Scale Effects On Rotating Detonation
Scale Effects On Rotating Detonation
A R T I C L E I N F O A B S T R A C T
Keywords: Rotating detonation rocket engines are propulsive devices employing detonation waves moving circumferentially
Rotating-detonation around an annular channel that consume axially fed propellants. Theoretically, this provides benefits with
Pressure-gain-combustion respect to combustion pressure gain and thermodynamic efficiency when compared to deflagration-based
RDRE-combustor-scaling
combustors. To facilitate size scaling of these devices, the relationships between geometric parameters, perfor-
mance, and wave dynamics have been investigated with gaseous methane-oxygen propellant. Empirical relations
were derived between combustor geometry, fueling conditions, and engine operation, as well as correlation to
thermodynamic parameters calculated with chemical kinetics codes. The radius of curvature effects were
explored in annular combustors having outer diameters of 25 mm, 51 mm, and 76 mm with a fixed gap width of
5 mm. The injectors were scaled to have same oxidizer-to-fuel injector port area ratio, impingement distance, and
injector-to-gap area ratio. Larger combustors had higher wave counts during operation at a given mass flux and
equivalence ratio. Combustor axial pressures were found to be more dependent on propellant mass flux and
equivalence ratio than geometry. Mass flux and the inner-to-outer radius ratio, the latter of which was related to
other geometric ratios, dictated the operating mode transition thresholds and the number of resulting waves,
respectively.
* Correspondence author at: Research Associate Professor University of Washington W.E.B. Dept. of Aeronautics & Astronautics 3940 Benton Lane, UW Mail
352400 Seattle, WA 98195.
E-mail address: [email protected] (C. Knowlen).
https://doi.org/10.1016/j.jaecs.2024.100282
Received 2 April 2024; Received in revised form 22 July 2024; Accepted 24 July 2024
Available online 27 July 2024
2666-352X/© 2024 The Author(s). Published by Elsevier Ltd. This is an open access article under the CC BY-NC-ND license (http://creativecommons.org/licenses/by-
nc-nd/4.0/).
T. Mundt et al. Applications in Energy and Combustion Science 19 (2024) 100282
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matrix results as a subset. It also numerically determined the thermo- in the combustor annulus. Each reactant delivery line had an indepen-
dynamic properties of the propellants and compared them to experi- dent nitrogen supply for purging. The mass flow rate metering was
mental results, which provided unique insights into RDRE operability as enabled by Flow-Dyne critical flow nozzles with precision throat areas,
the combustor size scale was varied. ACN. These contoured sonic nozzles were insensitive to downstream
pressure changes with pressure ratios as low as 1.2 [35]. The throat
2. Experiment design diameters of the oxidizer nozzles were 4.20 mm and 2.18 mm and the
fuel nozzles were 2.79 mm and 1.27 mm. Based on calibrations provided
The main goals of this geometric scaling investigation were to by Flow-Dyne, the uncertainty in the product of discharge coefficient,
determine scaling laws for RDREs using empirical data and explore the Cd, was at most ±0.5 % at Reynolds numbers greater than 5 × 105 that
operability and characteristics of RDREs at diameter scales of 76 mm were typical in operation. Pressure and temperature in the calibrated
and below. Because the capabilities of the test facility and the details of approach tubes to the critical flow nozzle were monitored by NoShok
the RDRE geometries have been reported in detail elsewhere [31,33], 615–2000–2–1–2–8-CC pressure transducers (±0.125 % uncertainty)
only a summary of the experimental apparatus is provided here. and low-noise OMEGA Type-K exposed bead thermocouples (±0.75 %
uncertainty), respectively. Control of the upstream pressures, and thus
the flow rates, were governed by TESCOM 44–4000 Series air load
2.1. Facility description regulators controlled by ER5000 electro-pneumatic actuator units. The
ER5000s utilized the building air supply and a hand-tuned PID loop to
The University of Washington Rotating Detonation Engine Lab has maintain predetermined set points for the pressures upstream of the
successfully conducted testing with cylindrical RDREs ranging in outer- critical nozzles during engine operation and minimize their settling time
diameters from 10 mm to 154 mm using both gaseous methane-oxygen during engine startup.
and hydrogen-oxygen mixtures [33,34]. The indoor facility captures Detonation initiation was accomplished by a spark-ignited pre-
combustion effluent during experiments and can set sub-atmospheric detonator system. Auxiliary 1000 cc cylinders were filled to nominal
exhaust conditions. While the test stand does not provide thrust mea- levels of 1380 kPa for methane and 4140 kPa for oxygen. During engine
surements, the RDRE combustor exit is optically accessible by a startup, the reactants were injected by matching Parker Series 9 mini-
high-speed camera. The facility is also equipped with both low- and ature calibrant valves into opposing ends of a stainless steel cross. The
high-speed data acquisition systems (DAQ) and its propellant delivery cross was connected with a 6.4-mm-diameter stainless steel tube, having
system can provide flow rates between 8 g/s and 450 g/s of stoichio- a length-to-inner diameter ratio of 50, to one of the radial instrument
metric methane-oxygen. The test stand with a 154-mm-RDRE installed is ports in the combustor. To ignite the engine, the calibrant valves were
shown in Fig. 2. left open for 200 ms to fill the cross and attachment tube. Then, 5 ms
The RDRE test rigs were mounted to a 0.25-m-inner diameter after closing the calibrant valves, a co-annular gap spark plug was fired
exhaust duct that routed combustion products into a 4 m3 dump tank at 500 Hz for 100 ms. Upon firing the pre-detonator, the initial transient
containing 500 kg of aluminum plates to cool and condense combustion wave behavior settled within 200 ms into one of several potential steady
products. After each experiment, the dump tank contents were purged state operating modes. The typical operating modes were single rotating
by a Kinney KT-300 vacuum pump, which was also used to set sub- wave, multiple co-rotating waves, co-rotating with counter rotating-
atmospheric back pressure as low as 2 kPa. The exhaust duct featured rotating waves, deflagration without coherent rotating waves, axial
a wye section with a straight branch having a 12.7-mm-thick poly- pulsations, and no combustion. Images of these wave systems were in
carbonate window that was 2.5 m from the test rig mounting plane. This Ref. [36].
enabled observation of combustor wave dynamics through the exit of
the RDRE annulus with a Phantom v1211 high-speed camera using a
Nikon 70 mm to 200 mm zoom lens.
Fuel and oxidizer were handled independently with reactants mixing
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Table 2
Annular instrumentation locations by configuration.
RDRE Location Distance Azimuth Diameter Sensor
(mm) (deg) (mm)
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were provided by the manufacturer (Flow-Dyne) with 0.5 % uncertainty 3. Experimental results
at Reynolds numbers greater than 5 × 105 that were typical in operation,
which also accounts for uncertainty in throat area, ACN. This set was For each configuration, test matrices of ER sweeps at mflux ≈ 243 kg/
then used to calibrate the smaller critical nozzles (3.75 mm2 and 1.27 s/m2 and mflux sweeps at ER ≈ 1.15 were conducted with gaseous
mm2) using nitrogen. The variable CFF represents the critical flow factor methane and oxygen. Scaling test points in this manner led to similar
that included real gas effects based on the measured P and T and a plena pressures for each RDRE at each fueling condition. As part of this
lookup table generated by REFPROP [38]. investigation, additional ER sweeps at different mflux were conducted in
The average values from the last 100 ms of the run were used for all the smaller RDREs. The initial back pressures were reduced from at-
data processing, resulting in N = 200 samples per sensor for the time-of- mospheric to ~50 kPa in the 25-mm and 51-mm combustors to enable
record. This imposed a relative uncertainty, dxi/xi, in the measurement back pressure insensitive operation with lower mass fluxes; i.e., mflux <
of xi due to sample averaging for 95 % confidence given by Eq. (2) [28]: 200 kg/s/m2 [40].
dxi sx sx
= zα/2 √̅̅̅̅ = 1.96 √̅̅̅̅̅̅̅̅̅ (2)
xi N 200 3.1. Full data set by configuration
where sx is the relative standard deviation of the sample and the z-score, After individual run processing was completed, data from multiple
Zα/2, is 1.96. Assuming that uncertainties from sampling and the runs having fueling conditions within ±1.2 % of the desired mflux and ER
manufacture sensor specifications were random, the net sensor uncer- that exhibited identical wave dynamics (modes) in terms of primary
tainty for each time-of-record datum point was the square root of the wave count and the presence of counter-rotating wave(s) were averaged
sum of the squares of these two quantities. All of the relative un- together. For the AFRL test matrix data set, the uncertainty due to
certainties for the inputs to Eq. (1) were summed as shown in Eq. (3) to averaging mass flow rates and ERs was less than ±0.03 %, which was
determine the corresponding uncertainty of mass flow rate, dmi/mi, of much less than the sensor accuracy limits. The standard deviations in the
species i through each orifice with 95 % confidence [28]. averaged measurements of combustor pressure were less than ±0.1 %
√̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅
( )2 ( )2 ( ) ( )2 ( )2̅ and ±0.3 %, respectively. These latter results indicated the observed
dṁ˙i dACN dCd dCFFi 2 dPi dTi phenomena were very repeatable. Because the averaging uncertainties
= + + + + (3)
ṁ˙i ACN Cd CFFi Pi 2Ti were smaller than the plotting symbols, they were not included in the
Assuming the uncertainties in CFF and ACN were negligible and that plots.
the others were random resulted in the mass flow rate uncertainty for
both the oxidizer and fuel being dmi/mi ≈ 0.8 %. The corresponding 3.1.1. 76-FI-5 results
uncertainty for the net mass flow rate was then ±1.1 %. Applying the Data from 63 runs reduced to 21 averaged points for the 76-FI-5
mass flow rate uncertainties to the mixture mole fractions results in an configuration presented in Fig. 5 used different plotting symbols to
average uncertainty in ER of ±0.008 with less than 1 % standard devi- indicate the wave count. This configuration did not generate counter-
ation over the range of test conditions considered here. The un- rotating wave activity in any of the test conditions considered here.
certainties in mass flow rate and ER were smaller than the plotting Wave count increased as mflux increased with a transition from two to
symbols used here and thus they were not included in the plots. three waves occurring at 250 ≤ mflux ≤ 300 kg/s/m2. Within this tran-
The wave dynamics within the RDRE combustors were recorded with sition region, both two-wave and three-wave modes were established
128 × 128 pixel images at 240,000 FPS and exposure of 2 μs by a with similar test conditions. At constant mflux, the wave count was
Phantom v1211 camera. In a manner similar to that described in usually three at low fuel-lean and high fuel-rich conditions with two
Ref. [39], the resulting video images of the annulus were overlaid on a waves occurring when 1.15 ≤ ER ≤ 1.40. The maximum number of co-
polar mesh with 180 bins to track the rotation of combustion luminosity rotating primary waves was four, which was repeatedly recorded at ER
for the duration of the experiment. In the 25-mm RDRE, the polar mesh ≈ 0.26 with mflux ≈ 243 kg/s/m2.
had 60 bins due to the fewer pixels in the luminous regions of the smaller
combustor. Detonation surface plots tracking the angular wave motion 3.1.2. 51-FI-5 results
versus time were generated from these data. Through the Data obtained for the 51-FI-5 configuration, shown in Fig. 6,
two-dimensional Fast Fourier Transform of the detonation surface, the encompass the largest set of off-cross test conditions, as well as the most
number of waves and operational spin frequency were determined. variety in wave dynamics. Like with the 76-FI-5 configuration, the
Because the spinning detonation waves appeared to be in rigid body highest wave counts were seen at high flux and low ER conditions. The
rotation and their spin speed varied significantly with radius in the onset of deflagration occurred at fuel-rich ER thresholds that increased
smallest diameter combustor, the wave speeds reported here were based with increasing mflux. Counter-rotating waves appeared near transitions
on outer annulus circumference for comparison purposes.
Utilizing the procedure described in Ref. [31], uncertainties based on
frequency distribution taken from time-of-record samples were evalu-
ated with a statistical analysis for each measurement that accounted for
frequency fluctuations around the mean with 95 % confidence. Com-
bined with video framing rate resolution, this approach resulted in the
worst-case relative uncertainty in frequency and spin velocity to be ±2.5
%. The corresponding error bars were included in the plots.
The most luminous waves under stable operating conditions always
rotated in one direction for the duration of the test firing and were
designated as the “primary” waves. Under some mflux and ER fueling
conditions, however, less luminous waves observed spinning in the
opposite direction of the primary waves would, in some cases, fade away
and then regularly reappear. The primary wave counts were indicated
with “Wv” and the presence of counter-rotating waves was denoted with
“CW” in the data plots presented here.
Fig. 5. Mode data for 76-FI-5 experiments.
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Fig. 7. Mode data for 25-FI-5 experiments. Fig. 8. Mode data from mflux sweeps at ER ≈ 1.15.
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T. Mundt et al. Applications in Energy and Combustion Science 19 (2024) 100282
mm and 76-mm combustors and as low as 0.50 for the 25-mm combustor
[31].
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ahead of the detonation zone (through the injector face), a basis for
computing the pre-detonation pressure for the other configurations was
needed. When spinning detonation waves were present, combustor
pressure data were predominantly influenced by the mflux and ER con-
ditions, rather than either the wave mode or geometry (see Fig. 13). In
all configurations, the combustor pressures were proportional to the
mflux. Furthermore, by geometrically scaling the injectors and main-
taining a 5-mm-annular gap, the RDRE plena experienced similar pres-
sure levels when operated under the same mflux and ER conditions.
Because the injection and mixing processes were similar in the scaled
combustors, their detonation zone standoff distances from the injector
face were expected to be similar. Nonetheless, variations in pressure
between the 25-FI-5 and two larger RDREs ranged from 6 % to 16 % at
near stoichiometric conditions. This is likely primarily due the smaller
inner core having a much larger fraction of its length exposed to the
Fig. 14. Spin frequency data at mflux ≈ 243 kg/s/m2. detonation zone. Thus, the 65 % pressure port for the 25-mm-RDRE
would be closest to the detonation zone and would therefore have
higher pressure than in the larger RDREs at a given fueling condition, as
evident in Figs. 10 and 14.
Motivated by the observation of comparable pressures for all test
conditions in the 51-mm and 76-mm combustors, a pressure map from
the 65 % length station to the injector face pressure, p0, for the 76-FI-5
configuration was generated based on inputs of mflux and ER. Utilizing a
second-order polynomial fit to ER and mflux (kg/s/m2) data, an R2 value
of 0.998 was achieved for p0 (kPa) with the following:
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ṁ˙Rgas T0
u= (6)
p 0 Ae
where ṁ˙ represented mass flow rate and Ae represents annulus exit area,
from which mflux was determined, and Rgas was the mixture gas constant.
The next detonation wave arrival time was:
2πr0 1
t= ≡ (7)
N Dspin f
Fig. 18. Heat release at different initial pressures for CH4–O2 propellant. Fig. 19. Mode dependence on fill height and ER for all combustors.
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Table 4
Geometric ratios of RDRE configurations. Fig. 22. Mode dependence on inner radius-to-gap ratio and chemical
power flux.
Configuration ri (mm) ri / ro Gap / ro ri / Gap ro / Gap V / (SA * L)
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≈ 1.15 had a peak power flux of 3 GW/m2 where wave counts depended
on r0. The wave count transition occurred in the power flux range of 1.4
GW/m2 to 1.7 GW/m2.
Because power flux and λ were computed from fueling conditions,
each test condition had unique values that were independent of both
geometry and operating mode. This was shown in Fig. 26, where power
Fig. 24. Mode dependence on inner radius-to-gap ratio and h/λ. (a) ER sweeps (b) mflux sweeps.
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Fig. 28. Mode dependence of off-sweep data on inner radius-to-gap width ratio
4.3. Application of results
and mflux.
Fig. 27. Pressure at ~65 % inner core length vs. chemical power flux from ER
and mflux sweeps in 25-mm (dashed), 51-mm (dots), and 76-mm combustors
(dot-dash). Fig. 29. Relation of off-sweep data with inner radius and λ.
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T. Mundt et al. Applications in Energy and Combustion Science 19 (2024) 100282
configurations. Acknowledgements
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