Parker DustHog C Series Cyclone Dust Collector User Guide
Parker DustHog C Series Cyclone Dust Collector User Guide
Your Cyclone system should provide many years of trouble-free service. This manual
will help you understand the operation of your Cyclone unit. It will also help you
understand how to maintain it in order to achieve top performance. For quick future
reference, fill in the system information in the spaces below. Should you need assistance,
call the Cyclone customer service number shown below. To expedite your service,
have the following information available when contacting Parker.
ORDER #:_____________________________________________________________________
SYSTEM ACCESSORIES:
______________________________________________________________________________
______________________________________________________________________________
______________________________________________________________________________
INSTALLATION DATE:__________________________________________________________
1-800-343-4048
i
Table of Contents
1. Important Notice.................................................................................................1
1.1 General Cautions...........................................................................................1
2. Introduction........................................................................................................1
2.1 Unit Nomenclature.........................................................................................1
2.2 Description and Operation.............................................................................2
2.3 Air Filtering Operation....................................................................................2
3. Specification Table............................................................................................2
4. Installation..........................................................................................................5
4.1 Off Loading and Inspection...........................................................................5
4.2 Installation Planning.......................................................................................5
4.3 Assembly of Standard Equipment.................................................................6
4.4 Assembly of Optional Equipment................................................................10
4.5 Electrical Installation....................................................................................14
5. Operation..........................................................................................................17
5.1 Start-Up.......................................................................................................17
5.2 Check List....................................................................................................17
6. Service..............................................................................................................17
6.1 Dust Removal..............................................................................................18
6.2 Servicing the Direct Drive Motor and Fan (C190 - C3000).........................18
6.3 Servicing the Belt Driven Fan and Motor (C3600 - C4400).........................19
6.4 Belt Adjustment and Replacement..............................................................20
6.5 Afterfilters.....................................................................................................21
7. Troubleshooting Guide....................................................................................22
8. Illustrated Parts................................................................................................24
C190...................................................................................................................24
C200 - C3000....................................................................................................26
C3600 - C4400..................................................................................................28
Warranty.............................................................................................................30
ii
SAFETY PRECAUTIONS
We have provided many important safety messages in this manual and on the C Series Dust Collector.
Always read and obey all safety messages.
This is the safety alert symbol.
!
! This symbol alerts you to potential hazards that can kill or hurt you and others. All safety messages
will follow the safety alert symbol and the word “DANGER”, “WARNING”, or “CAUTION”.
These words mean:
Indicates a hazardous situation which, if not avoided,
! DANGER will result in death or serious injury.
! WARNING
To reduce the risk of fire, electric shock, or injury when using your air cleaner, follow these basic precautions:
• Wear protective clothing and safety glasses when • Do not use in explosive atmospheres.
handling collector components or servicing the unit. • Do not collect emmisions which are explosive.
• Use proper lifting and rigging equipment to install the • Use non flammable cleaners.
electronic precipitator.
• Keep flammable materials and vapors, such as
• The electronic precipitator should be properly gasoline, away from the unit.
grounded prior to servicing.
• The unit should be inspected frequently and
• Disconnect power prior to servicing. contaminants removed to prevent excessive
• Do not operate the unit with component doors open. accumulation which may result in flash-over or fire
• Electrical connections should only be made by damage.
qualified personnel, and be in accordance with local • Operate only in a safe and serviceable condition.
and national codes and regulations. • Operating temperature to the air stream should not
exceed 120º F (49º C).
iii
COMBUSTIBLE DUST HAZARDS –
® ®
SMOG-HOG and DUST-HOG Pollution Control Systems
Pursuant to National Fire Protection Agency (NFPA) Standards, the owner/user is required to test their dust mixtures
to evaluate and understand potential combustion or deflagration hazards that may exist. In addition, NFPA standards
require the owner/user to perform and have record of a Dust Hazard Analysis (DHA) if there is potentially a combustible
material involved within or exposed to the process.
It is the responsibility of the owner/user to evaluate, interpret and document any associated risk in their process
including adherence and compliance to any and all applicable local, state and federal codes, standards, laws and
regulations.
It is the sole responsibility of the equipment owner/user of record to coordinate and perform sample material collection
and combustion/explosivity testing of any and all dust and material that will be extracted and filtered by the Air Pollution
Control (APC) filtration equipment and to notify Parker of the results prior to any discussion involving equipment
specification and solution recommendation. It is recommended to utilize a Certified Industrial Hygienist (CIH) or certified
safety expert that is properly trained, licensed and approved and to use a licensed and approved dust testing facility
for proper dust and material analysis, testing protocol and reporting procedures. A sample of testing facilities and list of
Industrial Hygiene (CIH) and other occupational and environmental health and safety (OEHS) consultants can be located
through AIHA (American Industrial Hygiene Association) website.
To minimize the risk of fire or explosion, user must ensure proper installation, operation and maintenance of Parker
equipment. Since application, installation, operation and maintenance are beyond the control of Parker, Parker disclaims
any liability or responsibility for damage from fires or explosions regardless of origin. Parker recommends that all APC
dust collection equipment, installation and application conform to any and all applicable local, state and federal
standards, codes, laws and regulations including the addition of appropriate fire or explosion protection systems
including but not limited to venting, mitigation, suppression and isolation when and where required. Installation of
Parker equipment should be by a licensed contractor that is also experienced in potential fire and explosion hazards
and adheres to related local, state and federal codes, standards, laws and regulations. Parker is not an expert nor
certified design consultant in relation to spark, fire or explosion mitigation including but not limited to detection,
mitigation, suppression and isolation pf combustible dusts and materials. Therefore, Parker recommends that any
industrial air filtration system recommendation, design or solution be reviewed, approved, stamped and signed by
an industry expert consultant in air filtration systems, combustible dust/materials or certified safety expert such as a
Certified Industrial Hygienist (CIH) or a Certified Professional Engineer (PE) who is a licensed and certified expert with
industrial filtration system design and application including adherence and compliance to any and all applicable local,
state and federal codes, standards, laws and regulations.
Pursuant to Parker’s Offer of Sale (terms and conditions) and by accepting the purchased equipment, Buyer and owner/
user agree to defend, indemnify, and hold harmless Parker, its successors, assignees, suppliers, shareholders, directors,
officers, employees, agents, and affiliated companies from all losses, costs, damages, demands, claims, liabilities, fines,
penalties or any other expenses (including attorneys’ fees, court costs, and expert fees) (collectively “losses”), caused or
contributed to in any way by Buyer or owner/user’s failure to follow these instructions and/or failure to properly install,
apply, operate, or maintain the equipment purchased from or supplied by Parker, or losses caused or contributed to in
any way by Buyer’s and owner/user’s failure to provide accurate information, specifications or dust explosivity values.
Page intentionally left blank
High Efficiency Cyclone Dust Collector C Series
1. Important Notice
This manual contains important safety information and precautionary measures. It is impossible to list all potential
hazards associated with every dust collection system in each application. Proper use of the equipment must
be discussed with Parker Hannifin, Inc. or your local Cyclone representative. Operating personnel must be
aware of, and adhere to, the most stringent safety procedures.
2. W
hen collecting emissions from spark-producing processes, care must be taken to reduce any potential
fire hazards. Dust collectors do not contain fire extinguishing equipment unless specifically ordered.
Consult fire extinguishing experts for recommendations concerning proper fire detection and
suppression systems.
3. S
ome dust collection systems require explosion venting. Consult your insurance underwriter,
NFPA (National Fire Prevention Association) Manual and local fire authorities to determine
requirements for explosion venting.
4. B
e careful and conscientious—consult national and local fire codes, waste disposal, safety and
other appropriate authorities. Comply with their recommendations for proper installation and
operation of dust collection equipment.
2. Introduction
Thank you for selecting Cyclone dust collection equipment to assist you in your commitment to a clean and
safe environment. We trust that in purchasing our product you have recognized our commitment to continually offer
dust collection equipment engineered to each dust collection need and manufactured to the highest standards.
The Parker High Efficiency Cyclone Dust Collector is designed to collect process-generated dusts.
The C-Series cyclone provides continuous-duty operation in its application to improve the work environment.
As you review this manual, refer to Figure 1 for assistance locating unit parts.
3
High Efficiency Cyclone Dust Collector C Series
The primary mode of operation is the air cleaning operation. The separated dust is discharged into a
collection container. The clean air is then exhausted into the atmosphere or further filtered through afterfilters.
Note: For fine dust and dust with low densities, the cyclone should be considered only as a pre-cleaner.
Secondary filtration may be required.
3. Specification Table
Model Flow Rate External Inlet STD STD Motor Dust Dimensions Shipping
(CFM) Static Velocity Inlet Inlet TEFC Storage Weight+
(FPM) Size Size (HP) Capacity H W D
Pressure
(STD)FT3
(WG)
C-192-ID 850-1,200 8. - 4.6 4,328 - 6,110 6” 8” 2 7.5 112” 36” 36” 410 lbs.
C-203-ID 1,250-2,000 7.5 - 3.7 3,580 - 5,729 8” 10” 3 7.5 §124” 36” 36” 635 lbs.
C-205-ID 1,500-2,500 11.4 - 4.9 3,395 - 5,659 8” 10” 5 7.5 §126” 36” 36” 645 lbs.
C-247-ID 2,000-3,500 13.5 - 4.4 3,667 - 6,417 10” 12” 7.5 7.5 §142” 36” 36” 740 lbs.
C-3010-ID 3,000-4,600 9.9 - 4.9 3,820 - 5,857 12” 14” 10 7.5 §163” 36” 36” 1,005 lbs.
C-3015-ID 4,000-5,700 9.5 - 4.8 5,093 - 7,257 12” 14” 15 7.5 §165” 36” 36” 1,180 lbs.
C-3620C60H 4,300-7,000 11.4 - 4.9 4,022 - 6,548 14” 16” 20 60 *271” 90” 52” 3,180 lbs.
C-3625C60H 4,500-7,500 15. - 6.3 4,209 - 7,015 14” 16” 25 60 *271” 90” 52” 3,295 lbs.
C-3630C60H 5,000-8,000 16.2 - 7.0 3,581 - 5,730 14” 16” 30 60 *274” 90” 52” 3,340 lbs.
C-4440C110H 8,000-11,000 15.2 - 5.5 4,527 - 6,225 18” 20” 40 110 *321” 85” 61” 4,955 lbs.
C-4450C110H 8,000-13,000 18.9 - 7.1 4,527 - 7,356 18” 20” 50 110 *323” 85” 61” 5,165 lbs.
* Standard 5’6” under hoppers. C60 or C110 hopper available with all models.
+ Approximate; motor weight will vary.
§ Add 12” for 2D arrangement.
4
High Efficiency Cyclone Dust Collector C Series
5
High Efficiency Cyclone Dust Collector C Series
6
High Efficiency Cyclone Dust Collector C Series
Figure 3.
Recommended
Minimum Clearance
4. Installation
4.1 Off Loading and Inspection
C-Series cyclone units are shipped with major components mounted on skids. The blower assembly will
be pre-assembled to the upper barrel assembly. The orientation will have the inlet and outlet opposed
180° unless requested otherwise at the time of order. Other skids may contain afterfilter units or other
accessory components.
Inspection Note: Upon receipt of your unit, check for any shipping damage. A damaged carton indicates that
the equipment may have received rough handling during shipping that may have caused possible internal
damage. Notify your delivery carrier and enter a claim if any damage is found.
! WARNING
•D o not locate dust collector near dust source in cases where the dust is explosive or a fire hazard.
• In preparing to install the unit, ensure location is clear of all obstructions, such as utility lines or
roof overhangs.
7
High Efficiency Cyclone Dust Collector C Series
The Parker Cyclone Dust Collector is usually mounted on a reinforced concrete foundation.
Other mounting options are possible. Structural calculations for the foundation or other mounting arrangement
must include the weight of the cyclone, the material collected and the weight of all auxiliary equipment.
These weights must be considered together with wind, seismic and other live load ratings when
designing the support structure. See the Specification Table on page 2 for dust collector unit weights.
Interconnecting ductwork (not provided with the Cyclone Dust Collector) should be designed and
properly sized to handle the air volume at the recommended air velocities for the entrainment of dust
into the collection system. When installing ductwork, use the shortest possible runs and large-radius
elbows whenever possible. The shortest duct length with a minimum number of elbows will maximize
the performance of the unit. Seal all joints. Follow ductwork design methods as listed in the Industrial
Ventilation Manual as recommended by the American Conference of Governmental Industrial Hygienists.
In the case of spark-producing processes, system design should incorporate measures to prevent live
sparks from entering the dust collector. Consult local authorities for the location of the unit and any
precautions to consider when collecting combustible, explosive or hazardous dusts. Review General
Cautions listed on page iii.
With any air-moving device, a certain amount of noise is created. Normally, the noise level is not as high
as that of other machinery in the area. If you require an additional reduction in the noise level, exhaust
silencers are available as optional equipment. Noise levels must be taken into consideration as you plan
the installation of your equipment.
! WARNING
Use adequate safety measures when lifting and assembling any heavy components.
Consult your plant safety personnel for recommendations.
Before you begin, remove all crating, strapping and hold-down bolts. Locate all hardware bags, silicone
sealant and other assembly materials provided with your unit. Remove fan housing inspection door and
examine the unit fan wheel. Make sure it moves freely and is firmly in place. Re-tighten if necessary.
Replace door after inspecting. Check that motor mounts are secure.
Parker Cyclone Dust Collectors are typically shipped in three main assemblies:
1. Upper barrel assembly - This section consists of the upper barrel and blower housing with motor.
2. Cone weldment - The cone is usually inverted and mounted inside the base support stand.
3. T
he base assembly - This consists of support base, legs, drum cover, hose and clamps.
The inlet and outlet pieces will also typically be shipped with the base assembly.
! CAUTION
Never lift cyclone by the motor. Do not rest blower assembly on fan wheel.
Use clevises (not hooks) on lifting sling. Use spreader bars on lifting sling.
8
High Efficiency Cyclone Dust Collector C Series
! WARNING
In preparing to assemble the hopper to its mating support base, connect a lifting sling to at least four
positions on the unit. Distribute the load evenly. Location must be clear of all obstructions such as
utility lines or roof overhangs.
CYCFIG4/5
9
High Efficiency Cyclone Dust Collector C Series
Take care to use proper lifting equipment and procedures. Drift pins may be useful for locating hopper
mating sections. With the hopper section still supported, use hardware to bolt the sections together.
Once all hardware is in place, go back and fully tighten all hardware on mating pads and all bracing.
Disconnect the crane.
Cone Assembly
! WARNING
In preparing to assemble the cyclone to its stand or hopper, connect a lifting sling to at least four
positions on the cyclone. Distribute the load evenly. Location must be clear of all obstructions such
as utility lines or roof overhangs.
Install the cone assembly by setting the cone on top of the base. No sealant is required at this joint for
the 1D and 2D units. Sealant is required for hopper base units. The cones are symmetrical so there is no
specific orientation to consider. Using hardware provided, fully secure cone to base (see Figure 4).
! CAUTION
Do not rest fan on the ground, as the fan may become damaged.
10
High Efficiency Cyclone Dust Collector C Series
5. Loosen and remove the bolts holding the blower housing to the upper cylinder.
6. Rotate blower housing to the desired position. Housing may stick because of sealant. Scrape the old
sealant off the barrel top and fan housing, then reseal using silicone sealant. Apply a ribbon of sealant on
both sides of bolt pattern.
7. Reassemble parts in reverse order.
The blower package can now be re-installed. Apply a ribbon of sealant to each side of bolt circle on top
of the blower housing. Gently lower the blower package in place, making sure the terminal box on the
motor is facing desired direction. Use hardware provided and secure package.
CYCFIG6
Barrel/Blower Assembly
Ensure that the inlet and outlet flanges are facing the desired direction. If the inlet and outlet directions
need to be changed, see previous section “Inlet and Outlet Direction Change” before continuing.
After ensuring that inlet and outlet direction are correct, use two ribbons of sealant on each bolt-up
flange (see Figure 6).
11
High Efficiency Cyclone Dust Collector C Series
1. Transition
2. Plenum sections
On all afterfilter models, use a ribbon of sealant between blower housing discharge flange and the
mating flange of the afterfilter transition. If required, bolt afterfilter plenum to transition using additional
sealant. Install proper ceiling supports or floor supports for the afterfilter housing.
Install filters with the appropriate clamps. Make sure bags and clamps are both on the flange collar of
the plenum (see Figure 7B).
Figure 7B.
Direct Connection
Afterfilter Assembly
12
High Efficiency Cyclone Dust Collector C Series
! WARNING
All electrical connections must be performed by a qualified electrician according to all applicable codes.
Refer to the nameplate and/or attached documentation for voltage, amperage, cycle and proper wiring.
13
High Efficiency Cyclone Dust Collector C Series
Figure 9.
Drum Lid Installation
14
High Efficiency Cyclone Dust Collector C Series
15
High Efficiency Cyclone Dust Collector C Series
Install front center panel (models C18 and C27). Orient panel as shown in Figure 9. Secure top and
bottom with 3/8” - 16 hardware.
Install rear center panel (models C18 and C27). Orient panel using the same bolt hole alignment as the
corner posts.
Install two side and two rear weather panels (see Figure 9). Secure with 5/16” - 18 x 1” bolts, flat
washers, lock washers and nuts (eight sets per panel). Hand tighten the hardware.
Install two weather door weldments. Secure with 5/16” - 18 x 1/2” pan head screen, 5/16” flat washers,
5/16” lock washers and 5/16” - 18 nut (five sets per panel). Hand tighten the hardware. Attach fluted
male knob into weld nuts in center post.
NOTE: If threaded knob binds in door slot, loosen pan head bolt/nuts and adjust door upward to
position door so knobs thread easily. Tighten pan head bolt/nuts.
Tighten all fittings.
Raise plenum assembly with hydraulic lift truck forks (or other suitable means) and set on top of corner
post with bolt holes aligned. Secure with 3/8” - 16 hardware as before with plenum supported.
Leave hardware hand tightened until all hardware is in place. Tighten all hardware connections.
Remove support.
Install snap ring bags. Hold the end of the bag and flex the “snap ring” at the bag end to seat the ring
in the plenum assembly. Start at the back corner of the unit. Repeat this procedure for the snap ring on
the other end of the bag to seat it in the hopper tubesheet. Repeat this procedure for each bag. Ensure
each snap ring is firmly seated in its respective tubesheet hole (see Figure 12). Continue working toward
the front of the unit until all bags are installed.
! WARNING
All electrical work should be done by a qualified electrician in accordance with local electrical codes.
Disconnect electrical power before installing or servicing any electrical equipment. See Figure 13 for
wiring connections.
NOTE: A
ll electrical work must be performed by a qualified electrician according to the most stringent
applicable codes. Be sure to use proper size starter, conduit and wiring for blower motor.
Start fan motor and visually check for proper rotation as indicated by the “rotation arrow” decal on the
fan housing.
NOTE: W
hile rotating backwards, the fan will still deliver approximately 40% of its rated air volume but
will require more horsepower than proper rotation. It is extremely important to ensure proper
fan rotation.
If your collector has a belt-driven blower wheel, DO NOT attempt to make any pulley changes.
Each pulley is sized for proper operation prior to shipment. No changes should be made unless
specifically directed by Parker Hannifin.
16
High Efficiency Cyclone Dust Collector C Series
Item C9 Part # C18 Part C27 Part # Description C9E C9W C18E C18W C27E C27E
# Qty Qty Qty Qty Qty Qty
1 18-1309 18-1308 18-1307 Hopper Weldment 1 1 1 1 1 1
2 02-6257 02-6258 02-6259 Plenum Assembly 1 1 1 1 1 1
3 10-8799 10-8799 10-8799 Corner Support, Afterfilter 4 4 4 4 4 4
4 10-8799 33-0208 33-0208 Filter Bag, 8” dis. x 75 1/2 9 9 18 18 27 27
5 10-8794 10-8794 10-8794 Weather Door Assembly N/A 1 N/A 2 N/A 3
6 18-2154 18-2154 18-2154 Hinge N/A 1 N/A 2 N/A 3
7 10-8797 10-8797 10-8797 Outlet Panel, 18 x 30 opng 1 1 1 1 1 1
8 10-8795 10-8795 10-8795 Weather Panel N/A 2 N/A 3 N/A 41
9 03-1105 03-1105 03-1105 Drum Lid Kit 1 1 2 2 3 3
10 18-0944 18-0944 18-0944 Adapter Plate 1 1 2 2 3 3
11 30-0147 30-0147 30-0147 Bolt-HX 3/8-16 x 1,ST,ZP 32 32 48 48 64 64
12 30-0153 30-0153 30-0153 WSH-Lck,Sptrng, 3/8 reg 32 32 48 48 64 64
13 30-0094 30-0094 30-0094 WSH-FLT,STD/PLT, 3/8 32 32 48 48 64 64
14 30-0010 30-0010 30-0010 Bolt-HX 5/16-18 x 1,ST,ZP N/A 30 N/A 40 N/A 50
15 30-0051 30-0051 30-0051 WSH-Lck,Sptrng, 5/16 reg N/A 30 N/A 40 N/A 50
16 30-0050 30-0050 30-0050 WSH-FLT,STD/PLT, 5/16 N/A 60 N/A 80 N/A 100
17 30-0005 30-0005 30-0005 Nut-HX, 5/16-18,ST,ZP N/A 30 N/A 40 N/A 50
18 30-0049 30-0049 30-0049 WSH-FLT,STD/PLT, 1/4 N/A 20 N/A 40 N/A 60
19 30-0042 30-0042 30-0042 WSH-Lck,Sptrng, 1/4 reg N/A 10 N/A 20 N/A 30
20 30-0004 30-0004 30-0004 Nut-HX, 1/4 -20,ST,ZP N/A 10 N/A 20 N/A 30
21 39-0263 39-0263 39-0263 Latch N/A 2 N/A 4 N/A 6
22 39-0265-42 39-0265-42 39-0265-42 Latch Pawl/CAM N/A 2 N/A 4 N/A 6
23 10-8802 10-8802 10-8802 Hood w/Install Hdw (optnl) N/A 1 N/A 1 N/A 1
24 02-6041 02-6041 02-6041 Slide Gate Assembly 1 1 2 2 3 3
25 10-8800 10-8800 10-8800 Middle Support Panel N/A N/A 2 2 4 4
Figure 12.
Installation of Filter Bag in Tubesheet
17
High Efficiency Cyclone Dust Collector C Series
18
High Efficiency Cyclone Dust Collector C Series
5. Operation
5.1 Start-Up
! CAUTION
The blower compartment bolt-on panel must be installed before operating the dust collector.
Inspect the installation area and make certain no tools, parts, etc. have been left anywhere on or inside
the unit. Check the fan discharge to make certain it is free from all debris.
Start fan motor and check for proper rotation. A rotation arrow is located on the fan housing. If the fan is
rotating in the opposite direction, disconnect the power to the motor starter, interchange any two wires
on the output side of the starter (three-phase systems only), engage starter disconnect, then start fan
and recheck rotation.
Before each start-up, verify that hopper slide gates are closed. DUST-HOG High Efficiency Cyclone Dust
Collector drum lids with gasketing and drums must be firmly in place and tight fitting. Ductwork slide
gates must be open. Check exhaust for any obstruction.
NOTE: R
unning fan in incorrect rotation for an extended period of time will cause fan motor damage and
reduce life of fan motor.
Adjust airflow with volume control damper(s) (not supplied by Parker) on individual ductwork drops.
6. Service
! CAUTION
Shut off the unit. Disconnect and lockout all electrical power to the dust collector prior to
performing service work.
19
High Efficiency Cyclone Dust Collector C Series
NOTE: D
o not allow the drum or hopper to overfill. This can cause poor collector performance and
require extensive cleanup if the dust overflows when the collecting device is removed.
! WARNING
All electrical work should be done by a qualified electrician in accordance with local electrical codes.
Disconnect electrical power before installing or servicing any electrical component.
Periodically inspect the fan blades to ensure proper fan life. Clean the fan to remove any deposited
material if required.
For motor maintenance, follow the manufacturer’s directions. If your motor requires servicing under the
motor manufacturer’s warranty, contact an authorized service center. Motors are greased at the factory
and do not need lubrication at time of installation. However, regreasing may be necessary after 1,000
hours of use. As a guideline, grease the motor every 3,600 hours with high grade ball and roller bearing
grease. Recommended greases are Shell Dolium R or Chevron SRI#2.
20
High Efficiency Cyclone Dust Collector C Series
! WARNING
All electrical work should be done by a qualified electrician in accordance with local electrical codes.
Disconnect electrical power before installing or servicing any electrical component.
For motor maintenance, follow the manufacturer’s directions. If your motor requires servicing under the
motor manufacturer’s warranty, contact an authorized service center. Motors are greased at the factory
and do not need lubrication at time of installation. However, regreasing may be necessary after 1,000
hours of use. As a guideline, grease the motor every 3,600 hours with high grade ball and roller bearing grease.
Recommended greases are Shell Dolium R or Chevron SRI#2.
All bearings used are sealed, have been lubricated at the factory and do not need lubrication at the
time of installation. Subsequent lubrication will be required and the motor and bearing manufacturer’s
recommendations should be followed. Use the following instructions as guidelines.
The fan bearings should be relubricated at six week intervals when utilized for eight-hour workday
operations. The fan bearings should be relubricated more frequently if operation time is longer than eight
hours per day. When lubricating, be sure to grease both bearings and use high grade medium weight
ball bearing grease.
It is also recommended that you consult your lubricant supplier regarding proper greases for both the
motor and fan bearings. Proper grease should be based on hours of usage and environmental conditions.
If any bearing operates roughly, the unit should be shut down and the bearing replaced immediately.
21
High Efficiency Cyclone Dust Collector C Series
6.4 B
elt Adjustment and Replacement
The belts on your new unit have been properly adjusted at the factory. However, before operating, it
is suggested that belts be checked and re-adjusted if necessary. Recheck belts several times in the
first days of operation and at least twice a month for the following six months. Thereafter, belts should
be checked at each greasing. The drive used on this unit is equipped with banded belts and matching
sheaves which transmit much higher horsepower per belt than older type belts.
Because much higher tension is required, it is advisable that the tension be checked with a tester or
springs scale (see Figure 14).
To adjust belts, loosen bolts on motor mounting plate, adjust tension screws on adjustment bracket
in or out (depending on desired adjustment), then re-tighten bolts on motor mounting plate.
Do not over tighten. Too much or too little tension will damage the drive belts and bearings.
Check the tension frequently to be sure the deflection is at the value determined.
To replace worn belts, loosen bolts on motor mounting plate and remove tension screws so the old belts
can be removed from the sheaves. Remove the tension bracket and the bolts from the upper bearing
bracket. Rotate the bracket 90° and remove old belt. Put new belt on and reverse the disassembly order
to re-assemble.
Replacement belts should be ordered and installed in complete matched sets or one banded belt.
Include old belt number(s) when reordering.
22
High Efficiency Cyclone Dust Collector C Series
EXAMPLE
Figure 14.
Belt Adjustment
Diagram
6.5 Afterfilters
The afterfilter bags on the Cyclone Dust Collector are semi-permanent and will give you long,
efficient service if you perform routine maintenance.
After each day’s operation, shake the filter bag(s) vigorously to remove the clinging material.
If the afterfilter bag has a zipper-closed bottom, always empty the bag after shaking. For C-Series
afterfilters, open slide gates before shaking bags so dust can fall into drums. Close slide gates after
cleaning is completed. Care should be taken to prevent tearing or puncturing the filter fabric.
When adequate air volume cannot be restored by shaking the bags, simply remove them and replace
with new filters. Under normal operating conditions, afterfilter bags should be replaced every two years
for best performance. Be sure to include the model and serial number of your cyclone dust collector
when ordering replacement afterfilter bags (see Specification Table in Section 4.4).
23
High Efficiency Cyclone Dust Collector C Series
7. Troubleshooting Guide
Use the troubleshooting guide to correct any problems that occur with your dust collection unit.
If the problem or condition continues, contact Parker customer service at 1-800-343-4048.
Large leak in storage container. Check for a large leak in the storage
compartment or container. In 55 gallon
drum applications, make sure the drum
is under the drum lid and sealed. On
hopper models, make sure the slide gate is
closed if the hopper does not have a drum
connection.
Plugged ductwork. Check for obstructions in the ductwork or
the exhaust. Check ducts and hoods for
improper sizing.
Leaks in ductwork. Check for loose, leaky joints in the
ductwork. Fix or replace as required.
24
High Efficiency Cyclone Dust Collector C Series
25
High Efficiency Cyclone Dust Collector C Series
8. Illustrated Parts
DUST-HOG Cyclone C190 Series
61-10013-0001
26
High Efficiency Cyclone Dust Collector C Series
C190 SERIES
Item No. Part No. Description Quantity
1 181335 Cone Weldment 1
2 18-1232 Inlet Barrel with Inlet Transition 1
3 18-1334 Fan Housing with Outlet Transition 1
6A 32-0211 Fan Wheel Radial 1
6B 32-0253 Fan Wheel Radial (Alum.) 1
7 10-6353 Motor Mtg. Plate 1
8 Call Factory Motor- 2HP 1
9 10-6402 Inspection Cover 1
10 Call Factory Adapter Plate 1
11 15-0539 Y Fitting 45° 8 x 8 x 8 1
12 45-0237 55 Gallon Drum 1
13 03-1143 Drum Lid Kit 1
13A 02-6029 Drum Lid with Gaskets, 8” Collar 1
13A 02-6144 Drum Lid with Gaskets and Latch Keepers, 8” 1
13B 42-0315 Gasket Section, Drum Lid 2
13C 15-0005 Hose Clamp, 8” Dia. 1
13D 15-0201 Flex Duct, 8” Dia., 15” Long (or as required) 1
13E 02-6115 Drum Lid Latch Kit Drum Band Assembly 1
14 03-1256 8” Drum Lid Kit Offset 1
15 Call Factory Throw-Out Bin 1
27
High Efficiency Cyclone Dust Collector C Series
61-10014-0001
28
High Efficiency Cyclone Dust Collector C Series
29
High Efficiency Cyclone Dust Collector C Series
30
High Efficiency Cyclone Dust Collector C Series
Product Warranty –
® ®
SMOG-HOG and DUST-HOG Pollution Control Systems
1. Subject to the terms and conditions hereof, Parker-Hannifin Corporation (PARKER) warrants that major structural
components on MCB, PNP, SDC, SFC, and SHM series will be free from defects in materials and workmanship for ten
(10) years from the date of shipment from Parker. Subject to the terms and conditions hereof, warrants to the original
Buyer of any Parker product (PRODUCT) installed and used as recommended by PARKER in normal service, that if the
PRODUCT fails or is materially defective within twenty-four (24) months from date of installation or thirty (30) months
from the date of shipment (whichever is earlier), of such PRODUCT, then PARKER, at PARKER’S sole option, will replace
the PRODUCT with the same or equivalent PRODUCT, repair the PRODUCT or refund the original purchase price for the
PRODUCT. Such replacement, repair of payment by PARKER shall be in complete satisfaction of any and all liability of
PARKER and its agents with respect to such PRODUCT. Excluded from any Parker warranty are hose, electrical motors
or consumable products such as flexible hose, belts, filter cartridges, filter media, ESP cells, electrical components,
gasketing, or any component defined by PARKER as a consumable item.
2. Parker IGFG’s warranty policy covers defects that are due to manufacturing quality. Equipment must be installed,
commissioned and maintained in accordance with Parker IGFG recommendations as documented in the specific user
manual related to your dust or wet collector product. This warranty does not cover defects due to poor environmental
conditions, improper installation, or wear and tear items. This warranty shall be void in case of:
As Buyers exclusive remedy for any defects in the equipment, Parker will exchange or repair any defective parts during
the warranty period, provided such parts are returned, prepaid, to Parker factory. The obligation of Parker is limited to
furnishing replacement parts EXW Parker factory or making repairs at Parker factory of any parts that are determined,
upon inspection by Parker, to be defective. In no event will Parker be responsible for labor or transportation charges
for the removal, reshipment or reinstallation of the parts. Replacement parts will be provided via INCOTERMS EXW
from Parker’s Lancaster NY location. Parker makes no warranty as to goods manufactured or supplied by others.
3. THE FOREGOING IS THE ONLY WARRANTY, GUARANTEE OR REPRESENTATION OF ANY KIND MADE
WITH RESPECT TO THE SUBJECT PARKER PRODUCTS. NO IMPLIED WARRANTY, INCLUDING ANY
IMPLIED WARRANTY OF NONINFRINGEMENT, DESIGN, MERCHANTABILITY OR FITNESS FOR A
PARTICULAR PURPOSE, APPLIES TO THE PRODUCT, AND NO OTHER EXPRESS WARRANTY OR
GUARANTY, EXCEPT AS MENTIONED ABOVE, GIVEN BY ANY PERSON, FIRM OR CORPORATION WITH
RESPECT TO THE PRODUCT SHALL BIND PARKER. PARKER SHALL NOT BE LIABLE FOR LOSS OF
REVENUES OR PROFITS, EXPENSE FOR SUBSTITUTE EQUIPMENT OR SERVICE, STORAGE CHARGES,
OR ANY OTHER SPECIAL, INCIDENTAL OR CONSEQUENTIAL DAMAGES CAUSED BY THE USE, MISUSE
OR INABILITY TO USE THE PRODUCT REGARDLESS OF THE LEGAL THEORY ON WHICH THE CLAIM
IS BASED, AND EVEN IF PARKER HAS BEEN ADVISED OF THE POSSIBILITY OF SUCH DAMAGES. NOR
SHALL
RECOVERY OF ANY KIND AGAINST PARKER BE GREATER IN AMOUNT THAN THE PURCHASE PRICE OF
THE PRODUCT SOLD BY PARKER AND CAUSING THE ALLEGED DAMAGE. WITHOUT LIMITING THE
FOREGOING, YOU ASSUME ALL RISK AND LIABILITY FOR LOSS, DAMAGE OR INJURY TO YOU AND YOUR
PROPERTY AND TO OTHERS AND THEIR PROPERTY ARISING OUT OF USE, MISUSE OR INABILITY TO USE
THE PRODUCT NOT CAUSED DIRECTLY BY THE NEGLIGENCE OF PARKER. THIS LIMITED WARRANTY IS
GIVEN ONLY WITH RESPECT TO A PRODUCT PURCHASED FROM PARKER OR AN AUTHORIZED PARKER
DISTRIBUTOR.
32
High Efficiency Cyclone Dust Collector C Series
5. Defective PRODUCTS must be documented via PARKER support “Case Number” within thirty (30) days after
the date of the alleged failure or defect and within the warranty period by contacting Parker Technical Support via
email or phone:
[email protected] or [email protected]
800-343-4048, option 2
Upon receipt of the claim, Parker IGFG will review and determine if the parts replaced need to be returned for quality
evaluation and root cause investigation. If a part is required to be returned, Parker IGFG will issue a Return Material
Authorization (RMA) to Return via email. Parts should be returned to Parker IGFG, freight collect, within 45 days
accompanied by the RMA packing slip placed on the package. If the repaired part does not need to be returned you
will be advised to field scrap it and the claim will be processed. Proof of the defect (written description and pictures of
the parts units in question) is required.
NOTE: ANY PART NOT RETURNED WITHIN THE REQUIRED 45 DAYS WILL NOT BE REIMBURSED ON THE CLAIM.
On claims that require repaired parts return, the claim will be processed after the part has been evaluated by the
Parker IGFG Quality Department for verification of failure mode. The claims will be paid in the form of a credit to the
customer’s account. Parker reserves the right to withdraw any quotation or proposal or reject any purchase order
without liability.
33
Worldwide Filtration Manufacturing Locations
North America Europe Asia Pacific
Compressed Air Treatment Compressed Air Treatment Australia
Castle Hill, Australia
Industrial Gas Filtration and domnick hunter Filtration & Separation +61 2 9634 7777
Generation Division Gateshead, England www.parker.com/australia
Lancaster, NY +44 (0) 191 402 9000
716 686 6400 www.parker.com/dhfns China
www.parker.com/igfg Shanghai, China
Parker Gas Separations +86 21 5031 2525
Haverhill, MA Etten-Leur, Netherlands www.parker.com/china
978 858 0505 +31 76 508 5300
www.parker.com/igfg www.parker.com/dhfns India
Chennai, India
Hiross Zander +91 22 4391 0700
Engine Filtration Essen, Germany www.parker.com/india
+49 2054 9340
Racor www.parker.com/hzfd Parker Fowler
Bangalore, India
Modesto, CA
+91 80 2783 6794
209 521 7860 Padova, Italy
www.johnfowlerindia.com
www.parker.com/racor +39 049 9712 111
www.parker.com/hzfd Japan
Holly Springs, MS
662 252 2656 Tokyo, Japan
+81 45 870 1522
www.parker.com/racor Engine Filtration &
www.parker.com/japan
Water Purification
Hydraulic Filtration Korea
Racor Hwaseon-City
Dewsbury, England +82 31 359 0852
Hydraulic & Fuel Filtration +44 (0) 1924 487 000 www.parker.com/korea
Metamora, OH www.parker.com/rfde
419 644 4311 Singapore
www.parker.com/hydraulicfilter Racor Research & Development Jurong Town, Singapore
Stuttgart, Germany +65 6887 6300
Laval, QC Canada
+49 (0)711 7071 290-10 www.parker.com/singapore
450 629 9594
www.parkerfarr.com Hydraulic Filtration Thailand
Velcon Bangkok, Thailand
Hydraulic Filter +66 2186 7000
Colorado Springs, CO
Arnhem, Holland www.parker.com/thailand
719 531 5855
+31 26 3760376
www.velcon.com
www.parker.com/hfde
© 2020 Parker Hannifin Corporation. Product names are trademarks or registered trademarks of their respective companies IOM_PKR_C-Series_031920
P/N 44-1194 Rev-