.57
Product Display User User
Control Preferences
Settings Settings Management Settings

S E
Pg.63 Pg.64
Boundary Setup Reject Setup
E E
UI Pg.51 Pg.53
Input Network
E Configuration Configuration
Pg.65
Advanced Reject
Setup E E
Pg.50 Pg.52
Fault Output
Configuration Configuration

O O Q
Pg.58 Pg.59 Pg.62
Event Log Reject Log Verification Screen
Need Help?
Check out our “How
Q Q
Pg.60 Pg.61 To” Guides on Pg.66
Verification Verification
Details Schedule

34
TASK BAR Indicates
Detector is
in Detect

Name of
Current Indicates
Screen Detector is
in Reject

Time and Date


Name of Set via Display
Running Settings Pg.54
Product
Indicates
Touch
Screen is
depressed

UI

Login
Level/User
User Login Home Button
Pg.38 Home Pg.40

Backward Forward Indicates


Menu Button
Navigation Navigation Healthy
Menu Pg.39
Button Button System

NOTE: The Task Bar is accessible from all screens.

35 MENU MAP
OTHER TASK BAR INDICATORS

Denotes User Warning Indicator


Login Level Fault Screen Pg.37

Manual Reset Reject Button Indicates a Verification Fault and Warning


(Overlays Current Screen Name) Check is Needed Indicator Buttons
Pg.64
Advanced Reject Setup Pg.65 Verification Screen Pg.62 Press these buttons to see
the current faults Pg.37

UI

36 MENU MAP
CURRENT FAULTS

Fault
Description
Fault Level
see Fault Configuration
for more options Pg.50

Fault Type

UI
Clear Faults Button
Requires “Engineer Level”

Eriez Contact
Information

NOTE: If a Fault and Warning have both occurred the Fault Indicator
will take precedence over the Warning Indicator.

37 MENU MAP
USER LOGIN

Enter a Password
4 Digit Maximum

Default Users
See User Management
Screen for More
Options
UI Pg.55

NOTE: Entering an incorrect password will revert you to the “View”


level. The “View” level has no user functionality

38 MENU MAP
MAIN MENU

Displays
Graphing
Features and
Commonly Used
Functions
Pg.40

Adds/Deletes/Modifies
Products and Selects “Running
Product”
Pg.41

Configures UI
Faults/Inputs/Outputs/Network
Requires “Engineer Level”
Pg.42

Modifies Display and User Login


Options
Pg.43

Displays Circuit Board


Diagnostic Information
Displays software Requires at least “Supervisor
versions Level” to view - see Pg.44
Pg.46

NOTE: The Main Menu is accessible from the Task Bar

39 MENU MAP
HOME SCREEN

Zoom Zoom
Out In

Product
Signal (red)
Boundary
(green)

Zooms to Product
Signal or
Starts and
Boundary Setting
Pauses Live
Graphing
Feature
View Event/Reject
Log and
Verification Info

Adds, Deletes,
Modifies
Products and
Selects “Running
Product”
Pg.41
UI

View and Edit


Boundary, Reject
Setup, Belt
Speed,
Frequency
Requires at least
“Supervisor
Level” to view

NOTE: This is the default screen when the detector is initially turned on.

40 MENU MAP
PRODUCT SETUP

List of Products
(up to 100
products can be
stored)

Denotes
Running
Product

Performs Backup of System Files Press to Make Current


and Restores Product Settings Selection the Running
Requires “Engineer Level” to view Product

UI

Runs New
Product Wizard Makes an
Pg.67 Exact Copy
of Selected
Product

Allows Editing of Product


Deletes Selected Product
Name and Setup
Requires “Engineer Level”
Requires at least “Supervisor
to view
Level” to view

41 MENU MAP
I/O SETUP

Pressing the I/O Setup Allows Enable/ Disable


Button Displays the of Faults and Selection
Submenu to the Right of Priority Level

UI

Sets up Input Devices

Sets up Output
Devices

Sets up Network
Settings

NOTE: This screen requires “Engineer Level” to view.

42 MENU MAP
HMI SETUP

Pressing the HMI Setup Allows You to


Button Displays the Change YOUR
Submenu to the Right Password
UI

Allows Addition,
Deletion, and Changes
to Users
Requires at least “QC
Level” to View

Allows Adjustment of Date/Time,


Allows selection of various options
Screen Brightness, and Password
that control general operation
Timeout
Requires at least “Engineer Level”
Requires at least “QC Level” to
to View
View

43 MENU MAP
DIAGNOSTIC SCREEN

Troubleshooting
Feature for Use with
Factory Technician

UI

NOTE: This screen requires at least “Supervisor Level” to view.

44 MENU MAP
AMO DIAGNOSTIC SCREEN

UI

Troubleshooting
Feature for Use with
Factory Technician
Default is ON

NOTE: This screen requires at least “Supervisor Level” to view.

45 MENU MAP
ABOUT SCREEN

Eriez Contact Information


Current Software
Versions and
Detector Serial
Number

UI

46 MENU MAP
QUALITY CONTROL HOMEPAGE SCREEN

Shows Last
Verification
Time/Date

UI

Initiates Verification
Test
Requires at least
Shows Next
“QC Level” see Pg.62
Scheduled
Verification
Time/Date

47 MENU MAP
QUALITY CONTROL SCREEN

View Event Log View Reject Log

Verification Verification
Scheduling Details
Pg.61 Requires at
least “QC
Level”
Pg.60

Shows Last Initiates Verification


Verification Test
Time/Date Requires at least
“QC Level” see Pg.62

Shows Verification
Overview
Information when
Enabled

UI

NOTE: The verification window opens the set number of minutes prior to the next
verification check and closes at the time when the verification check is overdue. A
warning will be displayed when the window opens and a fault when it closes if the
verification check was not completed.

48 MENU MAP
PRODUCT SETTINGS

Edit Product
Name

Edit Product Speed


Ensure physical
product speed
matches Pg.73

UI

Select Frequency
(Engineer Only)

Allows Manual
Performs Auto Setup Reject Devices
Editing of
Setup of and Timing
Boundary
Boundary (Engineer Only)
Settings

NOTE: This screen requires at least “Supervisor Level” to view. Some


features of this page require “Engineer Level”.

49 MENU MAP
FAULT CONFIGURATION

UI
Enables/Disables
Notifications

Sets Notification
Level
(Warning/Fault)

NOTE: If a Fault and Warning have both occurred, the Fault Indicator will
take precedence over the Warning Indicator.

NOTE: This screen requires “Engineer Level” to view.

50 MENU MAP
INPUT CONFIGURATION

Sets Function of
Selected Input

UI

Sets Input as
Active Low or
High

Press to Edit
Debounce
Press to Edit Timing
Input
Description

NOTE: This screen requires “Engineer Level” to view.

51 MENU MAP
OUTPUT CONFIGURATION

Sets Function of
Selected Output
UI

Sets Output as
Normally Open
or Normally
Closed

Press to Edit
Output
Description

“Reject” functionality is limited to “Reject Timer” or “Overhead A-B”.

NOTE: This screen requires “Engineer Level” to view.

52 MENU MAP
NETWORK CONFIGURATION

Edit Static IP
Address

Edit Subnet
Mask

Edit Gateway

Updates and
Applies Changes
to Settings

UI

NOTE: This screen requires “Engineer Level” to view.

53 MENU MAP
DISPLAY SETTINGS

Edits Time and


Date

If enabled, sets the amount of


time before system defaults to
“View” level and returns to
Enables/Disables Home Screen
Password Timeout
Feature

Adjusts Screen
Brightness

UI

NOTE: Time is set using a 24-hour clock.

NOTE: This screen requires at least “QC Level” to view.

54 MENU MAP
USER MANAGEMENT

Select to Show Users Passwords


Only shows passwords of logged in user
and those users with password levels
below the current user

Deletes User

UI

Creates New
User
Edits User

NOTE: A user may Create or Delete users at their level and below. A
user may Edit their own information or users below their level.

NOTE: This screen requires at least “QC Level” to view.

55 MENU MAP
USER SETTINGS

Allows User to Change


Current Password

Updates Password Once


Current, New, and
Confirm Entries Have
Been Filled

UI

56 MENU MAP
PREFERENCES

Show/Hide
“Reject Reset”
button on
display if manual
reject is used

Selects User
Select system units for
Level to allow
programming and
reset
operation.
(e.g., Product speed
can be indicated in
Feet/Minute or
Meters/Second)

Enable/Disable
Internal buzzer Press to change language
will sound on setting
reject

UI

57 MENU MAP
EVENT LOG SCREEN

If Event Caused a Change,


Old and New Settings Will
Date/Time Be Displayed
Stamp of
Event

User That
Performed Event

Event Label
Event Log Will
Hold 1000
Entries

UI
Turn On/Off
Auto Refresh of
Event Log

Clear Event Log


Requires at least “QC Export Log to USB Stick
Level” – this event is Requires at least “QC Level”
also logged

58 MENU MAP
REJECT LOG SCREEN

Type of Detection Magnitude of Signal


(Standard is always compared to Detect
“B”) Threshold

Magnitude of
Signal Detected
Phase of Signal
Detected

Reject Log Will


Hold 1000
Entries UI
Turn On/Off
Auto Refresh of
Reject Log

Clear Reject Log


Requires at least “QC
Level”
Export Log to USB Stick
Requires at least “QC Level”

59 MENU MAP
VERIFICATION DETAILS

Selects Product to Set


Verification Metal Sizes

Selects Metal Size (in


Millimeters) to Be
Used for Verification

UI
Sets the number of times
to test each metal during
verification

Press to setup user defined


object for verification, metal Enable/Disable Metal
type and size is not specifically Type Verification for the
defined. Selected Product

NOTE: This screen requires at least “QC Level” to view.

60 MENU MAP
VERIFICATION SCHEDULE

Select to Verify Running


Product Immediately

Displays Time of
Next Scheduled
Verification

Sets Reference
Time for
Verification
Interval

Verification Is Not
Required between
Stop Time and
Start Time

Sets Time
Between
Scheduled
Verifications
References Next Verification
from Start When Enabled or
Last Verification when UI
Disabled Sets the Amount
of Time After
Being Alerted
That User Has to
Perform a
Verification
before a Fault
Occurs

If your company runs 24/7 it is recommended that you set the start
time to 00:01 and the stop time to 23:59.

NOTE: This screen requires at least “QC Level” to view.

61 MENU MAP
VERIFICATION SCREEN

Indicates
verification check
passed

Initiates Verification
Procedure for the
Associated Metal Type

UI
Press to abort verification in
Indicates Indicates verification progress
verification check check has not been Will indicate verification complete
failed performed after all metal types and objects have
been completed

NOTE: This screen requires at least “QC Level” to view.

62 MENU MAP
The Detection
Boundary Explained
Pg.87
BOUNDARY SETUP

Starts Auto-Setup Feature

Sets Phase Angle of


Boundary in Degrees

Sets Length of
Boundary

Sets Width of
Boundary

Shifts Boundary about


Length Axis UI

Shifts Boundary about Toggles Between


Width Axis Ellipse and
Rectangle
Boundaries

Toggles between Unipolar and Bipolar


Modes. Leave on Unipolar unless
Directed by Factory to Change

NOTE: This screen requires at least “Supervisor Level” to view.

63 MENU MAP
REJECT SETUP

Selects Reject
Timer to
Sets Travel Time View/Edit
from Detection
to When Reject
Fires

Triggers Graph
to Acquire
Timing Data on
Next Reject

Used to Setup
Used to Setup Scaling of Timing
Scaling of Timing Window
Window

UI

NOTE: Duration Off Time is normally only used for Pusher Arm type
reject devices.

NOTE: This screen requires “Engineer Level” to view.

64 MENU MAP
ADVANCED REJECT SETUP

Is There
Space
between
Products?
(Yes/No)

Selects
Manual or
Automatic
Reject
Reset

UI

NOTE: This screen requires “Engineer Level” to view.

65 MENU MAP
“HOW TO” GUIDE

PRODUCT USER I/O QC

E Q E Q
New Product Setup New User Setup Output Perform
Wizard Pg.67 Pg.77 Device Pg.79 Verification Check
Pg.85

E O E Q
Clone a Product Switch Users Setup Input Export Report
Pg.68 Pg.78 Device Pg.80 Logs Pg.86

S E
Rename Setup Product
Product Pg.69 Counting Pg.81

S E
Setup Product Setup Reject
Boundary Pg.70 Device Pg.82

O E
Change/Run a Setup Conveyor
Product Pg.71 Running Pg.83

E E
Edit Product Setup Input /
Settings Pg.72 Output Follower
Pg.84
UI
E
Edit Product
Speed Pg.73

The Detection Boundary


Setup Reject
E Explained Pg.87
Timing Pg.74

E PASSWORD LEVEL HIERARCHY


Copy Timer E – Engineer = 4444
Settings Pg.75
S – Supervisor = 3333
Q – Quality Control = 2222
O – Operator = 1111
E
Perform a NOTE: Symbol in upper right corner
Backup Pg.76 denotes minimum password level
required to perform that operation.

66
“HOW TO” RUN NEW PRODUCT WIZARD

1
2

5 6
8

Ensure the belt is running and the product you are setting up is nearby. UI

1. From the “Home Screen” press “Product Setup”.


2. Press “New” and rename your product.
3. Select Frequency or copy from the list below.
4. Select Speed or copy from the list below. Note: this also copies that product’s reject
settings.
5. Press Start and pass a single product.
6. Press Stop after product has passed through the tunnel.
7. If the settings are acceptable, select the “Green Check Box”. If you wish to be more
aggressive or conservative with the sensitivities, see step 8.
8. The sensitivity slider is set to 94 as the default. In most cases, no adjustment is
necessary to achieve desired sensitivity levels. The sensitivity slider increases to a
maximum of 100 and a minimum of 0.

NOTE: The “Save Sensitivity” button under the sensitivity level allows you to
save the current setting as the sensitivity default, should the need arise.

67 HOW TO
“HOW TO” CLONE A PRODUCT

UI

1. From the Home Screen press “Product Setup”.


2. Press Clone.
3. Select Product from the list on the left to clone. Once selected, it will be visible under “Current
Product Selection”. Press “OK”.
4. Rename your new product and it will display in the Product Name list. (See “How To” Rename
a Product on the following page)

68 HOW TO
“HOW TO” RENAME A PRODUCT

1 3

UI

1. From the “Product Setup” Screen select the product you wish to edit and press “Edit”.
2. Press the name of the product at the top of the table to rename the product.
3. Rename the product using the keyboard and press “OK”.
4. The new product name will display in the table.

69 HOW TO
“HOW TO” SETUP A PRODUCT BOUNDARY

3
2

6
8

UI
1. From the “Home Screen” select “Running Product Settings”.
2. Select the desired frequency range.
3. Edit product speed. See “HOW TO EDIT PRODUCT SPEED” for more details if needed, on
Pg.73
4. Press the “EZ” button.
5. Press the “Start Button”
6. Pass a single product through the aperture, then press the “Stop” button.
7. If the settings are acceptable select the “Green Check Box”.
8. The sensitivity slider is set to 94 as the default. In most cases no adjustment is necessary to
achieve desired sensitivity levels. The sensitivity slider increases to a maximum of 100 and a
minimum of 0.

Ensure the belt is running and the product you are setting up is nearby.

NOTE: The “Save Sensitivity” button under the sensitivity level allows you
to save the current setting as the sensitivity default, should the need arise.

70 HOW TO
“HOW TO” CHANGE/RUN A PRODUCT

1. From the “Product Setup” Screen select the product you wish to run.
2. Press the “Run Product” button.
3. The Home Screen will now be displayed with the new running product. UI

71 HOW TO
“HOW TO” EDIT PRODUCT SETTINGS

3 4

5 6

UI

7
1. Select “Product Setup”.
2. Select product you wish to edit and press the “Edit” button.
3. Edit product speed. See “HOW TO EDIT PRODUCT SPEED” for more details if needed, on Pg.73.
4. Select frequency range.
5. Select “Boundary Setup”.
6. Press to toggle between the rectangle boundary and the ellipse.
7. Press desired parameter value to alter the “boundary” shown by the blue rectangle (the boundary
rectangle will be blue while editing a non-running product, and the boundary rectangle will be green
while editing the running product). See “THE DETECTION BOUNDARY EXPLAINED” for more
information, on Pg.87

72 HOW TO
“HOW TO” EDIT PRODUCT SPEED

1 2

1. From the Product Settings screen, or from the New


Product setup wizard, press the current speed setting.
2. If automatic belt speed control is installed, select the
desired belt speed using the slider bar or numerical
entry box as shown.
UI
3. For a vertical gravity-fed system, the product speed is
calculated from the free-fall distance. Enter the Drop
Height, measured from the top surface of the sensing
head.
4. Otherwise, enter the physical product speed using the 3
numerical keypad. A tachometer is recommended to
get an accurate reading.

73 HOW TO
“HOW TO” SETUP REJECT TIMING

1 2

4
3

1. From the “Advanced Reject Settings Screen” make the appropriate selections based on
your product. Note that not all options may be available depending on the inputs and
UI
outputs that have been setup.
2. In this example an index device(i.e., photo eye) is NOT being used. Set the desired
“Travel” and “On Time”. The reject device on time(blue) will always be greater than or
equal to the detect time(red) regardless of the “On Time” setting. Examples of use would
be a stop belt or air blast.
3. In this example an index device(i.e., photo eye) IS being used CORRECTLY. Set the
desired “Travel” and “On Time”. “Off Time” is usually reserved for Pusher Arm devices.
The “Window”(green) opens at the end of the “Travel Time”. The index device(yellow)
must fire within this window. The index delay is used to delay the reject from firing until
it has passed the index device and is ready to be rejected.
4. In this example an index device(i.e., photo eye) IS being used INCORRECTLY. The index
device(yellow) did not fire within the window(green). Thus, the reject device did not fire.

Note: The index trace must be in the low state when no product is present. When product is
present, the index trace changes to a high state. This relationship can be set by selecting the
“Active State” at the Input Configuration screen. (see Pg.80)

74 HOW TO
“HOW TO” COPY TIMER SETTINGS

3 4

6
5
7
UI

Ensure you have selected and are “running” the product you wish to copy the timer from.

1. From the “Home Screen” select “Running Product Settings”.


2. Select “Reject Setup”.
3. Select “Clone” from the Advanced Options.
4. Press this option if you wish to copy all timers associated with this product.
5. Select product you wish to copy timer to.
6. Press this option if you wish to copy to all products.
7. Press “Clone” to initiate.

75 HOW TO
“HOW TO” PERFORM A BACKUP

1. From the “Home Screen” press


“Product Setup”.
2. Select Backup and press “OK”
3. Select appropriate drive to backup
to. If using a “USB Stick” select
UI “External Drive”.
3 4. Press “Backup”.
5. “System Backup Complete” will
display when finished. Press “OK”.

76 HOW TO
“HOW TO” SETUP A NEW USER

1. From the “Main Menu” select “HMI


Setup” then “User Management”.
2. Press the “New” button.
3. Input the new user’s name.
4. Select the user login level from the
dropdown. UI
5. Select the user language from the
dropdown.
6. Input desired password, confirm the
password, and press “Create”. 3

4
5

77 HOW TO
“HOW TO” SWITCH USERS

1. From the Task Bar press the User Login


button.
2. Select the User Name from the List and
enter the password.
3. Press “Log In”.
4. Verify User Login Name appears on User
UI Login button.

78 HOW TO
“HOW TO” SETUP AN OUTPUT DEVICE

3
1

1. From the “Main Menu” select “I/O Setup”


then “Output Configuration”.
2. Select the output that the “output device” is
wired to.
3. Select output device function. The “Reject”
output has limited functionality and is the
primary reject output. Reject and Relay 1-3 UI
are failsafe wired.
4. Enter a description for the output device.
5. Out 1-5 are solid state relays and are not
failsafe.
6. Select the active state (Normally
Open/Normally Closed) when using Out 1-
5.

79 HOW TO
“HOW TO” SETUP AN INPUT DEVICE

3
1

4 5

1. From the “Main Menu” select “I/O Setup” then “Input Configuration”.
2. Select the input that the “input device” is wired to.
UI 3. Select the device function (i.e., tachometer, overhead, etc.).
4. Enter a description for the input device.
5. Set the debounce. In most cases the 2 mS default is sufficient.
6. Select “Active State” for input device. High = 10-30V Low = 0-0.9V

80 HOW TO
“HOW TO” SETUP PRODUCT COUNTING

2 3
1
6

1. From the “Main Menu” select “I/O Setup” then


“Input Configuration”.
2. Select the input that the photo-eye is wired to.
Note: It is possible to use one photo-eye for two
functions (e.g., “Reject Index” and “Product
Counter”); in this case, the photo-eye must be wired
to two inputs on the IOC circuit board (e.g., “In3” UI
and “In4”).
3. Select “Product Counter” for the device function.
4. Enter a description if desired.
5. Set the debounce. In most cases, the 2 mS default is
sufficient.
7 6. Select “Active State” for the photo-eye. “Active
State” is state when the product is in front of the
8 photo-eye. High = 10-30V Low = 0-0.9V
7. When the above steps are completed, the
“Counters” block will be displayed on the home
screen. “Product” counts activations of the “Product
Counter” input; “Reject” counts actuations of the
primary reject output.
8. Both counts can be cleared by pressing the button
shown.

81 HOW TO
“HOW TO” SETUP A REJECT DEVICE

1. Ensure reject device and all associated devices (i.e., photo eye, tachometer, etc.) are
wired into the control. See Electrical Installation section.
2. Configure Input and Output Devices.
3. Configure “Advanced Reject Settings” page.
4. Setup reject timing.

UI
“HOW TO” SETUP AN INPUT DEVICE
Pg.80

“HOW TO” SETUP AN OUTPUT DEVICE


Pg.79

ADVANCED REJECT SETUP


Pg.65

“HOW TO” SETUP REJECT TIMING


Pg.74

82 HOW TO
“HOW TO” SETUP CONVEYOR RUNNING

1 3

5 4

1. From the “Main Menu” select “I/O Setup” then


“Input Configuration”.
2. Select the input that the conveyor status is
connected to on the IOC board (e.g., “In3”). UI
3. Select “Conveyor Running” for the device function.
4. Enter a description if desired.
5. Set the debounce. In most cases, the 2 mS default
is sufficient.
6. Select “Active State” as shown. High = 10-30V
Low = 0-0.9V.
7. Complete the wiring to the desired input between
the X8 and TB4 located on the Conveyor Control.
Use the diagram as a reference, it shows “IN3”
being connected as an example.

83 HOW TO
“HOW TO” SETUP INPUT/OUTPUT FOLLOWER
The Follower/Input Follower functionality allows a X8 digital output to mirror the state of a digital
sensor connected to a X8 digital input. This provides greater drive capability to a device, connected
to the digital output, that monitors the state of the sensor.

3 6
1

8
7
9
11
UI

10
1. From the “Main Menu” select “I/O Setup” then “Input Configuration”.
2. Select the input that the sensor will connect to. (e.g., “In7”)
3. Select “Follower” for the device function.
4. Enter a description if desired.
5. Set the debounce. In most cases, the 2 mS default is sufficient.
6. Select “Active State” for the sensor. High = 10-30V Low = 0-0.9V
7. From the “Main Menu” select “I/O Setup” then “Output Configuration”.
8. Select the output that will follow the state of the “Input Follower” input.
9. Select “Input Follower” for the output function.
10.Enter a description if desired.
11.Select whether the output will be normally open or normally closed.
12.Reference Pg.34 and Pg.32 for wiring the Input/Output follower. Use of the
internal power sources as shown in the examples is recommended. Some devices
connected to Out 1-5 may be sensitive to the inherent solid-state leakage
current, use Relay 1-3 in lieu of Out 1-5 if leakage current is an issue.

84 HOW TO
“HOW TO” PERFORM A VERIFICATION CHECK

Test Count.
Only shown
if Tests per
count is
2 greater than

1
3

UI
6
5
4

1. On the task bar press “Verify Now”.


2. Press the metal type you wish to test.
3. Pass the listed metal on the product through the aperture and press the
“Stop” button.
4. Select Pass, Fail, or Retry and repeat the process if necessary for the
other metals.
5. Detection Type indicates whether there is a detections or not. The “B”
matches the indicator placed in the reject log for boundary detections.
6. Press “Verification Complete” when all metals have been tested.

85 HOW TO
“HOW TO” EXPORT REPORT LOGS

USB connector

1. Ensure a USB drive is inserted into the USB


connector.
2. From the “Home Screen” select “Quality
Control”.
3. Select which Log you would like to view and
UI export.
4. Press export. You now have the option to
rename the file. Press “OK” after the “Done
exporting Log” window pops up.

CAUTION
Ensure the USB drive is removed, and the USB connector cap is
in place and locked (Pg.28), before any wash-down operation is
performed.

86 HOW TO
THE DETECTION BOUNDARY EXPLAINED

2
1. Phase adjustment(degrees). Should align with
product signal.
3 2. Length adjustment(uV). Should run parallel to
product signal length.
3. Width adjustment(uV). Should run parallel to
product signal width.
4 4. Shift about the length axis in parallel with
6 5
selected phase.
5. Shift about the width axis in perpendicular
with selected phase.
6. Detection Boundary shape selection. Default
is the rectangle.
UI
Rectangle

Ellipse

87 HOW TO
MAINTENANCE
INTRODUCTION
No periodic maintenance or adjustment of the metal detector is required. A verification check
at the beginning of every shift is recommended.

TROUBLESHOOTING
If metal detector false tripping occurs, refer to the information in the Installation sections of this
manual. For further assistance, please contact the factory.
In the event of equipment damage or malfunction, contact the factory for troubleshooting
steps, and to obtain spare parts.

CAUTION
To avoid injury or damage to the equipment, all electrical
maintenance on the metal detector is to be performed by
qualified service technicians authorized by Eriez Manufacturing
Company.

WARNING – HAZARDOUS VOLTAGE


Hazardous voltages are present in this equipment when
energized. All power sources must be isolated or disconnected
before accessing the inside of the enclosure.

CAUTION
A double pole breaker is to be installed between the metal
detector and the power source to allow for the metal detector to
be completely disconnected from the power source during
installation and maintenance. All lock-out tag-out procedures
and local safety codes are to be followed during metal detector
maintenance.

After any service is performed, verify that all protective earth connections are re-attached, and
the enclosure cover is re-installed, before restoring power to the equipment.
MAINT

CAUTION
For continued compliance with electrical safety standards, the
protective earth connection from the power source must be
connected directly to the protective terminal on the wall of the
enclosure. This is required to be the FIRST connection to the
terminal, and secured with a star lock washer and nut,
independent of any other connections to the terminal.

88
CLEANING
For proper metal detector operation, the following cleaning requirements must be met:
1. Material must not be allowed to fill the gap between the aperture and the conveyor slider
bed.
2. The aperture and conveyor should be free of contamination (especially metal).

Additional cleaning may be needed, based on the sanitary requirements/good manufacturing


practices of the customer's production environment.
The metal detector may be cleaned by wipe-down, compressed air, low-pressure wash-down, or
high-pressure wash-down, as desired. If liquids will be used for cleaning, ensure external USB
and/or Ethernet connectors are capped, or connected to appropriate IP rated cables. If high-
pressure water will be used, ensure the wash-down cover is in place over the display, to avoid
damage or unintended actuation of the touch screen.

CAUTION
Cleaning procedures may cause false trips of the metal detector,
resulting in actuation of any connected reject devices. Ensure
personnel and equipment are always clear from the path of the
reject devices. To avoid an unsafe condition or damage to
equipment, remove all power sources (including air supplies)
from the metal detector and reject devices prior to high pressure
wash down. Note: Vertical and Web Line Metal Detectors are
not rated for high pressure wash down.

CAUTION
When cleaning the metal detector surfaces, use appropriate
personal protective equipment (PPE) for any
physical/chemical/biological hazards that may exist due to the
end user’s production environment. Avoid contact with MAINT
contaminants on or around the metal detector. Pressure wash
and sanitize metal detector surfaces when maintenance is
required. Note: Vertical and Web Line Metal Detector are not
rated for high pressure wash down.

89 MAINT
OPERATING SYSTEM
You may order a copy of the operating system source code for your metal detector. Please
provide a written request including your name, company, address, e-mail address, and serial
number of the metal detector to the following:

Eriez Manufacturing Co.


ATTN: Legal Department - Intellectual Property Counsel
2200 Asbury Road
Erie, PA 16506

Please note that we may charge you a fee to cover the cost of performing this distribution.

90 MAINT
VERTICAL METAL
DETECTOR VALVE
ADDENDUM
VERTICAL METAL DETECTOR SAFETY

CAUTION
Tip over hazard. Do not move the equipment without appropriate
mechanical assistance. Follow all lifting and installation instructions
defined in this manual.

The vertical system with reject valves are rated for NEMA 4X.

The vertical metal detector comes in three (3) primary configurations as shown below:

Ceiling Mount Unit Floor Mount Unit Wall Mount Unit

VMD

92 VMD
LIFTING
Raise the unit by lifting from the underside of the plate. DO NOT lift from the head.

Lifting the unit improperly may damage the unit and void any warranty.

Two Lifting
Straps Used to
Balance Unit

Straps Passed
Under Plate
between Pipe
and Valve
Bracket

Example Lift Method: Ceiling Mount


VMD

93 VMD
LIFTING
Raise the unit by lifting from the underside of the plate. DO NOT lift from the head.

Lifting the unit improperly may damage the unit and void any warranty.

Two Lifting
Straps Used to
Balance Unit

Straps Passed
Under Plate
between Pipe
and Valve
Bracket

Example Lift Method: Floor Mount


VMD

94 VMD
LIFTING
Raise the unit by lifting from the underside of the plate. DO NOT lift from the head.

Lifting the unit improperly may damage the unit and void any warranty.

Two Lifting
Straps Used to
Balance Unit

Straps Passed
Under Plate
between Pipe
and Valve
Bracket

Example Lift Method: Wall Mount


VMD

95 VMD
INSTALLATION

MOUNTING
Ceiling Mount

Use 1/2” diameter bolts to secure the customer-provided vertical mounting apparatus to the
metal detector plate.

Ensure four (4) included shoulder washers are in place at each mounting point when mounting.

Shoulder washers required


for proper installation
and operation

VMD

96 VMD
INSTALLATION

MOUNTING
Floor Mount

Secure all four (4) feet to the floor using 9/16” bolts. Do not operate equipment unless ALL
FOUR feet are secured.

Mounting holes provided


on each foot

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97 VMD
INSTALLATION

MOUNTING
Wall Mount

Secure wall bracket to a stable wall using four (4) 5/8” bolts.

All four mounting bolts


must be installed before
operating the metal detector.

VMD
98

98 VMD
INSTALLATION

AIR SUPPLY
The reject mechanism is operated by an air supply. The connection
for air is located externally on the right-hand side of the unit. A Adjustment
quick release coupling is provided for connecting an air pipe of 1/4 Dial
NPT threads to the unit.
Pressure
An air regulator is located on the reject valve assembly, mounted Gauge
on a bracket. A minimum pressure of 90 psi (6.2 bar) is required
from the incoming air supply, up to a maximum of 150 psi (10 bar).

The output pressure from the air regulator is preset in the factory
to supply 80 psi (5.5 bar). Check the regulator’s gauge. If the
pressure gauge is displaying an incorrect pressure level, then it
should be adjusted. The air pressure must be set between 70 and
80 PSI to properly reject metal.

To do this, lift the regulators adjustment dial and turn it clockwise


to increase the pressure or counterclockwise to reduce the
pressure.
Drain
Regularly activate the drain valve to release any moisture that may Valve
have accumulated in the regulator.

WARNING
• The pressure applied to the system must not exceed 150 psi (10 bar).
• Do not block drain valve located at the bottom of the air regulator.
• The maximum operating temperature of the air regulator must not exceed 125 F.

PIPE CONNECTIONS
All pipe connections use Jacobs fittings.

All piping must be secured for proper operation of the equipment.

When the diverter flap is operating there is a danger of crushing injuries. With pipe sizes larger
than 3.15 inches (80mm) it is possible to reach into the diverter mechanism from the openings.
The installation arrangement must prevent any possibility of reaching into the diverter
mechanism.

VMD

99 VMD
MAINTENANCE

CAUTION
Moving parts can crush or cut. Lock out power and air supply before
servicing.

FREQUENCY
The reject valve should be inspected every 10,000 Rubber Flapper
Mounting Screws
rejects or monthly. NOTE: The flapper seals are
replaceable, while the flapper plates are not. Should Flapper
the flapper plates wear, the valve body assembly Plate
Rubber
must be replaced. Flapper

PROCEDURE
1. Remove air and turn off power to system.
Valve
2. Remove product flow pipe. Body

3. Visually inspect the rubber flap for wear.

4. Visually inspect the screws used to hold the


rubber flap in place.

5. Verify that the rubber flap is sealing in normal


and reject positions.

6. Visually inspect the unit to look for any binding


when moving the flap from normal to reject
positions.

PRESSURE MONITORING
Pressure switch is preset at factory. A fault will occur if air is not on, or air pressure is too low.
Consult factory for pressure switch adjustments.

REJECT CONFIRMATION
A proximity switch is located on the actuator. If the valve does not properly move during a
reject, a reject confirmation fault will occur. VMD

100 VMD
VERTICAL ACTUATOR SHOCK – 4”, 6”, 8” SYSTEMS

CAUTION
Moving parts can crush or cut. Lock out power and air supply before
servicing.

Introduction
The vertical metal detector system now ships with an actuator shock that reduces the amount of
vibration generated when the reject valve cycles after detecting metal. Reducing vibration
significantly reduces the possibility of false tripping the unit. Earlier shipments of the vertical
system may not have the actuator shock installed. On the 4”, 6”, and 8” systems the actuator is
installed on the reject side. On the 10” system a shock is installed on both ends of the actuator.
The 10” system also has two actuators installed.

To determine whether the shock is installed, reference the photos below. The photo on the left is
a unit without the shock. The reject setscrew is shorter and threaded completely to the end. The
photo on the right has the shock installed. The reject setscrew is longer and the last ¼” is not
threaded.

Reject
Shock

Reject
Setscrew

No shock on actuator Actuator shock installed


4”, 6”, 8” units (End of setscrew not threaded)

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101 VMD
VERTICAL ACTUATOR SHOCK – 4”, 6”, 8” SYSTEMS

Removing the set screw on 4”, 6”, and 8” units


If it’s desired to install the shock, please follow the instructions below for the removal of the set
screw and the installation of the shock into the actuator:
1. Remove air pressure from system.
2. Remove reject set screw nut
3. Remove the reject set screw.
4. Remove the sealing washer and O-ring from the set screw.

Quick
Exhaust
Setscrew
Nut
Setscrew
O-Ring

Reject
Setscrew

Setscrew Reject
Sealing Setscrew
Washer

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102 VMD
VERTICAL ACTUATOR SHOCK – 4”, 6”, 8” SYSTEMS

Installing Shock on 4”, 6”, and 8” units


If it’s desired to install the shock, please follow the instructions below for its installation into the
actuator:
1. Install O-Ring, sealing washer, and nut onto shock..
2. Screw the shock about one inch into the actuator, keep the hardware loose.

Shock The depth of the


Sealing shock into the actuator
Shock Washer sets the reject door position.
O-Ring

Shock Reject
Nut Shock

VMD

103 VMD
VERTICAL ACTUATOR SHOCK – 4”, 6”, 8” SYSTEMS

Adjusting shock on 4”, 6”, and 8” units


1. Note the position of the reject door and the door seal
2. As the shock is screwed into the actuator the door will raise up.
3. With the air off, push down on the door so the shock is compressed while adjusting the
shock position.
4. Set the shock to a position that the door seal is just starting to bend at the back of the
reject door.

Continued - next page.

Door
Seal

Reject
Door

CAUTION
Do not place any body part into the valve while air is supplied

VMD
104

104 VMD
VERTICAL ACTUATOR SHOCK – 4”, 6”, 8” SYSTEMS

Adjusting reject shock on 4”, 6”, and 8” units (Cont’d)


5. Once the door position is set push the O-ring against the actuator.
6. Push the sealing washer against the actuator.
7. Tighten the shock nut while holding the shock in position with an Allen wrench
8. Apply air pressure to the system.
9. The air pressure should be set between 70 and 80 psi.
10. When the air is applied, the door should return to the good product position.
11. Turn off the metal detector, the door should move to the reject position, verify proper
door operation, adjust shock as needed.
12. Turn on the metal detector and test the system.

Tighten shock
hardware

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105 VMD
VERTICAL ACTUTATOR SHOCKS - 10” SYSTEM
Introduction:
1. The 10” vertical system uses two actuators one on each side of the valve.
2. Each actuator uses two shocks, one for the reject and one for the return.
3. The reject shocks are next to the quick exhausts.
4. The return shocks are on the opposite side away from the quick exhausts.
5. Remove air pressure from the system before performing any service.

Reject
Shock
Quick
Exhaust

Actuator

Return
Shock

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106 VMD
VERTICAL ACTUTATOR SHOCKS - 10” SYSTEM

Removing and Replacing Shocks


If it’s desired to replace the actuator shocks please follow the instructions to remove the existing
shocks:
1. Remove air pressure from system.
2. Remove shocks from actuator.
3. Remove the nut, sealing washer and O-ring from each shock removed.

Shock
Sealing
Shock Washer
O-Ring

Shock
Shock
Nut

VMD

107 VMD
VERTICAL ACTUTATOR SHOCKS - 10” SYSTEM

Replacing reject shocks (Cont’d)


1. Install the O-ring, sealing washer and nut onto the shock.
2. Screw the shock about an inch into the actuator, keep the hardware loose
3. Start with one of the two reject shocks.
4. Adjust one reject shock until the door is in the proper position (See: Adjusting reject
shock on 10” units).
5. Once the first shock is set adjust the second reject shock to match its position.
6. The goal is for both shocks to resist the door equally.

Replacing return shocks (Cont’d)


1. Install the O-ring, sealing washer and nut onto the shock.
2. Screw the shock about an inch into the actuator, keep the hardware loose
3. Start with one of the two return shocks.
4. Adjust one reject shock until the door is in the proper position (See: Adjusting return
shock on 10” units).
5. Once the first shock is set adjust the second reject shock to match its position.
6. The goal is for both shocks to resist the door equally.

The depth of the


shock into the actuator
sets the reject door position.

VMD

108 VMD
VERTICAL ACTUTATOR SHOCKS - 10” SYSTEM

Adjusting reject shock on 10” units


1. Note the position of the reject door and the door seal
2. As the shock is screwed into the actuator the door will raise up.
3. With the air off, push down on the door so the shock is compressed while adjusting the
shock position.
4. Set the shock to a position that the door seal is just starting to bend at the back of the
reject door.

Door
Seal

Reject
Door

CAUTION
Do not place any body part into the valve while air is supplied

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109 VMD
VERTICAL ACTUTATOR SHOCKS - 10” SYSTEM
Adjusting return shock on 10” units (Cont’d)
1. Push the door to the return position.
2. Adjust the door so the return door seal is just under the valve top.
3. Start with one of the two return shocks
4. Adjust one return shock until the door is in the proper position.
5. Once the first return shock is set, adjust the second return shock to match its position.
6. The goal is for both shocks to resist the door equally.
7. Once the door position is set push the O-ring against the actuator.
8. Push the sealing washer against the actuator.
9. Tighten the shock nut while holding the shock in position with an Allen wrench.

CAUTION
Do not place any body part into the valve while air is supplied

VMD

110 VMD
VERTICAL ACTUTATOR SHOCKS - 10” SYSTEM
Testing shocks on 10” units (Cont’d)
1. Insure all four shocks are set and secure.
2. Apply air pressure to the system, the air pressure should be set between 70 and 80 PSI.
3. When air is supplied, the door should move to the good product position.
4. Turn off the metal detector, the door should move to the product reject position.
5. For each position verify proper door position, adjust shocks as needed.
6. Turn on the metal detector and test the system.

VMD

111 VMD
Headquarters | 2200 Asbury Road | Erie, PA 16506
814.835.6000 | http://www.eriez.com | [email protected]

©2023 Eriez Manufacturing Co. All rights reserved


Eriez and Eriez Magnetics are registered trademarks of Eriez Manufacturing Co, Erie, PA
Note: Some safety warning labels, or guarding may have been removed before photographing this equipment.

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