KRONES

filling systems
for CSD
Sparkling specialists for PET and
glass containers and cans
2 ｜KRONES filling systems for CSD

Soft drinks – gentle, precise, reliable filling is a requirement

The world of soft drinks is sparkling, colourful and constantly in

motion. New trends, types and packages are on the agenda - and
it's no easy task for filling technology to keep pace here. But
regardless of which products you create and which markets you
want to capture: At KRONES you will find the technology that will
enable you to achieve your goals.

At a glance
KRONES filling systems for CSD ...
− process PET and glass containers and cans.
− fill both hot and cold products.
− offer additional hygiene and filling stability.
− feature a consistent hygienic design.
3 ｜KRONES filling systems for CSD

For PET containers

Modulfill VFS

The multi-talent for hotfill and standard processes

− Precise determination of fill quantity via inductive flow
meter
− Perfect flow characteristics through two filling speeds
− Low-foam and low-turbulence filling thanks to swirl insert
in the valve
− Hygienic design
− Electropneumatically controlled filling valve functions

Optional
− Additional channel for hot filling
− Automatic CIP cups

Output
Up to 72,000 containers per hour
4 ｜KRONES filling systems for CSD

For PET containers

Modulfill VFS

Method of operation 1. Control cylinder for

First the PET container is pressed on and pressurised. The liquid valve
filling process will start as soon as the same pressure 2. Pressurisation and Smaller pitch circles Ring bowl
return gas valve with central product tank
prevails in the tubular ring bowl and in the PET bottle. Two
3. Switching valve tank
different filling speeds guarantee optimum flow. An
fast/slow
inductive flow meter checks the quality of inflowing liquid.
4. Snifting valve, 1
The valve closes once the exact filling volume has been head space 2
reached. After a settling phase, the pressure in the head 4 3
space of the PET container is reduced via a snifting valve A Snifting and CIP
and the filled product exits the machine. return channel
B Pressurisation and
CIP return channel
Clever: two gas channels for double the hygiene
The containers are pressurised and snifted via two
separate gas channels. This separation prevents liquid
from escaping from the filled container into the
pressurisation channel, providing considerable advantages
with regard to filling stability and hygiene.

VFS = Volumetric filling system, Flow meter, Short tube Filling valve for filling carbonated beverages
5 ｜KRONES filling systems for CSD

For PET containers

Modulfill VFS for combined hot and cold filling

Applications 1. Control cylinder for

This variant of the Modulfill VFS was designed especially liquid valve
2. Pressurisation and Smaller pitch circles with Ring bowl
for cold filling of CSD beverages in combination with hot
return gas valve central product tank tank
filling of juice in PET containers.
3. Snifting valve for
return gas channel 5
A separate channel for the product return is integrated in 4. Hot-product return 1

the filling valve for this purpose. valve 2

5. Valve for quick 3
filling 4

A Hot return and CIP

return channel
B Snifting and
CIP return channel
C Pressurisation and
CIP return channel

In the same system: Cold filling of carbonated beverages and

hot filling of juices
6 ｜KRONES filling systems for CSD

For PET containers

Modulfill VFS − benefits for you

Flexible processing
− Proficient in both standard and hot filling

High-quality filling process

− Foam-free, gentle filling with swirl insert in the valve
− Guarantees precise fill quantities thanks to inductive flow
meter or mass flow meter

Best hygiene conditions

− Offers additional hygiene and filling stability with its two gas
channels
7 ｜KRONES filling systems for CSD

For glass containers

Modulfill HES

The intelligent probe system

− Precise determination of fill quantity with a probe
− Perfect flow characteristics through two filling speeds
− Turbulence-free switching between speeds thanks to
diaphragm valve technology
− Low-foam filling via swirl insert in the valve
− Closed CIP circuit
− Hygienic design
− Electropneumatically controlled filling valve functions

Output
Up to 78,000 containers per hour

HES = Height filling system, Electronic fill height measuring, Short tube
8 ｜KRONES filling systems for CSD

For glass containers

Modulfill HES

Method of operation 1. Control cylinder

First the glass container is pressed on and pressurised. The for liquid valve
filling process will start as soon as the same pressure 2. Switching valve
prevails in the tubular ring bowl and in the glass bottle. Two fast/slow
3. Pressurisation and
different filling speeds guarantee optimum flow. If the
return gas valve Ring bowl tank
liquid flowing in touches the probe integrated in the filling 4. Snifting valve Smaller pitch
tube, the valve closes. After a settling phase, the pressure in 3 circles with
4 2
the head space of the glass container is reduced via a A Snifting channel 1 central product
snifting valve and the filled product exits the machine. B Pressurisation tank
channel
Clever: two gas channels for double the hygiene Option:
The containers are pressurised and snifted via two separate Automatic probe
gas channels. This separation prevents liquid from escaping adjustment
from the filled container into the pressurisation channel,
providing considerable advantages with regard to filling
stability and hygiene.
9 ｜KRONES filling systems for CSD

For glass containers

Modulfill HES − benefits for you

Foamless filling High filling stability

− Use of swirl inserts at the filling valve outlet − Separation of the pressurisation channel and the snifting
channel
Maximum filling accuracy − Absolutely dry pressurisation without any aerosol carry-over
− KRONES probe technology
− Turbulence-free change between two filling speeds through Precision and long service life
the use of membrane technology − Use of special pneumatic components with a significantly higher
life cycle than the one of conventional switching valves
Perfect harmony between the pneumatic components and the
electronic components Hygienic design
− All processes can be reproduced to one-hundred percent: no − No installed parts in the tubular ring bowl
additional fittings required (such as pressure sensor with the − Self-draining surfaces
respective electronic components) − Clean pneumatic components hosing and electrical wiring
10 ｜KRONES filling systems for CSD

For glass containers

Modulfill HES − optionally available with automatic probe adjustment and
automatic CIP cup system

Optional: automatic probe adjustment

− No manual probe adjustment necessary per filling valve
− Automatic probe adjustment via the operator panel (for
each bottle type)

Optional: automatic CIP cup system

− Automatic swing-in CIP cups
− Pneumatic pressing-on of CIP cups
11 ｜KRONES filling systems for CSD

For glass containers

Modulfill HES − optionally available with automatic probe adjustment and
automatic CIP cup system
Time saving during change-over:
Manual
CIP cups

24 minutes
-59 %

Manual -87 %
10 min.
probe Automatic
8 min.

CIP cups
Automatic
1 min. probe
12 ｜KRONES filling systems for CSD

For cans
Modulfill VFS-C

Volumetric can filler

− For both small and large output range
− 28 to 182 filling valves integrated
− Can heights between 80 and 200 millimetres**

Output
18,000 to 135,000 cans/hour*

* Depending on the current can format

** Other can heights are possible on request

VFS-C = Volumetric filling, Flow meter, Short tube, Can

13 ｜KRONES filling systems for CSD

For cans
Modulfill VFS-C

The method of operation of the new filling valve

The can is fed into the filler and positioned underneath the
filling valve. The valve is pneumatically lowered onto the can
for pressing-on. Thanks to a differential pressure chamber, the
cans are also centred and pressed onto the valve with
extreme care.
The filling process begins immediately after rinsing. An Inductive flow
inductive flow meter checks the quantity of inflowing liquid. meter
The valve closes once the specified filling volume has been 2
reached. 3

1 Product stem 4

Optional 2 Rinsing valve 5

3 Snifting valve, rinsing
− Cleaning in a closed Tubular ring bowl
4 Pressurisation and return gas
system using automatically Smaller pitch
valve
circles with central
positioned CIP cups 5 Snifting valve, can headroom 6 1 product tank
Centring bell

A Snifting channel
B Pressurisation channel
14 ｜KRONES filling systems for CSD

For cans
Modulfill VFS-C – benefits to you

Best hygiene conditions

− Hygienic filling valve
− Machine concept without a front table but with a consistent
use of Krones Monotec starwheel columns
− Grease-free main bearing with automatic oil-circulating
lubrication system

Reliable filling procedure

− Separated gas channels for pressurisation and snifting
− Pneumatic pressing-on and centring
− Gas flushing is performed when pressed on

Operator convenience
− Format-flexible pressing-on unit: several can formats can be
handled without handling parts
− Quick-change handling parts

Promoting energy efficiency

− Use of servo drive technology
15 ｜KRONES filling systems for CSD

Everything from a single source

Training sessions at the KRONES Academy – trained personnel KRONES Lifecycle Service – partner for performance
increases your line efficiency Also after having purchased a new machine, KRONES will take care
The versatile training offer ranges from operation, servicing and of your line; the LCS experts are always ready to consult you and
maintenance to management training. We will gladly also translate your goals and wishes into optimal LCS solutions.
establish your individual training programme.
EVOGUARD – excellent valve technology all along the line
KIC KRONES cleaning agents make your machine shine The valve series of EVOGUARD comprises a modular system with
Only if the production environment is immaculate, can your hygienic and aseptic components which contributes to every point
product be brilliant. KIC KRONES provides you with the optimum of the production line with increased performance and which has
cleaning agents and disinfectants for each individual production the perfect solution for every process step.
step.
EVOGUARD – pumps for absolute process safety
Lubricants from KIC KRONES for every production step In addition to the separation and locking of a line, one thing is
Whether for gears, chains or central lubrication systems – our particularly important - and that is the reliable conveyance of your
greases and oils are true all-round talents. They can reach every product. This is why EVOGUARD also offers innovative centrifugal
lubrication point, protect your line and ensure gentle treatment pumps in addition to high-quality valves.
for your products thanks to their food-grade quality.
Digitalisation Process Bottling and Intralogistics Lifecycle
technology packaging equipment Service

We do more.