R※※00 Series Specifications・How to order・Dimensions (1MB)
R※※00 Series Specifications・How to order・Dimensions (1MB)
R1000/R2000/R3000
F.R.L.
R4000/R6000/R8000-W Series
Compact, pressure gauge embedded.
F.R.
Port size: 1/8 to 1
F (Filtr)
JIS symbol
R (Reg)
L (Lub)
Drain
Separ
Mech
Specifications
Press SW
Res press
Item R1000-W R2000-W R3000-W R4000-W R6000-W R8000-W
exh valve
SlowStart
Anti-bac/Bac-
remove Filt
Film
Resist FR
Oil-ProhR
Med
Press FR Appearance
No Cu/
PTFE FRL
Outdrs FRL
Adapter
Joiner
Press
Gauge
CompFRL
Working fluid Compressed air
LgFRL
Max. working pressure MPa 1.0 (≈150 psi, 10 bar)
PrecsR Proof pressure MPa 1.5 (≈220 psi, 15 bar)
VacF/R Ambient / fluid temperatures°C 5 (41°F) to 60 (140°F) *1
Clean FR Set pressure MPa 0.05 (≈7.3 psi, 0.5 bar) to 0.85 (≈120 psi, 8.5 bar)
Pressure relief With relief mechanism
ElecPneuR
1/8,1/4 1/4,3/8 1/4,3/8 1/4,3/8,1/2 3/4,1 3/4,1
AirBoost Port size Rc,NPT,G
(3/8 uses an adaptor) (1/2 uses an adaptor) (1/2 uses an adaptor) (3/4 uses an adaptor) (1 1/4 uses an adaptor) (1 1/4 uses an adaptor)
Speed Ctrl Weight kg 0.16 0.31 0.45 0.7 1.0 1.6
Silncr Standard accessories Pressure gauge, nut for panel mount Pressure gauge
CheckV/ *1: The ambient / fluid temperatures is 5 to 50°C for pressure switch with display PPR assembly “RN”/“RP” or digital pressure sensor PPX attachment “R2”.
other
Fit/Tube Option weight
* Add to the weight of the standard accessories. Unit: kg
Nozzle
Pressure gauge Pipe adaptor set Attachment
Air Unit Code T* RN/RP A6*W A8*W A10*W A15*W A20*W A25*W A32*W BW B3W B4W
PrecsCompn R1000 0 0.04 0.09 0.09 0.09 0.1 0.04
Electro R2000 0 0.04 0.16 0.16 0.16 0.15 0.06 0.17
Press SW
R3000 0 0.04 0.16 0.16 0.16 0.17 0.07
ContactSW
R4000 0 0.04 0.16 0.16 0.16 0.16 0.21 0.11
AirSens R6000 0 0.04 0.53 0.53 0.53 0.34 0.11
PresSW
Cool
R8000 0 0.04 0.53 0.53 0.53 0.36
Air Flo
Sens/Ctrl Attachment
Code
WaterRtSens G45P G49P G59P G40P G52P R2
TotAirSys R1000 0.074 0.086 0.115 0.085 0.15 0.04
(Total Air)
TotAirSys R2000 0.074 0.086 0.115 0.085 0.15 0.04
(Gamma) R3000 0.074 0.086 0.115 0.085 0.15 0.04
Gas
generator R4000 0.074 0.086 0.115 0.085 0.15 0.04
RefrDry R6000 0.074 0.086 0.115 0.085 0.15 0.04
HiPolymDry
MainFiltr
Ozone-proof specs (Ending Page 12) Clean-room specs (Catalog No. CB-033SA) Specs for rechargeable battery (Catalog No. CC-1226A)
Dischrg Anti-dust generation structure for use in cleanrooms Structure compatible with rechargeable battery manufacturing process
etc R*000 - … - W… - P11
Ending R*000 - ………… - P7* R*000 - ………… - P4*
136
Regulator Series
How to order
How to order * Refer to page 30 for the F.R.L.
explanation of the option. A Model No.
F.R.
R1000 6 W L A6W
F (Filtr)
R1000
R2000
R3000
R4000
R6000
R8000
G Attachment
F Pipe adaptor set (attachments)
R (Reg)
Code Description
A Model No. B Port size L (Lub)
B Port size Drain
6 1/8 Separ
8 1/4 Mech
Press SW
10 3/8 Res press
15 1/2 exh valve
20 3/4 SlowStart
25 1 Anti-bac/Bac-
remove Filt
C Port thread *1 Film
C Port thread Resist FR
Blank Rc thread
Oil-ProhR
N NPT thread
Med
G G thread Press FR
No Cu/
D Option*2 PTFE FRL
D Option
Pressure Blank 0.05 to 0.85 MPa Outdrs FRL
range L 0.05 to 0.35 MPa *3 Adapter
Joiner
Pressure Blank With relief mechanism Press
relief N Non-relief Gauge
Blank With standard pressure gauge (G401-W) CompFRL
T No pressure gauge (gauge port (1/4) is assembled sealed)
LgFRL
Pressure T8 Pressure gauge ready (gauge port (1/4) is left open)
PrecsR
gauge T6 Digital pressure sensor PPX attachment option*4
RN Pressure switch with display, PPR assembled (NPN output 1 point) VacF/R
RP Pressure switch with display, PPR assembled (PNP output 1 point) Clean FR
Blank Standard flow (left → right), knob downward
ElecPneuR
Flow X1 Reverse flow (right → left), knob downward
direction X2 Standard flow (left → right), knob upward AirBoost
X3 Reverse flow (right → left), knob upward Speed Ctrl
E Unit E Unit indicated Silncr
indicated *9 Blank MPa display (Rc thread), psi display (NPT thread)), bar display (G thread) CheckV/
other
J1 MPa display (NPT, G threads)
Fit/Tube
F Pipe adaptor set (attachments) *5, *6 Page 350
Precautions for model No. selection Blank Not included Nozzle
*1: G threads and NPT threads are available for IN, A6*W 1/8 pipe adaptor set Air Unit
OUT and gauge ports.
*2: When selecting options for several items, list A8*W 1/4 pipe adaptor set PrecsCompn
options in order from the top. A10*W 3/8 pipe adaptor set Electro
*3: The pressure gauge’s indication range is 0 to 0.4 Press SW
A15*W 1/2 pipe adaptor set
MPa for the option “L”.
*4: When the option “T6” is selected, only “Blank” or A20*W 3/4 pipe adaptor set ContactSW
“R2” can be selected for G Other attachments. The A25*W 1 pipe adaptor set AirSens
digital pressure sensor PPX mounting port (Rc1/8)
A32*W 1 1/4 pipe adaptor set PresSW
is left open.
*5: The pipe adaptor set and C-bracket cannot be used * Adaptor thread Cool
Air Flo
together. Blank Rc thread Sens/Ctrl
*6: The joiner set is enclosed with the pipe adaptor set.
*7: The pressure gauge and digital pressure sensor
N NPT thread WaterRtSens
(included) can be selected only when C Port thread G G thread TotAirSys
is Rc thread. (Total Air)
*8: For details on mounting the L-bracket, refer
G Attachment *7 Pages 346 and 363 TotAirSys
Blank Not included (Gamma)
to 2. Regulator of “ Cautions and
Gas
Installation & Adjustment” (page 357). BW C-bracket generator
*9: Display unit options when selecting NPT threads: If
Blank is selected, the pressure unit is psi and the B3W L-bracket *8 RefrDry
temperature display unit is °F. B4W B-bracket
When G thread and Blank display unit option are DesicDry
G45P G45D-8-P10 (L: G45D-8-P04)
selected, the pressure unit will be bar and the
G49P G49D-8-P10(L:G49D-8-P04) HiPolymDry
temperature display unit will be °C.
When NPT/G thread and “J1” display unit option are G59P G59D-8-P10(L:G59D-8-P04) MainFiltr
selected, the pressure unit will be MPa and the
G40P G40D-8-P10(L:G40D-8-P04) Dischrg
temperature display unit will be °C. etc
G52P G52D-8-P10(L:G52D-8-P10)
R 2 *4 Digital pressure sensor: PPX-R1ON-6M Ending
137
Regulator Series
F.R.L. Flow characteristics
F.R. R1000-6-W R1000-8-W R2000-8-W
0.7
Adapter 0.6 Primary pressure 0.7 MPa 0.6 Primary pressure 0.7 MPa 0.6 Primary pressure 0.7 MPa
Joiner 0.5 0.5 0.5
Press 0.4 0.4 0.4
Gauge
0.3 0.3 0.3
CompFRL 0.2 0.2 0.2
0.1 0.1 0.1
LgFRL 0
0 0 2.0 3.0 4.0 5.0
0.5 1.0 1.5 2.0 2.5 1.0 2.0 3.0 4.0 5.0 1.0
PrecsR Air flow rate (m3/min (ANR)) Air flow rate (m3/min (ANR)) Air flow rate (m3/min (ANR))
0.24 0.22
Secondary pressure (MPa)
Sens/Ctrl
0.21
0.22 0.21
WaterRtSens
0.2
TotAirSys 0.2 0.20 Set pressure
(Total Air) 0.19
TotAirSys 0.18 Set pressure 0.19 Set pressure
(Gamma) 0.18
0.16 0.18
Gas 0 0.2 0.4 0.6 0.8 1 0.2 0.4 0.6 0.8
generator 0.2 0.4 0.6 0.8
Primary pressure (MPa) Primary pressure (MPa)
Primary pressure (MPa)
RefrDry
R4000-W R6000-W R8000-W
DesicDry
Secondary pressure (MPa)
0.21 0.21
HiPolymDry 0.21 Set pressure
0.2 0.2
Set pressure
0.19 Set pressure 0.20 0.19
MainFiltr
0.18 0.18
Dischrg 0.17 0.19 0.17
etc
0 0.2 0.4 0.6 0.8 1.0 0.2 0.4 0.6 0.8
Ending 0 0.2 0.4 0.6 0.8 1
Primary pressure (MPa) Primary pressure (MPa)
Primary pressure (MPa)
138
Regulator Series
Internal structure and parts list
Internal structure and parts list F.R.L.
R1000-W R2000-W F.R.
9
9 6 1 1 7 F (Filtr)
6
R (Reg)
7 8
IN OUT 8
L (Lub)
IN OUT
2 Drain
2
3 Separ
3 Mech
4 Press SW
Res press
4
exh valve
SlowStart
Anti-bac/Bac-
5 5 remove Filt
Film
Resist FR
Oil-ProhR
R3000-W/R4000-W R6000-W
Med
9 Press FR
1
1 9 No Cu/
PTFE FRL
7 6 7 8
Outdrs FRL
8 IN OUT
IN OUT Adapter
6 Joiner
2 Press
2
Gauge
3 3
CompFRL
4
LgFRL
4
PrecsR
VacF/R
5
5
Clean FR
ElecPneuR
R8000-W
1 9 AirBoost
6 Speed Ctrl
IN OUT Silncr
CheckV/
7
other
8
Fit/Tube
2 3
Nozzle
4 Air Unit
PrecsCompn
Electro
5 Press SW
ContactSW
AirSens
PresSW
Material Cool
No. Part name Air Flo
R1000-W R2000-W R3000-W R4000-W R6000-W R8000-W
Sens/Ctrl
1 Plate cover ABS resin
WaterRtSens
2 Body Polyamide resin, steel Aluminum alloy die-casting Aluminum alloy die-casting
TotAirSys
3 Diaphragm assembly Polyacetal resin nitrile rubber Zinc alloy die-casting, nitrile rubber *3 (Total Air)
4 Cover Polyamide resin PBT resin Aluminum alloy die-casting TotAirSys
(Gamma)
5 Knob Polyacetal resin Gas
6 Valve assembly Copper alloy, hydrogenated nitrile rubber (polyacetal resin: R2000, R3000, 4000, 8000) generator
7 Pressure gauge assembly PBT resin, nitrile rubber, polyacetal resin, polycarbonate resin, copper alloy, steel RefrDry
Gauge plug assembly - - Polyamide resin, nitrile rubber, steel DesicDry
8
Blanking plug assembly *1 PBT resin, nitrile rubber, copper - - -
HiPolymDry
9 Bottom plug *4 Polyacetal resin Aluminum alloy die-casting
*1: A blanking plug is attached to R1000-W and R2000-W standard types. MainFiltr
*2: Refer to page 151 for repair parts. Dischrg
*3: Aluminum is added for the R6000-W low-pressure type. etc
*4: The material of RM3000-W and RM4000-W Series is aluminum die-casting.
Ending
139
Regulator Series
F.R.L. Dimensions
F.R. R1000-W
F (Filtr)
Attachment
R (Reg) X
A W (pipe adaptor set)
49
L (Lub) 36 40
83 2 Panel cut dimension
Drain 40
Separ
Y
43.5
Mech
5
35
6.
24.5
Press SW
ø2
Res press IN OUT
exh valve Tube center
29
SlowStart
45
53.5
Anti-bac/Bac- Port size Panel plate thickness: max. 6 mm
68.5
is operated
option
2.5
Med
Press FR Pressure gauge attached optional dimensions table
No Cu/
PTFE FRL · Attachment
Pressure gauge X Y
C-bracket (-BW) L-bracket (-B3W) Part G45P (74) ø39
Outdrs FRL model No.: B130
Part model No.: B120 G49P (73.5) ø43.5
Adapter
· Material: S
teel · Material: Steel
Joiner G59P (76) ø52
Press Zinc plated Zinc plated
IN OUT G40P (75.5) ø42.5
Gauge 68 Tube center
G52P (86) ø52.5
CompFRL 44
10 R2 (74) 30
6.5
53.5
45
LgFRL
43.5
PrecsR
35
10
6.5
IN OUT 44
Tube center
VacF/R 68
Clean FR R2000-W
49
ElecPneuR
90 X Panel cut dimension
AirBoost 35.5 45
6.5
50
Speed Ctrl
ø3
1.5
3 Dimensions when the knob is operated
Silncr
41
31.5
33
CheckV/
other
IN OUT
Fit/Tube
34
52
Nozzle Attachment
60
48
7
33
7
63
Dischrg
44
etc
26
18
Ending
140
Regulator Series
Dimensions
Dimensions F.R.L.
R3000-W F.R.
Attachment F (Filtr)
A W (pipe adaptor set) X
57 R (Reg)
31.5 45
103 2.3 L (Lub)
63
Drain
2.5
53.5
Separ
45
Panel cut dimension
32.5
Mech
IN OUT Press SW
Y
Res press
0
ø4 exh valve
40
57.5
SlowStart
66
Port size
104
Anti-bac/Bac-
Attachment Rc1/4(8) remove Filt
(pressure gauge) Rc3/8(10) 2.3 Film
With PPR Resist FR
when the knob
option
Dimensions
31.5 45
3
Med
Press FR
No Cu/
PTFE FRL
· Attachment (C-bracket)
C-bracket (-BW) L-bracket (-B3W) Outdrs FRL
Part model No.: B320 Part model No.: B330 Adapter
· Material: Steel · Material: Steel Pressure gauge attached optional dimensions table Joiner
Press
Zinc plated Zinc plated Pressure gauge X Y Gauge
Tube center G45P (70) ø39
67 IN OUT CompFRL
G49P (69.5) ø43.5
34.5 LgFRL
57.5
VacF/R
7
53.5
16.5 R2 (69.5) 30
45
Clean FR
34.5
Tube center IN OUT
ElecPneuR
67
R4000-W AirBoost
Attachment
Speed Ctrl
A W (pipe adaptor set) X
Silncr
62
120 36.5 55 Panel cut dimension CheckV/
Rc3/4:130 2.3 other
80 7 Fit/Tube
ø4
2.5
53.5
45
Nozzle
35
IN OUT
Y
Air Unit
40.5
PrecsCompn
66.5
58
option AirSens
Dimensions
is operated
55
39.5 PresSW
3
Cool
Air Flo
Sens/Ctrl
· Attachment WaterRtSens
C-bracket (-BW) L-bracket (-B3W) TotAirSys
Part model No.: B420 Part model No.: B430 (Total Air)
· Material: Steel · Material: Steel TotAirSys
(Gamma)
Zinc plated Zinc plated Gas
IN OUT Pressure gauge attached optional dimensions table generator
Tube center
84 Pressure gauge X Y RefrDry
55 G45P (75) ø39 DesicDry
66.5
58
55 etc
IN OUT R2 (75) 30
Tube 84
Ending
center
141
Regulator Series
F.R.L. Dimensions
F.R. R6000-W
F (Filtr) Attachment (pressure gauge)
160 Option (with PPR)
R (Reg) Rc11/4:166 Attachment
ø47
A W (pipe adaptor set) 90
L (Lub) 90 45 45
Drain
Separ
Mech
Press SW Panel cut dimension
40
Res press
exh valve IN .2
.4 .6
.8 OUT 80.5 (Panel plate thickness: max. 7 mm)
Y
0 1.0
MPa
SlowStart
CKD
Anti-bac/Bac- R6000‑25
remove Filt
151
Film
Resist FR Rc1/4
111
(-T,-T8)
Oil-ProhR Port size
70.5
Med Rc3/4(20)
Press FR Rc1(25)
No Cu/
PTFE FRL
when the knob
Outdrs FRL
Dimensions
3
is operated
67
Adapter
Joiner X
Press · Attachment
Gauge C-bracket (-BW)
L-bracket (-B3W)
CompFRL Part model No.: B620
Part model No.: B430
· Material: Steel
LgFRL · Material: S
teel
Zinc plated
Zinc plated Pressure gauge attached optional dimensions table
PrecsR Tube center
104 97
Pressure gauge X Y
40.5
VacF/R 68 60
16
66.5
58
14 2.3
ElecPneuR G59P (82) ø52
55 55
9
84 94
97.5
PrecsCompn
40
Electro IN OUT
Y
Press SW
ContactSW
AirSens Attachment
PresSW A W (pipe adaptor set) Port size
159
Cool Attachment
Air Flo (pressure gauge) Rc3/4(20)
Sens/Ctrl Rc1(25)
With PPR
WaterRtSens (Option)
TotAirSys
(Total Air)
50
when the knob
TotAirSys
4
Dimensions
is operated
(Gamma) · Attachment
Gas
generator C-bracket (-BW)
Part model No.: B820
RefrDry Pressure gauge attached optional dimensions table
· Material: Steel
Pressure gauge X Y
DesicDry Zinc plated
104 G45P (85) ø39
HiPolymDry 68 G49P (84.5) ø43.5
16
MainFiltr G59P (87) ø52
Dischrg G40P (86.5) ø42.5
9
etc
61
142
MEMO
F.R.L.
F.R.
F (Filtr)
R (Reg)
L (Lub)
Drain
Separ
Mech
Press SW
Res press
exh valve
SlowStart
Anti-bac/Bac-
remove Filt
Film
Resist FR
Oil-ProhR
Med
Press FR
No Cu/
PTFE FRL
Outdrs FRL
Adapter
Joiner
Press
Gauge
CompFRL
LgFRL
PrecsR
VacF/R
Clean FR
ElecPneuR
AirBoost
Speed Ctrl
Silncr
CheckV/
other
Fit/Tube
Nozzle
Air Unit
PrecsCompn
Electro
Press SW
ContactSW
AirSens
PresSW
Cool
Air Flo
Sens/Ctrl
WaterRtSens
TotAirSys
(Total Air)
TotAirSys
(Gamma)
Gas
generator
RefrDry
DesicDry
HiPolymDry
MainFiltr
Dischrg
etc
Ending
143
Reverse regulator Standard White Series
R1100/R2100/R3100
F.R.L.
R4100/R6100/R8100-W Series
From secondary pressure to primary side with reverse flow function built in.
F.R.
Port size: 1/8 to 1
F (Filtr)
JIS symbol
R (Reg)
L (Lub)
Drain
Separ
Mech
Specifications
Press SW
Res press
Item R1100-W R2100-W R3100-W R4100-W R6100-W R8100-W
exh valve
SlowStart
Anti-bac/Bac-
remove Filt
Film
Resist FR
Oil-ProhR
Med
Press FR Appearance
No Cu/
PTFE FRL
Outdrs FRL
Adapter
Joiner
Press
Gauge
CompFRL
Working fluid Compressed air
LgFRL
Max. working pressure MPa 1.0 (≈150 psi, 10 bar)
PrecsR Proof pressure MPa 1.5 (≈220 psi, 15 bar)
VacF/R Ambient / fluid temperatures°C 5 (41°F) to 60 (140°F) *2
Clean FR Set pressure (*1) MPa 0.05 (≈7.3 psi, 0.5 bar) to 0.85 (≈120 psi, 8.5 bar)
Pressure relief With relief mechanism
ElecPneuR
1/8,1/4 1/4,3/8 1/4,3/8 1/4,3/8,1/2 3/4,1 3/4,1
AirBoost Port size Rc,NPT,G
(3/8 uses an adaptor) (1/2 uses an adaptor) (1/2 uses an adaptor) (3/4 uses an adaptor) (1 1/4 uses an adaptor) (1 1/4 uses an adaptor)
Speed Ctrl Weight kg 0.16 0.31 0.45 0.7 1.0 1.6
Silncr Standard accessories Pressure gauge, nut for panel mount Pressure gauge
CheckV/ *1: Refer to the set pressure range for the back pressure given on page 146 when selecting the model.
other *2: The ambient / fluid temperatures is 5 to 50°C for the pressure switch with display PPR assembly “RN”/“RP” or digital pressure sensor PPX attachment “R2”.
*3: Check that the primary pressure is at least 0.05 MPa more than the secondary pressure.
Fit/Tube
Nozzle Option weight
* Add to the weight of the standard accessories. Unit: kg
Air Unit
Pressure gauge Pipe adaptor set Attachment
PrecsCompn Code T* RN/RP A6*W A8*W A10*W A15*W A20*W A25*W A32*W BW B3W B4W
Electro
R1100 0 0.04 0.09 0.09 0.09 0.1 0.04
Press SW
R2100 0 0.04 0.16 0.16 0.16 0.15 0.06 0.17
ContactSW
R3100 0 0.04 0.16 0.16 0.16 0.17 0.07
AirSens
R4100 0 0.04 0.16 0.16 0.16 0.16 0.21 0.11
PresSW
Cool R6100 0 0.04 0.53 0.53 0.53 0.34 0.11
Air Flo R8100 0 0.04 0.53 0.53 0.53 0.36
Sens/Ctrl
WaterRtSens Attachment
TotAirSys Code
(Total Air)
G45P G49P G59P G40P G52P R2
TotAirSys R1100 0.074 0.086 0.12 0.085 0.15 0.04
(Gamma)
Gas R2100 0.074 0.086 0.12 0.085 0.15 0.04
generator R3100 0.074 0.086 0.12 0.085 0.15 0.04
RefrDry R4100 0.074 0.086 0.12 0.085 0.15 0.04
DesicDry R6100 0.074 0.086 0.12 0.085 0.15 0.04
R8100 0.074 0.086 0.12 0.085 0.15 0.04
HiPolymDry
MainFiltr Ozone-proof specs (Ending Page 13) Clean-room specs (Catalog No. CB-033SA) Specs for rechargeable battery (Catalog No. CC-1226A)
Dischrg
etc Anti-dust generation structure for use in cleanrooms Structure compatible with rechargeable battery manufacturing process
R*100 - …W… - P11
Ending
R*100 - ………… - P7* R*100 - ………… - P4*
144
Regulator Series
How to order
How to order * Refer to page 30 for the F.R.L.
explanation of the option. AModel No.
F.R.
R1100 6 W L A6W
G Other attachments F (Filtr)
Pipe adaptor set (included)
R2100
R3100
R4100
R6100
R8100
R1100
F
R (Reg)
Code Description
A Model No. B Port size L (Lub)
B Port size Drain
6 1/8 Separ
8 1/4 Mech
Press SW
10 3/8 Res press
15 1/2 exh valve
20 3/4 SlowStart
Anti-bac/Bac-
25 1 remove Filt
Film
C Port thread *1 Resist FR
C Port thread
Blank Rc thread
Oil-ProhR
N NPT thread Med
G G thread Press FR
No Cu/
D Option *2, *3 PTFE FRL
D Option
Pressure Blank 0.05 to 0.85 MPa Outdrs FRL
range L 0.05 to 0.35 MPa *4 Adapter
Joiner
Pressure Blank With relief mechanism Press
relief N Non-relief Gauge
0.6 0.6
0.5 0.5
Silncr
0.4 0.4
CheckV/
0.3 0.3
other
0.2 0.2
Fit/Tube
0.1 0.1
Nozzle 0 2 4 6 8 10 0 2 4 6 8 10
Air Unit Air flow rate (m3/min (ANR)) Air flow rate (m3/min (ANR))
0.6 0.6
ContactSW 0.5 0.5
0.4
0.4
AirSens 0.3
0.3
PresSW 0.2
Cool 0.2
0.1
Air Flo 0.1
Sens/Ctrl 0 2 4 6 8 10 12 14
Air flow rate (m /min (ANR)) 3 0 2 4 6 8 10 12 14
WaterRtSens Air flow rate (m3/min (ANR))
TotAirSys
(Total Air) Set pressure range to back pressure
TotAirSys 1 R1100-W Note: The area above the graph line shows the
Secondary pressure (MPa)
(Gamma) R4100-W
Gas 0.8 R3100-W unusable range and that below the graph line
R6100-W
generator Unusable R8100-W shows the usable range.
0.6 Example: If R4100-W is set to the set pressure 0.2 MPa
RefrDry Usable
and the secondary back pressure is 0.6 MPa
0.4
R2100-W and over, the secondary pressure will not be
DesicDry
0.2 released to the primary side.
HiPolymDry
0 0.1 0.2 0.3 0.4 0.5
MainFiltr Set pressure (MPa)
Dischrg
etc
Ending
146
Regulator Series
Pressure characteristics/Internal structure and parts list
Pressure characteristics F.R.L.
R1100-W R2100-W R3100-W F.R.
0.24 0.22 0.22
Secondary pressure (MPa)
5
5 Nozzle
1 Air Unit
9
R8100-W
PrecsCompn
Functions
6
Electro
IN OUT
Press SW
7 When the primary pressure is introduced from the IN
8 side, the check valve functions as a regular regulator ContactSW
2
3
because it closes with primary pressure and spring load. AirSens
4 When primary pressure is released by a switching valve PresSW
such as a residual pressure exhaust valve, the check Cool
5
valve opens with secondary pressure. Pressure in the Air Flo
Sens/Ctrl
diaphragm chamber is released and pressure drops.
This causes the diaphragm to be pressed down by the WaterRtSens
Material
No. Part name pressure adjustment spring. The main valve (valve TotAirSys
(Total Air)
R1100-W R2100-W R3100-W R4100-W R6100-W R8100-W assembly) opens, and the air on the OUT side is TotAirSys
1 Plate cover ABS resin discharged. (Gamma)
2 Body PA resin, steel Aluminum alloy die-casting Gas
generator
3 Diaphragm assembly Polyacetal resin nitrile rubber Zinc alloy die-casting, nitrile rubber *2 Circuit diagram
When cylinder head side and rod side pressures differ RefrDry
4 Cover Polyamide resin PBT resin Alum die-cast
5 Knob Polyacetal resin Note: When the primary side
DesicDry
6 Valve assembly Copper alloy, hydrogenated nitrile rubber (polyacetal resin: R2100-W, R3100-W, 4100-W, 8100-W) pressure is released, back HiPolymDry
pressure A must be equal
7 Pressure gauge assembly PBT resin, nitrile rubber, polyacetal resin, polycarbonate resin, copper alloy, copper
to or less than the set MainFiltr
8 Check valve total assembly PBT resin, nitrile rubber, stainless steel wire, steel pressure range of the Dischrg
9 Bottom plug Polyacetal resin Aluminum alloy die-casting regulator corresponding to etc
the back pressure shown
*1: Refer to page 151 for repair parts kits.
in the graph. Ending
*2: Aluminum is added for the R6100-W low-pressure type.
147
Regulator Series
F.R.L. Dimensions
F.R. ● R1100-W
F (Filtr)
Attachment
X
R (Reg) A□W (pipe adaptor set)
49
36 40
L (Lub) 83
2
Panel cut dimension
Drain 40
Separ
Y
43.5
Mech
35
24.5
5
6.
Press SW
ø2
IN OUT
Res press Tube center
exh valve
29
45
53.5
SlowStart Port size
68.5
Attachment
Anti-bac/Bac- Rc1/8(6) Panel plate thickness: max. 6 mm
(pressure gauge)
remove Filt Rc1/4(8)
when the knob
Film 2
Dimensions
Resist FR
is operated
With PPR 36 40
Oil-ProhR
2.5
option
Med
Press FR
No Cu/ · Attachment
PTFE FRL C type bracket (-BW) L type bracket (-B3W)
Part model No.: B120 Part model No.: B130
Outdrs FRL · Material: S
teel · Material: Steel
Pressure gauge attached optional dimensions table
Adapter Zinc plated Zinc plated Pressure gauge X Y
Joiner G45P (74) ø39
Press IN OUT
68 Tube center
Gauge G49P (73.5) ø43.5
44
CompFRL 10 G59P (76) ø52
45
53.5
6.5
6.5
90
ø3
AirBoost
35.5 45
50
Speed Ctrl
Silncr
1.5
3 Dimensions when the knob is operated
Y
31.5
41
CheckV/
33
other
Fit/Tube IN OUT
34
Nozzle Attachment
52
A□W
60
Port size
88.5
33
7
Dischrg
63
etc
44
26
18
Ending
148
Regulator Series
Dimensions
Dimensions F.R.L.
● R3100-W F.R.
Attachment X
F (Filtr)
(pressure gauge) 57
31.5 45 R (Reg)
103 2.3
63
L (Lub)
Drain
53.5
Separ
32.5
45
Panel cut dimension Mech
IN OUT
Press SW
0
ø4
Res press
40
2.5
57.5
Port size exh valve
66
Rc1/4(8) SlowStart
104
Rc3/8(10)
With PPR Anti-bac/Bac-
2.3
option remove Filt
Dimensions when
Attachment Oil-ProhR
operated
VacF/R
7
R2 (69.5)
45
16.5
Clean FR
Tube center 34.5
IN OUT ElecPneuR
67
● R4100-W AirBoost
Attachment X
(pressure gauge) 62 Speed Ctrl
120 36.5 55
Rc3/4:130 2.3 Silncr
80
CheckV/
Y
other
53.5
IN OUT
7 Fit/Tube
ø4
Nozzle
40.5
2.5
66.5
58
Port size
Rc1/4(8) Air Unit
110
Rc3/8(10)
With PPR Rc1/2(15) 2.3 PrecsCompn
option Electro
Dimensions when
Attachment
operated
DesicDry
7
14
G49P (74.5) ø43.5
HiPolymDry
55 G59P (77) ø52 MainFiltr
Tube center
IN OUT 84
G40P (76.5) ø42.5 Dischrg
etc
G52P (86) ø52.5
R2 (75) □30 Ending
149
Regulator Series
F.R.L. Dimensions
Attachment
F.R. ● R6100-W (pressure gauge) Option (with PPR)
160
F (Filtr) Rc1 1/4:166 Attachment 90 ø47
A□W (pipe adaptor set)
R (Reg) □90 45 45
L (Lub)
Drain Panel cut dimension
40
Separ
IN OUT
80.5
.4 .6
Mech .2 .8
Y
0 1.0
Press SW
Res press CKD
R6000‑25
111
Anti-bac/Bac- (-T,-T8) G45P (80) ø39
remove Filt Port size
70.5
Med
3
is operated
Press FR · Attachment
No Cu/ X R2 (80) □30
C type bracket (-BW)
PTFE FRL
Part model No.: B620
Outdrs FRL · Material: Steel L type bracket (-B3W)
Adapter Zinc plated Part model No.: B430
Joiner · Material: Steel
Press 104 97 Zinc plated
Gauge 68 60
16 Tube center
CompFRL 2.3
40.5
66.5
58
LgFRL ø35
PrecsR
7
9
54
2.3
97.5
14
VacF/R Tube center 55 55
65
84 94
Clean FR
ElecPneuR
AirBoost ● R8100-W
Speed Ctrl Attachment X
A□W (pipe adaptor set)
72
Silncr 170 50 65
CheckV/ Rc1 1/4:176 2.3
other
100
Fit/Tube
61
Nozzle
50
40
PrecsCompn
Electro
Press SW
Attachment
ContactSW (pressure gauge) Port size
159
Rc3/4(20)
AirSens Rc1(25)
PresSW With PPR
Cool
(Option)
Air Flo
Sens/Ctrl
WaterRtSens
when the knob
50
TotAirSys
Dimensions
· Attachment
4
is operated
(Total Air)
C type bracket (-BW)
TotAirSys
(Gamma) Part model No.: B820
Gas · Material: Steel
generator Zinc plated
RefrDry 104 Pressure gauge attached optional dimensions table
68 Pressure gauge X Y
DesicDry
16 G45P (85) ø39
HiPolymDry G49P (84.5) ø43.5
9
150
Regulator Series
Optional parts diagram
Optional parts diagram F.R.L.
F.R.
Repair parts kit (set of diaphragm assembly, valve assembly, bottom spring, bottom O-ring) F (Filtr)
Repair parts kits model No.
Relief diaphragm Non-relief diaphragm R (Reg)
Model
R1000-W,R1100-W R1000-KIT R1000-KIT-N L (Lub)
R2000-W,R2100-W R2000-W-KIT R2000-W-KIT-N Drain
Separ
R3000-W,R3100-W,RM3000-W R3000-KIT R3000-KIT-N Mech
R4000-W,R4100-W,RM4000-W R4000-KIT R4000-KIT-N Press SW
Res press
R6000-KIT R6000-KIT-N exh valve
R6000-W,R6100-W
R6000-KIT-L (for low pressure range) R6000-KIT-LN (for low pressure range)
SlowStart
R8000-W,R8100-W R8000-KIT R8000-KIT-LN Anti-bac/Bac-
remove Filt
Film
Resist FR
Oil-ProhR
Valve assembly (set of valve assembly, bottom spring, bottom O-ring) Med
Model Valve assembly model No. Press FR
No Cu/
R1000-W,R1100-W R1000-VALVE-ASSY PTFE FRL
R2000-W,R2100-W R2000-W-VALVE-ASSY
Outdrs FRL
R3000-W,R3100-W,RM3000-W R3000-VALVE-ASSY Adapter
R4000-W,R4100-W,RM4000-W R4000-VALVE-ASSY Joiner
Press
R6000-W,R6100-W R6000-VALVE-ASSY Gauge
R8000-W,R8100-W R8000-VALVE-ASSY
CompFRL
* Refer to page 377 for the gauge plug assembly.
LgFRL
PrecsR
L
Check valve assembly for reverse regulator Adjusting spring
VacF/R
Model Check valve assembly model No. for low pressure Clean FR
Adjusting spring
R1000-W,R1100-W R1100-W-CHECK-VALVE-ASSY
R2100-W R3100-W-CHECK-VALVE-ASSY
ElecPneuR
R3100-W,RM3000-W,W3100-W Diaphragm assembly AirBoost
R4100-W,RM4000-W,W4100-W
R3100-W-CHECK-VALVE-ASSY Speed Ctrl
R6100-W,R8100-W
W8100-W Small machine screw
Silncr
CheckV/
other
N Fit/Tube
Adjusting spring Non-relief
Adjusting spring model No. Standard spring Low pressure spring
diaphragm Nozzle
assembly
Model (0.05 to 0.85MPa) (0.05 to 0.35 MPa) Check valve Air Unit
R1000-W,R1100-W assembly
W1000-W,W1100-W R1000-SPRING R1000-SPRING-L
PrecsCompn
R2000-W,R2100-W R2000-W-SPRING R2000-W-SPRING-L Gasket
Electro
R3000-W,R3100-W,RM3000-W
W3000-W,W3100-W R3000-SPRING R3000-SPRING-L Press SW
R4000-W,R4100-W,RM4000-W
W4000-W,W4100-W R4000-SPRING R4000-SPRING-L Valve assembly ContactSW
R8000-W,R8100-W R8000-SPRING R8000-SPRING-L
AirSens
W8000-W,W8100-W W8000-SPRING W8000-SPRING-L Bottom spring PresSW
Bottom O-ring Cool
Air Flo
Sens/Ctrl
Diaphragm assembly (only diaphragm assembly) WaterRtSens
Diaphragm assembly model No. Relief Non-relief TotAirSys
Model diaphragm diaphragm (Total Air)
TotAirSys
R1000-W,R1100-W
W1000-W,W1100-W R1000-DIAPHRAGM-ASSY R1000-DIAPHRAGM-ASSY-N (Gamma)
R2000-W,R2100-W R2000-DIAPHRAGM-ASSY R2000-DIAPHRAGM-ASSY-N Gas
generator
R3000-W,R3100-W,RM3000-W
W3000-W,W3100-W R3000-DIAPHRAGM-ASSY R3000-DIAPHRAGM-ASSY-N
R4000-W,R4100-W,RM4000-W
RefrDry
W4000-W,W4100-W R4000-DIAPHRAGM-ASSY R4000-DIAPHRAGM-ASSY-N
R6000-DIAPHRAGM-ASSY R6000-DIAPHRAGM-ASSY-N DesicDry
R6000-W,R6100-W R6000-DIAPHRAGM-ASSY-L R6000-DIAPHRAGM-ASSY-LN
(for low pressure range) (for low pressure range) HiPolymDry
R8000-W,R8100-W R8000-DIAPHRAGM-ASSY R8000-DIAPHRAGM-ASSY-N
MainFiltr
W8000-W,W8100-W W8000-DIAPHRAGM-ASSY W8000-DIAPHRAGM-ASSY-N Dischrg
etc
Ending
151