03 LTway en
03 LTway en
LT-way
About LS Cable & System
Since the separation from LG Electronics in 2003, LS Group has specialized in industrial energy, electronic energy, and industrial materials.
Thus, LS Group has achieved specialized global competitiveness in these fields. LS Group is a parent company of 40 subsidiary companies,
including LS Cable & System, LSIS, LS Nikko Copper, LS Mtron, Gaon Cable, E1 and Yesco. LS Cable & System holds the unrivaled position of the
top cable maker in Korea, and it provides total solutions for electronic power and telecommunication industries.
LS Cable & System has strived to become a global leader in the industry by implementing constant innovation since the establishment of the company.
While providing high-quality solutions to help our clients, LS Cable & System is accelerating efforts to be the top player of the global cable industry by securing
the top technologies in submarine cables and superconducting cables, as well as focusing on green business. Under the company vision
’Your No.1 Creative Partner,’ LS Cable & System dedicates its best effort to deliver only the top technology and service to its clients.
Superior Essex
LS Global
Pountek
• LG Electronics • LG Display
• LG Chemical • LG Telecom
• GS Caltex • GS Retail
• GS Engineering & Construction • GS Homeshopping
Power equipment, Power supply & transmission, Industrial IT,
Automation equipment, Electric Power Tools, RFID etc.
A New Beginning as a Total Solution Provider for Electric Power and Telecommunications
History was made when LS Cable & System, the de facto holding company of LS Group, transformed into LS Holding Company in July 2008 and started as a new
total-solution provider specialized in electric power and telecommunications. It was the optimized business decision to increase management efficiency of the
constantly expending business segments and to strengthen the responsible management system to foster a new growth engine to drive our business.
By separating investment and business segments, LS Holdings was able to discover a new growth engine to propel the group into a new phase of growth. The new
change of business provided an opportunity to the subsidiary companies to focus on their own operations and to strengthen their respective business expertise,
as well as successfully enhancing the competitiveness in the industry. LS Cable & System, as the holding company, is committed to providing continued support to
the subsidiary companies, while practicing responsible management.LS Cable & System endeavor to focus on our core business while strengthening its business
expertise and competitiveness as a global company.
LNG, CNG
Components, Machinery
Standing Tall as the Third Largest Cable Maker in the Global Cable Industry
In August 2008, LS Cable & System acquired Super Essex, the largest cable maker in North America, making LS Cable & System the third largest cable maker
in the global cable industry. By incorporating the staple product line of coils and communication wires of Superior Essex to the existing business structure
of power cables, optical fiber cables, and wires of the company, LS Cable & System has built an ideal cable product line. Securing the extensive experience
of production and distribution network of Superior Essex in the markets of North America and Europe has led to LS Cable & System’s emergence as a true
global enterprise.
Superior Essex In 1999, Superior Cable, which back then was a communication cable producer, made an acquisition of Essex Wire, a magnet wire producer,
and the combination formed Superior Essex. The company is the world’s largest maker of magnet wires and the largest maker of communication cables in
North America. The company is headquartered in Atlanta, Georgia, USA, where they manage 24 factories in a total of 9 countries, including the United States,
Canada, Mexico, Germany, the UK, Italy, and China.
LS Cable & System
Busduct System Solution
Buildings
The LS C&S Busbuct system is easy to install, and ensures large capacity of
energy transmission while providing space efficiency which makes the bus
duct system ideal for high-rise buildings, office buildings, data centers and
apartment complexes.
Plants
The full lineup is consisting of NSPB, CAST RESIN and SIB that can cover up
to 27kv, and the lineup thus enables us to provide our clients customized
designs. The system is suitable for electrical rooms and power lines, and it
features a real time monitoring system using the temperature and power
monitoring system.
Data Center
The flexibility and expandability as well as easy maintenance property
of the busduct system provides the best alternative to improve the existing
problems of the conventional power cable system of data centers,
which requires constant extension, reinstallation and capacity
modification of loads.
Apartment Buildings
Although the demands for more electricity for families are growing,
the space for EPS area has reduced. Due to the change,
the need for busducts and multi boxes have increased.
Hospitals
The stability of the power supply in the hospitals is perhaps the most vital element,
because its failure could threaten the safety of patients.
The Busduct system distributes larger capacity of electric power, and provides
stability of the loads which make it an ideal choice to satisfy the requirements of
systematization of hospital complexes and larger hospital equipments.
Airports
In order to secure the stable power supply of the airport, the busduct system
provides the best customized solutions by installing high voltage busducts
at the transmission, transformation and power distribution lines, and by
installing low voltage busducts at the cargo, the control tower and general
commercial buildings.
Stadiums
The needs for a busducts system has been growing for its benefit such as
large capacity of power transmission, providing a stable power supply for
various loads and an eco friendly property as well as economical quality.
End Closer
Spring Hanger
Spring Hanger
Plug in Unit
Plug-in Box
Spring Hanger Horizontal Part
Plug in Unit
Spring Hanger Plug-in Box
Rigid Hanger
1
Plug-in Box
1
2
Plug-in Box
7
4
6
5 Switchgear
Indoor
TR Flanged
End Box Switchgear
Transformer
Outdoor Transformer
The LS Cable & System Busducts are available in a wide range of products from low current capacity LT-way (25A~63A) to large current
capacity (630A~7500A), and the products enable the supply of proper capacity of power for factories and the distribution system. Our
products such as the air insulated bus conducts with enhanced safety property and the cast resin busducts with resistance for high
temperature, humidity and dusty environment will satisfy various application needs and provide a customized engineering service.
Ez/Ex/Ef-way
1 Sandwich Type (PET Film, Epoxy Coating, MICA)/AL
Extrusion Housing/Standard IP54/Joint Kit
- Designed for low voltage products below AC 1000V, and between
630A to 7500A.
- The most widely used conventional model.
Mini-way
2 Air Insulated Type/AL Extrusion Housing/Standard IP54/Joint Kit
- Designed for low voltage products below AC 1000V, and between
160A and 800A.
- Ideal for small distribution system with multi distribution loads
(Vertical areas of buildings, data centers, assemble factories)
LT-way
3 Flat Wire Type/Copper Conductor with PVC Extruded Insulation/AL
Extrusion Housing/Various Plug Types/Joint Brush
(It can be installed with a live wire.)
- Designed for low voltage products below AC 690V, and between 25A and 63A
- Suitable for Light bulbs, FFU and distribution for small equipments
MS/Wind-way
4 Air Insulated Type/ Compact NSPB Type / One-Bolting Type
Designed for low voltage products below AC 1000V, and between
1000A and 5000A
- A Hybrid incorporating NSPB and sandwich type
- Ideal for ships, wind towers and chemical plants where stability is required.
NSPB-LV/MV
5 Air Insulated Type/Insulated conductors separated by phase/AL,
STS and Steel Housing (optional)/Indoor Type/Outdoor Type
- NSPB-LV : Designed for low voltage products below AC 1000V,and below 4000A
- NSPB-MV: Designed for high voltage products below AC 27kV, and below 4000A
- Suitable for plants where high stability is required.
CR-LV/MV
6 - Cast Resin Type/IP 68/Epoxy Molding between Conductors
- CR-LV: Designed for low voltage products below AC 1000V, and between
630A and7500A.
- CR-MV: Designed for high voltage products below AC 27KV,
and below 5000A.
- The most safe bus duct suitable for plants where high stability is required.
7 SIB
Epoxy Vacuum impregnated insulation Products/Suitable for phase
separation system
- Designed for high voltage products below AC 27kV and below 7500A
- Small space , bending area
- Suitable for high voltage products.
Why Busduct?
Easy Distribution of Loads
When supplying power using cables, each load has to be connected individually to cables which waste space,
and an additional distribution panel is also required.
On the other hand, busducts are separated from a single line at a plug box which simplifies the electric power system.
A MCCB can be installed at the plug box to effectively shut off fault current.
Labor Hours
Pulling and cable tray installation for cables can be difficult, and 1000
requires a longer construction period, therefore increases the 1500
cost. On the other hand, the busducts use a simple installation 2000
method to connect specific length of products, which requires a 2500
shorter installation period, and is economically friendly. 3000
4000
Cable
Ampere Busduct
Compact
The compact design of the busduct system provides high space efficiency at up to 50% compared to the cables.
While cables require larger space to install multi lines as well as additional space for coiling areas, the busducts use
proper fittings to maximize space efficiency.
The space
R
Cable required reduces S
T
by 50%
Cable Tray
Adaptability to various installation
environment with convenience
The busduct system is a power distribution system and can
be applied to various complex routes. The busduct system
comes with various fittings such as elbow, off-set and tee,
and can transmit high capacity currents without electrical
and mechanical loss.
Easy maintenance
The design of the busduct system makes it easy to detect
abnormalities during installations, and ensures easy main-
tenance. When humidity or dust causes a malfunction on
the system, the easy-to -maintain design allows replacing
only the damaged part.
Outstanding features of
EMC and EMI
Unlike cables, the busduct system does not require a shield,
instead Busduct, the housing itself performs as a shield
which enhances the features of EMC and EMI.
Why LS Cable &System Busduct
Global Top Tier
LS Cable & System has been a long-time leading Busduct provider in korea. With extensive experience and product line com-
petitiveness, the company provides total solutions for each application to satisfy the needs of its clients. Using its expertise in
the electronic markets of large LCD monitors and semiconductors in Korea, the company has obtained PJT sales records in 50
countries worldwide in Asia, the Middle East, CIS, and America.
Full Line – up
LS Cable & System is the only global company that provides a full line-up of busducts, from low to high voltage and from low
to high capacity, to satisfy every need of its clients and provide an optimized solution for each PJT.
LT-way
MS/Wind-way
Mini-way
Ez / Ex / Ef-way
CR-LV/MV
SIB (MV)
NSPB -LV/MV
Total Solution
• Once PJT launches, our engineer will participate to guide the clients from the initial period in order to produce the best
system for our clients, and to respond quickly when the system is changed.
• Our engineers from each department provide full support in design, production, installation and testing at in-bound to
satisfy our clients.
• We operate the CS Team, a task force for the busduct system, to make sure efficient after-sale service and maintenance
service.
Process
• Product development
dD
eve
• System design
lopm
Busduct
Installa
Total Solution
tion
on
• Customer Service ua
/Q
cti
lity d u
• Product test and / CS Pro
installation support
• Production
• PJT management
Technical Excellence
Unparalleled Reliability Total Engineering Technology
• Provides standardized design, and owns numerous certifications • Provide the optimal design by experienced engineers
such as UL Certification, Quack Proof Certification, and Impact • Design following analysis and inspection of CAE
Resistance Certification • Unique and exclusive design program for the busduct system
• The CS team, a task force for the busduct system, • Design based on structure stability inspection
provides efficient after-sale service
• The excellent heat –radiating property of the aluminum housing, which
• Safe use in hazardous zones ensures large capacity of power transmission
• Manage the system using a unique temperature • Low Weight & Low cost
monitor sensor
• Easy installation
• Semi-permanent service life
• Deployable where access is difficult
• Used qualified insulation such as epoxy and PET film
• Automated epoxy insulation facility
for efficient insulation
• Unique joint kit connections
• Reduce electromagnetic
Eco friendly
• BPMS (Busduct Power Monitoring system)
• Fully recyclable
• BTMS (Busduct Temperature Monitoring system)
• Halogen free
• Does not contain RoHS 6 hazardous substance
• No toxicity in fire & Fire-Retardant
• Non Explosive
The Busduct Temperature Monitoring System
(BTMS : Busduct Temperature Monitoring System)
The busduct is a large capacity power distribution system. The insulation of the duct has to stay stable when the Joule lines
occur during a power supply of the conductor. The rated current will be set by the insulation type and the temperature rises.
These properties of the busduct make it possible to monitor and manage abnormalities of the system by checking the
temperature of specific areas of the system.
The temperature monitoring system uses various temperature sensors such as optical fiber cable, IC electric chips and
thermo-graphic cameras. Specific areas like the entire system line, joints, plug-in boxes and cable connection can be
monitored at the central monitor room using various methods on request.
Smart box
Communication Unit
<Monitor Program>
LT- WAY
LS C&S Busduct System Catalogue
03 of 08
Contents
I. Introduction
- Overview 14
- Application 15
II. General Data 16
III. Component
- Feeder 19
- Feed in Unit 22
- Flexible Fitting 23
- End Cover 24
- Hanger 24
- Plug In Unit 25
IV. Technical Data
- Impedance 26
- Voltage Drop 26
- Temperature Rise 27
V. Install Information
- Joint Connection 28
- Plug-in Unit Installation 28
VI. Certification & Specification 29
I. Introduction
Overview
About LT-way
LS C&S LT-way is designed for small capacity loads of 25 to 63A such as lamp circuits. It is also designed to blend in well with the existing facilities, while
providing the optimum power supply system. The LT-way comes with the optimized cross sectional areas as well as stable design of conductors and
housing, which provide efficient heat-radiating property specified in IEC heat regulations. The LT-way also comes with a high degree of protection with
standard IP54. The design can be applied in a special environment such as greenhouses and clean-rooms. Its adaptability to frequent alterations of a
layout makes it a perfect product.
Eco-Friendly
The LS C&S LT-way is an environmentally friendly product following the
RoHS regulation, and only uses components without hazardous substances.
Easy Installation
The light weight of LS C&S LT-way enables easy transportation
and installation, and employing the joint brush system makes
it easy to take apart and assemble. The plug-in load distribution
provides easier maintenance and installation compare to cables.
Application
Introduction
Supermarkets / Shopping Mall etc.
Factory etc.
Plug-in Hole
Feed-in Unit
Plug-in Unit
Plug-in Unit
Gemeral Data
Feeder
Flexible Fitting
Conductors Housing
The conductor uses over 99 percent pure copper flat The high strength aluminum housing can be used
wire consisting of 2 or 4 fibers. Elongated marks have as a protective conductor (PE) due to its high level
been etched in order to prevent slips when pressed. conductivity and mechanical strength. Variety of
The LT-way comes with high molecule insulation of coating options for the housing is available on request.
a fire proof grade A rating. The intervals between
insulations have been designed for the optimum
functionality as specified in CAE (Computer Aided
Engineering).
Basic Structure
LT-way comes with flat-wire, and suitable for small loads or lamp loads of 690V 25 to 63A. Each phase has been wrapped
with PVC, an electric insulation with an A rating (fire proof grade 105 oC) or higher, and the same rating insulation supports
them.
Configration
Feeder
The standard length of feeders is either 3 meters or 1.5 meters,
and 5 plug-in holes can be applied on each side of a
3 meter feeder (maximum 10 holes).
For a 1.5 meter feeder, 3 plug-in holes can be applied
on each side (maximum 6 holes).
Gemeral Data
Component
1500
250 500 500 250
Ø
H
1500
375 750 375
3000
300 600 600 600 600 300
3000
500 1000 1000 500
3000
750 1500 750
Dimension(mm)
Ampere(A)
H W Φ
25 1.8
CU 40 30 50
2.8
63
Feeder
A single housing can handle two lines (R, S, T, N X 2), and the 3-phase 4-wire system supplies larger capacity than a single
phase which decrease the line imbalance.
Component
40 6 2 3000 2 LSLT F406232
2970
40 6 2 3000 3 LSLT F406233
40 6 2 3000 5 LSLT F406235
40 6 2 1500 2 LSLT F406212
1565
40 6 2 1500 3 LSLT F406213
25 6 2 3000 0 LSLT F256230
25 6 2 3000 2 LSLT F256232
2890
25 6 2 3000 3 LSLT F256233
25 6 2 3000 5 LSLT F256235
25 6 2 1500 2 LSLT F256212
1525
STD. Feeder 25 6 2 1500 3 LSLT F256213
(3Ph + N + PE)(Ph + N + PE) 40 6 2 3000 0 LSLT F406230
40 6 2 3000 2 LSLT F406232
3415
40 6 2 3000 3 LSLT F406233
40 6 2 3000 5 LSLT F406235
40 6 2 1500 2 LSLT F406212
1790
40 6 2 1500 3 LSLT F406213
25 8 2 3000 0 LSLT F258230
25 8 2 3000 2 LSLT F258232
3175
25 8 2 3000 3 LSLT F258233
25 8 2 3000 5 LSLT F258235
25 8 2 1500 2 LSLT F258212
1670
STD. Feeder 25 8 2 1500 3 LSLT F258213
(3Ph + N + PE) x 2 40 8 2 3000 0 LSLT F408230
40 8 2 3000 2 LSLT F408232
3860
40 8 2 3000 3 LSLT F408233
40 8 2 3000 5 LSLT F408235
40 8 2 1500 2 LSLT F408212
2010
40 8 2 1500 3 LSLT F408213
Feed in Unit
The feed in unit connects cables and the LT-way. It can connect a maximum 10mm2 and is
used at the opening and ending points of source and load system.
69
90 347
[Load]
69
90 271
[Source]
Flexible Fitting
The flexible fitting rotates 180° and is used to adjust the height or bypass a route.
The fixing method is the same as the feeder and the standard length is 0.5m and 1m.
53
33
500
105
1000
Component
605
End Cover
The end cover is applied at the end of a rail,
and is the same for all capacities.
53
33 24
Capacity Source/Load Cat No.
A Source / Load No.
25 Source LSLT ES
53
25 Load LSLT EL
40 Source LSLT ES
93 40 Load LSLT EL
33
63 Source LSLT ES
63 Load LSLT EL
Hanger
General Type Direct Type
Note
Please contact out design team if a special type of hangers (Tee or Reducer) are required due to the installation environment.
Plug-in Unit
The load distribution system can be either installed or removed with a live line. The unit is a double-sided
clamp to connect a conductor, and incombustible materials have been used for the insulation and plastic
Component
L1+N LSLT P10FU1
L2+N LSLT P10FU2
L3+N LSLT P10FU3
Fuse
10/16A L1+L2 LSLT P10FU12
Type
L1+L3 LSLT P10FU13
L2+L3 LSLT P10FU23
L1+L2+L3+N LSLT P10FU4
Technical Data
Impedance and Voltage Drop
The formula to measure the voltage drop of a Busduct is shown below. The impedance and voltage drop values for aluminum and
copper conductors are shown in the table below.
The values listed are measured between the upper and middle lines at 60Hz. For a 50Hz installation, multiply the reactance (X) by 0.83.
Copper(kA)
Ampere(A)
1 sec. 3 sec.
25 0.6 0.34
40 1.4 0.8
63 1.4 0.8
Temperature rise
The temperature rise limit is an important property which determines the performance of busducts. The temperature rise limit of the Busduct is
designed so that when a Busduct is operated with a rated current , the temperature limit values of the housing are within 55K as specified
in IEC61439-1 and 6 [(previous standard) IEC 60439-1 and 2].
1 2 3 4 5
7 8
-Joint- 6
Technical Data
80
70
60
Temperature(℃)
50 2
3 1
40 4
30
20 7 5
8 6
10 9
0 1 2 3 4 5 6 7 8
Time(hr)
Classification 1 2 3 4 5 6 7 8 9
Ambient
Censer Location Connection Conductor Housing
Temperature
Temperature Rise
46K 49K 46K 40K 15K 14K 15K 14K 12℃
Value
Joint Connection
1) Check the condition of the joint, and loosen the cross heads 2) Insert the end into the other as shown in the image below,
of the protection cover. and tighten the cross heads.
Caution) Don’t loosen the hexagon bolts for they fix the
products in place.
(O) (X)
(X)
(O)
! Caution
Make sure to clean the parts of the joint before installation. Proceed with caution since the joint can be damaged by impacts.
Be sure to keep them straight and steady to connect.
! Caution
Make sure the plug-in holes are clean before inserting the plug-in unit. Be sure to check the phase of unit and the plug.
Temperature Rise Test KERI Temperature Rise Test KERI Heat Resistant Performance
Certification Certification Certification
Information
Certification
Intall
Certification &
Specification
OHSAS 18001
(Beijing, China)
Yichang, China
(Guangzhou, China)
(Shanghai, China)
(Shenzen, China)
(Bawal, India) s
(Gurgaon, India)
(New Delhi, India)
Branches Subsidiaries
Abu Dhabi Office(U.A.E.) LSCA(U.S.A.) : Marketing and Sales
Tel : +971-2-674-8780 Fax : +971-2-674-8781 Tel. +1-770-657-6141
Beijing Office(Beijing)
Tel : +86-10-5761-3166 Fax : +86-10-5761-3160
Shenzhen Office(Shenzhen)
Tel. +86-755-8275-0470~1 Fax : +86-755-8275-0545 Korea Operations
Guangzhou Office(Guangzhou)
Tel. +86-20-8767-7632 Fax : +86-20-8767-7957 Headquarters
Tel. +82-2-2189-9114
LS-VINA(Vietnam)
Tel. +84-31-354-0141 Fax : +84-31-354-0142 Anyang Plant
Production : Extra-High Voltage Cable, Medium and Low Voltage Cable, Tel. +82-31-428-4114
ACSR, OPGW, SCR Production : Automotive Wire, Tube Components, HV Cable & Connectors,
Bus Duct, Flooring System
LSCV(Vietnam)
Tel. +84-61-356-9140 Fax : +84-61-356-9148 Gumi Plant
Production : Low Voltage Cable, UTP Tel. +82-54-469-7114
Production : Power Cable up to 500kV, OHTL, OPGW, Data Cable,
LSCM(Malaysia) RF Feeder System, Copper Rod, Magnet Wire
Tel. +60-4-588-9609 Fax : +60-4-588-9607
Production : Magent Wire Indong Plant
Tel. +82-54-469-7763
LSCI(India) Production : Industrial Cable & Module, Optical Cable, Aluminum Materials
Gurgaon: Marketing & Sales
Tel. +91-124-428-5800~4 Fax : +91-124-428-5805 Donghae Plant
Tel. +82-33-820-3114
Bawal
Production : Submarine Cable, Industrial Specialty Cable
Tel. +91-128-426-4267
Production : RF Feeder Cable, Network Solution, EHV, LV/MV, OPGW R&D Center
Tel : +82-31-450-8114
China R&D Center
Tel. +86-717-667-7777
LS C&S Busduct System LT-way
LS C&S Busduct System LT-way
2015 LS Cable & System, Ltd. All right reserved
Feb. 2015
Grea ter Va l u e To get h er
LS Busduct System
136 LS-ro, Dongan-gu, Anyang-si, Gyeonggi-do, 431-831, Korea
Tel. 031-428-4147 Fax. 031-428-4281