BALING PRESS

K70 Automatic

BETRIEBSANLEITUNG
OPERATING INSTRUCTIONS
INSTRUCTIONS DE SERVICE

ERSATZTEILLISTE
LISTE DE PIECES DE RECHANGE
SPARE PARTS LIST

EDITION 02 / 2010

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 INTRODUCTION
BALING PRESS K70 Automatic

With your purchase of a baling press K65 and K70 Automatic you have acquired a
high quality waste disposal machine.

This operating manual contains the latest product information. It must be read and
observed by every person who uses, maintains, services or checks the baling press.

!Safety and warning comments are indicated separately. They must be taken into
account particularly before starting the machine, and during operation!

Keep the operating manual in in easily obtainable place that is known to the
operating, maintenance and cleaning personnel.

Consequences arising from the regulations and instructions appearing in this

operating manual being disregarded releases the manufacturer from any liability.
Subject to technical changes without notice. All data is without obligation.

2000 Edition
STORAGE/ AUSTROPRESSEN
TRANSPORT HINTS Ambient temperature, min. - 10 °C
max. +50 °C

VEHICLE
IDENTIFICATION
PLATE

ENTER MACHINE
NUMBER Please read the machine number. Enter it into the blank spaces provided on the
commissioning certificate and on the title page of the operating manual.
COMMISSIONING
CERTIFICATE The enclosed commissioning protocol (yellow form) must be completed, signed and
returned to the manufacturer. It forms the basis of a guarantee claim which is only
granted on return of the form.
WARRANTY AND
GUARANTEE Guarantee can only be ensured if the quoted points have been checked in
accordance with the obligations of product liability and if the commissioning
certificate has been filled in, signed and sent back to the manufacturer.

Guarantee claims and enquiries will not be processed without the machine number
being provided.

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 FOR YOUR SAFETY
BALING PRESS K70 Automatic
The K70 Automatic are constructed in accordance with accident prevention about
protection regulations, as well as the generally recognized rules concerning safety
regulations and industrial medicine.
applied standards: Appendix I of EC Machinery Directive 2006/42/EC in its current
version. And, therefore, Appendix I of the Machine Safety Regulation (MSV); BGBI II
2008-282 in its current version.
EN ISO 12100-1, EN ISO 20100-2, EN ISO 13850, EN 349, EN ISO 13857, EN ISO
13849-1, EN ISO 4413, EN 953, EN 1088, EN 60204-1/07 (5,6,7,10)
Strictly observe the following hints before starting:
The operating manual must be read and observed by all persons authorized to use,
maintain, service or check the machine so that danger can be averted.

It is forbidden that the machine be started by unauthorized persons, in particular

children.

The baling press is equipped with a safety two-handed operation. Be aware of

other persons

Provide good lighting and keep the working area in order as disorder gives rise to the
danger of accidents. Keep the baling press clean to ensure better and safer operation.

The baling press may only be connected to E-mains with a neutral conductor (TN) or
protective earth (TT)!

Power connection, electrical fitting and electrical maintenance should be carried out
only by appropriately trained specialists: check voltage!

The switch box must be locked during normal operation. Keep the switch box key in
a safe place.

Handle electric cable carefully. Protect it against heat, oil and sharp edges.

Lay the cable so that it cannot be tripped over.

Before changing the position, repairing and working on the machine which is not in
connection with the operation, switch the machine of and unplug.

Check the pressing chamber before starting!

Do not reach into the cylinder travel area.

Attach all removed safety devices properly before switching on.

Never carry out any adjustments, checks, repairs, maintenance and cleaning work
while the motor is switched on.

Check the baling press regularly for damages. Check that all moving parts are
functioning properly, if parts are broken, if all parts are fitted correctly and
perfectly, and all other operations which influence the baling press function are in
order.
Note: Only use AUSTROPRESSEN spare parts. The manufacturer accepts no
responsibility for damages caused through the use of non-genuine parts and
accessories.
The press must undergo an annual safety inspection in accordance with the Means Of
Work Regulation, AM-VO BGBl. II No. 164/2000 (UVV), which is to be carried out by

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 Austropressen or proficient personnel.
INSTALLATION
BALING PRESS K70 Automatic
PLACE OF INSTALLATION
BALING PRESS
K70 Automatic

Loading throat
without demontage Width mm 1000
Hight mm 2000

Space required Width mm 1000

Hight mm 2100

Ambient temperature °C - 10 to +50°C, protection against atmospheric influence

Power connection
Voltage V 400 3x220 240
Frequency Hz 50/60 50/60 50/60
Fuse protection, max . A 4 6 13
socket connecting pole piece 5 4 3

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Composition of ground Flat, level industrial ground.

Load per surface unit Weight of machine and material.

INSTALLATION * suitable industrial clothing work overalls, work gloves and nonslip shoes
TRANSPORT/PLACEMENT Transport with lifting truck or appropriate lifting device.

ATTENTION: Machine top heavy

Store lifting devices appropriately!

Have them regularly tested by TÜV
(Technical Inspection Association)!
Operation only by specially trained personnel!
Prepare unloading area before lifting!
Secure load in accordance with regulations!
Guarantee a free path of travel before lifting!
Choose a free path of travel !
Do not displace loads above persons!
Do not walk under suspended loads!

Remove packaging * Remove and carry out disposal of packaging material.

!Lay the cable in such a way that nobody trips over it!

* Plug the connectors 400V

Connection 400V with neutral conductor - engine rotates clockwise, if not
change rotating field.

* Attention: Changes must only be carried out by an electrician!

Machine face and back

WORKING PLACE

TECHNICAL DATA
BALING PRESS K70 Automatic

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TECHNICAL DATA

TYPE Baling press

K70

External A mm 950
measurements B mm 1200
C mm 1950
Loading height mm 1070
Cylinder stroke mm 650
Machine weight mm 430
Motor Power kW 1,5

Motor Voltage V 400 3 x 220 240

Frequenzy Hz 50/60 50/60 50/60
Connecting poles A 4 6 13
Fuse protection,max. Stk. 5 4 3

Continuous noise emmission < 75

Compression pressure 60
Compression time 22
Return stroke 11
Output per hour 3-6
Bales Length 700
Width 500
Hight 550

Compressible material Paper, cardboard, fruit, baskets, tins, foils, etc...

ATTENTION Do not compress potentially explosive waste.

Comply with Hazardous Waste Law and Waste Disposal Law!

Open sheet metal cases, dispose content as agreed!

FUNCTIONS
BALING PRESS K70 Automatic

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Operating elements: Automatic

(3) = switch box

(4) = „ON“ S1 button
(5) = „STOP“ S5 button
(6) = HS / Main switch
„Emergency stop“
(8) = „OPEN“ S3 button

„Emergency stop“ !Before starting ! Test the emergency stop function

* Switch on the machine, turn key 6 to the right
* press button knob „ON“ (4) pressplate goes down
* turn button „Emergency stop“ (6) to the left - Machine stop

* turn key (6) to the right - machine is ready for operation.

PRESS-SLIDE
BACKWARDS Push press slide back (filling position):

* Lift closing lever (1) until limit stop.

* Move press slide (2) back until limit stop.

FUNCTIONS
BALING PRESS K70 Automatic

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PRESS SLIDE
FORWARDS Move press slide forwards (compressing position):

* Lift closing lever (1) until limit stop.

* Move press slide (2) forward until limit stop.
* Latch closing lever (1).

AUTOMATIC
PRESS-CYCLE * Press key S1 „ON“ (4) automatic press cycle.

* Press-ram (9) moves down and returns automatically to initial position after
press cycle.

PRESS CYCLE -
LIFT MANUELLY * Press key S1 „ON“ (4) and press key S3 „UP“ (8) at the same time
(hold). Press-ram moves up.

* Open door, in order to remove bales

press key S1 „ON“ (4) (hold) and press key S3 (8) at the same time (hold) until
press-ram has reached upper final position

TAPES

BALING PRESS K70 Automatic

INSERTING ROLLS binding tape 9 mm

* Place two rolls of polyester tape (10) in the unwinding device (11).

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INSERTING TAPES * open press door (17).

* Thread the tape ends through the guide holes (12).

* Pass polyester tapes forward and tie small loops at the ends.

* Lay polyester tapes into the recesses in the rear wall (13) and along the press
floor.

* Secure loops to the hooks (15).

* Lay a bigger cardboard (14) on the bottom to obtain well bound bales.

* Close press door (17) and look door lock (16).

The baling press is now ready for operation.

FILLING + COMPRESSING
BALING PRESS K70 Automatic

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FILLING * press-slide (2) backwards
* fill press box (18)
* press-ram (2) forwards

COMPRESSING * begin press cycle: press key (4) „ON“ automatic press cycle
* material is compressed
.

* Repeat filling + compressing until the required bale size is reached.

TYING

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 BALING PRESS K70 Automatic
Pass tape * press slide (2) backwards
* pass polyester tape (19) in loops
to the front through the slots of the
press door (17) outwards.

Tying Press slide forwards:

* begin press cycle (key 1)

* align tapes carefully
* after reaching the compression force (press-ram stops - noise),
* press stop key S5
* open door (17)
* cut polyester tape (19)
* tie polyester tape end well with prepared loop (15)
* press key S1 „ON“ and key-operated switch S3 “UP“ at the same time.
Press-ram moves up.
* remove bale
* continue inserting tapes
* close door

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 MAINTENANCE
BALING PRESS K70 Automatic

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GENERAL !Attention! Danger to life!
Always switch off the main switch and protect it by means of a padlock during any
maintenance and repair work.

All removed safety devices must be attached immediately after carrying out these works.

It is forbidden to operate the machine with removed safety devices.

It is strictly forbidden to walk on the conveyor and the pressing installation when the
main switch or the control unit are not switched off.

After 10 hours of operation Remove cover plates and check if all hydraulic screw fittings are tight
In case of leakage tighten the screw fitting.

Weekly maintenance 1. Check oil level at oil tank when the press-ram is in final position at the back, refill
oil and remove leakage if necessary.
2.Visual control of hydraulic control elements and cylinders. In case of leaks, pack
appropriately by tightening of screws (only use O-rings with a hardness of 90 shore).
!Attention: Do not misadjust valves and control devices!
3. Cleaning and visual control of the machine. Especially check and clean the running
zone
of the sliding rails of the press-ram.

Monthly maintenance 1. Remove metal plates from the pressing station and clean inside.
2. Clean air admission openings of the electric motors.
3. Check all tube carriers and tighten loose screws.
4. Check if cylinder cover and flange screws fit well and retighten them if necessary.
5. Grease or lubrify pins and links of the coupling hooks, keep pins and links clean
(in maintenance schedule marked with an S)
6. Check fixation of the piston rod with the pressure plate.
7. Check and correct limit stop switch fixations and limit stop switch points.

Annual maintenance 1. Check the oil condition and, if necessary, replace the oil and dispose in accordance
with country-specific regulations. The oil filter must also be replaced during this
operation.

permanent use: all 2000 working hours: clean or change filters, and
all 5000 working hours: change oil + filters!

Attention: If the filter contains impurities and excessive dirt, immediately inform
the manufacturer of the press.

2. Check and tighten screws in general.

3. Check, clean and re-grease guide plates and wearing bars.
4. Check if electric supplies and cables fit well and tighten them if necessary.

MAINTENANCE

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BALING PRESS K70 Automatic

Equivalent hydraulic oils: CASTROL AWS 32

BP ENERGOL SHF 32
SHELL TELLUS T 32

We would be very pleased to service and maintain your machine in order to

guarantee a long life of your baling press.

HYDRAULIC SCHEME
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BALING PRESS K70 Automatic

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HYDRAULIC SCHEME

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 CYLINDER
BALING PRESS K70 Automatic

Cylinder K70A
Ø80/60x658
22-10-6-0003i

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 ELECTRIC WIRING DIAGRAM
BALING PRESS K70 Automatic

SPS
K70A
415V-230+N
90-10-6-0004

S1 = „ON“
S3 = „OPEN“
S5 = „STOP“
E1 = Press up
E2 = Closing lever at
press-slide
E3 = door

SPS
K70A
3x220V
90-10-6-0004

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 ELECTRIC WIRING DIAGRAM
BALING PRESS K70 Automatic

SPS
K70A
230V
90-10-6-0012

S1 = „ON“
S3 = „OPEN“
S5 = „STOP“
E1 = Press up
E2 = Closing lever at
press-slide
E3 = door

SPS
K70A 415 V
60 Hz
with insulating
transformer
90-10-6-0008

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PLEASE CONSIDER * Only use original AUSTROPRESSEN spare parts.

* Quote your exact address, and zip code and railroad station.
Please write legibly!

* Quote type, year of construction and machine number.

The machine number is located on the identification plate.

* Quote denomination and required number of parts.

* The client is responsible for any wrong deliveries due to incomplete details.
Please prepare your order carefully.

Our address:

Postal adress Roither Maschinenbau GesmbH

AUSTROPRESSEN Entsorgungstechnik
Industriegebiet 11
A-4863 Seewalchen

Telefon (+43)7662/8218
Telefax (+43)7662/8218-21

E-Mail [email protected]
[email protected]

Homepage www.austropressen.com

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