Machine design and applications

4 Machine design and applications

4-1 APPLICATION RANGE

1. The machine mechanisms including spindle, ATC, lubrication system, transmission system and
pneumatic system etc. are controlled by a computer. This high precision and stability machine
provides automatic and manual operation modes.
2. The machine is suitable for metal parts machining, die machining, defense industry, and various
parts machining.
3. The machine is ideal for machining a wide range of metallic materials, such as general steels, cast
irons, aluminum and non-metallic material as acrylic with a proper setting and chamfering
operations.
4. Do not operate this machine in an explosive gas, strong acid or strong alkaline environment.
5. This is a high precision CNC machine designed for machining various metal parts. Do not apply
this machine for any machining that is out of its rated capacity.
6. The machine can be equipped with automatic tool changer to perform milling, drilling, boring and
tapping operations. If you have any question regarding the correct operation of the machine, please
contact our service department, which will protect your rights and ensure safety for machine and
operator.
7. The rated machining capacity in tapping, milling, and boring are dependent upon the machine
specifications. In addition, cutting tool type and work piece material should also be taken into
consideration, because both are important factors that may affect cutting capability of a machine.
8. The machine cutting capacity may be varied with cutting tool type and work piece material.
9. Work piece material specifications and chemical composition are provided by the material
supplier.
10.Always note that cutting tool applied should properly match with cutting condition to enable the
machine develop the best capability and performance.

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 Machine design and applications

4-2 APPLICATION FEATURES

1. The spindle servo motor employed on this machine is a high speed type, which is especially ideal
for high speed light duty machining.
2. Axes drive servo motors employed on this machine feature higher power efficiency than
competitive models. This provides greater power in axis traverse or cutting feed.
3. Optional functions are taken into consideration when the control circuit was planned and designed,
which provides convenient function expansion in the future
4. The major structural parts are box type construction for increasing machine rigidity and cutting
accuracy.
5. 3 axes ball screws are directly driven to eliminate transmission noise, reduce temperature
generation, ensure consistent accuracy, and increase machine rigidity.
6. Special spindle bearings assure the entire spindle assembly rigidity and accuracy.
7. The spindle is a modular design. It can be designed with various speeds and horsepower to meet
specific machining requirements.
8. The long nose spindle configuration avoids spindle head touching work piece when performing
deep machining.
9. The long nose type spindle provides better position relationship to work piece. It can
accommodate a shorter tool for powerful cutting, especially excellent when machining a stepped
work piece.
10. Each axis ball screw is supported by special big angle bearing, which upgrades accuracy, rigidity,
service life, and ensures long term accuracy and durability.
11. Front mounted Y-axis servo motor reduces length of Y-axis ball screw, minimizes thermal
displacement while increasing structural rigidity
12. Direct drive servo motor eliminates backlash problem. Servo motor on each axis is directly
coupled with ball screw with high concentricity. High torque shaft coupler fully eliminates
micrometric deviation. Ball screw nut housing is one piece cast with major casting for added
strength.
13. Counter-balance weight features smooth movement, which assures high positioning accuracy.
Also, it avoids spindle dropping in the event of power failure.
14. Remote M.P.G. hand wheel facilitates part measuring on the machine and running test.
15. Transmission shaft is located as close to the reference plane as possible for long term accuracy
and service life.
16. Square slide ways on X, Y, Z-axis. Way surfaces are coated with low friction Turcite-B for
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 Machine design and applications
maximum wear resistance and long term accuracy.
17. X,Y,Z-axis are carefully designed with narrow ways principle. When installing 3 axes ball
screws, the ball bar tester and laser unit are applied combined with proper parameter adjustment
to achieve. The best possible machine accuracy.
18. Major machine parts are manufactured from high quality cast irons with optimized treatment.
19. High rigidity structural parts, such as base, column, and saddle are manufactured from high
quality cast irons, specially treated for. Maximum structural stability and minimum deformation,
assuring long term machining accuracy.
20. The force, generated during cutting, is absorbed by the spindle and headstock body which is
supported by precision square ways on Z-axis. This provides wider matching surface for force
distribution. It not only absorbs cutting vibration, but also ensures the stability of vertical
traverse, The Turcite-B, coated on the headstock slide ways, ensures stable and accurate traverse
without sticking problem, which is usually occurred on conventional square ways with low feed
speed.
21. Specially, designed base slide ways assure no overhang problem on the saddle, providing great
loading capacity. Narrow span between slide ways feature high rigidity and stability.
22. Salide ways surfaces are high frequency heat treated to hardness HRC56-62. way surfaces are
coated with Turcite-B then hand scraped, ensuring no sticking at low feed speed.
23. All operation controls and information displays are centralized on control panel for better
understanding of the machine conditions and operation convenience.
24. The control panel and operation screen have comprehensive warning signals, warning lamps,
spindle speed display and spindle load meter for indicating the current operation conditions.
25. Function switches are equipped with indication signals. When the function is working, the
indication signal lights on.
26. The spindle structure is an optimum design. In addition, its dependability and bearings life are
also taken into consideration. A circulated oil cooler is available enable the cooled oil circulates
along the outside of the spindle quill.
27. Automatic lubricator delivers quantitative oil to all moving surfaces at a constant frequency for
extending the machine service life. Note that the operator should collect the used oil to avoid
environmental pollution, do not use the collected used oil because it contains dusts, otherwise the
machine accuracy and mechanisms will be damaged.
28. The machine is available to equip with an automatic tool changer, providing bi-directional,
shortest route tool selection. The com driven ATC features maximum dependability and long
service life.
29. ATC and the machine have been tested and retested before shipment.
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30. The swiveling control panel meets safety regulations and is convenient to operate.
31. The error messages are displayed on the screen for convenient trouble shooting.

4-3 TECHINCAL SPECIFICATIONS

1. The technical specifications listed below are for relatively critical parts only, for other parts not
mentioned here please refer to parts list.
2. The parts specifications shown as below are subject to modify, alter or replace with equivalent
parts.
3. If below listed parts specifications are not complied with the sales contract, then the correct
specifications should be based on that shown on the sales contract.
4. If below listed parts are not complied with actual parts, then the correct parts should be based on
the actual parts.

4-3-1 CONTROL MOTOR SPECIFICATIONS

1. Below is the descriptions for the important specifications for control and motor. F further detailed
specifications are required, please refer to the control catalogues and control specifications given in this
operation manual.
2. If the control specifications are not complied with that shown on the sales contract, then the correct
specifications should be based on the sales contract.

4-3-1-1 MITSUBISHI M64S CONTROLLER FOR MV1200

1. Spindle motor: SJ-PF11-01
2. Axis feed drive motor: HF203S
3. Program memory length:600M(If longer memory length is required, contact us.)
4. Encoder specifications for axis driver motor:25000/rev.
5. Screen specification: 8.4” LCD

4-3-1-2 MITSUBISHI M64S CONTROLLER FOR MV1200B

1. Spindle motor: SJ-PF11-01
2. Axis feed drive motor: HF353S
3. Program memory length:600M(If longer memory length is required, contact us.)
4. Encoder specifications for axis driver motor:25000/rev.
5. Screen specification: 8.4” LCD

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 Machine design and applications
4-3-1-3 FANUC Oi MC CONTROLLER FOR MV1200
1. Spindle motor:β8i
2. Axis feed drive motor: β12is
3. Program memory length:640M ( If longer memory length is required, contact us.)
4. Encoder specifications for axis drive motor:65536/rev.
5. Screen specifications: 8.4” LCD

4-3-1-3 FANUC Oi MC CONTROLLER FOR MV1200

1. Spindle motor:β12i
2. Axis feed drive motor: β22is
3. Program memory length:640M ( If longer memory length is required, contact us.)
4. Encoder specifications for axis drive motor:65536/rev.
5. Screen specifications: 8.4” LCD

4-3-2 SPECIFICATIONS FOR OTHER ACCESSORIES

4-3-2-1 Tool dnocking cylinder.

1. Specifications:G3000 pressure boost cylinder 3X13

4-3-2-2 Ball screw specifications

1. X-axis ball screws on LMV850: R40-10B2-FDW-1112-1352-C3(085B010210)
2. Y-axis ball screws on LMV850: R40-10B2-FDW-875-1155-C3(100A010120)
3. Z-axis ball screws on LMV850: R40-10B2-FDW-875-1155-C3(100A010120)
4. X-axis ball screws on LMV1000: R40-10B2-FDW-1262-1502-C3(100A010110)
5. Y-axis ball screws on LMV1000: R40-10B2-FDW-875-1155-C3(100A010120)
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 Machine design and applications
6. Z-axis ball screws on LMV1000: R40-10B2-FDW-875-1155-C3(100A010120)

4-3-2-3 Quartz hallogen work light

1. Specifications: 24V-70W

4-3-2-4 Spindle oil cooler

1. Specifications: HBO-250

4-3-2-5 Tool pocket elevation (magazine forw ./ backw.) Solenoid valve

1. Specifications: Varied with machine model.

4-3-2-6 Solenoid valve

1. Specifications:DC24V
4-3-2-7 Manual tool knocking button
1. Specifications: Ø30-1A

4-3-2-8 Spindle positioning sensor (FANUC)

1. Specifications: PNP- Ø8-A contact

4-3-2-9 Bearings for ball screws

1. Specifications; BST3062

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