LAF 1000/ 1000M

DC

101103105107109111102021110025108024042106023061104022041100020040060001

Bruksanvisning Manuel d’instructions

Brugsanvisning Gebruiksaanwijzing
Bruksanvisning Instrucciones de uso
Käyttöohjeet Istruzioni per l’uso
Instruction manual Manual de instruções
Betriebsanweisung Ïäçãßåò ÷ñÞóåùò

0456 512 001 02--04--15 LAF 1000 valid for Serial NO 615 XXX--XXXX
LAF 1000M valid for Serial NO 845 XXX--XXX and for Serial NO 902 XXX--XXXX
SVENSKA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

DANSK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

NORSK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

SUOMI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

ENGLISH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

DEUTSCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

FRANÇAIS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

NEDERLANDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

ESPAÑOL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

ITALIANO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

PORTUGUÊS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84

ÅËËÇÍÉÊÁ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92

Rätt till ändring av specifikationer utan avisering förbehålles.

Ret til ændring af specifikationer uden varsel forbeholdes.
Rett til å endre spesifikasjoner uten varsel forbeholdes.
Oikeudet muutoksiin pidätetään.
Rights reserved to alter specifications without notice.
Änderungen vorbehalten.
Sous réserve de modifications sans avis préalable.
Recht op wijzigingen zonder voorafgaande mededeling voorbehouden.
Reservado el derecho de cambiar las especificaciones sin previo aviso.
Ci riserviamo il diritto di variare le specifiche senza preavviso.
Reservamo--nos o direito de alterar as especificações sem aviso prévio.
Äéáôçñåßôáé ôï äéêáßùìá ôñïðïðïßçóçò ðñïäéáãñáöþí ×ùñßò ðñïåéäïðïßçóç.

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 ENGLISH

1 DIRECTIVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
2 SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
3 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
3.1 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
4 INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
4.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
4.2 Unpacking and erection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
4.3 Mounting of the water protection cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
4.4 Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
4.5 PC board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
5 OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
5.1 Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
5.2 Start--up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
6 MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
6.1 Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
7 ORDERING OF SPARE PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
LIST OF COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
CONNECTION INSTRUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
SPARE PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105

TOCe -- 35 --
 GB

1 DIRECTIVE
DECLARATION OF CONFORMITY
Esab Welding Equipment AB, S--695 81 Laxå, Sweden, gives its unreserved guaran-
tee that welding power source LAF 1000/ 1000M from serial number 615 / 845(M)
complies with standard EN 60974--1, in accordance with the requirements of direc-
tive (73/23/EEC) and addendum (93/68/EEC) and with standard EN 50199 in ac-
cordance with the requirements of directive (89/336/EEC) and addendum
(93/68/EEC).
--------------------------------------------------------------------------------------------------------------------------------------
Laxå 1999--01--07

Anders Birgersson
Managing Director
Esab Welding Equipment AB
695 81 LAXÅ
SWEDEN Tel: + 46 584 81000 Fax: + 46 584 411924

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2 SAFETY

In any arc welding or gouging operation, it is the responsibility of the user to observe certain safety rules
to ensure his personal safety and to protect those working near him. Read all safety articles relevant to
arc welding published by the WMA. Pay particular attention to any CAUTION or WARNING Notes in-
cluded in this manual. CAUTION indicates possible equipment damage. WARNING indicates possible
hazard to life.
WARNING
The ON/OFF switch on this equipment does not isolate the unit from the mains electrical supply.
AC POWER IS PRESENT ON THE ON/OFF SWITCH TERMINALS.
The ON/OFF lamp is an indication that the supply is switched on and does not imply that the unit is isolated from the supply.
BEFORE REMOVING THE COVERS FOR MAINTENANCE, ISOLATE THE UNIT FROM THE MAINS ELECTRICAL
SUPPLY.

1. Electrical
S Treat electricity with respect. Even the open circuit voltage of this equipment can be dangerous. Adjust-
ments to the torch or replacement of torch parts should be undertaken with the mains supply isolated from
the unit.
If damaged torch cables or torch components are found, the unit must be disconnected from the mains and
defective parts must be replaced using only Murex spare parts.
S Do not work on live circuits or cables. Disconnect the main power supply before checking the machine or
performing any maintenance operation.
S Be sure the case of the welding machine is properly connected to a good electrical earth.
S Have the wiring for the welding machine installed by a qualified electrician. All connections must be made
according to specifications in force and to general safety standards.
S Do not stand in water or on damp floors while using an arc welder or cutter. Do not use in the rain.
S Do not operate with worn or poorly connected cables. Inspect all cables frequently for insulation failure,
exposed wires and loose connections.
S Do not overload cables or continue to operate with overheating cables. Cables which are too small for the
current carried will overheat, causing rapid deterioration of the insulation.
S Pay attention that live parts of the torch do not touch any metal which is connected to the earth cable. Fix
an insulated hook to hang the torch on when it is not in use.
2. Ventilation
S Do not weld or cut on containers which have held combustible or flammable materials, or materials which
give off flammable or toxic vapours when heated, without proper cleaning.
S Locate the welding/cutting operation far enough from any vapour--type degreaser using trichlorethylene or
other chlorinated hydrocarbons as solvents. The ultraviolet light from the arc can decompose these va-
pours into toxic gases at a considerable distance from the arc, even though the concentration of the gases
is low enough to be undetectable by smell.
S Be sure to provide adequate ventilation for removal and dilution of fume and gases. Fume exhaust facilities
near the arc, or a ventilated helmet should be used when cutting in confined spaces or on toxic material.
3. Glare
S Never look at the arc without wearing eye protection.
Always use the proper protective clothing, filter glasses, and gloves. Be careful to avoid exposed skin
areas. Do not use cracked or defective helmets or shields.
S Never strike an arc when there is someone near who is not protected from the strong light of the arc.
S Warn bystanders who are not aware of the dangers of ultraviolet light.
4. General
S Take care when lifting the unit.
S Ensure that cylinders are secured by chains.
S Locate the unit so that there is adequate air flow to the ventilation louvres.
S Always dress correctly to protect against glare, radiation and spatter.
5. Fire
S Ensure that the correct type of fire extinguisher is available in the welding area.
S Do not weld near flammable materials or liquids, in or near explosive atmospheres, or on pipes carrying
explosive gases.
6. Vehicle electrics
S When working on motor vehicles, remove the battery and any circuitry which may be damaged by the arc.
S Whilst welding be aware of the possibility of ’hidden wires’ behind panels or bulkheads.

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WARNING
ARC WELDING AND CUTTING CAN BE INJURIOUS TO YOURSELF AND OTHERS. TAKE PRECAU-
TIONS WHEN WELDING. ASK FOR YOUR EMPLOYER’S SAFETY PRACTICES WHICH SHOULD BE
BASED ON MANUFACTURERS’ HAZARD DATA.

ELECTRIC SHOCK -- Can kill

S Install and earth the welding unit in accordance with applicable standards.
S Do not touch live electrical parts or electrodes with bare skin, wet gloves or wet clothing.
S Insulate yourself from earth and the workpiece.
S Ensure your working stance is safe.
FUMES AND GASES -- Can be dangerous to health
S Keep your head out of the fumes.
S Use ventilation, extraction at the arc, or both, to keep fumes and gases from your breathing zone and
the general area.
ARC RAYS -- Can injure eyes and burn skin.
S Protect your eyes and body. Use the correct welding screen and filter lens and wear protective
clothing.
S Protect bystanders with suitable screens or curtains.
FIRE HAZARD
S Sparks (spatter) can cause fire. Make sure therefore that there are no inflammable materials nearby.
NOISE -- Excessive noise can damage hearing
S Protect your ears. Use ear defenders or other hearing protection.
S Warn bystanders of the risk.
MALFUNCTION -- Call for expert assistance in the event of malfunction.

READ AND UNDERSTAND THE INSTRUCTION MANUAL BEFORE INSTALLING OR OPERATING.

PROTECT YOURSELF AND OTHERS!

WARNING
This product is intended for industrial use. In a domestic environment this prod-
uct may cause radio interference. It is the users responsibility to take adequate
precautions.

WARNING
This welding equipment has been designed, manufactured and tested to the highest standards to ensure long
and trouble free life. However, regular maintenance is an essential part of keeping the machine operating in a
reliable and safe manner and your attention is drawn to any maintenance instructions that are contained in this
manual.
In general all welding equipment should be thoroughly inspected, tested and serviced at least annually. More
frequent checking will be required when the equipment is heavily used.
Wear and tear, particularly in electro--mechanical and moving components, are gradual processes. Caught in
time, repair costs are small and the benefits in performance reliability and safety are significant. Left alone they
can put the equipment, and you, at risk.
Have this equipment regularly inspected and maintained by an approved service centre.

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3 INTRODUCTION
LAF 1000/ 1000M are remote--controlled 3--phase welding power sources designed
for high--efficiency mechanical gas metal arc welding (MIG/MAG) or sub arc welding
(SAW). It is always to be used in combination with ESAB‘s control box
A2--A6 Process Controller (PEH).
LAF is fan--cooled and monitored by a thermal overload protection. When the protec-
tion enters into action a yellow indicating lamp on the front panel goes on and is
reset automatically as soon as the temperature has gone down to an acceptable
level.
The welding power sources and the control unit are linked together over a 2--wire
bus enabling precision control of the welding process.
All welding parameter settings for the power source can be made by the operator on
the front panel of the control unit. The operation of the power source is completely
controlled and monitored by this unit. Even the start and stop qualities can be set by
way of the control unit. The preset welding current parameters can also be moni-
tored in the course of welding.
For more detailed information regarding the settings and the working mode of the
welding power source, please refer to the A2--A6 Process Controller (PEH) instruc-
tion manual.
3.1 Technical data
LAF 1000 LAF 1000M
Voltage 400/415/500 V, 3µ50 Hz 230/400/415/500 V, 3µ50 Hz
400/440/550 V, 3µ60 Hz 230/400/440/550 V, 3µ60 Hz
Permissible load at:
100 % duty cycle 800 A/44 V 800 A/44 V
60 % duty cycle 1000 A/44 V 1000 A/44 V
Setting range
MIG/MAG 50 A/17 V -- 1000 A/45 V 50 A/17 V -- 1000 A/45 V
SAW 40 A/22 V -- 1000 A/45 V 40 A/22 V -- 1000 A/45 V
No--load voltage 52 V 52 V
No--load power 145 W 145 W
Effiency 0,84 0,84
Power factor 0,95 0,95
Weight 330 kg 330 kg
Dimensions L x W x H 646 x 552 x 1090 646 x 552 x 1090
Class of enclosure IP 23 IP 23
DP, (CSA) drip proof is valid with water
protection cover, No. 458 186--001
Class of application

Enclosure class
The IP code indicates the enclosure class, i. e. the degree of protection against penetration by solid
objects or water. Equipment marked IP 23 is designed for indoor and outdoor use.

Application class
The symbol indicates that the power source is designed for use in areas with increased
electrical hazard.

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4 INSTALLATION

4.1 General
The installation shall be executed by a professional.

4.2 Unpacking and erection

WARNING - TIPPING RISK!

Fasten the equipment -- particularly if the ground is uneven or slanting.

S Place the welding power source on a level foundation.

S Make sure there is nothing to prevent the cooling.

Lifting instructions

4.3 Mounting of the water protection cover

To obtain the stated protection against water, Drip Proof, the water protection cover
shall be mounted.

Mount the water protection cover before use.

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4.4 Connections
S On delivery the welding power source is con-
nected for 400 V. For other supply voltage, switch
over to the desired voltage on the main trans-
former and the control transformer according to
the connection instructions on page 102.
S Make sure the mains cable has the right sectional
area and fuse it with an adequate fuse according
to applicable local directions (see table on page
41).

S Connect the earth cable to the screw marked .

S Tighten the cable support (1).
S Connect the mains cable to the main terminal 2
blocks L1, L2 and L3. 4
S Connect the control cable between the LAF 1
welding power source and the control unit to 3
the 12--pole contact (2) inside the welding
power source.
S Connect 1 pin socket measure cable (4).
S Connect a suitable welding and return cable to the contacts (3) marked + and --
on the front of the power source.
Mains connection
LAF 1000 50 Hz 60 Hz
Voltage V 400 415 500 400 440 550
Current A
100% 64 64 52 64 64 52
60% 80 80 65 80 80 65
Cable area mm2 4 x 16 4 x 16 4 x 16 4 x 16 4 x 16 4 x 16
Fuse, slow A 63 63 63 63 63 63

LAF 1000M 50 Hz 60 Hz
Voltage V 230 400 415 500 230 400 440 550
Current A
100% 111 64 64 52 111 64 64 52
60% 138 80 80 65 138 80 80 65
Cable area mm2 4x50 4 x 16 4 x 16 4 x 16 4x50 4 x 16 4 x 16 4 x 16
Fuse, slow A 125 63 63 63 125 63 63 63

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4.5 PC board
DIP switches
The PC board (AP1) has two DIP switches (SW1 and SW2) which are preset on de-
livery. The settings are not to be changed.
When spare parts are supplied the settings of the DIP switches must be checked
(and set, if necessary) before fitting the PC board into the welding power source.

S DIP switch SW1

To make the communication with the
A2--A6 Process Controller (PEH) work
DIP switch 1 (SW1) must be set.
S DIP switch SW2
DIP switch 2 (SW2) must be set in order to
inform the A2--A6 process controller (PEH)
about the rating of the power source that is
connected.
Setting of DIP switch SW1
S Set pole 6 to “OFF“ position and all other
poles to “ON“.
Setting of DIP switch SW2
S Set pole 3 to “OFF“ position and all other
poles to “ON“.
Welding power source program
The welding power source program is stored in the
flash memory
IC 6. The capsule is fitted in a holder and is replace-
able.

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5 OPERATION

5.1 Controls
The front panel contains:
1. Main switch, breaking the incoming mains
voltage for the welding power source.
2. Indicating lamp (white), showing that the main
switch is activated.
3. Indicating lamp (yellow), showing that the
thermal protection has entered into action due to
overheating in the transformer. The lamp is reset
when the temperature has gone down to an
acceptable level.
4. Pushbutton, for the resetting of automatic fuse FU1 for 42 V supply voltage.
5. Emergency pushbutton. When the button is activated the main contactor in the
power source trips and the supply voltage for the control box is broken. (The
emergency button on the control unit has the same function).

5.2 Start--up
S Connect the return cable to the work piece.
S Set the main switch (1) to position “I“.
The white indicating lamp (2) goes on and the fan starts.
S Set the welding parameters and start welding by way of the control box
(see the A2--A6 Process Controller 0443 745 XXX instruction manual).

6 MAINTENANCE

6.1 Cleaning
S Clean the welding power source as necessary.
Dry compressed air is recommended for the purpose.

WARNING!
Blocked air inlets or outlets will lead to overheating.

7 ORDERING OF SPARE PARTS

Spare parts are ordered through your nearest ESAB representative, see back cover.
When ordering spare parts, please state machine type and number as well as desig-
nation and spare part number as shown in the spare parts list on page 105.
This will simplify dispatch and ensure you get the right part.

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ESAB subsidiaries and representative offices

Europe NORWAY Asia/Pacific ROMANIA

AUSTRIA AS ESAB AUSTRALIA ESAB Representative Office
ESAB Ges.m.b.H Larvik ESAB Australia Pty Ltd Bucharest
Vienna--Liesing Tel: +47 33 12 10 00 Ermington Tel/Fax: +40 1 322 36 74
Tel: +43 1 888 25 11 Fax: +47 33 11 52 03 Tel: +61 2 9647 1232
Fax: +43 1 888 25 11 85 Fax: +61 2 9748 1685 RUSSIA-- CIS
POLAND ESAB Representative Office
BELGIUM ESAB Sp.z.o.o CHINA Moscow
S.A. ESAB N.V. Warszaw Shanghai ESAB A/P Tel: +7 095 937 98 20
Brussels Tel: +48 22 813 99 63 Shanghai Fax: +7 095 937 95 80
Tel: +32 2 745 11 00 Fax: +48 22 813 98 81 Tel: +86 21 6539 7124 ESAB Representative Office
Fax: +32 2 726 80 05 Fax: +86 21 6543 6622 St Petersburg
PORTUGAL
ESAB Lda INDIA Tel: +7 812 325 43 62
THE CZECH REPUBLIC
Lisbon ESAB India Ltd Fax: +7 812 325 66 85
ESAB VAMBERK s.r.o.
Prague Tel: +351 1 837 1527 Calcutta
Fax: +351 1 859 1277 Tel: +91 33 478 45 17
Tel: +420 2 819 40 885
Fax: +91 33 468 18 80
Distributors
Fax: +420 2 819 40 120 For addresses and phone
SLOVAKIA
DENMARK ESAB Slovakia s.r.o. INDONESIA numbers to our distributors in
Aktieselskabet ESAB Bratislava P.T. Esabindo Pratama other countries, please visit our
Copenhagen--Valby Tel: +421 7 44 88 24 26 Jakarta home page
Tel: +45 36 30 01 11 Fax: +421 7 44 88 87 41 Tel: +62 21 460 01 88 www.esab.com
Fax: +45 36 30 40 03 Fax: +62 21 461 29 29
SPAIN
FINLAND ESAB Ibérica S.A. MALAYSIA
ESAB Oy Alcobendas (Madrid) ESAB (Malaysia) Snd Bhd
Helsinki Tel: +34 91 623 11 00 Selangor
Tel: +358 9 547 761 Fax: +34 91 661 51 83 Tel: +60 3 703 36 15
Fax: +358 9 547 77 71 Fax: +60 3 703 35 52
SWEDEN
FRANCE ESAB Sverige AB SINGAPORE
ESAB France S.A. Gothenburg ESAB Singapore Pte Ltd
Cergy Pontoise Tel: +46 31 50 95 00 Singapore
Tel: +33 1 30 75 55 00 Fax: +46 31 50 92 22 Tel: +65 861 43 22
Fax: +33 1 30 75 55 24 ESAB International AB Fax: +65 861 31 95
Gothenburg ESAB Asia/Pacific Pte Ltd
GERMANY Tel: +46 31 50 90 00
ESAB GmbH Singapore
Fax: +46 31 50 93 60 Tel: +65 861 74 42
Solingen
Tel: +49 212 298 0 Fax: +65 863 08 39
SWITZERLAND
Fax: +49 212 298 204 ESAB AG SOUTH KOREA
Dietikon ESAB SeAH Corporation
GREAT BRITAIN Tel: +41 1 741 25 25
ESAB Group (UK) Ltd Kyung--Nam
Fax: +41 1 740 30 55 Tel: +82 551 289 81 11
Waltham Cross
Tel: +44 1992 76 85 15 Fax: +82 551 289 88 63
North and South America
Fax: +44 1992 71 58 03
ARGENTINA THAILAND
ESAB Automation Ltd CONARCO ESAB (Thailand) Ltd
Andover Buenos Aires Samutprakarn
Tel: +44 1264 33 22 33 Tel: +54 11 4 753 4039 Tel: +66 2 393 60 62
Fax: +44 1264 33 20 74 Fax: +54 11 4 753 6313 Fax: +66 2 748 71 11
BRAZIL
HUNGARY UNITED ARAB EMIRATES
ESAB S.A.
ESAB Kft ESAB Middle East
Contagem--MG
Budapest Dubai
Tel: +55 31 333 43 33
Tel: +36 1 20 44 182 Tel: +971 4 338 88 29
Fax: +55 31 361 31 51
Fax: +36 1 20 44 186 Fax: +971 4 338 87 29
CANADA
ITALY ESAB Group Canada Inc. Representative offices
ESAB Saldatura S.p.A. Missisauga, Ontario BULGARIA
Mesero (Mi) Tel: +1 905 670 02 20 ESAB Representative Office
Tel: +39 02 97 96 81 Fax: +1 905 670 48 79 Sofia
Fax: +39 02 97 28 91 81 Tel/Fax: +359 2 974 42 88
MEXICO
THE NETHERLANDS ESAB Mexico S.A. EGYPT
ESAB Nederland B.V. Monterrey ESAB Egypt
Utrecht Tel: +52 8 350 5959 Dokki--Cairo
Tel: +31 30 248 59 22 Fax: +52 8 350 7554 Tel: +20 2 390 96 69
Fax: +31 30 248 52 60 Fax: +20 2 393 32 13
USA
ESAB Welding & Cutting Products
Florence, SC
Tel: +1 843 669 44 11
Fax: +1 843 664 44 58

ESAB Welding Equipment AB

SE-- 695 81 LAXÅ
SWEDEN
Phone +46 584 81 000
Fax +46 584 123 08

www.esab.com

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