ACS800

User’s Manual
ACS800-1007LC Liquid Cooling Unit
List of manuals
ACS800-07LC liquid-cooled single drive ACS800 liquid-cooled multidrive
1)
DRIVE HARDWARE MANUAL Code (EN) GENERAL DRIVE MANUALS 1) Code (EN)
ACS800-07LC Hardware Manual 3AFE68620902 ACS800 Liquid-cooled Multidrive and Multidrive 3AFE68715318
Modules Safety Instructions
SUPPLY UNIT FIRMWARE MANUAL1) ACS800 Liquid-cooled Multidrive and Multidrive 3AFE68715423
ACS800 Liquid-cooled Diode Supply Control 3AFE68746299 Modules Planning the Electrical Installation
Program Firmware Manual ACS800 Liquid-cooled Multidrive Modules Planning 3AFE68818559
the Cabinet Installation
INVERTER UNIT FIRMWARE MANUALS, SUPPLEMENTS AND ACS800 Liquid-cooled Multidrive Mechanical 3AFE68715466
GUIDES 2) Installation
Standard Control Program Firmware Manual and 3AFE64527592,
Adaptive Application Guide 3AFE64527274 SUPPLY UNIT MANUALS 2)
System Application Program Firmware Manual and 3AFE64670646, ACS800-307LC, -507LC, -1107LC, -1207LC 3AFE68715474
Adaptive Application Guide 3AFE68420075 Diode Supply Unit Hardware Manual
Application Program Template Firmware Manual 3AFE64616340 Liquid-cooled Diode Supply Control Program 3AFE68746299
Master/Follower Application Guide 3AFE64590430 Firmware Manual
Pump Control Application Program Firmware 3AFE68478952 ACS800-207LC IGBT Supply Unit Hardware Manual 3AFE68822092
Manual IGBT Supply Control Program Firmware Manual 3AFE68315735
Extruder Control Program Supplement 3AFE64648543
Centrifuge Control Program Supplement 3AFE64667246 INVERTER UNIT HARDWARE MANUALS 1)
Traverse Control Program Supplement 3AFE64618334 ACS800-107LC Inverter Unit Hardware Manual 3AFE68715491
Crane Control Program Firmware Manual 3BSE11179
etc. BRAKE UNIT MANUALS 3)
ACS800-607LC 3-phase High Power Brake Units 3AFE68835861
OPTION MANUALS 2) Hardware Manual
Manuals for fieldbus adapters, I/O extension modules, etc. Brake Control Program Firmware Manual 3AFE68835631

LIQUID COOLING UNIT MANUAL 3) INVERTER UNIT FIRMWARE MANUALS, SUPPLEMENTS AND
ACS800-1007LC Liquid Cooling Unit User's 3AFE68621101 GUIDES 3)
Manual Standard Control Program Firmware Manual and 3AFE64527592
Adaptive Program Application Guide 3AFE64527274
System Control Program Firmware Manual and 3AFE64670646
1)
Always included in the delivery Adaptive Program Application Guide 3AFE68420075
2) Application Program Template Firmware Manual 3AFE64616340
Included in the delivery with appropriate program or option device
3) Master/Follower Application Guide 3AFE64590430
Included in the delivery with the optional liquid cooling unit
Pump Control Program Firmware Manual 3AFE68478952
Extruder Control Program Supplement 3AFE64648543
Centrifuge Control Program Supplement 3AFE64667246
Traverse Control Program Supplement 3AFE64618334
Crane Control Program Firmware Manual 3BSE11179
etc.

OPTION MANUALS 3)
Manuals for fieldbus adapters, I/O extension modules, etc.

LIQUID COOLING UNIT MANUAL 4)

ACS800-1007LC Liquid Cooling Units User's Manual 3AFE68621101

1)
Always included in the delivery
2)
Included in the delivery with appropriate supply unit
3)
Included in the delivery with appropriate program or option device
4)
Included in the delivery with the optional liquid cooling unit
 ACS800-1007LC Liquid Cooling Unit

User’s Manual

3AFE68621101 Rev C
EN
EFFECTIVE: 10.02.2009

© 2009 ABB Oy. All Rights Reserved.

 5

Safety instructions

What this chapter contains

This chapter contains safety instructions you must follow when installing,
commissioning, operating and servicing the ACS800-1007LC Liquid Cooling Unit.
Read the safety instructions before you work on the unit.

Usage of warnings and notes

There are two types of safety instructions throughout this manual: warnings and
notes. Warnings caution you about conditions which can result in serious injury or
death and/or damage to the equipment, and advise on how to avoid the danger.
Notes draw attention to a particular condition or fact, or give information on a
subject. The warning symbols are used as follows:

Dangerous; electricity warning warns of high voltage which can cause

physical injury and/or damage to the equipment.

General danger warning warns about conditions, other than those

caused by electricity, which can result in physical injury and/or damage to
the equipment.
Electrostatic sensitive devices warning warns of electrostatic
discharge which can damage the equipment.

Installation, commissioning and maintenance work

Drive
ACS800-07LC: See ACS800-07LC Hardware Manual (3AFE68620902 [English]).
ACS800 liquid-cooled multidrive: See ACS800 Liquid-cooled Multidrive Safety
Instructions (3AFE68715318 [English]).

Liquid cooling unit

These instructions are intended for all who are responsible for installation and
maintenance work of the liquid cooling system of the drive. Ignoring these
instructions can cause damage to the equipment.

Safety instructions
6

WARNING!
• Pay special attention to the composition of the coolant. Use only pure water, pure
propylene glycol as antifreeze and the corrosion inhibitor specified by ABB in the
internal cooling circuit. Adding any other ingredient to the coolant may cause
corrosion or dissolution of gaskets or adhesives used in couplings. It may also
affect the viscosity of the coolant and degrade the cooling capacity of the cooling
circuit and thus the load capacity of the drive. THE WARRANTY DOES NOT
COVER DAMAGE OCCURRING FROM USE OF IMPROPER COOLANT.
• If extending the piping of the internal cooling circuit, use only the materials listed
in chapter Technical data. Do not use copper or brass under any circumstances.
Even minor dissolution of copper can cause copper precipitation on aluminium
and subsequent galvanic corrosion. The liquid cooling system may not contain
any zinc (e.g. galvanized pipes) at all since zinc would react with the inhibitor
which is used in the internal cooling circuit.
• Do not lead non-treated water-glycol-inhibitor mixture into sewer.
• High-pressure warm coolant is present in the cooling circuit and expansion tank.
Do not work on the liquid cooling system until the pressure is lowered down by
stopping the pumps and draining the coolant.
• Avoid skin contact with coolant, especially antifreeze. Do not syphon them with
your mouth. If such substance is swallowed or gets into the eyes, seek medical
advice.
• Do not open the pump inlet or outlet valves before filling up the liquid circuit. The
pumps are filled with a water-glycol-inhibitor mixture at the factory to prevent
corrosion and the valves are closed at the factory.
• Do not overtighten the outer union of the nuts of the liquid
hoses - leave 2 to 3 mm of thread visible. Overtightening will
break the hose. 2 mm

• Drain the unit before storing in temperatures below 0°C.

Freezing of the liquid cooling system is not allowed. If the ambient temperature is
below +5°C, add antifreeze and corrosion inhibitors to the cooling liquid.
Operation at temperatures below zero is not permitted, not even with antifreeze.

Operation

Drive
ACS800-07LC: See ACS800-07LC Hardware Manual (3AFE68620902 [English]).
ACS800 liquid-cooled multidrive: See ACS800 Liquid-cooled Multidrive Safety
Instructions (3AFE68715318 [English]).

Liquid cooling unit

These instructions are intended for all who plan the operation or operate the cooling
unit. Ignoring the instructions can damage the equipment.

Safety instructions
 7

WARNING! Before power switch-on, make sure that the liquid cooling circuit is filled
up with coolant. Running the pump dry will damage it. Also the drive will not cool
down.

Safety instructions
8

Safety instructions
 9

Table of contents

List of manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Safety instructions
What this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Usage of warnings and notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Installation, commissioning and maintenance work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Liquid cooling unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Liquid cooling unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Table of contents

About this manual

What this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Intended audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Other manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Terms and abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Inquiries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Installation and commissioning flowchart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Operation basics
What this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Basics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Hardware description
What this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Layout drawing – ACS800-1007LC-0070 in cabinet line-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Layout drawing – ACS800-1007LC-0195 in cabinet line-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Layout drawing – ACS800-1007LC-0195 (+C139 stand-alone) . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Layout drawing – ACS800-1007LC-0070 in cabinet line-up (+C147 3-way valve) . . . . . . . . . . . . . 22
Layout drawing – ACS800-1007LC-0195 in cabinet line-up (+C147 3-way valve) . . . . . . . . . . . . . 23
Internal cooling system diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Swing-out frame for electric devices in ACS800-1007LC-0070 . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Assembly plate for electric devices in ACS800-1007LC-0195 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Assembly plate for electric devices in ACS800-1007LC-0195 (+C146) . . . . . . . . . . . . . . . . . . . . . 26
Maintenance tool kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Control interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Type designation label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Table of contents
10

Type designation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Basic code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Option codes (plus codes) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Mechanical installation
What this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Installing the liquid cooling unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Electrical installation
What this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Connection diagram – pump motors, auxiliary circuit and cubicle heater . . . . . . . . . . . . . . . . . . . 35
External control connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Controlling the coolant temperature in the internal cooling circuit with
a 3-way valve in the external cooling circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Example 1: Using an internal PI controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Example 2: Using an external PI controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Example 3: Using a PI controller function block in the LCU control program . . . . . . . . . . . . 40

Installation check and start-up

What this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Installation checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Before the start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Adjusting air pressure of the expansion tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
About the expansion tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Pressure adjusting procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Filling up the cooling circuit and starting the cooling unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Preparing the drive and cooling unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Filling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Starting the LCU and checking the pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Basic settings in the control program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
On-load settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Parameters of the internal PI controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

Maintenance
What this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Maintenance intervals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Adding inhibitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Draining the cooling unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Storing the cooling unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Chemical cleaning of the heat exchanger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Mechanical cleaning of the sea water heat exchanger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Replacing the heat exchanger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Cooling unit ACS800-1007LC-0070 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Cooling unit ACS800-1007LC-0195 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

Table of contents
 11

Cooling unit ACS800-1007LC-0195 (with option +C146) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

Replacing the pump-motor assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Cooling unit ACS800-1007LC-0070 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Cooling unit ACS800-1007LC-0195 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

Program features
What this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Control program basics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Redundancy in ACS800-1007LC-0195 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Control interface selection (panel, IO or serial link) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Pump alternation (ACS800-1007LC-0195) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Settings and diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Pump stand-by function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Settings and diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Adaptive programming with DriveAP 2.x . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Internal PI controller for the 3-way valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Reference correction function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Settings and diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

Actual signals and parameters

What this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Terms and abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Actual signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
01 ACTUAL SIGNALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
03 ACTUAL SIGNALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
04 INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
05 ACTUAL VALUES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
07 CONTROL WORDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
08 STATUS WORDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
09 FAULT WORDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
10 DIGITAL INPUTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
14 DIGITAL OUTPUTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
15 ANALOGUE OUTPUTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
19 DATA STORAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
32 LCU CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
33 LCU SETTINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
34 LCU LIMITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
35 3-WAY VALVE CTRL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
51 MASTER ADAPTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
52 STANDARD MODBUS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
53 USER PARAMETERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
55 ADAPTIVE PROG1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
56 ADAPT PROG1 CTRL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
57 ADAPTIVE PROG2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
58 ADAPT PROG2 CTRL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
70 DDCS CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
71 DRIVEBUS COMM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90

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90 D SET REC ADDR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90

91 D SET REC ADDR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
92 D SET TR ADDR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
93 D SET TR ADDR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
98 OPTION MODULES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92

Fault tracing
What this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
Fault resetting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
Fault history . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
Fault and warning messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
Warning messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
Faults not followed by a trip of the LCU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
Faults followed by a trip of the LCU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99

Fieldbus control
What this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
System overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
Redundant fieldbus control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
RDCO channels CH0...3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
Commissioning and supporting tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
Setting up communication through a fieldbus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
Setting up communication through the standard Modbus link . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
Setting up communication through an ABB Advant controller . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
Data transfer details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
Data sets 1 and 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
Data sets 10...33 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
ABB Drives communication profile . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111

Technical data
What this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
Nominal cooling power, losses and pressure drop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
Coolant flow and quantity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
Pump types and ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
Filling pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
Auxiliary power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
Heat exchanger types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
Flanges for connecting the external piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
Ambient conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
Internal cooling circuit data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
Liquid quality . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
Temperature limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
Pressure limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
Freeze protection and corrosion inhibition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117

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Glycol concentration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118

Piping size and material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
LCU performance curves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
External cooling circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
Liquid quality for standard heat exchanger and piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
Temperature and pressure limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
Recommended pipe size and material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
Pressure drop charts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
ACS800-1007LC-0070 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
ACS800-1007LC-0195 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123

System diagrams
What this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
List of components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
ACS800-1007LC-0070 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
ACS800-1007LC-0195 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128

Circuit diagrams
What this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
ACS800-1007LC-0070 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
ACS800-1007LC-0195 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135

Dimensional drawings
What this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141
ACS800-1007LC-0070 in cabinet line-up (at right), external cooling circuit from right . . . . . . . . . 142
ACS800-1007LC-0070 in cabinet line-up (at right), external cooling circuit from bottom . . . . . . . 143
ACS800-1007LC-0070+C139 (stand-alone), external cooling circuit from right . . . . . . . . . . . . . . 144
ACS800-1007LC-0070+C147 (3-way valve) in cabinet line-up (at right),
external cooling circuit from right . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145
ACS800-1007LC-0070+C139+C147 (stand-alone, 3-way valve) . . . . . . . . . . . . . . . . . . . . . . . . . 146
ACS800-1007LC-0195 in cabinet line-up (at right), external cooling circuit from right . . . . . . . . . 147
ACS800-1007LC-0195 in cabinet line-up (at right), external cooling circuit from bottom . . . . . . . 148
ACS800-1007LC-0195+C139 (stand-alone), external cooling circuit from right . . . . . . . . . . . . . . 149
ACS800-1007LC-0195 in cabinet line-up (at left), external cooling circuit from left . . . . . . . . . . . 150
ACS800-1007LC-0195 in cabinet line-up (at left), external cooling circuit from bottom . . . . . . . . 151
ACS800-1007LC-0195+C146 (sea water heat exchanger) in cabinet line-up (at right),
external cooling circuit from right . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152
ACS800-1007LC-0195+C146 (sea water heat exchanger) in cabinet line-up (at right),
external cooling circuit from bottom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
ACS800-1007LC-0195+C139+C146 (stand-alone, sea water heat exchanger),
external cooling circuit from right . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154
ACS800-1007LC-0195+C146 (sea water heat exchanger) in cabinet line-up (at left),
external cooling circuit from left . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
ACS800-1007LC-0195+C146 (sea water heat exchanger), in cabinet line-up (at left),
external cooling circuit from bottom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156

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14

ACS800-1007LC-0195+C147 (3-way valve) in cabinet line-up (at right),

external cooling circuit from right . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157
ACS800-1007LC-0195+C147 (3-way valve) in cabinet line-up (at right),
external cooling circuit from bottom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158
ACS800-1007LC-0195+C139+C147 (stand-alone, 3-way valve) . . . . . . . . . . . . . . . . . . . . . . . . 159
ACS800-1007LC-0195 + C147 (3-way valve) in cabinet line-up
(at left), external cooling circuit from left . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160
ACS800-1007LC-0195+C147 (3-way valve) in cabinet line-up (at left), external cooling circuit from
bottom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161

Table of contents
 15

About this manual

What this chapter contains

This chapter describes the intended audience and contents of the manual. It also
contains a flowchart of steps in installing and commissioning the liquid cooling
unit (LCU).

Intended audience
This manual is intended for people who install, commission, use or plan systems
containing the LCU. Read the task specific instructions given in this manual before
working on the LCU. The reader is expected to know the fundamentals of electricity
and wiring, as well as liquid cooling and materials.

Contents
The ACS800-1007LC Liquid Cooling Unit User’s Manual:
• describes the operation basics, hardware and program features
• instructs in safe installation, start-up, fault tracing and maintenance
• presents the essential reference data, such as parameter and actual signal
descriptions, technical data, system and circuit diagrams, that help the customer
in planning the installation, installing, commissioning, using and maintaining the
ACS800-1007LC cooling unit.

Other manuals
See the inside of the front cover of the manual.

Terms and abbreviations

Term Definition
AIMA I/O Module Adapter is an extension unit for mounting I/O extension modules, such as
RDIO-01, RAIO-01 and RTAC-01, outside the drive unit.
DDCS Serial communication protocol used in ABB drives
LCU Liquid cooling unit
MCB Main Circuit Breaker
NDBU DDCS Branching Unit
NDPA PCMCIA interface to PC
NDPC Cable adapter between CH3 optic fibre cable and NDPA card; Used with DriveWare
products.
PCMCIA DDCS/PCMCIA interface is used with DriveWindow as an interface between the PC and
the drive.
RAIO Analogue I/O Extension Module

About this manual

16

Term Definition
RDCO DDCS communication option; A satellite board that can be snapped on the RMIO board
to add the no. of fibre optic channels available.
RDCU Drive Control Unit; The RDCU houses the RMIO board inside a plastic casing which can
be snapped on a standard installation rail.
RDIO Digital I/O Extension Module (optional)
RDNA DeviceNet Adapter Module (optional)
RMBA Modbus Adapter Module (optional)
RMIO Motor Control and I/O Board; In ACS800-1007LC the board runs the cooling unit control
program and it is the interface for the essential IO signals.
RPBA Profibus Adapter Module (optional)

Inquiries
Address any inquiries about the product to the local ABB representative, quoting the
type designation and serial number of the unit. If the local ABB representative cannot
be contacted, address inquiries to the manufacturing facility.

Installation and commissioning flowchart

Task Reference

Check the following against the specifications: See chapter Technical data.
- ambient conditions
- contents and temperature of coolants (internal
and external cooling circuits)
- user-defined piping materials.

Unpack and check the unit: correct equipment is See the delivery documents. See section Type
included and they are not damaged. Only intact designation label on page 30 to decode the
units may be started up. composition.

Install the drive. ACS800-07LC: See ACS800-07LC Hardware

Manual (3AFE68620902 [English])
ACS800 multidrive: See ACS800 Liquid-cooled
Multidrive Mechanical Installation
(3AFE68715466 [English]), and supply and
inverter unit hardware manuals.

Install the liquid cooling unit. See chapters Mechanical installation and
Electrical installation.

Check the installation, and start-up the unit. See chapter Installation check and start-up.

About this manual

 17

Operation basics

What this chapter contains

This chapter describes the operation principle of the cooling unit in short.

Basics
ACS800-1007LC is an optional liquid cooling unit (LCU) for the ACS800 drives. The
cooling unit forms a closed-loop cooling system (internal circuit) together with the
piping and heat exchangers in the supply, inverter and brake units of the drive. The
coolant is pumped through the drive units and cooled in a liquid-to-liquid heat
exchanger in the LCU.
The internal cooling circuit is equipped with an expansion tank which damps the
pressure variations due to liquid volume changes with temperature. The expansion
tank is located at the inlet of the pump to provide stable pressure for the pump.
The external cooling circuit conveys the heat out of the liquid-to-liquid heat
exchanger of the LCU. The user must design, build and couple the external cooling
circuit to the LCU. The user must also balance the cooling capacity of the LCU with
the drive losses in order to sustain efficient cooling. The fine tuning is done by
adjusting or controlling the flow in the external cooling circuit typically.

Note: If an optional factory-installed 3-way valve (option code +C147) in its own
cubicle is used, the LCU controls the cooling capacity automatically. For more
information, see section Controlling the coolant temperature in the internal cooling
circuit with a 3-way valve in the external cooling circuit on p. 38.

There are two variants of the LCU available: one-pump (ACS800-1007LC-0070) and
two-pump (ACS800-1007LC-0195) LCU. In the two pump unit:
• only one pump is in operation at the time
• the pumps can be automatically alternated (reduces wear)
• one pump can be disconnected from the system in case of a failure (reduces
downtime).

Operation basics
18

Operation basics
 19

Hardware description

What this chapter contains

This chapter represents the main components and type designation of the liquid
cooling unit. It also contains a schematic diagram of the internal cooling circuit of the
drive.

Layout drawing – ACS800-1007LC-0070 in cabinet line-up

The external cooling circuit is coupled from right.
The drawing does not show the electrical components
(boards, terminals, wiring, switches, etc.)
The designations refer to the drawings in chapter
2 System diagrams.
9 1. Outlet to internal cooling circuit
2. Inlet from internal cooling circuit
10
3. Expansion tank
3
4. Pump and motor
5. Heat exchanger
13
6. Inlet from external cooling circuit

4 7. Outlet to external cooling circuit

8. Pressure gauge
14
9. Bleed valve
10. Bleed hose
11. Drain valve
12. Drain hose
13. Flow control valve
7
14. Pressure sensor
5 17 15. Temperature sensor
16. Leakage detector [LSI] (at the bottom - not
6
8 visible in the picture)
15
17. Safety relief valve (optional, it is included if the
UL option is chosen [+C129])

13

12 11

Hardware description
20

Layout drawing – ACS800-1007LC-0195 in cabinet line-up

The external cooling circuit is coupled from right.

9 The drawing does not show the electrical components

2 (boards, terminals, wiring, switches, etc.)
The designations refer to the drawings in chapter
System diagrams.
1. Outlet to internal cooling circuit
2. Inlet from internal cooling circuit
10 13
3. Expansion tank
4. Pump and motor
5. Heat exchanger
6. Inlet from external cooling circuit
4
7. Outlet to external cooling circuit
8. Pressure gauge
14
9. Bleed valve
10. Bleed hose
11. Drain valve
12. Drain hose
8 13. Flow control valve
5
14. Pressure sensor
3
14 15. Temperature sensor
7 1
11 16. Leakage detector [LSI]
17. Safety relief valve (optional, it is included if the
UL option is chosen [+C129])
12 17
16
6 TIA201 15

Hardware description
 21

Layout drawing – ACS800-1007LC-0195 (+C139 stand-alone)

The external cooling circuit is coupled from right.

The drawing does not show the electrical components

(boards, terminals, wiring, switches, etc.)
The designations refer to the drawings in chapter
System diagrams.
1. Outlet to internal cooling circuit
2. Inlet from internal cooling circuit
3. Expansion tank
9 13
10 2
4. Pump and motor
5. Heat exchanger
6. Inlet from external cooling circuit
7. Outlet to external cooling circuit
8. Pressure gauge
9. Bleed valve
4
10. Bleed hose
11. Drain valve (not visible)
12. Drain hose
13. Flow control valve
14. Pressure sensor
15. Temperature sensor
16. Leakage detector [LSI] (at the bottom - not
visible)
17. Safety relief valve (optional, it is included if the
UL option is chosen [+C129])
14 5
3
17
8
7
15

11 14
6
12 1

Hardware description
22

Layout drawing – ACS800-1007LC-0070 in cabinet line-up (+C147

3-way valve)
The external cooling circuit is coupled from right.
The drawing does not show the electrical components
(boards, terminals, wiring, switches, etc.)
10 The designations refer to the drawings in chapter
System diagrams.
1. Outlet to internal cooling circuit
2. Inlet from internal cooling circuit
2
3. Expansion tank
4. Pump and motor
9
5. Heat exchanger

3 6. Inlet from external cooling circuit

7. Outlet to external cooling circuit
8. Pressure gauge
9. Bleed valve
13
10. Bleed hose
11. Drain valve (not visible in the drawing)
12. Drain hose
13. Flow control valve
4
14. Pressure sensor
18
15. Temperature sensor (not visible in the drawing)
16. Leakage detector [LSI] (at the bottom - not
visible in the drawing)
17. Safety relief valve (optional, it is included if the
14 UL option is chosen [+C129])
18. 3-way valve actuator
19
19. 3-way valve

7
17
8
5

14 6
1

12

Hardware description
 23

Layout drawing – ACS800-1007LC-0195 in cabinet line-up (+C147 3-way

valve)
The external cooling circuit is coupled from right.
The drawing does not show the electrical
components (boards, terminals, wiring,
switches, etc.)
10 The designations refer to the drawings in
9
chapter System diagrams.
1. Outlet to internal cooling circuit
2. Inlet from internal cooling circuit

2 3. Expansion tank
4. Pump and motor
13
5. Heat exchanger
6. Inlet from external cooling circuit
7. Outlet to external cooling circuit
8. Pressure gauge
9. Bleed valve
10. Bleed hose
4
11. Drain valve (not visible)
12. Drain hose
13. Flow control valve
14. Pressure sensor
15. Temperature sensor
16. Leakage detector [LSI] (at the
18 bottom - not visible)
17. Safety relief valve (optional, it is
included if the UL option is chosen
[+C129]) (not visible)
14 18. 3-way valve actuator
3 19. 3-way valve

8
14
5
19

7
15 12
6

Hardware description
24

Internal cooling system diagram

The following is a diagram of how the coolant circulates in the supply, inverter and
brake units of a drive system.
The modules in each cubicle can be isolated from the main cooling circuit by closing
the inlet (a) and outlet valves (b). Each cubicle is also equipped with a drain valve (c)
and a bleed valve (d).

b d b d b d b d Coolant
OUT

A/L

Supply Inverter Inverter modules Brake

module module chopper

A/L A/L A/L A/L A/L A/L

Coolant
IN
a c a c a c a c

A/L = Air to liquid heat exchanger

Hardware description
 25

Swing-out frame for electric devices in ACS800-1007LC-0070

1. Terminal block
3 2. Circuit breaker for pump motor
6 3. Contactor for pump motor
4. 24 V DC auxiliary power supply
2
5. Control board (RMIO) with RDCO board
6. Miniature circuit breaker for auxiliary voltage

Assembly plate for electric devices in ACS800-1007LC-0195

1 5 1. Terminal block
2. Circuit breakers for pump motors
3. Contactors for pump motors
4. 24 V DC auxiliary power supply

2 5. Control board (RMIO) with RDCO board

6. Miniature circuit breaker for auxiliary voltage
6
7. 24 V DC back-up accumulator (auxiliary power
interface board [RAPI])
2
6

3
3 4
7

Hardware description
26

Assembly plate for electric devices in ACS800-1007LC-0195 (+C146)

1
5
1. Terminal block
2. Circuit breakers for pump motors
3. Contactors for pump motors
4. 24 V DC auxiliary power supply
2
5. Control board (RMIO) with RDCO board
6. Miniature circuit breaker for auxiliary voltage
6 7. 24 V DC back-up accumulator (auxiliary power
interface board [RAPI])
2

3 3 4 7

Hardware description
 27

Maintenance tool kit

The following tools can be found inside the cabinet:
• four plugs for closing the pipes during maintenance (on the left)
• a spanner for opening/closing valves V306 and V307 (on the right) and
• a plastic securing piece for supporting the pump shaft and pump impeller when
replacing the pump-motor assembly (one for each pump; attached to the coupling
guard).

Hardware description
28

Control interfaces
An RDCU control unit controls the cooling unit (LCU). As standard, the supply unit of
the drive gives the LCU start/stop and on/off commands via digital inputs of the
RDCU and the LCU fault indication is wired back from a relay output to the supply
unit. However, it is also possible to control the LCU with:
• a control panel
• external control switches connected to the digital inputs
• an overriding control device connected to LCU via a serial communication
interface.
IO extension modules can be connected to LCU. Note that they cannot be used as
the on/off and start/stop command interface or pressure measurement interface
(fixed to standard IO).
A control panel is installed on the door of the LCU. The panel is the user interface for
the diagnostics (actual signals), parameter settings and local control (start, stop,
reset). See a Firmware Manual delivered with the drive for more information on how
to use the panel.

Control unit (RDCU)

NOTE: RAIO is included in the delivery.
By default it is installed on RDCU slot 2.

Control panel Control

board (RMIO)
Communication module 1: IO extension (RAIO, RDIO)
or fieldbus adapter (e.g. RMBA, RDNA, RPBA)
Optional device.
Communication module 2: IO extension (by default
RAIO, RDIO also possible) or fieldbus adapter (e.g.
Supply unit relay output RMBA). Optional device.
RO2 and digital input DI5
Communication module 3: DDCS adapter (RDCO-0x).
Optional device.

or

External control switches IO extension PC, fieldbus

modules. adapter.
Optional Optional
devices. devices.

Hardware description
 29

Detailed diagram of the external communication interfaces and I/O connections:

Fieldbus RAIO-01
RMIO adapter or
Slot 1 Rxxx (e.g.
RPBA-01
RDNA-01
RMBA-011)

Slot 2 RAIO-013) or RDIO-01 or RMBA-01 1)

RDCO-0x POF (Plastic optic fibre)

- Fieldbus CH0 or or or
- ABB controllers
Fieldbus CI858 ModuleBus
adapter Nxxx
(used with AC80 (2 AC 800M (2
AC 800M (2
RDCO-02, 6
- I/O extensions MBd)
CH1
POF
AIMA-01

Slot 1 Slot 2 Slot 3

- Master/Follower link CH2

RAIO-01

- PC tools POF (Plastic optic fibre)

RUSB-02
HCS (Hard Silica Fibre with RDCO-01/02)
- NETA-0x

CH3 or
Laptop
or PC or
NDBU
-85/95 desktop
NDBU PC
-85/95 DDCS/PC card
CH0
cable
MSTR CH0
or
CH1 NDPC-12 or
MSTR
CH2 CH1
ACS800 PCMCIA PCMCIA
drives ACS800 CH2 board and board and
CH3
... drives NDPA-02 NDPA-02
CH3 Laptop PCI
CH8 ...
PC adapter
ACS800-1007LC CH8
Desktop
PC

1) 3)
Installed in Slot 1 or Slot 2. RAIO-01 is snapped on slot 2 by default.
2)
Used with RDCO-01, 10 MBd.

Hardware description
30

Type designation label

The type designation label shows the ratings, valid markings, a type designation and
a serial number. The label is attached to the inner side of the door of the unit.
Example label is shown below.

No. Description

1. Serial number; The first digit of the serial number refers to the manufacturing plant. The next
four digits refer to the unit’s manufacturing year and week, respectively. The remaining digits
complete the serial number so that there are no two units or modules with the same number.

2. Type designation; See section Type designation on page 31.

3. Valid markings

4. Ratings

Type designation label of ACS800-1007LC unit

1
2

Hardware description
 31

Type designation
Type designation is visible on the type designation label of the cooling unit. The first
digits form the basic code e.g. ACS800-1007LC-0070-3. The optional selections are
given thereafter, separated by plus signs, e.g. +A004.

Note: In the ACS800-07LC, there is no separate type designation label for the liquid
cooling unit. Information about the LCU is included in the type designation of the
07LC drive. See ACS800-07LC Hardware Manual (3AFE68620902 [English]) for
more information.

Basic code
Digit Name Alternatives
1…6 Product series ACS800
8…13 Product type 1007LC - liquid cooling unit1)
15…18 Size 0070 - 70 kW
0195 - 195 kW
19 Supply voltage of pump motor 70 kW 195 kW
3 380 / 415 V 380 / 415 V
4 380 / 440 V 380 / 480 V
7 660 / 690 V 660 / 690 V
1) When
no options are selected, following features are included as standard: cabinet construction:
industrial version; cabinet doors: right handed doors; standards: IEC; cable gland: none; wiring
materials: standard; piping connection: pipe connection on side; connection flange: DIN flanges;
external water: industrial water heat exchanger; 3-way valve: none.

Option codes (plus codes)

Category Code Description
Supply frequency A012 Supply frequency 50 Hz
A013 Supply frequency 60 Hz
Degree of protection B054 IP42, UL type 1, NEMA 1
B055 IP54, UL type 12, NEMA12
Cooling unit type C138 Line-up connected cooling unit
C139 Stand-alone cooling unit
Cooling unit redundancy C140 Single pump cooling unit
C141 Redundant pump cooling unit
Cabinet construction C121 Marine Construction
Cabinet doors Z005 Left handed doors
Standards C134 CSA-approved components
C129 UL-approved components
Piping connection C142 Bottom pipe connection
C143 Pipe connection on right
C144 Pipe connection on left
Connection flange C145 ANSI flanges
External water C146 Sea water heat exchanger
3-way valve C147 3-way valve
EMC E210 2nd environment
Control voltage G320 230 V AC
G304 115 V AC
Terminals for external control voltage G307 Terminals for external control voltage

Hardware description
32

Category Code Description

Cabinet options G300 Cabinet heater
Wiring materials G330 Halogen free wiring
Control cabling H367 Control cable bottom
H368 Control cable top
Cable gland H365 Cable gland plates (Brass 6mm, undrilled)
H364 Cable gland plates (Aluminium 3mm, undrilled)
H358 Cable gland plates (Steel 3mm, undrilled)
CDP-panel J400 Control panel CDP 312R
Panels J410 Drive control panel connection kit
Special options P902 Customised
P913 Special colour

Hardware description
 33

Mechanical installation

What this chapter contains

This chapter contains the liquid cooling unit (LCU) installation instructions.

Installing the liquid cooling unit

1. Lead the bottom leakage hose to a sewer or sink.
2. Stand-alone LCU: Fasten the LCU cabinet to the floor. In marine applications,
fasten the cabinet also from above. See the appropriate drive manual for details.
3. Stand-alone LCU: Connect the internal cooling circuit pipes to the drive. Secure
the pipes mechanically. See chapter Technical data for the pipe materials.
4. Connect the external cooling circuit pipes to the LCU. Secure the pipes
mechanically. See chapter Technical data for the pipe materials.

Coupling of stand-alone LCU to

internal cooling circuit of drive

Drive 3
cabinet LCU

3
4

3
3
1

WARNING! Do not lead non-treated coolant into sewer.

Mechanical installation
34

Mechanical installation
 35

Electrical installation

What this chapter contains

This chapter shows the connections diagrams of the liquid cooling unit (LCU).

WARNING! Only a qualified electrician may make the connections shown in this
chapter. Follow the Safety instructions on the first pages of this manual and in the
drive manuals: For ACS800-07LC see ACS800-07LC Hardware Manual
(3AFE68620902 [English]). For ACS800 multidrive see ACS800 Liquid-cooled
Multidrive Safety Instructions (3AFE68715318 [English]). Ignoring the safety
instructions can cause injury or death or damage the equipment.

Connection diagram – pump motors, auxiliary circuit and cubicle heater

230 V AC 2) UPS 3)
1)
3~ (115 V AC)
L1 L2 L3 PE N L N L

Liquid cooling unit

101
102
103

140
141
142
143
PE
X1 L1 L2 L3 PE X1
ACS800-1007LC

F1 F2
Auxiliary circuit Cubicle heater
(option +G300)

K1 K2
4)

M M
3~ 3~

1)
Wired from a user-defined three phase power supply. See the type designation label for the voltage
digit and the type designation key on page 30.
2) Wired from the auxiliary power supply of the drive or from a user-defined power supply. See the
circuit diagrams of the delivery.
3)
Uninterrupted power supply. Optional feature. Wired from the 230 V AC (115 V AC) auxiliary power
supply of the drive or from a user-defined power supply. See the circuit diagrams of the delivery.
4)
Two pumps only in ACS800-1007LC - 0195

Electrical installation
36

External control connections

The figure below shows the default connections of the control board (RDCU control
unit). If the cooling unit (LCU) is integrated in the drive cabinet line-up, these
connections are ready-made at the factory, typically. See the circuit diagrams
delivered with the drive.
X20
Terminal size: cables 0.3 to
1 VREF- Reference voltage -10 V DC,
3.3 mm2 (22 to 12 AWG)
2 AGND 1 kohm < RL < 10 kohm
Tightening torque: 0.2 to
X21
0.4 Nm (0.2 to 0.3 lbf ft)
1 VREF+ Reference voltage 10 V DC
2 AGND 1 kohm < RL < 10 kohm
3 AI1+ By default not in use
4 AI1- Rin > 200 kohm
5 AI2+ Pressure PIA-202
PIA-202 1
2 6 AI2- 4…20 mA, Rin = 100 ohm
PIA-203 1
7 AI3+ Pressure PIA-203
2 8 AI3- 4…20 mA, Rin = 100 ohm
1) Programmable with parameter 9 AO1+ Control signal for 3-way valve (actual signal
15.06. By default, the output 05.11) 4), 0…20 mA, RL < 700 ohm
10 AO1-
indicates temperature of internal
circuit coolant at the heat 11 AO2+ TIA-201 temperature (actual signal 05.04)1)
exchanger output. This value can 12 AO2- 0…20 mA, RL < 700 ohm.
be used e.g. as an input for the X22
F1
flow control of the external cooling 1 DI1 Motor (pump) 1 status (Off/On)
circuit. F2
2 DI2 Motor (pump) 2 status (Off/On)
2)Relay output RO2 of the drive LS
3 DI3 Leakage detector status (0 = No leak. / 1= Leak.)
supply unit
3)
4 DI4 By default not in use
Wired to the supply unit of the 2)
5 DI5 LCU On/Off control
drive. 0: LCU failure, 1: LCU
in operation. 6 DI6 LCU Start/Stop control
4) 7 +24VD +24 V d.c. max. 100 mA
Programmable with parameter
15.01. By default, the output 8 +24VD
indicates control signal for 3-way 9 DGND1 Digital ground
valve. 10 DGND2 Digital ground
For the designations see chapters 11 DIIL Reset (1 = Reset)
Circuit diagrams and System X23
diagrams. 1 +24V Auxiliary voltage output, non-isolated,
L 2 GND 24 V DC, 250 mA
AI = Analogue input X25
AO = Analogue output F10
1 RO1 Relay output 1: Pump 1 control
DI = Digital input (Off/On)
2 RO1
RO = Relay output
3 RO1
X26
1 RO2 Relay output 2: Pump 2 control
K1 K2 2 RO2 (Off/On)
3 RO2
N
X27
1 RO3 Relay output 3: LCU status
2 RO3 indication
3)
3 RO3

Electrical installation
 37

The figure below shows the default connections of the RAIO Analogue I/O Extension
Module. The RAIO module is snapped on SLOT2 of the RDCU unit (the RMIO
board).

TIA-201 X1
1 AI1- Coolant temperature TIA-201 1)
2 AI1+ Rin > 200 kohm
3 AI2- Cabinet temperature Pt100 1), 2)
4 AI2+ Rin > 200 kohm
X2
1 AO1+ Current source for TIA-201
2 AO1- 0…20 mA, RL < 700 ohm
3 AO2+ Current source for cabinet temperature
4 AO2- Pt100 3), 0…20 mA, RL < 700 ohm

1)
DIP switches are set to a voltage signal of 0…2V as standard.
2)
Not in use as standard; used if cabinet temperature measurement is selected in group 35.
3)Not in use as standard; used if cabinet temperature measurement is selected in group 35.
Otherwise programmable with parameter 15.16.

AI = Analogue input
AO = Analogue output

Electrical installation
38

Controlling the coolant temperature in the internal cooling circuit with

a 3-way valve in the external cooling circuit
The temperature of the coolant in the internal cooling circuit must be kept within the
limits specified in chapter Technical data. To do this, you can use either of the
following:
• an internal PI controller
• an external PI controller
• a PI controller function block in the LCU control program.
Example 1: Using an internal PI controller
The cooling unit software includes an internal PI controller which can be used to
control the coolant temperature in the internal circuit. It is used with the optional 3-
way valve (+C147).
The cooling unit monitors the coolant temperature with a TIA-201 sensor via the
RAIO Analogue I/O Extension Module. You can define the temperature reference for
the coolant and then use the PI controller to monitor the actual signal against the
reference and calculate the control signal (PI controller output) for the 3-way valve.
The temperature reference must be set according to the limits listed in section
Temperature limits on page 116.
The valve control signal is converted to a current signal of 4 … 20 mA in RDCU. This
signal is then connected via an analogue output to the valve actuator. You can
choose which analogue output is used to transfer the valve control signal from group
15 ANALOGUE OUTPUTS.
Example of the parameter settings in the cooling unit:

Index Value Description

15.01 511 Analogue output 1 in RDCU indicates actual signal 05.11 VALVE CTRL SIGNAL.
15.02 NO No signal inversion. Valve control signal 0 means minimum current signal.
15.03 4 mA Minimum value of analogue output signal is 4 mA.
15.05 3000 Analogue output is at maximum level (20 mA) when valve control signal is 3000.
1)
35.02 38°C Reference temperature for internal coolant
1)
35.03 1 PI controller gain
1)
35.04 5s Integration time of PI controller
35.05 0°C 1) Hysteresis window up limit (reference + limit)
35.05 1°C1) Hysteresis window down limit (reference - limit)

1)
The value should be adjusted according to operation conditions. For detailed information, see
chapter Program features.

Electrical installation
 39

Actuator and 3-way

valve
Return

Heat exchanger
Internal circuit External circuit

Infeed

TIA LCU control unit

201
RDCU-02C

Analogue I/O PI controller 1)

Extension (in the 4...20 mA
Module RAIO software)
AI2 AO12

1) PI controller parameters are in group 35. See chapter

Program features for controller inputs and outputs.
2) Default output for 3-way valve control signal
Included in ACS800-1007LC and option +C147 (3-way valve)

Example 2: Using an external PI controller

The cooling unit monitors the coolant inlet temperature with a TIA-201 sensor via the
RAIO Analogue I/O Extension Module and indicates the value through analogue
output AO2 of the LCU control unit, RDCU. An external PI controller controls the
cooling capacity - that is, the external flow through the heat exchanger - by
regulating a 3-way valve; a “suitable share” of the infeed flow is directed through the
heat exchanger. The actual value for the PI controller is the analogue output signal
from the cooling unit and the set point (reference) is defined directly in the controller.
Parameter settings in the cooling unit are listed in the following table.

Index Value Description

15.06 0504 Analogue output signal AO2 indicates actual signal 0504 inlet coolant
temperature.
15.08 4 mA Minimum value of analogue output signal is 4 mA.
15.10 70 Analogue output is at its’ maximum level (20 mA) when the signal it indicates is at
70 °C.

Electrical installation
40

Actuator and 3-way

valve
Return

Heat exchanger
Internal circuit External circuit

Infeed

TIA LCU control unit PI

201
RDCU-02C controller

Analogue I/O 1)
PI
Extension AO2
4...20 mA
2)
Module RAIO 4…
20 mA
AI1

The user must acquire and install the PI 1) Set point / reference defined in the controller
controller, actuator and 3-way valve. 2) Actual value (coolant temperature in internal circuit)
Included in ACS800-1007LC

Example 3: Using a PI controller function block in the LCU control program

In addition to the internal PI controller (accessible via Group 35 parameters) and an
external PI controller it is also possible to control a 3-way valve by using a
programmable PI controller function block of the LCU control program. See ACS800
Adaptive Program Application Guide for the System Control Program
(3AFE68420075 [English]) for more information on the use of the function blocks.

Electrical installation
 41

Installation check and start-up

What this chapter contains

This chapter instructs in how to start-up a liquid cooling unit (LCU).

WARNING! Only a qualified person may carry out the work described in this chapter.
Follow the Safety instructions on the first pages of this manual and in the drive
manuals: For ACS800-07LC see ACS800-07LC Hardware Manual (3AFE68620902
[English]). For ACS800 multidrive see ACS800 Liquid-cooled Multidrive Safety
Instructions (3AFE68715318 [English]). Ignoring the safety instructions can cause
injury or death or damage the equipment.

Installation checklist
Go through the checklist together with another person.
The drive installation has been checked against the checklists in the drive manuals.

The LCU unit has been fixed properly to floor. In marine applications the unit has also been
fastened from above.

The bottom leakage hose has been led to a sewer.

The LCU unit has been grounded properly.

The supply (input power) voltage matches the nominal input voltage of the LCU.

The supply (input power) cable has been connected to appropriate LCU terminals.

The external control cabling (if any) has been connected to appropriate LCU terminals.

There are no tools, foreign objects or dust from drilling inside the LCU.

All bleed valves and drain valves are closed (drive and LCU).

The cooling circuit joints are tight.

Installation check and start-up

42

Before the start-up

Prepare coolant for the internal cooling circuit. Quality: See section Internal cooling circuit
data on page 116. Quantity in the drive cooling circuit: See the drive manuals (given
separately for each unit). Quantity in the LCU: See section Coolant flow and quantity on page
113.

Check that the coolant temperature and the ambient temperature are within the limits stated
in section Temperature limits on page 116.

Check that you have at hand: tools, air pump with a pressure gauge and standard tyre head
for the air pressure adjustment of the expansion tank, container filled with coolant, buckets for
bleeding and draining of the system, hoses and hose couplings for extending the standard
hoses, pump for filling the coolant.

If the cooling unit has been stored in cold or damp environment, warm and dry it with the
cabinet heater (option +G300) or by some other means before start.

Adjusting air pressure of the expansion tank

About the expansion tank
The expansion tank is divided into two sections: liquid and air section. The air
section is the reservoir into which the liquid section expands whenever a
temperature rise increase the volume of the liquid in the system. The air counter-
pressure must be set at the system start-up.

Pressure adjusting procedure

The designations refer to the drawings in chapter System diagrams. Study the
drawings before starting the task and keep them at hand when performing it.
Close valve V303 through which the expansion tank (PA-102) is coupled to the internal
cooling circuit.

Connect a hose to the bleed valve (V310 in ACS800-1007LC-0070, V315 in ACS800-

1007LC-0195) of the expansion tank and lead the hose to a bucket.

Open bleed valve to release pressure - if any - of the upper (liquid) section of the expansion
tank.

Remove (unscrew by hand) the protective cap that covers the air valve at the bottom of the
expansion tank.

Connect an air pump with a gauge to the air valve and measure the pressure in the lower
section of the expansion tank. Control the pressure to 40 kPa. Replace the cap onto the air
valve.

Close bleed valve and remove the hose from the valve.

Open valve V303.

Installation check and start-up

 43

Filling up the cooling circuit and starting the cooling unit

Note: Keep the pump inlet and outlet valves closed until you start filling the internal
cooling circuit. The pumps are filled with a protective liquid-glycol-inhibitor mixture at
the factory. The mixture can be left in the cooling circuit.

The designations refer to the drawings in chapter System diagrams. Section Internal
cooling system diagram on page 24 shows the valve types in the drive cooling
circuit. To be able to follow the instructions, study the drawings before starting the
task and keep them at hand when performing it.

Preparing the drive and cooling unit

Check and adjust the air pressure in the expansion tank. See Adjusting air pressure of the
expansion tank on page 42.

Open the valves at the inlet and outlet of the pump(s) with a suitable tool
(ACS800-1007LC-0070: V304, V305, GA-101; ACS800-1007LC-0195: V304 and V305, V306
and V307, GA-101 and GA-102 respectively).

Check that the drain valves in all cubicles of the drive cabinet line-up are closed.

Open inlet, outlet and bleed valves in one cubicle of the drive. Keep the valves still closed in
the other drive cubicles. (The cubicles will be filled one at a time.)

Connect a filling hose to the fill/drain valve of the cooling unit

(ACS800-1007LC-0070: V308, ACS800-1007LC-0195: V310).

Lead the bleed hose of the cooling unit and the drive cubicle to be filled to buckets. Extend the
standard hoses when necessary.

Open the bleed valve of the cooling unit (V301).

Open the fill/drain valve of the cooling unit

(ACS800-1007LC-0070: V308, ACS800-1007LC-0195: V310).

Filling
Fill the system by pumping coolant in through the fill/drain coupling.

WARNING! Do not fill in too much coolant. Ensure that the maximum permissible
operating pressure (600 kPa, indicated by pressure gauge PI-204) is not exceeded. As
standard, there is no safety valve in the LCU (except for the UL marked version).

When there is sufficiently coolant in the piping, coolant begins to overflow from the bleed hose.
Drain some coolant to get all air out of the system, then close the bleed, inlet and outlet valves
in the drive cubicle.

Lead the bleed hose of the next drive cubicle to a bucket, and open the inlet, outlet and bleed
valves of the cubicle. Fill and bleed the drive cubicle. Repeat the procedure for the remaining
drive cubicles.

Open the inlet and outlet valves of all drive cubicles and leave the remaining air out of the
cooling unit bleed hose. Close the bleed hose. The pressure in the internal circuit starts to rise.

Monitor the pressure on gauge PI-204. Increase the pressure up to 100…150 kPa by pumping
coolant in from the fill/drain coupling. When the pressure has been reached, close the fill/drain
valve and stop the fill-in pump. Keep the fill hose still coupled for later use.

Installation check and start-up

44

Open the pump bleed valves somewhat and let the air out. Check the pressure again, and add
some coolant if necessary.

Starting the LCU and checking the pressure

Connect power to the LCU.

Set parameter 33.01 CONTROL TYPE to SERVICE CTRL. See the drive firmware manual(s)
for the instructions on the parameter setting procedure using the control panel.
LOC
Switch the control panel to the local control mode with the LOC/REM key ( REM ). (In local
control, letter L is visible on the first row of the panel.) Start the pump for one to two minutes
with the Start key ( ) of the panel.

Check the rotation direction of the pump. The rotation of the shaft is visible when the coupling
guard between the motor and the pump is removed. If the direction of rotation is incorrect, shift
the phase order of the motor power supply. Warning: Beware of the rotating shaft.

Ensure that the flow control valve V316 is set to the design position which is shown on the
label beside the valve.

Monitor inlet and outlet liquid pressures (actual signals 05.05 PIA-202 PRESSURE and 05.06
PIA-203 PRESSURE) on the control panel and the outlet liquid pressure on gauge PI-204.

Stop the pump by pressing the stop ( ) key of the control panel: The pressure gauge should
indicate pressure 100... 150 kPa when the pump is stopped.

Re-start the pump for couple of minutes.

Listen for a humming sound or feel the piping for vibration to find out if there is still air left. If
these symptoms appear: stop the pump, open the bleed valve of the cooling unit and the pump
bleed valves and let air out. If necessary, add coolant (until pressure of 150 kPa is reached).
Repeat the procedure until all air is removed from the system.

Stop the pump. Check that all drain and bleed valves are closed. Remove the filling hose.

Installation check and start-up

 45

Basic settings in the control program

Check the number of pumps. See parameter 33.02.

Recommendation: If the drive and the LCU will be out of use for long time periods, activate the
stand-by use function. See parameters 33.03 and 33.07…33.09.

Recommendation (ACS800-1007LC-0195): Activate and tune the delays of the automatic

pump alternation function. See parameters 33.04…33.06.

Start/stop settings when the LCU will be controlled through the IO

Change parameter 33.01 CONTROL TYPE to value LOCAL CTRL.

Check that the pump starts when digital inputs DI5 (off/on) and DI6 (stop/start) are switched on.

Start/stop settings when the LCU will be controlled through a serial link
Change parameter 33.01 CONTROL TYPE to value REMOTE CTRL.

Check that the pump starts when the Main Control Word bit 0 is set to 1 (rising edge) and stops
when the bit is set 0. Actual signal 07.01 CONTROL WORD shows the status of LCU
commands.

On-load settings

Define the warning limit for the minimum pump inlet pressure with parameter 34.04 PIA-202
MIN ALARM. Set the warning limit 20 kPa below the pressure value during normal operation.
Signal 05.05 PIA-202 PRESSURE shows the measured actual value.

Define the alarm limit for the maximum coolant temperature at internal circuit outlet with
parameter 34.02 TIA-201 MAX ALARM. If the measured temperature during normal operation is
below +38°C, decrease the default warning limit accordingly. Signal 05.04 TIA-201 TEMP
shows the measured actual value.

Define the alarm limit for the maximum coolant pressure at the pump outlet with parameter
34.06 PIA-203 MAX ALARM. A rule of thumb: The setting can be lowered from the default value
to 50 kPa above the value measured during normal operation (signal 05.06 PIA-203
PRESSURE). Note: the higher the liquid temperature the higher the pressure.

Check the coolant temperature in the internal circuit as the load varies. Adjust/control the
external cooling circuit flow when necessary.

Installation check and start-up

46

Parameters of the internal PI controller

When the optional 3-way valve is used, make the following settings:

Define the temperature reference for the coolant with parameter 35.02 LIQUID TEMP REF. The
PI controller tries to maintain this temperature by adjusting the 3-way valve. Note: During load
changes and the start-up procedure the actual coolant temperature may be a few degrees
higher than the reference temperature before the valve control signal has settled.

Define tuning parameters for the PI controller, 35.03 PI GAIN and 35.04 PI INTEG TIME.
The PI controller factory settings suit most applications. However, it is recommended to monitor
the variation of the coolant temperature during a typical load cycle and fine-tune the settings if
necessary.

Define the hysteresis limits with parameters 35.05 HYSTERESIS UP and 35.06 HYSTERESIS
DOWN. If the used 3-way valve actuator has selectable sensitivity, both hysteresis limits can be
set to zero. If the used actuator does not contain selectable sensitivity, some hysteresis should
be added. This helps the actuator motor to last longer.

Installation check and start-up

 47

Maintenance

What this chapter contains

This chapter contains a table of preventing maintenance intervals, detailed
preventive maintenance instructions, and instructions on how to replace some main
components.

Safety
Only qualified personnel may carry out the work described in this chapter.

WARNING! Only a qualified personnel may carry out the work described in this
chapter. Follow the Safety instructions on the first pages of this manual and in the
drive manuals: For ACS800-07LC see ACS800-07LC Hardware Manual
(3AFE68620902 [English]). For ACS800 multidrive see ACS800 Liquid-cooled
Multidrive Safety Instructions (3AFE68715318 [English]). Ignoring the safety
instructions can cause injury or death or damage the equipment.

Maintenance intervals
If installed in an appropriate environment, the cooling unit requires very little
maintenance. This table lists the routine maintenance intervals recommended
by ABB.
Interval Maintenance action Instructions

Every 2 years Add corrosion inhibitor to the See section Adding inhibitor on page 48.
internal cooling circuit.

Clean the heat exchanger. See section Chemical cleaning of the heat
exchanger on page 50 and section
Mechanical cleaning of the sea water heat
exchanger on page 50.

Check the air pressure in the See section Adjusting air pressure of the
expansion tank. expansion tank on page 42.

Every 6 years1) Replace the cooling water See Cooling unit ACS800-1007LC-0195
pump(s). (with option +C146) on page 53.

Every 10 years Change the coolant in the See section Draining the cooling unit on
internal cooling circuit. page 49 and section Filling up the cooling
circuit and starting the cooling unit on page
43.
1)
Note: In case of a two pump unit, the pump replacement interval is longer
typically. However, the gaskets need to be changed at the given interval.

Maintenance
48

Consult your local ABB Service representative for more details on the maintenance.
On the Internet, go to http://www.abb.com/drives and select Drive Services –
Maintenance and Field Services.

Adding inhibitor
Add inhibitor in the internal circuit every second year. The amount to be added is
0.5% of the total coolant quantity in the circuit. Use e.g. Cortec VpCI-649 (by Cortec
Corporation, www.cortecvci.com).
The designations refer to the drawings in chapter System diagrams. Study the
drawings before starting the task and keep them at hand when performing it.

WARNING! Read and follow the instructions in chapter Safety instructions. Ignoring
the instructions can cause physical injury or death, or damage to the equipment.

1. Stop the drive and disconnect it from power line. Stop the cooling unit and
disconnect it from power line. Wait for five minutes. Let the drive discharge and
the heat exchanger cool down.
2. Mix inhibitor to a suitable amount of coolant.
3. Connect a filling hose to the fill/drain valve of the cooling unit. (ACS800-1007LC-
0070: V308, ACS800-1007LC-0195: V310).
4. Lead the bleed hose of the cooling unit to a bucket. Extend the standard hose if
necessary.
5. Start the fill-in pump and open the fill/drain valve of the cooling unit.
(ACS800-1007LC-0070: V308, ACS800-1007LC-0195: V310).
6. Close the bleed and drain valves and stop the filling pump when a suitable
amount of mixture is pumped into the system.
7. Open the bleed valve of the cooling unit and let air out of the system. Close the
valve (V301).
8. Monitor the pressure on gauge PI-204. Control it to 100…150 kPa by pumping
more coolant in from the fill/drain coupling or letting coolant out.
9. Start the LCU pump for couple of minutes.
10. Listen for a humming sound or feel the piping for vibration to find out if there is
still air left. If these symptoms appear: stop the pump, open the bleed valve of the
cooling unit and the pump bleed valves and let air out. If necessary, add coolant
(until pressure of 100…150 kPa is reached). Repeat the procedure until all air is
removed from the system.

Maintenance
 49

Draining the cooling unit

The designations refer to the drawings in chapter System diagrams. Study the
drawings before starting the task and keep them at hand when performing it.

WARNING! Read and follow the instructions in chapter Safety instructions. Ignoring
the instructions can cause physical injury or death, or damage to the equipment.

1. Stop the drive and disconnect it from power line. Stop the cooling unit and
disconnect it from power line. Wait for five minutes. Let the drive discharge and
the heat exchanger cool down.
2. Lead the LCU bleed hose to a bucket and open the LCU bleed valve (V310 in
ACS800-1007LC-0070, V315 in ACS800-1007LC-0195) to let air displace the
liquid.
3. Lead the LCU drain hose of the fill/drain coupling to a bucket. Extend the
standard hose when necessary.
4. Open the fill/drain valve (ACS800-1007LC-0070: V308, ACS800-1007LC-0195:
V310) and let the liquid flow out of the system. Ensure that the inlet and outlet
valves of all drive cubicles and the LCU pumps are open.
5. Dry the piping with compressed oil free air if the system will be empty for long
period. Pressure may not exceed 600 kPa.

Storing the cooling unit

1. Fill the cooling circuit with mixture of water, corrosion inhibitor and anti-freeze
(Dow Propylene Glycol). Antifreeze must be used only when the cooling unit is to
be stored in temperatures below 0 °C (32 °F).
2. Leave the anticorrosion (antifreeze) mixture in the cooling system or drain and
dry it.
3. Store the unit.

Maintenance
50

Chemical cleaning of the heat exchanger

Chemical cleaning of the external circuit of the heat exchanger is recommended
when the following symptoms appear: the coolant temperature in the internal circuit
rises excessively or the pressure loss over the heat exchanger rises.
Clean the heat exchanger according to the instructions of the manufacturer. See
chapter Technical data for the device type and manufacturer.
If chemical cleaning does not remove the dirt, the heat exchanger must be replaced.
The sea water heat exchanger (option +C146) can also be cleaned mechanically.

Mechanical cleaning of the sea water heat exchanger

Only the sea water heat exchanger (option +C146) can be cleaned mechanically.
1. Remove the heat exchanger as described in section Replacing the heat
exchanger on page 51.
2. Clean the heat exchanger according to the instructions of the manufacturer. See
chapter Technical data for the device type and manufacturer.

Maintenance
 51

Replacing the heat exchanger

Cooling unit ACS800-1007LC-0070

WARNING! Read and follow the instructions in chapter Safety instructions. Ignoring
the instructions can cause physical injury or death, or damage to the equipment.

WARNING! The heat exchanger is heavy (over 13 kg).

1. Stop the drive and disconnect it from power line. Stop the cooling unit and
disconnect it from power line. Wait for five minutes. Let the drive discharge and
the heat exchanger cool down.
2. Drain the internal and external cooling circuits.
3. Remove the pipe couplings of the heat exchanger (4 pcs).
4. Undo the fastening screws and supports of the heat exchanger and slide it
sideward.
5. Lift the heat exchanger from the cabinet.
6. Install the heat exchanger in reverse order. Replace all gaskets.
7. Check that the joints are tight.
8. Fill and bleed the system.

3 5

Maintenance
52

Cooling unit ACS800-1007LC-0195

WARNING! Read and follow the instructions in chapter Safety instructions. Ignoring
the instructions can cause physical injury or death, or damage to the equipment.

WARNING! The heat exchanger is heavy (over 30 kg).

Hint: If there is enough space on the back of the cooling unit, it is easier to remove
the heat exchanger from there (no need to remove the LCU piping).

1. Stop the drive and disconnect it from power line. Stop the cooling unit and
disconnect it from power line. Wait for five minutes. Let the drive discharge and
the heat exchanger cool down.
2. Drain the internal and external cooling circuits.
3. To get access to the heat exchanger, remove the piping in front of it.
4. Undo the fastening screws and supports of the heat exchanger.
5. Remove the remaining pipe couplings of the heat exchanger (3 pcs).
6. Slide the heat exchanger sideward out of the way.
7. Tilt the heat exchanger forward and lift it from the cabinet.
8. Install the heat exchanger in reverse order. Replace all gaskets.
9. Check that the joints are tight.
10. Fill and bleed the system.

5
7

Maintenance
 53

Cooling unit ACS800-1007LC-0195 (with option +C146)

WARNING! Read and follow the instructions in chapter Safety instructions. Ignoring
the instructions can cause physical injury or death, or damage to the equipment.

WARNING! The heat exchanger is heavy (over 110 kg).

Hint: If there is enough space on the back of the cooling unit, it is easier to remove
the heat exchanger from there (no need to remove the LCU piping).

1. Stop the drive and disconnect it from power line. Stop the cooling unit and
disconnect it from power line. Wait for five minutes. Let the DC link of the drive
discharge and the heat exchanger cool down.
2. Drain the internal and external cooling circuits.
3. Remove the fastening strip from around the expansion tank.
4. Remove the expansion tank.
5. Remove the pipe couplings of the heat exchanger.
6. Remove the piping in front of the heat exchanger.
7. Undo the fastening screws and supports of the heat exchanger.
8. Slide the heat exchanger to the left, so that the pipe ends are out of the way.
9. Lift the heat exchanger from the cabinet.
10. Install the heat exchanger in reverse order. Replace all gaskets.
11. Check that the joints are tight.
12. Fill and bleed the system.

Maintenance
54

3 4 5

7
6

Maintenance
 55

8 9

Maintenance
56

Replacing the pump-motor assembly

Cooling unit ACS800-1007LC-0070

WARNING! Read and follow the instructions in chapter Safety instructions. Ignoring
the instructions can cause physical injury or death, or damage to the equipment.

WARNING! The pump and motor are heavy.

Note: It is also possible to remove the pump-motor assembly in one piece. In the
instructions below the task is divided.

1. Stop the drive and disconnect it from power line. Stop the cooling unit and
disconnect it from power line. Wait for five minutes. Let the drive discharge and
the heat exchanger cool down.
2. Close the valves at the inlet and the outlet of the pump.
3. Open the motor connection box and disconnect the motor cable.
4. Remove the coupling guard (2 screws).
5. Insert the plastic securing piece in its housing to support the pump shaft and
pump impeller.
6. Decouple the motor and pump shafts (4 screws).
7. Undo the mounting screws of the motor and lift the motor from the cabinet.
8. Undo the couplings of the inlet and outlet pipes of the pump (total 4 screws).
9. Undo the fastening screws of the pump (4 screws) and move the pump
somewhat sidewards, upwards and lift the pump from the cabinet.
10. Assemble the new pump and motor in reverse order. Use new gaskets.
Pretighten the screws by hand, then tighten properly.

4 5

Maintenance
 57

Maintenance
58

Maintenance
 59

Cooling unit ACS800-1007LC-0195

WARNING! Read and follow the instructions in chapter Safety instructions. Ignoring
the instructions can cause physical injury or death, or damage to the equipment.

WARNING! The pump and motor are heavy.

1. Stop the drive and disconnect it from power line. Stop the cooling unit and
disconnect it from power line. Wait for five minutes. Let the drive discharge and
the heat exchanger cool down.
2. Close the valves at the inlet and the outlet of the pump.
3. Open the motor connection box and disconnect the motor cable.
4. Remove the coupling guard.
5. Insert the plastic securing piece to support the pump shaft and pump impeller.
6. Decouple the motor and pump shafts.
7. Undo the mounting screws of the motor and lift the motor from the cabinet.
8. Undo the couplings of the inlet and outlet pipes and fastening screws of the
pump.
9. Lift the pump upwards somewhat and lift the pump from the cabinet.
10. Assemble the new pump and motor in reverse order. Use new gaskets.
Pretighten the screws by hand, then tighten properly.

Maintenance
60

Maintenance
 61

Program features

What this chapter contains

This chapter describes the main features of the liquid cooling unit (LCU) control
program.

Control program basics

The control program is loaded into the memory of the RMIO board in the Drive
Control Unit (RDCU).
The cooling unit (LCU) controls the circulation in the internal cooling circuit by
switching the pump on and off. During the normal operation of the drive, the pump
runs constantly. The control program switches the pump off only if:
• LCU application program receives stop or off command from the controlling
device.
• in a two-pump system, the pump alternation function performs the motor change
(stops other motor and starts the other).
• LCU application program detects a fault, such as:
- abnormal temperature, pressure or leakage in the internal cooling circuit
- a leakage in the LCU.

Program features
62

Redundancy in ACS800-1007LC-0195
The control program runs the pump as long as possible also when it detects a fault
condition in the system. In a two-pump system, the control changes the pump in
case of a fault in the pump in use.
Fault Operation

The motor protective circuit breaker of a pump The control program stops the pump motor and
trips. starts the other pump (if it exists).

The pressure difference between the inlet and The control program switches off the pump in
outlet of a pump does not exceed the minimum duty and starts the other pump (if two pumps
limit. exist). If that does not help, the program stops
both pumps.

Control interface selection (panel, IO or serial link)

The diagram below illustrates the control interface selection.

Fieldbus control

SELECT

REMOTE CTRL
I/O terminal Main control word
LOCAL CTRL
block (07.01)
(DI5, DI6) SERVICE CTRL

33.01

Control
Panel
START
STOP

Program features
 63

Pump alternation (ACS800-1007LC-0195)

In a two pump system, one pump is in operation at the time. To balance the wear
and to keep both pumps operational constantly, it is essential to switch the pump in
duty regularly. The alternation function switches the pump automatically. The user
can activate the function, set the alternation interval and change delay.

Note: Using the alternation of the pumps is recommended to ensure that the gaskets
in the pumps will not dry up.

Settings and diagnostics

Parameters Additional information

32.01 PUMP CHANGE TYPE Selects between automatic and manual alternation of the
pump in duty in local control (parameter 33.01 = LOCAL
CTRL or SERVICE CTRL). 1)

33.04 AUTO CHANGE PERIOD Sets the interval for the automatic pump alternation function.

33.06 CHANGE DELAY Defines the change delay in changing the pump in duty.

Actual signals

05.01 PUMP RUN Shows whether the automatic alternation of the pumps is in
use or not.

05.03 PUMP NO. Shows the pump switched on.

07.01 CONTROL WORD bit 1 Shows the status of the external command that selects
between automatic and manual alternation of the pump in
duty in remote control (parameter 33.01 = REMOTE CTRL).

1) When
in remote control (parameter 33.01 = REMOTE CTRL), bit 1 of the Main Control Word defines
the alternation mode.

Pump stand-by function

The pump stand-by function is useful in applications where the drive and the liquid
cooling unit are being stopped for long time periods. A long non-operational stand-by
time may dry the pump and damage the sealings or bearings. When the stand-by
function is active, the control program runs the pump automatically in a user-defined
cycles. The user can activate the function and define the stop and run periods with
parameters.

Settings and diagnostics

Parameters Additional information

33.03 STAND-BY USE Activates the stand-by use of pumps.

33.07 TIME STOPPED Sets the stop time for the stand-by function.

33.08 TIME RUNNING Sets the run time for the stand-by function.

Program features
64

Adaptive programming with DriveAP 2.x

Conventionally, the user can control the operation of the drive with parameters. Each
parameter has a fixed set of choices or a setting range. The parameters make
programming easy, but the choices are limited. The user cannot customise the
operation any further. The adaptive program makes free customising possible
without the need of a special programming tool or language:
• The program is built of standard function blocks included in the drive application
program.
• The DriveAP 2.x or the control panel is the programming tool.
• The user can document the program by drawing it on block diagram template
sheets (maximum of 10 sheets).
The maximum size of the adaptive program is 26 function blocks (6 for 10 ms time
level and 20 for 100 ms time level) and 22 I/O blocks (DI/AI/AO/...). The program
may consist of several separate functions.
With the WRITE block, the adaptive program can easily be connected to any of
the parameters in the drive application program.

Note: If the adaptive program (originally made with the DriveAP 2.x programming
tool) is modified with the control panel, the function block view with DriveAP 2.x will
be different, since the location of the function blocks cannot be determined with the
panel.

For more information, see ACS600/ACS800 Application Guide Adaptive Program for
System Application Program 7.x [3AFE68420075 (English)] and DriveAP 2.1 User
Manual [3AFE64540998 (English)].

Program features
 65

Internal PI controller for the 3-way valve

The coolant temperature in the internal circuit can be controlled by adjusting the flow
of external coolant through the heat exchanger. Depending on the load changes,
more or less cooling capacity is needed in the external cooling circuit to keep the
internal coolant temperature constant.
An internal PI controller can be used to control how much external coolant is flowing
to the heat exchanger. The control signal (4…20 mA) can be connected to the
actuator of the 3-way valve via an analog output of the LCU. If the LCU is equipped
with the 3-way valve (option +C147), this control connection is factory-installed.
The following diagram shows the inputs and outputs of the internal PI controller.

CABINET TEMP MEAS PI CONTROLLER

EXT AI2 CABINET TEMP
35.01 ANALOGUE AO11)
05.10 OUTPUT 1 15.01
+ INVERT AO1 15.02
2 MAX
MINIMUM AO1 15.03
LIQUID TEMP REF 35.02 FILTER AO1 15.04

SCALE AO1 15.05

EXT AI1 TIA-201 TEMP - 05.11

05.04
+ PI
VALVE CTRL SIGNAL
LIMITER
PI GAIN 35.03 0...3000
1)
PI INTEG TIME 35.04 AO2 and EXT AO2 can
also be used
Freeze PI
Hysteresis
HYSTERESIS UP 35.05 comparator
HYSTERESIS DOWN 35.06
Diagnostics
3-WAY VALVE MIN
09.11b5
3-WAY VALVE MAX
VALVE WARNINGS 35.07 09.11b6

The temperature reference for the internal coolant is read from parameter 35.02
LIQUID TEMP REF. If the reference correction function of the LCU control program
is not used, this parameter value is used for error calculation. For more information
about the correction function, see section Reference correction function on page 66.
The actual coolant temperature is read from signal 05.04 TIA-201 TEMP.
If the coolant temperature is higher than the used reference value, the PI controller
output increases. This also increases the external coolant flow in the heat
exchanger. If the coolant temperature is lower than the used reference value, the PI
controller output decreases. When the user or a fault stops the pump, the LCU
decreases the valve control signal to zero with a ramp.
When the temperature error (the difference between the actual temperature and the
reference temperature) is not zero, the PI controller output changes. With small error
values this can be a problem since the actuator motor alternates between the
clockwise and counterclockwise movement and thus reduces the motor lifetime. This
problem can be avoided by adding hysteresis to the control process or by adjusting
the 3-way valve sensitiveness (if present).

Program features
66

Hysteresis control of the LCU freezes the PI controller output signal if certain
conditions are met. The PI controller changes its output signal to make the actual
coolant temperature the same as the reference value. When the temperature error
drops to zero, the controller output stays constant as long as the error stays inside
the hysteresis window. The hysteresis window width can be changed with
parameters 35.05 HYSTERESIS UP and 35.06 HYSTERESIS DOWN.
The valve control signal is limited to values 0…3000. Value 0 means that no external
coolant is flowing through the heat exchanger. Value 3000 means that all external
coolant in flowing through the heat exchanger. If the pump is running and the control
signal stays at either limit for more than 20 seconds, there might be a problem in the
cooling circuit. This can be indicated with a fault logger and alarm signal 09.11 LCU
ALARM WORD, bits 5 and 6. If the 3-way valve is allowed to be fully open or fully
closed, the alarm indication can be disabled with parameter 35.07 VALVE
WARNINGS.
The raw valve control signal must be converted to a current signal (4 … 20 mA) for
the actuator. This is done by indicating the valve control signal through an analog
output of the LCU. The default connection is AO1. If another output connection is
used, check that the settings in 15 ANALOGUE OUTPUTS are:
• ANALOGUE OUTPUT X = 511
• MINIMUM AOX = 4 mA
• SCALE AOX = 3000
where X is the used output number.

Reference correction function

The control of the 3-way valve is based on a coolant temperature reference which is
defined with parameter 35.02 LIQUID TEMP REF. The PI controller keeps the
temperature of the coolant in the internal circuit steady. This is enough in most
locations. If the ambient temperature varies greatly and unexpectedly, the coolant
may remain too cold when the ambient temperature rises. This would cause
condensation which is not allowed.
The LCU control program has an additional reference correction function which is
based on the air temperature measurement of the drive cabinet. The reference
correction function adds two degrees to the measured ambient temperature value
and uses this value as the coolant temperature reference when it is higher than the
parameter-defined reference value.
You can activate the reference correction function with parameter 35.01 CABINET
TEMP MEAS. To be able to use the function, you must install a Pt100 sensor to the
RAIO-01 Analogue I/O Extension Module. The cabinet temperature is measured
with a four-point measurement in the same way as the internal coolant temperature.
The control program reads the sensor through analog input AI2 of the RAIO-01
module. Analog output AO2 of the module supplies the constant current of 4 mA for
the sensor. The operation mode of analog input AI2 must be configured to 0…2 V
using DIP switches.

Program features
 67

If the reference correction function is not used, analog output AO2 and analog input
AI2 of the RAIO-01 module can be freely used for other purposes. For more details
about the sensor connection, see chapter Circuit diagrams.

Settings and diagnostics

Parameters Additional information

35.01 CABINET TEMP MEAS Activates the cabinet temperature measurement and
reference correction function.

35.02 LIQUID TEMP REF Defines the temperature reference for the internal coolant.

35.03 PI GAIN Defines the gain for the PI controller.

35.04 PI INTEG TIME Defines the integration time for the PI controller.

35.05 HYSTERESIS UP Defines the upper limit for the hysteresis (window) control.

35.06 HYSTERESIS DOWN Defines the lower limit for the hysteresis (window) control.

35.07 VALVE WARNINGS Enables or disables malfunction indication of the 3-way

valve.

Actual signals

05.10 CABINET TEMP Shows the measured cabinet temperature. Is updated only
when the measurement is active. See parameter 35.01.

05.11 VALVE CTRL SIGNAL Raw valve control signal (0…3000).

09.11 LCU ALARM WORD bit 5 The valve control signal has been at the low limit (0) for more
than 20 seconds. This may indicate a problem in the cooling
system.

09.11 LCU ALARM WORD bit 6 The valve control signal has been at the high limit (3000) for
more than 20 seconds. This may indicate a problem in the
cooling system.

Program features
68

Program features
 69

Actual signals and parameters

What this chapter contains

The table in this chapter describes the parameters of the liquid cooling unit.

Terms and abbreviations

Term Definition
Actual signal Signal measured or calculated by the drive. Can be monitored by the user.
No user setting possible.
B Boolean
C Character string
Def. Default value
FbEq Fieldbus equivalent: the scaling between the value shown on the control
panel and the integer used in serial communication
I Integer
P Pointer
Parameter A user-adjustable operation instruction of the drive
Pb Packed boolean
R Real
T Data type (see B, C, I, R, Pb)

Actual signals
Index Name/Selection Description FbEq T
01 ACTUAL SIGNALS Basic signals for monitoring of the drive
01.13 TIME OF USAGE Elapsed time meter. The timer is running when the RMIO board is
powered.
…h Elapsed time in hours 1=1h R
01.15 DI7-1 STATUS Status of digital inputs DIIL and DI6 to DI1 in the software;
0 V DC = “0”, +24 V DC = “1”. Digits on the control panel display are
read from right to left (DI1 to DI6 and DIIL).
0000000…1111111 Digital inputs 1=1 I
Example: DI1 and DI4 are activated. The control panel displays
0001001.
01.19 AI1 [V] Non-scaled value of analogue input AI1 or non-scaled value of
extension analogue input AI1 (if the RAIO module is connected)
0…10 V Setting range 10000 = R
10 V
01.20 AI2 [mA] Non-scaled value of analogue input AI2
0…20 mA Setting range 20000 = R
20 mA

Actual signals and parameters

70

Index Name/Selection Description FbEq T

01.21 AI3 [mA] Non-scaled value of analogue input AI3
0…20 mA Setting range 20000 = R
20 mA
01.22 RO3-1 STATUS Status of standard I/O board relay outputs. Digits on the control panel
display are read from right to left (RO1 to RO3).
0000000…0000111 Relay outputs 1=1 I
Example: Relay outputs RO2 and RO3 are activated. The control
panel displays 0000110.
01.23 AO1 [mA] Value of analogue output AO1
0…22 mA Setting range 20000 = R
20 mA
01.24 AO2 [mA] Value of analogue output AO2
0…22 mA Setting range 20000 = R
20 mA
01.42 EXT AI2 [mA] Non-scaled value of extension analogue input EXT AI2
0…20 mA Setting range 20000 = R
20 mA
01.43 EXT AO2 [mA] Value of extension analogue output EXT AO2
0…22 mA Setting range 20000 = R
20 mA
03 ACTUAL SIGNALS These actual signals show data values.
03.02 APPLICATION Application task overload indication in packed boolean format: 1=1 Pb
OVERL
Bit Overload in
0 Application task 1
1 Application task 2
2 Application task 3
3 Application task 4
4 Application task 5
5 Application task 6

On the control panel the value is hexadecimal.

04 INFORMATION These signals indicate the software versions of the drive.
04.01 SW PACKAGE VER Information on the SW package loaded to the LCU - C

AUXR7500

Product
A = inverter software based on ACS800 platform
Software Product
U = ACS800LC liquid cooling unit application
Inverter Hardware Type
X = liquid-cooled hardware
RMIO Board Type
R = software for the RMIO control board
Software Version Number

Software version numbers less than 7500 are not compatible with the
ACS800-1007LC.

Actual signals and parameters

 71

Index Name/Selection Description FbEq T

04.02 DTC SW VERSION Flux software version. This fixed part of the application program - C
consists of motor control, operating system, communication control of
the DDCS channels and Modbus software for the control panel.
04.03 APPLIC SW Application software name. This part of the application program has - C
VERSION been written by using PC element programming.
04.04 BOARD TYPE Displays the RMIO board type. - C
05 ACTUAL VALUES These are the actual values. The control panel can display three
actual values at a time.
05.01 PUMP RUN Shows whether the pump switched on is actually running or not. B
NO The pump is not running. 0
YES The pump is running. 1
05.02 PUMP CHANGE Shows whether the automatic alternation of the pumps is in use or B
TYPE not. The feature is activated with parameter 32.01.
MANUAL The manual alternation of the pumps is in use. 0
AUTO The automatic alternation of the pumps is in use. 1
05.03 PUMP NO. Shows the pump switched on. B
1 Pump number 1 on 0
2 Pump number 2 on 1
05.04 TIA-201 TEMP Shows the temperature of the outlet liquid in the internal circuit.
-40…+100 degrees Temperature in Celsius 1 = 1°C R
Celsius
05.05 PIA-202 PRESSURE Shows the pressure of the inlet liquid in the internal cooling circuit.
0…32 bar Pressure in bars (1 bar = 100 kPa) 1000 = R
1 bar
05.06 PIA-203 PRESSURE Shows the pressure of the outlet liquid in the internal circuit.
0…32 bar Pressure in bars 1000 = R
1 bar
05.07 PRESSURE OVER Shows the difference in pressure of the outlet and inlet liquid in the
PUMP internal circuit.
0…32 bar Pressure in bars (1 bar = 100 kPa) 1000 = R
1 bar
05.08 STAND-BY READY Shows the state of digital input DI5, that is whether the liquid cooling B
unit is ready to be started through digital input DI6 in local control or
not.
NO Digital input DI5 is off. 0
YES Digital input DI5 is on. 1
05.09 TIA-201 T SCALE As signal 05.04 TIA-201 except integer sealing is changed.
...degrees Celsius Temperature in Celsius 100 = 1°C R
05.10 CABINET TEMP Shows the measured cabinet temperature. This parameter is updated
only if cabinet temperature measurement is enabled with parameter
35.01.
-40…100 °C Measured cabinet temperature 100 = 1°C R
05.11 VALVE CTRL SIGNAL Shows the raw control signal for the 3-way valve. This signal should
be indicated through an analogue output to obtain a current signal for
the valve actuator.
0…3000 Raw control signal 1=1 R

Actual signals and parameters

72

Index Name/Selection Description FbEq T

07 CONTROL WORDS Control word of the liquid cooling unit
07.01 CONTROL WORD Shows the status of the control word bits. A 16-bit word is displayed - Pb
as a hexadecimal value on the control panel display. The updating
time is 500 ms.

Bit Name Value Command

0 REMOTE ON OFF 0 ⇒ 1 Start the LCU.
(LCU starts a pump.)
0 Stop the LCU.
(LCU stops the pump.)
1 REMOTE AUTO MANUAL 1 Control the pump
alternation automatically.
0 Control the pump
alternation manually.
2 REMOTE SELECT PUMP 1 Select pump 2.
0 Select pump 1.
3 REMOTE SAFETY MODE 1 Do not use fault handling.
0 Use normal fault
handling.
4… – – Not in use
6
7 REMOTE FAULT RESET 0 ⇒ 1 Reset the fault.
0 Do not reset the fault.
8… – – Not in use
15

Actual signals and parameters

 73

Index Name/Selection Description FbEq T

08 STATUS WORDS Status words of the liquid cooling unit.
08.01 MAIN STATUS WORD Shows the status of the main status word bits. A 16-bit packed - Pb
boolean word is displayed as a hexadecimal value on the control
panel display. The updating time is 500 ms.
Bit Name Value Command
0 PUMP1 RUN 1 Run pump 1.
CMD 0 Do not run pump 1.
1 PUMP2 RUN 1 Run pump 2.
CMD 0 Do not run pump 2.
2 CHANGE 1 Control the pump alternation
CONTROL automatically.
0 Control the pump alternation
manually.
3 LCU FAULT 1 LCU fault (no fault trip)
0 No fault
4 LCU TRIP 1 LCU fault. The liquid cooling unit
trips and has tripped the drive via
digital output RO3 (if wired). In an
overriding system, use this signal
for tripping the drive.
0 No tripping
5, 6 – – Not in use
7 LCU ALARM 1 Warning active
0 No warning active
8 – – Not in use
9 SERVICE 1 Control the LCU locally from the
CONTROL control panel.
10…15 – – Not in use

Actual signals and parameters

74

Index Name/Selection Description FbEq T

08.05 DI STATUS WORD Shows the status of the digital input status word bits. Bit value 1 = - Pb
digital input is set, and 0 = digital input is not set. A 16-bit packed
boolean word is displayed as a hexadecimal value on the control
panel display. The updating time is 500 ms.

Bit Name Meaning

0 DI1 Digital input 1 status on the RMIO board
1 DI2 Digital input 2 status on the RMIO board
2 DI3 Digital input 3 status on the RMIO board
3 DI4 Digital input 4 status on the RMIO board
4 DI5 Digital input 5 status on the RMIO board
5 DI6 Digital input 6 status on the RMIO board
6 DI7 (DIIL) Digital input 7 status on the RMIO board
7 EXT_DI1 Digital input 1 status on the digital I/O extension
module
8 EXT_DI2 Digital input 2 status on the digital I/O extension
module
9 EXT_DI3 Digital input 3 status on the digital I/O extension
module
10…15 – Not in use

Actual signals and parameters

 75

Index Name/Selection Description FbEq T

09 FAULT WORDS Fault words of the liquid cooling unit. Fault words 09.30 to 09.34
display the fieldbus codes of the latest faults. Fault words 09.35 to
09.39 contain the fieldbus codes of the latest warnings. The codes are
also stored in the fault history. See Fault tracing for descriptions of the
codes.
09.10 LCU FAULT WORD Shows the status of the LCU fault word bits. A 16-bit packed boolean - Pb
word is displayed as a hexadecimal value on the control panel display.
Bit value 1 = fault, and 0 = no fault. The updating time is 500 ms.
Alarms will be reset when the LCU trips.

Bit Name Meaning

0 PUMP 1 MCB Overload or short-circuit in pump 1
1 PUMP 2 MCB Overload or short-circuit in pump 2
2 - Not in use
3 PIA-202 MIN Too low pressure on the inlet side of
pumps (PIA-202)
4 CABIN SENSOR Cabinet temperature sensor fault
5 PI-203-2 MIN Too low pressure difference over the
pumps (PIA-203, PI-202)
6 TIA-201 MAX Liquid overtemperature in the internal
circuit (TIA-201)
7 PIA-202 SENSOR PIA-202 sensor fault
8 PIA-203 SENSOR PIA-203 sensor fault
9 TIA-201 SENSOR TIA-201 sensor fault
10 LIQUID LEAKAGE Liquid leakage in cooling circuit
11 SYSTEM FAULT A system fault
12 I/O COMM ERR I/O device fault
13 CABIN TEMP F LCU cabinet overtemperature
(measured by RMIO)
14 COMM MODULE Communication break
15 PANEL LOSS Local control lost

Actual signals and parameters

76

Index Name/Selection Description FbEq T

09.11 LCU ALARM WORD Shows the status of the LCU alarm word bits. A 16-bit packed boolean - Pb
word is displayed as a hexadecimal value on the control panel display.

Bit Name Meaning

0 TIA-201 MIN Too low liquid temperature in the
internal circuit (TIA-201)
1 TIA-201 MAX Liquid overtemperature in the internal
circuit (TIA-201)
2 PIA-202 MIN Too low pressure on the inlet side of
the pumps (PIA-202)
3 PIA-203 MAX Overpressure on the outlet side of the
pumps (PIA-203)
4 PI-203-2 MIN Too low pressure difference over the
pumps (PIA-203, PIA-202)
5 3-WAY V. MIN Control signal for the 3-way valve is at
minimum value.
6 3-WAY V. MAX Control signal for the 3-way valve is at
maximum value.
7 – Not in use
8 EXT ANALOG IO Analogue I/O Extension Module (RAIO)
warning
9 EXT DIGITAL IO Digital I/O Extension Module (RDIO)
warning
10 DIGITAL IO Standard digital I/O warning (RMIO)

09.30 FAULT CODE 1 LAST Fieldbus code of the latest fault

0…FFFF Fieldbus code 1=1 I
09.31 FAULT CODE 2 LAST Fieldbus code of the second latest fault
0…FFFF Fieldbus code 1=1 I
09.32 FAULT CODE 3 LAST Fieldbus code of the third latest fault
0…FFFF Fieldbus code 1=1 I
09.33 FAULT CODE 4 LAST Fieldbus code of the fourth latest fault
0…FFFF Fieldbus code 1=1 I
09.34 FAULT CODE 5 LAST Fieldbus code of the fifth latest fault
0…FFFF Fieldbus code 1=1 I
09.35 WARN CODE 1 LAST Fieldbus code of the latest warning
0…FFFF Fieldbus code 1=1 I
09.36 WARN CODE 2 LAST Fieldbus code of the second latest warning
0…FFFF Fieldbus code 1=1 I
09.37 WARN CODE 3 LAST Fieldbus code of the third latest warning
0…FFFF Fieldbus code 1=1 I
09.38 WARN CODE 4 LAST Fieldbus code of the fourth latest warning
0…FFFF Fieldbus code 1=1 I
09.39 WARN CODE 5 LAST Fieldbus code of the fifth latest warning
0…FFFF Fieldbus code 1=1 I

Actual signals and parameters

 77

Parameters
Index Name/Selection Description FbEq Def. T
10 DIGITAL INPUTS Reset functions through programmable digital inputs.
10.03 RESET Defines the reset signal interface. The reset is always performed at I
the rising edge of the signal.
NO The reset function is not in use. 1
EXT DI1 Reset through digital input DI1 of RDIO Digital I/O Extension Module 2
when parameter 98.04 DI/O EXT MODULE 2 is set to EXTEND.
EXT DI2 Reset through digital input DI2 of RDIO Digital I/O Extension Module 3
when parameter 98.04 DI/O EXT MODULE 2 is set to EXTEND.
EXT DI3 Reset through digital input DI3 of RDIO Digital I/O Extension Module 4
when parameter 98.04 DI/O EXT MODULE 2 is set to EXTEND.
DI7 Digital input DIIL of the LCU 5 DI7
14 DIGITAL OUTPUTS Selection of signals which control the external digital outputs. To
activate the extension module, see parameter 98.04 DI/O EXT
MODULE 2.
14.08 EXT2 DO1 Selects the signal which controls extension module 2 digital output
GR+INDEX RO1. The controlling bit of the signal is selected with parameter
14.09.
-9999 … + 9999 Setting range. 1=1 910 I
Example: With selection 910 of this parameter and 0 of parameter
14.09 EXT2 DO1 BIT NR, relay output 1 of digital extension module 2
is activated when bit 0 of actual signal 09.10 LCU FAULT WORD
becomes 1 (that is, the motor protective circuit breaker of pump 1 is
switched off). The function can be inverted with a minus sign (-910).
14.09 EXT2 DO1 BIT NR Defines the bit number of the signal selected with parameter 14.08.
0…23 Setting range 1=1 0 I
14.10 EXT2 DO2 Selects the signal which controls extension module 2 digital output
GR+INDEX RO2. See parameter 14.08.
-9999 … + 9999 Setting range 1 = 1 910 I
14.11 EXT2 DO2 BIT NR Defines the bit number of the signal selected with parameter 14.10
0…23 Setting range 1=1 1 I
15 ANALOGUE Selection of the actual signals to be indicated through the analogue
OUTPUTS outputs. The outputs are updated every 10 milliseconds.

15.01 ANALOGUE OUTPUT Defines the group and index of the signal to be indicated through
1 analogue output AO1. For example, 511 denotes parameter 05.11.
The parameter type must be real.
0…9999 Setting range 1=1 511 I
15.02 INVERT AO1 Activates the inversion of analogue output AO1.
NO No inversion active. The minimum signal value corresponds to the 0 NO B
minimum output value.
YES Inversion active. The maximum signal value corresponds to the 1
minimum output value.
15.03 MINIMUM AO1 Defines the analogue output AO1 signal minimum in milliamperes.
0 mA Zero mA 1 I
4 mA Four mA 2 4 mA
10 mA Ten mA. 50% offset in the range of 0…20 mA for testing or indication 3

Actual signals and parameters

78

Index Name/Selection Description FbEq Def. T

15.04 FILTER AO1 Defines the filter time constant for analogue output 1.
0.0 … 10.0 s Setting range 100 = 0.1 s R
1s
15.05 SCALE AO1 Defines the nominal value of the analogue output AO2 signal selected
with parameter 15.06. The value corresponds to 20 mA at the output.
0…65535 Setting range 1=1 3000 R
15.06 ANALOGUE Defines the group and index of the signal to be indicated through
OUTPUT 2 analogue output AO2. For example, 1506 denotes parameter 15.06.
The parameter type must be real.
0 … + 9999 Setting range 1=1 504 I
15.07 INVERT AO2 Activates the inversion of analogue output AO2. 1=1 B
NO No inversion active. The minimum signal value corresponds to the 0 NO
minimum output value.
YES Inversion active. The maximum signal value corresponds to the 1
minimum output value.
15.08 MINIMUM AO2 Defines the analogue output AO2 signal minimum in milliamperes. I
0 mA Zero mA. 1 0 mA
4 mA Four mA 2
10 mA Ten mA. 50% offset in the range of 0…20 mA for testing or indication 3
15.09 FILTER AO2 Defines the filter time constant for analogue output AO2.
0.0 … 10.0 s Setting range 100 = 0.1 s R
1s
15.10 SCALE AO2 Defines the nominal value of the analogue output AO2 signal selected
with parameter 15.06. The value corresponds to 20 mA at the output.
0 … 65535 Setting range 1=1 3000 R
15.16 ANALOGUE Defines the group and index of the signal to be indicated through
OUTPUT 4 extension analogue output EXT AO2 (=AO4). For example, 1516
denotes parameter 15.16. The parameter type must be real.
The RAIO Analogue Extension Module must be used, see
parameter 98.11.
0 … + 9999 Setting range 0 I
15.17 INVERT AO4 Activates the inversion of extension analogue output AO2 (=AO4). 1=1 B
NO No inversion active. The minimum signal value corresponds to the 0 NO
minimum output value.
YES Inversion active. The maximum signal value corresponds to the 1
minimum output value.
15.18 MINIMUM AO4 Defines the extension analogue output AO2 (=AO4) signal minimum 1=1 I
in milliamperes.
0 mA Zero mA 1 0 mA
4 mA Four mA 2
10 mA Ten mA. 50% offset in the range of 0…20 mA for testing or indication 3
15.19 FILTER AO4 Defines the filter time constant for extension analogue output AO2
(=AO4).
0.0 … 10.0 s Setting range 100 = 0.1 s R
1s

Actual signals and parameters

 79

Index Name/Selection Description FbEq Def. T

15.20 SCALE AO4 Defines the nominal value of the extension analogue output AO2
(=AO4) signal selected with parameter 15.16. The value corresponds
to 20 mA at the output.
0 … 65535 Setting range 1=1 3000 R
19 DATA STORAGE Parameters for receiving information from or sending to an external
control system. The parameters are unconnected and they can be
used for linking, testing and commissioning purposes. See section
Data transfer details on page 108.
PLC LCU control board
Dataset table
Address For
Data
Data set Index assignment of data- DriveWindow
set
14 set PC tool
A Index 1 Group Index
1
Index 2 90 08 19.01
14 2
Index 3
3

A = value assigned from an external control system

PLC LCU control board

Dataset table
Address For
Data
Data set Index assignment of data- DriveWindow
set
15 set PC tool
Index 1 Group Index
1
Index 2 92 08 19.02
B 15 2
Index 3
3

B = value assigned from an external control system

19.01 DATA 1 Stores data written from a user-defined source.
Example: Monitor a signal written by an external control system to
data set 18 word 3 using the DriveWindow PC tool as follows:
Define the data set 18 word 3 destination address in the converter
application program by setting parameter 90.15 DATA SET 18 VAL 3
to 1901 (points to 19.01 DATA 1.)
Set DriveWindow monitoring channel to read parameter 19.01.
-32768...32767 Data value 1=1 0 R
19.02 DATA 2 See parameter 19.01 DATA 1.
-32768...32767 Data value 1=1 0 R
... ... ...
19.08 DATA 8
-32768...32767 Data value 1=1 0 R
32 LCU CONTROL Selection between pumps when parameter 33.01 CONTROL TYPE is
set to SERVICE CTRL or LOCAL CTRL. Hidden if the
parameter 33.01 CONTROL TYPE is set to REMOTE CTRL.
32.01 PUMP CHANGE Selects between automatic and manual alternation of the pump in B
TYPE duty.
MANUAL Select the pump in duty with parameter 32.02 SELECTING PUMP. 0 MANU
AL

Actual signals and parameters

80

Index Name/Selection Description FbEq Def. T

AUTO The pumps are alternated automatically at intervals defined with 1
parameter 33.04 AUTO CHANGE PERIOD.
32.02 SELECTING PUMP Selects the pump in duty. Only in use if parameter 32.01 PUMP B
CHANGE TYPE is set to MANUAL.
PUMP 1 Pump 1 is in duty. 0 PUMP
1
PUMP 2 Pump 2 is in duty. 1
33 LCU SETTINGS LCU control settings
33.01 CONTROL TYPE Selects the control mode of the liquid cooling unit (LCU). I
SERVICE CTRL Local control via control panel 1
LOCAL CTRL Local control via digital inputs DI5 and DI6 2
REMOTE CTRL Overriding system control via serial link 3 REMO
TE
CTRL
33.02 NUMBER OF PUMPS Defines the number of pumps installed in the LCU. B
1 PUMP One pump installed 0
2 PUMPS Two pumps installed 1 2
PUMP
S
33.03 STAND-BY USE Activates the stand-by use of pumps. This parameter is effective when B
parameter 32.01 CONTROL TYPE is set to LOCAL CTRL.
NO The pumps are not run when in stand-by. 0 NO
YES The pump in duty is run automatically at intervals defined with 1
parameters 33.07 TIME STOPPED and 33.08 TIME RUNNING when
digital input DI5 (on) is “1”, that is, the pump is switched on even
though digital input DI6 (start) is not on. To avoid pump drying and
damage, select this value when the need for liquid cooling is small
and the pump would be stopped for long periods.
33.04 AUTO CHANGE Sets the interval for the automatic pump alternation function. This
PERIOD parameter is effective when parameter 32.01 PUMP CHANGE TYPE
is set to AUTO.
1…7 days Setting range 1=1 3 days R
day
33.05 STOP DLY AFTER Defines the stop delay time for a pump. When the LCU receives the
RUN stop command, it does not stop the pump immediately but only after
the time defined with this parameter. The purpose is to ensure that the
cooling unit runs for a while after the drive supply unit has been
stopped in order to cool down the drive effectively. This parameter is
effective when parameter 33.01 CONTROL TYPE has value LOCAL
CTRL or REMOTE CTRL.
10…60 min. Setting range 1=1 10 min. R
min.
33.06 CHANGE DELAY Defines the delay in changing the pump in duty.
1…10 s Setting range 1=1s 1s R
33.07 TIME STOPPED Sets the stop time for the stand-by function. See parameter 33.03.
10…120 min. Setting range 1=1 60 min. R
min.
33.08 TIME RUNNING Sets the run time for the stand-by function. See parameter 33.03.

Actual signals and parameters

 81

Index Name/Selection Description FbEq Def. T

10…120 min. Setting range 1=1 10 min. R
min.
33.09 LEAKAGE ALM TIME Sets the delay for a LIQUID LEAKAGE fault trip. If a LIQUID
LEAKAGE alarm is on longer than LEAKAGE ALM TIME, the LCU
trips. If 33.09 LEAKAGE ALM TIME = 0, no trip will follow.
0…500 min. Setting range 1=1 0 min. I
min.

34 LCU LIMITS Warning and fault trip limits. When the process measurements exceed
or fall below these limits, a warning is given or the unit is tripped.
34.01 TIA-201 MIN ALARM Defines the warning limit of the minimum liquid temperature in the
internal circuit.
0 … 40.0°C Setting range 1= 5.0°C R
1°C
34.02 TIA-201 MAX ALARM Defines the warning limit of the maximum liquid temperature in the
internal circuit.
0 … 70.0°C Setting range 1= 45.0°C R
1°C
34.03 TIA-201 MAX FAULT Defines the trip limit of the maximum liquid temperature in the internal
circuit.
0 … 70.0°C Setting range 1= 50.0°C R
1°C
34.04 PIA-202 MIN ALARM Defines the minimum pressure warning limit of the inlet liquid in the
internal circuit.
0 … 3.0 bar Setting range; Default: 1.0 bar for unit with 50 Hz supply (1 bar = 1=1 1 bar R
100 kPa) bar
34.05 PIA-202 MIN FAULT Defines the minimum pressure trip limit of the inlet liquid in the internal
circuit.
0 … 3.0 bar Setting range. Default: 0.5 bar for unit with 50 Hz supply (1 bar = 1=1 0.5 bar R
100 kPa) bar
34.06 PIA-203 MAX ALARM Defines the overpressure warning limit of the outlet liquid in the
internal circuit.
0 … 6.0 bar Setting range; Default: 6.0 bar for unit with 50 Hz supply (1 bar = 1=1 6 bar R
100 kPa) bar
34.07 P-203-2 MIN ALARM Defines the warning limit of the minimum pressure difference over the
pumps.
0 … 5.0 bar Setting range; Default: 2.0 bar for unit with 50 Hz supply (1 bar = 1=1 2 bar R
100 kPa) bar

34.08 P-203-2 MIN FAULT Defines the trip limit of the minimum pressure difference over the
pumps.
0 … 5.0 bar Setting range; Default: 1.5 bar for unit with 50 Hz supply (1 bar = 1=1 1.5 bar R
100 kPa) bar
35 3-WAY VALVE CTRL Settings for coolant temperature control
35.01 CABINET TEMP Enables or disables cabinet temperature measurement and reference
MEAS correction function. The temperature reference for the PI controller of
the 3-way valve is set according to the measured ambient
temperature. See section Internal PI controller for the 3-way valve on
page 65.
0 = DISABLE Disable cabinet temperature measurement. 0 0 B

Actual signals and parameters

82

Index Name/Selection Description FbEq Def. T

1 = ENABLE Enable cabinet temperature measurement. 1
35.02 LIQUID TEMP REF Defines temperature reference for the coolant in the internal cooling
circuit (at the outlet of the LCU).
5…45° C Temperature reference 100 = 25 °C R
1 °C
35.03 PI GAIN Defines the gain for the PI controller.
0…250 Gain 100 = 1.0 R
1
35.04 PI INTEG TIME Defines the integration time for the PI controller.
0.01 … 1000 s Integration time 10 = 1 5.0 s R
s
35.05 HYSTERESIS UP Defines the hysteresis value for the window control. When the
temperature error (the absolute value of difference between the
reference temperature and measured temperature) is smaller than the
hysteresis value and the actual temperature is greater than the
reference temperature, the PI controller output stays constant.
0…20° C Hysteresis value 100 = 1° C R
1 °C
35.06 HYSTERESIS DOWN Defines the hysteresis value for the window control. When the
temperature error (the absolute value of difference between the
reference temperature and measured temperature) is smaller than the
hysteresis value and the actual temperature is lower than the
reference temperature, the PI controller output stays constant.
0…20° C Hysteresis value 100 = 2° C R
1 °C
35.07 VALVE WARNINGS Enables or disables the 3-way valve warnings. These warnings occur
if the pump is running and the valve control signal stays at the limit
value for more than 20 seconds.
0 = DISABLE Disable 3-way valve warnings. 0 0 B
1 = ENABLE Enable 3-way valve warnings. 1
51 MASTER ADAPTER Communication parameters for a fieldbus adapter module. The
parameter names are copied from the module when it is installed and
its connection to the liquid cooling unit is activated with parameter
98.02 COMM MODULE. See the module manual.
Note: Any changes in the parameters take effect only upon the next
power-up of the adapter module.
51.01 FIELDBUS PAR1 Defines the module type and software version. - C
51.02 FIELDBUS PAR2 According to the module type -
…
51.33 FIELDBUS PAR33
52 STANDARD Communication parameters for the RMBA-01 Modbus Adapter
MODBUS Module. The parameter names are copied from the module when it is
installed and its connection to the liquid cooling unit is activated with
parameter 98.02 COMM MODULE. See the module manual.
52.01 STATION NUMBER Defines the address of the LCU unit in the link. Two units with the
same address are not allowed on-line.
1 … 247 Setting range - 1 I
52.02 BAUD RATE Defines the transfer rate of the link. I

Actual signals and parameters

 83

Index Name/Selection Description FbEq Def. T

600 Setting in bit/s 1
1200 Setting in bit/s 2
2400 Setting in bit/s 3
4800 Setting in bit/s 4
9600 Setting in bit/s. 5 9600
19200 Setting in bit/s 6
52.03 PARITY Defines the use of parity and stop bit(s). The same setting must be I
used in all on-line stations.
NONE1STOPBIT No parity, one stop bit 1
NONE2STOPBIT No parity, two stop bits 2
ODD Odd parity indication bit, one stop bit 3 ODD
EVEN Even parity indication bit, one stop bit 4
53 USER PARAMETERS Adaptive programming settings. See ACS600/ACS800 Application
Guide Adaptive Program for System Application Program 7.x
[3AFE68420075 (English)].
53.01 NUMERIC 1 User-defined numeric parameter for adaptive programming
-8388608...8388607 Numeric value
53.02 NUMERIC 2 User-defined numeric parameter for adaptive programming
-8388608...8388607 Numeric value
... ... ...
53.10 NUMERIC 10 User-defined numeric parameter for adaptive programming
-8388608...8388607 Numeric value
53.11 STRING 1 User-defined alarm or fault text indication of the EVENT block.
0...9 characters ASCII string type
53.12 STRING 2 User-defined alarm or fault text indication of the EVENT block.
0...9 characters ASCII string type
... ... ...
53.17 STRING 7 User-defined alarm or fault text indication of the EVENT block.
0...9 characters ASCII string type
55 ADAPTIVE PROG1 Adaptive programming task 1 settings:
- selections of the function blocks and their input connections
- diagnostics.
See ACS600/ACS800 Application Guide Adaptive Program for
System Application Program 7.x [3AFE68420075 (English)].
This parameter group is mainly used with the DriveAP 2.x PC tool.
55.01 STATUS Shows the value of the adaptive program task 1status word.
0...15 The table below shows the alternative bit states and the P
corresponding values on the panel display. b
If all the bits are FALSE (that is, 0), the state is STOPPED.
Bit Display Meaning
0 1 Running
1 2 Editing
2 4 Checking
3 8 Faulted

Actual signals and parameters

84

Index Name/Selection Description FbEq Def. T

55.02 FAULTED PAR Points out the faulted parameter in adaptive program task 1.
0...32768 Value I
55.05 BLOCK1 Selects the function block type for Block 1 in the adaptive program
task 1.
0...32768 Function block type I
55.06 INPUT1 Selects the source for input I1 of Block 1.
-255.255.31 … Parameter index or a constant value: P
+255.255.31 / - Parameter pointer: Inversion, group, index and bit fields. The bit
C.-32768 … C.32767 number is effective only for blocks handling boolean inputs.
- Constant value: Inversion and constant fields. Inversion field must
have value C to enable the constant setting.
Example: The state of digital input DI2 is connected to Input 1 as
follows:
- Set the source selection parameter (55.06) to +.01.15.01. (The
application program stores the state of digital input DI2 to bit 1 of
actual signal 01.15.)
- If you need an inverted value, switch the sign of the pointer value (-
01.15.01.).
55.07 INPUT2 Selects the source for input I2 of Block 1.
See parameter 55.06 INPUT1. P
55.08 INPUT3 Selects the source for input I3 of Block 1.
See parameter 55.06 INPUT1. P
55.09 OUTPUT Stores and displays the output of Block 1.
0...32768 No user-setting possible I
55.10 BLOCK2 Selects the function block type for Block 2 in the adaptive program
task 1.
0...32768 Function block type I
55.11 INPUT1 Selects the source for input I1 of Block 2.
-255.255.31 C - See parameter 55.06 INPUT1. P
32768...-255.255.31 C
32767
55.12 INPUT2 Selects the source for input I2 of Block 2.
See parameter 55.06 INPUT1. P
55.13 INPUT3 Selects the source for input I3 of Block 2.
See parameter 55.06 INPUT1. P
55.14 OUTPUT Stores and displays the output of Block 2.
0...32768 No user-setting possible I
55.15 BLOCK3 Selects the function block type for Block 3 in the adaptive program
task 1.
0...32768 Function block type I
... ... ...
55.54 OUTPUT Stores and displays the output of Block 10.
0...32768 No user-setting possible I

Actual signals and parameters

 85

Index Name/Selection Description FbEq Def. T

56 ADAPT PROG1 Adaptive program task 1 control. The update time of task 1 control is
CTRL 10 ms.
See parameter group 55 ADAPTIVE PROG1.
56.01 ADAPT PROG CMD Selects the operation mode for the adaptive program task 1.
1 = STOP Stop. The program can be edited. 1 I
2 = START Run. The program cannot be edited.
3 = EDIT Stop to the edit mode (that is, the execution of the task is stopped for
editing). The program can be edited.
56.02 EDIT CMD Selects the command for the block placed in the location defined with
parameter 56.03 EDIT BLOCK.
1 = NO Home value. The value automatically restores to NO after an editing 1 I
command has been executed.
The program must be in the editing mode (see parameter 56.01
ADAPT PROG CMD).
2 = PUSH Shifts the block in the location defined with parameter 56.03 EDIT
BLOCK and the subsequent blocks one location up. A new block can
be placed in the emptied location.
The program must be in the editing mode (see parameter 56.01
ADAPT PROG CMD).
3 = DELETED Selects the block in the location defined with parameter 56.03 EDIT
BLOCK and shifts the subsequent blocks one step down.
The program must be in the editing mode (see parameter 56.01
ADAPT PROG CMD).
4 = PROTECT Activation of the task protection: Read protects the input connections
of the blocks. Activate as follows:
- Ensure the task operation mode is START or STOP (parameter
56.01 ADAPT PROG CMD).
- Set the passcode with parameter 56.05 PASS CODE.
- Set parameter 56.02 to PROTECT.
When protection is activated:
- All parameters in group 55 ADAPTIVE PROG1 excluding the block
output parameters are hidden (read protected).
- It is not possible to switch the task operating mode (parameter 56.01
ADAPT PROG CMD) to the editing mode.
- Parameter 56.05 PASS CODE value is set to 0.
5 = UNPROTECT Deactivation of the task protection: no read protection of the inputs of
the blocks. Deactivate as follows:
- Ensure the task operation mode is START or STOP (parameter
56.01 ADAPT PROG CMD).
- Set the passcode with parameter 56.05 PASS CODE.
- Set parameter 56.02 to UNPROTECT.
56.03 EDIT BLOCK Defines the block location number for the command selected with
parameter 56.02 EDIT CMD.
1...15 Block location number 0 I
56.04 TIMELEVEL_SEL Indicates the fixed execution cycle time of 10 ms for the adaptive 1 I
program task 1.
56.05 PASS CODE Defines the passcode, which activates/deactivates the protection of
the input connections of the blocks. See parameter 56.02 EDIT CMD.

Actual signals and parameters

86

Index Name/Selection Description FbEq Def. T

0 h...FFFFFF h Passcode. The setting restores to 0 after the protection is activated/ 0 I
deactivated.
Note: When you activate the protection, write down the passcode and
store it for later use.
57 ADAPTIVE PROG2 Adaptive programming task 2 settings:
- selections of the function blocks and their input connections
- diagnostics.
See ACS600/ACS800 Application Guide Adaptive Program for
System Application Program 7.x [3AFE68420075 (English)].
This parameter group is mainly used with the DriveAP 2.x PC tool.
57.01 STATUS Shows the value of the adaptive program task 2 status word.
0...15 The table below shows the alternative bit states and the P
corresponding values on the panel display. b
If all the bits are FALSE (that is, 0), the state is STOPPED.
Bit Display Meaning
0 1 Running
1 2 Editing
2 4 Checking
3 8 Faulted

57.02 FAULTED PAR Points out the faulted parameter in adaptive program task 2.
0...32768 Value I
57.05 BLOCK1 Selects the function block type for Block 1 in the adaptive program
task 2.
0...32768 Function block type I
57.06 INPUT1 Selects the source for input I1 of Block 1.
-255.255.31 … Parameter index or a constant value: P
+255.255.31 / - Parameter pointer: Inversion, group, index and bit fields. The bit
C.-32768 … C.32767 number is effective only for blocks handling boolean inputs.
- Constant value: Inversion and constant fields. Inversion field must
have value C to enable the constant setting.
Example: The state of digital input DI2 is connected to Input 1 as
follows:
- Set the source selection parameter (57.06) to +.01.15.01. (The
application program stores the state of digital input DI2 to bit 1 of
actual signal 01.15.)
- If you need an inverted value, switch the sign of the pointer value (-
01.15.01.).
57.07 INPUT2 Selects the source for input I2 of Block 1.
See parameter 57.06 INPUT1. P
57.08 INPUT3 Selects the source for input I3 of Block 1.
See parameter 57.06 INPUT1. P
57.09 OUTPUT Stores and displays the output of Block 1.
0...32768 No user-setting possible I
57.10 BLOCK2 Selects the function block type for Block 2 in the adaptive program
task 2.
0...32768 Function block type I

Actual signals and parameters

 87

Index Name/Selection Description FbEq Def. T

57.11 INPUT1 Selects the source for input I1 of Block 2.
-255.255.31 C - See parameter 57.06 INPUT1. P
32768...-255.255.31 C
32767
57.12 INPUT2 Selects the source for input I2 of Block 2.
See parameter 57.06 INPUT1. P
57.13 INPUT3 Selects the source for input I3 of Block 2.
See parameter 57.06 INPUT1. P
57.14 OUTPUT Stores and displays the output of Block 2.
0...32768 No user-setting possible I
57.15 BLOCK3 Selects the function block type for Block 3 in the adaptive program
task 2.
0...32768 Function block type I
... ... ...
57.104 OUTPUT Stores and displays the output of Block 20.
0...32768 No user-setting possible I
58 ADAPT PROG2 Adaptive program task 2 control. The update time of task 2 control is
CTRL 100 ms.
See parameter group 57 ADAPTIVE PROG2.
58.01 ADAPT PROG CMD Selects the operation mode for the adaptive program task 2.
1 = STOP Stop. The program can be edited. 1 I
2 = START Run. The program cannot be edited.
3 = EDIT Stop to the edit mode (that is, the execution of the task is stopped for
editing). The program can be edited.
58.02 EDIT CMD Selects the command for the block placed in the location defined with
parameter 58.03 EDIT BLOCK.
1 = NO Home value. The value automatically restores to NO after an editing 1 I
command has been executed.
The program must be in the editing mode (see parameter 58.01
ADAPT PROG CMD).
2 = PUSH Shifts the block in the location defined with parameter 58.03 EDIT
BLOCK and the subsequent blocks one location up. A new block can
be placed in the emptied location.
The program must be in the editing mode (see parameter 58.01
ADAPT PROG CMD).
3 = DELETED Selects the block in the location defined with parameter 58.03 EDIT
BLOCK and shifts the subsequent blocks one step down.
The program must be in the editing mode (see parameter 58.01
ADAPT PROG CMD).

Actual signals and parameters

88

Index Name/Selection Description FbEq Def. T

4 = PROTECT Activation of the task protection: Read protects the input connections
of the blocks. Activate as follows:
- Ensure the task operation mode is START or STOP (parameter
58.01 ADAPT PROG CMD).
- Set the passcode with parameter 58.05 PASS CODE.
- Set parameter 58.02 to PROTECT.
When protection is activated:
- All parameters in group 57 ADAPTIVE PROG2 excluding the block
output parameters are hidden (read protected).
- It is not possible to switch the task operating mode (parameter 58.01
ADAPT PROG CMD) to the editing mode.
- Parameter 58.05 PASS CODE value is set to 0.
5 = UNPROTECT Deactivation of the task protection: no read protection of the inputs of
the blocks. Deactivate as follows:
- Ensure the task operation mode is START or STOP (parameter
58.01 ADAPT PROG CMD).
- Set the passcode with parameter 58.05 PASS CODE.
- Set parameter 58.02 to UNPROTECT.
58.03 EDIT BLOCK Defines the block location number for the command selected with
parameter 58.02 EDIT CMD.
1...15 Block location number 0 I
58.04 TIMELEVEL_SEL Indicates the fixed execution cycle time of 100 ms for the adaptive 1 I
program task 2.
58.05 PASS CODE Defines the passcode, which activates/deactivates the protection of
the input connections of the blocks. See parameter 58.02 EDIT CMD.
0 h...FFFFFF h Passcode. The setting restores to 0 after the protection is activated/ 0 I
deactivated.
Note: When you activate the protection, write down the passcode and
store it for later use.
70 DDCS CONTROL Settings of DDCS communication channels.
70.01 CH0 NODE ADDR Defines the node address for channel CH0. When using AC 80 or AC
800M with CI858, the address must be 1 to 12. When using the APC2
system, the address must be 1. In other control systems, the node
address is set according to the application.
0...254 Node adress 1=1 1 R
70.02 CH0 LINK CONTROL Defines the optical power (intensity) for a DDCS channel CH0
transmitter. Note that the optical power must be set individually for
every device on the link.
1…15 Light intensity 1=1 15 R
70.03 CH0 BAUD RATE Defines the channel CH0 communication speed. This parameter must 1 = 1 R
be set to 4 Mbits/s when using an FCI communication module.
Otherwise, the overriding system sets the communication speed
automatically.
0 8 Mbit/s
1 4 Mbit/s 4 Mbit/
s
2 2 Mbit/s
3 1 Mbit/s

Actual signals and parameters

 89

Index Name/Selection Description FbEq Def. T

70.04 CH0 TIMEOUT Defines the delay time before a communication break fault is
declared. A counter starts when the link does not update the
message. When the value of parameter 70.04 is zero, a time-out is
not monitored and the COMM MODULE fault is not indicated.
0…60000 ms Setting range 1=1 0 ms R
ms
70.06 CH1 LINK CONTROL Defines the optical power (intensity) for a DDCS channel CH1
transmitter.
1…15 Setting range 1=1 10 R
70.07 CH2 NODE ADDR Defines the node address for DDCS channel CH2. This parameter is
used with the Master/Follower applications where feedback signals
are read to the Master drive. In the Master drive, this parameter must
be 1 or 0. In the Follower drive, the value > 1 activates the data
sending from the Follower to the Master.
1…125 Node address 1=1 1 R
70.08 CH2 M/F MODE Defines the role of the drive in the Master/Follower link. I
NOT IN USE The Master/Follower link is not active. 1 NOT
IN USE
MASTER Master drive 2
FOLLOWER Follower drive 3
70.09 MASTER SIGNAL 1 For the Master drive, this parameter selects the data which the Master
sends to the Follower drive(s) (to data set 41 index 1). For the
Follower drive, this parameter selects the data which is sent from the
Follower to the Master.
0…20000 Parameter index in format xxyy (xx = group, yy = index) 1=1 0 I
70.10 MASTER SIGNAL 2 For the Master drive, this parameter selects the data which the Master
sends to the Follower drive(s) (to data set 41 index 2). For the
Follower drive, this parameter selects the data which is sent from the
Follower to the Master.
0…20000 Parameter index in format xxyy (xx = group, yy = index) 1=1 0 I
70.11 MASTER SIGNAL 3 For the Master drive, this parameter selects the data which the Master
sends to the Follower drive(s) (to data set 41 index 3). For the
Follower drive, this parameter selects the data which is sent from the
Follower to the Master.
0…20000 Parameter index in format xxyy (xx = group, yy = index) 1=1 0 I
70.12 CH2 LINK CONTROL Defines the light intensity of the transmission LEDs. LEDs act as light
sources for optic fibres which are connected to DDCS channel CH2.
With the maximum length of optic fibre cable, use value 15.
1…15 Light intensity 1=1 10 R
70.15 CH3 NODE ADDR Defines the node address for channel CH3. This node address is
normally used with the start-up and maintenance tools (e.g.,
DriveWindow via PC). If the CH3 channels of several drives have
been connected in a ring or a star (using a branching unit), each must
be given a unique node address.
1…75, 125…254 Setting range 1=1 1 R
(Addresses 76…124 are reserved for branching units.)
70.16 CH3 LINK CONTROL Defines the optical power (intensity) for a DDCS channel CH3
transmitter. Note that the optical power must be set individually for
every device on the link.

Actual signals and parameters

90

Index Name/Selection Description FbEq Def. T

1…15 Setting range 1=1 15 R
70.19 CH0 HW Enables or disables the repeat mode of a CH0 optical transmitter in 1 = 1 B
CONNECTION the DDCS mode (parameter 71.01 selection NO). The DDCS mode is
typically used with APC2, AC70, AC450 and AC800M with Module
Bus. In the repeat mode, any message that the channel receives is
echoed back. The parameter is not in use in the DriveBus mode.
RING Repeat enabled. Select RING if the CH0 channels on the RDCO 0 RING
modules are connected in a ring configuration.
STAR Repeat disabled. Select STAR with a star configuration, such as 1
AC800M – NDBU-95 optical branching unit(s) – RDCO module (RMIO
board).
70.20 CH3 HW Enables or disables the repeat mode of a CH3 optical transmitter. In 1=1 B
CONNECTION the repeat mode, any message that the channel receives is echoed
back.
RING Repeat enabled. Select RING if the CH3 channels on the RDCO 0
modules are connected in a ring configuration.
STAR Repeat disabled. Select STAR with a star configuration. 1 STAR
70.32 CH2 HW Enables or disables the repeat mode of a CH2 optical transmitter. In 1=1
CONNECTION the repeat mode, any message that the channel receives is echoed
back.
RING Repeat enabled. Select RING if the CH2 channels on the RDCO 0 RING B
modules are connected in a ring configuration.
STAR Repeat disabled. Select STAR with star configuration. This selection 1
is used with NDBU branching units.
71 DRIVEBUS COMM Settings of DriveBus communication on channel CH0.
71.01 CH0 DRIVEBUS Selects the DriveBus communication mode for channel CH0. The 1=1 B
MODE DriveBus mode is used with ABB’s AC800M and AC 80 controllers.
Data is exchanged four times faster in the DriveBus mode than in the
DDCS mode. A new selection becomes valid on the next RMIO board
power-on.
NO DDCS mode 0 NO
YES DriveBus mode 1
90 D SET REC ADDR Addresses into which data received from the overriding system are
written.
Overriding
system LCU control board
Address
Data set table assignment
AMC
10 of data set
table
DDCS link 12 Group
14 90.01...90.18
91.01...91.09
Ch0

32

90.01 D SET 10 VAL 1 Defines the receive address for data set 10 value 1. Updating interval
for RMIO board: 6 ms.
0…9999 Parameter group index in format xxyy (xx = group, yy = index) 1=1 701 I
90.02 D SET 10 VAL 2 See parameter 90.01. Updating interval: 6 ms 0

Actual signals and parameters

 91

Index Name/Selection Description FbEq Def. T

90.03 D SET 10 VAL 3 See parameter 90.01. Updating interval: 6 ms 0
90.04 D SET 12 VAL 1 See parameter 90.01. Updating interval: 10 ms 0
90.05 D SET 12 VAL 2 See parameter 90.01. Updating interval: 10 ms 0
90.06 D SET 12 VAL 3 See parameter 90.01. Updating interval: 10 ms 0
90.07 D SET 14 VAL 1 See parameter 90.01. Updating interval: 10 ms 0
90.08 D SET 14 VAL 2 See parameter 90.01. Updating interval: 10 ms 0
90.09 D SET 14 VAL 3 See parameter 90.01. Updating interval: 10 ms 0
90.10 D SET 16 VAL 1 See parameter 90.01. Updating interval: 10 ms 0
90.11 D SET 16 VAL 2 See parameter 90.01. Updating interval: 10 ms 0
90.12 D SET 16 VAL 3 See parameter 90.01. Updating interval: 10 ms 0
90.13 D SET 18 VAL 1 See parameter 90.01. Updating interval: 100 ms 0
90.14 D SET 18 VAL 2 See parameter 90.01. Updating interval: 100 ms 0
90.15 D SET 18 VAL 3 See parameter 90.01. Updating interval: 100 ms 0
90.16 D SET 20 VAL 1 See parameter 90.01. Updating interval: 100 ms 0
90.17 D SET 20 VAL 2 See parameter 90.01. Updating interval: 100 ms 0
90.18 D SET 20 VAL 3 See parameter 90.01. Updating interval: 100 ms 0
91 D SET REC ADDR Addresses into which data received from the overriding system are
written.
91.01 D SET 22 VAL 1 See parameter 90.01. Updating interval: 100 ms 0
91.02 D SET 22 VAL 2 See parameter 90.01. Updating interval: 100 ms 0
91.03 D SET 22 VAL 3 See parameter 90.01. Updating interval: 100 ms 0
91.04 D SET 24 VAL 1 See parameter 90.01. Updating interval: 100 ms 0
91.05 D SET 24 VAL 2 See parameter 90.01. Updating interval: 100 ms 0
91.06 D SET 24 VAL 3 See parameter 90.01. Updating interval: 100 ms 0
92 D SET TR ADDR Addresses from which data to be sent to the overriding system are
read.
Overriding
system LCU control board
Address
Data set table assignment
AMC
11 of data set
table
DDCS link 13 Group
15 92.01...92.18
93.01...93.09
Ch0

33

92.01 D SET 11 VAL 1 Defines the transmit address for data set 11 value 1.
0…9999 Setting range; Updating interval for RMIO board: 6 ms 1=1 801 I
92.02 D SET 11 VAL 2 See parameter 92.01. Updating interval: 6 ms 910
92.03 D SET 11 VAL 3 See parameter 92.01. Updating interval: 6 ms 911
92.04 D SET 13 VAL 1 See parameter 92.01. Updating interval: 10 ms 115
92.05 D SET 13 VAL 2 See parameter 92.01. Updating interval: 10 ms 504
92.06 D SET 13 VAL 3 See parameter 92.01. Updating interval: 10 ms 505

Actual signals and parameters

92

Index Name/Selection Description FbEq Def. T

92.07 D SET 15 VAL 1 See parameter 92.01. Updating interval: 10 ms 506
92.08 D SET 15 VAL 2 See parameter 92.01. Updating interval: 10 ms 507
92.09 D SET 15 VAL 3 See parameter 92.01. Updating interval: 10 ms 0
92.10 D SET 17 VAL 1 See parameter 92.01. Updating interval: 10 ms 0
92.11 D SET 17 VAL 2 See parameter 92.01. Updating interval: 10 ms 0
92.12 D SET 17 VAL 3 See parameter 92.01. Updating interval: 10 ms 0
92.13 D SET 19 VAL 1 See parameter 92.01. Updating interval: 100 ms 0
92.14 D SET 19 VAL 2 See parameter 92.01. Updating interval: 100 ms 0
92.15 D SET 19 VAL 3 See parameter 92.01. Updating interval: 100 ms 0
92.16 D SET 21 VAL 1 See parameter 92.01. Updating interval: 100 ms 0
92.17 D SET 21 VAL 2 See parameter 92.01. Updating interval: 100 ms 0
92.18 D SET 21 VAL 3 See parameter 92.01. Updating interval: 100 ms 0
93 D SET TR ADDR Addresses from which data to be sent to the overriding system are
read.
93.01 D SET 23 VAL 1 See parameter 92.01. Updating interval: 100 ms 0
93.02 D SET 23 VAL 2 See parameter 92.01. Updating interval: 100 ms 0
93.03 D SET 23 VAL 3 See parameter 92.01. Updating interval: 100 ms 0
93.04 D SET 25 VAL 1 See parameter 92.01. Updating interval: 100 ms 0
93.05 D SET 25 VAL 2 See parameter 92.01. Updating interval: 100 ms 0
93.06 D SET 25 VAL 3 See parameter 92.01. Updating interval: 100 ms 0
98 OPTION MODULES Optional module or external serial communication activation in the
LCU application program. For more information on optional modules,
refer to their manuals.
98.02 COMM MODULE Defines the control mode and place in the remote control mode 1=1
(parameter 33.01 CONTROL TYPE selection REMOTE CTRL).
NO No external serial communication is in use. 1 NO I
FIELDBUS The LCU communicates via an Rxxx type of fieldbus adapter module 2 I
installed on RDCU slot 1, or with an Nxxx type of fieldbus adapter via
fibre optic channel CH0 (on optional module RDCO) using data sets 1
and 2. See also parameter group 51 MASTER ADAPTER.
ADVANT/N-FB The LCU communicates via fibre optic channel CH0 (on optional 3 I
module RDCO) using data sets 10 to 33. The selection is used with,
e.g., AC800M, AC 80, AC 70 and fieldbus adapter modules of type
Nxxx. See parameter groups 70 DDCS CONTROL to 93 D SET TR
ADDR.
STD MODBUS The LCU communicates with the RMBA-0x Modbus Adapter Module. 4 I
See also parameter group 52 STANDARD MODBUS.
98.04 DI/O EXT MODULE 2 Activates the RDIO Digital I/O Extension Module in the LCU 1=1 I
application program. The module can be used to extend the I/O of the
RMIO board.
Note: Insert the module to slot 2 on the RDCU unit as the program
does not support the RDIO in slot 1.
NO The RDIO module is not used. 1 NO
EXTEND Activates the extended I/O: the control signals are selected with the 2
parameters of group 14 DIGITAL OUTPUTS.

Actual signals and parameters

 93

Index Name/Selection Description FbEq Def. T

98.11 AI/O EXT1 Activates the communication to the RAIO Analogue I/O Extension 4 I
LOCATION Module, and defines the type and connection interface of the module.
Note: Set the module node number to 5 with switch S1.
Switch S1

DE F
C

01
9AB

2
3
4 5 78
6

You can select the input signal type with the configuration DIP switch
on the circuit board of the RAIO module. Select the voltage signal of
0…2 V. Only unipolar input signals are supported.
Switch S2 (Operating mode) for RAIO-01
Analogue input AI1 Analogue input AI2 Input signal
ON ON ± 0(4)…20 mA
± 0(2)…10 V
1 2 3 4 5 6
± 0…2 V
1 2 3 4 5 6
ON ON 0(4)…20 mA
0(2)…10 V
0…2 V
1 2 3 4 5 6 1 2 3 4 5 6
(Default)
Switch S2 (Current or voltage signal)
ON ON Current signal
± 0(4)…20 mA
(Default)
1 2 3 4 5 6 1 2 3 4 5 6

ON ON Voltage signal
± 0(2)…10 V
1 2 3 4 5 6 1 2 3 4 5 6

ON ON Voltage signal
± 0…2 V
1 2 3 4 5 6 1 2 3 4 5 6

Analogue input EXT AI1 and analogue output EXT AO1 are used with
TIA-201 temperature measurement. EXT AO1 supplies the constant
current of 4 mA for the temperature sensor. Analogue input EXT AI2
and output EXT AO2 are free to be used for other purposes if cabinet
temperature measurement is not used; see parameter 35.01
CABINET TEMP MEAS and actual signals 01.42 EXT AI2 [mA] and
01.43 EXT AO2 [mA].
NOT IN USE Communication inactive 2
RAIO-SLOT1 Communication active. The RAIO is installed in slot 1 of the RDCU. 3
RAIO-SLOT2 Communication active. The RAIO is installed in slot 2 of the RDCU. 4
RAIO-DDCS Communication active. The RAIO is installed in the AIMA I/O Module 5
Adapter that communicates with the LCU through a fibre optic DDCS
link.

Actual signals and parameters

94

Actual signals and parameters

 95

Fault tracing

What this chapter contains

This chapter describes fault tracing of the LCU, and lists the warning and fault
messages given by the control program of the LCU.

WARNING! Only a qualified electrician may carry out the measurements or

component replacement work described in this chapter. Follow the Safety
instructions on the first pages of this manual.

WARNING! Do not attempt any measurement, part replacement or other service

procedure not described in this manual. Such action will void guarantee, endanger
correct operation, and increase downtime and expense.

General
All warning and fault messages are presented in the tables below with information on
the cause and remedy for each case. Most warning and fault conditions can be
identified and cured with the information. If not, contact an ABB service
representative.
The warning message disappears when any of the control panel keys are pressed.
The warning will reappear in one minute if conditions remain unchanged. If the unit is
operated with the control panel detached, the red LED in the control panel mounting
platform indicates fault condition.

Fault resetting
An active fault can be reset by pressing the keypad LOC/REM and RESET keys,
with fieldbus (actual signal 07.01 CONTROL WORD bit 7), with digital inputs DI1 to
DI3 of RDIO Digital I/O Extension Module (when parameter 98.04 DI/O EXT
MODULE 2 is set to EXTEND and parameter 10.03 RESET is set to EXT2 DI1, EXT2
DI2 or EXT2 DI3), with digital input DIIL (parameter 10.03 RESET is set to DI7), or by
switching the supply voltage off for a while.

Fault tracing
96

Fault history
When a fault is detected, it is stored in the fault history. The last faults and warnings
are stored including the time the fault was detected.

WARNING! After a fault reset, the LCU will start if the start signal is on. Before the
reset, switch off the external start signal or ensure that it is safe to start.

The fault history can be viewed with the control panel by pressing or in the
Actual Signal Display Mode. The fault history can then be scrolled with and .
To exit the fault history press or . The fault history can be cleared by pressing
the RESET key.

Fault and warning messages

The tables below show the warning and fault messages, including the fieldbus codes
(also displayed by Fault Words 09.30 to 09.39), and the LCU tripping information.
Note that the LCU is not always tripped in a fault when a fault message is given.

Warning messages
Warning Presumable causes What to do
3-WAY V. MIN The valve control signal for the 3-way valve is at Check the PI controller parameters in group
Signal 09.11 bit 5 the low limit; the 3-way valve is fully closed and 35.
no cold water is going to the heat exchanger. Check that the actuator is properly connected
Code: FFCE
to RDCU.
This warning can be disabled from group 35.
3-WAY V. MAX The valve control signal for the 3-way valve is at Check the PI controller parameters in group
Signal 09.11 bit 6 the high limit; the 3-way valve is fully open and 35.
all cold water is going to the heat exchanger. Check that the actuator is properly connected
Code: FFCF
to RDCU.
Check that the external cooling capacity is
high enough.
This warning can be disabled from group 35.
ANALOG IO An analogue I/O error has been detected in the Replace the RMIO board.
Signal 09.11 bit 11 RMIO board.
Code: 5441
AP [message] Message generated by an EVENT block in the Consult the documentation or author of the
Adaptive Program. Adaptive Program.
AP PRG ERR An adaptive program error Download the application with DriveAP 2 or
Code: FFD6 set the block parameters with the panel or
DriveWindow.
DIGITAL IO A digital I/O malfunction has been detected in Replace the RMIO board.
Signal 09.11 bit 10 the RMIO board.
Code: 5442
EXT AIO An analogue I/O malfunction has been detected Replace the module.
Signal 09.11 bit 8 in the analogue extension module.
Code: 7081

Fault tracing
 97

Warning Presumable causes What to do

EXT DIO A digital I/O malfunction has been detected in Replace the module.
Signal 09.11 bit 9 the digital extension module.
Code: 7082
LIQUID LEAK A liquid leakage detected in the cooling unit by Dry the LCU basin and the probe and check
Signal 09.11 bit 12 detector LS1. for leakage. Repair the leakages.
Code: FFCC
PANEL LOSS A local control device (or DriveWindow) has Check the control panel connector.
Signal 09.11 bit 15 ceased communicating. This warning shifts the Refit the control panel in the mounting
LCU to the remote mode automatically. platform (if removed).
Code: 5300
PI-203-2 MIN Pressure at the pump outlet is below the Open the closed valve (at the pump outlet or
Signal 09.11 bit 4 warning limit due to a closed valve, or … inlet).
Code: FFC5 …blocked or damaged impeller of pump. Remove the pump (see Cooling unit ACS800-
1007LC-0195 (with option +C146) on page
53). Check the impeller and replace it if
needed.
PIA-202 MIN Pressure at the pump inlet is below the warning Check the cooling circuit and repair the
Signal 09.11 bit 2 limit due to a leakage in the internal circuit, or… leakages.

Code: FFC6 …air escaped from the expansion tank. Check the base pressure of the expansion
tank (see section Adjusting air pressure of the
expansion tank on page 42). If needed,
replace the expansion tank.
PIA-203 MAX The base pressure of the system is too high due Check the base pressure of the expansion
Signal 09.11 bit 3 to tank (see section Adjusting air pressure of the
expansion tank on page 42).
Code: FFC2
• system filled with too much liquid Check the pressure of the system and drain
the liquid if needed.
• plates of the heat exchanger leak and the Check the heat exchanger. When using sea
external liquid flows inside. water heat exchanger, change the plates and
gaskets, otherwise replace the heat
exchanger if needed. See chapter
Maintenance.
POWDOWN FILE An error in restoring the file powerdown.ddf If the warning keeps reappearing, replace the
(indicated in the fault RMIO board.
history)
POWFAIL FILE An error in restoring the file powerfail.ddf If the warning keeps reappearing, replace the
(indicated in the fault RMIO board.
history)
Code: FFA0
SYSTEM START The RMIO board has been powered. (This is a If this message appears during running,
(indicated only in the normal message during power-on.) check the auxiliary power connections to the
fault history) RDCU unit. Check the +24 V power supply.
Code: 1087
TIA-201 MAX The external liquid temperature is too high due Increase the flow in the external circuit with
Signal 09.11 bit 1 to valve V312.
Code: 4482 • too low cooling capacity
• the heat exchanger of the LCU is blocked up. Clean the heat exchanger as described in
section Chemical cleaning of the heat
exchanger on page 50.

Fault tracing
98

Warning Presumable causes What to do

TIA-201 MIN The liquid temperature in the internal cooling Check that the temperature of the equipment
Signal 09.11 bit 0 circuit is too low and the drive runs at low room is high enough considering the liquid
power. Danger of condensation. temperature to prevent condensation. See
Code: 4481
section Internal cooling circuit data on page
116.
Increase the liquid temperature in the external
circuit or throttle the external flow with valve
V312 (and open valve V311 accordingly).

Faults not followed by a trip of the LCU

Fault text Presumable causes What to do

AP [message] Message generated by an EVENT block in the Consult the documentation or author of the
Adaptive Program. Adaptive Program.

CABIN SENS A cabinet temperature sensor fault Check the cabling of the sensor and the
Signal 09.10 bit 4 sensor itself.
Code: FFCD If the cabinet temperature sensor is not
installed, disable the cabinet temperature
measurement from group 35.

COMM MODULE A communication break detected on the Check the connection between the RMIO
Signal 09.10 bit 14 fieldbus module or on the CH0 receiver board and the RDCO module.
Code: 7510 A programmable fault, see parameter 70.04 Check the fibre optic cables between the
CH0 TIMEOUT. RDCO module and the overriding system
(or the fieldbus adapter of type Nxxx). Test
with new fibre optic cables.
Check that the CH0 node address
(parameter 70.01 CH0 NODE ADDR) is
correct in the LCU.
Check the status of the fieldbus adapter.
See the appropriate fieldbus adapter
manual.
Check the parameter settings of group 51 if
a fieldbus adapter is present. Check the
connections between the fieldbus and the
adapter.
Check that the bus master is communicating
and correctly configured.

CTRL B TEMP A thermistor on the RMIO board has detected Check the cabinet heater.
Signal 09.10 bit 13 over- or undertemperature in the cabinet. The Check the room temperature.
ambient temperature is too high or too low.
Code: 4110

I/O COMM ERR An I/O communication fault or error Replace the RMIO board, the digital I/O
Signal 09.10 bit 12 extension module or the analogue I/O
extension module.
Code: 7000

PIA-202 SENS A PIA-202 sensor fault Check the cabling of the sensor and the
Signal 09.10 bit 7 sensor itself.
Code: FFC7

Fault tracing
 99

Fault text Presumable causes What to do

PIA-203 SENS A PIA-203 sensor fault Check the cabling of the sensor and the
Signal 09.10 bit 8 sensor itself.
Code: FFC8

PUMP 1 MCB The motor protective circuit breaker of pump 1 Check pump 1 and its cabling. Switch the
Signal 09.10 bit 0 (F1) has tripped due to a short circuit or an breaker on.
overload, or it has been switched off manually.
Code: FFC9

PUMP 2 MCB The motor protective circuit breaker of pump 2 Check pump 2 and its cabling. Switch the
Signal 09.10 bit 1 (F2) has tripped due to a short circuit or an breaker on.
overload, or it has been switched off manually.
Code: FFFA

SYSTEM FAULT A system fault Contact ABB service.

Signal 09.10 bit 11
Code: FFCB

TIA-201 MAX The liquid temperature in the internal cooling Decrease the external liquid temperature or
Signal 09.10 bit 6 circuit is too high due to increase the external flow with valve V312
• too low cooling capacity (and valve V311).
Code: 4482
• the heat exchanger of the LCU is blocked Clean the heat exchanger as described in
up. section Chemical cleaning of the heat
exchanger on page 50.

TIA-201 SENS A TIA-201 sensor fault Check the cabling of the sensor and the
Signal 09.10 bit 9 sensor itself.
Code: 4483

Faults followed by a trip of the LCU

Fault text Presumable causes What to do

LIQUID LEAK A liquid leakage in the cooling unit detected by Dry the LCU basin and the probe and check
Signal 09.10 bit 10 detector LS1 and the delay time defined with for leakage. Repair the leakages.
parameter 33.03 has passed.
Code: FFCC

PI-203-2 MIN The valves at the inlet and/or outlet of the Open the closed valve.
Signal 09.10 bit 5 pump are closed.
Code: FFC5 The impeller of the pump(s) is blocked or Remove the pump (see Cooling unit
damaged. ACS800-1007LC-0195 (with option +C146)
on page 53). Check the impeller and replace
it if needed.

PIA-202 MIN The pressure measurement is below the fault Check the cooling circuit and repair the
Signal 09.10 bit 3 limit. leakages.
Code: FFC6 Check the base pressure of the expansion
tank (see section Adjusting air pressure of
the expansion tank on page 42). Replace
the expansion tank if needed.

Fault tracing
100

Fault tracing
 101

Fieldbus control

What this chapter contains

This chapter describes how the drive can be controlled by external devices over
a communication network.

System overview
The following diagram shows the serial communication interfaces of the liquid
cooling unit. For a complete control interface diagram, see section Control interfaces
on page 28.

Fieldbus
controller

Fieldbus

(* (*
Other
devices

Advant
Fieldbus adapter Controller controller
Rxxx (e.g. AC 800M,
Modbus AC 80)
Slot 1
RMIO board

(*
RMBA-01 adapter
std. Modbus link
Slot 1 or 2

RDCO comm.
module

CH0 Fieldbus adapter

(DDCS) Nxxx
ACS800-1007LC
liquid cooling unit or

Data Flow
Control Word (CW)
References
Process I/O (cyclic)
Status Word (SW)
Actual values

Parameter R/W requests/responses Service messages (acyclic)

(
* Either an Rxxx or Nxxx, and an RMBA-01 adapter can be connected to the drive simultaneously.

Fieldbus control
102

The liquid cooling unit can be connected to an external control system – usually a
fieldbus controller – via an adapter module. Some LCU control signals can only be
given through fixed IO channels (e.g. temperature and pressure measurement)
whereas the rest can be distributed between a serial communication interface and
other available sources, for example digital and analogue inputs.

Redundant fieldbus control

It is possible to connect two fieldbuses to the LCU with the following adapter
configuration:
• type Rxxx fieldbus adapter module (not RMBA-01) is installed in LCU Slot 1.
• RMBA-01 Modbus Adapter Module is installed in LCU Slot 2.
E.g. PROFIBUS Modbus

ACS800
RMIO board

RPBA-01 adapter
PROFIBUS-DP link

Slot 1

RMBA-01 adapter
std. Modbus link

Slot 2

The control (that is, the Main Reference data set, see section Data sets 1 and 2 on
page 108) is activated by setting parameter 98.02 COMM. MODULE to FIELDBUS
or STD MODBUS.
In case there is a communication problem with one fieldbus, the control can be
switched to the other fieldbus. Switching between the buses can be controlled
e.g. with adaptive programming. Both fieldbuses can read the parameters and
signals, but simultaneous cyclical writing to the same parameter is forbidden.

RDCO channels CH0...3

The following table gives information on the DDCS (Distributed Drives
Communication System) channels CH0...CH3 of the RDCO module (DDCS
Communication Option).
Channel Interfaces RDCO-01* RDCO-02*
CH0 Advant controller 10 MBd 5 MBd
Fieldbus Interface DDCS/DriveBus
CH1 Basic I/O / Optional I/O 5 MBd 5 MBd
CH2 Master/Follower 10 MBd 10 MBd
CH3 DriveWindow (PC, 1 Mbit/s) 10 MBd 10 MBd
*RDCO-01/02 is connected to the RMIO board.

The RMIO board CH0 supports either DriveBus or DDCS protocol. DriveBus
protocol is faster than the DDCS protocol.

Fieldbus control
 103

Commissioning and supporting tools

DriveWindow and other tools can be connected to RMIO DDCS channel CH3, either
in a ring, or a star configuration using branching units. Before starting the
communication, node addresses must be set for each unit. See parameter 70.15
CH3 NODE ADDR. The new node address becomes valid on the next power-up of
the RMIO-board. DDCS channel CH3 is the slave in the communication link.

Setting up communication through a fieldbus

Fieldbus adapters for several communication protocols are available (e.g.
PROFIBUS and Modbus). Rxxx type fieldbus adapter modules are mounted in
expansion Slot 1 of the LCU. Nxxx type fieldbus adapter modules are connected to
channel CH0 of the RDCO.
Before configuring the LCU for fieldbus control, the adapter module must be
mechanically and electrically installed according to the instructions given in the
hardware manual of the drive, and the module manual. The communication between
the LCU and the adapter module is then activated by setting parameter 98.02
COMM. MODULE.
The following table lists the parameters, which need to be defined when setting up
communication through a fieldbus adapter.

Note: For instructions on setting up an RMBA-01 module, see section Setting up

communication through the standard Modbus link on page 104.

Parameter Alternative Setting for fieldbus control Function/Information

settings

COMMUNICATION INITIALISATION

98.02 COMM. NO FIELDBUS (with Rxxx or Initialises communication between LCU and
MODULE FIELDBUS Nxxx) fieldbus adapter module. Activates module
ADVANT/N-FB ADVANT/N-FB (with Nxxx) set-up parameters for type Nxxx and Rxxx
STD MODBUS fieldbus modules (group 51 MASTER
ADAPTER).

70.01 CH0 0-254 1 Defines the node address for DDCS channel
NODE ADDR CH0

71.01 CH0 YES = NO Selects the communication mode for DDCS

DRIVEBUS DriveBus mode channel CH0
MODE* NO = DDCS
mode

70.04 CH0 0...60000 ms Defines the delay time before channel CH0
TIMEOUT (type Nxxx adapter) or type Rxxx fieldbus
adapter interface communication break
alarm/fault is indicated.

70.19 CH0 HW RING This parameter has no effect Selects the topology of the channel CH0 link.
CONNECTION STAR in the DriveBus mode.

Fieldbus control
104

ADAPTER MODULE CONFIGURATION

51.01 - - Displays the type of the fieldbus adapter

(FIELDBUS module.
PARAMETER 1)

51.02 These parameters are adapter module-specific. For more information, see the module manual.
(FIELDBUS Note that not all of these parameters are necessarily visible.
PARAMETER 2)

...

51.33
(FIELDBUS
PARAMETER 33

RECEIVE AND TRANSMIT DATA DEFINITIONS

Groups Addresses for receive and transmit data. See

90 D SET REC section Data transfer details on page 108.
ADDR...93 D
SET TR ADDR

* Parameter is valid after the next power-up of the LCU.

Setting up communication through the standard Modbus link

An RMBA-01 Modbus Adapter installed in Slot 1 or 2 of the LCU forms an interface
called the standard Modbus link. The standard Modbus link can be used for external
control of the LCU by a Modbus controller (RTU protocol only).
Before configuring the LCU for Modbus control, the adapter module must be
mechanically and electrically installed according to the instructions given in the
hardware manual of the drive, and the module manual. The communication between
the LCU and the adapter module is then activated by setting parameter 98.02
COMM. MODULE.
The following table lists the parameters, which need to be defined when setting up
communication through the standard Modbus link.

Note: With NMBA-01 Modbus Adapter, parameter 98.02 COMM. MODULE must be
set to FIELDBUS or ADVANT/N-FB. See parameter setting instructions in section
Setting up communication through a fieldbus on page 103.

Parameter Alternative settings Setting for fieldbus control Function/Information

98.02 COMM. NO STD MODBUS Initialises communication between LCU

MODULE FIELDBUS and Modbus adapter module. Activates
ADVANT/N-FB communication parameters in group 52
STD MODBUS STANDARD MODBUS.

52.01 1...247 Specifies the station number of the LCU on

STATION the standard Modbus link.
NUMBER

52.02 600; 1200; 2400; Defines the communication speed of the

BAUDRATE 4800; 9600; 19200 standard Modbus link.

Fieldbus control
 105

52.03 PARITY NONE1STOPBIT Defines the parity setting for the standard
NONE2STOPBIT Modbus link.
ODD
EVEN

The LCU parameters, data words, references and actual values are mapped into the
4xxyy register area:
Signal Address Modbus address

Control Word (MCW) 07.01 MAIN CTRL WORD 40001

Status Word (MSW) 08.01 MAIN STATUS WORD 40004

Actual 1 (ACT1) 09.10 LCU FAULT WORD 40005

Actual 2 (ACT2) 09.11 LCU ALARM WORD 40006

More information on Modbus communication is available from the Modicon website

http://www.modicon.com.

Fieldbus control
106

Setting up communication through an ABB Advant controller

The Advant controller is connected via DDCS link to channel CH0 of the RDCO. The
communication between the LCU and controller is activated by setting parameter
98.02 COMM. MODULE.
• AC 800M Advant Controller
DriveBus connection: CI858 DriveBus Communication Interface required. See CI858
DriveBus Communication Interface User’s Manual, [3AFE 68237432 (English)].
For more information, see AC 800M Controller Hardware Manual [3BSE 027 941
(English)], AC 800M/C Communication, Protocols and Design Manual
[3BSE 028 811 (English),] ABB Industrial Systems, Västerås, Sweden.
Optical ModuleBus connection: TB811 (5 MBd) or TB810 (10 MBd) Optical
ModuleBus Port Interface required. See section Optical ModuleBus connection
below.
• AC 80 Advant Controller
DriveBus connection: Connectable to RMIO-01/02 board with RDCO-01
Optical ModuleBus connection: TB811 (5 MBd) or TB810 (10 MBd) Optical
ModuleBus Port Interface required. See section Optical ModuleBus connection
below.
• CI810A Fieldbus Communication Interface (FCI)
Optical ModuleBus connection
TB811 (5 MBd) or TB810 (10 MBd) Optical ModuleBus Port Interface required.
The TB811 Optical ModuleBus Port Interface is equipped with 5 MBd optical
components, while the TB810 with 10 MBd components. All optical components on
a fibre optic link must be of the same type since 5 MBd components do not match
with 10 MBd components. The choice between TB810 and TB811 depends on the
equipment it is connected to. With RDCO Communication Option Module, the
Interface is selected as follows:
Optional ModuleBus Port DDCS Communication Option Module
Interface
RDCO-01 RDCO-02 RDCO-03

TB811 × ×

TB810 ×

If branching unit NDBU-85/95 is used with CI810A, TB810 Optical ModuleBus Port
Interface must be used.

Fieldbus control
 107

The following table lists the parameters, which need to be defined when setting up
communication between the LCU and Advant controller.
Parameter Alternative Setting for Function/Information
settings fieldbus control

98.02 COMM. NO ADVANT/N-FB Initialises communication between LCU

MODULE FIELDBUS (fibre optic channel CH0) and Advant
ADVANT/N-FB controller. The transmission speed is
STD MODBUS 4 Mbit/s.

70.01 CH0 0-254 AC 800M DriveBus (CI858) 1...24 Defines the node address for DDCS
NODE ADDR AC 800M ModuleBus 1...125 channel CH0.
AC 80 DriveBus 1-12
AC 80 ModuleBus 17-125
FCI (CI810A) 17-125
APC2 1

71.01 CH0 YES = DriveBus AC 800M DriveBus (CI858) YES Defines the communication mode for
DRIVEBUS mode AC 800M ModuleBus NO DDCS channel CH0.
MODE.* NO = DDCS mode AC 80 DriveBus YES
APC2/AC80 ModuleBus/FCI
(CI810A) NO

70.04 CH0 0-60000 ms Defines the delay time before channel

TIMEOUT CH0 (Advant controller) communication
break fault is indicated.

70.19 CH0 HW RING Default value is STAR which is Selects the topology of the channel CH0
CONNECTION STAR typically used with branching units link.
(NDBU).
This parameter has no effect in the
DriveBus mode.

Groups Defines the addresses for receive and

90 D SET REC transmit data. See section Data transfer
ADDR...93 D details on page 108.
SET TR ADDR

* Parameter is valid after the next power-up of the LCU.

Fieldbus control
108

Data transfer details

The communication between an external system and LCU consists of data sets.
The link sends the data set into the data set table in the LCU program and returns
the content of the next data set to the external control system as a return message.
If DriveBus protocol is used, the DriveBus master can send one message which
contains 1 data set to 10 nodes during a 1 ms time period.
The LCU control program supports the use of data sets 1, 2 or data sets 10...33. One
data set (DS) consists of three 16-bit words called data words (DW).
The data received from an external control system affects only the RAM (not the
FPROM) memory of the RMIO board.

Data sets 1 and 2

Data set 1 for controlling the LCU is referred to as the Main Reference data set. Data
set 2 containing actual information is referred to as the Main Actual Signal data set.
Fieldbus communication uses mainly data sets 1 and 2 (that is, when parameter
98.02 COMM. MODULE setting is FIELDBUS).
The contents of the Main Reference and Main Actual Signal data sets are fixed as
follows:
Data received from the overriding system
Data set Data Interval Default Parameter name Address set
no. word no. RMIO * address parameter

In use when 1 1 10 ms 701 MAIN CONTROL WORD -

parameter 98.02 = 2 - - - -
FIELDBUS 3 - - - -

* times within which the LCU (follower) reads data from the data sets to its RMIO board parameter
table. The actual communication cycle time depends on the cycle time of the communication master.

Data transmitted to the overriding system

Data set Data Interval Default Parameter name Address set
no. word no. RMIO * address parameter

In use when 2 1 10 ms 801 MAIN STATUS WORD -

parameter 98.02 = 2 10 ms 910 LCU FAULT WORD -
FIELDBUS 3 10 ms 911 LCU ALARM WORD -

* Time within which the LCU (follower) reads data from the data sets to its RMIO board parameter table.
The actual communication cycle time depends on the cycle time of the communication master.

Fieldbus control
 109

Data sets 10...33

Data sets 10...33 are used when there is a need to transfer several control signals
and actual values. Advant controller communication uses data sets 10...33 (that is,
when parameter 98.02 COMM. MODULE setting is ADVANT/N-FB).
The contents of data sets can be selected with parameter groups 90 D SET REC
ADDR...93 D SET TR ADDR or by means of transmit data sets 32...33. Data sets 32
and 33 are dedicated for mail box use. These data sets can be used for setting or
inquiring parameter values. Transmit and receive addresses and data for data sets
32 and 33 are defined in the external control system application.
Data received from the overriding system
Data set Data Interval Default Parameter name Address set
no. word no. RMIO* address parameter
10 1 6 ms 701 MAIN CONTROL WORD 90.01
2 6 ms - - 90.02
3 6 ms - - 90.03
12 1 10 ms - - 90.04
2 10 ms - - 90.05
3 10 ms - - 90.06
14 1 10 ms - - 90.07
2 10 ms - - 90.08
3 10 ms - - 90.09
16 1 10 ms - - 90.10
2 10 ms - - 90.11
In use when 3 10 ms - - 90.12
parameter 98.02 18 1 100 ms - - 90.13
COMM MODULE
is set to 2 100 ms - - 90.14
ADVANT/N-FB 3 100 ms - - 90.15
20 1 100 ms - - 90.16
2 100 ms - - 90.17
3 100 ms - - 90.18
22 1 100 ms - - 91.01
2 100 ms - - 91.02
3 100 ms - - 91.03
24 1 100 ms - - 91.04
2 100 ms - - 91.05
3 100 ms - - 91.06
26, 28, 30 Not in use
32 1 100 ms - Transmit address in RMIO program. -
2 100 ms - Transmit data. -
3 100 ms - Inquire address. -

* Time within which the LCU (follower) reads data from the data sets to its RMIO board parameter table.
The actual communication cycle time depends on the cycle time of the communication master.

Fieldbus control
110

Data transmitted to the overriding system

Data set Data Interval Default Parameter name Address set
no. word no. RMIO* address parameter
11 1 6 ms 801 MAIN STATUS WORD 92.01
2 6 ms 910 LCU FAULT WORD 92.02
3 6 ms 911 LCU ALARM WORD 92.03
13 1 10 ms 115 DI6-1 STATUS 92.04
2 10 ms 504 TIA-201 TEMP 92.05
3 10 ms 505 PIA-202 PRESSURE 92.06
15 1 10 ms 506 PIA-203 PRESSURE 92.07
2 10 ms 507 PRESSURE OVER PUMP 92.08
3 10 ms - - 92.09
17 1 10 ms - - 92.10
2 10 ms - - 92.11
3 10 ms - - 92.12
In use when
19 1 100 ms - - 92.13
parameter 98.02
COMM MODULE 2 100 ms - - 92.14
is set to 3 100 ms - - 92.15
ADVANT/N-FB
21 1 100 ms - - 92.16
2 100 ms - - 92.17
3 100 ms - - 92.18
23 1 100 ms - - 93.01
2 100 ms - - 93.02
3 100 ms - - 93.03
25 1 100 ms - - 93.04
2 100 ms - - 93.05
3 100 ms - - 93.06
27, 29, 31 Not in use
33 1 100 ms - Transmit address feedback -
2 100 ms - Inquired data -
3 100 ms - Inquired address feedback -

* Time within which the LCU (follower) reads data from the data sets to its RMIO board parameter table.
The actual communication cycle time depends on the cycle time of the communication master.

Fieldbus control
 111

ABB Drives communication profile

The ABB Drives profile is a PROFIBUS-based model which describes the drive state
transitions when controlled by an external control system.
The Control Word (CW) is the principal means of controlling the drive from
an external control system. The external control system sends the Control Word to
the drive. The drive switches between its states according to the bit-coded
instructions of the Control Word.
The Status Word (SW) is a word containing status information, sent by the drive to
the external control system.
For Status and Control Word bits, see signal groups 07 CONTROL WORDS...
08 STATUS WORDS.

Fieldbus control
112

Fieldbus control
 113

Technical data

What this chapter contains

This chapter contains the technical specifications of the liquid cooling unit (LCU).

Nominal cooling power, losses and pressure drop

Type PN Ploss total Ploss coolant Ploss air pdrop
[kW] [kW] [kW] [kW] [kPa] 1)
ACS800-1007LC-0070 70 0.4 0.3 0.1 125
ACS800-1007LC-0195 195 0.9 0.7 0.2 130
PDM-00430970-C.12
1)
Pressure drop in the external circuit of the LCU (heat exchanger) when at nominal flow.

Dimensions
Type Height Depth Width 1 Width 2 Weight
[mm] [mm] [mm] [mm] [kg]
ACS800-1007LC-0070 2003 644 300 - 200
ACS800-1007LC-0195 2003 644 600 630 400
PDM-00430970-C.12
Width 1 = Width of unit in drive cabinet line-up. Width 2 = Width of stand-alone unit. Note: Widths do
not include the flange couplings which protrude out of the unit or the optional 3-way valve cubicle
(+C147).

Coolant flow and quantity

Type Liquid quantity [l] Mass flow [kg/h] 1)
Internal External Internal External 2)
ACS800-1007LC-0070 8.0 3.0 6 000 6 200
ACS800-1007LC-0195 28.0 8.0 18 000 23 000
PDM-00430970-C.12
1) At the nominal duty point of internal circuit (120 kPa pressure drop).
2)
At the nominal duty point of the LCU.
ca 5200l ved 5
grader drop i kjøler

Technical data
114

Pump types and ratings

ACS800-1007-0070 ACS800-1007-0195

Pump type CRN 5-4-A-B-G-E-HQQE CRN 15-02-A-P-G-E-HQQE

Manufacturer Grundfos Grundfos

Motor power 1.1 kW 3 kW

Motor voltage and current D-connection: 380/415 V, D-connection: 380/415 V,

(50 Hz supply) 2.6/2.6 A 6.35/6.35 A
Y-connection: 660/690 V, Y-connection: 660/690 V,
1.5/1.5 A 3.7/3.7 A

Motor voltage and current D-connection: 380/440 V, D-connection: 380/480 V,

(60 Hz supply) 2.4/2.2 A 6.25-5.45 A
Y-connection: 660/690 V, Y-connection: 660/690 V,
1.38/1.34 A 3.6 A

Motor speed (50 Hz supply) 2850 rpm 2900-2920 rpm

Motor speed (60 Hz supply) 3370-3450 rpm 3470-3520 rpm

Filling pump
Pump type 2200000 by Wolfcraft

Maximum capacity 3000 l/h

Pumping height 40 m

Suction lift 4m

Dry running 40 seconds

Self-priming 3/4"
Thread connection

Hose connection 1/2" + 3/4"

This is an example of a drill-powered filling pump that can be used fill up the cooling
circuit.

Auxiliary power supply

1-phase 230 V AC, 50/60 Hz, 0.5 A (or with option +G304: 115 V AC, 60 Hz, 1 A)

Technical data
 115

Heat exchanger types

ACS800-1007LC-0070:
• Standard heat exchanger: AlfaNova 52-40H (V22, V24) by Alfa Laval.
Weight: 13.0 kg (empty) / 16.6 kg (full).
ACS800-1007LC-0195:
• Standard heat exchanger: AlfaNova 76-50H (B23, B23) by Alfa Laval.
Weight: 33.1 kg (empty) / 45.2 kg (full)
• Sea water heat exchanger (option +C146): T5M-FG by Alfa Laval.
Weight: 110.0 kg (empty) / 121.0 kg (full)

Flanges for connecting the external piping

DIN flanges (standard):
LCU type Flange DN

ACS800-1007LC-0070 DIN 2633 PN 16 32

ACS800-1007LC-0195 DIN 2633 PN 16 50

ANSI flanges (option +C145):

LCU type Flange Pipe size

ACS800-1007LC-0070 ANSI B 16.5 1 1/4’’

ACS800-1007LC-0195 ANSI B 16.5 2’’

For more data, see the manufacturer’s data sheets (www.sandvik.com).

Ambient conditions
Ambient temperature: 0...55 °C. No condensation or frost allowed. For more details,
see the drive manuals.

Technical data
116

Internal cooling circuit data

Liquid quality
The use of tap water is allowed as follows. Tap water must fulfil the requirements of
the Council Directive 98/83/EC of 3/11/98 on the quality of water intended for human
consumption. See also section Freeze protection and corrosion inhibition on page
117.
Requirements for liquid in the internal circuit

pH value 6 to 9

Chloride < 50 mg/l

Sulphate < 100 mg/l

Total dissolved solids < 200 mg/l, no deposits are allowed at

the temperature of +57°C.

Total hardness as CaCO3 < 250 mg/l

Conductivity < 400 µS/cm (This equals the

resistance of > 2500 ohm/cm.)

The water must be clean of solid matter.

Temperature limits
The temperature of the coolant must be controlled according to the tables below.
Minimum coolant inlet temperature: Condensation is not allowed. The minimum
coolant temperature to avoid condensation (at an atmospheric pressure of 100 kPa)
is shown below as a function of the relative humidity (φ) and the ambient
temperature (Tair).
Tair Min. Tcoolant (°C)
(°C) φ = 95% φ = 80% φ = 65% φ = 50% φ = 40%
5 4.3 1.9 -0.9 -4.5 -7.4
10 9.2 6.7 3.7 -0.1 -3.0
15 14.2 11.5 8.4 4.6 1.5
20 19.2 16.5 13.2 9.4 6.0
25 24.1 21.4 17.9 13.8 10.5
30 29.1 26.2 22.7 18.4 15.0
35 34.1 31.1 27.4 23.0 19.4
40 39.0 35.9 32.2 27.6 23.8
45 44.0 40.8 36.8 32.1 28.2
50 49.0 45.6 41.6 36.7 32.8
55 53.9 50.4 46.3 42.2 37.1

= Not allowed as standard but he coolant temperature must be 5°C or

above. Consult an ABB representative if operation below coolant
temperature 5°C is required.
Example: At an air temperature of 45°C and relative humidity of 65% the coolant
temperature may not be below +36.8°C.

Technical data
 117

Maximum coolant inlet temperature for ACS800 liquid-cooled drive

Drive with the optional liquid cooling unit (ACS800-1007LC):
• 38 °C when the drive output capacity is not derated
• 38 °C …45 °C when the drive output capacity is derated by 1% per 1 °C
temperature increase.
Drive without the optional liquid cooling unit (ACS800-1007LC):
Vi derater 7% av
1120kw = 78,4 kw • 42 °C when the drive output capacity is not derated
Dett gir ny effekt: • 42 °C …48 °C when the drive output capacity is derated by 1% per 1 °C
1041,6 Kw-->45 temperature increase.
grader OK Maximum temperature rise: 13°C; depends on mass flow.

Pressure limits
Base pressure: 100…150 kPa (recommended); 200 kPa (maximum). “Base
pressure” denotes the pressure of the system compared with the atmospheric
pressure when the cooling circuit is filled with coolant and the circulating pump is not
running.
Air counterpressure in the expansion tank: 40 kPa
Maximum design pressure: 600 kPa
Minimum pressure difference: 120 kPa (100 kPa if the height difference between
the inlet and outlet pipes of the LCU (hydrostatic pressure) is not considered).
Maximum pressure difference: 250 kPa

Freeze protection and corrosion inhibition

WARNING! Pay special attention to the composition of the coolant. Use only pure
water, pure propylene glycol and the corrosion inhibitor specified by ABB in the
internal cooling circuit. Adding any other ingredient to the coolant may cause
corrosion or dissolution of gaskets or adhesives used in couplings. It may also affect
the viscosity of the coolant and degrade the cooling capacity of the cooling circuit
and thus the load capacity of the drive. THE WARRANTY DOES NOT COVER
DAMAGE OCCURRING FROM USE OF IMPROPER COOLANT.
A water-glycol solution is allowed for freeze protection. Corrosion inhibition with
0.5% (vol.) Cortec VpCI-649 (by Cortec Corporation, www.cortecvci.com) is
required. The glycol must be pure propylene glycol, for example, Dow Propylene
Glycol (CAS Number: 57-55-6, available from The Dow Chemical Company,
www.dow.com).

Technical data
118

Glycol concentration
This graph shows the required glycol concentration in weight percentage according
to ambient/storage temperature T.

Glycol concentration% (weight)

80

60

40

20

0 T (°C)
-50 -40 -30 -20 -10 0 +5

WARNING! Operation at temperatures below 0°C (32°F) is not permitted even with
antifreeze.

Note: If the coolant contains more than 25% of propylene glycol, the pressure loss in
the system increases. An operating pressure of more than 150 kPa is required for
sufficient flow.

Piping size and material

The size of internal piping is 50.8 mm (2 in, DN50). The materials used in the
internal circuit are given in section Materials on page 123. Never use other materials
in the piping in between a stand-alone cooling unit and the drive.

Technical data
 119

LCU performance curves

ACS800-1007LC-0070 performance curve (50 Hz)

Flow control valve position

4 6 9 10

200

190

180
10
170 9
8
160
dp (kPa)

7
150 6
5
140
4
130 3
2
120

110

100
0 1000 2000 3000 4000 5000 6000
q (kg/h)

ACS800-1007LC-0070 performance curve (60 Hz)

Flow control valve position

4 6 8 10

200

190

180 10
9
170 8
dp (kPa)

7
160 6
5
150 4
3
140 2

130

120
0 1000 2000 3000 4000 5000 6000 7000 8000
q (kg/h)

Technical data
120

ACS800-1007LC-0195 performance curve (50 Hz)

2 4 6 9 Flow control valve position

240

220

200 A9

180
1
dp (kPa)
160
A9
140

120
A9
100
0 2000 4000 6000 8000 10000 12000 14000 16000 18000 20000
q (kg/h)

ACS800-1007LC-0195 performance curve (60 Hz)

Flow control valve

position Max. permissible flow rate
(18000 kg/h)
1 3 5 9

A1
240

220

200

180
dp (kPa)

160

140

120
A1

100
0 5000 10000 15000 20000 25000
q (kg/h)

Technical data
 121

External cooling circuit

Liquid quality for standard heat exchanger and piping

Industrial water suitable for stainless steel AISI 316 piping material is allowed. The
liquid must not contain sediment, or organic or chemically active matter. The liquid
can be treated with corrosion inhibitors suitable for AISI 316. For sea water heat
exchanger the inhibitor must also be suitable for NBR rubber gaskets.
Requirements for liquid in the external circuit

pH value 5…9.5

Chloride < 100 mg/l

Sulphate < 200 mg/l

Total hardness < 2.5 mmol/l

Maximum particle size 1 mm

Total dissolved solids < 500 mg/l

Sea water in external circuit is allowed if the liquid cooling unit is equipped with
optional titanium piping and sea water heat exchanger (option +C146).

Temperature and pressure limits

Minimum inlet temperature (°C) 5

Maximum inlet temperature (°C) 38

Maximum design pressure (kPa) 1 000 kPa

Maximum temperature variation (°C) ±7

Maximum temperature rise (°C) 11

Nominal difference in pressure (kPa) 125 (ACS800-1007LC-0070)

130 (ACS800-1007LC-0195)

Recommended pipe size and material

Size:
• ACS800-1007LC-0070LC: 31.75 mm (1 1/4”, DN32)
• ACS800-1007LC-019LC5: 50.8 mm (2”, DN50)
Recommended material: Stainless steel AISI 316.
In the sea water heat exchanger, the external circuit is also equipped with titanium
piping (option +C146).

Technical data
122

Pressure drop charts

ACS800-1007LC-0070
The chart shows the pressure drop versus external flow in the heat exchanger.






 






         


ACS800-1007LC-0195
The chart shows the pressure drop versus external flow in the heat exchanger. The
external throttling valve (V312) is fully open.






 






       


Technical data
 123

Materials
Cabinet Hot-dip zinc-coated (thickness approx. 20 µm) steel sheet
(thickness 1.5 mm) with polyester thermosetting powder coating
(thickness approx. 80 µm) on visible surfaces except back panel.
Colour: RAL 7035 (light beige, semigloss)

Internal cooling circuit piping Heavy gauge aluminium, stainless steel AISI 316L (UNS 31603),
plastic materials such as PA, PEX and Teflon
Note: PVC hoses are not suitable for use with antifreeze.

Fire safety of materials Insulating materials and non-metallic items: Mostly self-extinctive
(IEC 60332-1)

Packaging Frame: Wood or plywood. Plastic wrapping: PE-LD. Bands: PP or

steel

Disposal The liquid cooling unit contains raw materials that should be
recycled to preserve energy and natural resources. The package
materials are environmentally compatible and recyclable. All metal
parts can be recycled. The plastic parts can either be recycled or
burned under controlled circumstances, according to local
regulations. Most recyclable parts are marked with recycling marks.
If recycling is not feasible, all parts excluding printed circuit boards
can be landfilled. The printed circuit boards contain lead which is
classified as hazardous waste within the EU. It must be handled
according to local regulations.
For further information on environmental aspects and more detailed
recycling instructions, please contact your local ABB distributor.

WARNING! Copper and brass must not be used in the internal cooling circuit under
any circumstances. Even minor dissolution of copper can cause copper precipitation
on aluminium and subsequent galvanic corrosion. The liquid cooling system may not
contain any zinc (e.g. galvanized pipes) at all since zinc would react with the
inhibitor.

Technical data
124

Technical data
 125

System diagrams

What this chapter contains

This chapter shows the system diagrams of ACS800-1007LC-0070 and -0195 and
lists the instruments.

List of components
This list describes the instruments of the liquid cooling unit. The instrument names
refer to the system diagram of the system presented on the next page.
Circuit Diagram Instrument Description
Reference
Internal cooling circuit of ACS800-1007LC-0070
M1 GA-101 Circulation pump 1
- EA-100 Heat exchanger
- PA-102 Expansion tank
-PT202 PIA-202 Pressure transmitter with low limit alarm of the pump inlet liquid
-PT203 PIA-203 Pressure transmitter of the pump outlet liquid
- PI-204 Pressure gauge
-TE201 TIA-201 Temperature sensor with high and low limit alarms
- V301 Bleed valve
- V302 This valve connects the pressure transmitter to the internal circuit.
- V303 This valve connects the expansion tank to the internal circuit.
- V304...305 Shut-off valve at the inlet or outlet of the pump
- V306 This valve connects the pressure transmitter to the internal circuit.
- V307 This valve connects the pressure gauge to the internal circuit.
- V308 Fill/drain valve.
- V310 Bleed valve
- V311 Safety relief valve (UL option only)
- V316 Flow control valve
External cooling circuit of ACS800-1007LC -0070
- V309 Bleed valve
- V318 Control valve (option +C147)
Shut-off valve Bleed/fill/drain Shut-off and check
valve valve

System diagrams
126

Circuit Diagram Instrument Description

Reference
Internal cooling circuit of ACS800-1007LC-0195
M1 GA-101 Circulation pump 1
M2 GA-102 Circulation pump 2
- EA-100 Heat exchanger
- PA-102 Expansion tank
-PT202 PIA-202 Pressure transmitter with low limit alarm of the pump inlet liquid
-PT203 PIA-203 Pressure transmitter of the pump outlet liquid
- PI-204 Pressure gauge
-TE201 TIA-201 Temperature sensor with high and low limit alarms
- V301 Bleed valve
- V302 This valve connects the pressure transmitter to the internal circuit.
- V303 This valve connects the expansion tank to the internal circuit.
- V304...305 Shut-off valve at the inlet of the pump
- V306 Shut-off-check valve at the outlet of the pump
- V307 Shut-off-check valve at the outlet of the pump
- V308 This valve connects the pressure transmitter to the internal circuit.
- V309 This valve connects the pressure gauge to the internal circuit.
- V310 Fill/drain valve
- V314...315 Bleed valve
- V316 Flow control valve
- V317 Safety relief valve (UL option only).
External cooling circuit of ACS800-1007LC -0195
- V311 The heat exchanger can be bypassed by opening valve V311. This
valve is opened when valve V312 is throttled to ensure minimum
flow in external circuit to protect pumps in it.
- V312 The external liquid can be restricted with valve V312 to keep
internal liquid temperature between +30°C and +42°C and to avoid
internal condensation.
- V313 Bleed valve at the top of the circuit
- V318 Control valve (option +C147)
Shut-off valve Bleed/fill/drain Shut-off and check
valve valve

System diagrams
 127

ACS800-1007LC-0070

System diagrams
128

ACS800-1007LC-0195

System diagrams
 129

Circuit diagrams

What this chapter contains

The following pages contain circuit diagrams of the ACS800-1007LC liquid cooling
unit. These diagrams help in understanding the operation and connections of the
LCU but they do not necessarily match with each delivery. The circuit diagrams valid
for each unit are included in the delivery.

Circuit diagrams
130

ACS800-1007LC-0070

Circuit diagrams
 131

Circuit diagrams
132

Circuit diagrams
 133

Circuit diagrams
134

Circuit diagrams
 135

ACS800-1007LC-0195

Circuit diagrams
136

Circuit diagrams
 137

Circuit diagrams
138

Circuit diagrams
 139

Circuit diagrams
140

Circuit diagrams
 141

Dimensional drawings

What this chapter contains

This chapter shows the dimensional drawings of the liquid-cooling units. Note that all
possible variants are not included here.

Dimensional drawings
142

ACS800-1007LC-0070 in cabinet line-up (at right),

external cooling circuit from right

Dimensional drawings
 143

ACS800-1007LC-0070 in cabinet line-up (at right),

external cooling circuit from bottom

Dimensional drawings
144

ACS800-1007LC-0070+C139 (stand-alone),
external cooling circuit from right

Dimensional drawings
 145
TCC-18

ACS800-1007LC-0070+C147 (3-way valve) in cabinet line-up (at right),

external cooling circuit from right

Dimensional drawings
146

ACS800-1007LC-0070+C139+C147 (stand-alone, 3-way valve)

Dimensional drawings
 147

ACS800-1007LC-0195 in cabinet line-up (at right),

external cooling circuit from right

Dimensional drawings
148

ACS800-1007LC-0195 in cabinet line-up (at right),

external cooling circuit from bottom

Dimensional drawings
 149

ACS800-1007LC-0195+C139 (stand-alone),
external cooling circuit from right

Dimensional drawings
150

ACS800-1007LC-0195 in cabinet line-up (at left),

external cooling circuit from left

Dimensional drawings
 151

ACS800-1007LC-0195 in cabinet line-up (at left),

external cooling circuit from bottom

Dimensional drawings
152

ACS800-1007LC-0195+C146 (sea water heat exchanger) in cabinet line-up

(at right), external cooling circuit from right

Dimensional drawings
 153

ACS800-1007LC-0195+C146 (sea water heat exchanger) in cabinet line-up

(at right), external cooling circuit from bottom

Dimensional drawings
154

ACS800-1007LC-0195+C139+C146 (stand-alone, sea water heat

exchanger), external cooling circuit from right

Dimensional drawings
 155

ACS800-1007LC-0195+C146 (sea water heat exchanger) in cabinet line-up

(at left), external cooling circuit from left

Dimensional drawings
156

ACS800-1007LC-0195+C146 (sea water heat exchanger), in cabinet line-

up (at left), external cooling circuit from bottom

Dimensional drawings
 157

ACS800-1007LC-0195+C147 (3-way valve) in cabinet line-up (at right),

external cooling circuit from right

Dimensional drawings
158

ACS800-1007LC-0195+C147 (3-way valve) in cabinet line-up (at right),

external cooling circuit from bottom

Dimensional drawings
 159

ACS800-1007LC-0195+C139+C147 (stand-alone, 3-way valve)

Dimensional drawings
160

ACS800-1007LC-0195 + C147 (3-way valve) in cabinet line-up

(at left), external cooling circuit from left

Dimensional drawings
 161

ACS800-1007LC-0195+C147 (3-way valve) in cabinet line-up (at left),

external cooling circuit from bottom

Dimensional drawings
162

Dimensional drawings
 3AFE68621101 Rev C / EN
EFFECTIVE: 10.02.2009

ABB Oy ABB Inc. ABB Beijing Drive Systems Co. Ltd.

AC Drives Automation Technologies No. 1, Block D, A-10 Jiuxianqiao Beilu
P.O. Box 184 Drives & Motors Chaoyang District
FI-00381 HELSINKI 16250 West Glendale Drive Beijing, P.R. China, 100015
FINLAND New Berlin, WI 53151 Telephone +86 10 5821 7788
Telephone +358 10 22 11 USA Fax +86 10 5821 7618
Fax +358 10 22 22681 Telephone 262 785-3200 Internet www.abb.com
Internet www.abb.com 800-HELP-365
Fax 262 780-5135