Operating instructions

CROUSE-HINDS
SERIES
Explosion-protected distributions
GHG 619

GHG 610 7002 P0001 D/GB/F (q)

 Explosion-protected distributions
GHG 619

1 Technical Data���������������������������������������������������� 27
1.1 Complete distribution......................................... 27
1.2 Bus-bar system up to max. 180 A...................... 28
1.2.1 Bus-bar system GHG758 up to max.
250 A / 315 A...................................................... 28
1.3.a Circuit breaker,
1-, 2-, 3-, 4-pole GHG 61..................................... 28
1.3.b Circuit breaker,
1-, 2-, 3-, 4-pole GHG 62..................................... 29
1.3.b.1 Circuit breaker,
1-, 2-, 3-, 4-pole................................................... 30
1.3.b.2 Signal contact GHG 622...................................... 30
1.3.b.3 Auxiliary contact multi pole GHG 622................ 30
1.3.b.4 Auxiliary contact 1 pole GHG 622....................... 30
1.3.b.5 Under-voltage release GHG 622......................... 31
1.3.b.6 Overload release GHG 622................................. 31
1.4 ELCB (RCD), 2- and 4-pole GHG61..................... 32
1.4 a Circuit breaker, 1-pole+N, with
ELCB (RCD) GHG61............................................ 32
1.5 ELCB (RCCB), 2 and 4-pole;
GHG624 ............................................................. 33
1.5a RCBO with Circuit breaker;
GHG625.............................................................. 33
1.5.1 Max. permissible contact voltage UL
for RCCB, RCBO ................................................ 33
1.5.2 Interface Relais R1561........................................ 33
1.6 Current surge switch.......................................... 34
1.7 20 A installation contactor............................... 34
1.8 24 A installation contactor............................... 34
1.9 40 A installation contactor.................................. 35
1.10 20 A air-break contactor...................................... 35
1.11 Star-delta time relay............................................ 35
1.12 Overvoltage arrester........................................... 36
1.13 Multi-function relay............................................. 36
1.14 Motor starter 4 kW............................................. 36
1.15 Thermal overcurrent relay................................... 37
1.16 Main current switch, 4-pole,
40 A, 80 A, 125 A and 180 A............................... 37
1.17 NH 00 main fuse, 3-pole..................................... 37
1.18 Manual motor starter up to 25 A........................ 38
1.18.1 Aux. contact........................................................ 38
1.18.2 Under voltage trip............................................... 38
1.19 Operating flap..................................................... 39
1.20 Signal lamp......................................................... 39
1.21 Actuator general................................................. 40
1.21.1 Actuator 2 pole for push button,
Mushroom head p.b., switch and
Key-operated pushbutton................................... 40
1.21.2 Actuator 4 pole for
push button, Mushroom head p.b., switch and
Key-operated pushbutton................................... 40
1.22 Potentiometer..................................................... 42
1.23 AM45/AM72 measuring instrument:.................. 42
1.24 Intrinsically safe circuits...................................... 42
1.25 Ex 23 control switch.......................................... 43
1.26 Ex 28 control switch........................................... 43
1.27 Ex 29 control switch........................................... 43
1.28 Flange socket 16 A.............................................. 44
1.29 Flange socket 32 A............................................. 44
2 Safety instructions��������������������������������������������� 46
3 Conformity with standards�������������������������������� 46
4 Field of application��������������������������������������������� 46
5 Application / Properties�������������������������������������� 47
5.1 Application / Properties
Flange sockets.................................................... 47
6 Installation���������������������������������������������������������� 47
6.1 Mounting............................................................ 47
6.2  Opening apparatus/
Electrical connection............................................... 48
6.3  Cable entries (KLE);
blanking plugs..................................................... 49
6.4 Flanges and metal plates.................................... 50
6.5 Closing apparatus............................................... 50
6.6 Putting into operation.......................................... 50
7 Maintenance / Servicing������������������������������������ 50
8  Repairs /
Modifications����������������������������������������������������� 50
9 Disposal / Recycling������������������������������������������� 50
10 Test torques
for terminal rows������������������������������������������������ 75
11 Cable gland�������������������������������������������������������� 75
11.1 Capri ADE 1F2.................................................... 75
11.2 Capri ADE 4F....................................................... 76
11.3 Plastic cable entries............................................ 77
12 Dimensional drawings��������������������������������������� 78
13 Dimensional drawings GHG 61������������������������� 79
14 Tripping characteristic of circuit breaker������������ 80

2
Explosion-protected distributions GHG 619 GB

1 Technical Data
1.1 Complete distribution
ATEX type examination certificate: BVS 22 ATEX E 006
Marking acc� to 2014/34/EU and standard:
EN 60079-0 D II 2 G Ex d e ia/ib mb [ia/ib] IIC T6/T5/T4 Gb
D II 2 D Ex tb IIIC T80°C, T95°C1) Db
1)
Limited selection
IECEx type examination certificate: IECEx BVS 22.0008
Category of application:
IEC60079-0 Ex d e ia/ib m [ia/ib] IIC (IIB)T6/T5/T4
Ex tD A21 IP66/IP65 T80°C, T95°C1)

Rated voltage: up to 690 V AC

Rated current: max. 180 A
Permissible ambient temperature2) :
(Other temperatures possible with special versions.)
-20 °C to +40 °C (standard version)
Perm.ambient temperature in original packing: -20 °C to +40 °C
Degree of protection to EN/IEC 60529: IP 66 (standard version)
with correctly closed MCB flap IP66, with double cable end box IP54, with double pushbutton and measuring instrument IP 65
Insulation class to EN/IEC 61140: II – for moulded plastic boxes
I – for stainless steel boxes
Cable entries (KLE)*: in acc. with specification
Terminal cross section: max. 240 mm²
Empty weights: Size 1 Size 2 Size 3 Size 4
Moulded plastic boxes approx. 1.5 kg 2.5 kg   4.5 kg   5.5 kg
Stainless steel boxes approx. 3.5 kg 7.5 kg 11.5 kg 16.5 kg
Test torques:
Test torques for cable glands see cap. 11
Cover screws 2.50 Nm
Components GHG 6 sockel screws 2.50 Nm
Enclosure material for moulded plastic box: polyester reinforced with glass fibre
Enclosure material for stainless steel box: stainless steel V 4 A AISI 316 L
Enclosure material for metal box: sheet steel pianted or with plastic powder
coating
* = Cooper Crouse-Hinds plastic cable glands
2) Standard ambient temperature range of built-in industrial equipment is -25 ° C to + 55 ° C.
Other temperatures on request with the manufacturer (Eaton's Crouse-Hinds Business).

27
 Explosion-protected distributions GHG 619 GB

Fig. 1 Connection diagrams 1.2 Bus-bar system up to max. 180 A

M6 EC-Type Examination Certificate: PTB 99 ATEX 1044
Explosion protection: Ex e II
Connection Rated voltage: up to 730 V AC
up to 35 mm² Rated current: max. 180 A
M10 Short-circuit current: max. 47 kA
M6 Back-up fuse: max. 250 A gL
Rated short-time current (1s): 1378 A
Connection Terminal cross section: max. 240 mm²
up to 240 mm² Min. terminal cross section: 1x 120 mm²
Rated current: 250 A (see safety instructions, page 46)
Overall length of unit: max. 6,80 m
Test torques (EN 60999; T4; IV): Test torques sockel screws 2,50 Nm
M6 3,0 Nm
1.2.1 Bus-bar system GHG758 up to max. 250 A / 315 A
M10 10,0 Nm
EC-Type Examination Certificate: BVS 11 ATEX 068 U
Observe the datas and notes in the operating instruction GHG 750 7002 P0001, enclosed
separately.

Fig. 2 Bus bar system – horizontal connection up to 240 mm² up to 35 mm²

Fig. 3 Bus bar system – vertical connection

Fig. 1.3.a Connection Main-; 1.3.a Circuit breaker, 1-, 2-, 3-, 4-pole GHG 61
Aux.-/Signal contact
EC-Type Examination Certificate: PTB 98 ATEX 1087U
A B Explosion protection: Ex de II C
Temperature range: for use in temperature classes T4-T6
Main contact Aux. contact
Rated voltage: up to 400 V AC up to 240 V AC
Maximumvoltage acc. NEC for
"p" Type GHG 612 11.. R0013 - 27
GHG 612 21.. R0013 - 27
up to 480 V AC up to 240 V AC
GHG 612 31.. R0013 - 27
GHG 612 41.. R0013 - 27
Main contact Aux./Signal contact
Rated current:
Contact arrangement 0.5 A up to 40 A up to 5 A
Rated switching capacity: 6 kA
Back-up fuse: dep. on rated current, up to 100A
Terminal cross section Main contact: 1x 2.5 mm² up to 2x 10 mm² (Fig. 1.3a A oder B)
with fork-type cable lug: max. 2x 16 mm² (Fig. 1.3a B)
Aux./Signal contact: 1x 1.5 mm² up to 2x 2.5 mm² (Fig. 1.3a A)
Test torques Main contacts 3.0 Nm
1-pole 2-pole
Aux. contacts 1.5 Nm
1 2 3 4
Component size:
0.58 kg 0.96 kg 1.24 kg 1.62 kg
Weight: approx.
1-pole * 2-pole * 3-pole * 3-pol.+N
Contact arrangement:
Tripping characteristic of circuit breaker see capital 12
* Circuit breakers with signal contacts are built into component enclosures in the next size.
3-pole 4-pole

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 Explosion-protected distributions GHG 619 GB

Fig. 1.3.b 1.3.b Circuit breaker, 1-, 2-, 3-, 4-pole GHG 62

ATEX type examination certificate: BVS 09 ATEX E 145 U

Markig acc. to 2014/34/EU and standard:
II 2 G
EN 60079-0 Ex d e IIC Gb
Ex d e IIB Gb
IECEx type examination certificate: IECEx BVS 10.0002U
Category of application:
IEC60079-0 Ex d e IIC Gb
Ex d e IIB Gb

Series A Series E
Ambient temperature range 1): GHG 622 .... R 0... GHG 622 .... R 2...
IIC size 1 to size 4: -20 °C ... +55 °C -20 °C ... +50 °C
IIB size 1 to size 2: -45 °C ... +55 °C -45 °C ... +50 °C
Contact arrangement - Circuit breaker
IIB size 3 to size 4: -20 °C ... +55 °C -20 °C ... +50 °C

Operating temperature range 2): Series A Series E

IIC size 1 to size 4: -20 °C ... +110 °C -20 °C ... +110 °C
IIB size 1 to size 2: -45 °C ... +110 °C -45 °C ... +110 °C
1-pole 2-pole IIB size 3 to size 4: -20 °C ... +110 °C -20 °C ... +110 °C
Function temperature range
of the built-in equipment 1): Series A Series E
-25 °C ... +55 °C -40 °C ... +75 °C

Perm. storage temperature in original packing: Series A Series E

-40°C ... +70 °C -40 °C ... +75 °C
3-pole 4-pole 1) Other temperatures are possible if agreed upon with the manufacturer (Cooper Crouse-Hinds)

2) The operating temperature range refers to the adherence to the explosion protection parameters and defines
the maximum permissible temperatures of the materials of the flameproof enclosure.

Rated voltage of Terminals for

Main terminal: up to 690 V
Aux. terminals: up to 440 V
(The rated voltage of built-in industrial equipment can deviation.

The technical data relates to standard built-in apparatus. Terminal cross section:
- If other built-in apparatus is used, the technical data sheets
or the data on the type label shall be observed. Main terminal module size 1-4
fine wire with cable lug: 1 x 1.5 mm² ... 1 x 16 mm²
2 x 1.5 mm² .. 2 x 4.0 mm²
with pin lug: to 2 x 16 mm²
with pin lug GHG GHG 510 1916 R0001: to 1 x 25 mm²
Aux. Terminals:
1 x 1.0 mm² ... 1 x 2.5 mm²
2 x 1.5 mm²
Quantity terminals for the module size: 1 2 3 4
Main terminals: 1 2 3 4
Aux. terminals: 2 3 4 5
Test torques
Main terminals: 2.4 Nm
Aux. terminals: 1.0 Nm
Mounting screws: 2.5 Nm
Enclosure material: Polyamide

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 Explosion-protected distributions GHG 619 GB

1.3.b.1 Circuit breaker, 1-, 2-, 3-, 4-pole

Contact arrangement -
Circuit breaker Rated voltage: Main contakt up to 400 V AC
Rated current: Main contakt 0,5 A up to 63 A
Rated switching capacity: 6 kA, 10 kA (depend on variations)
Module size: 1 2 3 4
0,60 kg 0,90 kg 1,20 kg 1,60 kg
Weight: approx. 1-pole * 2-pole * 3-pole * 4-pole
The technical data relates to standard built-in apparatus.
- If other built-in apparatus is used, the technical data sheets
or the data on the type label shall be observed.
Tripping characteristic of circuit breaker see last page.
1-pole 2-pole * Circuit breakers with signal contacts are built into component enclosures in the next size.

1.3.b.2 Signal contact GHG 622

7 Series A Series E
Rated voltage: up to 230 V up to 250 V
Rated current: 5A 4A
Min. switching capacity: 5 mA at 24 V 10 mA at 5 V
Making/breaking capacity Ie/Ue (EN62019):
AC 13 -- 3 A / 250 V
8
1 A / 400 V
AC 14
3-pole 4-pole 2 A / 230 V
AC 15 3 A / 250 V
1 A / 220 V
DC 12 0,5 A/ 110 V
1,5 A/ 110 V
2 A / 60 V
DC 13 --
4 A / 24 V
Contact arrangement
additional devices
1.3.b.3 Auxiliary contact multi pole GHG 622
S
Series A Series E
Signal contact Rated voltage: up to 400 V up to 250 V
Rated current: 5A 4A
8 mA at 12 V
Min. switching capacity: 10 mA at 5 V
4 mA at 24 V
Making/breaking capacity Ie/Ue (EN62019):
AC 13 - 3 A / 250 V
1A / 400 V
H AC 14 -
2A / 230 V
AC 15 - 3 A / 250 V
Aux. contact 1A / 220 V
DC 12 0.5 A/ 110 V
1.5 A / 110 V
2A / 60 V
DC 13 -
4A / 24 V

1.3.b.4 Auxiliary contact 1 pole GHG 622

H
11 13 Series A
Rated voltage: up to 230 V
Aux. contact 1 pole Rated current: 2A
8 mA at 12 V
Min. switching capacity:
12 14 4 mA at 24 V
Making/breaking capacity Ie/Ue (EN62019):
AC 14 2A / 230 V
1A / 50 V
DC 12
2A / 30 V
1A / 50 V
DC 13
2A / 30 V

30
 Explosion-protected distributions GHG 619 GB

1.3.b.5 Under-voltage release GHG 622

Contact arrangement Serie A Serie E
additional devices Under voltage: 12 V DC 115 V AC
UA 24 V AC/DC 230 V AC
D1
48 V AC/DC 400 V AC
110 V AC/DC
220 V AC/DC
Undervoltage trip 380 V AC/DC
400 V AC/DC
D2

1.3.b.6 Overload release GHG 622

Rated operating voltage/ max rated

UB IBmax
operating current:
AL
AC DC
C1
Series A 12 V 2.5 A 2.2 A
Overload release 24 V 5.0 A --
C2 60 V 8.8 A 14 A
110 V 0.5 A 0.35 A
220 V -- 1.1A
230 V 1.0 A --
415 V 2.7 A --

Series E 12 ... 110 V 2.1 A --

110 ... 415 V 1.5 A --
The technical data relates to standard built-in apparatus. 10 ... 60 V -- 1.0 A
- If other built-in apparatus is used, the technical data sheets
or the data on the type label shall be observed. 110 ... 220 V 21 A

31
 Explosion-protected distributions GHG 619 GB

1.4 ELCB (RCD), 2- and 4-pole GHG61

Fig. 1.4. Connection Main contact
EC-Type Examination Certificate: PTB 98 ATEX 1087U
Explosion protection: Ex de II C
Temperature range: for use in temperature classes T4-T6
Main contact Aux. contact
Rated voltage:
up to 440 V AC up to 250 V AC
Main contact Aux. contact
Rated current:
up to 63 A max. 5 A
Short-circuit protection: 10 kA
Back-up fuse: max. 100 A gG
Tripping current: 30 mA (300 mA on request)
Terminal cross section: Main contact Aux.contact
max. 2x 10 mm² max. 2x 2,5 mm²
Test torques: 3,0 Nm 1,5 Nm
Component size: 2 4
approx. 0,94 kg approx. 1,56 kg
Weight
2-pole * 4-pole
* ELCB with circuit breakers and signal contacts are built into component enclosures in the next size.

1.4 a Circuit breaker, 1-pole+N, with ELCB (RCD) GHG61

Fig. 1.4 a Connection Main contact EC-Type Examination Certificate: PTB 98 ATEX 1087U
Explosion protection: Ex de II C
Temperature range: for use in temperature classes T4-T6
1-pole + N 2-pole Main contact Aux. contact
Rated voltage:
up to 440 V AC up to 250 V AC
Rated current: ELCB up to 63 A
Circuit breaker from 1,0 A up to 32 A (40 A)
Aux. contact max. 5 A
Short-circuit protection: 10 kA
Back-up fuse: ELCB max. 100 A gG
Circuit breaker dep. on rated current up to 100A
Tripping current ELCB: 30 mA (300 mA on request)
Terminal cross section: Main contact Aux./Signal contact
Aux. contact Signal contact max. 2x 10 mm² max. 2x 2,5 mm²
Test torques: 3,0 Nm 1,5 Nm
Component size: 2* 3*
Weight: approx. 0,95 kg approx. 1,27 kg
Contact arrangement: 1-pole + N 2-pole
* ELCB with circuit breakers and signal contacts are built into component enclosures in the next size.

The technical data relates to standard built-in apparatus.

- If other built-in apparatus is used, the technical data sheets
or the data on the type label shall be observed.

32
 Explosion-protected distributions GHG 619 GB

1.5 ELCB (RCCB), 2 and 4-pole; GHG624

Fig. 1.5 RCCB test buttom

"TEST"
Rated voltage: Main contact 230/400 V AC up to 240/415 V AC
Pos. 1
Aux. contact up to 230V AC
Rated current: Main contakt up to 63A
Aux.contakt max. 5A
Short-circuit protection: 10 kA
Back-up fuse: max. 100 A gG
Tripping current: 30 mA up to 500 mA

Component size: 2* 3* 4
Weight: approx. 0,96kg 1,24kg 1,62kg

The technical data relates to standard built-in apparatus.
- If other built-in apparatus is used, the technical data sheets
or the data on the type label shall be observed.
* ELCB with circuit breakers and signal contacts are built into component enclosures in the next size.

1.5a RCBO with Circuit breaker; GHG625

Contact arrangement -
ELCB (RCCB)
Rated voltage: Main contakt up to 400 V AC
Aux./Signal contakt up to 230 V AC
Rated current:
ELCB up to 63 A
Circuit breaker from 0.5 A up to 32 A (40 A)
Aux. contact max. 5 A
Short-circuit protection: up to 10 kA depend on circuit breaker
Back-up fuse:
ELCB max. 100 A gG
2-poLE
Circuit breaker dep. on rated current up to 100 A gL
Tripping current ELCB: 30 mA up to 500 mA

Component size: 2* 3* 4
Weight: approx. 0,96kg 1,24kg 1,62kg
The technical data relates to standard built-in apparatus.
- If other built-in apparatus is used, the technical data sheets
or the data on the type label shall be observed.
* ELCB with circuit breakers and signal contacts are built into component enclosures in the next size.

4-pole 1.5.1 Max. permissible contact voltage UL for RCCB, RCBO

Max. permissible contact voltage Max. permissible grounding resistance
Fig 1.5.a Contact Arrangement at rated fault current in ohms
ELCB with circuit breaker 10 mA 30 mA 100 mA 300 mA 500 mA
25 V 2500 / 833 250 83 50
50 V 5000 / 1666 500 166 100
1/2 N
1.5.2 Interface Relais R1561
Switching capacity min/max 12 V / 250 V AC
Switching current min/max 10 mA / 6A
Breaking capacity AC 1 min/max 0,6 VA / 1500 VA (Ohmic load)
DC 1 min/max 0,6 W / 140 W

2/1 N
Fig. 1.5.2 Contact Arrangement
1-pole + N ELCB with circuit breaker
and Interface Relais R1561

1/2 3/4

2/1 4/3

2-pole

The technical data relates to standard built-in apparatus.

- If other built-in apparatus is used, the technical data sheets
or the data on the type label shall be observed.

33
 Explosion-protected distributions GHG 619 GB

Contact arrangement 1.6 Current surge switch

EC-Type Examination Certificate: PTB 98 ATEX 1087U
Explosion protection: Ex de II C
Temperature range: for use in temperature classes T4-T6
Rated voltage: up to 400 V AC
8 V to 275 V* AC 8 V to 220 V DC
Rated operating voltage:
(* further operating voltages on request)
Rated current: 16 A
Rated switching capacity: 16 A / 250 V AC 10 A / 400 V AC
Terminal cross section:
1S 1S+1Ö 2S Switching contacts 1, 2, 3, 4 max. 2x 10 mm² 3,0 Nm
Control contacts A1, A2 max. 2x 2,5 mm² 1,5 Nm
Komponent size: 0
Weight: approx. 0,55 kg

1.7 20 A installation contactor

EC-Type Examination Certificate: PTB 98 ATEX 1087U
Explosion protection: Ex de II C
Temperature range: for use in temperature classes T4-T6
Rated voltage: up to 250 V AC
Control voltage: 24 V to 250 V AC
Rated current: 20 A
1S+1Ö 2S 2Ö
Rated switching capacity: AC 1 230 V / 4,0 kW AC3 230 V / 1,3 kW
Back-up fuse: 20 A gG
Terminal cross section: Switching contacs 1, 2, 3, 4 max. 2x 10 mm² 3,0 Nm max. 2x
Control contacs A1, A2 max. 2x 2,5 mm² 1,5 Nm
Component size: 0
Weight: approx. 0,55 kg

1.8 24 A installation contactor

EC-Type Examination Certificate: PTB 98 ATEX 1087U
Explosion protection: Ex de II C
Main contact Temperature range: for use in temperature classes T4-T6
Rated voltage: bis 400 V AC
24 V bis 275V* AC
Control voltage:
(*further control voltages on request)
Main contacts up to 24 A
Rated current:
Aux. contacts up to 6 A
4S
Rated switching capacity – main contacts:
Aux. contact AC1 - 3-phase: 230 V / 9,0 kW 400 V / 16 kW
AC3 - 3-phase: 230 V / 2,2 kW 400 V / 4,0 kW
DC 3 1 current path 60 V / 4 A 220 V / 0,2 A
DC 3 2 current paths 60 V / 14 A 220 V / 1,0 A
DC 3 3 current paths 60 V / 24 A 220 V / 4,0 A
Rated switching capacity – aux. contacts: AC 15 230 V / 4 A 400 V / 3 A
1S+1Ö 2Ö Back-up fuse: 35A gG
Terminal cross section:
Switching contacts 1, 2, 3, 4, 5, 6, max. 2x 10 mm² 3,0 Nm
Control contacts A1, A2 max. 2x 2,5 mm² 1,5 Nm
Aux. contacts 7(13), 8(14) /optional 21,22,33,34 max. 2x 2,5 mm² 1,5 Nm
Component size: 3
Weight: approx. 1,20 kg

The technical data relates to standard built-in apparatus.

- If other built-in apparatus is used, the technical data sheets
or the data on the type label shall be observed.

34
 Explosion-protected distributions GHG 619 GB

Contact arrangement 1.9 40 A installation contactor

EC-Type Examination Certificate: PTB 98 ATEX 1087U
Main contact Aux. contact Explosion protection: Ex de II C
Temperature range: for use in temperature classes T4 - T6
Rated voltage: up to 400 V AC
24 V to 275 V* AC
Control voltage:
(*further control voltages on request)
Rated current:
Main contacts NO - up to 40 A NC - up to 32 A
Aux. contacts up to 6 A
Rated switching capacity - main contacts:
4 NO 1 NO + 1 NC 2 NC AC1 - 3-phase: 230 V / 15,2kW 400 V / 26 kW
AC3 - 3-phase: 230 V / 5,5kW 400 V / 11 kW
DC 3 1 current path 60 V / 5 A 220 V / 0,3 A
DC 3 2 current paths 60 V / 16 A 220 V / 1,1 A
DC 3 3 current paths 60 V / 34 A 220 V / 4,5 A
Rated switching capacity - aux. contacts:
AC 15 230V / 4 A 400V / 3 A
Back-up fuse: 63 A gG
Terminal cross section:
Switching contacts 1, 2, 3, 4, 5, 6 max. 2x 10 mm² 3,0 Nm
Control contacts A1, A2 max. 2x 2,5 mm² 1,5 Nm
Aux. contacts7(13), 8(14) /optional 21,22,33,34 max. 2x 2,5 mm² 1,5 Nm
Component size: 4
Weight: approx. 1,65 kg

1.10 20 A air-break contactor

EC-Type Examination Certificate: PTB 98 ATEX 1087U
Explosion protection: Ex de II C
Temperature range: for use in temperature classes T4 - T6
Main contact Aux. contact
Rated voltage: up to 690 V AC
12 V - 275 V* AC 12 V - 250 V DC
Control voltage:
(*further control voltages on request)
Main contacts up to 20 A
Rated current:
Aux. contacts up to 6 A
Rated switching capacity:
Main contacts AC 3 230 V/2,2 kW 400 V/4 kW 690 V/4 kW
Aux. contacts AC 11 230 V / 4 A
4 NO 1 NO 1 NC Terminal cross section:
Switching contacts 1, 2, 3, 4, 5, 6 max. 2x 10 mm² 3,0 Nm
Control contacts A1, A2 max. 2x 2,5 mm² 1,5 Nm
Aux. contacts 13,14 /optional 21,22 oder 23,24 max. 2x 2,5 mm² 1,5 Nm
Component size: 3
Weight: approx. 1,26 kg

1.11 Star-delta time relay

EC-Type Examination Certificate: PTB 98 ATEX 1087U
Explosion protection: Ex de II C
Temperature range: for use in temperature classes T4 - T6
Rated voltage: up to 250 V AC
Control voltage: 110 - 127 V AC, 220 - 240 V AC AC/DC 24 V
Continuous operation current Ith: 3A
Rated switching capacity AC 15: NO - 3 A / 230 V
1 Changeover
Terminal cross section:
Main contacts A1, A2 max. 2x 10 mm² 3,0 Nm
Control contacts 15,16,18 max. 2x 2,5 mm² 1,5 Nm
Component size: 1
Weight: approx. 0,53 kg

The technical data relates to standard built-in apparatus.

- If other built-in apparatus is used, the technical data sheets
or the data on the type label shall be observed.

35
 Explosion-protected distributions GHG 619 GB

Contact arrangement 1.12 Overvoltage arrester

EC-Type Examination Certificate: PTB 98 ATEX 1087U
Explosion protection: Ex de II C
Temperature range: for use in temperature classes T4 - T6
Rated operating voltage: max. 275 V AC
Rated discharge surge current I SN: max. 5 kA
Limiting discharge current IS: max. 25 kA
Attack time tA: 25 ns
Residual voltage at mains operation voltage: approx. 1000 V
Extinction voltage UL to earth (PE): 280 V AC
Back-up fuse: max. 63 A gG
Tripping current of cut-off device Tripping current
5A
of cut-off device IÜA:
Short-circuit protection (with 63 A back-up fuse): 25 kA eff
Terminal cross section: Switching contacts A1, A2 max. 2x 10 mm² 3,0 Nm
Control contacts 15,16,18 max. 2x 2,5 mm² 1,5 Nm
Component size: 1
Weight: approx. 0,52 kg
Monitoring device (optional): Marking under the glass

1.13 Multi-function relay

EC-Type Examination Certificate: PTB 98 ATEX 1087U
Explosion protection: Ex de II C
Temperature range: for use in temperature classes T4 - T6
Rated voltage: up to 440 V AC
24 V - 275 V* AC 24 - 240 V DC
Control voltage:
(*further control voltages on request)
Rated current: 6A
AC 11 230 V/3 A 440 V/3 A
Rated switch capacity:
DC 11 24 V/1 A, 60 V/0,35 A, 220 V/0,20 A
Back up fuse: 6 A gL
0,05 - 1 sek.; 0,15 - 3 sek.; 0,5 - 10 sek.;
Time ranges (optional): 3 - 60 sek.; 0,5 - 10 min.; 3 - 60 min.;
0,15 - 3 h; 0,5 - 10 h; 3 - 60 h
Contacts for functions 11, 21 und 42
11 - delayed pick-up
12 - delayed reset
16 - delayed pick-up and reset
Control functions:
21 - cut-in wiping
22 - cut-off wiping
42 - blinking
Terminal cross section: Main contacts max. 2x 10 mm² 3,0 Nm
Contacts for functions 12, 16 und 22 Control contacts max. 2x 2,5 mm² 1,5 Nm
Aux. contacts max. 2x 2,5 mm² 1,5 Nm
Component size: 2
Weight: approx. 0,94 kg

1.14 Motor starter 4 kW

EC-Type Examination Certificate: PTB 98 ATEX 1087U
Explosion protection: Ex de II C
Temperature range: for use in temperature classes T4 - T6
Rated voltage: up to 690 V AC
12 - 275 V* AC 12 - 230 V DC
Control voltage:
(*further control voltages on request)
Main contacts up to 20 A
Rated current:
Aux. contacts up to 6 A
Rated switching capacity Main contacts: AC 3 230 V / 2,2 kW, 400 V / 690 V / 4 kW
Rated switching capacity Aux. contacts: AC15 230 V / 4 A
Terminal cross section:
Switching contacts 1, 2, 3, 4, 5, 6 max. 2x 10 mm² 3,0 Nm
Control contacts A1, A2 max. 2x 2,5 mm² 1,5 Nm
Aux. contacts optionally 21,22,23,24,33,34 max. 2x 2,5 mm² 1,5 Nm
Component size: 3
Weight: approx. 1,72 kg

The technical data relates to standard built-in apparatus.

- If other built-in apparatus is used, the technical data sheets
or the data on the type label shall be observed.

36
 Explosion-protected distributions GHG 619 GB

Contact arrangement 1.15 Thermal overcurrent relay

EC type examination Certificate: PTB 98 ATEX 1087U
Explosion protection: Ex de II C
Temperature range: for use in temperature classes T4 - T6
Rated voltage: up to 690 V AC
up to 275 V* AC
Control voltage:
(*Further control voltages on request)
Continuous operation current Ith: 6A
Tripping current: 0,16 A ........ 16 A
Function: thermal release with phase-failure protection
Terminal cross section:
Switch contacts 1,2,3,4,5,6 max. 2x 10 mm² 3,0 Nm
Control contacts 95, 96, 97, 98 max. 2x 2,5 mm² 1,5 Nm
Component size: 2
Dimension drawings Weight: approx. 1,10 kg

Dimensions in mm
X = Fixing dimensions 1.16 Main current switch, 4-pole, 40 A, 80 A, 125 A and 180 A

Main current switch EC type examination Certificate:

Switch 40 A BVS 14 ATEX E 085 U
Switch 80 A BVS 12 ATEX E 127 U
Switch 125 A und 180 A PTB 99 ATEX 1062U
Explosion protection: Ex de II C
Temperature range: for use in temperature classes T4 - T6
Rated voltage: up to 690 V AC
Switch 40 A 80 A 125 A 180 A
Rated current: 40 A 80 A 125 A 180 A
Back-up fuse, max. 80 A 160 A 200 A 250 A
Switching capacity AC 3 230 V: 40 A 80 A 125 A 180 A
Switching capacity AC 3 400 V: 40 A 80 A 125 A 180 A
Switching capacity AC 3 500 V: 40 A 80 A 125 A 150 A
Switching capacity AC 3 690 V: 32 A 63 A 125 A 125 A
Weight ca.: 1,20 kg 3,68 kg 6,30 kg 6,50 kg
Terminal cross section:
Switch 40 A 2,5 Nm 2x 4 - 16 mm²
Switch 80 A 3,5 Nm 2x 4 - 25 mm² (with cable lug 1x 35mm²)
Switch 125 A 6,0 Nm 2x 4 - 70 mm² (with cable lug 1x 120mm²)
Switch 180 A 6,0 Nm 1x 50 - 150 mm²
Aux. contacts 2,5 Nm 2x 1,5 - 4,0 mm²
Minimum terminal cross section/ Terminal for T6:
Switch 40 A 1x 10 mm²
Switch 80 A 1x 16 mm²
Dimensions 40 A 80 A 125 / 180 A Switch 125 A 1x 50 mm²
Switch 180 A 1x 120 mm²
A 34 38,5 16
B 87 130 159
C 73 131 146 1.17 NH 00 main fuse, 3-pole
D 118 165 194 EC type examination Certificate: PTB 99 ATEX 1066U
X 115 141 170 Explosion protection: Ex de II C
F 128 161 193 Temperature range: for use in temperature classes T4 - T6
G 6,3 9,5 12 Rated voltage:
Main contacts up to 690 V AC / 440 V DC
NH 00 Main fuse Pilot contact up to 250 V AC
Rated current:
Main contacts up to 125 A
Pilot contact up to    5 A
Terminal cross section:
Main contacts 4,0 mm² - 95 mm²
Pilot contact 0,5 mm² - 2,5 mm²
Minimum terminal cross section: Current range Temperatur class Cross
up to 25 A T6 4 mm2
up to 35 A T5 6 mm2
up to 50 A T4 10 mm2
up to 63 A T4 25 mm2
up to 80 A T4 35 mm2
up to 100 A T4 50 mm2
up to 125 A T4 70 mm2
Weight (without fuse): approx. 3,48 kg

The technical data relates to standard built-in apparatus.

- If other built-in apparatus is used, the technical data sheets
or the data on the type label shall be observed.

37
 Explosion-protected distributions GHG 619 GB

Dimension drawings 1.18 Manual motor starter up to 25 A

Dimensions in mm EC type examination Certificate: PTB 99 ATEX 1007U

Explosion protection: Ex de II C
Manual motor starter Temperature range: for use in temperature classes T5 -T6
Rated voltage: 690 V, 50/60 Hz / 440 V DC
Rated current: up to 25 A
500 V AC 690 V AC
1,60 A - 2,50 A 25 A   –
2,50 A - 4,00 A 40 A   –
Short-circuit back-up fuse at max. 50 kA*: 4,00 A - 6,30 A 40 A   50 A
6,30 A - 12,50 A 50 A   80 A
12,50 A - 20,00 A 50 A 100 A
20,00 A - 25,00 A 50 A 125 A
* No short-circuit back-up fuse is required for current ranges below 1.6 A and voltages below 500 V. (max. load 50 kA)
Switching capacity AC 3: 690 V / 25 A
Thermal tripping characteristic: T II
Tripping time: see diagram 1
Tripping time at 6 x Ie > 5 sek.
Supply terminals: 2x 0,75 - 4,0 mm² or 1x 10 mm², 3 Nm
MindestTerminal cross section: Temperature class Min. cross section
Contact arrangement - Manual motor starter 0,10 A - 1,60 A T6 0,75 mm²
1,60 A - 9,00 A T6 1,50 mm²
9,00 A - 12,50 A T6 2,50 mm²
12,50 A - 20,00 A T5 2,50 mm²
20,00 A - 25,00 A T5 4,00 mm²
Weight: approx. 0,86 kg

1.18.1 Aux. contact

Rated voltage: up to 400 V AC
Rated current: Ex de II C
Switching capacity AC 15: 230 V / 2 A 400 V / 0,5 A
Switching capacity DC 13: 60 V / 2 A 230 V / 0,25 A
Tripping characteristic Perm. Short-circuit back-up fuse: max. 10 A gG
Manual motor starter Connection terminals: 2x 0,75 - 2,5 mm² 1,5 Nm
Diagram 1 Weight: approx. 0,07 kg

1.18.2 Under voltage trip

Rated voltage: 110 V, 230 V, 400 V, 500 V 50/60 Hz
Drop-out value: 35....75 % von Uc
Pick-up voltage: >85 % von Uc
Short-circuit back-up fuse: not required
Connection terminals: 2 x 0,75 - 2,5 mm² 1,5 Nm
Tripping time

Weight: approx. 0,03 kg

Multiple of setting current

1= thermal trip
2= electromagnetic trip

38
 Explosion-protected distributions GHG 619 GB

Dimension drawings 1.19 Operating flap

Dimensions in mm EC type examination certificate: PTB 99 ATEX 3107U

Operating flap Explosion protection: Ex e II
Weight- Size 1 flap: approx. 0,48 kg
Weight- Size 2 flap: approx. 0,78 kg

Size 1 MCB flap for GHG 61 Size 2 MCB flap for GHG 61 Click Frame 2 for GHG 61

29,5
29,5

Size 1 MCB flap for GHG 62 Size 2 MCB flap for GHG 62

1.20 Signal lamp

ATEX type examination certificate: IBExU 12ATEX 1047 U
Marking acc. to 2014/34/EU and standard:
EN 60079-0 D II 2 G Ex de IIC/IIB Gb
D II 2 G Ex d ia IIC/IIB Gb
IECEX type examination certificate: IECEx IBE 13.0031U
Category of application:
IEC60079-0 Ex de IIC/IIB Gb
Ex d ia IIC/IIB Gb
Application temperature:
Front element of signal lamp D II 2 G Ex ... IIC -45 °C up to +60 °C
D II 2 G Ex ... IIB -60 °C up to +60 °C
Other temperatures possible with special versions.
Perm.ambient temperature in original packing: -60 °C up to +60 °C
Rated voltage /Rated current:
"e" increased safety 20 V up to 254 V AC/DC 4 up to 15 mA
"i" intrinsically safe version 10 V up to 30 V DC max. 25 mA
"e" increased safety 12 V up to 24 V AC/DC max. 24 mA
Ex-i Datas: Ui 30 V
I i 100 mA
Ci 0
Li 0
Pi 750 mW
Supply terminal: 2 x 1.0 - 2.5 mm²
Test torques: 2.5 Nm
Weight: approx. 0.15 kg
39
 Explosion-protected distributions GHG 619 GB

1.21 Actuator general

ATEX type examination certificate: IBExU14ATEX1030U

Marking acc. to 2014/34/EU and standard:
EN 60079-0 D II 2 G Ex d e IIC/IIB Gb
D I M 2 Ex d e I Mb
IECEx type examination certificate: IECEx IBE 14.0005U
Category of application:
IEC60079-0 Ex d e IIC/IIB Gb
Ex d e I Mb
Operating temperature:
II 2 G ... IIC -45 °C to +80 °C
II 2 G ... IIB -60 °C to +80 °C
Perm.ambient temperature in original packing: -60 °C to +80 °C

1.21.1 Actuator 2 pole for

push button, Mushroom head p.b., switch and Key-operated pushbutton

1.21.2 Actuator 4 pole for

push button, Mushroom head p.b., switch and Key-operated pushbutton

Rated voltage: up to 500 V

Rated supply Permissible ambient
Rated current
terminal temperature max.
14 A 2.5 mm² 40 °C
16 A 4.0 mm² single wire 40 °C
12 A 2.5 mm² 50 °C
15 A 4.0 mm² single wire 50 °C
Switching capacity acc. to
(EN 60947-5-1): 250 V / 6 A 500 V / 4,0 A
AC 15
Switching capacity acc. to
(EN 60947-5-1): 24 V / 6A 60 V / 0,8 A 110 V / 0,5 A
DC 13
with gold-tipped contacts: max. 400 mA
Supply terminal: 2 x 1.0 - 2.5 mm²
1 x 4.0 mm² single wire
Test torques: 2.5 Nm
Weight: 2 pole approx. 0.15 kg
4 pole approx. 0.35 kg

40
 Explosion-protected distributions GHG 619 GB

Dimensions drawings actuator Contact arrangements

and indicator elements
Dimensions in mm

2 NC 2 NO 1 NO + 1NC

Puschbutton Double pushbutton

actuator actuator

2 NC 2 NO 1 NO + 1NC

Key-operated switch actuator

Key-operated pushbutton actuator

 Circuity Code
.061

6060
.063

6062
.067

6065
Switch mechanism

4 5 6
Special switch
mechanism
7 8 9

2 NC 2 NO 1 NO + 1 NC

Mushroom-head pushbutton actuator

"EMERGENCY STOP"

2 NC 2 NO 1 NO + 1 NC

Mushroom-head pushbutton actuator

X = fixing dimensions

41
 Explosion-protected distributions GHG 619 GB

Dimensions drawings actuator 1.22 Potentiometer

and indicator elements
EC type examination Certificate: IBExU14ATEX1030U
Dimensions in mm Rated voltage: up to 250 V
Rating: 1W
Turning range: 270°
Scale: 0 - 100%
Supply terminal: 2x 2,5 mm² 2,5 N
Weight: approx. 0.15 kg

1.23 AM/VM45 /AM/VM72 measuring instrument

ATEX type examination certificate: BVS 14 ATEX E 125 U

Marking acc. to 2014/34/EU and standard:
Moving iron EN 60079-0 D II 2 G Ex e IIC Gb
Front element of M72 measuring instrument D II 2 G Ex e mb II CGb
Moving coil D II 2 G Ex ib IIC Gb
IECEx type examination certificate: IECEx BVS 14.0082U
Category of application:
Moving iron IEC 60079-0 Ex e IIC Gb
Ex e mb IIC Gb
Front element of M45 measuring instrument Moving coil Ex ib IIC Gb
Operating temperature -55 °C to +80 °C
Perm. ambient temperature packing: -55 °C to +80 °C
Rated voltage: to max. 500 V
Moving iron Moving coil
Measuring accuracy: Klasse 2,5 Klasse 1,5
Overload range: 10 - fold at - 25 sec. 10 - fold at - 5 sec
25 - fold at - 4 sec.
50 - fold at - 1 sec
telltale 1:1,5
Measuring range: AM: n / 1A 0 - 24 mA
0 - 25 A direct 4 - 24 mA
VM45: 6 - 415V
VM72: 6 - 660V
Power consumption:
VM45: 0.91 - 1.76VA
VM72: 0.91 - 2.65VA
Coil: 26.5 turns
Internal resistance: 2.5 Ohm +- 30%
Li: - max. 0.1 mH
Ci: - max. 0.1 nF
Ui: - max. 30 V
Ii: - max. 150 mA
Supply terminals: 2 x 0.5 - 2.5 mm² fine- / multi wire
1 x 4.0 mm² solid wire
Test torques: 2.5 Nm
Weight: AM/VM 45 approx. 0.35 Kg
AM/VM 72 approx. 0.40 Kg

1.24 Intrinsically safe circuits

690 V eff
Max. safe voltage Um: Safe galvanic isolation from all other circuits
and earth

42
 Explosion-protected distributions GHG 619 GB

Contakt arrangements Circuitry 1.25 Ex 23 control switch

Ex 23 / Ex28 / Ex 29 switch Code EC type examination Certificate: BVS 13 ATEX E 107U
Rated voltage: up to max. 500 V
Rated current: max. 10 A
6011
Switching capacity AC 15: 230 V / 6 A 400 V / 4,0 A
Switching capacity DC 13: 24 V / 2 A 230 V / 0,5 A
Perm. short-circuit back-up fuse: 16 A gG at 500 V
6019
With gold-tipped contact: max. 400 mA
Connection terminals: 2 x 0,5 - 2,5mm² 2,5 Nm
1 level 2 levels
6060 Weight:
approx. 0,20kg approx. 0,35kg

6062
1.26 Ex 28 control switch
EC type examination certificate: BVS 14 ATEX E 076 U
6065 Rated voltage up to max. 500 V
Rated current: max. 20 A (up > 12 A wiring >=2,5 mm²)
Switching capacity AC 15: 230 V / 8 A 400 V / 6,0 A
6033 Switching capacity DC 13: 24 V / 6 A 230 V / 0,4 A
Perm. short-circuit back-up fuse: 25 A gG at 500 V
With gold-tipped contact: max. 400 mA
6170 Connection terminals: 2x 0,5 - 4,0 mm² 1 x 1,0 - 6,0 mm² 2,5 Nm
1 level 2 levels 3 levels
Weight:
approx. 0.25 kg approx. 0.40 kg approx. 0.55 kg
. 021

. 023 1.27 Ex 29 control switch

EC type examination certificate: BVS ATEX E 119 U
. 024 Rated voltage up to max. 500 V
16 A*
Max. Rated current:
* (rated current > 12 A – terminal cross section >2.5mm²))
Switching capacity AC 15: 230 V / 6 A 400 V / 4,0 A
. 061
Switching capacity DC 13: 24 V / 2 A 230 V / 0,5 A
Perm. short-circuit back-up fuse: 20 A gG bei 500 V
With gold-tipped contact: max. 400 mA
. 063
Connection terminals: 2x 0,5 - 2,5 mm²; 1 x 1,0 - 6,0 mm² 2,5 Nm
1 level 2 levels 3 levels
Weight:
approx. 0.25 kg approx. 0.40 kg approx. 0.55 kg
. 066

. 067

. 049

. 037

. 191

Switch mechanism

4 5 6

Special switch
mechanism
7 8 9 Switch actuator Ex 23 Switch actuator Ex 28 / Ex 29

43
 Explosion-protected distributions GHG 619 GB

Dimensions in mm 1.28 Flange socket 16 A

X = fixing dimensions
EC type examination certificate: PTB 99 ATEX 1040 U
Marking acc. to 2014/34/EU and standard
EN 60079-0 D II 2 G Ex de II C
Flange socket D II 2 D Ex tD A21 IP 66 T 80 °C
2-pol. + PE IECEx type examination certificate: IECEx BKI 04.0002
Category of application:
IEC 60079-0 Ex de II C
Ex tD A21 IP 66 T 80 °C
Rated voltage:
GHG 511 - 3-pole up to 415 V, 50/60 Hz
GHG 511 - 4-pole up to 690 V, 50/60 Hz
GHG 511 - 5-pole up to 500 V, 50/60 Hz
(Special voltages and various contact-marking are possible on request)
Flange socket
4/5-pol./ + PE Rated curret: max. 16 A
Back-up fuse:
without thermal protection 25A
with thermal protection 35A gG
Switching capacity AC 3 3-pole: 250 V/16 A
Switching capacity AC 3 4-pole: 400 V/16 A
Switching capacity AC 3 5-pole: 500 V/16 A
Perm. ambient temperature: -20 °C to +40 °C (catalogue version)
Special versions permit deviating temperatures.
Protection category acc. to IEC/EN 60529
Code Zone 1 with closed and secured hinged cover as well IP 66 (catalogue version)*
as combinations properly plugged together
Supply terminal Cross section Stripped wire length
Flange socket GHG 511 2 x 1.5 - 4.0 mm2 10 mm
Test torques:
Terminals 2.5 Nm
2 pol. + PE 3 pol. + PE 3 pôl. + N + PE Weight: (catalogue version)
Flange socket 3-pole GHG 511 83 approx. 0.38 kg
Flange socket 4-pole GHG 511 84 approx. 0.53 kg
Flange socket 5-pole GHG 511 85 approx. 0.58 kg
Auxiliary contact, rated voltage: 250 VAC
Auxiliary contact, rated current: AC / 5 A DC / 0.03 A

Dimensions in mm 1.29 Flange socket 32 A

X = fixing dimensions
EC type examination certificate: PTB 99 ATEX 1042 U
Marking acc. to 2014/34/EU and standard
Flange socket EN 60079-0 D II 2 G Ex de II C
3-pol./ + PE D II 2 D Ex tD A21 IP 66 T 80 °C
IECEx type examination certificate: IECEx BKI 04.0006
Category of application:
IEC 60079-0 Ex de II C
Ex tD A21 IP 66 T 80 °C
Rated voltage:
GHG 512 - up to 690 V, 50/60 Hz
(Special voltages and various contact-marking are possible on request)
Rated curret: max. 32A
Back-up fuse:
without thermal protection 35 A
Flange socket with thermal protection 50 A gG
4-pol./ + PE Switching capacity AC 3 5-pole: 690 V/32 A
Perm. ambient temperature: -20 °C to +40 °C (catalogue version)
Special versions permit deviating temperatures.
Protection category acc. to EN/IEC 60529
with closed and secured hinged cover as well IP 66 (catalogue version)*
as combinations properly plugged together
Supply terminal Cross section Stripped wire length
Flange socket GHG 512 2 x 4.0 - 10.0 mm2 12 mm
Test torques:
Terminals 2.5 Nm
Code Zone 1 Weight: (catalogue version)
Flange socket 4-pole GHG 512 84 approx. 1.00 kg
Flange socket 5-pole GHG 512 85 approx. 1.05kg
3 pol. + PE Auxiliary contact, rated voltage: 250 VAC
Auxiliary contact, rated current: AC / 5 A DC / 0.03 A

3 pôl. + N + PE

44
 Explosion-protected distributions GHG 619 GB

Code GHG 511 and GHG 512

GHG 511, 2-pol.+PE

110-130V 110-130V

GHG 511 / GHG 512, 4-pole 50/60Hz

220-250V 380-415V 500V 500V

blue red black black

GHG 511 / GHG 512, 5-pole 50/60Hz

220-250V 380-415V 500V 500V

blue red black black

Contact arrangement Flange socket, GHG 511 and GHG 512/

only GHG 511

without aux. contact with aux. contact

45
 Explosion-protected distributions GHG 619 GB

2 Safety instructions 3 Conformity with standards

Target group: The apparatus are conform to the standards
For skilled electricians and suitable specified in the EC-Declaration of conformity,
qualified, instructed personnel in enclosed separately.
accordance with national legislation,
including the relevant standards and, where References to standards and directives in these
applicable, in acc. with IEC/EN 60079-14 on operating instructions always relate to the latest
electrical apparatus for explosive atmospheres. version. Other additions (e.g. details relating to
the year) shall be observed.
The distributions GHG 619 are not suitable for
Zone 0 and Zone 20 hazardous areas.

The temperature class and explosion group 4 Field of application

marked on the distributions shall be observed. The distributions are suitable for use in
hazardous areas in Zones 1, 2 and Zones 21
The requirements of the IEC/EN 60079-31 and 22 in acc. with IEC/EN 60079-10-1 and
regarding excessive dust deposits and IEC/EN 60079-10-2.
temperature to be considered from the user.
The materials used for the enclosures, including
The permissible ambient temperature, the the exterior metal parts, are high quality
terminal cross section and the self-heating materials that ensure an appropriate corrosion
of the apparatus, that is mainly caused by protection and resistance to chemical
the power dissipation are to be observed to substances according to the requirements for
ensure that the temperature class stated on use in a ”normal industrial atmosphere”:
the type label of the apparatus is main-
tained. (Test criterion for the self-heating is – impact-resistant polyamide
an overload of 10%). – polyester reinforced with glass fibre
– stainless steel AISI 316 L.
The user shall ensure that the overall current – sheet steel painted or
of the bus-bar system does not exceed 180 A. with plastic powder coating

The apparatus shall be used for the In case of use in an extremely aggressive
intended purpose and shall be in a perfect atmosphere, please refer to manufacturer.
and clean state.

Prior to being put into operation, the

distributions shall be checked in accordance
with the instructions given in section 6.

Before opening the enclosures, it is

necessary to ensure that the distributions
are isolated from the voltage supply or take
the appropriate protective measures.

The minimum terminal cross sections of the

flameproof components shall be observed
during connection in acc. with
IEC/EN 60204-1.

When using a bus-bar system, it is neces-

sary to ensure that the surge short-circuit
current of the mains supply does not exceed
the value IS = 47kA.

The minimum degree of protection IP 54 is no

longer guaranteed when the MCB is open.

The flap shall be closed again immediately

after actuating the components, whereby
the red lock position indicator shall be fully
visible under the window.

The interlocking switch of the socket is

mechanically secured and cannot be
connected without plug.

The sockets may only be used with the

associated COOPER CROUSE-HINDS plugs
in undamaged condition.

The national safety rules and regulations for

the prevention of accidents, as well as the
safety instructions included in these
operating instructions, that, like this text,
are set in italics, shall be observed.

46
 Explosion-protected distributions GHG 619 GB

When required, the Ex 28 and Ex 29 control The apparatus connected to the plug shall
Fig. 4
switches are provided with a locking facility that be suitable for the applied mains voltage.
1 also allows them to be locked with a padlock.
In order to switch on the socket, the plug is
Details of the electric contacts are given on the inserted, pushed fully home and then turned
base of the component. through approx. 45° to the right. Thereby the
plug is locked in the socket.
The version with gold-tipped contacts is marked
2 with a ”G” or with colour (see Technical Data, For switching off and pulling the plug, proceed
for max. current load). in inverse Order.
To ensure reliable isolation, the normally closed
contacts are designed as forced break contacts After a short in the circuit, the functioning of
Fig. 5
(optional Ex 28/Ex 29 with forced make the plug and socket system and of the plugs
Stainless steel contacts). has to be checked.
enclosure
Wall fixing Where required, the bases are fitted with 0.6 W
lugs
resistors, fine-wire fuses and diodes (max. pow-
er dissipation 1 W). 6 Installation
Screw M6 x 16
Spring washer The measuring instruments AM 72 and AM 45 The relevant national regulations(e.g. Betr.Si.V,
are used for the local indication of electrical the equipment safety law for Germany), the
Fig. 6 Mounting of fixing lugs values. (See Technical Data, for the type of generally recognized rules of engineering and
movement, accuracy and connections). the IEC/EN 60079-14 apply for the installation
and operation.
With measuring instruments for c.t. connection
n/1A (fig. 4, item 2), the interchangeable scales
6.1 Mounting
(fig. 4, page 28) can be exchanged via a flap on
right underneath the upper part of the measuring instrument. The distribution enclosures can be mounted
without opening the cover.
5 Application / Properties Observe the rated diversity factors accordance
to IEC/EN 60439 4.7 when equip the When the boxes are mounted directly onto the
The distributions are used for safeguarding, distributions. wall, they shall rest evenly only on the fastening
controlling, switching and distributing electric points provided for this purpose, and they shall
power, e.g. main, lighting, heating, control and Information on the safe use of third-party be fixed in such a way that they cannot twist or
intrinsically safe circuits, etc. (see Technical products, unless non specified in these turn.
Data for temperature classes, explosion groups, operating instructions, have to be requested
permissible ambient temperatures). from the respective manufacturer of the The screw used shall match the fixing hole (see
equipment. dimension drawings) and must not damage the
For controlling electric machines and installa- opening (e.g. use of a washer).
tions in potentially explosive atmospheres, the The data according to sections 3 and 4 shall
enclosures can be fitted with control and be taken into account during use. Distributions in the sizes 1 + 2 shall be fixed
indicating components that have been certified with a minimum of two diagonally opposed
for this purpose within the scope of the Applications other than those described are screws.
approvals. not permissible without a written declaration
of consent from the manufacturer. Distributions in the sizes 3 + 4 shall be fixed
Specially marked control unit components can with a minimum of 4 screws.
be operated in ”intrinsically safe circuits”. During operation the instructions stated in
The mounting of wall fixing lugs on stainless
section 7 of the operating instructions shall
The electric limiting values applicable to steel distribution boxes is shown on Figs. 5 + 6.
be observed. These operating instructions
”intrinsic safety” shall be observed. The fixing lugs are not be loaded with more
also apply as instructions for the replacement
than 50 kg.
or addition to individual flameproof compo-
The function of circuit breakers and ELCBs
nents. Excessive tightening can result in damage to
(RCDs) with circuit breakers shall be checked
after several short circuits. the flameproof enclosure or the terminal or
The sole responsibility with respect to the bus bar box.
An ELCB (RCD) does not prevent the sensation suitability and proper use of these boxes lies
caused by an electric shock, but it limits the with the operator. See the drawings and Figs. 1 - 3 for the
duration of the current flow through the human mounting of the bus bar connections.
body to such a short time that the probability of 5.1 Application / Properties The individual parts are enclosed loose in a bag.
a fatal effect is reduced to a negligible amount. Flange sockets
The MCB flap Size 2 is mounted with six
Once the cause for the tripping of the ELCB The flange sockets are used for the power screws. The clickframe is catched in the holders
(RCD) has been eliminated, it is reset by supply of local controls with varying locations, of the flap. Only with the clickframe the degree
switching the toggle to the ”ON” position. as well as of electrical installations, mobile of protection is IP66.
machinery and driving gear in hazardous areas.
By cutting out the switch collar in the respec- Warning: The connections for the incoming
tive locking position, the small control switches The low-voltage plugs and sockets are fitted and outgoing leads of the bus bar systems
can be locked with a padlocking facility. (Ø lock with a load switch and can be used up to max. shall be fitted in such a way that the current
shackle 5mm). 16 A / 32 A (see technical data). The plugs and load of the copper rails is distributed evenly.
The front actuators of the Ex 23 control sockets can generally be used for the voltage
switches feature a drilled hole, Ø 5.5mm, in the range laid down in IEC/EN 60309 (e.g. UN 400V All minimum clearances of the bus bar
respective locking position on the switch collar that corresponds to the voltage range 380-415V). systems to the enclosure wall and between
and can, therefore, be locked with a padlocking the connections shall be maintained in
facility of the type mentioned above. accordance with figs. 2-3.

47
 Explosion-protected distributions GHG 619 GB

Individual moulded plastic distribution boxes are The built-in standard terminal is designed for
Fig. 7
suited for mounting on Size 3 apparatus holders the direct connection of conductors with copper
using self-tapping screws (see figs. 7 and 7a). wires.
Apparatus holder for pipe mounting, size 3
The mounting instructions for the apparatus DIN cable lugs shall be used to connect the
holder shall be observed. built-in bus bars and bolt terminals.

Warning: The cable lugs shall be crimped

6.2 Opening apparatus/Electrical connection
onto the cable in a workmanlike manner. It is
Before opening the distribution enclosure, it is necessary to ensure that the minimum
necessary to ensure that the distributions are required clearances are maintained
isolated from the voltage supply or to take (<12 mm for 690 V).
suitable protective measures.
Observe the datas and notes regarding the bus
The electrical connection of the apparatus bar system GHG758 in the operating instruction
must be carried out by electrical suitably GHG 750 7002 P0001, enclosed separately.
trained in hazardous area with knowledge of If connection terminals up to 240 mm² (bolt
increased safety explosion protection and terminals) are built into the terminal boxes,
IEC/EN 60079-14. these terminals shall be wired as shown in
Fig. 10, (max. 2x 240 mm²).
The properly bared conductors of cables shall be
connected with due regard to the respective In the case of mixed Ex-e / Ex-i installations, the
regulations. To maintain the explosion protection, required minimum clearances shall be
conductors shall be connected with special care. maintained (see, for example, IEC/EN 60079-11).

The insulation shall reach up to the terminal. The instructions for the installation of
The conductor itself must not be damaged. intrinsically safe electrical apparatus shall be
observed.
The minimum and maximum connectable
conductor cross sections are to be observed. It is necessary to ensure that the permissible
external capacitance and inductance for the
The test torques are specified by the manufac-
specific intrinsically safe circuit are not
turer in cap. 10 have to be observed.
exceeded.
A= F
 ixing holes for size 1 All screws and/or nuts of the connection
When the apparatus is open, it is necessary
distribution enclosures terminals, including those not in use, shall be
to ensure (isolate voltage) that there is no
tightened down securely.
voltage transmission to the connected
Apparatus holder for wall and trellis mounting, intrinsically safe circuits.
size 3
Fig. 7a 2 x apparatus holders, size 3, for pipe mounting, horizontal

A
X

A= Fixing holes for:

size 2 distribution enclosures (Dimension X = 0 mm)
A= F
 ixing holes for size 1 size 3 distribution enclosures (Dimension X = 267 mm))
distribution enclosures size 4 distribution enclosures (Dimension X = 540 mm)

48
 Explosion-protected distributions GHG 619 GB

The circuit diagram for the built-in components The relevant mounting directives for the
Fig. 8
is either shown on the components, enclosed built-in cables entries shall be observed.
Assembly pieces of the with the switch unit, or shown in the operating
double cable end box instructions. In the case of wired control units, See figs. 8 and 9 for how to assemble
1 the connection diagram included with the double cable end boxes:
apparatus is to be observed.
Undo the 2 fixing screws, Item 4, and the 3
When using multi- or fine-wire connection fixing screws, Item 12, of the top, Item 10, and
2 5 remove the top.
cables, the wire ends shall be treated in
accordance with the valid national and
Loosen the semicircular clamping pieces, Item
international regulations (e.g. use of cable end
3 14, of the strain relief. Adapt the cable sleeves,
sleeves).
Item 13, to suit the cable diameter and pull over

4
! In the case of building up the electrical the connection cable.
equipment in the "protective insulation" version,
Then screw the semicircular clamping pieces,
appropriate sticker
Item 14, of the strain relief securely onto the
( ) GHG 905 1002 P0005 can be requested
strain relief clamp again.
by the manufacturer.

! If the inserted terminal rail is not equipped Once the cable has been fitted, secure the
cable sleeve with the respective cable clamp,
completely with line-up terminals, the terminal
Item 8.
rail must be included in the equipotential earth
6 7 connection also. Finally, replace the top, Item 10, and fix
securely in position with the fixing screws,
To ensure that the distribution enclosure closes
Items 4 and 12, and refit the strain relief, Item 14.
properly and to avoid damage, switching at the
switch shafts of the switch inserts is prohibited Seal the unused entry opening of the double
8
when the apparatus is open or the cover is only ­cable end box with a blanking plug, Item 5,
1 Fixing lug replaced loosely. (Order No. GHG 740 1993 R0003).
2 Self-cutting screws
3 M5 fixing set If a flameproof component is disassembled, Warning: To guarantee the IP degree of
4 Fixing screws before it is connected to the electric power protection, it is necessary to ensure that the
5 Sealing plug supply, it is necessary to ensure that the seal, Item 6, is fitted correctly.
6 Seal components are put back into the distribution
7 Punched metal piece enclosure correctly. When using cable entries with a degree of
8 Cable clamps protection that is lower than the IP protection of
9 Enclosure base For actuating the flameproof protective
the apparatus (see Technical Data, pages 26),
10 Double cable end box – top components (circuit breakers / ELCBs RCDs),
the degree of IP protection for the complete
11 Double cable end box, bottom the actuating flap may also be opened while the
unit is reduced.
12 Fixing screws for top circuit is live.
13 Cable entry sleeve The colour-coded (light blue) cable entries shall
14 Cable clamp for strain relief Overtightening can damage the enclosure or
be used for leading-in the intrinsically safe
impair the sealing effect.
circuits.

Fig. 9 6.3 Cable entries (KLE); In order to ensure the minimum degree of
blanking plugs protection, any unused entry holes shall be
Assembly of double cable end box
sealed with certified blanking plugs.
Generally only certified cable entries and
9 14 blanking plugs may be used. When fitting cable entries, it is necessary to
ensure that the sealing inserts used are suitable
Trumpet-shaped cable glands or other for the cable diameter.
1/2 suitable entries with additional pull relief shall
be used for flexible cables . ! When using apparatus or cable entries for
the connection to or into the apparatus, when
6 applicable, the relevant special conditions for
safe use given in the individual certificates shall
be considered.
11
In the case of sealing inserts that are cut to
4 8 size, it is necessary to ensure that the insert is
properly adapted to the cable diameter.

In order to ensure the required minimum

degree of protection, the cable entries shall be
tightened down securely.
10
Overtightening can impair the degree of
13 protection.
12
Metal cable glands have to screw in with the
relevant test torque in cap 11.

Warning: When tightening the cap nut of the

metal cable entry (e.g. type ADE/e),
a suitable tool shall be used to stop the gland
from twisting.

49
 Explosion-protected distributions GHG 619 GB

Overtightening can impair the degree of The ELCB (RCD) shall release when the test
Fig. 10
protection. button is actuated. If this is not the case, the
Connection of bolt terminals up to 240 mm² protective function is no longer guaranteed
Warning: and the ELCB (RCD) shall be replaced.
To ensure the minimum protection category,
the MCB flap shall be closed with a suitable During servicing, above all the correct working
socket-head spanner (M8). (Marking of lock order of parts on which the explosion protection
position indicator shall be set to Zu/Closed) depends, (e.g. intactness and efficiency of the
flameproof components, the enclosure, the
6.6 Putting into operation seals and cable entries), and the switch
mechanism function of the control switches
Before putting the apparatus into operation, shall be checked.
the tests specified in the individual national
regulations shall be performed. If, in the course of servicing, it is ascertained,
that repairs are necessary, section 8 of these
In addition to this, before being put into operating instructions shall be observed.
operation, the correct functioning of the
apparatus and of the built-in components
(measuring instruments, signal lamps,
pushbuttons, etc.) shall be checked in
8 Repairs / Modifications
accordance with these operating instructions
and other applicable regulations. Only original Cooper Crouse-Hinds / CEAG
Any unused metric Cooper Crouse-Hinds / parts shall be used for carrying out repairs.
At temperatures below -20° C it is important
CEAG cable entries shall be sealed with the
to make sure that their is no explosive In the event of damage to the flameproof
certified blanking plug for metric cable entries.
atmosphere in the surrounding of the encapsulation, replacement of the respective
distri­butions. Observe relevant labels on the components is mandatory. In case of doubt,
6.4 Flanges and metal plates distributions. For distributions with internal the respective apparatus shall be sent back
If flange plates of moulded plastic enclosures heating, the switch on standby is signaled by to the manufacturer for repair.
are to be mounted (e.g. after drilling entry the thermostat.
holes), to maintain the minimum protection Repairs that affect the explosion protection
category it is necessary to ensure that the The zero setting of the measuring instrument may only be carried out by Cooper Crouse-
flange plate and the fixing clamp are fixed needle shall be checked before putting it into Hinds / CEAG or by a qualified electrician in
correctly. operation. If necessary, the measuring compliance with the respective national
instrument needle shall be set to zero using the regulations (EN/IEC 60079-19).
The flange plates of stainless enclosures shall adjustment screw.
be mounted in such a way that the IP degree of Ex-d components in Ex-e distribution boxes may
protection is maintained. Here it is necessary to The incorrect installation and operation only be replaced by components of the same
pay attention to the exact fit of the sealing of distributions can result in the invalidation type (electrical ratings and mechanical size).
element. of the guarantee.
When replacing these individual built-in
PE conductors fed from outside are to be components (flameproof circuit breakers,
connected to the PE terminal provided on the contactors, measuring instruments, pushbut-
flange. The maximum terminal cross section tons, etc.), section 6.2 ”Opening apparatus /
7 Maintenance / Servicing
is 50 mm². Electrical connection” shall be observed.
The valid regulations EN/IEC 60079-17 for the
Warning: Metal enclosures, metal flanges, servicing / maintenance of electrical Apparatus modifications or design changes are
metal plates and metal glands shall be apparatus for use in potentially explosive not permitted; excepted from this are the fitting
incorporated in the potential equalization. atmospheres shall be observed. of additional cable entries and the installation of
connection terminals within the scope of the
Prior to opening the enclosure, it is necessary approvals for the respective apparatus or
6.5 Closing apparatus
to ensure that the voltage supply has been according to details laid down by the manu­
Any foreign matter shall be removed from isolated or to take suitable protective facturer.
the apparatus. measures.

When replacing the enclosure cover, it is In the case of intrinsically safe circuits, it is
necessary to ensure that the switch shafts of permissible to carry out work while the circuit is 9 Disposal / Recycling
the switch inserts are fitted correctly into the live.
carrier openings of the switch handles. In The respective valid national regulations for
addition to this, it is also necessary to ensure The user is responsible for stipulating the waste disposal shall be observed when
that the front actuator elements match the necessary maintenance intervals specific to disposing of apparatus.
built-in components. the application depending on the conditions
of use, national directives and standards. To facilitate recycling of individual parts, parts
To ensure the minimum protection category, Should the maintenance interval for the made of moulded plastic shall bear the marking
the cover screws shall be tightened down function test of an RCB (ELCB) not be for the type of plastic used.
securely. defined, the manufacturer of the ECD (ELCB)
The product range is subject to changes and
recommends to test the function by the test
additions.
button twice yearly.

50
12 Dimensional drawings

Dimension drawings for moulded plastic Dimension drawings for stainless steel
enclosures enclosures

Size

Size 2

Size 3 Taille 3

Size 4
Dimensions in mm
X = Fixing dimensions

78
13 Dimensional drawings GHG 61

X = Fixing dimensions

Module size 0 Module size 1 Module size 2

Dimensional drawings GHG

132
114 132
x 25 114
102
x 43 102
Ø 5,5

Ø 5,5
x 166
177

x 166
177

36
54

132 132
114 114
x 61 102 x 97 102
Ø 5,5

Ø 5,5
x 166

x 166
177

177

72 108

79
 14 Tripping characteristic of
circuit breaker

B - Charakteristik C - Charakteristik K - Charakteristik

S200; S200 M; S200 P; S200; S200 M; S200 P; S200; S200 M; S200 P;
S260; S270; S280 S260; S270; S280 S270; S280

120 120 120

I1 I2 I1=1.13xIn I2=1.45xIn Jr=30°C I1 I2 I1=1.13xIn I2=1.45xIn Jr=30°C I1 I1=1.13xIn I2=1.45xIn Jr=30°C
60 60 I2
60
40 40 40
Grenzkennlinieaus

Min
Min

Grenzkennlinieaus
1 = Grenzkennlinie 1 = Grenzkennlinie 1 =Grenzkennlinie

Min
Grenzkennlinie aus
20 auskalten
dem dem Zustand 20 auskalten
dem dem Zustand 20 aus kalten
dem Zustand
Auslösezeit / Tripping time / Temps de déclenchement

dem

Auslösezeit / Tripping time / Temps de déclenchement

Auslösezeit / Tripping time / Temps de déclenchement

kalten Zustand kalten Zustand kalten Zustand
10 1 10 1 10 1
6 1
6 1
6 1
4 4 4
2 2 2
1 1 1
40 40 40
20 20 20

Sek
Sek

10 10 10

Sek
6 6 6
4 4 4
2 2 2
1 1 1
0.6 0.6 0.6
0.4 0.4 0.4
AC
0.2 AC 0.2 AC 0.2
0.1 DC 0.1 0.1 DC
DC
0.06 0.06 0.06
0.04 0.04 0.04
0.02 0.02 0.02
0.01 0.01 0.01
1 1.5 2 3 5 6 8 10 15 20 30 1 1.5 2 3 5 6 8 10 15 20 30 1 1.5 2 3 5 6 8 10 15 20 30
3 5 8 3 10 16 10 14 22.

Vielfaches des Bemessungsstromes / Vielfaches des Bemessungsstromes /

C K
Vielfaches des Bemessungsstromes /
B
Multiple of rated current /
Multiples du courant mesuré
Multiple of rated current /
Multiples du courant mesuré
Multiple of rated current /
Multiples du courant mesuré

Z - Charakteristik UC B - Charakteristik UC K - Charakteristik

S200 P; S280 S280 S280
120 120 120
I1 I2 I1=1.05xIn I2=1.2xIn Jr=30°C I1 I2 I1=1.13xIn I2=1.45xIn Jr=30°C I1 I1=1.13xIn I2=1.45xIn Jr=30°C
I2
60 60 60
40 Grenzkennlinie 40 Grenzkennlinie 40 Grenzkennlinie
1 =aus
Grenzkennlinie
dem aus 1 =aus dem
Grenzkennlinie aus 1 =aus dem
Grenzkennlinie aus
20 20 20
Auslösezeit / Tripping time / Temps de déclenchement

Auslösezeit / Tripping time / Temps de déclenchement

kalten Zustand
Auslösezeit / Tripping time / Temps de déclenchement

kalten
dem Zustand
kalten Zustand dem kalten Zustand kalten
dem Zustand
kalten Zustand

10 1 10 1 10 1
Min

6 6 6
Min
Min

1 1 1
4 4 4
2 2 2
1 1 1
40 40 40
20 20 20
10 10 10
Sek
Sek
Sek

6 6 6
4 4 4
2 2 2
1 1 1
0.6 0.6 0.6
0.4 0.4 0.4
AC
0.2 AC 0.2 AC 0.2
0.1 DC 0.1 DC 0.1 DC
0.06 0.06 0.06
0.04 0.04 0.04
0.02 0.02 0.02
0.01 0.01 0.01
1 1.5 2 3 5 6 8 10 15 20 30 1 1.5 2 3 5 6 8 10 15 20 30 1 1.5 2 3 5 6 8 10 15 20 30
2 3 4,5 3 5 7,5 10 14 21
Vielfaches des Bemessungsstromes / Vielfaches des Bemessungsstromes / Vielfaches des Bemessungsstromes /
Multiple of rated current / Multiple of rated current / Multiple of rated current /
Multiples du courant mesuré
Z
Multiples du courant mesuré
S 280 UC S 280 UC K
Multiples du courant mesuré

Limiting characteristic from cold state

1 =

80