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BulldogGU20LSC-808 Special ABC GB Rev.03

Abc gen manual

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0% found this document useful (0 votes)
29 views13 pages

BulldogGU20LSC-808 Special ABC GB Rev.03

Abc gen manual

Uploaded by

edriesamr
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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ABC

P.O. BOX 365804 – RIYADH 11393


KINGDOM OF SAUDI ARABIA
Ph. +966 1 812.7865 Fax +966 1 415.0865
[email protected]
TECHNICAL DATA SHEET

BULLDOG GU20 LSC-808

Picture as a way of example only

DIESEL 1800 R.P.M. SILENT GENERATING SET – Made in Italy

RATINGS:
Output 220V / 380V – 60Hz – 3 Ph
Max Power (LTP) @ 50°C 22 KVA
Continuous Power (PRP) @ 50°C 20 KVA
Power Factor Cos-fi (cos-φ) 0.8
Fuel Tank Capacity 100 l.
Sound Power LwA (*) 95 dB(A)
Sound Pressure Lp A @ 7 m. 70 dB(A)
(*)according to outdoor noise directive 2000/14/EC

ALTERNATOR
Manufacturer Mecc Alte
Model ECO 28-1LN/4
Type Self Exciting Self Regulating Brushless
Number Of Poles 4
Efficiency @ 3/4 89.6 %
Efficiency @ 4/4 89.5 %
Power @ 25°C 3Ph Cos-phi (cos-φ) 0.8 24.6 KVA
Power @ 50°C 3Ph Cos-phi (cos-φ) 0.8 21.4 KVA
The permissible overloads are of 300% for 20 seconds,
Overload of 50% for 2 minutes and of 10% for 1 hour every 6
hours of operation.
Xd Reactance 175 %
X’d Reactance 16.5 %
X”d Reactance 9.4 %

090313_BulldogGU20LSC-808_Special_ABC_GB_Rev.03 doc 1/13

Genmac Srl reserves all the rights to update the present data sheet at any time without prior notice.
ABC
P.O. BOX 365804 – RIYADH 11393
KINGDOM OF SAUDI ARABIA
Ph. +966 1 812.7865 Fax +966 1 415.0865
[email protected]
TECHNICAL DATA SHEET

BULLDOG GU20 LSC-808


Stator Windings 12
Insulation Class H
Radio Interference Suppressor EMC filter
Protection Degree IP23
A.V.R. – Electronic +/- 1% @ any Power Factor and
Voltage Regulation
RPM variations between -5% and +30%
Telephone Interference TIF < 45 – THF < 2%

The series of alternators called ECO is the result of long experience in the sector and of diligent studies and
researches aiming to keep pace with the technological development.
Apart from guaranteeing the characteristics of assuring a permanent short circuit current above or equal to 3
times the nominal current, the alternators of the ECO series have
- end-brackets new shape to improve ventilation,
- coupling to the prime mover is simpler and the terminal boxes are bigger to simplify the connection
of the electric cables.
- the electronic regulator is always updated to improve performance and reliability
- a fixed inductor with skewed slots and a rotating inductor fitted with a damper cage (except for the
ECO3N/4 and ECO28N/4 alternators).
- windings have a 2/3 pitch in order to reduce the harmonic content of voltage.
- The entire series is manufactured according to and complies with the most common specifications
such as CEI 2-3, IEC 34-1, EN 60034-1, VDE 0530, BS 4999-5000, CAN/CSA–C22.2 N°14-95 –
N°100-95.
- robust mechanical structure (FeP12 steel for the frame, C45 steel for the shaft and cast iron for the
end-brackets), which permits easy access to the connections and components during routine and
maintenance check-ups.
- Insulation is of class H standard. Impregnation is made with tropicalized epoxy resins by dipping and
dripping, whilst for the high voltage parts by vacuum, so that the insulation level is always very good.
- The self-regulation is obtained through an electronic regulator. The regulator is fed by an auxiliary
winding which guarantees an almost constant supply under any possible operating condition of the
generator.
- The S.R.7/2-G regulator is an advanced 1phase sensing electronic regulator of small size and
economical price, even if it is very reliable. This regulator is equipped with a low speed and overload
protection with an adjustable intervention threshold, it works at 50/60 Hz, it has adjustable voltage
stability and it offers the possibility for a remote voltage regulation.
- The voltage accuracy is ±1% in static condition with any power factor and with speed variation
between -5% and +30% with reference to the rated speed.
- The voltage can be regulated by the “VOLT” potentiometer of the electronic regulator. By connecting
a 100KΩ potentiometer in the proper terminals it is also possible to obtain a remote voltage
regulation in a range of 5% of the rated voltage.
- At full load and no load, at constant speed, there is a transient voltage variation lower than 15% of
the rated voltage. In such conditions, the 3% voltage resetting will occur in 0.2 seconds for powers
up to 300 KVA, while for higher powers it will occur in 0.3 seconds. Make reference to the user’s
manual for more details.
- The permissible overloads are of 300% for 20 seconds, of 50% for 2 minutes and of 10% for 1 hour
every 6 hours of operation.
- The standard generators comply with the specification VDE 0875, degree “K” and with the basic
safety requirements of the European regulation on electromagnetic compatibility; by applying the
European standards EN 60034-1, we comply with the above mentioned regulation.

090313_BulldogGU20LSC-808_Special_ABC_GB_Rev.03 doc 2/13

Genmac Srl reserves all the rights to update the present data sheet at any time without prior notice.
ABC
P.O. BOX 365804 – RIYADH 11393
KINGDOM OF SAUDI ARABIA
Ph. +966 1 812.7865 Fax +966 1 415.0865
[email protected]
TECHNICAL DATA SHEET

BULLDOG GU20 LSC-808

ENGINE
Manufacturer Lombardini
Model LDW2204
Type 4 cycle - Diesel
Power max (LTP) 22.5 KW @ 1800 R.P.M.
Rated R.P.M. 1800
Aspiration Natural
Cooling Water
Injection System Indirect Injection (I.D.I.)
Fuel pump Mechanical
Cylinders Configuration 4 in line
Displacement 2199 cc
Bore x Stroke 88 x 90.4 mm
Compression Ratio 22.5:1
Standard Governor Class A1 Mechanical
Engine Speed Drop 5%
Exhaust Temp. @ full load 25°C room Temp. (PRP) 500°C
Exhaust Flow (PRP) 4.1 m³/min
Exhaust Back Pressure max Allowed 14.7 Kpa
Cooling Air Flow 60 m³/min
Coolant System Capacity 9 l.
Coolant Type (first filling) Antifreeze -40°C
Air Intake max Allowed Restriction 3 Kpa
Combustion Air Flow (PRP) 1.5 m³/min
Emission Conformity EPA TIER 2
LUBRICATION SYSTEM
Oil consumption 0.01 Kg/h
Oil Capacity Including Filters 6 l.
Oil Pressure min. 150 Kpa
Oil Type (first filling) SAE 15W40
FUEL CONSUMPTION
75% Continuous Power (PRP) 4.07 (l/h)
100% Continuous Power (PRP) 5.42 (l/h)
Tank Capacity 100 l.
Autonomy @ 75% Load 24.5 hours
ELECTRICAL SYSTEM
Tension 12V (DC)
Battery (Low Maintenance – Heavy Duty) 70 Ah
FILTERING SYSTEM
Air Cleaner Dust Proof Filter
Fuel Duplex Type Filter

090313_BulldogGU20LSC-808_Special_ABC_GB_Rev.03 doc 3/13

Genmac Srl reserves all the rights to update the present data sheet at any time without prior notice.
ABC
P.O. BOX 365804 – RIYADH 11393
KINGDOM OF SAUDI ARABIA
Ph. +966 1 812.7865 Fax +966 1 415.0865
[email protected]
TECHNICAL DATA SHEET

BULLDOG GU20 LSC-808

CONTROL PANEL with TE808 Controller , Electronic Generator Control System

Microprocessor based, fully programmable auto start control panel with metering and
security.

Basic functions :

 LCD Screen shows data and information in graphic and alphanumeric


 Integral programmable ATS control logic built into System controller
 Exercise with or without load capability
 Circuit breaker protection
 Key ON/OFF power-up switch of TE808 controller
 Battery charger
 Emergency Stop Button
 Acoustic Alarm;

Readings :

 Digital read out control system with the following accessible standard displays (for
example) :
 Mains Voltage L-L (3)
 Generator Voltage L-L (3)
 Generator Amperage (3)
 Frequency
 Power Factor (3 and total )
 Power instantaneous or KWH
 Battery Voltage
 Operating hours
 Fuel tank level

090313_BulldogGU20LSC-808_Special_ABC_GB_Rev.03 doc 4/13

Genmac Srl reserves all the rights to update the present data sheet at any time without prior notice.
ABC
P.O. BOX 365804 – RIYADH 11393
KINGDOM OF SAUDI ARABIA
Ph. +966 1 812.7865 Fax +966 1 415.0865
[email protected]
TECHNICAL DATA SHEET

BULLDOG GU20 LSC-808

 Additional information available on the controller display are :


 ATS switch position
 Engine run/on
 Running Speed
 Oil pressure and Temperature
 Coolant temperature
 Generator run/on
 Error indicated in detail on the controller face
 Help button for troubleshooting assistance
 Test, Manual, Automatic and Reset buttons
 Remote manual switching of ATS from the Control Panel

ALARMS :
 Alarms - Shut down and Warning - Value programmable
 High engine temperature
 Oil pressure and Oil Temperature
 High voltage generator
 Low voltage generator
 Under frequency
 Over speed
 Cranking failure
 Failure of cooling system

 Warning - Value programmable


 High battery voltage
 Low Battery voltage
 Dirty air filter

090313_BulldogGU20LSC-808_Special_ABC_GB_Rev.03 doc 5/13

Genmac Srl reserves all the rights to update the present data sheet at any time without prior notice.
ABC
P.O. BOX 365804 – RIYADH 11393
KINGDOM OF SAUDI ARABIA
Ph. +966 1 812.7865 Fax +966 1 415.0865
[email protected]
TECHNICAL DATA SHEET

BULLDOG GU20 LSC-808

TE808 is New Generation Controller highly performing


TE808 is not merely the Controller of a single piece of equipment, but

the core of its entire control system.


With TE808 a piece of equipment is no longer considered as a single entity, but controlled
and operated keeping in mind the entire application system it belongs to and its
environment.
TE808 checks, for example, whether ambient and climatic conditions are correct for its
performances.

TE808 fits and answers the needs of many types of machines, in terms of functions, power
and pieces of information one can obtain on its display.

Innovative design with a big display and neat and easy keyboard, with the possibility of
blocking all or some of the keys to avoid tampering in the system.

A big display “320x240 pixel; visible area 115x85mm” for an easy reading of all the
machine’s parameters: measures, information, alarms etc.

Certified and documented reliability, thanks to strict tests made at IMQ labs, HALT test
included (Highly Accelerated Life Test)
Resistance at severe climatic conditions with a IP55 protection degree, IMQ certificated
UL CSA Approval

Operation Temperature range -30°C + 70°C


Environmental protection category IP55
Dc Voltage range Vdc 8 to 35Vdc
Ac Voltage range Vac 50 to 500Vac
Frequency Range 45 to 65Hz

090313_BulldogGU20LSC-808_Special_ABC_GB_Rev.03 doc 6/13

Genmac Srl reserves all the rights to update the present data sheet at any time without prior notice.
ABC
P.O. BOX 365804 – RIYADH 11393
KINGDOM OF SAUDI ARABIA
Ph. +966 1 812.7865 Fax +966 1 415.0865
[email protected]
TECHNICAL DATA SHEET

BULLDOG GU20 LSC-808


TE808 Controller

Programmable inputs and outputs


10-digital inputs
20-analog inputs
8-relays output 5A
Communication ports
2-RS232 on the rear side
1-USB on the front

ALARMS
► Engine temperature warning (analog sensor) Display information
► High engine temperature alarm (analog sensor)  Battery voltage
► Temperature analog sensor fault  Mains voltage three-phase L/L and L/N
► High engine temperature alarm (digital sensor)  Generator voltage three-phase L/L and L/N
► Oil pressure warning (analog sensor)
 Three-phase currents
► Low oil pressure alarm (analog sensor)
► Oil pressure analog sensor fault  Three-phase and global active, reactive and apparent
► Low oil pressure alarm (digital sensor) powers.
► Temperature digital sensor fault  Active, reactive and apparent energy meters.
► Fuel level warning (analog sensor)  Three-phase and global power factors
► Low fuel level alarm (analog sensor)  Power meter
► Fuel level analog sensor fault  Frequency
► Low fuel level alarm (digital sensor)  Oil pressure instrument (programmable in accordance
► High battery voltage
to most common sensors, in BAR or PSI units)
► Low battery voltage
► Faulty battery  Engine temperature instrument (programmable in
► Battery charger alternator fault accordance to most common sensors, in °C or °F units)
► ”W” signal fault  Fuel level instrument (programmable in accordance to
► Low engine speed most common sensors, in %, litres or gallons)
► High engine speed  Hours of autonomy in accordance to fuel consumption
► Starting failure  Engine RPM value
► Emergency button  Total starting attempts
► Mechanical failure
 Percent of good starting attempts
► Stop failure
► Low generator frequency  Working hours (re-settable)
► High generator frequency  Partial working hours (re-settable)
► Low generator voltage  Warning and alarm about service hours expiration
► High generator voltage  Internal working hour counter (non re-settable, to check
► Asymmetric voltage generator effective engine working hours).
► Generator short circuit
► Generator overload
► External generator protection
► Generator wrong phases sequence
► Mains wrong phases sequence Special functions included
► Wrong frequency setting
 Remote start and stop
► Generator contactor fault
► Mains contactor fault  SCR
► Several steps maintenance  EJP - EJP/T
► Internal system error  Start and stop in accordance to the mains Kw
► Tank empty (filling pump function)  Dummy load function
► Tank to full (filling pump function)  Rental hours
► Expired rental hours  Block of automatic and test modes
► Low water level in the radiator  Generator starting for mains contactor fault
► n.8 programmable user alarms
 Output for function mode
► Ambient temperature too high
► Ambient temperature too low

090313_BulldogGU20LSC-808_Special_ABC_GB_Rev.03 doc 7/13

Genmac Srl reserves all the rights to update the present data sheet at any time without prior notice.
ABC
P.O. BOX 365804 – RIYADH 11393
KINGDOM OF SAUDI ARABIA
Ph. +966 1 812.7865 Fax +966 1 415.0865
[email protected]
TECHNICAL DATA SHEET

BULLDOG GU20 LSC-808

Panel description: graphic display with backlight, 320x240 pixel; visible area 115x85mm.
Possibility of all languages, included Russian, Arab and Chinese

Black ABS box certified Graphic display with


Keyboard with
UL CSA, IP55 backlight, 320x240 pixel;
backlight
Dimension: visible area 115x85mm.
140x255x100mm

USB port to upload and


download data or report also
available and printable by
PC

090313_BulldogGU20LSC-808_Special_ABC_GB_Rev.03 doc 8/13

Genmac Srl reserves all the rights to update the present data sheet at any time without prior notice.
ABC
P.O. BOX 365804 – RIYADH 11393
KINGDOM OF SAUDI ARABIA
Ph. +966 1 812.7865 Fax +966 1 415.0865
[email protected]
TECHNICAL DATA SHEET

BULLDOG GU20 LSC-808

KEYBOARD description

“aut” to select automatic mode Stop:


to stop in manual
mode

Start:
“man” to select manual mode to start in manual
mode

KG and KR
“Test” to select test mode to close manually mains and
(autostart) generator contactors

RESET: to set the board in Help: to read in the display


block function or to restore several help messages to solve
alarms eventual alarms

MENU: to enter quickly in the


menu selection page about
Pages scroll:
Drive: programming
to move to next and
previous screen to scroll and confirm
values and menu
and also to activate
function buttons in
Keyboard with backlight the display

090313_BulldogGU20LSC-808_Special_ABC_GB_Rev.03 doc 9/13

Genmac Srl reserves all the rights to update the present data sheet at any time without prior notice.
ABC
P.O. BOX 365804 – RIYADH 11393
KINGDOM OF SAUDI ARABIA
Ph. +966 1 812.7865 Fax +966 1 415.0865
[email protected]
TECHNICAL DATA SHEET

BULLDOG GU20 LSC-808

REMOTE MONITORING AND CONTROL OF THE GENERATING SET (with GSM Modem Kit
Option)

The Generator Control Panel is pre-set for remote monitoring and controlling in real time the
gen-sets via a GSM data modem (Option).
The necessary software for the remote control and monitoring of the genset is supplied in form
of a CD disk.
It is possible to carry out the following operations from the remote PC and monitor the
operations of the system either locally or remotely via a modem (GSM modem and Sim Card
not included).
The system allows Full remote PC controlled operation of the genset AMF / ATS panel via a
Window based menu driven software.
The system design is based upon advanced microprocessor design.
The remote operator is able to view the instrumentation, alarm and data log details, and the
relay input status. The access is controlled by multi level password. In the event of any alarm
the module can dial up the remote PC / telephone number to inform the remote operator of the
problem, giving identification of the module / location followed by the alarm event and the time
and date of occurrence. The system can also send warning SMS.

090313_BulldogGU20LSC-808_Special_ABC_GB_Rev.03 doc 10/13

Genmac Srl reserves all the rights to update the present data sheet at any time without prior notice.
ABC
P.O. BOX 365804 – RIYADH 11393
KINGDOM OF SAUDI ARABIA
Ph. +966 1 812.7865 Fax +966 1 415.0865
[email protected]
TECHNICAL DATA SHEET

BULLDOG GU20 LSC-808


Fuel System:

 Inbuilt Fuel Tank 100 litres with fuel drain;


 Automatic refuelling System with Electric Fuel Pump.

Further System features:

 Oil Cooler.

BASE FRAME

 Heavy duty fabricated welded base plate with high quality steel.
 Vibration isolators between engine, alternator and the base.
 Cataphoretically treated anticorrosion priming with durable polyester powder paint
finish coat.

SOUND ATTENUATED WEATHERPROOF CANOPY

Metalwork and finish:

 Cut using high precision laser technology.


 Bent using high precision numeric control technology.
 Cataphoretically treated anticorrosion priming with durable polyester powder paint
finish coat.
 Modular bolted assembly after painting.
 Weatherproof sealed joints.
 Stainless steel key lockers.
 Nylon hinges.

Safety:

 Lockable hinged doors.


 Glazed acoustic sealed control panel door.
 Approved safety guards over rotating or moving parts.
 Safety lagging jacket guards over exhaust manifolds.
 Internally mounted exhaust silencers.
 External Emergency Lock-Stop button.
 Battery Switch.

Lifting:

 4 corners eyes located in corners, load tested and approved.

090313_BulldogGU20LSC-808_Special_ABC_GB_Rev.03 doc 11/13

Genmac Srl reserves all the rights to update the present data sheet at any time without prior notice.
ABC
P.O. BOX 365804 – RIYADH 11393
KINGDOM OF SAUDI ARABIA
Ph. +966 1 812.7865 Fax +966 1 415.0865
[email protected]
TECHNICAL DATA SHEET

BULLDOG GU20 LSC-808

Easy Maintenance:

 Fuel filler outside enclosure.


 Radiator coolant filling hatch.
 Engine oil filling hatch.
 Oil and coolant drains extended to outside enclosure.
 Fuel drain extended outside enclosure.
 Wide opening access door on the top

Overall dimensions: Width 2120 mm – Depth 700 mm – Height 970 mm

Dry Weight: 600 Kg.

WARNINGS:

 Access to control panel and top door for inspection and maintenance is required.
 Adequate ventilation on both sides is required.

The following is supplied along with the generating set:

 Battery with first fill of Lead-Acid.


 Carton box on pallet package.

ACCESSORIES:

A wide range of accessories available on request, please contact our Distributor or Export
Dept. for further information.

090313_BulldogGU20LSC-808_Special_ABC_GB_Rev.03 doc 12/13

Genmac Srl reserves all the rights to update the present data sheet at any time without prior notice.
ABC
P.O. BOX 365804 – RIYADH 11393
KINGDOM OF SAUDI ARABIA
Ph. +966 1 812.7865 Fax +966 1 415.0865
[email protected]
TECHNICAL DATA SHEET

BULLDOG GU20 LSC-808

Distributed by:

090313_BulldogGU20LSC-808_Special_ABC_GB_Rev.03 doc 13/13

Genmac Srl reserves all the rights to update the present data sheet at any time without prior notice.

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