Doc. No.

BEKP-C-ELE-CAL-5004
Revision 0
AC UPS SIZING CALCULATION Date 7 Aug 2012
PFMAP SDN BHD Page 1 of 8

CLIENT:

PETRONAS CARIGALI SDN BHD (PCSB)

PROJECT TITLE:

ENGINEERING, PROCUREMENT, CONSTRUCTION,

INSTALLATION AND COMMISSIONING (EPCIC) FOR
BEKOK-C RESTORATION PROJECT

DOCUMENT TITLE:

AC UPS SIZING CALCULATION

CONTRACT NO:

CHO/2011/DAC/630

PETROFAC PROJECT NO:

OM00002

0 7 Aug 2012 Issued As Final SS SI AT TP MSS

A 21 June 2012 Issued for Review/Approval SS MRS AT MD MSS

Prepared by Checked by Approved by Approved by Reviewed by

Rev. Date Description
ENGINEERING PFMAP (PMT) PCSB

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RECORDS OF AMENDMENT

REV. DATE DETAILS OF CHANGE AFFECTED

PAGE

A 21 June 2012 Issued for Review

0 7 Aug 2012 Change the document number All

2.0 Change battery nominal voltage to 220V DC 4

3.0 Change total 120V AC UPS loads with 20% future loads 4

4.0 Change battery sizing calculation 5

5.0 Change AC UPS load details 6

6.0 Change duty cycle diagram 6

7.0 Change battery AH calculation 6-7

8.0 Change charger/rectifier sizing calculation 7-8

9.0 Change conclusion 8

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ITEM CONTENTS PAGE

1.0 OBJECTIVE 4

2.0 BASIS AND ASSUMPTIONS 4

3.0 AC UPS SIZING CALCULATION 4

4.0 BATTERY SIZING CALCULATION 5

5.0 AC UPS LOAD DETAILS 6

6.0 DUTY CYCLE DIAGRAM 6

7.0 BATTERY AH CALCULATION 6

8.0 CHARGER/RECTIFIER SIZING CALCULATION 7

9.0 CONCLUSION 8

10.0 APPENDICES 8

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1.0 OBJECTIVE

The purpose of this document is to determine the load consumption and size the
battery and charger system to meet the operational requirement of 120V AC, 60Hz,
Uninterruptible Power Supply (UPS) System for Instrumentation Loads and HVAC
Panel in Bekok-C platform.

2.0 BASIS AND ASSUMPTIONS

1. The rating of UPS shall be finalized based on 120V AC UPS Load Summary
(refer Appendix B).
2. The AC UPS System shall have 20% spare capacity for future use.
3. The AC UPS System power factor of 0.8 is considered.
4. Inverter efficiency is considered 88%.
5. The AC UPS System configuration shall be 2 x 100% as shown on the 120V AC
UPS Single Line Diagram (Appendix A).
6. Design temperature is considered as 36°C, as the battery is located indoor
inside forced ventilated battery room, temperature correction factor is
considered as 1.00.
7. Battery ageing factor is considered as 10% for Nickel Cadmium Batteries.
8. Battery nominal voltage is considered as 220V DC in the battery sizing
calculations. The number of cells shall be selected based on 15% negative
tolerance and 10% positive tolerance on the battery nominal voltage (110V
DC). The battery end cell voltage shall be 1.10V per cell.
9. Battery Autonomy times for the UPS System shall be as shown on the UPS
Load Summary (Appendix B).
10. Battery type shall be Valve Regulated, Nickel-Cadmium Gas Recombination
Type.
11. The capacity rating factor, Kt, is the ratio of rated ampere-hour capacity (at
a standard time rate, at 25°C, and to a standard end-of-discharge voltage)
of a cell, to the amperes that can be supplied by that cell for t minutes at
25°C and to a given end-of-discharge voltage. Kt factors are available from
the battery manufacturer, or may be calculated using this formula.
Kt = Kt2 - (Kt2 - Kt1 ) x (t2 – t)
(t2 – t1)

12. Battery sizing performed are in accordance with IEEE 1115.

13. Battery bank configuration shall be 2 x 50%

3.0 AC UPS SIZING CALCULATION

Total 120V AC UPS loads with 20% = 39.18kVA (Refer to Appendix B)

future loads
Available Standard Size = 40kVA

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SELECTED AC UPS RATING:

40kVA, 120V, 1 PHASE, 60Hz, UPS SYSTEM (Refer to Appendix E)

4.0 BATTERY SIZING CALCULATION

Specification requirements:
Battery Type : Low Maintenance, Nickel-Cadmium
Gas Recombination Type
Nominal System Voltage: Un : 220V DC
Cell Voltage at the end of discharge (ECV) : 1.10V

As per Battery manufacturer catalogue

Float Charge Voltage (Vf) = 1.43V
Boost Charge Voltage (VB) = 1.45V

Determination of number of cells:

Number of cells requires (NC) = Umin
ECV

Minimum DC voltage shall be based on the negative tolerance of 15%

Umin = 220 x 0.85
= 187 V

Number of cells selected is,NC = 187

1.10
= 170 cells

Battery End Cell Voltage, Uend cell = ECV x NC

= 1.10 x 170
= 187 V

Battery Float Voltage, Ufloat = Vf x N C

= 1.43 x 170
= 243.1 V

Battery Boost Voltage, Umax = VB x NC

= 1.45 x 170
= 246.5 V

Therefore the Battery Voltage range shall be 187V, 243.1 V ~ 246.5 V with 170
number of cells and ECV = 1.10V

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5.0 AC UPS LOAD DETAILS

Load details as per Appendix B.

Current, I = Power (kW)
Umin x Invefficiency

Battery banks shall be configured for 2 x 50%. Inverter efficiency is considered as

0.88%

The loads are divided into 3 autonomy time:

1) 1 min – 30 min Load (Ia) = 31350 W
Considering 50% load on each battery bank = 15675
187 x 0.88
= 95.25 A

2) 30 min – 45 min Load (Ib) = 21700 W

Considering 50% load on each battery bank = 10850
187 x 0.88
= 65.93 A

3) 45 min – 180 min Load (Ic) = 3600 W

Considering 50% load on each battery bank = 1800
187 x 0.88
= 10.94 A

Hence, the load shall be:

For 30 minutes loads = 95.25 A
For 45 minutes loads = 65.93 A
For 180 minutes loads = 10.94 A

6.0 DUTY CYCLE DIAGRAM

Refer Appendix B

7.0 BATTERY AH CALCULATION

The following factors are considered in the final AH calculations

Ageing factor - 10%
Battery nominal voltage - 220V DC
Battery type - Valve Regulated, Nickel-Cadmium
Gas Recombination Type
Battery bank - 2 x 50%

Refer Appendix C for battery sizing calculations.

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Selected battery size based on the above calculation

Battery Make & Model = ALCAD, VTX1M 150

Number of cells per battery bank = 187 cells
Selected AH capacity = 150 AH
Battery configuration = 2 x 50%

8.0 CHARGER/RECTIFIER SIZING CALCULATION

Charger/Rectifier for UPS System: The rated current of a UPS rectifier shall be
computed by the following equation:

 Inv.kVA x 1000 x PF 
A = SF   + BIF  AhBatt 
 Inv.EffBattFloat x VBatt   RechargeTime 
 Float   

Where:
A = Ampere rating of the rectifier output
SF = Service factor(considered as 20% spare of UPS load)
PF = Power factor of UPS load (use PF = 0.8 lagging)
Inv.EffBatt Float = Known efficiency of the inverter at battery float voltage
VBatt Float = Overall battery float voltage
(Float charge voltage x No. of cells)
Inv. kVA = Rated kVA of the UPS inverter
Ahbatt = Battery capacity (Ampere Hour) for nickel cadmium
battery
Recharge Time = Required Recharge time of the system battery
BIF = Battery inefficiency factor is considered as 1.0

Therefore:
Current to the inverter = (Inv.kVA x 1000 x power factor)
(Vbatt.Float x inverter efficiency)
= (40 x 1000 x 0.8) / (243.1 x 0.88)
= 149.58 A

Battery charging current = BIF x Battery AH x 2

Recharge Time
= 2 x 15 A (As per manufacturer
catalogue. Refer Appendix D)
= 30 A

Therefore total rectifier current required to supply the load and charging the
battery:
= Load current + battery charging current
= 149.58 + 30
= 179.58 A
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Rectifier minimum size = 200 A, 220V DC

However the final rectifier size shall be determined by the UPS vendor based on
battery manufacturers recommendation.

9.0 CONCLUSION

UPS Size : 40kVA, 120V AC, 1 Phase, 60 Hz (2 x 100%)

Rectifier Minimum Size : 200 A, 220V DC (2 x 100%)
Battery Bank Size : 187 Nos. Cell, 150 AH (2 x 50%)

10.0 APPENDICES

Appendix A – 120V AC UPS Single Line Diagram

Appendix B – 120V AC UPS Load Summary
Appendix C – AC UPS Battery AH Capacity Calculation
Appendix D – Battery Discharge Data
Appendix E – UPS Catalogue

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APPENDIX A

ITEM DRAWING TITLE DRAWING NUMBER.

SINGLE LINE DIAGRAM 120V AC UPS SYSTEM (ACP-
1. BEKP-C-EL-1307
430)
SINGLE LINE DIAGRAM 120V AC UPS DISTRIBUTION
2. BEKP-C-EL-1308
PANEL ACP-430A (IMR)
SINGLE LINE DIAGRAM 120V AC UPS DISTRIBUTION
3. BEKP-C-EL-1309
PANEL ACP-430B (MCR)

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APPENDIX B

ITEM DOCUMENT TITLE DOCUMENT NUMBER.

1. 120V AC UPS LOAD SUMMARY BEKP-C-ELE-DAT-5004

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 Doc.No. BEKP-C-ELE-DAT-5004

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AC UPS LOAD LIST
Date 7 Aug 2012

PFMAP SDN BHD Page 1 of 4

CLIENT:

PETRONAS CARIGALI SDN BHD (PCSB)

PROJECT TITLE:
ENGINEERING, PROCUREMENT, CONSTRUCTION,
INSTALLATION AND COMMISSIONING (EPCIC) FOR
BEKOK-C RESTORATION PROJECT

DOCUMENT TITLE:
AC UPS LOAD LIST

CONTRACT NO:
CHO/2011/DAC/630

PETROFAC PROJECT NO:

OM00002

0 7 Aug 2012 Issued As Final SS SI AT TP MSS

A 21 June 2012 Issued for Review/Approval SS MRS AT MD MSS
Prepared by Checked by Approved by Approved by Reviewed by
Rev. Date Description
ENGINEERING PFMAP (PMT) PCSB
 LOAD LIST SUMMARY Doc.No. BEKP-C-ELE-DAT-5004
Revision 0
7RC-405 120V AC UPS LOADS
Date 7 Aug 2012
PFMAP SDN BHD EPCIC FOR BEKOK-C RESTORATION PROJECT Page 2 of 4

LOAD IN kW
No LOAD DESCRIPTION TAG NO. REMARKS 1
30 MINS 45 MINS 180 MINS
2
120V UPS LOAD - MAIN CONTROL ROOM (FEED FROM ACP-430B) 3

1 HVAC Panel 0.40 0.40 CCR 5

2 Operator Workstation 1 OWS-4600A 0.69 0.69 CCR 6

3 Operator Workstation 2 OWS-4600B 0.69 0.69 CCR 7

4 Operator Workstation 3 OWS-4600C 0.69 0.69 CCR 8

5 Operator Workstation 4 OWS-4600D 0.69 0.69 CCR 9

6 Engineering Workstation for DCS EWS-4600 0.69 0.69 CCR 10

7 Engineering Workstation for SDS / FGS EWS-4500 0.69 CCR 11

8 IMS / PMS Workstation IMS-4600 0.69 0.69 CCR 12

9 OPC Server / Client Workstation OPC-4600 0.69 0.69 CCR 13

10 Metering Workstation 0.69 0.69 CCR 14

11 GTG Workstation GWS-7500 0.69 0.69 CCR 15

12 GTC Workstation CWS-2400 0.69 0.69 CCR 0 16

13 PAGA System A 1.50 1.50 1.50 Duty 17

14 Fire Suppression Panel (Living Quarters) 0.25 CCR 18

15 Historian Workstation 0.69 0.69 CCR 19

16 DLAS Workstation 0.69 0.69 CCR 20

17 Ethernet Switch LAN 2A 0.10 0.10 CCR 21

18 Ethernet Switch LAN 2B 0.10 0.10 CCR 22

23

120V UPS LOAD - INSTRUMENT MARSHALLING ROOM (FEED FROM ACP-430A) 24

1 HVAC Panel 0.40 0.40 IMR 25

0
2 Addressable Fire Detection System IMR 0.60 IMR 26

3 SDS System Cabinet SDS-4500A 0.72 IMR 27

4 SDS System Cabinet SDS-4500B 0.72 IMR 28

5 FGS System Cabinet FGS-8000 0.72 IMR 29

6 SDS Marshalling Cabinet MDF-4500A 0.67 IMR 30

7 SDS Marshalling Cabinet MDF-4500B 0.89 IMR 31

8 SDS Marshalling Cabinet MDF-4500C 0.27 IMR 32

9 SDS Marshalling Cabinet MDF-4500D 0.65 IMR 33

10 SDS Marshalling Cabinet MDF-4500E 0.60 IMR 34

11 FGS Marshalling Cabinet MDF-8000 0.51 IMR 35

12 DCS System Cabinet 0.67 0.67 IMR 36

13 DCS Marshalling Cabinet 0.67 0.67 IMR 37

14 PAGA System B 1.50 1.50 1.50 Standby 38

15 Fire Suppression Panel (IMR) 0.25 IMR 39

16 Gas and Condensate Matering Panel 0.60 0.60 IMR 40

17 Test Separator Meter Panel 0.25 0.25 IMR 41

42

43

44

45

46

47

48

49

50

51

52

53

54

55
56
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LOAD IN kW
No LOAD DESCRIPTION TAG NO. REMARKS 1
30 MINS 45 MINS 180 MINS
2
120V UPS LOAD - OTHERS (FEED FROM ACP-430) 3

1 Flare Ignition System 0.40 0.40 HOLD 5

2 HVAC Panel 0.40 0.40 Module 4 6

3 HVAC Panel 0.40 0.40 Module 5 0 7

4 Fire Suppression Panel (M4) 0.25 8

5 Fire Suppression Panel (M5) 0.25 9

6 Multiphase Flow Meter Panel 0.60 0.60 10

7 Remote I/O Cabinet (M1) 0.171 0.171 11

8 Remote I/O Cabinet (M2) 0.284 0.284 12

9 Remote I/O Cabinet (M3) 0.205 0.205 13

10 Remote I/O Cabinet (M4) 0.132 0.132 14

11 Remote I/O Cabinet (M5) 0.646 0.646 15

12 Remote I/O Cabinet (M6) 0.374 0.374 16

17

18

SUBTOTAL 26.12 18.08 3.00 19

20

20% FUTURE SPARE 5.22 3.62 0.60 21

22

TOTAL IN KW 31.35 21.70 3.60 23

24

TOTAL IN KVA 39.18 25

26

AVAILABLE STANDARD SIZE 40 KVA 27

28

29

30

31

32

33

34

35

36

37

38

39

40

41

42

43

44

45

46

47

48

49

50

51

52

53

54

55
56
 LOAD LIST SUMMARY Doc.No. BEKP-C-ELE-DAT-5004
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LOAD PROFILE
35.00

30.00

25.00

20.00

15.00

UPS Load in kW
10.00

5.00

0.00
15 30 45 60 75 90 105 120 135 150 165 180 195 210 225 240 255 270 285
Autonomy time in minutes
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APPENDIX C

AC UPS BATTERY AH CAPACITY CALCULATION

(1 Pages)

PFMAP - CALCULATION
 1) GENERAL INFO

Project Name: EPCIC OF BEKOK-C RESTORATION PROJECT

Platform Name: BEKOK-C
Objective: Battery Sizing for BEKOK-C AC UPS

Rev #: Date: Prepared By:

Rev #: 0 Date: 7 Aug 2012 Prepared By: SS
Rev #: A Date: 21 June 2012 Prepared By: SS

2) UPS LOAD PROFILE

Period Load (W) Start Period (min) End Period (min)

1 15675 1 30
2 10850 30 45
3 1800 45 180

3) UPS LOAD CURRENT

Battery Configuration 2 X 50% Inverter Efficiency 88.00%

UPS Load Autonomy

Period Autonomy Load I (A) AH
Time (min)
1 30 95.25 47.63
2 15 65.93 16.48
3 135 10.94 24.61
88.72

4) BATTERY SIZING

Cell AH Checking

Period Load Change in Load Duration Time to End of Kt T Factor AH

A A min Section (min) H

1 95.25 95.25 30 30 1.27 1 121.09

121.09

1 95.25 95.25 30 45 1.42 1 134.79

2 65.93 -29.32 15 15 1.06 1 -31.19
103.60

1 95.25 95.25 30 180 3.23 1 307.27

2 65.93 -29.32 15 150 2.80 1 -81.98
3 10.94 -55.00 135 135 2.58 1 -141.94
83.36

Total uncorrected AH required 121.09

Ageing Factor 10.00% Future spare 0.00%

Max Section Size 121.09 AH

Required Battery Size 133.19 AH
(Max Section Size * Future Spare * Ageing Factor)

Therefore cell VTX1 M 150 (150AH) is selected.

Inst. & Elect. Loads Page 1 of 1

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APPENDIX D

BATTERY DISCHARGE DATA

(3 Pages)

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M Range Cell performance
Performance after prolonged float charge of fully charged cells

Available amperes at +20ºC ± 5ºC (+68ºF ± 9ºF) Final voltage: 1.10 V/cell
HOURS MINUTES SECONDS
Vantex C5
type Ah 10 h 8h 5h 3h 2h 1.5 h 1h 45 min 30 min 20 min 15 min 10 min 5 min 1 min 30 s 5s 1s

VTX1 M 8 8 0.81 1.00 1.55 2.48 3.34 4.01 4.94 5.64 6.36 7.39 7.98 8.76 10.2 11.9 13.2 16.3 18.8

VTX1 M 16 16 1.62 2.00 3.10 4.96 6.69 8.03 9.88 11.3 12.7 14.8 16.0 17.5 20.4 23.9 26.5 32.7 37.5

VTX1 M 24 24 2.42 3.00 4.66 7.44 10.0 12.0 14.8 16.9 19.1 22.2 23.9 26.3 30.6 35.8 39.7 49.0 56.3

VTX1 M 32 32 3.23 4.00 6.21 9.92 13.4 16.1 19.8 22.6 25.5 29.6 31.9 35.0 40.9 47.8 52.9 65.3 75.0

VTX1 M 40 40 4.04 5.00 7.76 12.4 16.7 20.1 24.7 28.2 31.8 37.0 39.9 43.8 51.1 59.7 66.2 81.7 93.8

VTX1 M 48 48 4.85 6.00 9.31 14.9 20.1 24.1 29.6 33.9 38.2 44.4 47.9 52.5 61.3 71.6 79.4 98.0 113

VTX1 M 65 65 6.57 8.13 12.6 20.2 27.2 32.6 40.2 45.9 51.7 60.1 64.8 71.1 83.0 97.0 107 133 152

VTX1 M 75 75 7.58 9.38 14.7 23.3 31.7 38.2 47.0 52.9 59.1 65.9 70.7 75.2 82.1 91.6 98.8 117 127

VTX1 M 100 100 10.1 12.5 19.6 31.0 42.3 50.9 62.6 70.6 78.8 87.9 94.2 100 109 122 132 156 169

VTX1 M 125 125 12.6 15.6 24.5 38.8 52.8 63.6 78.3 88.2 98.5 110 118 125 137 153 165 195 212

VTX1 M 150 150 15.2 18.8 29.4 46.5 63.4 76.4 94.0 106 118 132 141 150 164 183 198 234 254

VTX1 M 170 170 17.2 21.3 33.3 52.7 71.9 86.5 106 120 134 149 160 171 186 208 224 265 288

VTX1 M 195 195 19.7 24.4 38.2 60.5 82.4 99.3 122 138 154 171 184 196 213 238 257 304 330

VTX1 M 220 220 22.2 27.5 43.1 68.2 93.4 112 138 155 173 193 207 221 241 269 290 343 372

VTX1 M 245 245 24.7 30.6 48.0 76.0 104 125 153 173 193 215 231 246 268 299 323 381 415

VTX1 M 270 270 27.3 33.8 52.9 83.7 114 137 169 191 213 237 254 271 295 330 356 420 457

VTX1 M 295 295 29.8 36.9 57.8 91.5 125 150 185 208 232 259 278 296 323 360 389 459 499

VTX1 M 320 320 32.3 40.0 62.7 99.2 135 163 200 226 252 281 302 321 350 391 422 498 542

VTX1 M 345 345 34.8 43.1 67.6 107 146 176 216 243 272 303 325 346 378 421 455 537 584

VTX1 M 370 370 37.4 46.3 72.5 115 156 188 232 261 291 325 349 371 405 452 488 576 626

VTX1 M 395 395 39.9 49.4 77.4 122 167 201 247 279 311 347 372 396 432 482 521 615 669

VTX1 M 420 420 42.4 52.5 82.3 130 178 214 263 296 331 369 396 421 460 513 553 654 711

VTX1 M 445 445 44.9 55.6 87.2 138 188 227 279 314 351 391 419 446 487 543 586 693 753

VTX1 M 490 490 49.5 61.3 96.0 152 207 249 307 346 386 431 462 492 536 598 646 763 829

VTX1 M 540 540 54.5 67.5 106 167 228 275 338 381 425 475 509 542 591 659 712 841 914

VTX1 M 590 590 59.6 73.8 116 183 249 300 370 416 465 518 556 592 646 720 778 919 999

VTX1 M 640 640 64.6 80.0 125 198 271 326 401 452 504 562 603 642 700 781 843 996 1083

VTX1 M 690 690 69.7 86.3 135 214 292 351 432 487 544 606 650 692 755 842 909 1074 1168

VTX1 M 740 740 74.7 92.5 145 229 313 377 464 522 583 650 697 742 810 903 975 1152 1252

VTX1 M 785 785 79.3 98.1 154 243 332 400 492 554 618 690 740 788 859 958 1035 1222 1329

VTX1 M 835 835 84.3 104 164 259 353 425 523 589 658 734 787 838 914 1019 1100 1300 1413

VTX1 M 885 885 89.4 111 173 274 374 451 554 624 697 778 834 888 969 1081 1166 1378 1498

VTX1 M 935 935 94.4 117 183 290 395 476 586 660 737 822 881 938 1023 1142 1232 1456 1583

VTX1 M 985 985 99.5 123 193 305 416 501 617 695 776 866 928 988 1078 1203 1298 1534 1667

VTX1 M 1030 1030 104 129 202 319 435 524 645 727 811 905 971 1033 1127 1258 1357 1604 1743

VTX1 M 1130 1130 114 141 221 350 478 575 708 797 890 993 1065 1134 1237 1380 1489 1759 1913

VTX1 M 1230 1230 124 154 241 381 520 626 770 868 969 1081 1159 1234 1346 1502 1621 1915 2082

VTX1 M 1330 1330 134 166 261 412 562 677 833 938 1048 1169 1253 1334 1456 1624 1753 2071 2251

14
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APPENDIX E

UPS CATALOGUE
(32 Pages)

PFMAP - CALCULATION
 Industrial Power for
Business-Critical ContinuityTM

Chloride Apodys AC UPS 31

Product catalogue — 6 Pulses-1 phase output
Chloride Apodys AC UPS 31
Uninterruptible Power Supply System
3-phase input — 6 Pulses - 1-phase output

Scope 4
General requirements 4
Range overview 5
System description 6
Monitoring and control interfaces 9
Mechanical data 14
Environmental conditions 14
Technical data 15
Parallel operation 22
Options 24
General arrangement drawings 29
 Chloride Apodys AC UPS 316P-1ph

1 Scope 2 General requirements

This document describes a 2.1. ISO certification for their use — distribution
continuous duty three phases Chloride France S.A. is certified boards
Alternating Current (AC) input, by the British Standard Institution • IEC60529 Degrees of
stand-alone, single phase AC (BSl), as a company with a total protection provided by
output Uninterruptible Power quality and environmental enclosures (IP Code)
System (UPS). control system in accordance • IEC60726 Dry-type power
with the ISO 9001 and ISO transformers
The Apodys AC UPS range meets 14001. • EN61000-6-2 Electromagnetic
customers’ technical compatibility (EMC) Generic
specifications for industrial 2.2. Applied standards standards — Immunity for
applications such as Power The Apodys AC UPS range shall industrial environments
generation, Oil and gas offshore have the CE mark in accordance • IEC61000-6-4 Electromagnetic
developments (platforms, FPSO, with the Safety and EMC compatibility (EMC) Generic
etc…), Oil and gas transportation Directives 2006/95/EC and standards — Emission standard
(pipelines…), Oil and Gas 2004/108/EC. for industrial environments.
treatment plants (refineries, The Apodys AC UPS range is
petrochemical units…), Railways designed and manufactured in
and undergrounds control and accordance with the following
signalling systems, etc... international standards:
• IEC60146 Semi conductor
The Apodys AC UPS range is part
converters:
of Chloride’s know-how and long-
− IEC60146-1-1 specifications of
time relationship with industrial
basic requirements
businesses.
− IEC60146-1-3 transformers
and reactors
Chloride Industrial Power services
− IEC60146-2 self-commutated
include:
semiconductor converters
• Consultancy services
including direct dc converters.
• Pre-engineering design and
• IEC60950 Safety of information
support
technology equipment
• Project Management (contract
including electrical business
management, detailed
equipment
engineering, documents for
• IEC60439 Low voltage
approval, manufacturing,
switchgear and control gear
product testing, witness-
assemblies
testing if requested, shipment,
− IEC60439-1 Type-tested and
tailored user manual)
partially type-tested
• Services (recommended
assemblies
commissioning spare parts,
− IEC60439-2 Particular
commissioning services,
requirements for busbar
product lifetime spare parts,
trunking systems (busways)
hotline, trainings, maintenance
− IEC 60439-3 Particular
contracts, LIFE.net remote
requirements for LV
maintenance, etc…)
switchgear and control gear
assemblies intended to be
installed in places where
unskilled persons have access

4
 Chloride Apodys AC UPS 316P-1ph

3 Range overview
The system described is a static 3.1. The system The UPS uses today’s most
UPS system as shown in Figure 1. The UPS provides high quality AC reliable topology: the double
The system operates on a power for electronic equipment conversion. It converts AC power
microprocessor-based thyristors loads. It offers the following from an AC source in to DC power
charger and microprocessor- features: to charge a battery and
based IGBTs inverter. By means reconverts it into AC power to
of digital vector control • Increased AC power quality provide a clean and reliable AC
technology the performance of • Full compatibility with all types output to power the AC load.
the UPS are enhanced. By adding of loads 3.2. Models available
system components, such as • Power blackout protection (for The Apodys AC UPS 1-ph range
paralleling kits, safety and systems associated with includes several kVA ratings
disconnecting devices, battery) output models as specified in
distribution cubicles, as well as • Lifetime of, at least, 20 years, paragraph 8. It is of the single-
software and communications combined with an appropriate phase output type.
solutions, it is possible to set up preventive maintenance
elaborated systems ensuring • Operation temperature of 0 to
complete AC load protection. 40°C permanent.

UPS cubicle

BYPASS SUPPLY
1Ph

-V21 -Q22

Charger Inverter
-V18 -Q21
-Q3 -Q24
AC SUPPLY -Q23 AC LOAD
3Ph 1Ph

-Q 21 22 23
AUTO XX
TRANSITION X XX
TEST XX
MAINTENANCE X

-F5
Battery -Q3 : UPS INPUT ISOLATOR
fuse -V18/V21 : STATIC SWITCH
BATTERY * -Q21 : BYPASS SWITCH
-Q24 : UPS OUTPUT ISOLATOR
Legend:

* Interconnection cables not supplied by Chloride

Figure 1: APODYS AC UPS single line diagram

5
 Chloride Apodys AC UPS 316P-1ph

4 System description
In this section, the main power 4.2. Components
electronic features and the The UPS consists of the following The inverter converts the DC
operating modes of the Apodys major components: power into clean and regulated
AC UPS range are described. • One input isolator AC power to supply the critical
4.1. General description • One main transformer load through the static transfer
The three-phase current taken • 6-Thyristors bridge rectifier / switch. The power loading can
from the AC source is converter battery charger reach up to 105% of the inverter
to a regulated DC voltage by a 6- • IGBTs bridge inverter nominal rating without
pulse rectifier. • One output transformer considering the inverter in
• Electronic static switches overload conditions.
In order to protect the power • Manual bypass switch
components within the system, While supplying the load, the
• Two control units, each based
the rectifier bridge is fused with a inverter and static switch control
on one microprocessor and one
fast acting fuse. A transformer is unit monitors the reserve supply
Digital Signal Processor-DSP
provided at the input of the signal and ensures that the
• One control and visualisation
rectifying bridge. inverter bridge tracks the reserve
unit
supply frequency. Thus, any
4.3. Operating modes automatic transfer to the reserve
The DC current taken from the
The Apodys AC UPS operates as supply (e.g. when an overload is
rectifier is converted to a
follow: detected) is frequency
sinusoidal and regulated AC
voltage by an IGBTs inverter 4.3.1. Normal operation synchronised and does not cause
(Insulated Gate Bipolar The critical AC load is an interruption to the load.
Transistor), using PWM (Pulse continuously supplied by the UPS 4.3.2. Overload operation
Width Modulation). This means inverter. The rectifier-charger The UPS inverter is considered in
that the digital signal processor derives power from the AC overload conditions when the
controls the IGBTs so that the DC source and converts it into DC load is beyond 105% of the
input voltage is divided into power for the inverter whilst inverter nominal rating.
pulsed voltage to generate a low simultaneously maintaining the
distortion sinewave AC output battery in a fully charged and Two cases are considered:
voltage with good transient optimum operational condition Case 1: Reserve supply is
response voltage regulation. (floating mode). available:
A transformer is provided at the • Upon overload detection by the
output of the inverter bridge. UPS inverter (above 105% of
the inverter nominal rating),
the static switch automatically
time (s) transfers the load to reserve
1000 supply. The static switch
automatically switches back
800 the load to inverter 10 seconds
600
after the UPS inverter is back to
normal conditions.
400
The reserve supply withstands
200 overload as shown on Figure 2.

100 110 120 130 140 150 Overload (in %)

Figure 2: Reserve supply overload withstanding curve

6
 Chloride Apodys AC UPS 316P-1ph

Case 2: Reserve supply is not 4.3.3. Input supply failure 4.3.4. Battery recharge
available: operation
Upon fault of the input AC
• Upon overload detection by the
source, the rectifier-charger After an AC input failure and
UPS inverter (above 110% and
stops while the load remains upon its restoration, the rectifier-
up to 125% of the inverter
supplied by the UPS inverter. charger can be pre-set (according
nominal rating):
Upon Mains input fault detection, to customer’s specification) to
− The system initiates a timer for
the inverter immediately draws automatically restart in 2 ways:
a 10 minutes period.
its power from the associated
− The AC load remains powered battery without switching. While 1) Timer Recharge Mode:
by the UPS inverter for this 10 the inverter is powered by the If the Mains input failure was
minutes period. battery, indication is provided of longer than 5 minutes, the
− Upon expiration of the 10 the actual autonomy percentage rectifier charger automatically
minutes delay, the UPS remaining. restarts in recharge mode for the
inverter shuts down. pre-set recharge time. If the
• Upon overload detection by the When reaching the end of battery Mains input failure was less than
UPS inverter (above 125% and autonomy, an alarm occurs and 5 minutes, the rectifier-charger
up to 150% of the inverter the static switch immediately automatically restarts in floating
nominal rating): switches the load onto reserve mode.
− The system initiates a timer for supply, without interruption. If 2) Current Recharge Mode:
a 1 minute period. for any reason, the reserve supply For any Mains input failure
− The AC load remains powered is not present or faulty and the duration, the rectifier-charger
by the UPS inverter for this 1 battery is no longer available, the restarts in recharge mode until
minute period. UPS automatically shuts down. the battery current is below a
− Upon expiration of this minute pre-set value. Then, the rectifier-
delay, the inverter shuts down. charger automatically turns to
• Upon overload detection by the floating mode.
UPS inverter above 150% of the 3) Boost mode
inverter nominal rating: This operating mode is a specific
− The UPS inverter keeps mode dedicated to vented type
powering the AC load for 5 batteries. It is used when boost
seconds after which it charge or commissioning charge
automatically shuts down. is requested. During Boost mode,
the voltage limitation is increased
This overload operation mode is (up to 2.65V per cell for a Lead
shown in Figure 3. Acid battery and up to 1.7V per
time (s) cell for a Nickel Cadmium
10 min battery). Restoration of the
Floating mode is automatic after
a preset typical time of 5 hours,
unless the Floating mode is
100 s

1 min
manually initiated by the
operator through the control
10 s unit.
5s
4.3.5. Maintenance bypass
operation
100 125 150 Overload (in %) • If for any reason the UPS has to
be taken out of service for
Figure 3: Apodys AC overload curve

7
 Chloride Apodys AC UPS 316P-1ph

maintenance or repair, the 4.4. Electrical features 4.4.4. Over voltage protection
Apodys UPS is provided with a
4.4.1. Total harmonic The rectifier-charger of the UPS is
manual bypass switch. The
distortion of input automatically turned off if the DC
bypass switch enables a load
voltage voltage exceeds the maximum
transfer to reserve supply
The maximum voltage THD value associated to its
without power interruption for
allowed on the rectifier input is operational status.
the load. Bypass isolation is
then complete, all serviceable 8% to guarantee the correct 4.4.5. Output voltage harmonic
components such as fuses, operation of the system (either distortion
power modules etc. are from utility or from generator). The inverter provides harmonic
isolated. 4.4.2. Rectifier current neutralisation and filtering to
• The transfer/retransfer is based limitation limit the total harmonic
on the make-before-break The rectifier-charger current of distortion on the voltage to less
principle in order to secure the the UPS is limited to the nominal than 3% with a linear load. For
critical load: the value either in floating, charge reference non-linear load (as
transfer/retransfer operation is and boost mode. defined by EN62040-3) the total
automatically accomplished by harmonic distortion is limited to
4.4.3. Battery current
paralleling and synchronising less than 5%.
limitation
the inverter output to the 4.4.6. Inverter short-circuit
reserve supply, before closing The battery current is limited to
capacity
or opening the bypass switch as 0,1C (Pb) or 0,2C (NiCd) of the
associated battery, in floating or The inverter short-circuit capacity
appropriate.
charge modes. In Boost mode, of Apodys UPS is detailed in
the battery current is limited to Figure 4.
0,05C (Pb) or 0,1C (NiCd). 4.4.7. Static Switch short-
circuit capacity
The electronic static switch is
capable of supporting the short-
circuit currents as shown on
Figure 5.

t (ms) time

1s
5s

Ph-N

100 ms

100 ms
10 ms

1 2 3 4 11 2 3 4 5 6 7 8 9
1.75 2.5 In (A) 10 In (A)

Figure 4: Apodys AC UPS 1-ph inverter short circuit Figure 5: Apodys AC UPS reserve supply short circuit
capacity capacity

8
 Chloride Apodys AC UPS 316P-1ph

5 Monitoring and control interfaces

The UPS incorporates the 5.1. Light emitting diodes 5.2. Start and Stop push
necessary controls, instruments (LEDs) buttons
and indicators to allow the The UPS includes 3 external Light The Start and Stop push buttons
operator to monitor the system Emitting Diodes (LEDs) to are integrated into the mimic
status and performance and take indicate the overall system panel board, and operate as
any appropriate action. operation status as well as the described on Figure 7.
Furthermore, interfaces are condition of the functional The control incorporates a safety
available upon request, which blocks. LEDs operation is feature to prevent inadvertent
allow extended monitoring and described in Figure 6. operation yet still allow rapid
control, as well as service These LEDs shall interact with the shutdown in the event of an
functions. active mimic diagram displayed emergency. This is achieved by
on the graphical display. pressing the “STOP” button for 2
seconds before the module
stops. « Charger OFF » or
« Inverter OFF » is displayed on
the LCD.
Symbol LED colour Description Comments
Green UPS normal operation Load supplied by inverter

Green Load on reserve or on Load powered by reserve or by battery

flashing battery
Orange UPS warning One or more subassembly are affected but not
stopped

Red UPS fault Subassembly are faulty and stopped or manually

STOP stopped

Figure 6: Apodys UPS— Light Emitting Diodes (LED) operation description

“System normal” LED “Warning” LED

“Alarm” LED

STOP

C UPS “Inverter
ON/OFF”
Push button

OK Inverter

Navigation buttons: Reset audible alarm

Up and down (in menus) “Charger ON/OFF” Push button
Valid and Cancel (parameters) Push button (Until a new alarm occurs)
Figure 7: Apodys AC UPS — Local human-machine interface.

9
 Chloride Apodys AC UPS 316P-1ph

5.3. Display 5.3.2. Active mimic diagram menu to provide the user with
A graphical (64 x 128 pixels) The active mimic diagram detailed information, such as:
illuminated Liquid Crystal Display displays the following • Block status
(LCD) is provided to enable the information: • Block measures
operating parameters, all the • Graphical view of the • Block faults
measurements and the active connected load • Block warnings
mimic diagram of the UPS to be • Graphical view of the power
monitored. The LCD messages flow By using these menus, the user
are accessed by navigation • Graphical view of the status of can access to detailed
buttons (see Figure 7). The text is each functional block information about each following
available in English, unless The Figure 9 provides an example component:
otherwise mentioned. of an active mimic situation: • Rectifier-charger
• AC Mains input failure • Battery
By using the appropriate push- • Rectifier-charger stopped • Inverter
buttons it is possible to display • Battery discharging • Reserve supply
the information described • AC load still supplied by reserve • AC Load
hereafter. 5.3.5. Rectifier-charger
5.3.1. Default page information
The default page displays the Status indications:
active mimic diagram of the UPS Charger off
(see Figure 8). Initialisation
Charger Stop
Equalisation mode*
Equalisation imposed*
Figure 9: Active mimic panel, example of Floating mode
situation Battery test mode*
5.3.3. General menu Battery test imposed*
Boost mode*
Pressing any key from the default
Measurements indications:
page (active mimic diagram)
UDC (charger output voltage)
allows the user to access to the
IDC (charger output current)
Figure 8: mimic default page. following general menu:
U12 (Input voltage ph 1 and 2)
• Charger U23 (Input voltage ph 2 and 3)
By pressing the “OK”, “UP”, or • Battery U31 (Input voltage ph 3 and 1)
“DOWN” buttons, the user enters • Inverter I1 (input line current)
the general menu. If the user is • Reserve supply I2 (input line current)
navigating in the menus, he may • AC load I3 (input line current)
return to the active mimic • Reset Freq (input frequency)
diagram by pressing the “C” • Black Start (option) Number of Mains failures
button. • Event log * Optional messages (according to
If the user does not request any • Display setting specification and system configuration)
action (such as pressing a button) • Contact
for 5 minutes while displaying the
menus, the system will 5.3.4. Menus of functional
automatically return to the blocks
display of the default page active Each functional block (charger,
mimic diagram. battery, inverter, reserve static
switch, load) includes its own

10
 Chloride Apodys AC UPS 316P-1ph

Warning indications: Faults indications: 5.3.8. Reserve information

Test mode No fault Status indications:
Fan failure* Battery test fault memorised No warning; no fault
DC voltage low End of discharge Warning; no fault
Overload inhibit Battery protection opened* No warning; fault
Charger in current limit Customised message 1* Warning + fault
Customised message 1* Customised message 2*
Measurements indications:
Customised message 2* Customised message 3* Reserve voltage
Customised message 3* Reserve frequency
Fault indications: 5.3.7. Inverter information Warnings indications available:
No fault
Status indications: Reserve voltage fault
High DC voltage Inverter synchronised Reserve frequency fault
High DC voltage memorised Inverter on crystal Reserve inhibited
Too high I battery memorised Inverter not running Parallel reserve fault memorised*
Charger fuse blown Waiting for stop (only in parallel)* Customised warning message 1*
Input protection opened Inverter switched off Customised warning message 2*
Charger off
Measurements indications: Customised warning message 3*
Remote switch off*
UDC (inverter input voltage)
AC supply fault
U (inverter output voltage) 5.3.9. Load and static switch
Customised message 1*
Freq (output frequency) information
Customised message 2*
Warning indications: Status indications:
Customised message 3*
No warning Load on inverter
Commissioning Load on reserve
5.3.6. Battery information Software time out Manual bypass on
Status indications: Fan failure* Load not supplied
Normal Inverter overload warning
Measurements indications:
Discharging Customised message 1* Load voltage
Charging Customised message 2* Load current
Fault or warning Customised message 3* Load frequency
Measurements indications: Fault indications: Load power (in kVA)
Battery voltage No fault Load power (in kW)
Battery current Inverter switched off Total time on inverter
Battery temperature VCE bridge fault memorised Load current ratio (%)
Battery autonomy (%) Inverter overload fault memorised
Warning indications:
Warnings indications: Over temperature fault memorised No warning
DC earth fault* Low DC voltage AC earth fault*
Battery begin discharge Repeated low DC voltage memorised Manual bypass closed
Imminent shutdown High DC voltage memorised Static switch overload
Temp sensor fault memorised* Microcontroller fault memorised Customised message 1*
Warning BMS* High AC voltage memorised Customised message 2*
Customised message 1* Frequency fault memorised Customised message 3*
Customised message 2* Parallel communication fault memorised*
Customised message 3* Low AC voltage memorised*
* Optional messages (according to Customised message 2*
specification and system configuration) Customised message 3*
* Optional messages (according to
specification and system configuration)

11
 Chloride Apodys AC UPS 316P-1ph

Fault indications: 5.4. Remote signalling and 5.5. Communication

No fault
control signal interfaces (options)
Emergency power off*
Static switch overload fault memorised 5.4.1. Logic outputs for remote 5.5.1. Isolated RS 232 link
Inverter static switch fault memorised indications Upon request, Apodys UPS can
Reserve static switch fault memorised Apodys UPS is able to deliver be equipped with one sub-D 9
Static switch hardware fault memorised several output information. Upon points connector for direct (1
AC output voltage fault* request, these output master, 1 slave, max 15 meters)
Customised load fault message 2* information can be made serial RS232 communication.
Customised load fault message 3* available on double-pole change-
* Optional messages (according to over (dpco) contacts (8A/250V
specification and system configuration)
AC1; 8A/30V DC1; 1A/60V DC1). Shield
5.3.10. Event log
The Event Log function is Upon request, the following 54
available through the display and information is made available on 9 83 2
7 61
allows memorising each event voltage-free contacts:
into the historical record, in a UPS general alarm Figure 10: RS 232 SubD 9 points
chronological way.
Charger fault connector
The Event Log function can
Inverter fault
operate in 2 different ways: Pin assignment is described in the
Reserve supply fault
• Saturable mode: It records a Table 1 hereafter.
Load on reserve
maximum of 100 events after
Imminent shutdown Pin Signal Explanation
the first event appearance.
Customised message 1 1 Not used
• FIFO mode: After recording 100 2 Tx Transmission RS232
Customised message 2
events, the 101st event deletes 3 Rx Reception RS232
Customised message 3
the 2nd one and so on. 4 Not used
When information is requested 5 RS232 Signal ground
5.3.11. Black Start GND
on voltage-free contact, 6 Not used
The Black Start function, as
connection of the customer 7 RTS Clear to send RS232
available in the display, is only for
cables is achieved on the 8 Not used
paralleled UPS systems. It allows
identified, screw-clamp terminal 9 Not used
starting parallel inverters even if
blocks of each relay-holder. Table 1: RS232 pin assignment
the reserve supply is not present.
The Black Start function operates
as follow: When 2 UPS systems 5.4.2. Logic inputs NOTE:
If simultaneous use of RS232
are paralleled and the reserve The Apodys UPS range allows the port and RS 485 is necessary,
supply is not present, it is signalisation of specific alarms this will require 2 separate PCB,
possible to start both inverters from the customer’s one for RS232 and the other for
simultaneously via the control environment and eventually RS485.
panel of only one of the two takes the appropriate action on
inverters. the UPS thanks to dedicated logic
inputs available.
NOTE: This function differs from Among all possible function, the
the one described in the Options following logic inputs can be
section. wired upon request:
Remote control on/off
Emergency power off

12
 Chloride Apodys AC UPS 316P-1ph

5.5.2. Isolated RS 485 link The RS485 communication path

may be used either in 4 wires
Upon request, Apodys UPS can
mode or in 2 wires mode, as
be equipped with 6 points socket
described in the Table 2
for multipoint (1 master, up to 31
hereafter.
slaves, max 1300 meters) serial
RS485 communication.
Pin Signal 4-wires mode 2-wires
mode
Customer connection is easily
1 GND Not used Not used
achieved thanks to the screw-
clamp connector provided (see 2 Tx- Transmission Negative
figure below). Earth connection is RS485/ neg. signal
achieved on the PCB through a 3 Tx+ Transmission Positive
RS485/ pos. signal
6.35 Faston lug. 4 Rx- Reception Not used
RS485/ neg.
5 Rx+ Reception Not used
RS485/ pos.
6 +5V Not used Not used
Table 2: RS 485 pin assignment

12
34
5
6

Figure 11: RS 485 6 points connector

13
 Chloride Apodys AC UPS 316P-1ph

6 Mechanical data
6.1. Enclosure 6.3. Cable entry 6.6. Internal cables
The Apodys UPS is housed in a Cable entry is achieved via the connection
space-saving modular enclosure bottom of the cabinet. Top cable Connection of cables is achieved
including front doors and entry is also available in option. by inserting cables directly in
removable panels (standard 6.4. Enclosure design screw-clamps.
external protection IP 20). The All the surfaces of the enclosure 6.7. Access to integrated
enclosure is made of sheet steel. are finished with an
The doors can be locked. The
subassemblies
electrostatically applied powder- All internal subassemblies are
enclosure is of the floor mounted epoxy-polyester coat, cured at
type. accessible for typical and most
high temperature. Colour of the frequent maintenance from the
For harsh environmental enclosure is RAL 7032 (pebble
conditions (dust, water), a higher front of the unit. Top access is
grey) textured semi-gloss. available for replacement of
degree of protection, of up to For uniformity of the UPS with
IP42 is available in option. cooling fans. Rear access is not
other equipments in electrical required for installation or
Specific system design can be rooms, the surface finishing and
achieved up to IP54. In such servicing. In any case and if side
the colour of the enclosure may or rear access is required, the side
extreme cases, technical be available according to the
characteristics mentioned in this and rear panels are removable.
customer’s specification and
document are not maintained. upon request.
6.8. Installation
6.2. Ventilation The UPS is forkliftable from the
6.5. Components front. Upon request, it can be
Fan-assisted air cooling is identification
standard on the Apodys AC UPS equipped with lifting lugs to
Main components are identified facilitate its installation on site.
range. The cooling air entry is in by self-adhesive vinyl labels. In
the base and the air exit at the option, Apodys UPS offers the
top of the device. It is possibility to include specific
recommended that the enclosure component identification by
is installed with at least 400 mm engraved traffolyte labels.
of free space between device and
ceiling at the top in order to allow
an unhindered cooling air exit.

7 Environmental conditions
The Apodys UPS is capable of 7.1. Ambient temperature 7.3. Altitude
withstanding any combination of The UPS is capable of operating The maximum altitude without
the following environmental permanently from 0° to 40°C. derating is 1000 metres above
conditions. It operates without 7.2. Relative humidity sea level.
mechanical or electrical damage The UPS is capable of Please consult us for operating
or degradation of operating withstanding up to 90% humidity the system above 1000 metres.
characteristics. level (non-condensing) for an
ambient temperature of 20°C.

14
 Chloride Apodys AC UPS 316P-1ph

8 Technical data
Data common to the complete Apodys AC UPS 31 range
Rectifier input
Nominal input voltage (V) 400 [380 / 415]
Input phases 3 ph + N
Input voltage tolerance (%) +10 / -10
Nominal frequency (Hz) 50 / 60 (factory setting selectable)
Tolerance on frequency (%) +5 / -5
Rectifier type 6-pulses SCR (thyristors)
soft start (s) 5
Isolation transformer Standard
Maximum recommended voltage distortion (THD) from Mains (or
(%) 8
generator) on the input of the rectifier
Rectifier output
DC voltage stability (%) < +/- 1
DC voltage ripple in float (disconnected battery) (% rms) 1
Rectifier-charger current limitation (in floating, charge or boost) I nominal
Inverter output
Nominal output voltage See tables on the following pages
Nominal output frequency (Hz) 50 / 60 [factory setting selectable]
Overload at cos phi = 0.8 (%) 125 (10 min) / 150 (1 min)
Short circuit capacity (%) 250 (100 ms) / 175 (5 s)
Isolating transformer Standard on the complete range
Voltage stability (for 100% load variation):
Š Static (%) +/- 1
Š Dynamic (%) Complies with IEC/EN 62040-3, class 1
Frequency response (Hz/s) 0.1
Frequency stability:
Š with own oscillator (%) +/- 0.05
Š with reserve supply synchronisation (%) +/- 4 [adjustable from 1.2 to 6]
Harmonic voltage distortion:
Š with 100% linear load (%) <3
Š with 100% non linear load (%) Complies with IEC 62040-1-2
Output crest factor admissible 3/1
Load power factor 0.5 lag to 0.5 lead
Reserve supply input
Reserve input voltage (V) See tables on the following pages
Reserve input voltage tolerance (%) +/- 10 [adjustable from +/-5% to +/-20%]
Reserve input frequency (Hz) 50 / 60 [factory setting selectable]
Reserve input frequency tolerance (%) +/- 3 [adjustable from +/-0.2% to +/-5%]
System data
External protection degree IP 20
Internal protection degree IP 20
Cable entry Bottom
Access Front
System design life (years) 20
Environmental data
Operating temperature (°C) 0 to 40 (permanent operation)
Storage temperature (°C) -20 to +70
Maximum relative humidity (non condensing) (%) <90
Operating altitude 1000 m (without system derating)

15
 Chloride Apodys AC UPS 316P-1ph

Data for 1 x 110 VAC output / 120 VDC (110 VDC) intermediate circuit
Input voltage: 400 VAC [380, 415] three phase
Intermediate voltage: 120 VDC [110 VDC]
Output voltage: 110 VAC [115, 120] single phase
Ratings (kVA) 2.5 5 7.5 10 15 20 25 30 40 50 60
UPS input
Nominal input voltage, frequency,
See page 15
tolerances
Maximum current consumption at
(A) 9 23 23 29 45 70 70 89 112 140 176
full load (°)
Recommended type for UPS input
D curve (circuit breakers) or gL (fuses)
protection
Rectifier-charger output
Nominal voltage (V) 120
Output voltage in floating (V) 136.2
Max DC current (A) 32 80 80 100 160 250 250 320 400 500 630
Battery
Battery output power (W) 2410 4819 7143 9524 14118 18823 23529 28235 37647 46512 55814
UPS output
Nominal output voltage AC (V) 110 [115, 120] — 1 phase + neutral
Nominal output current(*) (A) 22.7 45.5 68.2 90.9 136.4 182 227 273 364 454 545
Reserve static switch
Nominal voltage AC (V) 110 [115, 120] — 1 phase + neutral
Recommended type for reserve
D curve (circuit breakers) or gL (fuses)
input protection
UPS System data
Heat dissipation system(**) F F F F F F F F F F F
UPS system losses(*) (W) 707 1415 1937 2582 3345 4460 5575 6691 8921 10556 12667
UPS system efficiency(***) (%) 74 74 76 76 78 78 78 78 78 79 79
UPS system noise (dBA) 61 61 62 62 68 68 70 70 71 73 73
Height (mm) 1852 1852 1852 1852 1852 1852 1852 1852 1852 1852 1852(°°)
Width (mm) 800 800 800 800 800 800 1200 1200 1200 1600 1600(°°)
Depth (mm) 808 808 808 808 808 808 808 808 808 808 808(°°)
Footprint (m²) 0.64 0.64 0.64 0.64 0.64 0.64 0.96 0.96 0.96 1.28 1.28(°°)
Mass(****) (kg) 300 300 375 375 585 585 735 735 865 1015 1070(°°)
Drawing (See paragraph 11)
on
Code for general arrangement B0 B0 B0 B0 B0 B0 C0 C0 C0 E0
project
NOTA:
-These data are typical and are valid in the following conditions: Sealed lead acid battery (60 cells) operated at Ufloat=2,27V per cell and at 20°C, with
a 3x400VAC Mains input. The system can also be designed and pre-set for use with any other type of stationary battery.
-Full customized technical specification is provided at the bidding stage of project.
-(*) at full load (cos phi 0.8), battery in floating, and at 1x110 VAC nominal output voltage.
-(**) F: Fan cooling.
-(***) For tolerance, see IEC 60146-1-1
-(****) For information only. Mass may vary according to configurations and options
-(°) at inverter full load (cos phi 0.8), battery in recharge, low input voltage level (400Vac -10%) and with charger input power factor 0.85.
-(°°) external bypass cabinet mandatory and not included in this description.

16
 Chloride Apodys AC UPS 316P-1ph

Data for 1 x 110 VAC output / 240 VDC (220 VDC) intermediate circuit
Input voltage: 400 VAC [380, 415] three phase
Intermediate voltage: 240 VDC [220 VDC]
Output voltage: 110 VAC [115, 120] single phase
Ratings (kVA) 10 15 20 25 30 40 50 60 80 100
UPS input
Nominal input voltage, frequency,
See page 15
tolerances
Maximum current consumption at
(A) 32 42 53 66 83 104 130 165 206 257
full load (°)
Recommended type for UPS input
D curve (circuit breakers) or gL (fuses)
protection
Rectifier-charger output
Nominal voltage (V) 228
Output voltage in floating (V) 258.8
Max DC current (A) 60 80 100 125 160 200 250 320 400 500
Battery
Battery output power (W) 9302 13953 18605 22988 27586 36782 45977 54545 71111 87912
UPS output
Nominal output voltage AC (V) 110 [115, 120] — 1 phase + neutral
Nominal output current(*) (A) 91 136 182 227 273 364 454 545 727 909
Reserve static switch
Nominal voltage AC (V) 110 [115, 120] — 1 phase + neutral
Recommended type for reserve
D curve (circuit breakers) or gL (fuses)
input protection
UPS System data
Heat dissipation system(**) F F F F F F F F F F
UPS system losses(*) (W) 2111 3004 4005 4456 5347 7129 8912 9416 10854 12539
UPS system efficiency(***) (%) 79 80 80 82 82 82 82 84 86 86
UPS system noise (dBA) 62 64 64 65 65 70 70 70 73 73
Height (mm) 1852 1852 1852 1852 1852 1852 1852 1852(°°) 1852(°°) 1852(°°)
Width (mm) 800 800 800 800 800 1200 1200 1200(°°) 1600(°°) 1600(°°)
Depth (mm) 808 808 808 808 808 808 808 808(°°) 808(°°) 808(°°)
Footprint (m²) 0.64 0.64 0.64 0.64 0.64 0.96 0.96 0.96(°°) 1.28(°°) 1.92(°°)
Mass(****) (kg) 385 540 540 665 665 780 870 940(°°) 1175(°°) 1300(°°)
Drawing (See paragraph 11)
on on
Code for general arrangement B0 B0 B0 B0 B0 C0 C0 C0
project project
NOTA:
-These data are typical and are valid in the following conditions: Sealed lead acid battery (114 cells) operated at Ufloat=2,27V per cell and at 20°C,
with a 3x400VAC Mains input. The system can also be designed and pre-set for use with any other type of stationary battery.
-Full customized technical specification is provided at the bidding stage of project.
-(*) at full load (cos phi 0.8), battery in floating, and at 1x110 VAC nominal output voltage.
-(**) F: Fan cooling.
-(***) For tolerance, see IEC 60146-1-1
-(****) For information only. Mass may vary according to configurations and options
-(°) at inverter full load (cos phi 0.8), battery in recharge, low input voltage level (400Vac -10%) and with charger input power factor 0.85.
-(°°) external bypass cabinet mandatory and not included in this description.

17
 Chloride Apodys AC UPS 316P-1ph

Data for 1 x 110 VAC output / 400 VDC intermediate circuit

Input voltage: 400 VAC [380, 415] three phase
Intermediate voltage: 400 VDC
Output voltage: 110 VAC [115, 120] single phase
Ratings (kVA) 40 50 60 80 100 120
UPS input
Nominal input voltage, frequency,
See page 15
tolerances
Maximum current consumption at
(A) 109 140 175 216 277 343
full load (°)
Recommended type for UPS input
D curve (circuit breakers) or gL (fuses)
protection
Rectifier-charger output
Nominal voltage (V) 384
Output voltage in floating (V) 435.8
Max DC current (A) 125 160 200 250 320 400
Battery
Battery output power (W) 35165 43478 52174 69565 86956 104348
UPS output
Nominal output voltage AC (V) 110 [115, 120] — 1 phase + neutral
Nominal output current(*) (A) 364 454 545 727 909 1091
Reserve static switch
Nominal voltage AC (V) 110 [115, 120] — 1 phase + neutral
Recommended type for reserve
D curve (circuit breakers) or gL (fuses)
input protection
UPS System data
Heat dissipation system(**) F F F F F F
UPS system losses(*) (W) 5409 6253 7504 9227 11533 12696
UPS system efficiency(***) (%) 86 86 86 87 87 88
UPS system noise (dBA) 68 70 70 73 73 74
Height (mm) 1852 1852 1852(°°) 1852(°°) 1852(°°) 1852(°°)
Width (mm) 1200 1200 1200(°°) 1600(°°) 1600(°°) 1600(°°)
Depth (mm) 808 808 808(°°) 808(°°) 808(°°) 1008(°°)
Footprint (m²) 0.96 0.96 0.96(°°) 1.28(°°) 1.28(°°) 1.6(°°)
Mass(****) (kg) 790 900 950(°°) 1180(°°) 1350(°°) 1530(°°)
Drawing (See paragraph 11)
Code for general arrangement C0 C0 on project on project on project on project

NOTA:
-These data are typical and are valid in the following conditions: Sealed lead acid battery (192 cells) operated at Ufloat=2,27V per cell and at 20°C,
with a 3x400VAC Mains input. The system can also be designed and pre-set for use with any other type of stationary battery.
-Full customized technical specification is provided at the bidding stage of project.
-(*) at full load (cos phi 0.8), battery in floating, and at 1x110 VAC nominal output voltage.
-(**) F: Fan cooling.
-(***) For tolerance, see IEC 60146-1-1
-(****) For information only. Mass may vary according to configurations and options
-(°) at inverter full load (cos phi 0.8), battery in recharge, low input voltage level (400Vac -10%) and with charger input power factor 0.85.
-(°°) external bypass cabinet mandatory and not included in this description.

18
 Chloride Apodys AC UPS 316P-1ph

Data for 1 x 230 VAC output / 120 VDC (110 VDC) intermediate circuit
Input voltage: 400 VAC [380, 415] three phase
Intermediate voltage: 120 VDC [110 VDC]
Output voltage: 230 VAC [220, 240] single phase
Ratings (kVA) 2.5 5 7.5 10 15 20 25 30 40 50 60
UPS input
Nominal input voltage, frequency,
See page 15
tolerances
Maximum current consumption at
(A) 9 23 23 29 45 70 70 89 112 140 176
full load (°)
Recommended type for UPS input
D curve (circuit breakers) or gL (fuses)
protection
Rectifier-charger output
Nominal voltage (V) 120
Output voltage in floating (V) 136.2
Max DC current (A) 32 80 80 100 160 250 250 320 400 500 630
Battery
Battery output power (W) 2410 4819 7143 9524 14118 18823 23529 28235 37647 46511 55814
UPS output
Nominal output voltage AC (V) 230 [220, 240] — 1 phase + neutral
Nominal output current(*) (A) 10.9 21.7 32.6 43.5 65.2 87 109 130 174 217 261
Reserve static switch
Nominal voltage AC (V) 230 [220, 240] — 1 phase + neutral
Recommended type for reserve
D curve (circuit breakers) or gL (fuses)
input protection
UPS System data
Heat dissipation system(**) F F F F F F F F F F F
UPS system losses(*) (W) 707 1415 1937 2582 3345 4460 5575 6691 8921 10556 12667
UPS system efficiency(***) (%) 74 74 76 76 78 78 78 78 78 79 79
UPS system noise (dBA) 61 61 62 62 68 68 70 70 71 71 73
Height (mm) 1852 1852 1852 1852 1852 1852 1852 1852 1852 1852 1852
Width (mm) 800 800 800 800 800 800 1200 1200 1200 1600 1600
Depth (mm) 808 808 808 808 808 808 808 808 808 808 808
Footprint (m²) 0.64 0.64 0.64 0.64 0.64 0.64 0.96 0.96 0.96 1.28 1.28
Mass(****) (kg) 300 300 370 370 575 575 725 725 850 1000 1050
Drawing (See paragraph 11)
Code for general arrangement B0 B0 B0 B0 B0 B0 C0 C0 C0 E0 E0

NOTA:
-These data are typical and are valid in the following conditions: Sealed lead acid battery (60 cells) operated at Ufloat=2,27V per cell and at 20°C, with
a 3x400VAC Mains input. The system can also be designed and pre-set for use with any other type of stationary battery.
-Full customized technical specification is provided at the bidding stage of project.
-(*) at full load (cos phi 0.8), battery in floating, and at 1x230 VAC nominal output voltage.
-(**) F: Fan cooling.
-(***) For tolerance, see IEC 60146-1-1
-(****) For information only. Mass may vary according to configurations and options
-(°) at inverter full load (cos phi 0.8), battery in recharge, low input voltage level (400Vac -10%) and with charger input power factor 0.85.

19
 Chloride Apodys AC UPS 316P-1ph

Data for 1 x 230 VAC output / 240 VDC (220 VDC) intermediate circuit
Input voltage: 400 VAC [380, 415] three phase
Intermediate voltage: 240 VDC [220 VDC]
Output voltage: 230 VAC [220, 240] single phase
Ratings (kVA) 10 15 20 25 30 40 50 60 80 100 120
UPS input
Nominal input voltage, frequency,
See page 15
tolerances
Maximum current consumption at
(A) 32 42 53 65 83 104 130 165 206 257 324
full load (°)
Recommended type for UPS input
D curve (circuit breakers) or gL (fuses)
protection
Rectifier-charger output
Nominal voltage (V) 228
Output voltage in floating (V) 258.8
Max DC current (A) 60 80 100 125 160 200 250 320 400 500 630
Battery
Battery output power (W) 9302 13953 18605 22988 27586 36782 45977 54545 71111 87912 105495
UPS output
Nominal output voltage AC (V) 230 [220, 240] — 1 phase + neutral
Nominal output current(*) (A) 43.5 65.2 87 109 130 174 217 261 348 435 522
Reserve static switch
Nominal voltage AC (V) 230 [220, 240] — 1 phase + neutral
Recommended type for reserve
D curve (circuit breakers) or gL (fuses)
input protection
UPS System data
Heat dissipation system(**) F F F F F F F F F F
UPS system losses(*) (W) 2111 3004 4005 4456 5347 7129 8912 9416 10854 12539 15047
UPS system efficiency(***) (%) 79 80 80 82 82 82 82 84 86 86 86
UPS system noise (dBA) 62 64 64 65 65 68 70 70 73 73 73
Height (mm) 1852 1852 1852 1852 1852 1852 1852 1852 1852 1852 1852(°°)
Width (mm) 800 800 800 800 800 1200 1200 1200 1600 1600 1600(°°)
Depth (mm) 808 808 808 808 808 808 808 808 808 808 1008(°°)
Footprint (m²) 0.64 0.64 0.64 0.64 0.64 0.96 0.96 0.96 1.28 1.28 1.60(°°)
Mass(****) (kg) 380 535 535 660 660 760 850 920 1150 1270 1470(°°)
Drawing (See paragraph 11)
on
Code for general arrangement B0 B0 B0 B0 B0 C0 C0 C0 E0 E0
project
NOTA:
-These data are typical and are valid in the following conditions: Sealed lead acid battery (114 cells) operated at Ufloat=2,27V per cell and at 20°C,
with a 3x400VAC Mains input. The system can also be designed and pre-set for use with any other type of stationary battery.
-Full customized technical specification is provided at the bidding stage of project.
-(*) at full load (cos phi 0.8), battery in floating, and at 1x230 VAC nominal output voltage.
-(**) F: Fan cooling.
-(***) For tolerance, see IEC 60146-1-1
-(****) For information only. Mass may vary according to configurations and options
-(°) at inverter full load (cos phi 0.8), battery in recharge, low input voltage level (400Vac -10%) and with charger input power factor 0.85.
-(°°) external bypass cabinet mandatory and not included in this description.

20
 Chloride Apodys AC UPS 316P-1ph

Data for 1 x 230 VAC output / 400 VDC intermediate circuit

Input voltage: 400 VAC [380, 415] three phase
Intermediate voltage: 400 VDC
Output voltage: 230 VAC [220, 240] single phase
Ratings (kVA) 40 50 60 80 100 120
UPS input
Nominal input voltage, frequency,
See page 15
tolerances
Maximum current consumption at
(A) 109 140 175 216 277 343
full load (°)
Recommended type for UPS input
D curve (circuit breakers) or gL (fuses)
protection
Rectifier-charger output
Nominal voltage (V) 384
Output voltage in floating (V) 435.8
Max DC current (A) 125 160 200 250 320 400
Battery
Battery output power (W) 35165 43478 52174 69565 86956 104348
UPS output
Nominal output voltage AC (V) 230 [220, 240] — 1 phase + neutral
Nominal output current(*) (A) 174 217 261 348 435 522
Reserve static switch
Nominal voltage AC (V) 230 [220, 240] — 1 phase + neutral
Recommended type for reserve
D curve (circuit breakers) or gL (fuses)
input protection
UPS System data
Heat dissipation system(**) F F F F F F
UPS system losses(*) (W) 5409 6253 7504 9227 11533 12696
UPS system efficiency(***) (%) 86 86 86 87 88 88
UPS system noise (dBA) 68 68 71 71 73 73
Height (mm) 1852 1852 1852 1852 1852 1852(°°)
Width (mm) 1200 1200 1200 1600 1600 1600(°°)
Depth (mm) 808 808 808 808 808 1008(°°)
Footprint (m²) 0.96 0.96 0.96 1.28 1.28 1.60(°°)
Mass(****) (kg) 835 855 960 1140 1250 1470(°°)
Drawing (See paragraph 11)
Code for general arrangement C0 C0 C0 E0 E0 on project

NOTA:
-These data are typical and are valid in the following conditions: Sealed lead acid battery (192 cells) operated at Ufloat=2,27V per cell and at 20°C,
with a 3x400VAC Mains input. The system can also be designed and pre-set for use with any other type of stationary battery.
-Full customized technical specification is provided at the bidding stage of project.
-(*) at full load (cos phi 0.8), battery in floating, and at 1x230 VAC nominal output voltage.
-(**) F: Fan cooling.
-(***) For tolerance, see IEC 60146-1-1
-(****) For information only. Mass may vary according to configurations and options
-(°) at inverter full load (cos phi 0.8), battery in recharge, low input voltage level (400Vac -10%) and with charger input power factor 0.85.
-(°°) external bypass cabinet mandatory and not included in this description.

21
 Chloride Apodys AC UPS 316P-1ph

9 Parallel operation
The Apodys UPS systems have Each Apodys UPS is supplied with If one of the UPS fails, the
the capability to be connected in the parallel kit option, which remaining UPS keeps supplying
parallel for Dual configurations consists in one printed circuit the load.
between units of the same rating. board POB (Parallel Operation In such configuration, the
The parallel connection of Board) and one 25 poles, paralleled UPSs must share the
Apodys UPS increases reliability screened data line to the same reserve supply.
for the AC load. neighbouring UPS system. A dual 9.1.3. Benefits
9.1. Distributed parallel parallel system is controlled and
• Very simple system
configuration monitored automatically by
• Thanks to the vector control,
controlling each individual UPS.
9.1.1. System description there is no master and no slave.
All reserve lines and UPS included
The Apodys UPS range is capable • No single point of failure as
share the load.
of operating in Dual distributed each UPS includes its own
9.1.2. Operating principle parallel operation board
parallel configuration as shown
on Figure 12. In this configuration, the 2 UPSs • The available overload current
are connected in parallel so that is doubled
they continuously share the load.

Bypass cabinet1
BYPASS SUPPLY
1Ph

UPS 1 cabinet APODYS

DISPLAY -Q21-1
U,F
U,I, F U,I U,F
CHARGER1 INVERTER1 C
B
-Q3-1 U U,F,I ,W -Q24-1
AC SUPPLY1 A AC LOAD
3Ph 1ph

-Q5-1 I

BATTERY1 *

-Q21 Contact
Position A B C
AUTO 1 0 1
-Q5-2
TRANSITION 1 0 1
BATTERY2 * TEST 0 1 1
MAINTENANCE 0 1 0
I
BYPASS SWITCH OPERATION
UPS 2 cabinet APODYS
DISPLAY
U,I,F U,I U,F
CHARGER2 INVERTER2

-Q3-2 U U,F ,I , W -Q21-2 -Q24-2

AC SUPPLY2
3Ph
A
B
U,F
C

Bypass 2 cabinet

BYPASS SUPPLY
1Ph

Legend:

* Interconnection cables not supplied by Chloride

Figure 12: Distributed parallel configuration

22
 Chloride Apodys AC UPS 316P-1ph

9.2. Centralised parallel Each Apodys UPS is supplied with All the UPS continuously share
configuration the parallel kit option, which the load. If one of the UPS fails,
includes one printed circuit board the remaining UPS keeps
9.2.1. System description POB (Parallel Operation Board) supplying the load.
The centralised paralleling and one 25 poles, screened data 9.2.3. Benefits
philosophy enables UPSs without line to the neighbouring UPS
reserve static switches to be • Thanks to the vector control,
system.
connected in parallel. Hereby the there is no master and no slave.
Each UPS is monitored and
reserve supply to the loads works • No single point of failure as
controlled individually. Each UPS
with one central reserve cubicle each UPS includes its own
includes only one inverter static
(see Figure 13). parallel operation board
switch, which is paralleled with
• The available overload current
the single reserve static switch.
Again, UPSs of the same rating is doubled
9.2.2. Operating principle • Perfect load sharing
are connected in parallel.
In this configuration, each UPS • 3 simple static switches instead
does not include its own reserve of 2 double static switches,
supply anymore. The reserve which increases overall
supply is externally centralised in reliability through higher MTBF
a COC (Common Output • Only one single reserve supply
Cubicle). input is present.

Bypass cabinet

BYPASS SUPPLY
1Ph

UPS1 cabinet
DISPLAY
U, I, F U, I U U, F
CHARGER 1 INVERTER 1
U

AC SUPPLY 1
3Ph

BATTERY 1 *
U, F

U, F
C
B
BATTERY 2 * U, F, I, W
A AC LOAD
I 1Ph
U, F, I, W
Contact
Position A B C
UPS2 cabinet
DISPLAY AUTO 1 0 1

U, F TRANSITION 1 0 1
U, I, F U, I U TEST 0 1 1
MAINTENANCE 0 1 0
CHARGER 2 INVERTER 2
U BYPASS SWITCH OPERATION

AC SUPPLY 2
3Ph

Interconnection cables not

* supplied by Chloride

Figure 13: Centralised parallel configuration

23
 Chloride Apodys AC UPS 316P-1ph

10 Options
10.1. Main electrical options

The list of options described in this section is non-exhaustive. Please consult us for any other requirement.

UPS cubicle 8 Distribution

2 3 4 Physical segregation cubicle
5 7
U31

-Q31 -T31 -Q34

BYPASS SUPPLY
1Ph

DISPLAY
1 U, I, F U, I I U U, F U, F
16
-Q22
6 -V21
CHARGER INVERTER
U, F, I, W -Q21 AC Distribution
-T3 -T11 -V18
-Q3 -Q24 -Q001
AC SUPPLY -Q23
AC LOAD
3Ph
1Ph
-K10 -K1

Two step start-up -A01 -Q 21 22 23

-K101
16
contactor AUTO XX
-K5 TRANSITION X XX
15 Switch TEST XX -Q00x
Shunt
trip
MAINTENANCE X
12 10 9
Battery protection box

14 CIC 11
-Q5 -Q5
BATTERY * *
13 -Q5

-F5 -Q5 -Q5

Battery protection option: Fuse switch Circuit breaker
-S02 Fuse
(for options 12 and 14 )

Input or output protection option: Standard: Option: Option:

(for options 16 ) -Q3
-Q3
-Q5
switch Fuse switch
circuit breaker

Legend:
* -Q3 : INPUT ISOLATOR -T11 : OUTPUT ISOLATING TRANSFORMER
Interconnection cables not supplied by Chloride
-K10 : 2-STEPS START-UP CONTACTOR -V18/V21 : STATIC SWITCH
Optional part, available upon request -T3 : INPUT ISOLATING TRANSFORMER -K101 : AC EARTH FAULT ALARM RELAY
-Q5 : BATTERY PROTECTION -Q21 : BYPASS SWITCH
1 Option number -K5 : LOW VOLTAGE DISCONNECT CONTACTOR -Q24 : INVERTER OUTPUT ISOLATOR
-CIC : DC EARTH FAULT ALARM RELAY -Q31 : RESERVE INPUT ISOLATOR
-A01 : LOW VOLTAGE DETECTION RELAY -T31 : RESERVE TRANSFORMER
-S02 : BLACK START KEY SWITCH -U31 : RESERVE STABILIZER
-K1 : PRE-CHARGE CONTACTOR -Q34 : STABILISER OUTPUT ISOLATOR

Figure 14: Apodys UPS — overview of electrical options

24
 Chloride Apodys AC UPS 316P-1ph

Option Option Function / description

No. name
Two-steps Limit the inrush current on starting up the system to 8 times the nominal input current (15 times as standard).
1
start-up
contactor Addition of a two-steps start-up device to limit the inrush current due to the magnetisation of the transformer. The
device uses a timing relay to firstly magnetise the input transformer through resistors. The contactor is then
switched to close position to allow starting up the charger part of the UPS.
Please note that the rectifier dimensions mentioned in this document may not be maintained with this option.
Reserve Protect the reserve supply input by a double-pole circuit breaker.
2
supply circuit
breaker
Reserve Provide full galvanic isolation between the input and the output of the UPS.
3
supply
transformer This transformer is of the type 1-phase input / 1-phase output. We recommend you not to use 3-phase input / 1-
phase output transformer to avoid unbalanced currents on the phases.

This option may affect the overall dimensions of the system.

Reserve Adjust the reserve supply voltage.

4
supply The reserve supply voltage adjustment ensures the output voltage is within the tolerance accepted by the
stabiliser connected AC load.
The stabiliser can be of the electronic type or electro-mechanical type.

This option may affect the overall dimensions of the system.

Stabiliser Isolate the output of the stabiliser to be able to safely maintain it.
5
output
isolator This isolator is usually a fully rated switch. By opening the reserve input circuit breaker and this isolator, it is possible
to completely isolate the reserve stabilizer.
Inverter Pre-charge the inverter capacitors to avoid high circulating current when starting up the inverter.
6
capacitors
automatic The capacitors pre-charge device uses a parallel resistor to firstly supply the DC capacitors during a pre-set time. The
pre-charge contactor is then switched to close position to start-up the inverter. This device is also recommended when using
the Black Start option (N° 13).

Physical Isolate physically the reserve supply from the UPS System.
7
segregation
The reserve bypass supply can be physically apart from the main parts of the UPS system to increase people’s safety
when maintaining the UPS system. This option is achieved by cabling the reserve supply components (e.g. circuit
breaker, transformer, stabilizer) in a separate By-Pass cabinet.

This option affects the overall dimensions of the system.

AC Ensure the distribution, protection and segregation of the AC load.
8
distribution
Distribution boards may be included in the UPS system or installed in a separate cabinet. These distribution boards
may be customised (form 1 to form 4) according to the customer’s requirements. MCB, MCCB, or fuses are
available.

This option may affect the overall dimensions of the system.

AC earth fault Monitor the insulation resistance on the AC output circuit.
9
alarm
Used in conjunction with the isolation transformer, this option is made of an electronic circuit CIC (or equivalent). It
is fitted into the UPS cubicle and delivers remote indication by a changeover voltage-free contact. Local indication
(inside the cabinet) by two LED’s is available on the PCB (or moulded device) to indicate the polarity on fault. A local
test push-button is also available on the device to simulate fault conditions.

25
 Chloride Apodys AC UPS 316P-1ph

Option Option Function / description

No. name
Low voltage Protect the battery from deep discharges and thus enhance battery lifetime.
10
disconnect
contactor The LDV option includes an output contactor controlled by voltage relay in order to disconnect the load at the end of
(LDV) battery autonomy period. Reconnection of the load is automatic at the charger restoration and upon the
resumption of normal conditions.
Earth leakage Monitor the insulation resistance on the DC bus.
11
monitor
(DC earth fault Used in conjunction with the isolation transformer, this option is made of an electronic circuit “Chloride CIC” (or
alarm) equivalent). It is fitted into the UPS cubicle and delivers remote indication by a changeover voltage-free contact.
Local indication (inside the cabinet) by two LED’s is available on the PCB (or moulded device) to indicate the polarity
on fault. A local test push-button is also available on the device to simulate fault conditions (+ or -).
Battery Prevent any short-circuit that could occur on the battery circuit and therefore prevent the battery cables from fire
12
protection risks. This option is either fitted into the UPS cabinet or externally (battery cabinet or battery protection box). It can
not be used with the option N°14.

3 types of protections are made available:

− Fuse: fully rated fuse with auxiliary contact for the monitoring of its operating status.
− Fuse switch: fully rated fuse switch with auxiliary contact for the monitoring of its operating status.
− Circuit breaker: fully rated circuit breaker and an additional auxiliary contact for the monitoring of its position.
Black Start Start-up of the UPS (inverter part only) to provide power to the load, even when the Main is not present on the input
13
of the UPS.

This option is made of a key switch to force the battery circuit breaker Q5 to close. In this way, the battery circuit is
powered, thus allowing the inverter to start thanks to the battery current.
External Protect the battery circuit as for option 12, but can not be used in conjunction with option N°12.
14
battery
protection The battery protection device is housed in a wall-mounted metal box for battery systems mounted on racks and it is
supplied with the battery cabinet, when the battery is fitted in a matching cubicle. Furthermore, this device serves as
a safety element for the cross section of the power cable between the UPS and the remotely placed battery system.
Therefore, the wall-mounted box must be installed as close as possible to the battery and the length of cables
between battery and UPS system must be the shortest.
Low THDi Reduce the harmonic currents rejected on the Mains.
15
The standard 6-pulse rectifier is replaced by the standard 12-pulse rectifier, with or without additional filter,
according to the THDi requirements.

This option affects the overall dimensions of the system.

Input / output Protect and isolate the input and the output of the UPS system.
16
protections
3 types of protections are made available:
− Switch: the standard configuration includes a fully rated switch with auxiliary contact for the monitoring of its
operating status.
− Fuse switch: fully rated fuse switch with auxiliary contact for the monitoring of its operating status.
− Circuit breaker: fully rated circuit breaker and an additional auxiliary contact for the monitoring of its position.

26
 Chloride Apodys AC UPS 316P-1ph

10.2. Environment- modifications of the system may 10.2.4. Anti-condensation

related options be made upon request, to allow heater
the UPS to operate in high
10.2.1. External cubicle humidity percentage: above 90%
protection of humidity at 20°C.
According to IEC 60529 (Degrees Special seismic design: Specific
of protection provided by modifications of the system may
enclosures-IP Code), it is possible be added to allow the UPS to
to protect the UPS cubicle from operate in seismic risks areas (up
solid or liquid intrusion. The to 5g).
protection levels available are:
IP 21 In such extreme conditions, the
customer must specify the This option includes a heater
IP 22 required service conditions, as which is fitted inside the cubicle,
IP 40 specified in IEC 60146-2, §5. to prevent internal components
IP 41 from condensation, mainly when
IP 42 the UPS is stored for a long
In all cases, even for standard IP period.
20 level, the third number shall 10.2.5. Temperature
be 7, representing mechanical monitoring
protection.

It is also possible to require a

higher IP code, up to IP54, upon
customers’ specification and
request. In this case, the product
is re-designed and might have
new technical characteristics that
are not mentioned in this
document. This option consists in a
10.2.2. Special enclosure thermostat fitted inside the
finishing cubicle to indicate abnormal
Standard finishing of the heating in the UPS. This device is
enclosure is RAL 7032 (grey) adjustable below 90°C and
textured semi gloss. Any other includes a remote indication
type of painting specification is available on a normally open,
also achievable upon request, in voltage-free contact.
compliance with AFNOR, RAL or 10.2.6. LSF (Low Smoke Fume)
BS standards. cables
10.2.3. Specific ambient LSF cables may be available in
operation conditions option. These cables are of the
Specific temperature conditions: fire-retardant type according to
Upon request, the Apodys UPS is IEC 60332-3A standard.
able to operate above 40°C (and
up to 55°C) or below 0°C.
High relative humidity — tropical
atmosphere: Specific

27
 Chloride Apodys AC UPS 316P-1ph

10.3. Remote monitoring (embedded into the system) and 10.4. Other options
options fully detailed protocol coding
10.4.1. Special identification of
documentation.
10.3.1. Customer interface internal components
relays As standard, Apodys UPS includes
NOTE:
The communication cable internal sub-assemblies
between the UPS and the identification with self-adhesive
monitoring station is not part of vinyl labels. As an option, it is
Chloride’s supply. possible to change these labels to
engraved traffolyte labels, black
10.3.3. Monitoring software signs on white background.
PPVis 10.4.2. Top cable entry
It is possible to increase the Software solution is available to The option allows power cable
number of inputs/outputs remotely monitor all Chloride’s entry from the top of the UPS, by
described in paragraph 5.4 by UPS from the Apodys range (DC adding an external cabinet to
providing an additional board and AC systems). drive the cables down to the
with corresponding output The PPVis software (windows bottom of the UPS.
relays. These input/outputs can based) offers several features,
be used to monitor several such as: IMPORTANT NOTE
parameters specified by the user. Current state of components This option affects the overall
dimensions of the system.
Each board includes: Display of output voltage, UPS
3 inputs (from voltage free performances, load current 10.4.3. Internal lighting
contacts — Not provided) Number of input failures
Twenty outputs to drive voltage Data storage function
free contacts (provided). The
The figure hereafter shows a
requested number of output
PPVis screenshot for a UPS
information will be made
system.
available on double-pole change-
over (dpco) contacts (8A/250V
AC1; 8A/30V DC1; 1A/60V DC1).
Internal lighting is available upon
request to improve internal
10.3.2. Modbus / Jbus visibility of the system.
Upon request, Apodys UPS is able
to remotely deliver information 10.4.4. Lifting eyes
through Modbus/Jbus protocol (2
or 4 wires).

This additional feature includes:

A hardware kit: an additional
communication board is included
into the Apodys UPS. Customer Figure 15: PPVis software screenshot.
connections are described in
paragraph 5.5. Upon request, the UPS cubicle
A software kit: The Apodys UPS is can be equipped with lifting eyes
delivered with Chloride’s to facilitate its installation on site.
standard Modbus/Jbus code

28
 Chloride Apodys AC UPS 316P-1ph

11 General arrangement drawings

IP 21, 22, 41, 42
B0 IP 21, 22, 41, 42
C0
IP 20, 40 IP 20, 40
1982

1982
1852

1852
100

100
0 mini 0 mini

WALL WALL
800 1200
0 mini

0 mini
808

808

282x120 282x120 182x120 282x120 282x120

800

800

IP 21, 22, 41, 42

E0
IP 20, 40
1982

1852

100

0 mini

WALL
1600
0 mini

808

282x120 282x120 282x120 282x120

800

29
 Chloride Apodys AC UPS 316P-1ph

Notes

30
 Chloride Apodys AC UPS 316P-1ph

Notes

31
 Chloride Apodys AC UPS 316P-1ph

Emerson Network Power, a business of Emerson (NYSE:EMR), protects Locations

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[email protected]
UPS APODYS 6P-31-CATALOGUE-UK-Rev3-01-2012

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