Eriez Metal Detector Reference Guide
Eriez Metal Detector Reference Guide
REFERENCE GUIDE
CAUTION
The metal detector is heavy. Do not lift nor support the metal
detector by hand/manually.
CAUTION
If you have a pacemaker or other implanted medical device, please
consult your doctor before using this product. Electromagnetic
waves can interfere with the operation of your pacemaker or other
medical devices.
CAUTION
Metal detectors emit electromagnetic fields, which may interfere
with some pacemakers or other implanted medical devices. The end
user bears the responsibility to determine if the emitted
electromagnetic fields will affect employees with medical devices. If
you have an implanted medical device, please consult your doctor
before being in the vicinity of the metal detector during operation.
1
CAUTION
For continued compliance with electrical safety standards, the
protective earth connection from the power source must be
connected directly to the protective terminal on the wall of the
enclosure. This is required to be the FIRST connection to the
terminal, and secured with a star lock washer and nut, independent
of any other connections to the terminal.
CAUTION
To avoid injury or damage to the equipment, only qualified service
technicians are to install the metal detector at customer sites in
accordance with local safety codes.
CAUTION
To avoid injury or damage to the equipment, all electrical
installations are to be performed by qualified and competent
personnel authorized by Eriez Manufacturing Company. All electrical
installations are to be in compliance with local safety codes. Ensure
that all materials used in the installation of the equipment are
suitable and appropriate for purpose.
CAUTION
An external disconnect switch labeled “Metal Detector” must be
installed near the metal detector to allow the metal detector to be
completely disconnected from the power source during installation
and maintenance. All lock-out tag-out procedures and local safety
codes are to be followed during metal detector installation and
maintenance.
2
CAUTION
To avoid injury or damage to the equipment, all electrical
maintenance on the metal detector is to be performed by qualified
and competent service technicians authorized by Eriez
Manufacturing Company.
CAUTION
The X8 metal detector is not designed nor intended for operation in
environments classified as hazardous locations/zones. Do not
operate the X8 metal detector in areas where the possibility of
explosions or fires exists.
CAUTION
Cleaning procedures may cause false trips of the metal detector,
resulting in actuation of any connected reject devices. Ensure
personnel and equipment are clear from the path of the reject
devices at all times. To avoid an unsafe condition or damage to
equipment, remove all power sources (including air supplies) from
the metal detector and reject devices prior to wash down.
CAUTION
For installations where the metal detector control screen presents
ergonomic challenges or unsafe viewing conditions, it is
recommended that a remote display be used to eliminate these
issues.
CAUTION
The metal detector will start automatically when power is restored
after a power interruption. All external components controlled by
relays within the metal detector control will also complete their
cycle when the metal detector is re-energized. The end user must
determine if a hazard exists and install the proper safety precautions
and protocol to ensure that an injury does not occur in the event of
a power interruption.
3
CAUTION
When cleaning the metal detector surfaces, use appropriate personal
protective equipment (PPE) for any physical/chemical/biological
hazards that may exist due to the end user’s production
environment. Avoid contact with contaminants on or around the
metal detector. Pressure Wash and sanitize metal detector surfaces
when maintenance is required.
EXPLANATION OF SYMBOLS
Cautionary information
Pinch Point
4
Handling Pg.7
Basic lifting and moving instructions
Specifications Pg.9
Basic product specifications and safety information
Mechanical Pg.13
Mechanical installation instructions
Electrical Pg.23
Electrical Installation Instructions
Maintenance Pg.88
Maintenance and cleaning
5
6
HANDLING
RF INTERFERENCE
Radio Frequency (RF) emissions have been tested to the requirements of FCC 47CFR
Part 15B, FCC 47CFR Part 18, and CISPR 11/EN 55011 (Class A, Group 1). The Eriez
X8 Metal Detector generates an electromagnetic field, which has the potential to
escape. This field may interfere with nearby radio frequency equipment.
HANDLING INSTRUCTIONS
DO NOT LIFT THE METAL DETECTOR BY INSERTING ANYTHING INTO OR
THROUGH THE TUNNEL.
The inner surface of the tunnel protects the precisely tuned electronic circuit and
internal parts. The tunnel liner also protects the internal parts against water damage.
The integrity of this liner and seal must be maintained. Any damage or distortion to this
surface caused by handling will invalidate the warranty.
When handling, keep the metal detector on the shipping pallet as long as possible.
WHEN REMOVING THE DETECTOR FROM THE SHIPPING PALLET, LIFT ONLY ON
THE DETECTOR HOUSING SURFACES OR SUPPORTING FEET. DO NOT LIFT BY
THE CONTROL HOUSING THAT PROTRUDES FROM THE BODY OF THE METAL
DETECTOR.
If possible, lift the metal detector by using a crane and soft nylon slings running under
the entire metal detector housing as seen below. See Vertical Metal Detector with
Valve Addendum at the end of this reference guide Pg.91 for information concerning
vertical metal detectors.
7
Larger metal detectors may have eyebolts preinstalled at the factory. When handling
with the eyebolts ensure loads are never applied perpendicular to the shank of the
eyebolts; they will break.
CAUTION
The metal detector is heavy. Do not lift nor support the metal
detector by hand.
Never weld any attachment to the metal detector. Do not attempt to drill and/or tap
the metal detector for lifting or mounting attachments.
8 HANDLING
SPECIFICATIONS
EQUIPMENT DESCRIPTION
The Eriez X8 Metal Detector is a balanced coil metal detector used to detect metal
contaminants/foreign objects in material(s) passed through the aperture.
The X8 Metal Detector will operate from AC supply voltages over the range of 100 to 240 VAC
RMS, 50 or 60 Hz. Mains supply voltage fluctuations shall not exceed ±10% of the nominal
value.
EQUIPMENT CLASSIFICATION
The X8 Metal Detector is specified for the following categories:
- Class 1 equipment requiring a protective ground conductor.
- Installation Category (Overvoltage Classification) II
- Pollution Degree 2
MAXIMUM DEMAND
The internal electronics require 60 VA to operate. The power available for external loads
(powered from the internal source) is 1250 VA and is limited to 5 amps of current by CB2.
Maximum demand will be 1310 VA.
OUTPUTS
There are nine total outputs, each with one set of contacts. There are four programmable “Form
C” (NO-C-NC) relay outputs rated at 5A (due to PCB trace width) up to 250 VAC, 30 VDC each.
- Reject (K1)
- Relay 1 (K3)
- Relay 2 (K2)
- Relay 3 (K4)
All four relays are fail-safe wired; if power is lost, the relays will switch to the activated position.
NOTE: If the power at L1B and L2B is used to power the relays, its maximum available current
is 5A, and the voltage will be equal to that applied at L1 and L2 on TB3.
9
Power at L1B and L2B passes through the circuit breaker switch located on the left side of the
control housing. There are five programmable “Form A” (SPST-NO) solid state relay outputs
rated at 500mA up to 40 VDC.
- Out 1 (K9) - Out 3 (K7) - Out 5 (K5)
- Out 2 (K8) - Out 4 (K6)
These five outputs can be wired as NPN or PNP. The output can be set to NO or NC under
normal running conditions.
SPECS
REJECT
Reject (K1) is the primary reject device output. It must run via Reject Timer or Overhead A-B
when used. All reject log information is based on Reject Timer.
RELAY 1-3
Relay 1(K3), Relay 2 (K2), and Relay 3 (K4) are fully programmable and may use any of the four
reject timers. They also may use Overhead A-B or be used as a fault or warning output. See
Pg.51 - Pg.52 for details regarding I/O configuration.
OUT 1-5
Out 1 (K9), Out 2 (K8), Out 3 (K7), Out 4 (K6), and Out 5 (K5) are fully programmable and may
use any of the four reject timers. They also may use Overhead A-B or be used as a fault or
warning output.
TIMERS
There are four independent reject timers. Each reject timer has its own travel (delay) time and
reject (duration) time in the range of 0 to 60 seconds or 0 to 1200 tachometer pulses. Each
reject timer runs based on time or tachometer for both travel and duration time. Only Reject
Timer can use reject confirmation, a reject index device or be configured for manual reset.
FAULT
All outputs except Reject (K1) can be configured as a fault output.
WARNING
All outputs except Reject (K1) can be configured as a warning output.
10 SPECS
OVERHEAD A-B
Overhead A-B runs via Reject Timer and is used for an overhead pusher arm. It can be setup to
reject on one or both sides of the conveyor. It can also be setup to always return to the same
side of the conveyor when actuated. The functionality of Overhead A-B is based on the
hardware used. Additional information on how to setup Overhead A-B is in the wiring section of
this manual.
INPUTS SPECS
The X8 Metal Detector has eight configurable inputs that can be set to “Active High” or “Active
Low”.
Input Voltage
-“High” = 10 to 30 VDC
-“Low” = 0 to 0.9 VDC
Input Impedance = 2.8kΩ
Current Requirement = 3 to 10 mA
TACHOMETER INPUT
Voltage, Current, and Impedance specifications same as above.
Frequency: 50Hz (determined by number of poles on Tachometer and maximum belt speed)
Minimum pulse width = 0.005 seconds (5 milliseconds)
STORAGE TEMPERATURE
-10° C (14° F) to 80° C (175° F)
11 SPECS
RELATIVE HUMIDITY
0 TO 95%
For gravity-fed vertical metal detectors, product velocity is determined by free-fall distance.
The maximum free-fall distance is dependent on the system design, especially the distance
between the sensing head and reject valve. The standard vertical system is designed for a max
Drop Height of 19 in (48 cm) above the sensing head.
ENCLOSURE
The standard enclosure is rated NEMA 4X and IP69 which will withstand the high-pressure
wash-down standard of 80° C (176° F) water at 100 bar (1450 psi).
12 SPECS
MECHANICAL INSTALLATION
X8 Metal Detectors are manufactured to very stringent quality standards to ensure that they
will provide years of trouble-free service. To achieve this trouble-free service, the installer must
follow the installation procedures outlined in this manual. The details of these procedures are
important and must be followed precisely for proper metal detector operation.
Metal detectors are extremely sensitive to very small changes in the electrical and physical
environment. Unstable operation is possible if installed incorrectly. Metal detectors are
sensitive to excessive vibration and may generate a false reject signal when the conveyor starts
and stops. These problems can be prevented with proper installation techniques.
Please read all instructions prior to using the metal detector. Problems caused by improper
installation techniques are not covered under warranty. Time invested in proper installation will MECH
be worthwhile and will provide trouble-free startup and continued reliable service.
CAUTION
To avoid injury or damage to the equipment, only qualified service
technicians are to install the metal detector at customer sites in
accordance with local safety codes.
INTRODUCTION
The metal detector contains several components which must be physically mounted to a
conveyor or suitable stand. These include the sensing head, the control (if remote), and other
devices such as a tachometer. Most X8 Metal Detectors sensing heads have an integral control,
thus simplifying installation and wiring.
The sensing head contains the coils and main electronics. The head must be installed so that the
products being inspected can pass through the aperture in a consistent and controllable
manner.
13
It is vital that the sensing head be protected from excessive vibration, physical abuse,
electromagnetic interference, static electricity, and corrosive materials. The conveyor belt,
chute, or other conveyance device must not contact the metal detector aperture.
Utilizing the control remotely requires that it be mounted to a convenient surface with minimal
vibration. It should also be easily accessible in the event an adjustment is necessary. The control
enclosure is fitted with mounting tabs that must be isolated to prevent electrical current loops.
HANDLING
The metal detector must be handled with care during installation. Refer to the Handling
Instructions for more information.
CAUTION
For installations where the metal detector control screen presents
ergonomic challenges or unsafe viewing conditions, it is recommended
that a remote display be used to eliminate these issues.
14 MECH
1.5x H
1.5x H
MECH
1.5x H
15 MECH
Likewise, the cross-members of the conveyor framework represent possible break points. Over
time, these connections can work loose or corrode and cause “make and break” connections
due to vibration. The interruption or change of the current is a source of electromagnetic
interference detectable by the metal detector.
Head Pulley
Return Idler
MECH
Electromagnetic Field
Bearings
Tail Pulley
16 MECH
The method shown in Figure 5 requires machining the end of the shaft to a smaller diameter to
allow space for a nylon plastic sleeve. The outside diameter of the sleeve is the same as the
inside diameter of the bearing. This sleeve breaks the electrical connection between the bearing
and the shaft, thus permanently preventing current flow. WARNING: Do not cut through the
sleeve when tightening the bearing set screw.
Pulley or Idler
Nylon Insulator
Figure 6 shows a method of insulating the complete bearing block from the conveyor frame.
This requires drilling the bolt holes through the bearing block to a diameter large enough to MECH
accept an insulating shoulder washer. The bearing block should also be insulated from the
conveyor frame with non-metallic insulators extending across the base of the block.
Insulator Material
(Neoprene or Fiberglass)
Figure 7 shows the method recommended by Eriez; this is also the simplest method. It requires
the bearing block on the end opposite the motor to be replaced with a plastic/non-metallic one.
17 MECH
Non-metallic/Plastic Bearing Block
MECH
All three insulating methods are reliable. However, it only takes a small metal shaving or burr to
cut through and short-circuit the insulators. A check of the integrity of the insulation with an
ohmmeter will ensure everything is correctly installed. Insulating either end of the shaft will
prevent current loops but will also prevent testing with an ohmmeter. For this reason, isolating
both ends during testing is recommended.
Build-up of a static electric charge on the conveyor belt can also cause false tripping. A static
charge can build up on pulleys or idlers that are insulated on both ends. To prevent this build-up
and subsequent false tripping, the insulation must be modified to ensure a ground. After the
integrity of the insulators is checked with an ohmmeter, one end of each shaft should be
electrically reconnected to the conveyor frame. If the sleeve insulating method has been used,
the setscrew of one of the bearings should be extended to make contact with the shaft. This
may require drilling a small hole through the sleeve and inserting a sharp pointed setscrew. If
the bearing block insulating technique has been used, simply remove one of the shoulder
washers on one end of the shaft. If using the plastic bearing block method, the opposite bearing
block is metallic and grounded already. The integrity of the insulators can easily be rechecked
when using any of the three methods.
NOTE: If a drive pulley is powered by a metal chain, it is not necessary to remove the insulators
on either end of the shaft as described above. The metal drive chain will bleed off any static
charge that may accumulate on the pulley. If a non-metallic belt drive is used, insulate the
conveyor pulley on the side opposite the drive motor.
18 MECH
PERMANENT CURRENT LOOPS
Permanent conduction paths (i.e., cross members) in the conveyor frame should be welded
securely to provide a reliable path for any current that may be created. Bolted construction may
eventually degrade and is not recommended unless designed and executed by experts in metal
detector conveyor construction. Any conduction path that is to remain removable, or that
cannot be welded or permanently bolted, must be electrically isolated from the conveyor frame.
Figure 8 shows a conveyor frame properly modified for a metal detector installation. Notice that
possible breaks in the current paths no longer exist, and the only current loops in the conveyor
frame are running through a permanently welded connection. These current loops will be
constant and therefore will not cause false detections.
Head Pulley
MECH
Return Idler
Electromagnetic Field
Metal
Insulated Detector
Bearings
Tail Pulley
Figure 8: Properly modified conveyor frame for metal detector installation
SUPPORTING STRUCTURE
The structure that supports the metal detector sensing head must be strong, rigid, and as free
from vibration as possible. Electronically, the metal detector can be configured to ignore most
vibration. Improved sensitivity can be obtained by preventing mechanical vibration from
reaching the detector head.
19 MECH
Four insulating mounting feet are supplied with the metal detector. These mounting feet must
be used to ensure proper operation (Figure 9). All four mounting feet must sit flat on the
supporting structure. Do not draw the feet down to the structure by tightening the mounting
bolts, as this will put uneven stresses on the sensing head shell which in turn may cause
instabilities in operation. If the mounting feet do not rest flat on the supporting structure,
shim with appropriate washers until supported evenly.
Belt
MECH
Metal Detector
Conveyor Insulating
Frame Mounting
Foot
Supporting
Structure
SS Washer
SS M8-1.25 Bolt
(M10 for larger units)
NOTE: Only the insulating mounting feet and electrical connections should contact the
sensing head. Conduit attached to the metal detector sensing head should utilize plastic
fittings (refer to Electrical Installation).
20 MECH
BELTS AND BELT SPLICES
The metal detector’s sensing head cannot be disassembled to be fitted around an endless
conveyor belt. The conveyor must be designed to return the belt through the aperture, or the
belt must be cut and spliced (non-metallic) back together. Splicing the belt with lacing or clamps
is not recommended since foreign materials tend to collect at the joint and may eventually
cause false detections.
A proven, trouble free choice for metal detector conveyor belts are modular plastic conveyor
belts. Eriez recommends and uses this option as they are easily maintained, and faulty sections
can be changed out quickly. Conductive plastic components, belts, and metallic hinge pins or
rods must be avoided. Vulcanized belt splices are the most reliable and are recommended for
continuous belt applications where plastic chain cannot be used (Figure 10). If the belt is single-
ply, the finger splice configuration should be used. If the belt is multi-ply, a diagonal bevel or
step splice configuration is recommended.
MECH
Finger Splice Step/Finger Diagonal Bevel Straight Bevel
Single-Ply Splice Two- or Step Splice or Step Splice
Ply
Not
Preferred for Recommended
Not Recommended
Apertures for All
under six Apertures
inches high
Figure 10: Conveyor belt choices
NOTE: During all splicing, it is absolutely necessary to ensure that no foreign material
(especially metal) is trapped within the splice. If metal is trapped in the splice, the detector will
trip each time the splice passes through the aperture. Since the metal is trapped inside the
splice, it cannot normally be located and removed without ruining the belt.
21 MECH
CONVEYOR SLIDER BED
The conveyor belt must be supported as it travels through the metal detector. This is
accomplished by providing a stationary slider bed, which must be capable of holding the belt off
the aperture liner when fully loaded. The slider bed must not touch the aperture liner.
The slider bed should be made of static-resistant non-metallic material. Anti-static UHMW and
phenolic are acceptable choices. Eriez has designed and incorporated a static-dissipative food
grade plastic slider bed into our standard and custom metal detector conveyor systems. Most
solid plastics cannot be used because these materials tend to generate static electricity as the
conveyor belt slides across. “Static-resistant” plastics that incorporate metallic particles cannot
be used.
PRODUCT POSITION
The product should always be guided through the center of the aperture, both vertically and
horizontally. The product must be centered regardless of the method of conveyance through
MECH
the metal detector (i.e., conveyor, chute, or vertical pipe). If the same metal detector will be
used to inspect multiple products with differing sizes, design the system to center the largest
product in the aperture. In such a case, be aware that the sensitivity of the detector to metal of
a particular size and type may vary with the product position and may require different detector
settings for the different product sizes and positions in the aperture.
22 MECH
ELECTRICAL INSTALLATION
INTRODUCTION
CAUTION
Electrical installation should be performed only by trained
electrical service personnel, authorized by Eriez. Installation
wiring should conform to National Electrical Code, or other
applicable standards as required by local regulations.
All electrical connections are made within the control enclosure. Figure 12 (Pg.29) shows the
IOC PCB and the electrical connections to the circuit board. For convenience, connections are
pull-apart terminal blocks. The pull-apart feature allows the connections to be made outside the
enclosure and then snapped back in place. Figures 13-15 (starting on Pg.30) show example
connections for input/output devices and power connections to the metal detector.
POWER SOURCE
CAUTION
An external disconnect switch labeled “Metal Detector” should
be installed near the metal detector to allow for interruption of
the power to the metal detector for service or installation. In
240 VAC systems this switch should interrupt both sides of the
line. This switch should include a provision to lockout the
switch for service and maintenance. The metal detector must
not be positioned in a way that makes it difficult to operate the
disconnect switch.
23
The wiring from the mains supply panel to the metal detector should be a minimum of 14 AWG
and should include a dedicated earth ground wire for safety and proper operation of the metal
detector. The power wiring should be run in a dedicated conduit. The best insurance against
electrical noise and false tripping is to run a separate circuit to the metal detector from the main
power bus. This circuit should be free of all loads except the metal detector. If this is
impractical, reliable operation can often be obtained by powering the metal detector from a
“clean” lighting or instrument circuit. This circuit must be free of inductive loads such as motors,
solenoids, and motor starters. If the metal detector must be powered by a less than favorable
source, a constant voltage transformer with harmonic neutralization can be used to eliminate or
reduce false tripping caused by line noise. This transformer should be mounted within 3-5 feet
(1 to 1.5 meters) of the metal detector.
The power source is connected to terminals L1 and L2. L1 and L2 are connected through
auxiliary circuit breaker 2 to terminals L1B and L2B on the circuit board. These terminals are
intended to be conveniently available to the user to power various pieces of auxiliary
equipment. The circuit breaker has limited capacity as indicated in the specifications. If a piece
of auxiliary equipment requires power in excess of the circuit breaker capacity, the auxiliary
equipment must be controlled from an intervening relay and powered from a separate source.
Main Circuit Breaker 1 protects the metal detector electronics. It is located on the right side of
the control door inside the control housing.
ELEC
CAUTION
L1B and L2B are not disconnected by Main Circuit Breaker 1.
They are disconnected by Auxiliary Circuit Breaker 2.
The metal detector power source must contain a reliable ground (earth) connection. It must be
connected to the protective earth terminal of the metal detector. The metal detector should be
grounded at one point through the power supply ground wire. No other ground connections are
permitted, including mounting hardware and conduit.
CAUTION
For continued compliance with electrical safety standards, the
protective earth connection from the power source must be
connected directly to the protective terminal on the wall of the
enclosure. This is required to be the FIRST connection to the
terminal, and secured with a star lock washer and nut,
independent of any other connections to the terminal.
24 ELEC
The metal detector is equipped with electronic filter circuits to reduce incoming electrical noise.
Inductive loads sharing the same power circuit usually create noise. Although there are filters,
there is a limit to what the metal detector can withstand without false tripping.
CAUTION
Verify input power requirements before making any connections.
The X8 Metal Detector has four mechanical and five solid state relays, for a total of nine
programmable outputs, each with one set of contacts.
ELEC
There are four programmable “Form C” (NO-C-NC) output relays rated at 5A up to 250 VAC or
30 VDC each. These relays are wired as fail-safe. If the power at L1B and L2B is used to power
the relays, its maximum available current is 5A and the voltage will be equal to that applied at
L1 and L2 on TB3. Power at L1B and L2B passes through Auxiliary Circuit Breaker 2, which is
located on the left side of the control door. Connect to L1B and L2B only if the voltage and
current ratings are compatible with the auxiliary device to be used.
Reject (Relay K1) has one set of “Form C” (NO-C-NC) contacts. It is located at terminals 1, 2,
and 3 on TB1. “Reject” is the primary reject device output. “Reject” must run via Reject Timer or
Overhead A-B when used. All reject log information is based on Reject Timer only. Reject Timer
is controlled using the “Reject Setup” screen which is found on the Running Product Settings
page.
Relay 1 (Relay K3) has one set of “Form C” (NO-C-NC) contacts. It is located at terminals 7, 8,
and 9 on TB1.
Relay 2 (Relay K2) has one set of “Form C” (NO-C-NC) contacts. It is located at terminals 10, 11,
and 12 on TB2.
Relay 3 (Relay K4) has one set of “Form C” (NO-C-NC) contacts. It is located at terminals 16, 17,
and 18 on TB2.
25 ELEC
There are five programmable “Form A” (SPST-NO) solid state relays each rated at 500mA up to
40 VDC. These relays can be wired as NPN or PNP. The output can be set to NO or NC under
normal running conditions. If +24V is used to power the relays, the maximum current available
is 2A. This current rating is controlled by a resettable fuse (F1). Only connect +24V if the
voltage and current ratings are compatible with the auxiliary device being used.
NOTE: Terminals 23, 33, and 43 are DC common. Since the metal detector is grounded only by
the input power supply ground, these terminals must not be connected to earth ground by an
auxiliary device.
Out 1 (Relay K9) has one set of “Form A” (SPST-NO) contacts. It is located at terminals 24 and
26 on TB4.
Out 2 (Relay K8) has one set of “Form A” (SPST-NO) contacts. It is located at terminals 25 and
26 on TB4.
Out 3 (Relay K7) has one set of “Form A” (SPST-NO) contacts. It is located at terminals 27 and
29 on TB4.
Out 4 (Relay K6) has one set of “Form A” (SPST-NO) contacts. It is located at terminals 28 and
29 on TB4.
Out 5 (Relay K5) has one set of “Form A” (SPST-NO) contacts. It is located at terminals 30 and
31 on TB4.
ELEC
Relay 1 - Relay 3 and Out 1 - Out 5 are fully programmable and may use any of four reject
timers or Overhead A-B. They can also be used as a fault or warning output. Relay 1- Relay 3
and Out 1- Out 5 are controlled using the “Reject Setup” screen which is found on the Running
Product Settings page.
RELAY NOTES
If switched power is needed for an external device in excess of the 5A 240VAC source or the
2A 24VDC source, it must be supplied from an external source using an auxiliary relay. The
voltage and ampere ratings for devices switched by the relays should not exceed the relay
ratings.
INPUTS
IN 1 – IN 8 are bi-directional opto-coupled inputs, which can be configured for several different
functions described in the following pages. Electrical requirements are listed in the
Specifications section.
NOTE: Terminals 23, 33, and 43 are DC common. Since the metal detector is grounded only by
the input power supply ground, these terminals must not be connected to earth ground by an
auxiliary device.
26 ELEC
TACHOMETER INPUT
Applications having variable speed product flow and requiring automatic reject timing use this
input. A tachometer is used to allow the metal detector control to monitor product speed and
reject according to the distance the product has traveled rather than according to elapsed time
since detection. (Note: a “Tachometer Fault” occurs if the input does not receive pulses from
the tachometer for a period, defined on the “Advanced Reject Settings” screen.)
REJECT INDEX
The metal detector can be used to scan and automatically reject packages. In this application a
reject index is used to sense the location of the package so it can be reliably rejected. The
device can be a mechanical switch, photo-eye, or any other device that is capable of precisely
locating the package.
REJECT CONFIRMATION
The reject confirmation input is used to monitor the function of the reject device. It is usually a
limit switch attached to the reject device that indicates it is functioning. For example, if you
were using a pusher bar, the reject confirmation switch would be wired to the reject
confirmation input and positioned in such a way that it closes as the pusher bar reaches
maximum extension.
ELEC
REJECT RESET
The metal detector has four timers, one of which is a “Reject Timer” connected to the “Reject
Relay”. The Reject Timer has the option of being set to either manual or automatic reset mode.
Manual Reject Reset is typically used for a stop belt reject. When the Reject Timer is set to
manual reject reset and a rejection occurs, a password protected button will appear at the
bottom center of the screen to reset the metal detector. Another option is to wire a reject reset
button to one of the eight input connections to reset the timer. Typically, a momentary push-
button switch is used for this purpose. The logic can be set to either NO or NC and the specific
input selected. When either manual reset is performed, the Reject Relay will be reset.
PRODUCT COUNTER
A photo-eye or limit switch can be used to detect and count each package that passes through
the metal detector. The product count is displayed on the Home screen. Note that a single
physical device (e.g., photo-eye) can be used for product counting and for the reject index; in
this case the photo-eye output should be connected to two inputs on the metal detector, one
configured as Reject Index, and another as Product Counter.
27 ELEC
AIR PRESSURE FAILURE
This input configuration can be used to provide an “Air Pressure Failure” fault or warning when
the air supply is lost. Connect a pressure switch to the reject devices’ air supply and configure
the input to be active when air pressure is less than the required value.
CONDUIT
Wiring to and from the metal detector should be routed through conduit. High voltage wiring
for the power supply and reject devices should not be in the same conduit as low power sensor
wiring (i.e., tachometer and reset switch). Keep all metal detector wiring separate from electrical
supplies carrying heavy or switched loads. This is especially important for variable speed motor
control wiring. Interference from electrical noise can be greatly decreased by following these
guidelines. The use of metal conduit has the potential to create a ground path unless plastic
fittings are used to attach the conduit to the metal detector housing. Always use a plastic fitting
for this purpose to avoid potential false trips.
POWER SWITCH
The on-off circuit breakers/switches located inside the control enclosure are intended to be a
service convenience only. It is recommended that the metal detector always remain ON to
provide optimum performance. This also enhances the longevity of the electronic components.
ELEC
USB, ETHERNET CONNECTORS
A USB connector (for exporting report logs) and optional Ethernet connectors are located on
the bottom of the control. These connectors are rated for wash-down, when the cap is installed
and locked, or a matching wash-down rated cable is installed and locked. Before installing the
cap (or cable), ensure the rubber O-ring is in place.
Cap O-ring
28 ELEC
FIGURE 1: TERMINAL CONNECTIONS
B
A B
ELEC
29 ELEC
DOME LIGHT WITH BUZZER
1. The dome light is rated IP69.
2. The dome light only shows one color at a time.
a. The dome light uses a priority hierarchy.
b. The Reject, typically blue, has the highest priority.
c. The Fault, typically red, has the second priority.
d. The Warning, always yellow, has the third priority.
e. The Ready status, always green, has the lowest
priority.
f. The red and blue are interchangeable for
customers that require a red reject, through the
output screen.
3. The buzzer is independent of the lights.
4. The dome light part number is P/N 831930.
5. The cable for the dome light is P/N 831931.
Figure 13: Dome light with buzzer
ELEC
30 ELEC
DOME LIGHT OUTPUT SETUP
ELEC
31 ELEC
ELEC
32 ELEC
ELEC
33 ELEC
MENU MAP
PASSWORD LEVEL HIERARCHY
E – Engineer = 4444
S – Supervisor = 3333 O
Q – Quality Control = 2222 Pg.35
O – Operator = 1111 Task Bar
O
Pg.39
Main Menu
O O E O S O
Pg.40 Pg.41 Pg.42 Pg.43 Pg.44 Pg.46
Home Product Setup I/O Setup HMI Setup Diagnostics About
O S Q Q O E
Pg.47 Pg.49 Pg.54 Pg.55 Pg.56
Quality Pg.57
Product Display User User
Control Preferences
Settings Settings Management Settings
S E
Pg.63 Pg.64
Boundary Setup Reject Setup
E E
UI Pg.51 Pg.53
Input Network
E Configuration Configuration
Pg.65
Advanced Reject
Setup E E
Pg.50 Pg.52
Fault Output
Configuration Configuration
O O Q
Pg.58 Pg.59 Pg.62
Event Log Reject Log Verification Screen
Need Help?
Check out our “How
Q Q
Pg.60 Pg.61 To” Guides on Pg.66
Verification Verification
Details Schedule
34
TASK BAR Indicates
Detector is
in Detect
Name of
Current Indicates
Screen Detector is
in Reject
UI
Login
Level/User
User Login Home Button
Pg.38 Home Pg.40
35 MENU MAP
OTHER TASK BAR INDICATORS
UI
36 MENU MAP
CURRENT FAULTS
Fault
Description
Fault Level
see Fault Configuration
for more options Pg.50
Fault Type
UI
Clear Faults Button
Requires “Engineer Level”
Eriez Contact
Information
NOTE: If a Fault and Warning have both occurred the Fault Indicator
will take precedence over the Warning Indicator.
37 MENU MAP
USER LOGIN
Enter a Password
4 Digit Maximum
Default Users
See User Management
Screen for More
Options
UI Pg.55
38 MENU MAP
MAIN MENU
Displays
Graphing
Features and
Commonly Used
Functions
Pg.40
Adds/Deletes/Modifies
Products and Selects “Running
Product”
Pg.41
Configures UI
Faults/Inputs/Outputs/Network
Requires “Engineer Level”
Pg.42
39 MENU MAP
HOME SCREEN
Zoom Zoom
Out In
Product
Signal (red)
Boundary
(green)
Zooms to Product
Signal or
Starts and
Boundary Setting
Pauses Live
Graphing
Feature
View Event/Reject
Log and
Verification Info
Adds, Deletes,
Modifies
Products and
Selects “Running
Product”
Pg.41
UI
NOTE: This is the default screen when the detector is initially turned on.
40 MENU MAP
PRODUCT SETUP
List of Products
(up to 100
products can be
stored)
Denotes
Running
Product
UI
Runs New
Product Wizard Makes an
Pg.67 Exact Copy
of Selected
Product
41 MENU MAP
I/O SETUP
UI
Sets up Output
Devices
Sets up Network
Settings
42 MENU MAP
HMI SETUP
Allows Addition,
Deletion, and Changes
to Users
Requires at least “QC
Level” to View
43 MENU MAP
DIAGNOSTIC SCREEN
Troubleshooting
Feature for Use with
Factory Technician
UI
44 MENU MAP
AMO DIAGNOSTIC SCREEN
UI
Troubleshooting
Feature for Use with
Factory Technician
Default is ON
45 MENU MAP
ABOUT SCREEN
UI
46 MENU MAP
QUALITY CONTROL HOMEPAGE SCREEN
Shows Last
Verification
Time/Date
UI
Initiates Verification
Test
Requires at least
Shows Next
“QC Level” see Pg.62
Scheduled
Verification
Time/Date
47 MENU MAP
QUALITY CONTROL SCREEN
Verification Verification
Scheduling Details
Pg.61 Requires at
least “QC
Level”
Pg.60
Shows Verification
Overview
Information when
Enabled
UI
NOTE: The verification window opens the set number of minutes prior to the next
verification check and closes at the time when the verification check is overdue. A
warning will be displayed when the window opens and a fault when it closes if the
verification check was not completed.
48 MENU MAP
PRODUCT SETTINGS
Edit Product
Name
UI
Select Frequency
(Engineer Only)
Allows Manual
Performs Auto Setup Reject Devices
Editing of
Setup of and Timing
Boundary
Boundary (Engineer Only)
Settings
49 MENU MAP
FAULT CONFIGURATION
UI
Enables/Disables
Notifications
Sets Notification
Level
(Warning/Fault)
NOTE: If a Fault and Warning have both occurred, the Fault Indicator will
take precedence over the Warning Indicator.
50 MENU MAP
INPUT CONFIGURATION
Sets Function of
Selected Input
UI
Sets Input as
Active Low or
High
Press to Edit
Debounce
Press to Edit Timing
Input
Description
51 MENU MAP
OUTPUT CONFIGURATION
Sets Function of
Selected Output
UI
Sets Output as
Normally Open
or Normally
Closed
Press to Edit
Output
Description
52 MENU MAP
NETWORK CONFIGURATION
Edit Static IP
Address
Edit Subnet
Mask
Edit Gateway
Updates and
Applies Changes
to Settings
UI
53 MENU MAP
DISPLAY SETTINGS
Adjusts Screen
Brightness
UI
54 MENU MAP
USER MANAGEMENT
Deletes User
UI
Creates New
User
Edits User
NOTE: A user may Create or Delete users at their level and below. A
user may Edit their own information or users below their level.
55 MENU MAP
USER SETTINGS
UI
56 MENU MAP
PREFERENCES
Show/Hide
“Reject Reset”
button on
display if manual
reject is used
Selects User
Select system units for
Level to allow
programming and
reset
operation.
(e.g., Product speed
can be indicated in
Feet/Minute or
Meters/Second)
Enable/Disable
Internal buzzer Press to change language
will sound on setting
reject
UI
57 MENU MAP
EVENT LOG SCREEN
User That
Performed Event
Event Label
Event Log Will
Hold 1000
Entries
UI
Turn On/Off
Auto Refresh of
Event Log
58 MENU MAP
REJECT LOG SCREEN
Magnitude of
Signal Detected
Phase of Signal
Detected
59 MENU MAP
VERIFICATION DETAILS
UI
Sets the number of times
to test each metal during
verification
60 MENU MAP
VERIFICATION SCHEDULE
Displays Time of
Next Scheduled
Verification
Sets Reference
Time for
Verification
Interval
Verification Is Not
Required between
Stop Time and
Start Time
Sets Time
Between
Scheduled
Verifications
References Next Verification
from Start When Enabled or
Last Verification when UI
Disabled Sets the Amount
of Time After
Being Alerted
That User Has to
Perform a
Verification
before a Fault
Occurs
If your company runs 24/7 it is recommended that you set the start
time to 00:01 and the stop time to 23:59.
61 MENU MAP
VERIFICATION SCREEN
Indicates
verification check
passed
Initiates Verification
Procedure for the
Associated Metal Type
UI
Press to abort verification in
Indicates Indicates verification progress
verification check check has not been Will indicate verification complete
failed performed after all metal types and objects have
been completed
62 MENU MAP
The Detection
Boundary Explained
Pg.87
BOUNDARY SETUP
Sets Length of
Boundary
Sets Width of
Boundary
63 MENU MAP
REJECT SETUP
Selects Reject
Timer to
Sets Travel Time View/Edit
from Detection
to When Reject
Fires
Triggers Graph
to Acquire
Timing Data on
Next Reject
Used to Setup
Used to Setup Scaling of Timing
Scaling of Timing Window
Window
UI
NOTE: Duration Off Time is normally only used for Pusher Arm type
reject devices.
64 MENU MAP
ADVANCED REJECT SETUP
Is There
Space
between
Products?
(Yes/No)
Selects
Manual or
Automatic
Reject
Reset
UI
65 MENU MAP
“HOW TO” GUIDE
E Q E Q
New Product Setup New User Setup Output Perform
Wizard Pg.67 Pg.77 Device Pg.79 Verification Check
Pg.85
E O E Q
Clone a Product Switch Users Setup Input Export Report
Pg.68 Pg.78 Device Pg.80 Logs Pg.86
S E
Rename Setup Product
Product Pg.69 Counting Pg.81
S E
Setup Product Setup Reject
Boundary Pg.70 Device Pg.82
O E
Change/Run a Setup Conveyor
Product Pg.71 Running Pg.83
E E
Edit Product Setup Input /
Settings Pg.72 Output Follower
Pg.84
UI
E
Edit Product
Speed Pg.73
66
“HOW TO” RUN NEW PRODUCT WIZARD
1
2
5 6
8
Ensure the belt is running and the product you are setting up is nearby. UI
NOTE: The “Save Sensitivity” button under the sensitivity level allows you to
save the current setting as the sensitivity default, should the need arise.
67 HOW TO
“HOW TO” CLONE A PRODUCT
UI
68 HOW TO
“HOW TO” RENAME A PRODUCT
1 3
UI
1. From the “Product Setup” Screen select the product you wish to edit and press “Edit”.
2. Press the name of the product at the top of the table to rename the product.
3. Rename the product using the keyboard and press “OK”.
4. The new product name will display in the table.
69 HOW TO
“HOW TO” SETUP A PRODUCT BOUNDARY
3
2
6
8
UI
1. From the “Home Screen” select “Running Product Settings”.
2. Select the desired frequency range.
3. Edit product speed. See “HOW TO EDIT PRODUCT SPEED” for more details if needed, on
Pg.73
4. Press the “EZ” button.
5. Press the “Start Button”
6. Pass a single product through the aperture, then press the “Stop” button.
7. If the settings are acceptable select the “Green Check Box”.
8. The sensitivity slider is set to 94 as the default. In most cases no adjustment is necessary to
achieve desired sensitivity levels. The sensitivity slider increases to a maximum of 100 and a
minimum of 0.
Ensure the belt is running and the product you are setting up is nearby.
NOTE: The “Save Sensitivity” button under the sensitivity level allows you
to save the current setting as the sensitivity default, should the need arise.
70 HOW TO
“HOW TO” CHANGE/RUN A PRODUCT
1. From the “Product Setup” Screen select the product you wish to run.
2. Press the “Run Product” button.
3. The Home Screen will now be displayed with the new running product. UI
71 HOW TO
“HOW TO” EDIT PRODUCT SETTINGS
3 4
5 6
UI
7
1. Select “Product Setup”.
2. Select product you wish to edit and press the “Edit” button.
3. Edit product speed. See “HOW TO EDIT PRODUCT SPEED” for more details if needed, on Pg.73.
4. Select frequency range.
5. Select “Boundary Setup”.
6. Press to toggle between the rectangle boundary and the ellipse.
7. Press desired parameter value to alter the “boundary” shown by the blue rectangle (the boundary
rectangle will be blue while editing a non-running product, and the boundary rectangle will be green
while editing the running product). See “THE DETECTION BOUNDARY EXPLAINED” for more
information, on Pg.87
72 HOW TO
“HOW TO” EDIT PRODUCT SPEED
1 2
73 HOW TO
“HOW TO” SETUP REJECT TIMING
1 2
4
3
1. From the “Advanced Reject Settings Screen” make the appropriate selections based on
your product. Note that not all options may be available depending on the inputs and
UI
outputs that have been setup.
2. In this example an index device(i.e., photo eye) is NOT being used. Set the desired
“Travel” and “On Time”. The reject device on time(blue) will always be greater than or
equal to the detect time(red) regardless of the “On Time” setting. Examples of use would
be a stop belt or air blast.
3. In this example an index device(i.e., photo eye) IS being used CORRECTLY. Set the
desired “Travel” and “On Time”. “Off Time” is usually reserved for Pusher Arm devices.
The “Window”(green) opens at the end of the “Travel Time”. The index device(yellow)
must fire within this window. The index delay is used to delay the reject from firing until
it has passed the index device and is ready to be rejected.
4. In this example an index device(i.e., photo eye) IS being used INCORRECTLY. The index
device(yellow) did not fire within the window(green). Thus, the reject device did not fire.
Note: The index trace must be in the low state when no product is present. When product is
present, the index trace changes to a high state. This relationship can be set by selecting the
“Active State” at the Input Configuration screen. (see Pg.80)
74 HOW TO
“HOW TO” COPY TIMER SETTINGS
3 4
6
5
7
UI
Ensure you have selected and are “running” the product you wish to copy the timer from.
75 HOW TO
“HOW TO” PERFORM A BACKUP
76 HOW TO
“HOW TO” SETUP A NEW USER
4
5
77 HOW TO
“HOW TO” SWITCH USERS
78 HOW TO
“HOW TO” SETUP AN OUTPUT DEVICE
3
1
79 HOW TO
“HOW TO” SETUP AN INPUT DEVICE
3
1
4 5
1. From the “Main Menu” select “I/O Setup” then “Input Configuration”.
2. Select the input that the “input device” is wired to.
UI 3. Select the device function (i.e., tachometer, overhead, etc.).
4. Enter a description for the input device.
5. Set the debounce. In most cases the 2 mS default is sufficient.
6. Select “Active State” for input device. High = 10-30V Low = 0-0.9V
80 HOW TO
“HOW TO” SETUP PRODUCT COUNTING
2 3
1
6
81 HOW TO
“HOW TO” SETUP A REJECT DEVICE
1. Ensure reject device and all associated devices (i.e., photo eye, tachometer, etc.) are
wired into the control. See Electrical Installation section.
2. Configure Input and Output Devices.
3. Configure “Advanced Reject Settings” page.
4. Setup reject timing.
UI
“HOW TO” SETUP AN INPUT DEVICE
Pg.80
82 HOW TO
“HOW TO” SETUP CONVEYOR RUNNING
1 3
5 4
83 HOW TO
“HOW TO” SETUP INPUT/OUTPUT FOLLOWER
The Follower/Input Follower functionality allows a X8 digital output to mirror the state of a digital
sensor connected to a X8 digital input. This provides greater drive capability to a device, connected
to the digital output, that monitors the state of the sensor.
3 6
1
8
7
9
11
UI
10
1. From the “Main Menu” select “I/O Setup” then “Input Configuration”.
2. Select the input that the sensor will connect to. (e.g., “In7”)
3. Select “Follower” for the device function.
4. Enter a description if desired.
5. Set the debounce. In most cases, the 2 mS default is sufficient.
6. Select “Active State” for the sensor. High = 10-30V Low = 0-0.9V
7. From the “Main Menu” select “I/O Setup” then “Output Configuration”.
8. Select the output that will follow the state of the “Input Follower” input.
9. Select “Input Follower” for the output function.
10.Enter a description if desired.
11.Select whether the output will be normally open or normally closed.
12.Reference Pg.34 and Pg.32 for wiring the Input/Output follower. Use of the
internal power sources as shown in the examples is recommended. Some devices
connected to Out 1-5 may be sensitive to the inherent solid-state leakage
current, use Relay 1-3 in lieu of Out 1-5 if leakage current is an issue.
84 HOW TO
“HOW TO” PERFORM A VERIFICATION CHECK
Test Count.
Only shown
if Tests per
count is
2 greater than
1
3
UI
6
5
4
85 HOW TO
“HOW TO” EXPORT REPORT LOGS
USB connector
CAUTION
Ensure the USB drive is removed, and the USB connector cap is
in place and locked (Pg.28), before any wash-down operation is
performed.
86 HOW TO
THE DETECTION BOUNDARY EXPLAINED
2
1. Phase adjustment(degrees). Should align with
product signal.
3 2. Length adjustment(uV). Should run parallel to
product signal length.
3. Width adjustment(uV). Should run parallel to
product signal width.
4 4. Shift about the length axis in parallel with
6 5
selected phase.
5. Shift about the width axis in perpendicular
with selected phase.
6. Detection Boundary shape selection. Default
is the rectangle.
UI
Rectangle
Ellipse
87 HOW TO
MAINTENANCE
INTRODUCTION
No periodic maintenance or adjustment of the metal detector is required. A verification check
at the beginning of every shift is recommended.
TROUBLESHOOTING
If metal detector false tripping occurs, refer to the information in the Installation sections of this
manual. For further assistance, please contact the factory.
In the event of equipment damage or malfunction, contact the factory for troubleshooting
steps, and to obtain spare parts.
CAUTION
To avoid injury or damage to the equipment, all electrical
maintenance on the metal detector is to be performed by
qualified service technicians authorized by Eriez Manufacturing
Company.
CAUTION
A double pole breaker is to be installed between the metal
detector and the power source to allow for the metal detector to
be completely disconnected from the power source during
installation and maintenance. All lock-out tag-out procedures
and local safety codes are to be followed during metal detector
maintenance.
After any service is performed, verify that all protective earth connections are re-attached, and
the enclosure cover is re-installed, before restoring power to the equipment.
MAINT
CAUTION
For continued compliance with electrical safety standards, the
protective earth connection from the power source must be
connected directly to the protective terminal on the wall of the
enclosure. This is required to be the FIRST connection to the
terminal, and secured with a star lock washer and nut,
independent of any other connections to the terminal.
88
CLEANING
For proper metal detector operation, the following cleaning requirements must be met:
1. Material must not be allowed to fill the gap between the aperture and the conveyor slider
bed.
2. The aperture and conveyor should be free of contamination (especially metal).
CAUTION
Cleaning procedures may cause false trips of the metal detector,
resulting in actuation of any connected reject devices. Ensure
personnel and equipment are always clear from the path of the
reject devices. To avoid an unsafe condition or damage to
equipment, remove all power sources (including air supplies)
from the metal detector and reject devices prior to high pressure
wash down. Note: Vertical and Web Line Metal Detectors are
not rated for high pressure wash down.
CAUTION
When cleaning the metal detector surfaces, use appropriate
personal protective equipment (PPE) for any
physical/chemical/biological hazards that may exist due to the
end user’s production environment. Avoid contact with MAINT
contaminants on or around the metal detector. Pressure wash
and sanitize metal detector surfaces when maintenance is
required. Note: Vertical and Web Line Metal Detector are not
rated for high pressure wash down.
89 MAINT
OPERATING SYSTEM
You may order a copy of the operating system source code for your metal detector. Please
provide a written request including your name, company, address, e-mail address, and serial
number of the metal detector to the following:
Please note that we may charge you a fee to cover the cost of performing this distribution.
90 MAINT
VERTICAL METAL
DETECTOR VALVE
ADDENDUM
VERTICAL METAL DETECTOR SAFETY
CAUTION
Tip over hazard. Do not move the equipment without appropriate
mechanical assistance. Follow all lifting and installation instructions
defined in this manual.
The vertical system with reject valves are rated for NEMA 4X.
The vertical metal detector comes in three (3) primary configurations as shown below:
VMD
92 VMD
LIFTING
Raise the unit by lifting from the underside of the plate. DO NOT lift from the head.
Lifting the unit improperly may damage the unit and void any warranty.
Two Lifting
Straps Used to
Balance Unit
Straps Passed
Under Plate
between Pipe
and Valve
Bracket
93 VMD
LIFTING
Raise the unit by lifting from the underside of the plate. DO NOT lift from the head.
Lifting the unit improperly may damage the unit and void any warranty.
Two Lifting
Straps Used to
Balance Unit
Straps Passed
Under Plate
between Pipe
and Valve
Bracket
94 VMD
LIFTING
Raise the unit by lifting from the underside of the plate. DO NOT lift from the head.
Lifting the unit improperly may damage the unit and void any warranty.
Two Lifting
Straps Used to
Balance Unit
Straps Passed
Under Plate
between Pipe
and Valve
Bracket
95 VMD
INSTALLATION
MOUNTING
Ceiling Mount
Use 1/2” diameter bolts to secure the customer-provided vertical mounting apparatus to the
metal detector plate.
Ensure four (4) included shoulder washers are in place at each mounting point when mounting.
VMD
96 VMD
INSTALLATION
MOUNTING
Floor Mount
Secure all four (4) feet to the floor using 9/16” bolts. Do not operate equipment unless ALL
FOUR feet are secured.
VMD
97 VMD
INSTALLATION
MOUNTING
Wall Mount
Secure wall bracket to a stable wall using four (4) 5/8” bolts.
VMD
98
98 VMD
INSTALLATION
AIR SUPPLY
The reject mechanism is operated by an air supply. The connection
for air is located externally on the right-hand side of the unit. A Adjustment
quick release coupling is provided for connecting an air pipe of 1/4 Dial
NPT threads to the unit.
Pressure
An air regulator is located on the reject valve assembly, mounted Gauge
on a bracket. A minimum pressure of 90 psi (6.2 bar) is required
from the incoming air supply, up to a maximum of 150 psi (10 bar).
The output pressure from the air regulator is preset in the factory
to supply 80 psi (5.5 bar). Check the regulator’s gauge. If the
pressure gauge is displaying an incorrect pressure level, then it
should be adjusted. The air pressure must be set between 70 and
80 PSI to properly reject metal.
WARNING
• The pressure applied to the system must not exceed 150 psi (10 bar).
• Do not block drain valve located at the bottom of the air regulator.
• The maximum operating temperature of the air regulator must not exceed 125 F.
PIPE CONNECTIONS
All pipe connections use Jacobs fittings.
When the diverter flap is operating there is a danger of crushing injuries. With pipe sizes larger
than 3.15 inches (80mm) it is possible to reach into the diverter mechanism from the openings.
The installation arrangement must prevent any possibility of reaching into the diverter
mechanism.
VMD
99 VMD
MAINTENANCE
CAUTION
Moving parts can crush or cut. Lock out power and air supply before
servicing.
FREQUENCY
The reject valve should be inspected every 10,000 Rubber Flapper
Mounting Screws
rejects or monthly. NOTE: The flapper seals are
replaceable, while the flapper plates are not. Should Flapper
the flapper plates wear, the valve body assembly Plate
Rubber
must be replaced. Flapper
PROCEDURE
1. Remove air and turn off power to system.
Valve
2. Remove product flow pipe. Body
PRESSURE MONITORING
Pressure switch is preset at factory. A fault will occur if air is not on, or air pressure is too low.
Consult factory for pressure switch adjustments.
REJECT CONFIRMATION
A proximity switch is located on the actuator. If the valve does not properly move during a
reject, a reject confirmation fault will occur. VMD
100 VMD
VERTICAL ACTUATOR SHOCK – 4”, 6”, 8” SYSTEMS
CAUTION
Moving parts can crush or cut. Lock out power and air supply before
servicing.
Introduction
The vertical metal detector system now ships with an actuator shock that reduces the amount of
vibration generated when the reject valve cycles after detecting metal. Reducing vibration
significantly reduces the possibility of false tripping the unit. Earlier shipments of the vertical
system may not have the actuator shock installed. On the 4”, 6”, and 8” systems the actuator is
installed on the reject side. On the 10” system a shock is installed on both ends of the actuator.
The 10” system also has two actuators installed.
To determine whether the shock is installed, reference the photos below. The photo on the left is
a unit without the shock. The reject setscrew is shorter and threaded completely to the end. The
photo on the right has the shock installed. The reject setscrew is longer and the last ¼” is not
threaded.
Reject
Shock
Reject
Setscrew
VMD
101 VMD
VERTICAL ACTUATOR SHOCK – 4”, 6”, 8” SYSTEMS
Quick
Exhaust
Setscrew
Nut
Setscrew
O-Ring
Reject
Setscrew
Setscrew Reject
Sealing Setscrew
Washer
VMD
102 VMD
VERTICAL ACTUATOR SHOCK – 4”, 6”, 8” SYSTEMS
Shock Reject
Nut Shock
VMD
103 VMD
VERTICAL ACTUATOR SHOCK – 4”, 6”, 8” SYSTEMS
Door
Seal
Reject
Door
CAUTION
Do not place any body part into the valve while air is supplied
VMD
104
104 VMD
VERTICAL ACTUATOR SHOCK – 4”, 6”, 8” SYSTEMS
Tighten shock
hardware
VMD
105 VMD
VERTICAL ACTUTATOR SHOCKS - 10” SYSTEM
Introduction:
1. The 10” vertical system uses two actuators one on each side of the valve.
2. Each actuator uses two shocks, one for the reject and one for the return.
3. The reject shocks are next to the quick exhausts.
4. The return shocks are on the opposite side away from the quick exhausts.
5. Remove air pressure from the system before performing any service.
Reject
Shock
Quick
Exhaust
Actuator
Return
Shock
VMD
106 VMD
VERTICAL ACTUTATOR SHOCKS - 10” SYSTEM
Shock
Sealing
Shock Washer
O-Ring
Shock
Shock
Nut
VMD
107 VMD
VERTICAL ACTUTATOR SHOCKS - 10” SYSTEM
VMD
108 VMD
VERTICAL ACTUTATOR SHOCKS - 10” SYSTEM
Door
Seal
Reject
Door
CAUTION
Do not place any body part into the valve while air is supplied
VMD
109 VMD
VERTICAL ACTUTATOR SHOCKS - 10” SYSTEM
Adjusting return shock on 10” units (Cont’d)
1. Push the door to the return position.
2. Adjust the door so the return door seal is just under the valve top.
3. Start with one of the two return shocks
4. Adjust one return shock until the door is in the proper position.
5. Once the first return shock is set, adjust the second return shock to match its position.
6. The goal is for both shocks to resist the door equally.
7. Once the door position is set push the O-ring against the actuator.
8. Push the sealing washer against the actuator.
9. Tighten the shock nut while holding the shock in position with an Allen wrench.
CAUTION
Do not place any body part into the valve while air is supplied
VMD
110 VMD
VERTICAL ACTUTATOR SHOCKS - 10” SYSTEM
Testing shocks on 10” units (Cont’d)
1. Insure all four shocks are set and secure.
2. Apply air pressure to the system, the air pressure should be set between 70 and 80 PSI.
3. When air is supplied, the door should move to the good product position.
4. Turn off the metal detector, the door should move to the product reject position.
5. For each position verify proper door position, adjust shocks as needed.
6. Turn on the metal detector and test the system.
VMD
111 VMD
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