Instruction handbook

Language English
Translation
Document No. 5.11018.16
Part No. 441839
Status 07-Jul-2021

b maXX 3000

BM3200 / BM3300
Compact Servo Unit

E 5.11018.16 Read the Instruction handbook before starting any work!

Copyright This Instruction handbook may be copied by the owner in any quantity, but only for internal
use. This Instruction handbook may not be copied or reproduced, in whole or in part, for any
other purposes.
The use and disclosure of information contained in this Instruction handbook are not permit-
ted.
Designations and company marks contained in this Instruction handbook could be trade-
marks, the use of which by third parties for their own purposes could violate the rights of the
rights holder.
Preliminary information
Warning Insofar as this document is identified as being preliminary information, the following
applies:
this version is regarded as providing advance technical information to users of the described
devices and their functions at an early enough time in order to adapt to any possible changes
or expanded functionality.
This information must be regarded as being preliminary, as it has not yet passed through
Baumüller's internal review process. In particular, this information is still subject to changes,
thus no legal liability can be derived from this preliminary information. Baumüller assumes no
liability for damages that might arise from this possibly faulty or incomplete version.
If you detect or suspect any content errors and/or major form errors in this preliminary infor-
mation, we request that you notify the Baumüller support specialist responsible for you.
Please provide us, via this employee, with your insights and comments so that we can take
them into account and include them when transitioning from the preliminary information to
the final information (as reviewed by Baumüller).
The conditions stipulated in the following section under "Obligatory" are invalid in case of pre-
liminary information.
Obligatory This Instruction handbook are a part of the equipment/machine. This Instruction handbook
must be available to the operator at all times and must be in legible condition. If the equip-
ment/machine is sold or moved another location, this Instruction handbook must be passed
on by the owner together with the equipment/machine.
After any sale of the equipment/machine, this original and all copies must be handed over to
the buyer. After disposal or any other end use, this original and all copies must be destroyed.
When the present Instruction handbook is handed over, corresponding sets of Instruction
handbooks of a previous version are automatically invalidated.
Please note that the specifications/data/information are current values according to the
printing date. These statements are not legally binding with regard to measurements,
computation or calculations.
Baumüller Nürnberg GmbH reserves the right, in developing its products further, to change
the technical specifications and handling of it products concerned without prior notice.
No liability can be accepted concerning the correctness of this Instruction handbook unless
otherwise specified in the General Conditions of Sale and Delivery.

 Baumüller Nürnberg GmbH

Ostendstr. 80 - 90
90482 Nuremberg
Germany
Tel. +49 9 11 54 32 - 0
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Table of contents

1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.1 Information on this Instruction handbook . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.2 Key to symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.3 Limitation of liability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.4 Copyright protection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.5 Applicable documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.6 Spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
1.7 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
1.8 Guarantee provisions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
1.9 Customer service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
1.10 Terms used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.1 Contents of the Instruction handbook . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.2 Changes and modifications to the device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.3 Appropriate use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.4 Risk assessment according EU Directive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.5 Responsibility of the operating company . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.6 Protective devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.7 Training of the personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
2.8 Personal protective equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
2.9 Special hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
2.10 Fire fighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
2.11 Safety equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
2.12 Behavior in hazardous situations or at accidents . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
2.13 Signs and labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
3.1 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
3.2 Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
3.3 Operating conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
3.3.1 System types. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
3.3.2 Requirements to the energy supply: power supply . . . . . . . . . . . . . . . . . . . . . . . . . . 28
3.3.3 Requirements to the control voltage / 24 V-supply . . . . . . . . . . . . . . . . . . . . . . . . . . 29
3.3.4 Requirements to the motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
3.3.5 Required environmental conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
3.3.6 Correction factors at modified operational conditions . . . . . . . . . . . . . . . . . . . . . . . . 31
3.3.6.1 Installation altitude . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
3.3.6.2 Environmental temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
3.3.6.3 Supply voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
3.3.6.4 DC-link voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
3.3.7 Cooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
3.4 Electrical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
3.4.1 Electrical data BM3X01-XT/BM3X11-XT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
3.4.2 Electrical data BM3X02-XT, BM3X03-XT, BM3X04-XT, 400 V. . . . . . . . . . . . . . . . . 38
3.4.3 Electrical data BM3X12-XT, BM3X13-XT, 400 V . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
3.4.4 Electrical data BM3XXX-XE, 230 V. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
3.4.5 Frequency-output-dependent current derating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
3.4.6 Load cycle according to EN61800-6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

Instruction handbook b maXX BM3200, BM3300 3

Document no. 5.11018.15 of 212
 Table of contents

4 Design and Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

4.1 Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
4.2 Identification of the device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
4.2.1 Part number BM3200, BM3300 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
4.2.2 Type plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
4.2.3 Type code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
4.3 UL notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
4.4 Display and operating elements BM3200, BM3300 . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
4.4.1 Function of the 7-segment display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
4.4.2 Function of the LEDs H11 to H14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
4.4.3 Function of the LEDs H31/H32 and H41/H42 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
4.4.4 Settings address switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
5 Transport and Packaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
5.1 Safety notes for transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
5.2 What to observe when transporting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
5.3 Transport inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
5.4 Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
5.5 Disposal of the packaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
6 Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
6.1 Safety notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
6.2 Preparing for mounting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
6.3 Drilling templates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
6.4 Mounting instruction BM3200, BM3300 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
7 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
7.1 Safety notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
7.2 Voltage test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
7.3 Demands on the electrical power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
7.4 Requirements for the connection cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
7.5 Protection of the device and accordingly of the cable . . . . . . . . . . . . . . . . . . . . . . . . . 84
7.6 PE connection and RCD compatibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
7.7 Installation requirements with regard to EMC stability . . . . . . . . . . . . . . . . . . . . . . . . . 85
7.8 Shielding plan. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
7.8.1 Shielding connection mounting plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
7.8.2 Shielding connection with shield sheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
7.8.2.1 Mounting shield sheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
7.8.2.2 Connecting the shield. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
7.9 Requirements for the motor temperature sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
7.10 Installation procedure BM3200, BM3300 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
7.11 Connecting diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
7.11.1 BM3XXX-XT as a compact servo unit (3-phase) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
7.11.2 BM3XXX as an axis unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
7.11.3 BM3XXX-XT as a compact servo unit (single-phase) . . . . . . . . . . . . . . . . . . . . . . . 102
7.11.4 BM3XXX-XE as compact servo unit (1-phase, 230 V). . . . . . . . . . . . . . . . . . . . . . . 105
7.11.5 Application: Power supply connection (3-phase) with energy compensation . . . . . 108
7.11.6 Application: DC link connection of further BM3XXX or of additional capacities. . . . 110

4 Instruction handbook b maXX BM3200, BM3300

of 212 Document no. 5.11018.15 Baumüller Nürnberg GmbH
 Table of contents

7.12 Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113

7.12.1 BM3200, BM3300 front side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
7.12.1.1 X1 - Service interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
7.12.1.2 X2 - Digital inputs/outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
7.12.1.3 X3 / X4 - fieldbus connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
7.12.1.4 X6 - analog inputs/outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
7.12.1.5 X6 / X7 - encoder connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
7.12.2 Connections BM3200, BM3300 on top . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
7.12.2.1 X200 - 24V voltage supply. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
7.12.2.2 X202, X203, X205 - power supply, DC link, ballast resistor connection . . . . . . . . 132
7.12.2.3 X300 - signal bus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134
7.12.3 Connections BM3200, BM3300 at the bottom. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136
7.12.3.1 X101 - motor temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
7.12.3.2 X102 - safe torque off - option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
7.12.3.3 X107 - motor connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138
7.12.4 PE connections BM3200, BM3300 rear panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
8 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141
8.1 Safety notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141
8.2 Operating concept . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142
8.2.1 Enable signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142
8.2.2 Monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142
8.2.3 Service interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143
8.3 DC-link load / switch-on frequency of power supply . . . . . . . . . . . . . . . . . . . . . . . . . 143
8.4 Optional safety function STO of BM3300 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144
8.4.1 Safety notes according STO function (Safe Torque Off). . . . . . . . . . . . . . . . . . . . . 144
8.4.2 Safety levels and safety notes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145
8.4.3 Function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
8.4.4 Timing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147
8.4.5 Supply with separate power supplies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147
8.4.6 Examples for input wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
8.5 Fieldbus communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151
8.5.1 EtherCAT®. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151
8.5.2 VARAN. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
8.5.3 CANopen®. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
8.5.4 POWERLINK®. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157
9 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159
9.1 Safety notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159
9.2 Environmental conditions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159
9.3 Inspection intervals - maintenance notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160
9.3.1 Periodic maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161
9.4 Repairs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164
10 Troubleshooting and Fault Correction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165
10.1 Behavior in case of malfunctions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165
10.2 Monitoring functions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166
10.2.1 Monitoring functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167
10.3 Error detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169
10.4 Troubleshooting/error acknowledge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169

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 Table of contents

11 Accessories and Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171

11.1 Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171
11.1.1 Cable power supply-device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171
11.1.2 Cable device-motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171
11.1.3 Hybrid cable device-encoder-motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172
11.1.4 Cable DC-link. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 174
11.1.5 Cable control power supply / signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 174
11.1.6 Cable signal bus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 175
11.1.7 Cables - EtherCAT®, VARAN, POWERLINK® . . . . . . . . . . . . . . . . . . . . . . . . . . . . 175
11.1.8 Accessories - CANopen®. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 176
11.1.9 Cable service interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 176
11.1.10 Encoder cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177
11.1.10.1 Connecting cable for Resolver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179
11.1.10.2 Connecting cable for encoder with HIPERFACE® . . . . . . . . . . . . . . . . . . . . . . . . . 180
11.1.10.3 Connecting cable for encoder with EnDat® or SSI. . . . . . . . . . . . . . . . . . . . . . . . . 181
11.1.10.4 Connecting cable for encoder with EnDat® 2.2 . . . . . . . . . . . . . . . . . . . . . . . . . . . 182
11.1.10.5 Connecting cable for sine/square-wave incremental encoder . . . . . . . . . . . . . . . . 184
11.2 Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185
11.2.1 Cable protection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185
11.2.2 Device protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185
11.2.3 Cable protection and device protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186
11.3 Line filter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187
11.3.1 Required environmental conditions line filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187
11.3.2 Line filter for 3-phase devices BM3XXX-XTXX . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187
11.3.3 Line filter for 1-phase devices BM3XXX-XEXX . . . . . . . . . . . . . . . . . . . . . . . . . . . . 189
11.4 Spare parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 190
11.4.1 Connectors BM3200, BM3300. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 190
11.4.2 Accessories kit shielding BM3200, BM3300 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191
12 Shutdown, Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193
12.1 Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193
12.2 Requirements to the executing personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 194
12.3 Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 194
12.4 Demounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 194
12.5 Storage conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195
12.6 Recommissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 196
13 Disposal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197
13.1 Safety regulations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197
13.2 Disposal facilities/authorities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 199
Appendix A - Abbreviations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 201
Appendix B - Information according EU Eco-Design Directive 2019/1781 . . . . . . . . . . . . . . 203
Appendix C - Declaration of Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 205
Table of figures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 209
Overview of Revisions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 211

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 1 GENERAL
1.1 Information on this Instruction handbook

This Instruction handbook provides important information on handling the device. A pre-
requisite for safe work is compliance with all specified safety notes and procedural in-
structions.
Additionally, the valid accident prevention regulations and general safety regulations ap-
plicable to the scope of application the device must be complied with.
Read this Instruction handbook, particularly the safety notes chapter, completely before
beginning any work on the device. This Instruction handbook is part of the product and
must be kept accessible to personnel at all times in the immediate vicinity of the device.

1.2 Key to symbols

Warning notes
Warning notes are identified by symbols in this Instruction handbook. The notes are in-
troduced by signal words that express the extent of the danger.
It is imperative that these notes be complied with and are conscientiously regarded in or-
der to prevent accidents, personal injury and material damage.

DANGER!
....points out a directly dangerous situation, that will lead to severe injuries or death,
if not avoided.

WARNING!
....points out a potentially dangerous situation, that could lead to severe injuries or
death, if not avoided.

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1.3 Limitation of liability

CAUTION!
....points out a potentially dangerous situation, that can lead to minor or slight injuries,
if not avoided.

NOTICE!
....points out a potentially dangerous situation, that can lead to material damage, if
not avoided.

Recommen-
dations

NOTE!
....highlights useful hints and recommendations, as well as information for the effi-
cient and trouble-free use.

1.3 Limitation of liability

All specifications and notes in this Instruction handbook were compiled taking into ac-
count the applicable standards and regulations, the state of the art and our knowledge
and experience of many years.
The manufacturer assumes no liability for damages due to:
m noncompliance with the Instruction handbook
m usage for other than the intended purpose
m usage by untrained personnel
The actual scope of delivery can vary in case of optional equipment, laying claim to addi-
tional order options, or on account of the latest technical changes to the explanations and
representations described herein.
The user bears the responsibility for performing service and commissioning in accor-
dance with the safety regulations of the applicable standards and all other relevant gov-
ernmental or local regulations referring to the dimensioning and protection of conductors,
grounding, disconnectors, overcurrent protection, etc.
The person who carried out the mounting or installation is liable for any damage, which
incurred when assembling or connecting the device.

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 General 1
1.4 Copyright protection

The Instruction handbook must be treated confidentially. It is to be used exclusively by

personnel who work with the device. The consignment of the Instruction handbook to third
persons without the written permission of the manufacturer is prohibited.

NOTE!
The specific contents, text, drawings, images and other representations are copy-
righted and subject to industrial property rights. Any prohibited usage is punishable
by law.

CANopen® is a registered trademark of CAN in Automation e. V.

EnDat® is a registered trademark of Dr. Johannes Heidenhain GmbH,
83301 Traunreut, Germany
EtherCAT® is a registered trademark of Beckhoff Automation GmbH,
33415 Verl, Germany
HIPERFACE® is a registered trademark of SICK STEGMANN GmbH,
HIPERFACE DSL® 78166 Donaueschingen, Germany
PROFINET is a registered trademark of PROFIBUS International
speedtec® is a registered trademark of INTERCONTEC Produkt GmbH
94559 Niederwinkling, Germany

NOTE!
Please note, that BAUMÜLLER is not responsible to examine whether any (industrial
property) rights of third parties are infringed by the application-specific use of the
BAUMÜLLER products/components or the execution.

1.5 Applicable documents

Components of other manufacturers are integrated into the device. For these purchased
parts, hazard assessments have been performed by the respective manufacturers. The
compliance of the design construction with the applicable European and national regula-
tions has been declared for the components by the respective manufacturers.

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1.6 Spare parts

1.6 Spare parts

WARNING!
False or flawed spare parts can lead to damage, malfunction or complete fail-
ure, thus endangering safety.
Therefore:
m Only use original spare parts of the manufacturer.

Procure spare parts through an authorized dealer or directly from the manufacturer.
Refer to ZAccessories and Spare Parts– as from page 171.

1.7 Disposal

Insofar as no take-back or disposal agreement has been made, please disassemble units
correctly and properly recycle the constituent parts.
Refer to ZDisposal– on page 197.

1.8 Guarantee provisions

The guarantee provisions are stated in a separate document of the sales documents.
The devices described herein may only be operated in accordance with the stipulated
methods, procedures and conditions. Anything else not presented here, including the op-
eration of devices in mounted positions, is not permitted and must be cleared with the
plant on a case-by-case basis. If the devices are operated in any other manner than as
described within this Instruction handbook, then all guarantee and warranty rights are ren-
dered null and void.

1.9 Customer service

Our customer service is available to provide you with technical information.

Info on the responsible contact persons is available at all times via telephone, fax, mail or
the Internet.

1.10 Terms used

The term „device“ or the item designation BM3XXX are also used in this documentation
for this Baumüller product „BM3200, BM3300“. A list of the abbreviations used can be
found in ZAppendix A - Abbreviations– from page 201.

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 2 SAFETY
This section provides an overview of all of the important safety aspects for optimum pro-
tection of personnel as well as for the safe and problem-free operation.

2.1 Contents of the Instruction handbook

Each person who is tasked with performing work on or with the device must have read
and understood the Instruction handbook before working with the device. This also ap-
plies if the person involved with this kind of device or a similar one, or has been trained
by the manufacturer.

2.2 Changes and modifications to the device

In order to prevent hazards and to ensure optimum performance, no changes, additions

or modifications may be undertaken on the device that have not been explicitly approved
by the manufacturer.

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2.3 Appropriate use

2.3 Appropriate use

The device is conceived and constructed exclusively for usage compliant with its intended
purpose described in this Instruction handbook.
The devices of the model series BM3200, BM3300 contains of a power converter in com-
bination with a servo controller. Devices are available in graduated design size and per-
formance classes. The device BM3200, BM3300 is used exclusively as a converter for
controlling a motor.
A device is considered as being used compliant with its intended purpose if all notes and
information of this Instruction handbook are adhered to.

WARNING!
Danger arising from usage for an unintended purpose!
Any usage that goes beyond the intended purpose and/or any non-compliant use of
the device can lead to dangerous situations.
Therefore:
m Only use the device compliant with its intended purpose.
m Observe all specifications of this Instruction handbook.
m Ensure that only qualified personnel work with/on this device.
m When configuring, ensure that the device is always operated within its specifica-
tions.
m Mount the device on a wall, which is sustainable.
m The device must always be operated within a control cabinet.
m Ensure that the power supply complies with the stipulated specifications.
m The device may only be operated in a technically flawless condition.
m Only operate the device in combination with components approved by Baumüller
Nürnberg GmbH.
m Only operate the devices in secondary surrounding (e.g. an industrial environ-
ment). The device has been developed in such a manner that it fulfills the require-
ments of the category C3 according to IEC 61800-3:2012. The device is not
intended to be connected to the public power supply. To operate the device in pri-
mary surrounding of the category C2/C1 (residential, business and commercial ar-
eas, directly on a public low-voltage power supply without an intermediate
transformer), special measures to reduce the transient emissions (line-internal and
radiated) must be provided for and certifiable by the system builder. Otherwise,
EMC interference could occur without such additional measures. Whether a device
described here can itself qualify for category C2/C1 with additional measures can-
not be guaranteed.

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 Safety 2
2.4 Risk assessment according EU Directive

Earth current Check the quality of the earth connection:

- before connecting the device to the power supply for the first time and
- within the recommended service intervals
Requirements:
m Cross section of the grounding cable according EN 61800-5-1
m Note the required torque of connection!
m Grounded mounting plate made of metal
m Mains filter, device and shielding of the motor cable are on the same HF potential

Stored Do not touch electrically live parts before the discharge time of 15 min runs up, check
electric charge zero-potential before touching.

Electromagnetic The device causes electromagnetic fields when operating.

fields
Any person with individual device for cardiac assistance (pacemaker, defibrillator) must
stay in sufficient distance to the operating device.

Burn injuries Please note that the surface of the device can heat up considerably.
m Wear safety gloves!

Radiated emission The high-frequency electromagnetic fields within the operation environment must not ex-
ceed the field strength of the second environment according EN 61800-3.

Internal or Internal or external ignition sources are not allowed within the environment of the devices!
external m Use ABC powder for extinguishing a fire!
ignition source

Gas Toxic fumes can be released in case of failure.

No flammable fume or dust and no flammable/explosive gases are permitted within the
environment of the devices!
In order to avoid damage to persons because of explosions:
m ventilate the area and
m immediate evacuation.

Transportation Falling down of the device can cause damage to persons.

and mounting
Note the weight of the device when selecting the mounting screws!
Select the fastening torques of the mounting screws according the specification of the
screw manufacturer!
m Wear safety helmets/shoes!

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2.4 Risk assessment according EU Directive

Mounting Unprotected hands can be injured at the sharp edges of the device.
m Wear safety gloves!
Unprotected eyes can be injured by thrown up metal particles caused by drilling or making
cut-outs.
m Wear safety glasses!

Short-circuit in In case of a short-circuit high current flows. This current induces a magnetic field in cable
power cables loops. The magnetic field can cause failures of the device.
To avoid additional damage in case of a short-circuit in power cables,
n The connection between power supply and device or between device and motor
must be laid without loop.

Motor cable or Motor cable or

power connection power connection

Device Device

Figure 1: Wiring of the power cables

Installation If a shielded cable is connected unshielded and this causes failure of the device/danger
to persons, the system manufacturer is responsible for.

Brake resistor The dissipation of the heat loss of the external brake resistor must be ensured.
connection

Communication Ensure that a failure of the device will cause no danger to persons.
errors

The safety notes of all further chapters of this documentation need to be carefully ob-
served!

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 Safety 2
2.5 Responsibility of the operating company

The device will be used in commercial areas. Thus, the proprietor of the device is subject
to the legal work safety regulations.
Along with the notes on work safety in this Instruction handbook, the safety, accident pre-
vention and environmental protection regulations valid for the area of application of this
device must be complied with. Whereby:
m The operating company must inform himself about the applicable work health and safe-
ty regulations and ascertain, in a hazard assessment, any additional hazards that could
arise from the special working conditions in the use area of the device. These must
then be implemented in the form of operating instruction for operation of the device.
m This Instruction handbook must be kept accessible to personnel working with the de-
vice at all times in the immediate vicinity of the device.
m The specifications of the Instruction handbook must be adhered to completely and
without exception.
m The device may only be operated in a technically faultless and operationally safe con-
dition.

2.6 Protective devices

IP code
Compact servo unit IP 20
BM320X, BM330X, BM321X, BM331X

All devices BM3200, BM3300 must be installed in an appropriate control cabinet to meet
the IP code required in EN 61800-5-1, chapter 4.2.3.3 (BM3200, BM3300: IP 30: only up-
per horizontal surfaces; IP 20: all other surfaces).

DANGER!
Risk of fatal injury from electrical current!
There is an immediate risk of fatal injury if live electrical parts are contacted.
Therefore:
m The devices BM3200, BM3300 must be in operated inside of a control cabinet that
provides protection against direct contact of the devices and at least meets the re-
quirements of EN 61800-5-1, Chapter 4.2.3.3.
m Fault protection according EN 60204-1:2018, section 6.3 is fulfilled by measures
of preventing touch voltages.

Instruction handbook b maXX BM3200, BM3300 15

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2.7 Training of the personnel

2.7 Training of the personnel

WARNING!
Risk of injury due to insufficient qualifications!
Improper handling can lead to significant personal injury and material damage.
Therefore:
m Certain activities can only be performed by the persons stated in the respective
chapters of this Instruction handbook.

In this Instruction handbook, the following qualifications are stipulated for various areas
of activity:

m Operating personnel
n The drive system may only be operated by persons who have been specially trained,
familiarized and authorized.
n Troubleshooting, maintenance, cleaning, maintenance and replacement may only
be performed by trained or familiarized personnel. These persons must be familiar
with the Instruction handbook and act accordingly.
n Initial operation and training may only be performed by qualified personnel.

m Qualified personnel
n Electrical engineers authorized by Baumüller Nürnberg GmbH, and qualified electri-
cians of the customer or a third party who have learned to install and maintain
Baumüller drive systems and are authorized to ground and identify electrical power
circuits and devices in accordance with the safety engineering standards of the com-
pany.
n Qualified personnel have had occupational training or instruction in accordance with
the respective locally applicable safety engineering standards for the upkeep and
use of appropriate safety equipment.

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 Safety 2
2.8 Personal protective equipment

The wearing of personal protective equipment is required when working in order to mini-
mize health and safety risks.
m The protective equipment necessary for each respective type of work shall always be
worn during work.
m The personal safety signs present in each working area must be observed.

Protective work clothing

should be snug-fitting work clothes, with low tearing resistance, narrow sleeves and
with no extending parts. When having longer hair use a safety hair net.
No rings or chains should be worn.

Hard hat
to protect against parts falling down and against parts, which are flying around.

Safety shoes
to protect against heavy objects falling down.

Safety gloves
to protect hands against friction, abrasion, puncturing or more severe injuries, as well
as against the contact with hot objects.

Wear for special

work.

Safety goggles
to protect the eyes against objects, which are flying around and against splashes.

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2.9 Special hazards

2.9 Special hazards

In the following section, the remaining marginal risks will be stated that have been iden-
tified as a result of the hazard analysis.
Observe the safety notes listed here and the warning notes in the further chapters of this
manual to reduce health risks and dangerous situations.

Electrical current

DANGER!
Risk of fatal injury from electrical current!
There is an immediate risk of fatal injury if live electrical parts are contacted. Damage
to the insulation or individual components can be life-threatening.
Therefore:
m Switch off the electrical power immediately in case of damage to the power supply
insulation.
m Only allow work on the electrical system to be performed by qualified personnel.
m Switch off the current when any kind of work is being performed on the electrical
system and ensure safety before switching on again.

Danger from
residual energy

DANGER!
Risk of fatal injury from electrical current!
Stored electric charge.
Discharge time of the rack system = discharge time of the device with the longest DC
link discharge time in the rack system.
Refer to ZElectrical data– from page 36.
Therefore:
m Do not touch electrically live parts before taking into account the discharge time of
the capacitors.
m Pay attention to the corresponding notes on the device.
m If several devices are connected e.g. with a rectifier unit, the DC link discharge can
take a much longer time. In this case, the necessary waiting period must itself be
determined or a measurement made to ensure the device is de-energized. This
discharge time must be posted, together with an IEC 60417-5036 (2002-10) warn-
ing symbol, on a clearly visible location of the control cabinet.

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 Safety 2
Moving compo-
nents

WARNING!
Risk of injury from moving components!
Rotating components and/or components moving linearly can result in severe injury.
Therefore:
m Do not touch moving components during operation.
m Do not open any covering during operation.
m The amount of residual mechanical energy depends on the application. Powered
components still turn/move for a certain length of time even after the power supply
has been switched off. Ensure that adequate safety measures are taken.

2.10 Fire fighting

DANGER!
Risk of fatal injury from electrical current!
There is a risk of electric shock if an electrically-conductive, fire-extinguishing agent
is used.
Therefore:
m Use the following fire-extinguishing agent:

ABC powder / CO2

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2.11 Safety equipment

2.11 Safety equipment

WARNING!
Risk of fatal injury due to non-functional safety equipment!
Safety equipment provides for the highest level of safety in a facility. Even if safety
equipment makes work processes more awkward, under no circumstances may they
be circumvented. Safety can only be ensured by intact safety equipment.
Therefore:
m Before starting to work, check whether the safety equipment in good working order
and properly installed.

2.12 Behavior in hazardous situations or at accidents

Preventive m Always be prepared for accidents or fire!

measures m Keep first-aid equipment (e.g. first-aid kits, blankets, etc.) and fire extinguishers readily
accessible.
m Familiarize personnel with accident signalling systems, first aid equipment and life sav-
ing equipment.

And if something m Stop operation of the device immediately with an EMERGENCY Stop.
does happen: m Initiate first aid measures.
respond properly
m Evacuate persons from the danger zone.
m Notify the responsible persons of the site.
m Alarm medical personnel and/or the fire department.
m Keep access routes clear for rescue vehicles.

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 Safety 2
2.13 Signs and labels

The following symbols and information signs are located in the working area. They refer
to the adjacencies, where they were affixed.

WARNING!
Risk of injury due to illegible symbols!
Over the course of time, stickers and symbols on the device can become dirty or oth-
erwise unrecognizable.
Therefore:
m Maintain all safety, warning and operating labels on the device in easily readable
condition.

Electrical voltage
Only qualified personnel may work in work areas that identified with this.
Unauthorized persons may not touch working materials marked correspondingly.

DANGER!
Risk of fatal injury from electrical current!
Stored electric charge.
Discharge time of the rack system = discharge time of the device with the longest DC
link discharge time in the rack system.
Refer to ZElectrical data– from page 36.
Therefore:
m Do not touch before taking into account the discharge time of the capacitors and
electrically live parts.
m Heed corresponding notes on the equipment.
m If several devices are connected e.g. with a rectifier unit, the DC link discharge can
take a much longer time. In this case, the necessary waiting period must itself be
determined or a measurement made to ensure the device is de-energized. This
discharge time must be posted, together with an IEC 60417-5036 (2002-10) warn-
ing symbol, on a clearly visible location of the control cabinet.

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2.13 Signs and labels

CAUTION!
Risk of injury due to hot surface!
When in operation, the top of the device can heat up to temperatures > 70 °C!
Therefore:
m Wear safety gloves

Figure 2: Signs and labels BM3200, BM3300

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Signs and labels
devices
with safety level

NOTE!
Only a device marked with the TÜV Rheinland certification label and the safety label
fulfills a certified safety function within the meaning of PL classification according
ISO 13849 or SIL according EN 61800.

Figure 3: Signs and labels BM3300 with safety level

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2.13 Signs and labels

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 3 TECHNICAL DATA
3.1 Dimensions

With the help of the following figures, the space requirements in the control cabinet are
determined. In order to execute the necessary drilling/section please refer to ZDrilling
templates– from page 77.

NOTE!
All dimensions in mm.

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3.2 Weight

Figure 4: Dimensions BM3200, BM3300 *) Consider minimum space,

ZCooling– on page 35.

3.2 Weight

Device Weight
BM320X, BM330X approximately 2.2 kg
BM321X, BM331X approximately 2.5 kg

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 Technical Data 3
3.3 Operating conditions

3.3.1 System types

There is a differential structure of current supply networks and it is distinguished between

three basic types, referring to their grounding, which is accordant to DIN VDE0100 part
300 and accordingly to IEC 60364:
m In a TN-system one point is directly grounded (main ground). The cabinet of the elec-
trical installation is connected via protective conductors and accordingly PE-conduc-
tors with this point.
m In a TT-system a point is directly grounded (main ground). The cabinet of the electric
installation is connected to ground connections, which, however, are separated from
the main ground.
m In an IT-system there is no direct connection between active conductors (L1, L2, L3,
N) and grounded parts (PE). The cabinets of the electrical installation are grounded.
The separation is reached, by the use of an isolating transformer or with the use of an
independent current source (generator, battery).
If there is an adequate low-impedance grounding within the TN- or the TT-network, then
a line-side fuse is activated. A high-impedance grounding does not activate the fuse, so
that the ground currents (error current) can be potentially dangerous. For this reason, cir-
cuit breakers are used for the error current monitoring.
At a short-circuit to ground, no ground current can flow and the line-side fuses cannot be
activated, by which the operation can be kept up. Only a second short-circuit to ground at
another phase would cause an current error, which can trigger a fuse. In order to detect
the first short-circuit to ground an insulation monitor and for the second short-circuit to
ground, a current error monitoring, are necessary.

Supported system
types

NOTICE!
The operation of the BM3200, BM3300 devices is possible with TT- and TN-net-
works.
The common network types in the USA are differentiate clearly from the European
networks. Besides the Solidly Grounded Wye, which is similar to the TN-S-system,
there is also a Corner Grounded Delta (this differs to the description in the IEC). The
BM3200, BM3300 may not be operated here.
An operation with DC-link connection and use of a active mains rectifier is forbidden.

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3.3 Operating conditions

3.3.2 Requirements to the energy supply: power supply

BM3200, BM3300
Power supply TN-/TT-system
(also refer to ZSystem types– from page 27)
Inductance (sum of supply inductance and the power Min. uk = 0 %,
choke inductance) max. uk = 4 %
Rated supply voltage/frequency 1) 2) (UAC) 1 x 230 V, 50/60 Hz
1 x 400 V, 50/60 Hz
3 x 400 V, 50/60 Hz
1) 2)
Absolute supply voltage minimum (UACmin) 110 V / 50/60 Hz
Absolute supply voltage maximum1) 2) (UACmax) 528 V / 50/60 Hz
Absolute frequency minimum 4) 47 Hz
Absolute frequency maximum 4) 63 Hz
Overvoltage category III
EN 61800-5-1, chapt. 4.3.6

Harmonic components (power supply voltage) THDU b 12 %

EN 61800-3, chapter 5.2.1, class 3

Power Supply voltage asymmetry Max. 3 %

EN 61000-2-4, tab. 1, class 3

Commutation notch Setback depth < 40 %,

EN 61800-3, chapter 5.2.1, class 3 area < 250 % x degree
Voltage drop 10 % to 80 % 1)
EN 61800-3:2004 and A1:2012

Voltage variations/deviations +/-10 %

EN 61200-2-4, Class 3 +10 % to -15 % at a time of
b 1 min
Control voltage 3) (UDC) + 24 V -15 % / +20 %
complying with EN 61131-2:1994, table 7
Max. short-circuit strength power supply 5000 A
only necessary to comply with UL508C

Prospective short-circuit current according EN 61800-5-1 5 kA

1)
If the voltage falls below UACmin for t > 0,1 s the error „Power unit not ready-to-operate“ is generated.
2)
The rated voltage is 3 x 400 V
At lower supply voltages the output power of the device reduces, refer to correction factor at modified envi-
ronmental conditions, ZSupply voltage– on page 32.
3)
The control voltage must accord to PELV (EN 61800-5-1, chapter 3.21) and accordingly SELV (EN 61800-
5-1, chapter 3.35).
At a control voltage < 24 V the ventilator power is reduced. Therefore, it can be necessary, that the output
currents also be reduced.
4)
Rate of change of system frequency max. 1 Hz/s (EN 61000-2-4, class 3)

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3.3.3 Requirements to the control voltage / 24 V-supply

BM3200 BM3200 BM3200 BM3200

BM3300 BM3300 BM3300 BM3300

Figure 5: Control voltage / 24V-supply

The power supply for the 24 V supply voltage must provide the rated power, at least,
which accords to the sum of the 24 V-supply voltage of all devices.

3.3.4 Requirements to the motor

The BM3200, BM3300 was prepared for the operation of three-phase motors with a mo-
tor terminal voltage of 3 x 350 V (typical for servo motors of Baumüller) or 3 x 400 V (typ-
ical for standard asynchronous motors and for customer-specific special motors of
Baumüller). The motors are to be operated wye-connected. The rated DC-link voltage is
540 VDC. In braking operation it must be expected, that the DC-link voltage increases to
780 V or 800 V. The connected motor must be constructed for these DC-link voltages.
The use of the devices is also possible at smaller voltages, e.g. 3 x 230 V. However, this
implies that the used three-current motors for the operation at inverters with a voltage of
up to 800 V DC-link voltage are designed, because the ballast resistor voltage threshold
remains unchanged (refer to ZElectrical data– from page 36). Thus, in these cases,
three-phase motors with UDC rated  540 V, must be used, only.

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3.3 Operating conditions

3.3.5 Required environmental conditions

BM3200, BM3300
Transportation temperature range -25 °C to +70 °C
Transportation climate classification 2K3
EN 60721-3-2

Storage temperature range -25 °C to +55 °C

Storage climate classification 1K4
EN 60721-3-1

Operating environment Industrial supply network 1)

Category C2 according EN61800-3
for operation in Second Environment
Operating temperature range Min. 5 °C to max. 55 °C
(with derating above 40 °C) 2)
Operation climate classification 3K3
EN 60721-3-3

Installation altitude Up to 2000 m altitude

(with derating above 1000 m) 3)
Humidity (operation) Relative humidity: 5 % to 95 %
EN 60721-3-3 non-condensing and
absolute humidity: 1 g/m3 to 29 g/m3
Ionizing and non-ionizing radiation < measurable range
Vibration, shock and repetitive shock Max. 1 g operating
EN 61800-5-1, section 5.2.6.4 vibration test

Pollution degree 2
EN 61800-5-1, table 6, tab. 2

1)
For an operation in an environment of category C2 according to IEC 61800-3:2012 additional measures may
be required.
In this case the system manufacturer/operator must provide evidence, that these additional measures are
effective and that the limit values specified in IEC 61800-3 of category C2 are complied with.
2)
Refer to correction factors at modified environment conditions, ZEnvironmental temperature– on page 32.
3)
Refer to correction factors at modified environment conditions, ZInstallation altitude– on page 31.

NOTICE!
Normally, only non-conductive pollution occurs. Any conductive pollution, if for a
short-term or permanently, is forbidden and can cause the destruction of the device.
The customer is responsible for destructions, which are caused by conductive mate-
rials.

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 Technical Data 3
3.3.6 Correction factors at modified operational conditions

If the devices BM3200, BM3300 are used at operational conditions, which cause different
correction factors, then all correction factors for the permitted output power and accord-
ingly the output current, must be taken into account by multiplication at the same time.
The following correction factors are to be considered if nothing other is specified at the
„Technical data“ of the device:

NOTE!
The temperature of the cold plate must be higher or equal to the environmental tem-
perature to prevent condensation.

3.3.6.1 Installation altitude

NOTE!
It is no derating necessary while single phase operation of a three phase device
BM3201-XT, BM3301X-XT.

The output power must be reduced against the rated power, according to the following
figure, if the devices BM3200, BM3300 are used above an altitude of 1000 m, no opera-
tion is permitted above an altitude of 2000 m.
Output Power
Rated Power

Altitude

Figure 6: Reducing of output power in dependence of altitude

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3.3 Operating conditions

3.3.6.2 Environmental temperature

NOTE!
It is no derating necessary while single phase operation of a three phase device
BM3201-XT, BM3301X-XT.

The devices BM3200, BM3300 are provided for an environmental temperature of

Trated = 40 °C. At usage in environments with a temperature between 40 °C and 55 °C
the permitted output current (IO) is to be calculated according to the following formula:
Coolant temperature - 40°C
I O = I O  40°C    1 –  ---------------------------------------------------------------------------------------  0 03 
  °C 

The coolant temperature corresponds to the environmental temperature.

3.3.6.3 Supply voltage

3-phase operation The rated voltage is 3 x 400 V

At supply voltages above the rated supply voltage, the output current is to be reduced at
above rated
constant output power, accordingly.
supply voltage

100 %
Output voltage device

50 %

180 V 400 V 528 V Supply voltage

Figure 7: Output current dependent on supply voltage

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 Technical Data 3
3-phase operation The rated voltage is 3 x 400 V
At smaller supply voltages the output power of the device reduces.
below rated
supply voltage

100 % Prated
Output Power Device

Continuous operation
permitted
51 %

207 V 400 V 528 V Supply voltage

Figure 8: Output power dependent on supply voltage

If the output current is multiplied with the output voltage, the output power of the device is pro-
vided.

Soutput = Uoutput x Ioutput x 3

In order to obtain the specified curve/surface, it is necessary, that the output current is reduced to
a value between 400 and 528 V.

1-phase operation The rated voltage is 3 x 400 V

At supply voltages above the rated supply voltage, the output current is to be reduced at
above rated constant output power, accordingly.
supply voltage
Output voltage device

Supply voltage
Figure 9: Output current dependent on supply voltage

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3.3 Operating conditions

1-phase operation The rated voltage is 3 x 400 V

At smaller supply voltages the output power of the device reduces.
below rated
supply voltage

Prated
Output power device

Continuous operation
permitted

Supply voltage
Figure 10: Output power dependent on supply voltage

If the output current is multiplied with the output voltage, the output power of the device is pro-
vided.

Soutput = Uoutput x Ioutput x 3

3.3.6.4 DC-link voltage

At DC-link voltages above the rated supply voltage the output current must be reduced at
constant output power.
Output current [%]

DC-link voltage [V]

Figure 11: Output current dependent on DC-link voltage
BM3X0X, BM3X12, BM3X13 up to data set version V2.00 (see P129.40)

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 Technical Data 3

Output current [%]

DC-link voltage [V]

Figure 12: Output current dependent on DC-link voltage

BM3X13 data set version V2.01 and higher (see P129.40)

3.3.7 Cooling

BM3200/BM3300

Cooling air temperature 1) Min. 0 °C to max. 55 °C

Rated temperature = 40 °C
Cooling air requirement 2) Refer to ZElectrical data– from page 36
1)
Air temperature in the entire suction area of the device.
2)
The cooling air requirement must at least accord to a free blowing process of a device. A free blowing process
means, that the air in- and output can take place unimpeded. At installation of the device into a control cab-
inet, it may be necessary, to insert additional fans, to cover the necessary cooling air requirement. If the nec-
essary cooling air requirement of the power heat sink is not provided, the output power of the device must be
reduced.

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3.4 Electrical data

3.4 Electrical data

3.4.1 Electrical data BM3X01-XT/BM3X11-XT

With internal ballast resistor BM3X01-XTXX-XXXXX-B-XXXXX-

BM3X01 BM3X01
3-phase/3 x 400 V 1-phase/1 x 400 V

Input rated power output 1) 4.2 kVA 3.9 kVA

Input rated current (Ieff) 1) 2) 3) 6A 5.6 A
Distortion factor of the input current (THDI)1) 118 % 130 %
Input peak current (Ieff) 1) 2) 3) 10.4 A 5.6 A
DC-link voltage power supply-dependent/rating 540 VDC
DC-link capacitance (internal) 235 µF
DC-link capacitance (external) Refer to DC link connection of additional
capacities from ZPage 110–
DC-link discharge time (internal DC-link capacitance) ca. 450 s
Capacitance DC-link toPE 22 nF
Output voltage (UAC) 1) 4) 0 ... 400 V
Output frequency at 4 kHz 5) 6) 0 ... 450 Hz
Output rated current (IAC) 1)4)7)8)9) at 2 kHz 5) 5A 2A
Output rated current (IAC) 1)4)7)8)9) at 4 kHz 5) 5A 2A
Output rated current (IAC) 1)4)7)8)9) at 8 kHz 5) 3.5 A 2A
Output rated current (IAC) 1)4)7)8)9) at 16 kHz 5) 2.5 A 2A
Output peak current (IAC) 1)4)7)8)9) at 2 kHz 5) 10 A 2A
1)4)7)8)9) 5)
Output peak current (IAC) at 4 kHz 10 A 2A
Output peak current (IAC) 1)4)7)8)9) at 8 kHz 5) 7A 2A
1)4)7)8)9) 5)
Output peak current (IAC) at 16 kHz 5A 2A
Max. peak current time 60 s
Ballast resistor start-up voltage 785 V
Ballast resistor peak power 1200 W for max. 150 ms
Average ballast resistor power 100 W
Switch on ready-to-operate after 4s
Max. upload time  0.5 s
Power loss referring to power connection 70 W 50 W
Power loss referring to control voltage Max. 30 W
Cooling air requirement 11 m3/h
Footnotes refer to ZPage 44–.

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 Technical Data 3
With internal ballast resistor BM3X11-XTXX-XXXXX-B-XXXXX-

BM3X11 BM3X11
3-phase/3 x 400 V 1-phase/1 x 400 V

Input rated power output 1) 6.9 kVA 3.9 kVA

Input rated current (Ieff) 1) 2) 3) 10.4 A 5.6 A
1)
Distortion factor of the input current (THDI) 77 % 130 %
DC-link voltage power supply-dependent/rating 540 VDC
DC-link capacitance (internal) 235 µF
DC-link capacitance (external) Refer to DC link connection of additional
capacities from ZPage 110–
DC-link discharge time (internal DC-link capacitance) ca. 450 s
Capacitance DC-link toPE 22 nF
1) 4) 0 ... 400 V
Output voltage (UAC)
Output frequency at 4 kHz 5) 6) 0 ... 450 Hz
1)4)7)8)9) 5)
Output rated current (IAC) at 2 kHz 10 A 2A
Output rated current (IAC) 1)4)7)8)9) at 4 kHz 5) 10 A 2A
1)4)7)8)9) 5)
Output rated current (IAC) at 8 kHz 7A 2A
Output rated current (IAC) 1)4)7)8)9) at 16 kHz 5) 5A 2A
Ballast start-up voltage 785 V
Ballast peak power 1200 W for max. 150 ms
Average ballast power 100 W
Switch on ready-to-operate after 4s
Max. upload time  0.5 s
Power loss referring to power connection 100 W 50 W
Power loss referring to control voltage Max. 30 W
Cooling air requirement 13 m3/h

Footnotes refer to ZPage 44–.

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3.4 Electrical data

3.4.2 Electrical data BM3X02-XT, BM3X03-XT, BM3X04-XT, 400 V

a)
with internal ballast resistor BM3X02-XTXX-XXXXX-B-XXXXX-
b)
without internal ballast resistor BM3X02-XTXX-XXXXX-E-XXXXX-

BM3X02 BM3X03 BM3X04

3-phase/3 x 400 V 3-phase/3 x 400 V 3-phase/3 x 400 V

Input rated power output 1) 1.3 kVA 2.3 kVA 4.2 kVA
Input rated current (Ieff) 1) 2) 3) 1.8 A 3.3 A 6A
1)
Distortion factor of the input current (THDI) 118 %
1) 2) 3)
Input peak current (Ieff) 6.3 A 11.4 A 15.6 A
DC-link voltage power supply-dependent/rating 540 VDC
DC-link capacitance (internal) 235 µF
DC-link capacitance (external) Refer to DC link connection of additional
(only devices BM3X0X-XTXX-XXXXX-B) capacities from ZPage 110–
DC-link discharge time (internal DC-link capacitance) ca. 450 s
Capacitance DC-link toPE 22 nF
Output voltage (UAC) 1) 4) 0 ... 400 V
Output frequency at 4 kHz 5) 6) 0 ... 450 Hz
Output rated current (IAC) 1)4)7)8)9) at 2 kHz 5) 1.5 A 2.7 A 5A
1)4)7)8)9) 5)
Output rated current (IAC) at 4 kHz 1.5 A 2.7 A 5A
Output rated current (IAC) 1)4)7)8)9) at 8 kHz 5) 1.1 A 1.9 A 3.5 A
Output rated current (IAC) 1)4)7)8)9) at 16 kHz 5) 0.8 A 1.3 A 2.5 A
1)4)7)8)9) 5)
Output peak current (IAC) at 2 kHz 6A 11 A 15 A
1)4)7)8)9) 5)
Output peak current (IAC) at 4 kHz 6A 11 A 15 A
Output peak current (IAC) 1)4)7)8)9) at 8 kHz 5) 4.2 A 7.7 A 10.5 A
1)4)7)8)9) 5)
Output peak current (IAC) at 16 kHz 3A 5.4 A 7.4 A
Max. peak current time 60 s 30 s
Ballast start-up voltage 785 V
Ballast peak power, internal ballast resistor a) 1200 W for max. 150 ms
a)
Average ballast power, internal ballast resistor 100 W
Permitted ballast current (Î), external ballast resistor b) Max. 7.0 A
b)
Ballast resistor, external ballast resistor  111   61 
Switch on ready-to-operate after 4s
Max. upload time  0.5 s
Power loss referring to power connection 70 W
Power loss referring to control voltage Max. 30 W
Cooling air requirement 11 m3/h

Footnotes refer to ZPage 44–.

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 Technical Data 3

BM3X02 BM3X03 BM3X04

1-phase/1 x 400 V 1-phase/1 x 400 V 1-phase/1 x 400 V

Input rated power output 1) 1.2 kVA 1.4 kVA

Input rated current (Ieff) 1) 2) 3) 4.2 A 5.6 A
Distortion factor of the input current (THDI)1) 130 %
Input peak current (Ieff) 1) 2) 3) 5.6 A
DC-link voltage power supply-dependent/rating 540 VDC
DC-link capacitance (internal), external not permitted 235 µF
DC-link discharge time (internal DC-link capacitance) ca. 450 s
Capacitance DC-link toPE 22 nF
Output voltage (UAC) 1) 4) 0 ... 400 V
Output frequency at 4 kHz 5) 6) 0 ... 450 Hz
Output rated current (IAC) 1)4)7)8)9) at 2 kHz 5) 2A
Output rated current (IAC) 1)4)7)8)9) at 4 kHz 5) 2A
Output rated current (IAC) 1)4)7)8)9) at 8 kHz 5) 2A
Output rated current (IAC) 1)4)7)8)9) at 16 kHz 5) 2A
Output peak current (IAC) 1)4)7)8)9) at 2 kHz 5) 2A
Output peak current (IAC ) 1)4)7)8)9) at 4 kHz 5) 2A
Output peak current (IAC) 1)4)7)8)9) at 8 kHz 5) 2A
1)4)7)8)9) 5)
Output peak current (IAC) at 16 kHz 2A
Ballast start-up voltage 785 V
a)
Ballast peak power, internal ballast resistor 1200 W for max. 150 ms
Average ballast power, internal ballast resistor a) 100 W
b)
Permitted ballast current (Î), external ballast resistor Max. 7.0 A
Ballast resistor, external ballast resistor b)  111 
Switch on ready-to-operate after 4s
Max. upload time  0,5 s
Power loss referring to power connection 50 W
Power loss referring to control voltage Max. 30 W
Cooling air requirement 11 m3/h

Footnotes refer to ZPage 44–.

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3.4 Electrical data

3.4.3 Electrical data BM3X12-XT, BM3X13-XT, 400 V

a)
with internal ballast resistor BM3X02-XTXX-XXXXX-B-XXXXX-
b)
without internal ballast resistor BM3X02-XTXX-XXXXX-E-XXXXX-

BM3X12 BM3X13
3-phase/3 x 400 V 3-phase/3 x 400 V

Input rated power output 1) 5.4 kVA 6.9 kVA

Input rated current (Ieff) 1) 2) 3) 7.8 A 10.4 A
1)
Distortion factor of the input current (THDI) 118 % 77 %
1) 2) 3)
Input peak current (Ieff) 20.8 A 20.8 A
DC-link voltage power supply-dependent/rating 540 VDC
DC-link capacitance (internal) 235 µF
DC-link capacitance (external) Refer to DC link connection of additional
(only devices BM3X0X-XTXX-XXXXX-B) capacities from ZPage 110–
DC-link discharge time (internal DC-link capacitance) ca. 450 s
Capacitance DC-link toPE 22 nF
Output voltage (UAC) 1) 4) 0 ... 400 V
Output frequency at 4 kHz 5) 6) 0 ... 450 Hz
Output rated current (IAC) 1)4)7)8)9) at 2 kHz 5) 6.5 A 10 A
1)4)7)8)9) 5)
Output rated current (IAC) at 4 kHz 6.5 A 10 A
Output rated current (IAC) 1)4)7)8)9) at 8 kHz 5) 4.8 A 7 A / 7.5 A 11)
Output rated current (IAC) 1)4)7)8)9) at 16 kHz 5) 3.4 A 5A
1)4)7)8)9) 5)
Output peak current (IAC) at 2 kHz 20 A
1)4)7)8)9) 5)
Output peak current (IAC) at 4 kHz 20 A
Output peak current (IAC) 1)4)7)8)9) at 8 kHz 5) 14 A
1)4)7)8)9) 5)
Output peak current (IAC) at 16 kHz 10 A
Max. peak current time 10 s
Ballast start-up voltage 785 V
Ballast peak power, internal ballast resistor a) 1200 W for max. 150 ms
a)
Average ballast power, internal ballast resistor 100 W
Permitted ballast current (Î), external ballast resistor b) Max. 12.8 A
b)
Ballast resistor, external ballast resistor  61 
Switch on ready-to-operate after 4s
Max. upload time  0.5 s
Power loss referring to power connection 70 W
Power loss referring to control voltage Max. 30 W
Cooling air requirement 11 m3/h

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 Technical Data 3

BM3X12 BM3X13
1-phase/1 x 400 V 1-phase/1 x 400 V

Input rated power output 1) 1.4 kVA

Input rated current (Ieff) 1) 2) 3) 5.6 A
Distortion factor of the input current (THDI)1) 130 %
Input peak current (Ieff) 1) 2) 3) 5.6 A
DC-link voltage power supply-dependent/rating 540 VDC
DC-link capacitance (internal), external not permitted 235 µF
DC-link discharge time (internal DC-link capacitance) Ca. 450 s
Capacitance DC-link toPE 22 nF
Output voltage (UAC) 1) 4) 0 ... 400 V
Output frequency at 4 kHz 5) 6) 0 ... 450 Hz
Output rated current (IAC) 1)4)7)8)9) at 2 kHz 5) 2A
Output rated current (IAC) 1)4)7)8)9) at 4 kHz 5) 2A
Output rated current (IAC) 1)4)7)8)9) at 8 kHz 5) 2A
Output rated current (IAC) 1)4)7)8)9) at 16 kHz 5) 2A
Output peak current (IAC) 1)4)7)8)9) at 2 kHz 5) 2A
Output peak current (IAC ) 1)4)7)8)9) at 4 kHz 5) 2A
Output peak current (IAC) 1)4)7)8)9) at 8 kHz 5) 2A
1)4)7)8)9) 5)
Output peak current (IAC) at 16 kHz 2A
Ballast start-up voltage 785 V
a)
Ballast peak power, internal ballast resistor 1200 W for max. 150 ms
Average ballast power, internal ballast resistor a) 100 W
b)
Permitted ballast current (Î), external ballast resistor Max. 12.8 A
Ballast resistor, external ballast resistor b)  61 
Switch on ready-to-operate after 4s
Max. upload time  0.5 s
Power loss referring to power connection 70 W
Power loss referring to control voltage Max. 30 W
Cooling air requirement 11 m3/h

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3.4 Electrical data

3.4.4 Electrical data BM3XXX-XE, 230 V

a)
with internal ballast resistor BM3X0X-XEXX-XXXXX-B-XXXXX-
b)
without internal ballast resistor BM3X0X-XEXX-XXXXX-E-XXXXX-

BM3X02 BM3X03 BM3X04

1-phase/ 1-phase/ 1-phase/
1 x 230 V 1 x 230 V 1 x 230 V

Input rated power output 1) 0.8 kVA 1.1 kVA 1.9 kVA
Input rated current (Ieff) 1) 2) 3) 3.5 A 4.5 A 5.6 A
1)
Distortion factor of the input current (THDI) 95 %
Input peak current (Ieff) 1) 2) 3) 5.6 A
DC-link voltage power supply-dependent/rating 300 VDC
DC-link capacitance (internal), external not permitted 940 µF
DC-link discharge time (internal DC-link capacitance) ca. 800 s
Capacitance DC-link toPE 22 nF
Output voltage (UAC) 1) 4) 0 ... 230 V
Output frequency at 4 kHz 5) 6) 0 ... 450 Hz
Maximum output power 0.6 kW 1.08 kW 1.5 kW 10)
Output rated current (IAC) 1)4)7)8)9) at 2 kHz 5) 1.5 A 2.7 A 5A
Output rated current (IAC) 1)4)7)8)9) at 4 kHz 5) 1.5 A 2.7 A 5A
Output rated current (IAC) 1)4)7)8)9) at 8 kHz 5) 1.1 A 1.9 A 3.5 A
Output rated current (IAC) 1)4)7)8)9) at 16 kHz 5) 0.8 A 1.3 A 2.5 A
Output peak current (IAC) 1)4)7)8)9) at 2 kHz 5) 6A 11 A 15 A
Output peak current (IAC) 1)4)7)8)9) at 4 kHz 5) 6A 11 A 15 A
Output peak current (IAC) 1)4)7)8)9) at 8 kHz 5) 4.2 A 7.7 A 10.5 A
Output peak current (IAC) 1)4)7)8)9) at 16 kHz 5) 3A 5.4 A 7.4 A
Max. peak current time 60 s 30 s
Ballast start-up voltage 380 V
Ballast peak power, internal ballast resistor a) 1200 W for max. 150 ms
Average ballast power, internal ballast resistor a) 100 W
Permitted ballast current (Î), external ballast resistor b) Max. 7.0 A Max. 12.8 A
Ballast resistor, external ballast resistor b)  111   61 
Switch on ready-to-operate after 4s
Max. upload time  0.5 s
Power loss referring to power connection 50 W
Power loss referring to control voltage Max. 30 W
Cooling air requirement 11 m3/h

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 Technical Data 3
a)
with internal ballast resistor BM3X1X-XEXX-XXXXX-B-XXXXX-
b)
without internal ballast resistor BM3X1X-XEXX-XXXXX-E-XXXXX-

BM3X12 BM3X13
1-phase/ 1-phase/
1 x 230 V 1 x 230 V

Input rated power output 1) 1.9 kVA

Input rated current (Ieff) 1) 2) 3) 5.6 A
Distortion factor of the input current (THDI)1) 95 %
Input peak current (Ieff) 1) 2) 3) 5.6 A
DC-link voltage power supply-dependent/rating 300 VDC
DC-link capacitance (internal), external not permitted 940 µF
DC-link discharge time (internal DC-link capacitance) ca. 800 s
Capacitance DC-link toPE 22 nF
Output voltage (UAC) 1) 4) 0 ... 230 V
Output frequency at 4 kHz 5) 6) 0 ... 450 Hz
Maximum output power 1.5 kW 10)
Output rated current (IAC) 1)4)7)8)9) at 2 kHz 5) 6.5 A 10 A
Output rated current (IAC) 1)4)7)8)9) at 4 kHz 5) 6.5 A 10 A
Output rated current (IAC) 1)4)7)8)9) at 8 kHz 5) 4.8 A 7 A / 7.5 A 11)
Output rated current (IAC) 1)4)7)8)9) at 16 kHz 5) 3.4 A 5A
Output peak current (IAC) 1)4)7)8)9) at 2 kHz 5) 20 A
Output peak current (IAC) 1)4)7)8)9) at 4 kHz 5) 20 A
1)4)7)8)9) 5)
Output peak current (IAC) at 8 kHz 14 A
Output peak current (IAC) 1)4)7)8)9) at 16 kHz 5) 10 A
Max. peak current time 10 s
Ballast start-up voltage 380 V
a)
Ballast peak power, internal ballast resistor 1200 W for max. 150 ms
Average ballast power, internal ballast resistor a) 100 W
b)
Permitted ballast current (Î), external ballast resistor Max. 12.8 A
Ballast resistor, external ballast resistor b)  61 
Switch on ready-to-operate after 4s
Max. upload time  0.5 s
Power loss referring to power connection 50 W
Power loss referring to control voltage Max. 30 W
Cooling air requirement 11 m3/h

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3.4 Electrical data

1)
All rated values refer to a supply voltage of 230 V (single phase) and accordingly 400 V (3-phase) at 50 Hz,
a control voltage of 24 V and an environmental temperature of 40 °C.
2)
The input current must be reduced be a temperature of 40 °C and 55 °C, refer to correction factors at modi-
fied environmental conditions, ZEnvironmental temperature– on page 32.
3)
At the rated supply voltage, the device takes up the rated-/peak-input current. At the input voltage above the
rated supply voltage, the input current must accordingly be reduced at a constant output power, refer to cor-
rection factors at modified environmental conditions, ZSupply voltage– on page 32.
4)
The output voltage is a pulsed direct current (DC). The operating range refers to the RMS value of the fun-
damental wave.
5) The range of the output frequency is based on a stationary operation in the linear range of the PWM, i. e.
without overmodulation.
The quality of the generated output voltages depends on the ratio between output frequency and current con-
troller frequency fI-R ( fI-R = 1/cycle time current controller).
The maximum output frequency fmax , generated with high quality, is calculated as follows:
f I-R
f max = -------- , typical K Pf  18
K pf
Furthermore the controller sets an upper limit for the output frequency of 599 Hz (please contact the respon-
sible Baumüller sales department, keyword: export restriction).
The range of the output frequency is defined as follows:

PWM frequency Current controller cycle time Range of the output frequency
2 kHz 250 µs 0 - 225 Hz
4 kHz 125 µs 0 - 450 Hz
8/16 kHz 62.5 µs 0 - 599 Hz (900 Hz *))
*)
900 Hz could be generated by the controller
The device is able to generate output voltages with frequencies between fmax and 599 Hz and the controller
allows that, however the quality of this voltages cannot be guaranteed.
Typical the devices are marked with the max output frequency at 4 kHz switching frequency: 0 ... 450 Hz.
6) Current derating refer to ZFrequency-output-dependent current derating– from page 45.
7)
At a DC-link-rated voltage, the device supplies the rated-/maximum-output current. At DC link input voltages
above the rated-supply voltage, the output current must accordingly be reduced at a constant output power,
refer to correction factors at modified environmental conditions, ZDC-link voltage– on page 34.
8) The overload time is dependent of the motor current and of the heat sink temperature and is determined by
the Ixt-monitoring of the device.
9) The continuously permitted output current must be reduced complying with ZFrequency-output-dependent
current derating– on page 45, if the statical output frequency is lower than 15 Hz and the frequency remains
between 0 and 15 Hz for over 5 seconds.
10)
The output power must not exceed the limit value of 1.5 kW, it is limited by the controller.
11) An output rated current of 7.5 A is available at data set version V2.01 and higher (see parameter 129.40).

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3.4.5 Frequency-output-dependent current derating

All Baumüller devices were developed, so that the specified rated-output current is per-
manently permitted, i. e. in the S1-operation, at an electrical output frequency of more
than 15 Hz. If the statical output frequency of the inverter is smaller than 15 Hz and the
frequency is longer than 5 seconds between 0 and 15 Hz, then the permitted, permanent
output current must be reduced, conforming to the following characteristic curve.
Among others, in the following a few examples are shown:
n Applications with speed control without positioning or
n Applications, where at standstill current must be applied in order to maintain a torque/
a force or
n Applications, which cause a blocking of the mechanics, e. g. when starting a cold
extruder.
Consequently the following operations are not concerned:
n Typical positioning operations
n Applications, where a higher-level control contains a standstill and block monitoring.
As long as the derating range is passed fast enough, the use of Irated is permitted. Passing
fast enough, means that the frequency change is 15 Hz/s.
Derating of the motor-side inverter-output current I against the rating-output current
Irated, in dependence on the static inverter-output frequency f.

I
Irated

Static inverter-output frequency f

Figure 13: Derating at a static inverter frequency < 15 Hz

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3.4 Electrical data

3.4.6 Load cycle according to EN61800-6

Operation with
constant load

Figure 14: Typical current-time-diagram: Operation at constant load

Ib at 2 kHz Ib at 4 kHz Ib at 8 kHz Ib at 16 kHz

BM3X01 5 A (Irated) 5A 3.5 A 2.5 A
BM3X11 10 A (Irated) 10 A 7A 5A
BM3X02 1.5 A (Irated) 1.5 A 1.1 A 0.8 A
BM3X03 2.7 A (Irated) 2.7 A 1.9 A 1.3 A
BM3X04 5 A (Irated) 5A 3.5 A 2.5 A
BM3X12 6.5 A (Irated) 6.5 A 4.8 A 4.8 A
BM3X13 10 A (Irated) 10 A 7 A / 7.5 A 5A

Intermittent load
cycle with peak
value

Figure 15: Typical current-time-diagram: Intermittent load cycle with peak value

this term is valid for possible load cycles:

2 2
 t p + t o   I rated = t p  I p
Example load cycles:

to tp with Ip = 150 % Irated tp with Ip = 200 % Irated

BM3X01 180 s 95 s (Ip=7.5 A) 55 s (Ip=10 A)

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 Technical Data 3
Intermittent load
cycle

Figure 16: Typical current-time-diagram: Intermittent load cycle

This term is valid for possible load cycles:

2 2 2
 t b + t o   I rated = t p  I p + t b  I b

Example load cycles:

tb with Ib = 60 % Irated tp with Ip = 150% Irated tp with Ip = 200 % Irated

BM3X01 120 s (Ib = 3 A) 45 s (IP = 7.5 A) 25 s (IP = 10 A)

tb with Ib = 100 % Irated tp with Ip = 150% Irated tp with Ip = 200 % Irated

BM3X01 60 s (Ib = 5 A) 4 s (IP = 7,5 A) 2 s (Ip = 10 A)

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3.4 Electrical data

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 4 DESIGN AND FUNCTION
In this chapter the basic design of the device BM3200, BM3300 is described and the type
code on the devices is described.

NOTE!
The devices of the BM3200, BM3300-series are intended for the use in the „Second
environment“ (industrial environment) compliant with EN 61800-3. EMC-interferenc-
es can appear, if it is connected to the public supply.
Also see ZAppropriate use– from page 12.

NOTE!
Components of Baumüller Nürnberg GmbH are intended to be installed into commer-
cially available control cabinets
There are a number of reasons, why the components should be operated in commer-
cially available control cabinets. Especially the following points are assured by install-
ing these components into the control cabinet:
m The protection against contact, requested by the user can be implemented.
m The stated thermal environment conditions (temperature, relative air humidity,
cleanliness of the coolants,...), in the technical data of the components and devic-
es is assured.
m The stated mechanical environment conditions (technical data of the components
and devices (vibration, shocks,....) is assured.
m The stated notes in the technical data for the EMC-compatible configuration and in
order to obtain an EMC-compatible design (shielding concepts, installation princi-
ples, leadthroughs,...) can be implemented.

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4.1 Design

4.1 Design

The BM3200, BM3300 device series are servo converters of Baumüller Nürnberg GmbH.
The devices consist of a power unit and a controller unit, which are integrated in a com-
mon housing. The rated current of the devices reaches from 5 A to 10 A. The devices dif-
fer in size, power and equipment (hard- and software). Variants see ZType code– from
page 54.
The devices BM3200, BM3300 are part of the Baumüller device series b maXX and can
be interconnected with other Baumüller devices.
The device series b maXX mainly consists of 2 systems:

Module system consisting of a supply unit and of one or several axis units.

m Supply unit
This is a mains rectifier-/active mains rectifier unit for the supply of axis units via the DC-
link.
The AC voltage at the three-phase system is converted from the input sided mains recti-
fier unit into DC voltage. The DC-link capacitors smooth this DC-link voltage. Additionally
the active mains rectifier unit can regenerate excess braking energy as sinusoidal current
into the power supply.

m Axis unit (with controller)

This is a motor power inverter, which is supplied from the DC-link via a mains rectifier- or
a active mains rectifier unit.
The output sided inverter generates a three-phase current system with a variable fre-
quency and voltage for the supply of the connected motor.
The controller part controls the inverter of the power unit. The controller is operated either
by an operating software or by a superordinated control.

NOTE!
A device of the series BM3200, BM3300 can be operated as an axis unit.

NOTICE!
A proper operation of the BM3200, BM3300 as an axis unit, can be guaranteed at
Baumüller mains rectifier units. An operation on active mains rectifiers is forbid-
den.
The mains rectifier unit must be supplied by a TT- or TN-network.

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 Design and Function 4
Compact servo Supply-/axis unit and controller in one housing, these devices can be operated individu-
unit ally also.
The input sided inverter converts the AC current into DC current, which was taken from
the power supply. The DC-link capacitors smooth this DC-link voltage. The output sided
inverter generates a three-phase system with variable frequency and voltage for the sup-
ply of the connected motor.
The controller parts controls the inverter of the power unit. The controller is operated ei-
ther by operating software or by a master control.

NOTE!
A device of the series BM3200, BM3300 is a compact servo unit.

Instruction handbook b maXX BM3200, BM3300 51

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4.2 Identification of the device

4.2 Identification of the device

4.2.1 Part number BM3200, BM3300

Figure 17: Part number BM3200, BM3300 - front

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 Design and Function 4
4.2.2 Type plate

The figure shows the positions, where the type plate was attached.
On the type plate the type code of the device is found, also.

Figure 18: Type plate attachment BM3200, BM3300

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4.2 Identification of the device

4.2.3 Type code

The type code has the format:

BM3XXX-XXXX-XXXXX[-X]-XXXXX[-S0X]-XX[-XX][-EXX][-#XX].

The type code is explained in the following table.

BM3XXX-XXXX-XXXXX[-X]-XXXXX[-S0X]-XX[-XX][-EXX][-#XX] Device generation

BM3XXX-XXXX-XXXXX[-X]-XXXXX[-S0X]-XX[-XX][-EXX][-#XX] Device design

2: Compact servo unit
3: Compact servo unit safety

BM3XXX-XXXX-XXXXX[-X]-XXXXX[-S0X]-XX[-XX][-EXX][-#XX] Housing size

0 to 1: see ZDimensions– from page 25.

BM3XXX-XXXX-XXXXX[-X]-XXXXX[-S0X]-XX[-XX][-EXX][-#XX] Current grading (output rated current)

see ZElectrical data– from page 36

BM3XXX-XXXX-XXXXX[-X]-XXXXX[-S0X]-XX[-XX][-EXX][-#XX] Type of cooling

S: Air-cooled with air supply and air exhaust
in the control cabinet

BM3XXX-XXXX-XXXXX[-X]-XXXXX[-S0X]-XX[-XX][-EXX][-#XX] Type of power supply

T: Grounded TN or TT power supply network
E: single phase power supply only
G: Grounded delta systems, IT systems,
grounded TN or TT systems

BM3XXX-XXXX-XXXXX[-X]-XXXXX[-S0X]-XX[-XX][-EXX][-#XX] Type of electronic safety relay

(only BM3300)
0: No safety relay
2: Double safety relay

BM3XXX-XXXX-XXXXX[-X]-XXXXX[-S0X]-XX[-XX][-EXX][-#XX] Design
0: Standard

BM3XXX-XXXX-XXXXX[-X]-XXXXX[-S0X]-XX[-XX][-EXX][-#XX] Hardware design basic unit

0XX: Compact servo unit with ballast transistor,
UDC link = 540 V

BM3XXX-XXXX-XXXXX[-X]-XXXXX[-S0X]-XX[-XX][-EXX][-#XX] Special design basic unit

00: Standard

BM3XXX-XXXX-XXXXX[-X]-XXXXX[-S0X]-XX[-XX][-EXX][-#XX] Ballast resistor optional

B: Ballast resistor integrated
E, -: Without internal ballast resistor,
connection for external ballast resistor

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 Design and Function 4
BM3XXX-XXXX-XXXXX[-X]-XXXXX[-S0X]-XX[-XX][-EXX][-#XX] Fieldbus interface
1: EtherCAT® CoE
2: VARAN
3: CANopen®
4: POWERLINK®
5: ProfiNET RT/IRT
7: EtherCAT® SoE

BM3XXX-XXXX-XXXXX[-X]-XXXXX[-S0X]-XX[-XX][-EXX][-#XX] Encoder interface

1: HIPERFACE®, EnDat® 2.1, SSI, square and sine
incremental encoder, resolver
2: EnDat® 2.2
3: HIPERFACE DSL®
4: HIPERFACE®, EnDat® 2.1/2.2, square and sine
incremental encoder, resolver
5: 2 encoders: Encoder 1 and encoder 2, see 1
6: 2 encoders: Encoder 1 (see. 1), encoder 2 (see 2)
7: 2 encoders: Encoder 1 (see 1), encoder 2 (see 3)
8: 2 encoders: Encoder 1 (see 2), encoder 2 (see 1)
9: 2 encoders: Encoder 1 and encoder 2, see 2
A: 2 encoders: Encoder 1 (see 2), encoder 2 (see 3)
B: 2 encoders: Encoder 1 (see 3), encoder 2 (see 1)
C: 2 encoders: Encoder 1 (see 3), encoder 2 (see 2)
D: 2 encoders: Encoder 1 and encoder 2, see 3

BM3XXX-XXXX-XXXXX[-X]-XXXXX[-S0X]-XX[-XX][-EXX][-#XX] Digital inputs/outputs

1: 2 digital inputs/ 2 digital outputs

BM3XXX-XXXX-XXXXX[-X]-XXXXX[-S0X]-XX[-XX][-EXX][-#XX] Analog inputs/outputs

0: No analog inputs/outputs
1: 1 analog input/ 2 analog outputs
signal bus for max.12 devices
2: 2 analog inputs/2 analog outputs
extended signal bus for max. 30 devices

BM3XXX-XXXX-XXXXX[-X]-XXXXX[-S0X]-XX[-XX][-EXX][-#XX] Option inputs/outputs

0: no

BM3XXX-XXXX-XXXXX[-X]-XXXXX[-S0X]-XX[-XX][-EXX][-#XX] Kind of STO function optional (only BM3300)

S00: Safety function STO
Note:
Not conform to Safety Standards.
Permitted for process protection only.
S01: Safety function STO according
Safety claim PLe / SIL3
(for replacement only)
S02: Safety function STO according
Safety claim PLe / SIL3
with short-circuit detection

BM3XXX-XXXX-XXXXX[-X]-XXXXX[-S0X]-XX[-XX][-EXX][-#XX] Incompatible controller software version

BM3XXX-XXXX-XXXXX[-X]-XXXXX[-S0X]-XX[-XX][-EXX][-#XX] Option compatible controller software version

BM3XXX-XXXX-XXXXX[-X]-XXXXX[-S0X]-XX[-XX][-EXX][-#XX] Software function option

BM3XXX-XXXX-XXXXX[-X]-XXXXX[-S0X]-XX[-XX][-EXX][-#XX] Safety level option (only BM3300)

#00: Used for safety level STO

Instruction handbook b maXX BM3200, BM3300 55

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4.3 UL notes

4.3 UL notes

The notes below must be observed in case you consider UL 508 C.

ZRequirements to the energy supply: power supply– on page 28

n For use with grounded wye sources only or equivalent.

ZRequired environmental conditions– on page 30

n Note the maximum surrounding air temperature.

n Use in a pollution degree 2 environment only.

ZRequirements for the motor temperature sensors– on page 91

n Motor over-temperature sensing is required. Drive intended to

be used with motors that have thermal sensor mounted in or on
the motors.
Connection see ZConnecting diagrams– from page 93

ZConnections– from page 113

n Position of wiring terminals to indicate the proper connec-

tions for the power supply, load, control circuit, and similar
devices refer to ZPage 113–.

Connections from ZPage 113– to ZPage 139–

n Note tightening torque values marked for field terminals.

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 Design and Function 4
ZFuses– from page 185

n Devices are suitable for use on a circuit capable of deliver-

ing not more than 15000 rms symmetrical amperes,480Y/277 VAC
maximum
m when protected by J Class Fuses rated min. 480 VAC, max. 15 A
or
m when protected by a circuit breaker rated min. 480/277 V,
max. 20 A.
n Integral solid state short circuit protection does not provide
branch circuit protection. Branch circuit protection must be
provided in accordance with the Manufacturer Instructions,
National Electrical Code and any additional local codes.

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4.4 Display and operating elements BM3200, BM3300

4.4 Display and operating elements BM3200, BM3300

Depending on the variant of the fieldbus connection

EtherCAT® Type code BM3200, BM3300 with EtherCAT® CoE profile:

BM3XXX-XXXX-XXXXX[-X]-1XXXX[-S0X]-XX[-XX][-EXX][-#XX]

Type code BM3200, BM3300 with EtherCAT® SoE profile:

BM3XXX-XXXX-XXXXX[-X]-7XXXX[-S0X]-XX[-XX][-EXX][-#XX]

H1: 7-segment display

display status controller
Meaning see: ZFunction of the 7-segment display–
from page 62

H11 - H14: Status display via LED

Meaning see: ZFunction of the LEDs H11 to H14– on
page 63

X1: Service interface

S1 - S4: Address switch

Setting: see
ZSettings address switches– from page 66

H31: LED EtherCAT®

H32: LED EtherCAT®

H41: LED EtherCAT®

H42: LED EtherCAT®
Meaning: see ZLEDs EtherCAT®– on page 64

Figure 19: Display and operating elements BM3200, BM3300 EtherCAT®

NOTE!
The service interface X1 must be used with the service cable BM5-K-USB-XXX only,
maximum transmission rate 920 kBaud.

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 Design and Function 4
VARAN Type code BM3200, BM3300 with VARAN:
BM3XXX-XXXX-XXXXX[-X]-2XXXX[-S0X]-XX[-XX][-EXX][-#XX]

H1: 7-segment display

display status controller
Meaning see: ZFunction of the 7-segment display–
from page 62

H11 - H14: Status display via LED

Meaning see: ZFunction of the LEDs H11 to H14– on
page 63

X1: Service interface

S1 - S4: Address switch

Setting: see
ZSettings address switches– from page 66

H31: LED VARAN

H32: LED VARAN

H41: LED VARAN

H42: LED VARAN
Meaning: see ZLEDs VARAN– on page 64

Figure 20: Display and operating elements BM3200, BM3300 VARAN

NOTE!
The service interface X1 must be used with the service cable BM5-K-USB-XXX only,
maximum transmission rate 920 kBaud.

Instruction handbook b maXX BM3200, BM3300 59

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4.4 Display and operating elements BM3200, BM3300

CANopen® Type code BM3200, BM3300 with CANopen®:

BM3XXX-XXXX-XXXXX[-X]-3XXXX[-S0X]-XX[-XX][-EXX][-#XX]

H1: 7-segment display

display status controller
Meaning see: ZFunction of the 7-segment display–
from page 62

H11 - H14: Status display via LED

Meaning see: ZFunction of the LEDs H11 to H14– on
page 63

X1: Service interface

S1 Reserved for further functions

S2 Baud rate CANopen®
Refer to address switch ZCANopen®– from page 69.

S3/S4: Address CANopen®

Refer to address switch ZCANopen®– from page 69.

H31/H32: LEDs without function

H41/42: LEDs without function

Figure 21: Display and operating elements BM3200, BM3300 CANopen®

NOTE!
The service interface X1 must be used with the service cable BM5-K-USB-XXX only,
maximum transmission rate 920 kBaud.

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POWERLINK® Type code BM3200, BM3300 with POWERLINK®
BM3XXX-XXXX-XXXXX[-X]-4XXXX[-S0X]-XX[-XX][-EXX][-#XX]

H1: 7-segment display

display status controller
Meaning see: ZFunction of the 7-segment display–
from page 62

H11 - H14: Status display via LED

Meaning see: ZFunction of the LEDs H11 to H14– on
page 63

X1: Service interface

S1 - S4: Address switch

Setting: see
ZSettings address switches– from page 66

H31: LED POWERLINK®

H32: LED POWERLINK®

H41: LED POWERLINK®

H42: LED POWERLINK®
Meaning: see ZLEDs POWERLINK®– on page 65

Figure 22: Display and operating elements BM3200, BM3300 POWERLINK®

NOTE!
The service interface X1 must be used with the service cable BM5-K-USB-XXX only,
maximum transmission rate 920 kBaud.

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4.4 Display and operating elements BM3200, BM3300

4.4.1 Function of the 7-segment display

An exact description of the drive statuses and transitions can be found in the Parameter
manual b maXX 3000.
0: Low, 1: High

Display Condition Meaning

Drive Manager

0 NOT READY-TO-START Drive signals „not ready for power switch-on“

1 INHIBIT START Voltage inhibited, e.g. quick stop active

2 READY-TO-START Drive shut down

Control word: xxxx x110
Pulse enable = 0
Quick stop= 1 (low-active)

3 SWITCHED ON Control word: xxxx x111

Pulse enable = 1
Quick stop = 1

4 OPERATION ENABLED Control word: xxxx 1111

Pulse enable = 1
Quick stop = 1

5 INHIBIT OPERATION ACTIVE

6 DRIVE SHUT DOWN ACTIVE Pulse enable = 0

7 QUICK STOP ACTIVE Quick stop = 0 (low-active)

E ERROR REACTION ACTIVE

F ERROR Error message

Reset via control word 0xxx xxxx
or delete error memory 0 ➝ 1

P Parking axis

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4.4.2 Function of the LEDs H11 to H14

Designation Internal designation Meaning

front plate

H11 1.1 green Torque direction

1.1 red H11 green: positive torque direction
H11 red: negative torque direction

H12 1.2 green Power-On / pulse enable 24 V connected

1.2 red H12 green: power ON
H12 red:

H13 1.3 red Current limit

H13 red: device is operating at current limit

H14 1.4 red Error display

H14 red: device signal error

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4.4 Display and operating elements BM3200, BM3300

4.4.3 Function of the LEDs H31/H32 and H41/H42

Depending on the variant of the fieldbus connection

LEDs EtherCAT® Type code BM3200, BM3300 with EtherCAT® CoE profile:
BM3XXX-XXXX-XXXXX[-X]-1XXXX[-S0X]-XX[-XX][-EXX][-#XX]

Type code BM3200, BM3300 with EtherCAT® SoE profile:

BM3XXX-XXXX-XXXXX[-X]-7XXXX[-S0X]-XX[-XX][-EXX][-#XX]

Designation Meaning Blinking pattern

front plate

H31 (green) X3 Link / Act Off: no connection

On: connection

Blinking: data transmission

H32 (orange) ERROR On: ERROR

(recipient error Phy1/Phy2)

H41 (green) X4 Link / Act Off: no connection

On: connection

Blinking: data transmission

H42 (orange) RUN Off: ERROR/INIT

500 ms on/
500 ms off: PREOPERATIONAL

200 ms on/
1 s off: SAFEOPERATIONAL

On: OPERATIONAL

LEDs VARAN Type code BM3200, BM3300 with VARAN:

BM3XXX-XXXX-XXXXX[-X]-2XXXX[-S0X]-XX[-XX][-EXX][-#XX]

Naming on the Meaning Blinking pattern

front plate

H31 (green) LINK On: connection between 2 PHYs

H41 (green) (physical interfaces) is established

H32 (yellow) ACTIVE On: data is received or transmitted

H42 (yellow)

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LEDs CANopen® Type code BM3200, BM3300 with CANopen®:
BM3XXX-XXXX-XXXXX[-X]-3XXXX[-S0X]-XX[-XX][-EXX][-#XX]

LEDs without function.

LEDs Type code BM3200, BM3300 with POWERLINK®

POWERLINK®
BM3XXX-XXXX-XXXXX[-X]-4XXXX[-S0X]-XX[-XX][-EXX][-#XX]

Naming on the Meaning Blinking pattern

front plate

H31 (green) X3 Link / Act Off: No connection

On: Connection

Blinking: Data transfer

H32 (yellow) ERROR Off: NMT_CT3, NMT_CT7, NMT_GT2

On: NMT_CT11, NMT_GT6

Blinking: Configuration error (e.g. address setting)

H41 (green) X4 Link / Act Off: No connection

On: Connection

Blinking: Data transfer

H42 (green) STATUS Off: NMT_GS_OFF, NMT_GS_INITIALISATION,

NMT_CS_NOT_ACTIVE

50 ms off /
50 ms on: NMT_CS_BASIC_ETHERNET

200 ms on /
1 s off: NMT_CS_PRE_OPERATIONAL_1

2 x 200 ms on /
1 s off: NMT_CS_PRE_OPERATIONAL_2

3 x 200 ms on /
1 s off: NMT_CS_READY_TO_OPERATE

On: NMT_CS_OPERATIONAL

200 ms on /
200 ms off: NMT_CS_STOPPED

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4.4 Display and operating elements BM3200, BM3300

4.4.4 Settings address switches

EtherCAT® CoE BM3XXX-XXXX-XXXXX[-X]-1XXXX[-S0X]-XX[-XX][-EXX][-#XX]

EtherCAT® SoE BM3XXX-XXXX-XXXXX[-X]-7XXXX[-S0X]-XX[-XX][-EXX][-#XX]

VARAN BM3XXX-XXXX-XXXXX[-X]-2XXXX[-S0X]-XX[-XX][-EXX][-#XX]

POWERLINK® BM3XXX-XXXX-XXXXX[-X]-4XXXX[-S0X]-XX[-XX][-EXX][-#XX]

IP-Address The IP address of the controller consists of 32 bits or 4 bytes (e.g. 192.168.125.203).
S1 to S4
Controller with EtherCAT® or VARAN profile: Both of the first bytes are set with the base
address (192.168.) at the factory. Both of the last bytes are set by means of the address
switches S1, S2, S3 and S4. In the process, S1 and S2 as well as S3 and S4 each rep-
resent an 8 bit value.
Controller with POWERLINK®-profile: Both of the first bytes are set with the base address
(192.168.100) at the factory. Both of the last bytes are set by means of the address
switches S3 and S4. In the process, S3 and S4 each represent an 8 bit value.
The IP address 192.168.0.0 or 192.168.100.0 is not permitted/reserved.
For information on changing the base address, see the parameter manual.
EtherCAT® or VARAN profile: POWERLINK® profile

Switch setting up Switch setting up

Switch setting down

Switch setting down

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4.4 Display and operating elements BM3200, BM3300

Figure 23: Address switch setting EtherCAT®, POWERLINK®, VARAN

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 Design and Function 4
CANopen® BM3XXX-XXXX-XXXXX[-X]-3XXXX[-S0X]-XX[-XX][-EXX][-#XX]

NOTE!

Switch up
= 0001

Baud rate S2

20 kBit/s 125 kBit/s, default setting

switch

250 kBit/s 500 kBit/s

1 MBit/s

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4.4 Display and operating elements BM3200, BM3300

Address S3/S4

Figure 24: Address setting CANopen®

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 5 TRANSPORT AND PACKAGING
5.1 Safety notes for transport

NOTICE!
Damage due to unauthorized transport!
Transport handled by untrained personnel can lead to a substantial amount of mate-
rial damage.
m The unloading of the packages upon delivery as well as the in-house transport
should only be done by trained personnel.
m Contact Baumüller Nürnberg GmbH sales office if necessary.

WARNING!
Danger of physical impact!
Secure devices against falling down.
Therefore:
m Take suitable measures, such as supports, hoists, straps, etc., to ensure that de-
vice cannot fall down.
m Use appropriate means of transport.

5.2 What to observe when transporting

For initial transport of a device, it is packed at the manufacturer's plant. If the device must
be transported, ensure that the following conditions are met throughout the entire trans-
port:
m Climate class 2 K 3 as per EN 60721-3-2
m Temperature range - 25 °C up to + 70 °C
m Vibration, shock, continuous shock class 2 M 1 as per EN 60721-3-2

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5.3 Transport inspection

5.3 Transport inspection

Upon receiving the delivered goods, immediately examine them for completeness and
transport damage.
If there is visible transport damage on the outside, proceed as follows:
m Do not accept the delivery or conditionally accept it with reservations.
m Note the extent of the damage on the transport documents or on the delivery note of
the shipping agent.
m Immediately file a complaint with the freight carrier. Have the complaint confirmed in
writing and immediately contact the responsible representative of Baumüller Nürnberg
GmbH.

NOTE!
The device may not be operated if there is visible transport damage!

5.4 Unpacking

After having received the packaged device:

h Avoid forceful transport agitation and hard jolts, e.g. when putting an item down.

If no transport damage is visible:

h Open the packaging of the device.
h Verify the delivery scope based on the delivery note.
File a claim with the responsible Baumüller representative if the delivery is incomplete.

NOTE!
Claim each individual deficiency as soon as it has been detected. Damage claims can
only be validly asserted within the claim registration period.

5.5 Disposal of the packaging

The packaging consists of cardboard, plastic, metal parts, corrugated cardboard and/or
wood.
h When disposing of the packaging, comply with the national regulations valid at the use
area.

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 6 MOUNTING
The device is intended for mounting it into a control cabinet.
Mounting comprises the following steps:
1 Mounting preparation
(for drilling holes, see ZDrilling templates– from page 77)
2 Mounting the device
(for attachment, see ZMounting instruction BM3200, BM3300– on page 79)

6.1 Safety notes

NOTE!
Mounting shall only be performed by employees of the manufacturer or by other qual-
ified personnel.
Qualified personnel are persons who – on account of their occupational training, ex-
perience, instruction and knowledge of relevant standards and stipulations, accident
prevention regulations and operating conditions – are authorized by the persons, re-
sponsible for the safety of the facilities to perform the respective activities that are
necessary, while at the same time recognizing and preventing any potential risks.
The qualifications necessary for working with the device are, for example:
m Occupational training or instruction in accordance with the standards of safety en-
gineering for the care and use of appropriate safety equipment.

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6.1 Safety notes

WARNING!
Danger as a result of faulty mounting!
The mounting requires qualified personnel with adequate experience. Faulty mount-
ing can lead to life-threatening situations or substantial material damage.
Therefore:
m Only allow mounting to be performed by employees of the manufacturer or by oth-
er qualified personnel.

WARNING!
Danger of physical impact!
Secure devices against falling down.

NOTICE!
Danger due to electrostatic discharge.
The connecting terminals of the device are partially at risk due from ESD.
Therefore:
Please heed the respective notes.

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 Mounting 6
CAUTION!
Danger due to sharp edges.
If the device is lifted with unprotected hands during mounting, palms or fingers can
be cut. If the device falls, feet can be injured.

Figure 25: Danger area near the mechanical mounting

Therefore:
m Ensure that only qualified personnel, who are familiar with the safety notes and as-
sembly instructions, mount this device.

Wear safety gloves.

Wear safety shoes.

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6.2 Preparing for mounting

6.2 Preparing for mounting

Based on the project planning and the drilling templates (see ZDrilling templates– from
page 77), the positions of the attachment drill holes can be determined.

NOTICE!
Property damage due to conductive contamination.
Therefore:
m When performing installation work of any kind, it must be ensured that no foreign
material (e.g. drill shavings, copper strands, etc.) gets into the device as a result.
m If possible, the drilling of the holes should be done before mounting the device and
the configuring of the cables should take place outside of the control cabinet. If this
is not possible, the device must be appropriately covered.
Remove this covering again prior to starting operation without fail!

CAUTION!
Eye injury due to flung particles.
Metal particles are flung when making the drill holes and the cutout sections.
Therefore:

Wear safety goggles!

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6.3 Drilling templates

How to determine the required space in the control cabinet, see ZDimensions– from
page 25.
Use the drilling templates to make the necessary drill holes.

NOTE!
Consider the minimum clearances for cooling when making the drill holes.
Further notes see ZDimensions– from page 25 and ZCooling– from page 35.

NOTE!
m Assembly permitted in the displayed position only (vertical with air cooling from the
bottom to the top).
m A lining up of several devices next to each other is possible. Comply with the
specified clearance of 100 mm above and below the device, so that the air circu-
lation for heat dissipation is guaranteed.

NOTE!
All dimensions in mm.

Tolerance
specifications Drill hole dimensioning ±0.2 mm
Relative tolerance of discretionary divisions ±0.1 mm

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6.3 Drilling templates

Drilling template
BM3200, BM3300

Figure 26: Drilling template BM3200, BM3300

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 Mounting 6
6.4 Mounting instruction BM3200, BM3300

The required screws and washers for the mounting are specified below the figure.
Complete mounting as follows:
1 Provide suitable fixing material.
2 Mount device.

Mount device h On the top and on the bottom insert the fixing screw into the longitudinal holes (1).
h Then let the device glide downwards (2).
h In conclusion, tighten all fixing screws and grounding screws (3).

Figure 27: Mounting instruction BM3200, BM3300

Device BM3200, BM3300

A - Screws 2 x M5
B - Washers 2 x (5,3 x 10)

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6.4 Mounting instruction BM3200, BM3300

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 7 INSTALLATION
This chapter describes the electrical installation of the device. The mechanical mounting
is described in ZMounting– from page 73.
Assure, that the technical preconditions are fulfilled, before installation:
Prior to installation, ensure that the technical prerequisites have been fulfilled:
1 Check the demands on the electrical power supply.
2 Check the requirements for the electrical cables and the provision of corresponding ca-
bles.
3 Check the properties of the connections and the specified configuration of the respec-
tive cables.

7.1 Safety notes

NOTE!
Installation shall only be performed by employees of the manufacturer or by other
qualified personnel.
Qualified personnel are persons who – on account of their occupational training, ex-
perience, instruction and knowledge of relevant standards and stipulations, accident
prevention regulations and operating conditions – are authorized by the persons re-
sponsible for the safety of the facilities to perform the respective activities that are
necessary, while at the same time recognizing and preventing any potential risks.
The qualifications necessary for working with the device are, for example:
m Occupational training or instruction, and the authorization to commission, ground
and mark electrical power circuits and devices in accordance with the standards of
the safety engineering.
m Occupational training or instruction, in accordance with the standards of work safe-
ty, for the care and use of appropriate safety equipment.

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7.1 Safety notes

WARNING!
Danger due to faulty installation and initial commissioning!
Installation and initial commissioning require qualified personnel with adequate expe-
rience. Faulty installation can lead to life-threatening situations or substantial material
damage.
Therefore:
m Only allow installation and initial commissioning to be performed by employees of
the manufacturer or by other qualified personnel.

DANGER!
Risk of fatal injury from electrical current!
Inevitably, when operating this electrical device, certain parts of it are energized with
hazardous voltage.
Therefore:
m Pay heed to areas on the device that could be dangerous during the electrical in-
stallation.
m Pay heed to areas on the device that could still be electrically energized after op-
eration.
3300_0009_rev01_int.cdr

Figure 28: Hazard areas during electrical installation

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 Installation 7
Danger from
residual energy

DANGER!
Risk of fatal injury from electrical current!
Stored electric charge.
Discharge time of the complete system = discharge time of the device with the lon-
gest DC link discharge time in the complete system.
Refer to Z Electrical Data –.
Therefore:
m Do not touch electrically live parts before taking into account the discharge time of
the capacitors.
m Heed corresponding notes on the equipment.
m If additional capacitors are connected to the DC link, the DC link discharge can
take a much longer time. In this case, the necessary waiting period must itself be
determined or a measurement made as to whether the equipment is de-energized.
This discharge time must be posted, together with an IEC 60417-5036 (2002-10)
warning symbol, on a clearly visible location of the control cabinet.

7.2 Voltage test

DANGER!
Risk of fatal injury from electrical current!
During the routine test of these devices, a voltage test is performed by Baumüller
Nürnberg GmbH in accordance with EN 61800-5-1, section 5.2.3.2. Thus it is unnec-
essary for the customer to do this.
Therefore:
m Subsequent tests of the devices using high voltages may only be performed by
Baumüller Nürnberg GmbH.
m Disconnect the converter from the system during high-voltage testing!

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7.3 Demands on the electrical power supply

7.3 Demands on the electrical power supply

For all important data, see ZRequirements to the energy supply: power supply– from
page 28.
Minor deviations from requirements in the power supply can lead to malfunctioning of the
device. If the power supply deviates too much from the requirements, the device can be
destroyed.
The devices may only be operated in secondary surroundings (e.g. an industrial environ-
ment).
The destruction of the device can cause personal injury.

DANGER!
Risk of fatal injury from electrical current!
If the requirements for the power supply are not complied, the device can be dam-
aged or destroyed, thereby greatly endangering individuals.
Therefore:
m Prior to installation, ensure that the prerequisites for power supply have been ful-
filled.

7.4 Requirements for the connection cables

h Take into account IEC/EN 60204-1, Chapter 13 when selecting the cable.
h The protective ground cross-section of the cable must be compliant with IEC/
EN 60204-1, section 5.2, tab. 1.
h A fixed connection for the protective ground conductor is mandatorily specified for op-
eration of the device.
h Use copper cable approved for a minimum of 60 °C (drives < 3 x 100 A) or 75 °C
(drives  3 x 100 A), if UL 508C is in consideration.
For further details (e.g. maximum permissible length), see ZCables– from page 171.

7.5 Protection of the device and accordingly of the cable

In order to protect this device and accordingly the cables against overload and possible
damages / destruction due to the power supply, cable protection fuses and device pro-
tection fuses must be installed. Data of the required fuses see ZFuses– from page 185.

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 Installation 7
7.6 PE connection and RCD compatibility

Depending on the functional principle, leakage current >3.5 mAAC or >10 mADC can flow
through the protective conductor. Consequently, a PE connection in accordance with EN
61800-5-1 is specified.

DANGER!
Risk of fatal injury from electrical current!
This product can cause direct and/or alternating current in the protective ground con-
ductor.
The leakage current, due to the functional principle of the device, can lead to prema-
ture triggering of the fault current protective device or generally prevent triggering of
it.
Therefore:
m Wherever a differential current device (RCD) is used for protection in case of direct
or indirect contact, only an RCD of the type B is permissible to provide current to
this product.
m Otherwise a different protective measure must be utilized, such as separation from
the surroundings by means of double or enhanced isolation, or separation from the
power supply network by means of an isolating transformer, for example.

7.7 Installation requirements with regard to EMC stability

NOTE!
The emission of radio frequency interference (RFI) is to a great extent dependent on
the wiring, spatial expansiveness and the arrangement of the components in the sys-
tem. Ensuring electromagnetic compatibility compliance in accordance with legal re-
quirements is therefore only possible on the completely assembled system and is
thus the responsibility of the system manufacturer or proprietor (re Art. 6, Par. 9 of
the EMVG; European EMC law).

NOTE!
The important information on EMC-compliant installation can be found in this Instruc-
tion handbook. Additional notes on building a CE-compliant system, that are impera-
tive to take heed of, can be found in the Baumüller Instruction handbook „Filters for
mains applications“, 5.09010. This manual can be obtained from Baumüller
Nürnberg GmbH.

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7.8 Shielding plan

In order to achieve an EMC-compatible and interference-free operation within the frame-

work of legislation, the following aspects must be considered.
Please do not hesitate to contact our sales department or the application department of
Baumüller Nürnberg GmbH, if there are any questions.
m Only use Baumüller motor cables and Baumüller components.
m Use suitable line filters recommended by Baumüller Nürnberg GmbH.
m Mount all components on a single mounting plate with a continuously good electrically-
conductive surface (e.g. galvanized steel plate).
m Keep the ground connection device/ground plate as short as possible (< 30 cm), using
fine-stranded cables with a large cross section
(refer to ZPE connections BM3200, BM3300 rear panel– on page 139).
m Ensure the correct sequence at installation:
Power supply - fuse - filter - BM3200, BM3300 - (motor filter) - motor.

HINWEIS!
A ferrite core (part No. 308293) must be used with a DC link connection longer than
3 m to ensure a reliable EMC interference immunity of the BM3200, BM3300. The
DC link cables connected with 1C1 and 1D1 must be led through the ferrite core with
3 turns per cable. The ferrite core should be as close as possible to the connection
X205 of the BM3200, BM3300.

m Ensure that the motor cable is continuous, without interruption.

Do not interrupt motor cables with terminals, contactors or fuses, for example.
m If possible route the cables on the surface of the grounded mounting plate
(i. e. the least effective antenna height).
m When routing in parallel, minimum clearance of 20 cm should be observed between
signal and control cables vis-à-vis the power cables.
m Cables of different EMC categories (e.g. signal cables - line cables and/or motor ca-
bles) should be crossed at a 90 ° angle.
m Contact the major cable shield when laying cables through walls, which separate dif-
ferent EMC areas.
m Contact all the cable’s shields on both sides surface-to-surface and also well-conduc-
tive with ground.

7.8 Shielding plan

The shielding of the motor cable as well as of the motor temperature cable must be con-
nected electrically with the mounting plate or with shield sheet (see ZAccessories kit
shielding BM3200, BM3300– on page 191).

NOTE!
Baumüller Nürnberg GmbH recommends the shielding connection with shield sheet.

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NOTE!
Pay attention to strain relief for all cables!

7.8.1 Shielding connection mounting plate

Establish a large-area contact between the shield and the conductive and grounded
mounting plate by means of a conductive clamp.
Refer to ZConnecting the shield– on page 88.

7.8.2 Shielding connection with shield sheet

7.8.2.1 Mounting shield sheet

Refer to ZAccessories kit shielding BM3200, BM3300– from page 191.

Figure 29: Mounting shield sheet

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7.8 Shielding plan

7.8.2.2 Connecting the shield

It is recommended to connect the shielding according following figure, see also ZAcces-
sories kit shielding BM3200, BM3300– on page 191.
1 Prepare motor cable according figure
2 Remove the motor temperature cable’s shield from the cable
3 Wrap motor temperature cable around motor cable at least 1 turn, form no loop.

RIGHT WRONG

Motor temperature
cable

Shield
motor cable
 Shield 



motor temperature

 cable

 


 
 


 
 
 


 
 
Motor cable

Figure 30: Wrap shield motor temperature cable around motor cable

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 Installation 7
4 From top wrap conductive metallic adhesive tape around

Motor temperature cable


 Conductive metallic adhesive
 tape













Motor cable

Figure 31: Tape shield motor temperature cable around

NOTE!
The shielding of the motor temperature cable and the shielding of the motor cable is
wrapped together with a conductive metallic adhesive tape.

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7.8 Shielding plan

5 Connect both shielding with shield clamp on the shield sheet,

note locking torque of the fixing screw!

NOTE!
The shield must be connected to the mounting plate with a metallic clamp, if the op-
tional shield sheet is not used!

Motor tempera-
ture cable

Shield sheet

Fixing
screw
Wrapping with
 metallic adhe-

Shielding  sive tape
clamp 



Motor cable

Figure 32: Shield connection motor cable

Locking torque of the fixing screw:

Shielding clamp width Locking torque

shielding clamp width 24 mm width 0.8 Nm
cable diameter 5 - 20 mm
shielding clamp width 17 mm width 0.8 Nm
cable diameter 3 - 14 mm

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 Installation 7
7.9 Requirements for the motor temperature sensors

To protect the motor against impermissible overheating, a motor temperature sensor can
be connected to the BM3200, BM3300 device via the encoder cable or directly. The de-
vice switches off of the motor when a settable threshold temperature has been exceeded.

NOTICE!
The motor must be protected against overtemperature according EN 61800-5-1.
The device‘s integrated monitoring function „Overtemperature Motor“ fulfills this re-
quirement.
The user is responsible for realization of the motor overtemperature monitoring ac-
cording EN 61800-5-1 in case the used motor is not equipped with a motor tempera-
ture sensor or the sensor is not connected.

NOTE!
The thermal memory of the motor and the speed-dependent electronic motor over-
load protection is not available if no motor temperature sensor is used.

NOTE!
The motor temperature sensor must be connected either on the BM3200, BM3300
directly or via the encoder cable, the other input must not be connected.

Type Additional requirements Isolation

KTY84/PT1000 - SELV/PELV
MSKL 1) (PTC) R = 1 k at TProtection, Imax < 2 mA SELV/PELV
1)
Motor protection thermistor (PTC) as per DIN 44080-082

NOTE!
The motor temperature sensor should be installed in such a manner that „safe elec-
trical separation“ is ensured. The motor temperature sensors integrated into
Baumüller motors meet these requirements. If third-party motors are connected, the
proprietor must ensure that the temperature sensors used in the motor of a third-party
manufacturer motor comply with the „safe electrical separation“ function.

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7.10 Installation procedure BM3200, BM3300

7.10 Installation procedure BM3200, BM3300

DANGER!
Risk of fatal injury from electrical current!
Parts under voltage are dangerous to life.
Therefore:
m Assure, that the device and the parts (e. g. power cables), which are mounted as
well as the mounting range are de-energized during mounting.

h All cables must be installed EMC-compatible.

h Connect cable (see ZConnecting diagrams– from page 93).
(Observe the allowable torque!)

The installation consists of the following steps:

1 Connect motor to the terminals 1U2, 1V2, 1W2, PE.
Consider the appropriate phase connection (rotational direction)
Consider the allowable torques!
Connection data see ZX107 - motor connection– on page 138.
2 Connect fuses (F1), also see ZFuses– from page 185.
3 Connect main contactor (K1, option).
4 Connect line filter (Z1)
5 Connect device via the power supply input terminals
BM32XX-XT, BM33XX-XT
Three-phase: 1U1, 1V1 and 1W1
at reduced power also single-phase possible: 1U1 and 1W1
BM32XX-XE, BM33XX-XE
Single-phase: L and N
Connection data see ZX202, X203, X205 - power supply, DC link, ballast resistor
connection– on page 132.
6 Connect the protection conductor to the PE connection (a permanent PE connection
is compulsory),
also see ZPE connections BM3200, BM3300 rear panel– on page 139.
7 Connect 24 V-supply via terminals X200 -1, X200 -2
Connection data see ZX200 - 24V voltage supply– on page 131.
8 Connect signal bus X300 (see ZX300 - signal bus– from page 134)
9 Connect encoder
(encoder types and pin assignment see ZX6 / X7 - encoder connection– from page
121)

NOTE!
The plugging and pulling of the energized encoder cable is not permitted and can
cause a destruction.
Therefore, the 24V-supply voltage must be switched off before and the connector
must be interlocked.

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10 Connection temperature sensor of motor (consider polarity!)
m Use of encoder cable
m Use of connector ZX101 - motor temperature– on page 137

NOTE!
The motor temperature sensor must be connected either on the BM3200, BM3300
X101 directly or via the encoder cable. It is forbidden to use both connections simul-
taneously.

11 Connect signal generator for pulse enable:

via terminals X2 -5 (IF1), X2 -1 (M24V),
see ZX2 - Digital inputs/outputs– on page 115.
12 Only when using devices without internal ballast resistor BM3XXX-XXXX-XXXXX-E-
XXXXX and dependent on the application connect a ballast resistor (RB) to the termi-
nals 1C1 and Ba-, also see ZElectrical data– from page 36.

NOTE!
The ballast resistor connection is not short-circuit proof.
When using devices BM3200, BM3300 without internal ballast resistor an external
ballast resistor must be connected in case of braking operation.

7.11 Connecting diagrams

The connecting diagram for the power supply, the motor, the pulse enable a. s. o. are
shown from ZPage 94– onwards.
The connection data and the pin assignments are found from ZPage 113– onwards.

NOTE!
In order to ensure an adequate current carrying capacity of the connections, comply
to the torques!

NOTE!
The identifiers 1C1 and 1D1 were taken over from DIN EN 60445. 1C1 is the connec-
tion to the positive DC link cable/rail, and in the past was identified by Baumüller in
some devices as ZK+. 1D1 is the connection to the negative DC link cable/rail, and
in the past was identified by Baumüller in some devices as ZK-.

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7.11 Connecting diagrams

7.11.1 BM3XXX-XT as a compact servo unit (3-phase)

Devices with internal ballast resistor BM3XXX-XTXX-XXXXX-B-XXXXX-

Figure 33: Terminal diagram BM3XXX-XT (3-phase connection, internal ballast resistor)

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Devices without internal ballast resistor BM3XXX-XTXX-XXXXX-E-XXXXX-

Figure 34: Terminal diagram BM3XXX-XT (3-phase connection, no internal ballast resistor)

Instruction handbook b maXX BM3200, BM3300 95

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7.11 Connecting diagrams

X1 Service interface, see ZX1 - Service interface– on page 114.

X2 Digital in- and outputs, e.g. pulse enable,
see ZX2 - Digital inputs/outputs– on page 115.
X2:5 Input pulse enable, Low: not enabled, High: enabled (operation possible).
X3, X4 Connections for fieldbus EtherCAT®, VARAN, CANopen®, POWERLINK®, according to
the version also see ZX3 / X4 - fieldbus connection– on page 116.
X6 Analog in- and outputs,
see ZX6 - analog inputs/outputs– on page 120.
X7 Encoder analysis,
see ZX6 / X7 - encoder connection– from page 121.
X101 Connection motor temperature,
see ZX101 - motor temperature– on page 137.
X102 Connection STO,
see ZX102 - safe torque off - option– on page 137.
X107 Motor, also see ZRequirements to the motor– on page 29 and
ZX107 - motor connection– on page 138.
X200 Connections for the 24 V-voltage supply (SELV/PELV),
see ZRequirements to the control voltage / 24 V-supply– on page 29 and ZX200 - 24V
voltage supply– on page 131.
X202 Power supply,
see ZRequirements to the energy supply: power supply– from page 28 and
ZX202, X203, X205 - power supply, DC link, ballast resistor connection– on page 132.
X203 Power supply and ballast resistor connection,
see ZRequirements to the energy supply: power supply– from page 28 and
ZX202, X203, X205 - power supply, DC link, ballast resistor connection– on page 132.
X300 Signal bus, connection to further units,
see ZX300 - signal bus– on page 134.
PE PE-connection,
see ZPE connection and RCD compatibility– from page 85 and
ZPE connections BM3200, BM3300 rear panel– on page 139.
F1 Fuses (cable + device),
see ZProtection of the device and accordingly of the cable– from page 84.
F2 Fuse for the 24 V-voltage supply
K1 Power circuit contactor (optional)
Z1 Line filter, see ZLine filter– on page 187.

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7.11.2 BM3XXX as an axis unit

Devices with internal ballast resistor BM3XXX-XTXX-XXXXX-B-XXXXX-

Figure 35: Terminal diagram BM3XXX-XT - axis unit with internal ballast resistor

Instruction handbook b maXX BM3200, BM3300 97

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7.11 Connecting diagrams

Devices without internal ballast resistor BM3XXX-XTXX-XXXXX-E-XXXXX-

Figure 36: Terminal diagram BM3XXX - axis unit, without internal ballast resistor

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Devices with internal ballast resistor BM3XXX-XEXX-XXXXX-B-XXXXX-

Figure 37: Terminal diagram BM3XXX-XE - axis unit with internal ballast resistor

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7.11 Connecting diagrams

Devices without internal ballast resistor BM3XXX-XEXX-XXXXX-E-XXXXX-

Figure 38: Terminal diagram BM3XXX-XE - - axis unit without internal ballast resistor

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X1 Service interface, see ZX1 - Service interface– on page 114

X2 Digital in- and outputs e. g. pulse enable,
see ZX2 - Digital inputs/outputs– on page 115
X2:5 Input pulse enable, Low: not enabled, High: enabled (operation possible)
X3, X4 Connections for fieldbus EtherCAT®, VARAN, CANopen®, POWERLINK®, according to
version, also see ZX3 / X4 - fieldbus connection– on page 116
X6 Analog in- and outputs,
see ZX6 - analog inputs/outputs– on page 120
X7 Encoder evaluation,
see ZX6 / X7 - encoder connection– from page 121
X101 Connection motor temperature,
see ZX101 - motor temperature– on page 137
X102 Connection STO,
see ZX102 - safe torque off - option– on page 137
X107 Motor, also see ZRequirements to the motor– on page 29 and
ZX107 - motor connection– on page 138
X200 Connections for the 24 V-voltage supply (SELV/PELV),
see ZRequirements to the control voltage / 24 V-supply– on page 29 and ZX200 - 24V
voltage supply– on page 131
X203 Connection for DC link, see ZX202, X203, X205 - power supply, DC link, ballast resistor
connection– on page 132
X205 Connection for the DC-link, see ZX202, X203, X205 - power supply, DC link, ballast resis-
tor connection– on page 132
X300 Signal bus, connection to further units,
see ZX300 - signal bus– on page 134
F1 Fuse DC link
F2 Fuse for the 24 V-voltage supply
PE PE connection,
see ZPE connection and RCD compatibility– from page 85 and
ZPE connections BM3200, BM3300 rear panel– on page 139

NOTE!
In order to comply with the standard, at the PE connection, per cable lug one nut M5
must be used!

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7.11 Connecting diagrams

7.11.3 BM3XXX-XT as a compact servo unit (single-phase)

Devices with internal ballast resistor BM3XXX-XTXX-XXXXX-B-XXXXX-

Figure 39: Connection diagram BM3XXX-XT (single-phase connection, with internal ballast resistor)

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Devices without internal ballast resistor BM3XXX-XTXX-XXXXX-E-XXXXX-

Figure 40: Connection diagram BM3XXX-XT (single phase connection, no internal ballast resistor)

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7.11 Connecting diagrams

X1 Service interface,
see ZX1 - Service interface– on page 114
X2 Digital in- and outputs, e.g. pulse enable,
see ZX2 - Digital inputs/outputs– on page 115.
X2:5 Input pulse enable, Low: not enabled, High: enabled (operation possible)
X3, X4 Connections for fieldbus EtherCAT®, VARAN, CANopen®, POWERLINK®,
according to the version, also see ZX3 / X4 - fieldbus connection– on page 116
X6 Analog in- and outputs,
see ZX6 - analog inputs/outputs– on page 120.
X7 Encoder evaluation,
see ZX6 / X7 - encoder connection– from page 121.
X101 Connection motor temperature,
see ZX101 - motor temperature– on page 137.
X102 Connection STO,
see ZX102 - safe torque off - option– on page 137.
X107 Motor, also see ZRequirements to the motor– on page 29 and
ZX107 - motor connection– on page 138.
X200 Connections for 24 V-voltage supply (SELV/PELV),
see ZRequirements to the control voltage / 24 V-supply– on page 29 and ZX200 - 24V
voltage supply– on page 131.
X202 Power supply connection,
see ZRequirements to the energy supply: power supply– from page 28 and
ZX202, X203, X205 - power supply, DC link, ballast resistor connection– on page 132.
X203 Power supply and ballast resistor connection,
see ZRequirements to the energy supply: power supply– from page 28 and
ZX202, X203, X205 - power supply, DC link, ballast resistor connection– on page 132.
X300 Signal bus, connection to further units,
see ZX300 - signal bus– on page 134.
PE PE-connection,
see ZPE connection and RCD compatibility– from page 85 and
ZPE connections BM3200, BM3300 rear panel– on page 139.
F1 Fuses (cable + device),
see ZProtection of the device and accordingly of the cable– from page 84.
F2 Fuse for the 24 V-voltage supply
K1 Power circuit contactor (optional)
Z1 Line filter, see ZLine filter– on page 187.

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7.11.4 BM3XXX-XE as compact servo unit (1-phase, 230 V)

Devices with internal ballast resistor BM3XXX-XEXX-XXXXX-B-XXXXX-

Figure 41: Connection diagram BM3XXX-XE (1-phase connection, 230 V, with internal ballast resistor)

Instruction handbook b maXX BM3200, BM3300 105

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7.11 Connecting diagrams

Devices without internal ballast resistor BM3XXX-XEXX-XXXXX-E-XXXXX-

Figure 42: Connection diagram BM3XXX-XE (1-phase, 230 V, without internal ballast resistor)

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X1 Service interface,
see ZX1 - Service interface– on page 114.
X2 Digital in- and outputs, e.g. pulse enable,
see ZX2 - Digital inputs/outputs– on page 115.
X2:5 Input pulse enable, Low: not enabled, High: enabled (operation possible)
X3, X4 Connections for fieldbus EtherCAT®, VARAN, CANopen®, POWERLINK®,
according to the version, also see ZX3 / X4 - fieldbus connection– on page 116.
X6 Analog in- and outputs,
see ZX6 - analog inputs/outputs– on page 120.
X7 Encoder evaluation,
see ZX6 / X7 - encoder connection– from page 121.
X101 Connection motor temperature,
see ZX101 - motor temperature– on page 137.
X102 Connection STO,
see ZX102 - safe torque off - option– on page 137.
X107 Motor, also see ZRequirements to the motor– on page 29 and
ZX107 - motor connection– on page 138.
X200 Connections for 24 V-voltage supply (SELV/PELV),
see ZRequirements to the control voltage / 24 V-supply– on page 29 and ZX200 - 24V
voltage supply– on page 131.
X202 Power supply connection,
see ZRequirements to the energy supply: power supply– from page 28 and
ZX202, X203, X205 - power supply, DC link, ballast resistor connection– on page 132.
X205 DC link and ballast resistor connection,
see ZX202, X203, X205 - power supply, DC link, ballast resistor connection– on page
132.
X300 Signal bus, connection to further units,
see ZX300 - signal bus– on page 134.
PE PE-connection,
see ZPE connection and RCD compatibility– from page 85 and
ZPE connections BM3200, BM3300 rear panel– on page 139.
F1 Fuses (cable + device),
see ZProtection of the device and accordingly of the cable– from page 84.
F2 Fuse for the 24 V-voltage supply
K1 Main contactor (optional)
Z1 Line filter, see ZLine filter– on page 187.

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7.11 Connecting diagrams

7.11.5 Application: Power supply connection (3-phase) with energy compensation

for devices with internal ballast resistor BM3XXX-XTXX-XXXXX-B-XXXXX-

Figure 43: Application: Power supply connection with energy compensation

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Installation notes

F1, F2, F2 Fuses (cable protection+ device protection), separate fuse for every device
F10-F15 Option: a destruction of the next devices can be avoided
F4 Fuse for the 24 V-voltage supply
Filter Separate line filter for every device,
(a shared filter can be possible, but its function is not guaranteed)
L1a, L2a, L3a, Line choke, uK = 2 - 4 %, separate choke for every device, the use of the same type of
chokes is required

NOTE!
No chokes are required if the power demand of all devices together is at no time
higher than 5 kW.

Additional notes for installation

n All devices must be parametrized „supply via power supply“
n A destruction of a single device can result in secondary damage of the two other
devices
n A combined operation on 2 phases and 3 phases is not allowed,
it is not allowed to enable a single device in case of one or several fuses have been
tripped (danger is overload).
n This application is only valid for the following devices
BM3201, BM3202, BM3203, BM3204, BM3211, BM3212, BM3213,
BM3301, BM3302, BM3303, BM3304, BM3311, BM3312, BM3313

NOTICE!
Only the following devices can be combined
BM3203, BM3204, BM3212, BM3213, BM3303, BM3304, BM3312 and BM3313
or
BM3201, BM3202, BM3211, BM3301, BM3302 and BM3311.
Other interconnections are forbidden!

n No further devices or components (e.g. external DC link capacitors) are allowed to be

connected to the DC link

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7.11 Connecting diagrams

7.11.6 Application: DC link connection of further BM3XXX or of additional capacities

for devices with 3-phase connection and internal ballast resistor

BM3XXX-XTXX-XXXXX-B-XXXXX-

NOTE!
Following notes must be considered if additional devices or capacities are connected
to the DC link.
The sum of the drawn power of all devices (incl. the supply unit) must be lower than
5 kW.

Figure 44: Example: Further devices connected to the DC link

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Installation notes

F1 Fuses (cable protection+ device protection)

F10-F15 Option: a destruction of the next device can be avoided
F4 Fuse for the 24 V-voltage supply
Filter The supplying device must be connected to a filter

CAUTION!
The maximum number of devices or the maximum DC link capacitance that can be
connected depend on the power supply voltage, see ZFigure 45– on page 111.
The required waiting time between two charging procedures depends on the external
connected DC link capacitance, see ZFigure 46– on page 112

Example:
Total additional capacitance connected to No. of additional devices
the DC link [µF] connected to the DC link
2350
10 10

2015 9 9

1880 8 8

1645 7 7

1410 6 6

1175 5 5

940 4 4

705 3 3

470 2 2

235 1 1

0
200
200 250 300 350
350 400 450 500 550
550
Power supply voltage [V] (AC, phase to phase voltage)

Figure 45: Max. external capacitance that can be connected dependent on the power supply voltage

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7.11 Connecting diagrams

Waiting time [s]

12
1175 µF or 940 µF or 705 µF or 470 µF or 235 µF or
5 add. devices 4 add. devices 3 add. devices 2 add. devices 1 add. device

10

no additional capacitance
connected to the DC link
4

0
0
200 250
250 300
300 350
350 400 450
450 500
500 550
550
Power supply voltage [V] (AC, phase to phase voltage)

Figure 46: Waiting time between two charging procedures

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7.12 Connections

7.12.1 BM3200, BM3300 front side

Version with 1 encoder and analog IOs, see ZType code– from page 54.

BM3XXX-XXXX-XXXXX[-X]-XXX1X
2 analog outputs and 1 analog input are available.

BM3XXX-XXXX-XXXXX[-X]-XXX2X
2 analog outputs and 2 analog inputs are available.

X1:
Service interface

X2
Digital
IOs

X3 / X4:
Fieldbus
EtherCAT®,
VARAN,
CANopen®,
POWERLINK®

X7:
X6:
Encoder
Analog
connection
IOs

Figure 47: Connections front side with X6 analog IOs

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7.12 Connections

Version with 2 encoders , see ZType code– from page 54.

BM3XXX-XXXX-XXXXX[-X]-XXX0X
No analog IOs are available.

X1:
Service interface

X2
Digital
IOs

X3 / X4:
Fieldbus
EtherCAT®,
VARAN,
CANopen®,
POWERLINK®

X6:
X7: Encoder 2
Encoder 1

Figure 48: Connections front side with X6 encoder 2

7.12.1.1 X1 - Service interface

X1

X1: Service interface

NOTE!
Only, the service cable BM5-K-USB-XXX must
be used with the service interface X1, also see
ZService interface– on page 143, max. trans-
mission rate 920 kBaud.

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7.12.1.2 X2 - Digital inputs/outputs

X2 (SELV/PELV)
Inputs: Evaluation: Edges, programmable
Current input according to input: 2 mA digital input,
20 mA fast digital input
Transit delay input: Max. 4 ms, 10 µs at fast inputs
Level: Low (0 ... 5 V); High (12 ... 28 V)
Outputs: Output current per output: 500 mA
Electrical isolation: Optocoupler
Short-circuit proof: Current-limited

Differing from this are pin No. 6,7: NO contact, ungrounded

Loading capability per NO contact: max. 30 V, max. 100 mA

Max. conductor cross-section Termination system

1.0 mm² Connector, spring clamp termination

NOTE!
A relay with varistor protection circuit is required in case the customer connects a re-
lay to a digital output.

1 M24V (supply digital input/output)

2 Digital input 1 (touch probe 1)
3 Digital input 2 (touch probe 2)
1 6
4 Digital input 3
5 Digital input 4 (pulse enable)
6 Ready-to-operate
7 Ready-to-operate
5 10 8 Digital output 1
9 Digital output 2
10 +24V (supply digital input/output)

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7.12 Connections

7.12.1.3 X3 / X4 - fieldbus connection

Depending on the hardware-version, see ZType code– from page 54.

EtherCAT® Type code BM3200, BM3300 with EtherCAT® CoE profile:

BM3XXX-XXXX-XXXXX[-X]-1XXXX[-S0X]-XX[-XX][-EXX][-#XX]

Type code BM3200, BM3300 with EtherCAT® SoE profile:

BM3XXX-XXXX-XXXXX[-X]-7XXXX[-S0X]-XX[-XX][-EXX][-#XX]

X3 EtherCAT® IN
X4 EtherCAT® OUT

Number of bus connections 1 IN / 1 OUT

Bus connection RJ 45
Number of parameters Refer to
parameter handbook b maXX 3000
Data width of parameters 16 / 32 Bit
Baud rates 10 / 100 Mbit/s

1: TX+
2: TX-
X3 3: RX+
4: Reserved
5: Reserved
6: RX-
X4
7: Reserved
8: Reserved

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VARAN Type code BM3200, BM3300 with VARAN profile:
BM3XXX-XXXX-XXXXX[-X]-2XXXX[-S0X]-XX[-XX][-EXX][-#XX]

X3 VARAN IN
X4 VARAN OUT

Number of bus connections 1 IN / 1 OUT

Bus connection RJ 45
Number of parameters Refer to
parameter handbook b maXX 3000
Data width of parameters 16 / 32 Bit
Baud rates 10 / 100 Mbit/s

1: TX+
2: TX-
X3 3: RX+
4: Reserved
5: Reserved
6: RX-
X4
7: Reserved
8: Reserved

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7.12 Connections

CANopen® Type code BM3200, BM3300 with CANopen®:

BM3XXX-XXXX-XXXXX[-X]-3XXXX[-S0X]-XX[-XX][-EXX][-#XX]

X3 CANopen® IN
X4 CANopen® OUT

Memory 4 kByte DP-RAM, 256 kByte RAM,

1 MByte Flash-EPROM
Number of bus connections 2, no slot rules
Bus connection 2 connectors RJ45, 8-pin
Baud rates 20/125/250/500/1000 kBit/s
Address range 7 Bit; address 1 to address 127
Address setting DIP-switch
Short-circuit proof RJ45-connection Yes
Isolation Optocoupler, DC/DC-converter

1: CAN_H
2: CAN_L
X3 3: GND
4: Reserved
5: Reserved
6: Reserved
X4
7: GND
8: Reserved

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POWERLINK® Type code BM3200, BM3300 with POWERLINK®:
BM3XXX-XXXX-XXXXX[-X]-4XXXX[-S0X]-XX[-XX][-EXX][-#XX]

X3 POWERLINK® IN
X4 POWERLINK® OUT

Number of bus connections 1 IN / 1 OUT

Bus connection RJ 45
Number of parameters Refer to
parameter handbook b maXX 3000
Data width of parameters 16 / 32 Bit
Baud rates 10 / 100 Mbit/s

1: TX+
2: TX-
X3 3: RX+
4: Reserved
5: Reserved
6: RX-
X4
7: Reserved
8: Reserved

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7.12 Connections

7.12.1.4 X6 - analog inputs/outputs

X6 BM3XXX-XXXX-XXXXX[-X]-XXX0X
No analog IOs are available.
X6 is encoder input, see ZX6 / X7 - encoder connection– from page 121.
.
BM3XXX-XXXX-XXXXX[-X]-XXX1X
Two analog inputs and one analog output are provided.

BM3XXX-XXXX-XXXXX[-X]-XXX2X
Two analog inputs and two analog outputs are provided.

Inputs Resolution 12 Bit

Version Differential input
Input resistance Approx. 50 k
Current input max. 200 µA
Sampling rate 125 µs
Input voltage +10 V to -10 V

Outputs Resolution 12 Bit

Output voltage +10 V up to -10 V
Tolerance ± 10 %
Offset lower than 150 mV
Output current max. 1 mA
Update rate 62.5 µs
Short-circuit proof Limited, max. 10 s

1 Analog input 1 +
2 NC or analog input 2+, dependent on type
3 GND
4 Analog output 1 +
5 Analog output 2 +
6 Analog input 1 -
7 NC or analog input 2-, dependent on type
D-sub-connector 8 GND
9-pin 9 GND

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 Installation 7
7.12.1.5 X6 / X7 - encoder connection

X7 Encoder connection, all types.

X6 / X7 Encoder connection of type with two encoders

BM3XXX-XXXX-XXXXX[-X]-XXX0X

Type of encoder according type code ,

see type code ZEncoder interface– on page 55.

Resolver All encoders, that comply with the following technical specification, may also be used:
evaluation
Pole pair number The ratio between the pole pair number of the motor and
the pole pair number of the encoder must be an integer.
Current input Max. 160 mA
Excitation frequency Approx. 8 kHz
Excitation current 160 mA
Ratio 0.5

1 GND encoder supply / Ref -

2 Reserved *
3 Reserved *
4 Reserved *
5 Reserved *
6 Reserved *
7 Reserved *
8 Reserved *
9 Reserved *
10 Resolver Ref +
11 Reserved *
D-sub-connector 12 Reserved *
26-pin 13 Reserved *
14 Reserved *
15 Reserved *
16 Reserved *
17 Temperature +
18 Temperature -
19 Reserved *
20 Reserved *
21 Res A + (COS +)
22 Res A - (COS -)
23 Reserved *
24 Reserved *
25 Res B + (SIN +)
26 Res B - (SIN -)

* Do not connect

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7.12 Connections

Encoder The encoder evaluation is provided with a HIPERFACE®-interface.

evaluation
The encoders, which meet the following technical specifications, can be used:
HIPERFACE®

Voltage supply 10 VDC

Signal level HIPERFACE® - specification of the process data
channel (~1 VSS; REFSIN/REFCOS 2.5V)
Current input Max. 250 mA

1 GND encoder supply

2 +10 V encoder supply
3 Reserved *
4 COS +
5 COS -
6 SIN +
7 SIN -
8 Reserved *
9 Reserved *
10 Reserved *
11 Reserved *
D-sub-connector 12 Reserved *
26-pin 13 Reserved *
14 Reserved *
15 Reserved *
16 Reserved *
17 Temperature +
18 Temperature -
19 RS485 Data +
20 RS485 Data -
21 Reserved *
22 Reserved *
23 Reserved *
24 Reserved *
25 Reserved *
26 Reserved *

* Do not connect

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 Installation 7
Encoder The encoders, which meet the following technical specifications, can be used:
evaluation with
EnDat® 2.1 or SSI Voltage supply 5 VDC controlled
Signal level ~1 VSS
Current input Max. 250 mA

1 GND encoder supply

2 +5 V encoder supply
3 Clock+
4 A + (COS +)
5 A - (COS -)
6 B + (SIN +)
7 B - (SIN -)
8 Reserved *
9 Reserved *
10 Reserved *
11 Sense GND
D-sub-connector 12 Sense Vcc
26-pin 13 Clock-
14 Reserved *
15 Reserved *
16 Reserved *
17 Temperature +
18 Temperature -
19 Data +
20 Data -
21 Reserved *
22 Reserved *
23 Reserved *
24 Reserved *
25 Reserved *
26 Reserved *

* Do not connect

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7.12 Connections

Encoder The encoders, which meet the following technical specifications, can be used:
evaluation with
EnDat® 2.2 Voltage supply 5 VDC controlled
Signal level ~1 VSS
Current input Max. 250 mA

1 GND encoder supply

2 +5 V encoder supply
3 Clock+
4 Reserved *
5 Reserved *
6 Reserved *
7 Reserved *
8 Reserved *
9 Reserved *
10 Reserved *
11 Sense GND
D-sub-connector 12 Sense Vcc
26-pin 13 Clock-
14 Reserved *
15 Reserved *
16 Reserved *
17 Reserved *
18 Reserved *
19 Data +
20 Data -
21 Reserved *
22 Reserved *
23 Reserved *
24 Reserved *
25 Reserved *
26 Reserved *

* Do not connect

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 Installation 7
Sine or The encoders, which meet the following technical specifications, can be used:
square wave
encoder Voltage supply 5 VDC controlled
evaluation
Signal level RS422 (TTL) for square wave incremental encoders
~1 Vss for sine incremental encoders
Current input Max. 250 mA

1 GND encoder supply

2 +5 V encoder supply
3 Reserved *
4 RS422 A +
5 RS422 A -
6 RS422 B +
7 RS422 B -
8 RS422 0 +
9 RS422 0 -
10 Reserved *
11 Sense GND
D-sub-connector 12 Sense VCC
26-pin 13 Reserved *
14 Reserved *
15 Reserved *
16 Reserved *
17 Temperature +
18 Temperature -
19 Reserved *
20 Reserved *
21 Reserved *
22 Reserved *
21 Reserved *
22 Reserved *
23 Reserved *
24 Reserved *
25 Reserved *
26 Reserved *

* Do not connect

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7.12 Connections

Encoder The encoders, which meet the following technical specifications, can be used:
evaluation with
HIPERFACE DSL® Signal level HIPERFACE DSL®
Current input Max. 250 mA

1 GND encoder supply

2 10 V encoder supply
3 Reserved *
4 Reserved *
5 Reserved *
6 Reserved *
7 Reserved *
8 Reserved *
9 Reserved *
10 Reserved *
11 Reserved *
D-sub-connector 12 Reserved *
26-pin 13 Reserved *
14 Reserved *
15 Reserved *
16 Reserved *
17 Reserved *
18 Reserved *
19 DSL-
20 DSL+
21 Reserved *
22 Reserved *
21 Reserved *
22 Reserved *
23 Reserved *
24 Reserved *
25 Reserved *
26 Reserved *

* Do not connect

NOTE!
The use of the standard accessory connector included in the accessory kit
HIPERFACE DSL® (part No. 460219) is required.

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 Installation 7
7.12.2 Connections BM3200, BM3300 on top

3-phase device with internal ballast resistor BM3XXX-XTXX-XXXXX-B-XXXXX-

X202:
Power supply connection

X205:
Connection
DC-link

X300:
Signal bus

X200:
24V-voltage supply

Figure 49: Connections at the top, BM3XXX-XT with internal ballast resistor

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7.12 Connections

3-phase device without internal ballast resistor BM3XXX-XTXX-XXXXX-E-XXXXX-

X203:
Power supply connection
Ballast resistor connection
DC link connection

X300:
Signal bus

X200:
24V-voltage supply

Figure 50: Connections at the top, BM3XXX-XT without internal ballast resistor

NOTE!
The ballast resistor connection is not short-circuit proof.
When using devices BM3200, BM3300 without internal ballast resistor an external
ballast resistor must be connected in case of braking operation.

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 Installation 7
1-phase device with internal ballast resistor BM3XXX-XEXX-XXXXX-B-XXXXX-

X202:
Power supply connection

X205:
Connection
DC-link

X300:
Signal bus
X200:
24V-voltage supply

Figure 51: Connections at the top, BM3XXX-XE with internal ballast resistor

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7.12 Connections

1-phase device without internal ballast resistor BM3XXX-XEXX-XXXXX-E-XXXXX-

X202:
Power supply connection

X205:
Connection
DC-link
Ballast resistor

X300:
Signal bus
X200:
24V-voltage supply

Figure 52: Connections at the top, BM3XXX-XE without internal ballast resistor

NOTE!
The ballast resistor connection is not short-circuit proof.
When using devices BM3200, BM3300 without internal ballast resistor an external
ballast resistor must be connected in case of braking operation.

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 Installation 7
7.12.2.1 X200 - 24V voltage supply

X200 (SELV/PELV)

Control voltage (UDC) + 24 V -15 % / +20 %

according to EN 61131-2:1994, table 7

Also see ZRequirements to the control voltage / 24 V-supply– on page 29.

The control voltage must accord to PELV (EN 61800-5-1, chapter 3.21) and accordingly
to SELV (EN 61800-5-1, chapter 3.35).
At a control voltage of < 24 V the fan power is reduced. Therefore, it can be necessary,
to reduce the output current.

Max. conductor Termination system Loading capacity

cross-section
1,5 mm2 Connector, Max. 2,0 A
(2-wire cabling, 2-pin) spring clamp termination Connector max. 20 A

1 +24V
2 M24V

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7.12 Connections

7.12.2.2 X202, X203, X205 - power supply, DC link, ballast resistor connection

NOTE!
A device of the series BM3200, BM3300 can be operated as a compact servo unit
and accordingly as an axis unit.

NOTE!
A proper execution of BM3200, BM3300 as an axis unit can only be ensured at
Baumüller supply units (mains rectifiers).
The DC-link terminal is not protected against overload, polarity reversal or ground
fault.
A connection of one or several DC-link terminals of the BM3200, BM3300 to an active
mains rectifier unit is forbidden.

NOTE!
The ballast resistor connection is not short-circuit proof.
When using devices BM3200, BM3300 without internal ballast resistor an external
ballast resistor must be connected in case of braking operation.

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 Installation 7
X202 BM3XXX-XTXX-XXXXX-B-XXXXX-, device with internal ballast resistor
Power supply
1U1, 1V1, 1W1

X202 BM3XXX-XE, device with/without internal ballast resistor

Power supply
L, N

X203 BM3XXX-XTXX-XXXXX-E-XXXXX-, device without internal ballast resistor

Power supply
1U1, 1V1, 1W1
DC link connection
1C1, 1D1
Ballast resistor connection
1C1, Ba-

X205 BM3XXX-XTXX-XXXXX-B-XXXXX-, device with internal ballast resistor

BM3XXX-XEXX-XXXXX-B-XXXXX-, device with internal ballast resistor
DC link connection
1C1, 1D1

X205 BM3XXX-XEXX-XXXXX-E-XXXXX-, device without internal ballast resistor

DC link connection
1C1, 1D1
Ballast resistor connection
1C1, Ba-

Connection system Loading capacity

Connector, Connector max. 20 A
screw terminal

Minimum Maximum
Conductor cross-section
solid conductor 0.08 mm² / AWG28 4 mm² / AWG12
finely stranded 0.08 mm² / AWG28 4 mm² / AWG12
with ferrule (with/without
protective cover) 0.2 mm² 2.5 mm²
Tightening torque 0.4 Nm 0.5 Nm
Screwdriver blade 0.6 x 3.5 mm
Remove insulation 7 mm / 0.9 in

PE Refer to ZPE connections BM3200, BM3300 rear panel– from page 139.

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7.12 Connections

7.12.2.3 X300 - signal bus

If a system of b maXX devices is installed with signal bus connection, then all devices are
connected with one another via the signal bus. The bus including the supply unit can be
scanned by each participant and individual signals can be set. Via this bus the supply unit
can indicate errors to the axes, so that the individual axes can react. Each axis can gen-
erate messages to the other axes, for example failures, ballast resistors on or warning
signal bus.

NOTE!
Dependent on the type of the used device

BM3XXX-XXXX-XXXXX[-X]-XXX1X
up to 12 devices can be connected

or

BM3XXX-XXXX-XXXXX[-X]-XXX2X
up to 30 devices can be connected.

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 Installation 7
Signal bus Notes for the installation of signal bus cables:
X300

Figure 53: Installation of signal bus cable

1 Always, attach the flat cable holder from the left to the first device and at the same
position. Put the leftovers of the flat cable holder as a loop between the flat cable hold-
er and the connector.
2 From the second device onwards, always attach the flat cable holder from the left and
always at the same position.
The signal bus cables are not included in the delivery scope and must be ordered sepa-
rately. Available cables and flat cable holders see ZCable signal bus– on page 175.

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7.12 Connections

7.12.3 Connections BM3200, BM3300 at the bottom

X102:
STO-connection

X101:
Connection
motor temperature

X107:
Motor connection
1U2, 1V2, 1W2

Figure 54: Connections at the bottom

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 Installation 7
7.12.3.1 X101 - motor temperature

X101 (SELV/PELV)
Termination system
Connector,
spring clamp termination

Minimum Maximum
Connector cross-section
solid conductor 0.2 mm² / AWG28 1.5 mm² / AWG16
finely stranded 0.2 mm² / AWG28 1.5 mm² / AWG16
with ferrule (with/without
protective cover) 0.2 mm² 1.5 mm² / 1 mm²

1
1 Motor temperature +
2 Motor temperature -
2

7.12.3.2 X102 - safe torque off - option

X102 (SELV/PELV)

Max. connector cross-section Termination system

1.0 mm² Connector, spring clamp termination

STO1: X102-1/2 Digital input according EN61131-2 type 2 Low

STO2: X102-4/5 with following change: Voltage: -0.3 ... 5 V
IL at 5 V: max. 23 mAeff
High
Voltage: 20 ... 30 V
IL at 20 V: max. 31 mAeff
IL at 30 V: min. 35 mAeff
Max. reaction time Max. 30 ms

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7.12 Connections

5 5 STO 2 GND
4 STO 2 24V
3 NC
2 STO 1 GND
1 STO 1 24 V
1

NOTE!
The used power supply must comply with the defined voltage drop according
EN60204-1.

7.12.3.3 X107 - motor connection

X107
1U2, 1V2, 1W2 Connection system Loading capacity
Connector, Is limited by the device,
screw terminal also see ZElectrical data– from page 36
connector max. 20 A.

Minimum Maximum
Max. cross-section
solid conductor 0.08 mm² / AWG28 4 mm² / AWG12
finely stranded 0.08 mm² / AWG28 4 mm² / AWG12
with ferrule (with/without
protective cover) 0.2 mm² 2.5 mm²
Locking torque 0.4 Nm 0.5 Nm
Screwdriver blade 0.6 x 3.5 mm
Skinning length 7 mm / 0,9 in

PE Refer to ZPE connections BM3200, BM3300 rear panel– from page 139.

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 Installation 7
7.12.4 PE connections BM3200, BM3300 rear panel

PE:
Connection PE

PE:
PE:
Connection PE
Connection PE

Figure 55: Connections PE

Max. connector Connection sys- Torque

cross-section tem
10 mm2 copper cables Cable lug for M5 Min. 2.2 Nm
Max. 3.0 Nm
16 mm2 aluminum cables
2 cables
diameter according power supply connection,
see ZX202, X203, X205 - power supply, DC
link, ballast resistor connection– on page 132

2 x 2.5 mm2 with wire end ferrule

2 x 4 mm2 without wire end ferrule

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7.12 Connections

NOTE!
According to DIN EN 61800-5-1, the following PE connection is required:

Figure 56: Structure of PE-connection

m Also, without the cable, the screw must be firmly tightened and must have a cor-
rect, electrical contact to the cabinet.
m There is one line lug between two washers and the pressing nut is protected
against loosening by one spring washer.
m The lug must have a large-surfaced contact, which means, that it should be close
to the screw.
m The structure must ensure a permanent safe contact.

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 8 OPERATION
8.1 Safety notes

WARNING!
Risk of injury due to improper operation!
Improper operation can lead to severe personal injury or material damage.
Therefore:
m Perform all operational steps according to the details of this Instruction handbook.
m Before beginning work, ensure that all coverings and protective devices are in-
stalled and are functioning properly.
m The control cabinet in which the device is installed should be protected against
contact with energized parts.
Keep all doors of the control cabinet closed during operation.

NOTICE!
Environmental conditions that do not meet the requirements.
Environmental conditions that are non-compliant can lead to property damage.
Therefore:
m Ensure that the environmental conditions are kept compliant during operation (see
ZRequired environmental conditions– on page 30).

WARNING!
Risk of injury due to inadequate qualifications!
Inevitably, when operating this electrical device, certain parts of this device are ener-
gized with hazardous voltage. Improper handling can lead to significant personal in-
jury and material damage.
Therefore:
m Only qualified personnel may work on this device!

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8.2 Operating concept

8.2 Operating concept

After the device was put into operation, it is parameterized (adapted to the application). If
the parameterization is completed the device can be operated either with the pulse en-
able signal or with pulse enable signal and quick stop signal.

8.2.1 Enable signals

These signals must have a signal level of 24 VDC and must be connected to the terminals
(ZX2 - Digital inputs/outputs– on page 115), also see ZConnecting diagrams– from page
93.

Pulse enable During operation the signal „Pulse enable“ always must be activated, so that the device
can supply power. A running motor coasts down, if the signal is set to 0 V.

Quick stop Only switch off the „quick stop“ signal if the system / the device must be stopped as quick-
(optional) ly as possible, the drive reaction can be adjusted (see the parameter manual).
During operation, the „quick stop“ signal must be continuously provided in order for the
device to provide output.
Which digital input is used a quick stop input can be parameterized (see parameter man-
ual b maXX 3000, 5.12001).

8.2.2 Monitoring

The controller part monitors the device during operation. If the controller part detects a
condition, which deviates from normal operation, the device generates a warning/an error
message.

Warning If the controller part detects an operational condition, which exceeds a warning limit, an
according warning is either shown by the display or by the control. The device shows the
most important warning (current limit reached) via the LED H13 (see ZDisplay and oper-
ating elements BM3200, BM3300– from page 58).

Error message If the controller part detects, that the device is not operating correctly, this is shown via
the 7-segment-display, see ZPage 62– and the LEDs H11 to H14, see ZPage 63–.
For further information see ZTroubleshooting and Fault Correction– from page 165.

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 Operation 8
8.2.3 Service interface

The service interface transfers controller parameters from a PC/laptop to the controller
via the parameterization software ProDrive.

h connect a free USB-port of the PC/laptop with the controller.

NOTE!
Only, the service cable BM5-K-USB-XXX must be used for the X1-service interface.
Also see ZCable service interface– on page 176. The maximum transmission rate is
920 kBaud.

The driver for this connection was installed on the PC/laptop with ProDrive. The settings
of the connection (baud rate, etc.) are made in ProDrive. Refer to ProDrive Online help.

NOTE!
If the service cable is not used, keep it in its ESD-packaging.

8.3 DC-link load / switch-on frequency of power supply

Switch-on frequency accords to the time between two switch-on procedures. This period
cannot be selected freely, as each switch-on procedure is connected with a thermal load
of the precharge resistors.
These precharge resistors limit the starting current, when switching on the power supply
voltage.

NOTE!
Between two switch-on procedures, there must be at least 3 minutes. If the time,
which is required to cool down is under this time, thermal overload and destruction of
the precharge resistors can occur.

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8.4 Optional safety function STO of BM3300

8.4 Optional safety function STO of BM3300

8.4.1 Safety notes according STO function (Safe Torque Off)

WARNING!
m When STO is activated, the drive is not disconnected from power supply.
m The safety function Safe Torque Off (STO) is not sufficient as the only safety
function for drives which are affected by a permanent moment, for example, in
case of suspended loads.
m The function STO may only be operated in combination with emergency stop
devices according to DIN EN ISO 13850 or safety sensors according to EN 61496.

WARNING!
In the unlikely event of a total failure of an internal driver (IGBT) or a control element,
a temporary excitation of the drive can occur (also if STO is active). The angular
movement covered depends on the rotor position and the number of pole pairs of the
motor. The maximum is 180°/number of pole pairs.

DANGER!
Danger due to moving engine parts!
The supply of the inputs by a connected safety component (emergency stop device,
safety light curtain) leads to the immediate supply of the driver stage. A converter
failure may lead to an unexpected start-up. Ensure by the use of the external safety
components that an unexpected start-up is prevented during commissioning.
Therefore:
m Maintain an adequate distance from moving machine parts/line parts or from the
moving machine/line.

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 Operation 8
8.4.2 Safety levels and safety notes

Type code BM3300 with safety function STO (Safe Torque Off):
BM33XX-XXXX-XXXXX[-X]-XXXXX[-S00]-XX[-XX][-EXX][-#XX]

Safety version optional

S00: Safety function STO

There is no conformity to the safety standards.
Permitted for process protection only.
S01: Safety function STO
Safety claim PLe / SIL3 (for replacement only)
S02: Safety function STO
Safety claim PLe / SIL3
with short-circuit detection (standard type)

according EN ISO 13849-1 and EN 62061

The Baumüller compact servo unit
BM33XX-XXXX-XXXXX[-X]-XXXXX-S01/S02-XX[-XX][-EXX][-#XX]
provides the safety function STO (Safe Torque Off).
m The drive is without torque in STO function.
m The activation of the power amplifier is reliable disabled.
m The STO function fulfills the stop category 0 according EN 60204-1.
If no load is active on the motor shaft, the drive will coast to a standstill. For this reason
no active danger is caused by the drive in case of an enabled STO function. A restart of
the drive is not possible without a reset of the STO function.

NOTE!
Devices with the approval mark of TÜV Rheinland and the Safety label provide a cer-
tified safety function, only, refer to ZPage 23–.

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8.4 Optional safety function STO of BM3300

The STO function of the devices

BM33XX-XXXX-XXXXX[-X]-XXXXX-S01/S02
complies with the following safety levels and standards:

m Characteristic data according IEC 61508-1 to 7 and IEC 62061

(data for use of the device as a subsystem in safety functions)
n Safety Integrity Level SIL CL 3
n PFH: 3.6 x 10-10 1/h, corresponds to 0.4 % of SIL 3
n PFDav: 3.2 x 10-5 corresponds to 3.2 % of SIL 3
n Proof Test interval 20 a
Remark: At a PFH value, which is < 1 % of the allowed SIL-threshold, the perfor-
mance of special Proof Tests within the mission time of the product is re-
garded as not necessary.

m Characteristic data according EN ISO 13849-1

n Performance Level PL e
n Category: Cat 4
n MTTFd: high (751 a)
n Diagnostic Coverage: high (99 %)

For further information call our application department.

8.4.3 Function

In case of a failure or on request (by activating an emergency stop device, interrupting a

safety light curtain), the STO function ensures that the power supply of the converter in
the power stage is shut down safely and the pulse inhibitor is activated. Thus, the motor
can no longer generate a rotating field. The mains supply is not disconnected from the
motor when the shut down function is activated.
The safety relay function is based on the fail-safe principle. The safety function STO „safe
torque off“ is active, as long as there is no voltage at the input terminals (X102). There-
fore, the functioning of the safety function is ensured at voltage failure, also. In order to
deactivate „safe torque off“, a voltage of 24 V must be applied to the terminals (X102).
The error „Shut down because of safety function“, error No. 1013 is generated if the
BM3300 is in state „Operation enabled“ and the voltage on the input of the STO function
is switched off.
The warning „Safety function“, warning No. 1046 is generated if the BM3300 is in another
state except „Operation enabled“ and the voltage on the input of the STO function is
switched off. The warning is reset as soon as the voltage is available again.

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 Operation 8
8.4.4 Timing

24V STOA

24V STOB
Td Td2 Td Td2 Td

STO VWDWH "S01" STO QRW STO STO QRW STO STO QRW STO

Td Td2 Td

STO VWDWH "S02" STO QRW STO STO QRW STO

Figure 57: Timing STO function

Td: < 40 ms
Td2: max. 30 ms

n The controller is enabled after 40 ms, when both voltages are activated
n The controller is disabled after max. 30 ms, when one voltage deactivated

8.4.5 Supply with separate power supplies

GND

+24 V
GND

+24 V

Figure 58: Supply with separate power supplies

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8.4 Optional safety function STO of BM3300

8.4.6 Examples for input wiring

Depending on the input wiring of the STO function, it can be operated with different safety
components (emergency stop device, electronic safety sensor). The examples in the
following sections show the wiring of the STO option for the operation with an emergency
stop device, a safety light grid and the Baumüller Safety I/O terminal SO4000.

WARNING!
The power supply unit for generating the 24 Volt electrical supply must meet the
requirements for PELV according to EN 60204-1.

Operation with The following example for the wiring of an emergency stop device with the STO module
emergency stop ensures that short circuits on the input side are detected.
device

BM33XX-XXXX- In case of a short circuit on the input side between A  B the converter always switches
XXXXX-X-XXXXX- to the STO (Safe Torque Off) status.
S01

24
24 V
VDC
DC 00VV
DC
DC

Emergency stop

BM3300 bottom
A B

X102
5
4
3
2
1

Figure 59: STO function S01: Operation with emergency stop device

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 Operation 8
BM33XX-XXXX- In case of a short circuit on the input side between A  B or A  0 VDC or B  24 VDC,
XXXXX-X-XXXXX- the converter always switches to the STO (Safe Torque Off) status.
S02
A short circuit between A  24 VDC or B  0 VDC is detected in state STO, the drive re-
mains in state STO

24 VDC 0 VDC

Emergency stop

BM3300 bottom
A B

24 VDC

X102
5
4
3
2
1

0 VDC

Figure 60: STO function S02: Operation with emergency stop device

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8.4 Optional safety function STO of BM3300

Operation with If the STO function is operated with a safety light grid or a safety control, the reference
safety light grid potential (0 V) is hard-wired on the input side. The two-channel shut down is then
performed by two safety outputs (monitored by the safety sensor) which provide the two-
channel supply for the STO function.

Safety light
grid

BM3300 bottom

n
X102
5 GND
4
3 Control unit
2 OSSD1 with OSSD outputs
1
OSSD2

Figure 61: STO function: Operation with safety light grid

Operation with The output terminal SO4000 shown provides bipolar safety outputs. For connection of the
Baumüller Safety STO function, the 0 V switching output is wired with pin 2/5. The corresponding 24 V
I/O terminal switching output is wired with terminal pin 1/4.
SO4000 Short circuits of the outputs of the Baumüller Safety output terminal SO4000 to supply
potentials or between the outputs are detected by the output terminal and lead to the shut
down.

24 V DC

Output 1
24 V

BM3300 bottom

Output 1
0V

X102
5
4
3
2
1
Baumüller
Safety I/O terminals
SO4000

Figure 62: STO function: Operation with SO4000

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 Operation 8
8.5 Fieldbus communication

Depending on the version of BM3200, BM3300 (see ZType plate– on page 53 and ac-
cordingly ZType code– from page 54), communication can be made via different fieldbus
systems.

8.5.1 EtherCAT®.

Type code BM3200, BM3300 with EtherCAT® CoE profile:

BM3XXX-XXXX-XXXXX[-X]-1XXXX[-S0X]-XX[-XX][-EXX][-#XX]

Type code BM3200, BM3300 with EtherCAT® SoE profile:

BM3XXX-XXXX-XXXXX[-X]-7XXXX[-S0X]-XX[-XX][-EXX][-#XX]

Via the BM3200, BM3300 with EtherCAT® slave, data can be transmitted to and from oth-
er nodes (e. g. from the EtherCAT® master).
X3 and X4 on the front side of the device are the RJ45 connections for EtherCAT®-line
(also see ZBM3200, BM3300 front side– on page 113).

Mounting and The mounting/installation consists of the following steps:

installation 1 De-energize the BM3200, BM3300 device
2 at the BM3200, BM3300 IP-address set,
see ZSettings address switches– on page 66
3 Connect BM3200, BM3300 with Ethernet-connection cables.
n Please, observe an EMC-compatible laying of the Ethernet connection cables!
n The following cables were released for use by Baumüller:
Ethernet-connection cable;
Further information see ZCables - EtherCAT®, VARAN, POWERLINK® .– on page
175.

Commissioning. The following preconditions must be fulfilled before commissioning:

1 BM3200, BM3300 with EtherCAT® is installed correctly.
n Ethernet-connection cables are wired correctly.
2 The control cabinet is properly locked and all safety devices are operating.
3 The BM3200, BM3300 device is ready-to-use.

Address switch By means of the address switches S1 to S4 the IP address is set

(see ZSettings address switches– from page 66).
Further information about the setting possibilities of the EtherCAT® slave see „Application
Manual“.

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8.5 Fieldbus communication

Parameters The parameter settings determine the behavior of the EtherCAT® slave in operation. Pa-
rameters are set with the software ProDrive.
1 Start ProDrive
2 Click on „Project Tree“.
3 Communication settings with ProDrive
n Project Tree: Configuration/Fieldbus Slave
(refer also Parameter manual b maXX 3000, 5.12001)
m Set Synchronization to „On“
m SYNC time = EtherCAT® cycle time = 125 µs to 8 ms

This setting is not necessary if using the CoE profile (CoE: CANopen® over Eth-
erCAT®) and the EtherCAT® master has set the parameter 1C32.02 „Cycle Time“
to a valid value or „Distributed Clock“ is set to Sync0.

When using the SoE profile (Servodrive profile over EtherCAT®) the fieldbus cy-
cle time can be set via S parameter S-0-0002 or directly via controller parameter
fieldbus cycle time. In case „Distributed Clock“ is activated the set fieldbus cycle
time must be identical with the Sync0 Unit cycle. The Sync0 Unit cycle is set via
the EtherCAT® master. No synchronous operation is possible if this condition is
not fulfilled. The slave inhibits the change from PreOperational to
SafeOperational and generates an error message.

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8.5.2 VARAN.

Type code BM3200, BM3300 with VARAN:

BM3XXX-XXXX-XXXXX[-X]-2XXXX[-S0X]-XX[-XX][-EXX][-#XX]

A BM3200, BM3300 with fieldbus option VARAN can communicate with a VARAN mas-
ter.
X3 and X4 on the front side of the device are the RJ45 connections for VARAN (also see
ZBM3200, BM3300 front side– on page 113).

Mounting and in- The mounting/installation consists of the following steps:

stallation 1 De-energize the BM3200, BM3300 device
2 Set the BM3200, BM3300 IP-address,
see ZSettings address switches– on page 66
3 Connect BM3200, BM3300 with VARAN bus cables
(Ethernet-LAN cable at least CAT 5).
n X3: VARAN-In, X4: VARAN-Out.
On the first BM3200, BM3300 node of a VARAN line X3 is connected with the VA-
RAN master. X4 is connected with X3 of the next BM3200, BM3300 slave in the line,
and so on. The last node of a VARAN line has no connection of X4 or is connected
with a PC (tunneling of Ethernet frames via VARAN to the controller, e. g. to com-
municate with ProDrive).
Each slave within the VARAN line can be addressed and parametrized via selection
of its IP address.

Abbildung 63: VARAN fieldbus connection

NOTE!
A point-to-point connection between PC (ProDrive) and BM3200, BM3300 VARAN
slave X4 for commissioning is possible even without a VARAN master.

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8.5 Fieldbus communication

n Please, observe an EMC-compatible laying of the Ethernet connection cables!

n The following cables were released for use by Baumüller:
Ethernet connection cable;
Further information see ZCables - EtherCAT®, VARAN, POWERLINK® .– on page
175.

Commissioning. The following preconditions must be fulfilled before commissioning:

1 BM3200, BM3300 with VARAN is installed correctly.
n Ethernet connection cables are wired correctly.
2 The control cabinet is properly locked and all safety devices are operating.
3 The BM3200, BM3300 device is ready-to-use.
4 Create a Lasal-Class2 project using the driver classes for BM3200, BM3300 drives for
cyclic and service data communication.
5 Start the VARAN control

Address switch By means of the address switches S1 to S4 the IP-address is set

(Refer to settings ZSetting the IP address with address switches– from page 67).

Parameters The parameter settings determine the behavior of the VARAN-Slave in operation. Param-
eters are set with the software ProDrive.
1 Start ProDrive
2 Click on „Project Tree“.
3 Communication settings with ProDrive
n Project Tree: Configuration/Fieldbus Slave
(refer also Parameter manual BM3200, BM3300)
m set Synchronization to „On“
m set Fieldbus cycle time according VARAN cycle time (1 ms, 2 ms, 4 ms or 8 ms)

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 Operation 8
8.5.3 CANopen®.

Type code BM3200, BM3300 with CANopen®:

BM3XXX-XXXX-XXXXX[-X]-3XXXX[-S0X]-XX[-XX][-EXX][-#XX]

The data can be transmitted to all the other CAN-users (e g from CANopen® master) via
the BM3200, BM3300.
X3 and X4 are the RJ45 connections for CAN bus cables (also see ZBM3200, BM3300
front side– on page 113), which are on the front side of the device.

Mounting and The mounting / installation consists of the following steps:

installation 1 De-energize BM3200, BM3300 device
2 Set address and baud rate (transfer rate) at the BM3200, BM3300,
see ZCANopen®– on page 69.
3 Connect BM3200, BM3300 with CANopen®-bus cables (and, if necessary, a terminat-
ed connector).
n Comply to EMC-oriented laying of CANopen® connection cables!
n Baumüller released the following cables for use:
CANopen® connection cable;
further information see ZAccessories - CANopen®.– on page 176.

NOTE!
If the BM3200, BM3300 device is the last bus node in the line, X4 must be terminated
with a terminating connector (see ZAccessories - CANopen®.– on page 176).

Commissioning The following preconditions must be fulfilled before commissioning can be made:
1 BM3200, BM3300 with CANopen® is correctly installed.
n CANopen®-connection cables are correctly wired.
2 The control cabinet has been locked correctly and the safety devices have been put
into operation.
3 The BM3200, BM3300 device is ready-to-use.

Address switch By means of the address switch S1 to S4 the settings, like e.g. the baud rate (transfer
rate) and the address setting (slave No. /ID) are made
(see ZCANopen®– on page 69).
Further information about parameter setting of the CANopen® slave, see „Application
Manual“.

Process of The test-commissioning is divided into the following sections:

commissioning 1 Configuration of the CANopen® slave
2 Testing of the CANopen® slave

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8.5 Fieldbus communication

Configuring the CANopen® slave

The CANopen® is configured at the running device with ProDrive and a NMT-Master.
1 Switch on BM3200, BM3300 with CANopen®
2 Start ProDrive
3 Ensure, that the CANopen® slave communicates with the NMT-Master (the slave re-
ports to the master with the boot-up telegram), i. e. CAN-telegrams can be send/re-
ceived.
Make the following settings:
4 ProDrive: Activate communication source (see Parameter Manual: Drive manager)
5 NMT-Master: Create PDO-Mapping
(see Programming Manual CANopen®“)
6 NMT-Master: with the NMT-command :=1 into the state „OPERATIONAL change“,
then the cyclic communication starts.

Testing of the CANopen®-Slave

The CANopen® slave is tested, by using the total CANopen® network.
ProDrive does not indicate errors, the CANopen® slave was commissioned.

Operation Avoid a reset of the BM3200, BM3300 in the cyclical operation of the CANopen® slave.

WARNING!
Risk of injury due to moving parts!
Rotating and/or linearly moving parts can causesevere injuries.
If a reset of the BM3200, BM3300 device is released in the running cyclical operation
or if the communication source is switched off, this can cause unwanted conditions
in the active application.
Therefore:
m Ensure, that the NMT master does not execute a reset, as long as the BM3200,
BM3300 device is in the cyclical operation
m Ensure, that the CANopen® communication source only is able to communicate
with the BM3200, BM3300 device.

NOTE!
After a reset the booting data set is loaded in the controller. In addition the mapping
is set on the CANopen®, which was saved in the controller part before the reset was
executed.

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 Operation 8
8.5.4 POWERLINK®.

Type code BM3200, BM3300 with POWERLINK®:

BM3XXX-XXXX-XXXXX[-X]-4XXXX[-S0X]-XX[-XX][-EXX][-#XX]

BM3200, BM3300 devices can communicate with a POWERLINK® Managing Node via
the fieldbus connection POWERLINK®.
X3 and X4 on the front side of the device are the RJ45 connections for POWERLINK®
(also see ZBM3200, BM3300 front side– on page 113).

Mounting and in- The mounting/installation consists of the following steps:

stallation 1 De-energize the BM3200, BM3300 device
2 Set the BM3200, BM3300 IP-address,
see ZSettings address switches– on page 66.
3 Connect BM3200, BM3300 with Ethernet-connection cables.
n Please, observe an EMC-compatible laying of the Ethernet connection cables!
n The following cables were released for use by Baumüller:
Ethernet-connection cable;
Further information see ZCables - EtherCAT®, VARAN, POWERLINK® .– on page
175.

Commissioning The following preconditions must be fulfilled before commissioning:

1 BM3200, BM3300 with POWERLINK® is installed correctly.
n Ethernet-connection cables are wired correctly.
2 The control cabinet is properly locked and all safety devices are operating.
3 The BM3200, BM3300 device is ready-to-use.

Address switch By means of the address switches S3 and S4 the last byte of the IP-address is set
(Refer to settings ZSettings address switches– on page 66).
IP address 192.168.100.0 is not allowed.
Further information about the setting possibilities of the POWERLINK® Controlled Node
see „Application Manual“.

Parameters The parameter settings determine the behavior of the POWERLINK® Controlled Node in
operation. Parameters are set with the software ProDrive.
1 Start ProDrive
2 Click on „Project Tree“.
3 Communication settings with ProDrive
n Project Tree: Configuration/Fieldbus Slave
(refer also Parameter manual BM3200, BM3300)
m Set Synchronization to „On“
m SYNC time = Fieldbus cycle time = POWERLINK® cycle time = 500 µs to 8 ms

This setting is not necessary if using the POWERLINK® profile and the POWER-
LINK® Managing Node sets a valid value in object 0x1006 „Communication cycle
period“.

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8.5 Fieldbus communication

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 9 MAINTENANCE
9.1 Safety notes

Basic information

WARNING!
Risk of injury due to improperly performed maintenance work!
Improper maintenance can lead to severe personal injury and material damage.
Therefore:
m Before beginning work, make sure that there is adequate working clearance.
m Make sure that the mounting area is kept clean and orderly. Parts and tools that
are loosely stacked or are lying around can cause accidents.

9.2 Environmental conditions

If the stipulated environmental conditions are adhered to, then the device is maintenance-
free. For the prescribed environmental conditions, see ZRequired environmental condi-
tions– on page 30.

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9.3 Inspection intervals - maintenance notes

9.3 Inspection intervals - maintenance notes

Preventive maintenance is prescribed to keep the device in an optimum operating condi-

tion and ensure a long service life. It is recommended to have inspections performed reg-
ularly by qualified personnel.

Daily Basic check points as to whether discrepancies have occurred during operation:
inspection: m Does the motor work as requested?
m Is the operating environment normal?
m Is the cooling system working normal?
m Is there an unusual vibration or noise during operation?
m Does the motor overheat during operation?

Regularly Before inspection, switch off the input voltage and wait until the device's capacitors have
scheduled discharged.
inspection:

DANGER!
Risk of fatal injury from electrical current!
Therefore:
m Switch off voltage before performing work!
m Only qualified personnel may mount, install and maintain the devices.
m Please remove all metallic objects worn, such as watches or rings, for example,
before beginning to work on the device.
m Insulated tools are permitted, only.

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 Maintenance 9
DANGER!
Risk of fatal injury from electrical current!
Stored electric charge.
Discharge time of the modular system = discharge time of the device with the longest
DC link discharge time in the modular system.
Refer to Z Electrical Data –.
Therefore:
m Do not touch before taking into account the discharge time of the capacitors and
electrically live parts.
m Heed corresponding notes on the equipment.
m If additional capacitors are connected to the intermediate circuit, the intermediate
circuit discharge can take a much longer time. In this case, the necessary waiting
period must itself be determined or a measurement made as to whether the equip-
ment is de-energized. This discharge time must be posted, together with an IEC
60417-5036 (2002-10) warning symbol, on a clearly visible location of the control
cabinet.

9.3.1 Periodic maintenance

m environmental condition
Check points Methods and criteria Inspection intervals
Daily Semi- Annu-
annu- ally
ally
Check environmental temperature, humidity and Visual inspection and measurement of the environmen- O
vibrations. tal conditions, comparison with standard values.
Check, whether dust, oil or water drops are visible.
Check, whether there are hazardous objects in the Visual inspection O
vicinity.

m Voltage
Check points Methods and criteria Inspection intervals
Daily Semi- Annu-
annu- ally
ally
Check the voltage of the power supply network Measurement and comparison with standard values. O
and the control circuits

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9.3 Inspection intervals - maintenance notes

m Mechanical parts
Check points Methods and criteria Inspection intervals
Daily Semi- Annu-
annu- ally
ally
Are there any abnormal noises or vibrations? Visual and audio check O
Are there any loose screws? Tighten the screws. O
Are there any bent or damaged parts? Visual inspection O
Have there been any color changes due to over- Visual inspection O
heating?
Are there any dust or dirt deposits? Visual inspection O

m Power supply
Check points Methods and criteria Inspection intervals
Daily Semi- Annu-
annu- ally
ally
Are there any missing or loose screws? Replace the screws or, respectively, tighten them. O
Is there any deformation, cracking, damage or Visual inspection O
color change on the device as a result of overheat-
ing or aging?
Are there any dust or dirt deposits? Visual inspection O

m Connections and circuitry of the power supply

Check points Methods and criteria Inspection intervals
Daily Semi- Annu-
annu- ally
ally
Does the wiring indicate any color or shape Visual inspection O
changes due to overheating?
Is the wiring insulation damaged or is it discol- Visual inspection O
ored?
Is there any damage? Visual inspection O

m Transformer and chokes in the main circuit

Check points Methods and criteria Inspection intervals
Daily Semi- Annu-
annu- ally
ally
Are there any abnormal vibrations or noticeable Visual inspection, audio check and odor check O
odors?

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 Maintenance 9
m Solenoid switch and relays in the main circuit
Check points Methods and criteria Inspection intervals
Daily Semi- Annu-
annu- ally
ally
Are there any loose screws? Visual and audio check Tighten screws, if necessary. O
Do the switches function correctly? Visual inspection O

m Plug connectors in the main circuit

Check points Methods and criteria Inspection intervals
Daily Semi- Annu-
annu- ally
ally
Are there any loose screws or connectors? Tighten screws and firmly stick in plug connector. O
Are there any noticeable odors or color Visual inspection and odor check O
changes?
Is there any cracking, damage, deformation or Visual inspection O
corrosion?
Is there any leaking fluid or deformation of the Visual inspection O
capacitors?

m Cooling system fans

Check points Methods and criteria Inspection intervals
Daily Semi- Annu-
annu- ally
ally
Are there any abnormal noises or vibrations? Visual and audio check O
Are there any loose screws? Tighten the screws. O

m Cooling system ventilation duct

Check points Methods and criteria Inspection intervals
Daily Semi- Annu-
annu- ally
ally
Are there any obstructions in the heat sink, air Visual inspection O
supply or air outlet?

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9.4 Repairs

9.4 Repairs

In case of device damage, please inform your sales office or:

Baumüller Nürnberg GmbH

Ostendstr. 80 - 90
90482 Nuremberg
Germany
Tel. +49 9 11 54 32 - 0
Fax: +49 9 11 54 32 - 1 30
Mail: [email protected]
Internet: www.baumueller.com

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 10 TROUBLESHOOTING AND
FAULT CORRECTION
10.1 Behavior in case of malfunctions

Basic information

DANGER!
Risk of fatal injury from electrical current!
Inevitably, when operating this electrical device, certain parts of it are energized with
hazardous voltage.
Therefore:
m Pay heed to areas on the device that could be dangerous.

WARNING!
Risk of injury due to improper fault correction!
Therefore:
m Only qualified personnel may work on this device!
m Personnel that work with the b maXX device must be trained in the safety regula-
tions and the handling of the device, and be familiar with the correct operation of
it. In particular, reacting to error indications and conditions requires that the oper-
ator must have special knowledge.

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10.2 Monitoring functions

10.2 Monitoring functions

Threshold

Warning

Warning
reaction

reaction
settable

Error
Error
Monitoring function Warning/Error
Phase monitoring Phase failure - X 2) X 2)

2)
Power supply failure - X - X
Overcurrent Overcurrent motor - - - X IS
DC-link DC-link overvoltage - - - X IS
DC-link undervoltage - - - X IS
Ixt-threshold Peak current not possible, at present - X - - -
Temperature Temperature > threshold 1 X X - - -
heat sink
Temperature > switch-off threshold - - - X IS
Temperature Temperature > threshold 1 X X - - -
Internal space of device
Temperature > switch-off threshold - - - X IS
Temperature I2t-threshold exceeded - - - X IS 1)
motor
Threshold 1 exceeded 4) X X - - -
Threshold 2 exceeded 4) X X - - -
4)
Short-circuit sensor / T < 30 °C - - - X IS 1)
Sensor is not connected / T > 250 °C 4) - - - X IS 1)
Maximum temperature exceeded 2) X - - X IS 1)
Position controller Position deviation error, dynamic mode X - - X -
Position deviation error, static mode X - - X -
1)
Controller synchronization Controller not synchronous with external signal - X - X
Encoder Overspeed X - - X IS 3)
1)
Cyclic set value transmis- Time-out at transmission X - - X
sion to the fieldbus
Block monitoring Drive blocked - - - X IS
1)
Signal bus Power supply ready - - - X
1) IS: Pulse inhibit
Monitoring can be switched-off
X: implemented
2)
Time/operation until pulse inhibit can be set -: not possible
3)
Threshold can be set
4)
Only, if a KTY/PT1000-sensor is used

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 Troubleshooting and Fault Correction 10
10.2.1 Monitoring functions

Overcurrent This monitoring function checks, if the motor- or the power supply current is 1.3 times
greater than the output peak current. It serves as a protection against an output-sided
short-circuit.

DC-link This monitoring function checks the voltage in the DC-link. If the voltage falls under a
fixed, internal value (about 210 V), then „DC link undervoltage“ is signaled from the con-
troller and a warning is displayed. If the voltage exceeds a fixed, internal value (about
825 V) then “DC link overvoltage“ is signaled from the controller and an immediate pulse
inhibit takes place.

Ixt-threshold This monitoring function checks the heat sink temperature and the current load, whether
it can supply the peak current or the max. rated current, at the moment. If peak current is
not possible, the message “Ixt-threshold 1 exceeded“ is displayed.

Temperature This monitoring function checks the temperature in the internal space of the device.
internal space of m If the temperature is greater than the warning threshold, the controller displays a warn-
device ing.
m If the temperature is greater than the permitted temperature of the device‘s internal
space, an error is generated, the error reaction can be set.

Temperature This monitoring function checks the temperature of the heat sink.
heat sink m If the temperature is greater than the warning threshold, the controller displays a warn-
ing.
m If the temperature is greater than the maximum permitted heat sink temperature of the
device‘s internal space, an error is generated, the error reaction can be set.

Temperature This monitoring function checks the temperature of the motor. if the I²t-overload of the
motor controller is displayed.

Only for If the set temperature threshold 1 is exceeded, then the warning „Temperature threshold
KTY84 and PT1000 1 exceeded“ is generated by the controller.
sensor
If the set temperature threshold 2 is exceeded, then the warning „Temperature threshold
2 exceeded“ is generated by the controller.
If the temperature falls below the minimum measurable value, or if a short circuit occurs
at the sensor, then the error message „Temperature sensor short circuit“ is generated.
If the temperature exceeds the maximum measurable temperature, or if the sensor is not
connected, then the error message „Temperature sensor not connected“ is generated by
the controller.

For all If the threshold set (type-specific) in the temperature switch or in the sensor is exceeded,
sensors then the error message „Over temperature“ is generated by the controller and the pulses
are inhibited immediately.

Position This monitoring function checks the position deviation limit statical/dynamical.
controller
The error message „position deviation statical“ or „position deviation dynamical“ is set, if
the present position deviation statical/dynamical is greater than the set position deviation
limit. After the monitoring time (deviation time) has past an additional error message is
displayed and an immediate pulse inhibit takes place. The reaction time is settable.

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10.2 Monitoring functions

Block monitoring This monitoring function checks the motor speed and the motor current.
If both of the following conditions are met for the period „block monitoring time“, then the
error/the warning „drive blocked“ is signaled to the controller and an immediate pulse in-
hibit takes place.
m Motor speed = 0
m The motor current output from the device is the same as the set motor limit current (cur-
rent limit).

Signal bus All power units at the axis devices are connected with a „signal bus“. Each user can re-
quest for and set the bus signals including the supply unit.

Signal bus - supply ready-for-use

Indicates, when the supply unit is in the status „ready-for-use“. This signal is generated
after the recognition and identification of the power supply. At a power rectifier „ready-for-
use“ is active after about 4 s after switching on the 24 V-supply voltage.
At power supply errors and power supply failure the ready-for-use signal is reset. The
axes must react upon this and must change into the error state.

Signal bus - ballast resistor on

The DC-link voltage is monitored independently by each axis. The mode parameter
(140.1) bit 0 sets, if the signal for the control of the ballast resistor shall be activated at
this warning. If the voltage of the ballast resistor drops below the ballast resistor threshold
(P130.29 protected) - 20 V (hysteresis) the axis resets the signal at the bus and deletes
the warning.

The ballast resistor threshold is calculated from max. UDC-link with:

Ballast resistor = max. UDC-link - 30 V

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 Troubleshooting and Fault Correction 10
10.3 Error detection

An error state is signaled by the lighting-up of the red LED H14 on the front side of the
cabinet; also see ZDisplay and operating elements BM3200, BM3300– on page 58 on-
ward.

NOTE!
At warnings or errors without error reaction the LED H14 „error“ flashes. Only error
messages with error reactions are signaled by a constant lighting-up.

Further information according the subjects error messages and error numbers, see „pa-
rameter manual b maXX 3000“.

10.4 Troubleshooting/error acknowledge

The basis of troubleshooting are the error messages, which also are called error lists.

NOTE!
The device is delivered with predefined error reactions. The error reaction of the de-
vice can be set in the marked error messages in „Dependent on setting“ in the column
„Reaction“. Errors, where an immediate pulse inhibit is executed cannot be changed,
due to safety reasons.

If the red error-LED H14 is flashing, then one error occurred, at least.
The error messages are reset by executing an error acknowledge. An individual error ac-
knowledge is not possible. The acknowledge causes a reset of the error, if the reset is
possible because of the error situation.
There are three methods to acknowledge errors:
m On the control word via write access.
m Via a digital input
m Via the pulse enable input:
Precondition is, that the drive can be controlled via the hardware inputs only (this
means that the motor control cannot be set via another communication source). Fur-
thermore, the option „error acknowledge via pulse enable“ must be activated. The first
rising edge of the pulse enable acknowledges the errors. However, the drive has not
started, yet. A second rising edge is necessary for enabling.
Further information referring to the subject error acknowledge is found in „Parameter
manual b maXX 3000“.

Instruction handbook b maXX BM3200, BM3300 169

Document no. 5.11018.15 of 212
10.4 Troubleshooting/error acknowledge

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 11 ACCESSORIES AND SPARE PARTS
In this appendix the accessory-/spare parts for the devices of the series BM3200,
BM3300 are listed. Do not hesitate to contact our product management for inquiries and
suggestions referring to spare parts.

11.1 Cables

11.1.1 Cable power supply-device

Device Cross-section Maximum Length 1) Connection to the device 2)

BM320X 4 x 1 bis 2.5 mm2 As required Flexible cable
BM330X (AWG 18 - 14) with/without wire end ferrule
BM321X (screw contact)
BM331X
1) The length of the cable between line filter and power supply, in order to comply with the EMC-Guideline, is irrelevant.
2)
The laying procedure is not specified. The DC link connections must be laid DC compliant.

11.1.2 Cable device-motor

Device Cross-section Maximum Length 1) Connection at Device 2)

BM320X 4 x 1 to 4 mm2 Max. 50 m Flexible cable
BM330X (AWG 28 - 12) with/without wire end ferrule
BM321X (screw contact)
BM331X
1)
Only with a Baumüller cable with this maximum length and with a Baumüller line filter it can be expected that the limit values of the EMC-
product standard EN_61800-3 can be complied with. If n-parallel-laid motor cables are used, then the maximum length is to be reduced
by the factor 1/n.
2)
With Baumüller cables with this maximum length and the use of Baumüller line filters, it can be expected that the limit values of the
EMC-regulation is complied with.

Instruction handbook b maXX BM3200, BM3300 171

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11.1 Cables

11.1.3 Hybrid cable device-encoder-motor

Selection The trailing cables are suitable for mobile deployment, for example in mobile cable han-
dlers. In addition, the cable sheath can be used in environments with acids and bases
(e.g. coolant).
The encoder wires for DSL Hiperface® encoders are connected with the device.

Cables pre-assembled - trailing type; CE UL/CSA, Halogen-free, Silicone-free, FCKW-free,

RoHS compliant, additional lengths upon request.

Hybrid cable motor DSL Hiperface®

15 A
speedtec® M23
Length
Part No.
3m 464201
5m 464202
7m 464203
10 m 464204
15 m 464205
20 m 464206
25 m 464207
30 m 464208
35 m 464209
40 m 464210
50 m 464211
60 m 464212

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 Accessories and Spare Parts 11
m Motor cable with DSL Hiperface® 15 A

Connect the cable shielding

400 mm via the strain relief clamp
Data cable shielded of the connector housing.
4 Cable length
3 D (according order) B+ DSL- blue
B-
DSL+ white

GN/GE
U
1 A Connect cable shield with the V
housing of the connector. Heat shrink tubing W
Pin 20 DSL+
Pin 19 DSL-
Pin 1

Figure 64: Motor cable with DSL Hiperface® 15 A

Cable: 4G1.5+(2x0,75)+(2x22AWG)
Shielding: copper wires, tinned
Motor side:
Circular metal connector speedtec® M23 8-pin
Connect outside shielding and inside shielding with the connector housing.
Device side:
Metal D-sub connector 45°, 26-pin with electronics, part No. 460219.
Connect inside shielding with the connector housing.

Circular connector Type of stranding Unconnected wires Cross section of wire

1  U 1,5 mm² / black / U

3  V 1,5 mm² / black / V

4  W 1,5 mm² / black / W

 GN/GE 1,5 mm² / green-yellow

A B+ 0,75 mm² / black

B B- 0,75 mm² / black
C DSL+ 22 AWG / white
D DSL- 22 AWG / blue
Housing - Outside shielding
Housing - Inside shielding

Instruction handbook b maXX BM3200, BM3300 173

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11.1 Cables

11.1.4 Cable DC-link

Device Cross-section Connection at Device

BM3X0X 2 x 1 to 2.5 mm2 Flexible cable with/without wire end ferrule
BM3X1X (AWG 18 - 14) (screw contact)

HINWEIS!
A ferrite core (part No. 308293) must be used with a DC link connection longer than
3 m to ensure a reliable EMC interference immunity of the BM3200, BM3300. The
DC link cables connected with 1C1 and 1D1 must be led through the ferrite core with
3 turns per cable. The ferrite core should be close to the connection X205 of the
BM3200, BM3300.

11.1.5 Cable control power supply / signals

Cross-section 1) 1.5 mm2

Maximum length (without digital IO) 2) As desired
Maximum length digital IO 30 m
Connection at device Without/with wire end ferrules
(plug-in terminal

1)
The laying procedure is not specified.
2)
The length of the cable in order to comply with the EMC-regulation is irrelevant.

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 Accessories and Spare Parts 11
11.1.6 Cable signal bus

NOTE!
The signal bus cables are not included in the delivery scope and must be ordered
separately.

Type Part No.

Signal bus cable 10-pin BM320X, BM330X 426781
Signal bus cable 10-pin BM321X, BM331X 426782

NOTE!
Dependent on the type of the used device

BM3XXX-XXXX-XXXXX[-X]-XXX1X
up to 12 devices can be connected
or
BM3XXX-XXXX-XXXXX[-X]-XXX2X
up to 30 devices can be connected.

Part No.
Flat Cable Holder 430152
Richco FCCS-2

11.1.7 Cables - EtherCAT®, VARAN, POWERLINK® .

m Ethernet-connection Cables, Type: Patch cable, STP

Type Length [mm] Part No.

K-ETH-33-0-0,5 0.5 325160
K-ETH-33-0-01 1 325161
K-ETH-33-0-02 2 325162
K-ETH-33-0-03 3 325163
K-ETH-33-0-04 4 325317
K-ETH-33-0-05 5 325164
K-ETH-33-0-10 10 325165

other lengths on request

Instruction handbook b maXX BM3200, BM3300 175

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11.1 Cables

11.1.8 Accessories - CANopen®.

m CANopen®-connection cables:

Type Model Length [m] Part No.

BM4-CAN-K-31-01 RJ45-connector, 1 346568
D-sub male
BM4-CAN-K-31-02 2 On request
BM4-CAN-K-31-03 3 346571
BM4-CAN-K-31-05 5 On request
BM4-CAN-K-31-10 10 On request
BM4-CAN-K-32-01 RJ45-connector, 1 346572
D-sub female
BM4-CAN-K-32-02 2 On request
BM4-CAN-K-32-03 3 346573
BM4-CAN-K-32-05 5 On request
BM4-CAN-K-32-10 10 On request
BM4-CAN-K-33-01 RJ45-connector, 1 346577
RJ45-connector
BM4-CAN-K-33-02 2 On request
BM4-CAN-K-33-03 3 On request
BM4-CAN-K-33-05 5 On request
BM4-CAN-K-33-10 10 On request

m Terminating connector RJ45

(Terminating terminal CAN, RJ45 with pin assignment according to CIA-standard,
120 , 0.25 W)

Type Part No.

BM4-CAN-T01 346408

11.1.9 Cable service interface

Type Length [m] Part No.

BM5-K-USB-018 1.8 430279

Interface on side of PC: USB 2.0

Driver installation: Is executed with the installation of ProDrive
Maximum transmission rate 920 kBaud

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 Accessories and Spare Parts 11
11.1.10 Encoder cables

Selection of the The trailing cables are suitable for mobile deployment, for example in mobile cable han-
encoder cables dlers. In addition, the cable sheath can be used in environments with acids and bases
(e.g. coolant).
With servo motors using the Resolver encoder system, the temperature sensor is con-
nected to the device via the encoder cable. Additional technical data, connector assign-
ments, application notes and Part numbers can be found in the motor documentation.

Cables pre-assembled - trailing type; CE UL/CSA, Halogen-free, according to IEC 60754-1, Sili-
cone-free, FCKW-free, RoHS compliant, additional lengths upon request.

Resolver Encoder with Sine-/square wave

HIPERFACE® incremental encoder
Part No. Part No. Part No.
Length speedtec® speedtec® speedtec®
1m 429914 448746 429958 448761 430015 448777
2m 429915 448747 429959 448762 430016 448778
3m 429916 448748 429960 448763 430017 448779
5m 429917 448749 429961 448764 430018 448780
7m 429918 448750 429962 448765 430019 448781
10 m 429919 448751 429963 448766 430020 448782
15 m 429920 448752 429964 448767 430021 448783
20 m 429921 448753 429965 448768 430022 448784
25 m 429922 448754 429966 448769 430023 448785
30 m 429923 448755 429967 448770 430024 448786
35 m 429924 448756 429968 448772 430025 448787
40 m 429925 448757 429969 448773 430026 448788
50 m 429926 448758 429970 448774 430027 448789
75 m 429927 448759 429971 448775 430028 448790

Instruction handbook b maXX BM3200, BM3300 177

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11.1 Cables

Encoder with Encoder with Encoder with

EnDat®/SSI EnDat® 2.2 HIPERFACE DSL®
Part No. Part No. see ZHybrid cable
device-encoder-motor–
Length speedtec® speedtec®
on page 172
M12 M23
1m 429986 448796 458805 465906
2m 429987 448797 458806 465907
3m 429988 448798 458807 465908
5m 429989 448799 458808 465909
7m 429990 448800 458809 465910
10 m 429991 448801 458810 465911
15 m 429992 448802 458811 465912
20 m 429993 448803 458812 465913
25 m 429994 448804 458813 465914
30 m 429995 448805 458814 465915
35 m 429996 448806 458815 465916
40 m 429997 448807 458816 465917
50 m 429998 448808 458817 465918
75 m 429999 448809 458818 465919

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 Accessories and Spare Parts 11
11.1.10.1 Connecting cable for Resolver

The connecting cable is available as accessory part from Baumüller Nürnberg GmbH.
Follow the instructions below if a self-made cable is to be used:
1 Utilize the following materials:
m Cable: Li9YC 1x2x0.25-Li9Y 2x2x0,25-Li9Y C11Y 1x2x0.34GN.
m High-density D-sub connector: 26-pin, male
m Round connector: 12-pin, female (e.g. from Interconnectron)
2 Fully adjoin the cable shield with the housing of the round connector and with the
shielding of the D-sub connector.

Figure 65: Connecting cable for resolver

NOTE
The connecting cable must be made according to the figure shown above!
If there is a different pin assignment, the cable is not operable and could lead to de-
fects, both in the encoder module and the encoder!

Instruction handbook b maXX BM3200, BM3300 179

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11.1 Cables

11.1.10.2 Connecting cable for encoder with HIPERFACE® .

The connecting cable is available as accessory part from Baumüller Nürnberg GmbH.
Follow the instructions below if a self-made cable is to be used:
1 Utilize the following materials:
m Cable: Li9YC3x2x0.25-Li9Y3x2x0,25-Li9Y C11Y 1x2x0.34GN. Two cable pairs are
not needed and also not connected.
m High-density D-sub connector: 26-pin, male
m Round connector: 12-pin, female (e.g. from Interconnectron)
2 Fully adjoin the cable shield with the housing of the round connector and with the
shielding of the D-sub connector.

5000_1102_rev01_int.cdr
2 Æ 0.34 mm 12
1 Æ 0.34 mm 10
4 8
5 1
6 5
7 6
19 2
20 7
17 3
18 4

Figure 66: Connecting cable for encoder with HIPERFACE®

NOTE
The connecting cable must be made according to the figure shown above!
If there is a different pin assignment, the cable is not operable and could lead to de-
fects, both in the encoder module and the encoder!

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 Accessories and Spare Parts 11
11.1.10.3 Connecting cable for encoder with EnDat® or SSI

The connecting cable is available as accessory part from Baumüller Nürnberg GmbH.
Follow the instructions below if a self-made cable is to be used:
1 Utilize the following materials:
m Cable: Li9YC3x2x0.25-Li9Y3x2x0,25-Li9Y C11Y 1x2x0.34GN. Two cable pairs are
not needed and also not connected.
m High-density D-sub connector: 26-pin, male
m Round connector: 17-pin, female (e.g. from Interconnectron)
2 Fully adjoin the cable shield with the housing of the round connector and with the
shielding of the D-sub connector.

Figure 67: Connecting cable for encoder with EnDat® or SSI

NOTE
The connecting cable must be made according to the figure shown above!
If there is a different pin assignment, the cable is not functionally operable and could
lead to defects, both in the encoder module and the encoder!

Instruction handbook b maXX BM3200, BM3300 181

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11.1 Cables

11.1.10.4 Connecting cable for encoder with EnDat® 2.2

The connecting cable is available as accessory part with M12 or speedtec® M23 from
Baumüller Nürnberg GmbH.

M12 Follow the instructions below if a self-made cable with M12 is to be used:
1 Utilize the following materials:
m Cable: 4 x 0,38 + 1 x (4 x 0,14)
m High-density D-sub connector: 26-pin, male
m Round connector: 8-pin M12, female (e.g. from Interconnectron)
2 Fully adjoin the cable shield with the housing of the round connector and with the
shielding of the D-sub connector.

Figure 68: Connecting cable for encoder with EnDat® 2.2 M12

NOTE
The connecting cable must be made according to the figure shown above!
If there is a different pin assignment, the cable is not functionally operable and could
lead to defects, both in the encoder module and the encoder!

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 Accessories and Spare Parts 11
speedtec® M23 Follow the instructions below if a self-made cable with speedtec® M23 is to be used:
1 Utilize the following materials:
m Cable: 4 x 0,38 + 1 x (4 x 0,14)
m High-density D-sub connector: 26-pin, male
m Round connector: 9-pin speedtec® M23, female (Intercontec)
2 Fully adjoin the cable shield with the housing of the round connector and with the
shielding of the D-sub connector.

Figure 69: Connecting cable for encoder with EnDat® 2.2 speedtec® M23

NOTE
The connecting cable must be made according to the figure shown above!
If there is a different pin assignment, the cable is not functionally operable and could
lead to defects, both in the encoder module and the encoder!

Instruction handbook b maXX BM3200, BM3300 183

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11.1 Cables

11.1.10.5 Connecting cable for sine/square-wave incremental encoder

The connecting cable is available as accessory part from Baumüller Nürnberg GmbH.
Follow the instructions below if a self-made cable is to be used:
1 Utilize the following materials:
m Cable: Li9YC3x2x0.25-Li9Y3x2x0,25-Li9Y C11Y 1x2x0.34GN. Two cable pairs are
not needed and also not connected.
m High-density D-sub connector: 26-pin, male
m Round connector: 12-pin, female (e.g. from Interconnectron)
2 Fully adjoin the cable shield with the housing of the round connector and with the
shielding of the D-sub connector.

5000_1103_rev01_int.cdr
2 Æ 0.34 mm 12
1 Æ 0.34 mm 10
4 5
5 6
6 8
7 1
8 3
9 4
12 2
11 11
17 7
18 9

Figure 70: Connecting cable for sine/square wave incremental encoder

NOTE
The connecting cable must be made according to the figure shown above!
If there is a different pin assignment, the cable is not functionally operable and could
lead to defects, both in the encoder module and the encoder!

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 Accessories and Spare Parts 11
11.2 Fuses

There is a difference between the protection of the power supply cables and the protec-
tion of the device. Operate the device BM3200, BM3300 with cable protection and device
protection fuses, only.

NOTE!
Approved, UL-listed safety fuses must be used in UL-authorized systems, refer to
ZUL notes– from page 56.

11.2.1 Cable protection

Use fuses of utilization category gL DIN VDE 0636-201 / IEC 60269-2-1 / HD 630.2.1 54
or circuit-breaker tripping characteristic K according to DIN VDE 0636-201 / IEC 60269-
2-1 / HD 630.2.1 54, to protect the cable. These fuses protect against overloads and the
consequential damages of faults e. g fire. They cannot avoid, that the device is extensive-
ly destructed by a short-circuit or by a ground fault in the DC-link.
Execute protection compliant with EN 60204-1 („Electrical Equipment of Machines“). Di-
mension the fuses dependent of the used interface of the power supply cable according
to the accordantly valid national standard and the local regulations.
The current carrying capacity of fuses is defined in the table 5 of the EN60204-1. The ac-
cording value must be calculated self in the standard, in order to use it. Here is an extract

Cable interface Rated fuse current

2
1.5 mm 16.1 A
2.5 mm2 22 A

Use suitable fuses with a tripping characteristic gL.

11.2.2 Device protection

Use semiconductor fuses with the tripping characteristic aR (DIN VDE 0636-201 / IEC
60269-2-1 / HD 630.2.1 54). Connect in series to the cable protection fuse. They protect
the input-sided rectifier circuit in case of a short-circuit against complete destruction, mak-
ing a repair of the device necessary.
Dimension the device protection fuses dependent on the peak current and the required
I2t value.

Device Maximum load I2t value 1)

BM30XX: 365 A2s
BM32XX, BM33XX 200 A2s
1)
Use fuses, which switch off I2t value is below the maximum load I2t value of the device.

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11.2 Fuses

11.2.3 Cable protection and device protection

There are two possibilities to protect the cable and the device:
m Cable protection fuses and semiconductor fuses, which are connected in series
m Use all-range fuses with a tripping characteristic gR or gS (DIN VDE 0636-201 / IEC
60269-2-1 / HD 630.2.1 54).
The suitable cable and device protection fuses must be dimensioned dependent on the
interface of the used power supply cable, the peak current and of the required I2toff in
ZDevice protection– on page 185.
In contrast to the fuses, the devices and cables can be protected with listed „Circuit break-
ers“ complying to UL (DIVQ).
Permitted are circuit breakers without a tripping delay, only. Circuit breakers with only a
thermal tripping characteristic are not tested and therefore not permitted. It must be con-
sidered that the installation is protected against fire but not against destruction.
Dimension the circuit breaker dependent on the interface of the used power supply cable
as well as from the rated and the peak current of the devices.

Producer Device protection Device protection and cable protection

SIBA 60 033 05 16A (10 x 38 mm) aR 20 477 34 16A (NH000) gRL gS
20 209 34 16A (NH00) gRL gS
50 124 34 16A (14 x 51 mm) gRL gS
Bussmann FWP-20A14F 20A 700V 14x51mm aR 170M1560D 20A 690V NH000 gR

DFJ-15 (21 x 57 mm) Class J

Mersen NH000GS69V32PV Ref:X322043C
(former Ferraz) (NH000) 32A 690V gS

FR10GR69V20 Ref: E1014580

(10 x 38 mm) 20A 690V gR

FR22GC69V25 Ref: B220916

(22 x 58 mm) 25A 690V gRC

HSJ15 (21 x 57 mm) Class J

Siemens 3NC1415: 15A/690V, (14 x 51 mm) aR 3NE1813-0: 16A/690V, NH000 gS
3NC1016: 16A/600V, (10 x 38 mm) aR 3NE8015-1: 25A/690V, NH00 gR

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 Accessories and Spare Parts 11
11.3 Line filter

Line filters are combinations of capacitors, reactors, resistors and voltage limiters, which
shall reduce the electromagnetic influence of environment. Further information see line
filter, 5.09010.

11.3.1 Required environmental conditions line filter

Transport temperature range -25 °C up to +85 °C

Storage temperature range - 25 °C up to +85 °C
Operating environment industry power supply
Operating temperature range -25 °C up to +85 °C

11.3.2 Line filter for 3-phase devices BM3XXX-XTXX

m Block diagram of line filter (simplified)

Figure 71: Block diagram line filter

m Selection of the correct line filter for 3-phase devices

In dependency of the application install a line filter from the following table:

Irated AC 1) Type Part No. Use with devices

5A BFN 3-1-0007-001 314277 BM320X-XTXX, BM330X-XTXX
10 A BFN 3-1-0016-001 314278 BM321X-XTXX, BM331X-XTXX

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11.3 Line filter

m Electrical data line filter for 3-phase devices

BFN 3-1-... -001 0007 0016 0030 0042 0056 0075 HOWCORE
NFI-020
Max. supply voltage 3 x 480 VAC +10 %, 50/60 Hz

Rated current (at TB = 40 °C) 7,6 A 17,5 A 33 A 46 A 70 A 82 A 20 A

Rated current (at TB = 50 °C) 7A 16 A 30 A 42 A 56 A 75 A

Peak current 1.5 x IN for < 1 min per hour

Max. voltage
phase conductor/ground 305 VAC
neutral point /ground 0V
Max. test voltage at 25 °C
phase / phase 2,1 kVDC for 2 s 2,1 kVDC
phase / ground 2,7 kVDC for 2 s for 2 s
Maximum conductor 4 4 10 10 16 25
cross sections mm² mm² mm² mm² mm² mm²

Power loss (typical) 4W 8W 12 W 15 W 18 W 24 W

Harmonics THDU < 10 %

(power supply voltage)

Type of protection IP 20

Weight 0,6 kg 1,0 kg 1,3 kg 1,6 kg 1,9 kg 2,6 kg

DANGER!
Risk of fatal injury from high leakage current!
Therefore:
m Cross-section of the PE conductor see ZPE connections BM3200, BM3300 rear
panel– on page 139 (EN 61800-5-1, chapter 4.3.5.5.2).

NOTE!
The rated current of the used filters must be greater or the same RMS value of the
actual power supply current (actual power supply current = RMS value of the power
supply current during the total cycle time of the drive). At short-time operation (S3)
the RMS value is calculated as follows:

T
I eff = --1-  i 2 dt
T
0

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 Accessories and Spare Parts 11
11.3.3 Line filter for 1-phase devices BM3XXX-XEXX

m Selection of the correct line filter for 1-phase devices

In dependency of the application install a line filter from the following table:

IBem AC 1) Type Part No. Use with devices

12 A LGF line filter 463472 BM32XX-XEXX
FFU 1X12B-SB02 BM33XX-XEXX

m Electrical data line filter for 1-phase devices

LGF line filter FFU 1X12B-SB02

Max. supply voltage 1 x 250 VAC, 120 Hz
Rated current (at TB = 40 °C) 12 A
Peak current (at TB = 40 °C) 1.5 x IN for < 1 min per hour
Max. test voltage phase / phase: 1.7 kVDC
for 2 s at 25 °C phase / housing: 2.7 kVDC
Maximum conductor cross 4 mm2 fine wire
sections 6 mm2 rigid wire
Leakage power (typical) 9W
Ground current typical 7 mA, at 250 V/50 Hz
Type of protection IP 20
Weight 0.6 kg

DANGER!
Risk of fatal injury from high leakage current!
Therefore:
m Cross-section of the PE conductor see ZPE connections BM3200, BM3300 rear
panel– on page 139 (EN 61800-5-1, chapter 4.3.5.5.2).

NOTE!
The rated current of the used filters must be greater or the same RMS value of the
actual power supply current (actual power supply current = RMS value of the power
supply current during the total cycle time of the drive). At short-time operation (S3)
the RMS value is calculated as follows:

T
I eff = --1-  i 2 dt
T
0

Instruction handbook b maXX BM3200, BM3300 189

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11.4 Spare parts

11.4 Spare parts

11.4.1 Connectors BM3200, BM3300

Part No.
Connector DIO X2 479952
Weidmüller
Connector STO X102 479947
Weidmüller
Connector motor X107 436300
Weidmüller BLZ 7.62IT/03/180MF2
Connector X200 417197
Wago 231-2302
BM3XXX-XTXX-XXXXX-B-XXXXX- 436298
Connector power supply X202
Weidmüller BLZ 7.62IT/03/180MF3
BM3XXX-XTXX-XXXXX-B-XXXXX- 436294
Connector DC link X205
Weidmüller BLZ 7.62IT/02/180MF2
BM3XXX-XE 449452
Connector power supply X202
Weidmüller BVF 7.62HP/02/180MF2
BM3XXX-XE 436300
Connector DC link, ballast resistor X205
Weidmüller BLZ 7.62IT/03/180MF2
BM3XXX-XTXX-XXXXX-E-XXXXX- 456880
Connector power supply, DC link, ballast resistor X203
Weidmüller BLZ 7.62IT/06/180MF6
Connector motor temperature X101 441062
Weidmüller BLZ 3.50/02/180

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 Accessories and Spare Parts 11
11.4.2 Accessories kit shielding BM3200, BM3300

NOTE!
Optional, not included in delivery!

Part No.
BM3200, BM3300 Cable shield grounding clamp 24 mm width 437738
Cable shield grounding clamp 17 mm width 437736

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11.4 Spare parts

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 12 SHUTDOWN, STORAGE
In this chapter we describe, how you decommission and store the device.

12.1 Safety instructions

h Refer to ZSafety– from page 11 and the information in ZTransport and Packaging–
from page 71.
The shutdown of the device may only be carried out by for this qualified personnel.

DANGER!
Risk of fatal injury from electrical current!
Stored electric charge.
Discharge time of the system = discharge time of the device with the longest DC link
discharge time.
Therefore:
m Do not touch electrically live parts before taking into account the discharge time of
the capacitors.
m Assure, that all electric connections are current-free and are safe against switch-
on.
m Before working, check at the electrical connections with suitable measuring devic-
es, that the connections are off-circuit.
m Remove the connections not until the safe isolation from supply has been checked.
m If additional capacitors are connected to the DC link, the DC link discharge can
take a much longer time. In this case, the necessary waiting period must itself be
determined or a measurement made as to whether the equipment is de-energized.
This discharge time must be posted, together with an IEC 60417-5036 (2002-10)
warning symbol, on a clearly visible location of the control cabinet.

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12.2 Requirements to the executing personnel

12.2 Requirements to the executing personnel

The personnel, who is appointed to setting out of operation, must have the required
knowledge and instructions, which is necessary for an execution according to the rules.
Select the personnel in such a way, that the safety instructions, which are mounted to the
device and its parts as well as to the connections, are understood and applied to.

12.3 Shutdown

Execute the setting out of operation as follows:

1 put the device off-circuit and assure the device against unintentional restart.
2 check the isolation from supply of all connections (earliest 10 minutes after switching
off).
3 demount the connections and protect the connections according to the safety instruc-
tions.
4 document the shut down setting.

12.4 Demounting

The demounting assumes a completed, documented setting out of operation.

NOTICE!
Note sharp edges.
In case, while installing, you lift a device with unprotected hands, fingers/palm can be
cut. If the device falls off, your feet can be cut up.
Therefore:
m Ensure that only qualified personnel, who are familiar with the safety notes and as-
sembly instructions, demount this device.

Wear safety gloves.

mWear safety shoes.

1 secure the device against falling off/out.

2 loosen all mechanical connections.
3 lift the device out of the control cabinet.
4 store the device in a suitable packing.
5 at transportation pay attention to, that the device is not damaged by wrong storage or
severe shocks, also see ZWhat to observe when transporting– on page 71.

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 Shutdown, Storage 12
In case you want to dispose the device, additional data is available in chapter ZDisposal–
from page 197.

12.5 Storage conditions

The device is maintenance-free. If you keep to the environmental conditions during the
entire period of storage, you can assume, that the device will not be damaged. In case
the environmental conditions during storage are not kept, you should assume that the de-
vice is damaged after storage.

CAUTION!
Property damage because of incorrect storage conditions
Incorrect storage can damage/destroy the device.
Therefore:
Assure, that the environmental conditions are kept during the entire period of storage:
m Climatic category 1K4
m Temperature range -25 °C to +55 °C

CAUTION!
Recommissioning without forming of the capacitors.
From six months storage period on, the capacitors are destroyed during commission-
ing, if they are not formed beforehand
m Reform the DC link capacitors:
n by supplying the device ready-to-operate for at least one hour with supply volt-
age
n but do not transmit a pulse enable during this time.
m Consider, that it is imperative, to connect the accordingly prescribed line commu-
tating reactor for this forming procedure. Devices, where no line commutating re-
actor is necessary can directly be supplied with power supply voltage.

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12.6 Recommissioning

12.6 Recommissioning

Execute commissioning as with a new device, see

ZMounting– from page 73, ZInstallation– from page 81.

CAUTION!
Recommissioning without forming of the capacitors.
From six months storage period on, the capacitors are destroyed during commission-
ing, if they are not formed beforehand
m Reform the DC link capacitors:
n by supplying the device ready-to-operate for at least one hour with
supply voltage
n but do not transmit a pulse enable during this time.
m Consider, that it is imperative, to connect the accordingly prescribed line commu-
tating reactor for this forming procedure. Devices, where no line commutating re-
actor is necessary can directly be supplied with power supply voltage.

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 13 DISPOSAL

NOTE!
Baumüller products are not subject to the scope of the EU’s Waste Electrical and
Electronic Equipment Directive (WEEE, 2012/19/EU). Hence, Baumüller is not obli-
gated to bear costs for return and disposal of waste electronic equipment.

13.1 Safety regulations

DANGER!
Risk of fatal injury from electrical current!
Stored electric charge.
Discharge time of the modular system = discharge time of the device with the longest
DC link discharge time in the modular system.
Refer to ZElectrical data– from page 36.
Therefore:
m Do not touch before taking into account the discharge time of the capacitors and
electrically live parts.
m Heed corresponding notes on the equipment.
m If several devices are connected e.g. with a mains rectifier unit, the DC link dis-
charge can take a much longer time. In this case, the necessary waiting period
must itself be determined or a measurement made to ensure the device is de-en-
ergized. This discharge time must be posted, together with an IEC 60417-5036
(2002-10) warning symbol, on a clearly visible location of the control cabinet.

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13.1 Safety regulations

CAUTION!
Danger due to sharp edges.
If the device is lifted with unprotected hands during deinstallation, palms or fingers
can be cut. If the device falls, feet could be injured.
Therefore:
m Ensure that only qualified personnel, who are familiar with the safety notes and as-
sembly instructions, mount this device.

Wear safety gloves.

Wear safety shoes.

WARNING!
Danger of physical impact!
Secure device against falling down.
Therefore:
m Take suitable measures, such as supports, hoists and assisting personnel, to en-
sure that device cannot fall down.
m Use appropriate means of transport.

NOTICE!
Avoid polluting the environment as a result of improper disposal.
Therefore:
m Only dispose in compliance with the health and safety regulations.
m Take heed of any special local regulations. If you are unable to directly ensure safe
disposal yourself, commission a suitable disposal contractor.
m In the event of a fire, hazardous substances could possibly be generated or re-
leased.
m Do not expose electronic components to high temperatures.
m Beryllium oxide is used as inner insulation, for example for various power semicon-
ductors. The beryllium dust that is generated upon opening is injurious to the
health.
Do not open electronic components.
m Dispose of capacitors, semiconductor modules and electronic scrap as special
waste.

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 Disposal 13
WARNING!
Danger as a result of faulty demounting!
The demounting and disposal requires qualified personnel with adequate experience.
Therefore:
m Only allow demounting and disposal to be performed by qualified personnel.

13.2 Disposal facilities/authorities

Ensure that the disposal is handled in compliance with the disposal policies of your com-
pany, as well as with all national regulations of the responsible disposal facilities and au-
thorities. In case of doubt, consult the bureau of commerce or environmental protection
authority responsible for your company.

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13.2 Disposal facilities/authorities

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 APPENDIX A - ABBREVIATIONS
AC Alternating current nsoll Rotational speed set value
BB Ready-to-operate NTC Negative temperature coefficient
thermistor
CE Compliant with the directives of the
European Union PE Protected ground
ground conductor connection
DC Direct current
PELV Protective extra-low voltage, with
DIN Deutsches Institut für Normung
safe isolation, grounded
e.V (German National Standards
Institute). PLL Phase Locked Loop
EMC Electromagnetic compatibility ppm Parts per million
EMVG European EMC law PTC Positive temperature coefficient
EN European standard thermistor
RB Ballast Resistor
ESD Electrostatic discharge
ext External RCD Residual current protective device
/ ground fault circuit breaker
GND Ground
SELV Safety extra-low voltage, with safe
Î Peak current isolation
IAC RMS-value of alternating current SH Quick stop
IDC RMS-value of direct current STO Safe Torque Off
IEC International Electrotechnical Tab. Table
Commission U Voltage
IP Ingress protection; protection rat- Û Peak voltage
ing
UAC RMS-value, AC voltage
IS Pulse inhibit
Chap. Chapter UDC RMS-value, DC voltage

KG UL Underwriters Laboratories
Cooling air requirement of device
interior UDC link DC link voltage
KLK Cooling air requirement of passive VDE Verband der Elektrotechnik, Elek-
cooling unit tronik und Informationstechnik
(German electrical engineering,
MSKL Motor protection thermistor electronics and IT association)
n=0 Rotational speed = 0 ZK DC link
nist Rotational speed actual value
nmax Maximum rotational speed
nmin Minimum rotational speed
MSL Height above mean sea level

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A

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 APPENDIX B - INFORMATION
ACCORDING EU ECO-DESIGN
DIRECTIVE 2019/1781
Model b maXX 3200, 3300
Manufacturer Baumüller
Type BM3201 BM3202 BM3203 BM3204 Operation point (% nominal
BM3301 BM3302 BM3303 BM3304 output frequency;
% nominal output current)
Power loss of output apparent 1.17 3.33 2.38 1.17 % 12;25
power SN
1.42 3.60 2.59 1.42 % 12;50
1.99 4.16 3.04 1.98 % 12;100
1.20 3.35 2.41 1.20 % 50;25
1.51 3.65 2.65 1.51 % 50;50
2.21 4.30 3.20 2.21 % 50;100
1.61 3.72 2.73 1.61 % 90;50
2.36 4.45 3.39 2.48 % 90;100
Power loss in standby 18.97 W
Efficiency level IEC61800-9-2 IE2
Output apparent power 3.27 1.00 1.85 3.27 kVA
Indicative nominal output power 2.5 0.8 1.4 2.5 kW
PN
Nominal output current 5 1.5 2.7 5 A
Maximum operation temperature 55 °C
Nominal input frequency 50 Hz
Nominal input voltage 400 V

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Model b maXX 3200, 3300
Manufacturer Baumüller
Type BM3211 BM3212 BM3213 Operation point (% nominal
BM3311 BM3312 BM3313 output frequency;
% nominal output current)
Power loss of output apparent 0.91 1.19 1.07 % 12;25
power SN
1.27 1.45 1.40 % 12;50
2.15 2.04 2.19 % 12;100
0.95 1.23 1.12 % 50;25
1.40 1.55 1.54 % 50;50
2.54 2.34 2.59 % 50;100
1.55 1.67 1.69 % 90;50
2.96 2.66 3.03 % 90;100
Power loss in standby 18.97 W
Efficiency level IEC61800-9-2 IE2
Output apparent power 5.12 4.20 5.12 kVA
Indicative nominal output power 5 3.3 5 kW
PN
Nominal output current 10 6.5 10 A
Maximum operation temperature 55 °C
Nominal input frequency 50 Hz
Nominal input voltage 400 V

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 APPENDIX C - DECLARATION OF
CONFORMITY

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EU - Declaration of Conformity Doc.-No: 5.12061.04
Date: 08-Sep-2020
according to EMC Directive 2014/30/EU and
Low Voltage Directive 2014/35/EU

The Manufacturer: Baumüller Nürnberg GmbH

Ostendstraße 80-90
90482 Nuremberg, Deutschland

declares that the product:

Name: Compact Servo Unit b maXX 3000
Type: BM3201, BM3202, BM3203, BM3204, BM3211, BM3212, BM3213
manufactured since: 01-Nov-2012

was developed, designed and manufactured in accordance with the EMC Directive 2014/30/EU and the Low Voltage Di-
rective 2014/35/EU.

Applied harmonized standards:

Standard Title
DIN EN 62061:2016 Safety of Machinery - Functional safety of safety-related electrical, electronic and programmable
electronic control systems
DIN EN 61800-5-1:2017-11 Variable-speed electrical power drives-
Part 5-1: Safety requirements - Electrical, thermal and energy
DIN EN 61800-5-2:2017-11 Variable-speed electrical power drives
Part 5-2 Safety requirements - Functional
DIN EN 61800-3:2019-04 Variable-speed electrical power drives
Part 3: EMC-requirements and specific test methods

Attention must be paid to the safety instructions in the manual.

Nuremberg / 8-Sep-2020
Location / Date

The content of the Declaration of Conformity is subject to change. The current version can be obtained on request.

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 Declaration of Conformity B

EC - Declaration of Conformity Doc.-No: 5.12060.03

Date: 14-Jun-2016
according to Machinery Directive 2006/42/EC
The Manufacturer: Baumüller Nürnberg GmbH
Ostendstraße 80-90
90482 Nürnberg, Germany
declares, that the products:
Designation: Compact Servo Unit b maXX 3000 with safety relay
Type: BM3301-ST20, BM3302-ST20, BM3302-ST20, BM3304-ST20,
BM3311-ST20, BM3312-ST20, BM3313-ST20
manufactured since: 22-Oct-2013
are developed, designed and manufactured in accordance with the Machinery Directive 2006/42/EC. These products com-
ply with the requirements of the EMC Directive 2014/30/EU and the Low Voltage Directive 2014/35/EU.
Applied harmonized standards:

Norm Title
EN 62061:2016-05 Safety of machinery - Functional safety of safety-related electrical, electronic and programmable electronic
control systems
EN ISO 13849-1:2008 Safety of machinery - Safety-related parts of control systems,
AC: 2009 Part 1: General principles for design
EN 61800-5-1: Adjustable speed electrical power drive systems. Part 5-1: Safety requirements. Electrical, thermal and energy
2008-04
EN 61800-5-2:2007 Adjustable speed electrical power drive systems. Part 5-2: Safety requirements. Functional
EN 60204-1:2006 Electrical equipment of machines Part 1:General requirements
A1:2009
EN 61800-3:2012-09 Adjustable speed electrical power drive systems. Part 3: EMC requirements and specific test methods
IEC 61508, Functional safety of safety-related electrical, electronic and programmable electronic control systems
Teil 1-7:2010

Authorized person to compile the technical files:

Name: Engelbert Meier, Baumüller Nürnberg GmbH, Section AES
Address: Ostendstraße 80-90, 90482 Nürnberg, Germany
Notified body executed the EC type-examination procedures according to Machinery Directive 2006/42/EC:
Name: TÜV Rheinland Industrie Service GmbH
Address: Am Grauen Stein, 51105 Köln / Germany
Identification number: 0035
Registration numbers: 01/205/5354.00/13
Attention should be paid to the safety instructions in the manual.
This product is to be used in machinery and must not put into operation until the machinery, into with it is incorporated, has been declared
to be in conformity with the Machinery Directive 2006/42/EC.

Nuremberg / 14-Jun-2016
Location / Date

Subject to change of this declaration of EC conformity without notice. Actual valid edition on request.

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 Table of figures

Table of figures

Wiring of the power cables......................................................................................................... 14

Signs and labels BM3200, BM3300 ........................................................................................... 22
Signs and labels BM3300 with safety level.............................................................................. 23
Dimensions BM3200, BM3300................................................................................................... 26
Control voltage / 24V-supply ...................................................................................................... 29
Reducing of output power in dependence of altitude ................................................................. 31
Output current dependent on supply voltage ............................................................................. 32
Output power dependent on supply voltage............................................................................... 33
Output current dependent on supply voltage ............................................................................. 33
Output power dependent on supply voltage............................................................................... 34
Output current dependent on DC-link voltage
BM3X0X, BM3X12, BM3X13 up to data set version V2.00 (see P129.40) ................................ 34
Output current dependent on DC-link voltage
BM3X13 data set version V2.01 and higher (see P129.40) ....................................................... 35
Derating at a static inverter frequency < 15 Hz .......................................................................... 45
Typical current-time-diagram: Operation at constant load ......................................................... 46
Typical current-time-diagram: Intermittent load cycle with peak value....................................... 46
Typical current-time-diagram: Intermittent load cycle ................................................................ 47
Part number BM3200, BM3300 - front ...................................................................................... 52
Type plate attachment BM3200, BM3300.................................................................................. 53
Display and operating elements BM3200, BM3300 EtherCAT® ................................................ 58
Display and operating elements BM3200, BM3300 VARAN...................................................... 59
Display and operating elements BM3200, BM3300 CANopen® ................................................ 60
Display and operating elements BM3200, BM3300 POWERLINK® .......................................... 61
Address switch setting EtherCAT®, POWERLINK®, VARAN ................................................... 68
Address setting CANopen® .................................................................................................................................. 70
Danger area near the mechanical mounting .............................................................................. 75
Drilling template BM3200, BM3300............................................................................................ 78
Mounting instruction BM3200, BM3300 ..................................................................................... 79
Hazard areas during electrical installation ................................................................................. 82
Mounting shield sheet ................................................................................................................ 87
Wrap shield motor temperature cable around motor cable ........................................................ 88
Tape shield motor temperature cable around ............................................................................ 89
Shield connection motor cable ................................................................................................... 90
Terminal diagram BM3XXX-XT (3-phase connection, internal ballast resistor) ......................... 94
Terminal diagram BM3XXX-XT (3-phase connection, no internal ballast resistor) .................... 95
Terminal diagram BM3XXX-XT - axis unit with internal ballast resistor ..................................... 97
Terminal diagram BM3XXX - axis unit, without internal ballast resistor..................................... 98
Terminal diagram BM3XXX-XE - axis unit with internal ballast resistor..................................... 99
Terminal diagram BM3XXX-XE - - axis unit without internal ballast resistor............................ 100
Connection diagram BM3XXX-XT (single-phase connection, with internal ballast resistor) .... 102
Connection diagram BM3XXX-XT (single phase connection, no internal ballast resistor)....... 103
Connection diagram BM3XXX-XE (1-phase connection, 230 V, with internal ballast resistor) 105
Connection diagram BM3XXX-XE (1-phase, 230 V, without internal ballast resistor) ............. 106
Application: Power supply connection with energy compensation........................................... 108
Example: Further devices connected to the DC link ................................................................ 110
Max. external capacitance that can be connected dependent on the power supply voltage ... 111
Waiting time between two charging procedures ...................................................................... 112
Connections front side with X6 analog IOs .............................................................................. 113
Connections front side with X6 encoder 2................................................................................ 114

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 Table of figures

Connections at the top, BM3XXX-XT with internal ballast resistor ........................................... 127
Connections at the top, BM3XXX-XT without internal ballast resistor ...................................... 128
Connections at the top, BM3XXX-XE with internal ballast resistor........................................... 129
Connections at the top, BM3XXX-XE without internal ballast resistor...................................... 130
Installation of signal bus cable.................................................................................................. 135
Connections at the bottom........................................................................................................ 136
Connections PE ........................................................................................................................ 139
Structure of PE-connection....................................................................................................... 140
Timing STO function ................................................................................................................. 147
Supply with separate power supplies ....................................................................................... 147
STO function S01: Operation with emergency stop device ...................................................... 148
STO function S02: Operation with emergency stop device ...................................................... 149
STO function: Operation with safety light grid .......................................................................... 150
STO function: Operation with SO4000 ..................................................................................... 150
VARAN fieldbus connection ..................................................................................................... 153
Motor cable with DSL Hiperface® 15 A..................................................................................... 173
Connecting cable for resolver ................................................................................................... 179
Connecting cable for encoder with HIPERFACE® .................................................................................... 180
Connecting cable for encoder with EnDat® or SSI ................................................................... 181
Connecting cable for encoder with EnDat® 2.2 M12 ................................................................ 182
Connecting cable for encoder with EnDat® 2.2 speedtec® M23............................................... 183
Connecting cable for sine/square wave incremental encoder .................................................. 184
Block diagram line filter............................................................................................................. 187

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 Overview of Revisions

Overview of Revisions

Version Status Changes

5.11018.02 26-Oct-2012. Creation

5.11018.03 22-Apr-2013 Timing safety relay changed,

UL notes/UL fuses added,
Note „From six months storage period on, the capacitors are destroyed
during commissioning, if they are not formed beforehand“ added
Electrical data of „Safe Torque Off“ connection changed

5.11018.04 10-Jan-2014 Declaration of Conformity according Machinery Directive

Safety Certificate

5.11018.05 11-Nov-2014 Error correction, additions STO, POWERLINK®

5.11018.06 11-Jul-2015 New implemented VARAN, additional power ratings

5.11018.07 24-Sep-2015 New BM3200, 3300 without internal ballast resistor

5.11018.08 04-Jul-.2016 Additional power ratings, devices for 230 V power supply

5.11018.09 09-Aug-.2016 Timing STO module corrected

Technical data updated

5.11018.10 24-Apr-2017 Line filter for single-phase devices

5.11018.11 16-Nov-2017 Technical data updated

5.11018.11 01-Mar-2018 Technical data updated

Safety function with short-circuit detection
New device BM3002 added

5.11018.12 05-Nov-2018 Type with second encoder added

Safety function S02 added
BM3X13 V2.01 and higher: Output rated current 8 kHz changed to 7.5 A

5.11018.13 10-Dec-2018 BM3002 removed

5.11018.14 22-May-2019 Risk assessment added

5.11018.15 28-Nov-2019 Update

5.11018.16 07-Jul-2021 Update

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 Notes:

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Baumüller Nürnberg GmbH Ostendstraße 80-90 90482 Nürnberg T: +49(0)911-5432-0 F: +49(0)911-5432-130 www.baumueller.com

All information given in this handbook is customer information, subject to change without notice. We reserve the right to further develop and actualize
our products continuously using our permanent revision service. Please notice, that specifications/data/information are current values according to the printing date.
These statements are not legally binding according to the measurement, computation and calculations. Before you make any information given in this manual to the basis
of your own calculations and/or applications, please make sure that you have the latest edition of the information in hand.
No liability can be accepted concerning the correctness of the information.